WO2013138965A1 - 一种电池供电的高频振动棒 - Google Patents

一种电池供电的高频振动棒 Download PDF

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Publication number
WO2013138965A1
WO2013138965A1 PCT/CN2012/001482 CN2012001482W WO2013138965A1 WO 2013138965 A1 WO2013138965 A1 WO 2013138965A1 CN 2012001482 W CN2012001482 W CN 2012001482W WO 2013138965 A1 WO2013138965 A1 WO 2013138965A1
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WO
WIPO (PCT)
Prior art keywords
motor
eccentric
rotating shaft
steel pipe
vibrating
Prior art date
Application number
PCT/CN2012/001482
Other languages
English (en)
French (fr)
Inventor
金可友
Original Assignee
Jin Keyou
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jin Keyou filed Critical Jin Keyou
Priority to US14/348,066 priority Critical patent/US9695605B2/en
Priority to JP2014543746A priority patent/JP2015502469A/ja
Publication of WO2013138965A1 publication Critical patent/WO2013138965A1/zh

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
    • E04G21/06—Solidifying concrete, e.g. by application of vacuum before hardening
    • E04G21/08—Internal vibrators, e.g. needle vibrators
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B06—GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
    • B06B—METHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
    • B06B1/00—Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency
    • B06B1/02—Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy
    • B06B1/04—Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy operating with electromagnetism

Definitions

  • the present invention relates to an electromechanical integrated construction equipment, and more particularly to a motor built-in high frequency concrete vibrating rod. Background technique
  • the most suitable vibration frequency for concrete construction is about 200HZ.
  • small concrete vibrators vibrators
  • one is a planetary type, which is driven by a motor to drive a rotating cone in a raceway through a soft shaft to generate a vibrational force.
  • the disadvantage is that it is serious at the same time.
  • the noise, and the vibration frequency is unstable (generally irregular between 60 ⁇ 150HZ); there is also a vibrating rod that uses frequency converter to convert the power frequency 50HZ to 200HZ, which has low noise and excellent performance, mainly by frequency converter,
  • the built-in motor and the eccentric body are composed of three parts, and the motor drives the eccentric body to generate vibration.
  • the disadvantage is that the vibration force is too small due to structural reasons, and the price is high, which affects the widespread use. Summary of the invention
  • the technical problem to be solved by the present invention is to provide a safe low-voltage lithium battery power supply, a DC variable frequency constant speed working mode concrete vibrating rod.
  • the motor of the vibrating rod is installed in the vibrating rod head, and the rotating shaft is eccentrically designed.
  • the vibrating body adopts a cylindrical hollow eccentric body without air resistance, and is a novel vibrating rod with high efficiency and low energy consumption, and has the advantages of convenient use, high efficiency and stable vibration frequency.
  • the noise is low, and the vibration force can be selected in two levels.
  • the indicators are higher than other various types of built-in motor vibrators.
  • the battery-powered safe portable high-frequency vibrating rod which is characterized by: comprising a steel pipe, a low-voltage DC brushless constant-speed motor disposed inside the steel pipe, and a vibrating body of an eccentric structure;
  • the rotating shaft of the motor is a rotatable eccentric shaft, which is disposed along the axial direction of the steel pipe;
  • the vibrating body is disposed on the rotating shaft and rotates together with the rotating shaft.
  • the vibrating body may include an eccentric body sleeved on the rotating shaft and an eccentric body sleeve, and the eccentric body is formed into an outer cylindrical shape, and the inner half is an eccentric body.
  • the half-plate eccentric body rotates at a high speed, there is no air resistance, the energy consumption is lowered, and the efficiency is greatly improved.
  • the vibrating rod is connected with an integrated single-chip controlled DC variable frequency controller via a hose, and the DC variable frequency controller performs DC variable frequency constant speed control on the motor.
  • the motor is powered by a low voltage lithium battery or other lightweight and efficient battery.
  • the rotating shaft is made into an eccentric shaft by axially milling through the intermediate portion.
  • the invention has the advantages that: the vibrating rod is powered by a battery, has no unsafe worries, is lightly movable, is convenient to use, DC frequency conversion, and has higher efficiency, and the motor is installed in the vibrating rod, and the rotating shaft is designed.
  • the eccentric shaft reduces the structure and weight of the eccentric body.
  • the vibrating body adopts a cylindrical hollow eccentric body to reduce the air resistance at high speed rotation to almost zero, so that the small-volume vibrating rod can generate a large exciting force.
  • it has overheating and overcurrent protection of the motor, so the present invention has all the advantages of the built-in high frequency motor. It has the advantages of safe and light use, low noise, energy saving and environmental protection, high efficiency, strong excitation force and long working life.
  • FIG. 1 is a schematic structural view of an embodiment of the present invention.
  • Figure 2 is a cross-sectional view taken along the line A-A of the rotating shaft of Figure 1.
  • the vibrating rod of the invention is a built-in motor high-frequency vibrating rod which is powered by a 48V lithium battery, DC frequency conversion principle, and operates at a constant speed.
  • the design frequency is 200HZ, and the vibrating rod is small, and the diameter of the rod head is only 38mm, 50mm, 60mm.
  • the total length of the club head is less than 400mm. How to make such a small vibrating rod to generate 3 ⁇ 7.5KN of exciting force, high efficiency, power saving, long battery life is the key to the present invention.
  • the outer casing 5 of the vibrating rod of the present invention has a long cylindrical shape and can be made of a steel pipe, and both ends of the steel pipe are sealed by the front and rear end covers 1, 11.
  • the inside of the steel pipe is provided with a motor and a vibrating body, and the motor shaft 8 of the present embodiment is integrated with the vibrating body shaft of the vibrating body.
  • the motor adopts low-voltage power supply high-efficiency high-speed DC brushless motor, which is axially mounted inside the steel pipe. It consists of two parts: stator 9 and rotor 7.
  • the stator often has a multiple of 3 inner coils, and the rotor surface is magnetized with magnetic steel.
  • the motor shaft 8 is rotatably axially disposed between the front and rear end covers 1, 11 by the first rolling bearing 2 and the second rolling bearing 10 supporting both ends thereof.
  • the present rotating shaft 8 is different from the conventional rotor shaft except that the outer diameter of the rotating shaft is made large, and an eccentric shaft is formed.
  • the eccentric structure of the rotating shaft of this embodiment is formed by milling an elongated groove 81 in the axial direction at the intermediate portion of the shaft (as shown in Fig. 2).
  • the length and depth of the milling can be determined according to specific needs, or the partial milling vibration body is mainly composed of the eccentric body 3 and the eccentric body sleeve 4, the eccentric body 3 is sleeved on the rotating shaft 8, and the two ends are supported by the first rolling bearing 2 supporting the rotating shaft 8.
  • the third rolling bearing 6 is limited.
  • the eccentric body 3 is an eccentric body 3 having a cylindrical shape, a half piece in the inner body, and an eccentric body sleeve 4 in the eccentric body.
  • the vibrating rod is connected to the external DC inverter controller controlled by the integrated single-chip microcomputer through the hose, and the DC variable frequency constant speed control is performed on the motor.
  • the vibrating rod of the invention is equipped with a constant speed small motor, which is controlled by DC variable frequency constant speed controlled by a DC controller connected to the head through a hose, and has overheating and overcurrent protection of the motor, blocking protection, and rotating shaft 8 side milling
  • the eccentric part, the eccentric body 3 is cylindrical, has no air resistance at high speed rotation, and the DC variable frequency motor itself has a high efficiency of 85% or more, which makes the vibrating rod very efficient. Therefore, the vibrating rod has the advantages of safety, light weight, low noise, energy saving and environmental protection, high efficiency, large exciting force, stable working frequency and long working life.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Apparatuses For Generation Of Mechanical Vibrations (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)

Abstract

一种电池供电的高频混凝土振动棒，其包括钢管、钢管内的低压直流无刷恒速电机和偏心振动体。其中，电机转轴（8）为一偏心轴，其沿钢管轴向设置；偏心振动体设在转轴（8）上并随转轴（8）一起转动；偏心振动体主要由圆筒形的偏心体（3）和偏心体套（4）组成。另外，振动棒经胶管连接有集成的单片机控制的直流变频控制器，其对电机进行直流变频恒速控制。该振动棒节能轻便、效率高且工作频率稳定。

Description

一种电池供电的高频振动棒 技术领域
本发明涉及一种机电一体化的建筑施工器械，更具体地说是涉及一种电机内装式高 频混凝土振动棒。 背景技术
混凝土施工最适合的振动频率为 200HZ左右。 目前施用的小型混凝土振动器 (振动 棒)主要有两种： 一是行星式， 由电机经软轴带动振动棒内的滚锥在滚道里作旋转行星 运动，产生振动力，缺点是同时产生严重的噪音，而且振动频率不稳定 (一般在 60〜 150HZ 之间不规则)； 还有一种是采用变频器将工频 50HZ变频至 200HZ的振动棒， 它噪音低， 性能优良，主要由变频器、内装式电机和偏心体三部分组成， 电机带动偏心体产生振动。 缺点是由于结构原因振动力偏小不实用， 且价格高昂而影响普及使用。 发明内容
本发明所要解决的技术问题是提供一种安全的低电压锂电池供电，直流变频恒定转 速工作方式的混凝土振动棒。 该振动棒的电机装于振动棒头内， 转轴偏心设计， 振动体 采用没有空气阻力的圆筒空心偏心体，是一种高效低能耗的新型振动棒，具有使用方便， 效率高、 振动频率稳定、 噪声低， 且振动力可以有高低两档选择， 各项指标都超过其他 各种形式的内装电机式振动棒。
本发明解决上述技术问题所采用的技术方案为： 该电池供电的安全轻便高频振动 棒， 其特征是： 包括钢管、 设置在钢管内部的低压直流无刷恒速电机和偏心构造的振动 体；
所述电机的转轴为一可转动的偏心轴， 其沿钢管的轴向设置；
所述振动体设置在转轴上， 随转轴一起转动。
优选地，所述的振动体可包含有套在转轴上的偏心体以及偏心体套，偏心体制成外 形圆筒状， 内为半片的偏心体。 这样在半片的偏心体高速旋转时没有空气阻力， 能耗降 低， 效率大有提高。
优选地，所述振动棒经胶管连接有集成的单片机控制的直流变频控制器，该直流变 频控制器对所述的电机进行直流变频恒速控制。
- 1 - 确认本 优选地， 所述的电机由低电压的锂电池或其他轻便高效的电池供电。
优选地， 所述转轴是通过中间部分沿轴向铣空而做成为偏心轴。
与现有技术相比， 本发明的优点在于： 振动棒采用电池供电， 没有不安全之忧， 轻 便移动， 方便使用， 直流变频， 效率更高， 将电机装在振动棒内， 并将转轴设计成偏心 轴， 减少偏心体的结构和重量， 振动体采用圆筒空心偏心体， 将高速旋转时的空气阻力 减少到几乎是零， 这样使小体积的振动棒能产生较大的激振力。 同时具有电机的过热过 流和堵转保护， 因此本发明具有内装式高频电机全部的优点。 具有使用安全轻便， 噪声 低， 节能环保， 效率高， 激振力大， 工作寿命长等的优点。 附图说明
图 1为本发明实施例的结构示意图。
图 2为图 1中转轴的 A-A向剖面图。 具体实施方式
以下结合附图实施例对本发明作进一步详细描述。
本发明振动棒是一款采用 48V锂电池供电， 直流变频原理， 以恒定转速工作方式 的内装电机高频振动棒，设计频率 200HZ,且振动棒较小，棒头直径只有 38mm、 50mm、 60mm, 棒头总长度不到 400mm。 那如何使这么小的振动棒要做到产生 3〜7.5KN的激 振力， 高效， 用电省， 锂电池使用时间长是本发明的关键所在。
具体结合图 1、图 2所示，本发明振动棒的外壳 5形状如长筒形，可采用钢管做成， 钢管的两端通过前、 后端盖 1、 11密闭。 钢管的内部装有电机和振动体， 本实施例的电 机转轴 8与振动体的振动体轴为一体结构。
电机采用低电压供电的高效高速的直流无刷电机，轴向装在钢管的内部，它由定子 9和转子 7两部分组成， 定子常有 3的倍数的内绕线圈， 转子表面贴磁钢， 用不锈钢套 住， 电机转轴 8通过支撑其两端的第一滚动轴承 2、第二滚动轴承 10而可转动地轴向设 置， 在前、 后端盖 1、 11之间。 但本转轴 8不同于常规的转子轴， 除了转轴外径要做大 外， 且制成偏心轴。 本实施例的转轴偏心结构是通过在轴中间部分沿轴向铣空呈一长条 形凹槽 81后做成 (如图 2所示)。而铣空的长度、深度可以根据具体需要而定， 或局部铣 振动体主要由偏心体 3及偏心体套 4组成，偏心体 3套在转轴 8上，两头由支撑转 轴 8的第一滚动轴承 2、 第三滚动轴承 6限位。 偏心体 3是一外形为圆筒状， 内为半片 的偏心体 3 , 偏心体外套偏心体套 4。 这样在半片的偏心体 3高速旋转时没有空气阻力， 能耗降低， 效率提高。 另外振动棒经胶管与外部的有集成的单片机控制的直流变频控制器连接，对电机进 行直流变频恒速控制。
本发明振动棒内装恒速小型电机，它由装在棒头经胶管连接的直流控制器进行直流 变频恒速控制， 同时具有电机的过热过流保护，堵转保护，转轴 8—边铣空作偏心部件， 偏心体 3成圆筒形， 在高速旋转时没有空气阻力， 同时直流变频电机本身具有 85%以上 的高效率， 这样使得振动棒的效率非常高。因而本振动棒具有安全， 使用轻便， 噪声低， 节能环保， 效率高， 激振力大， 工作频率稳定， 工作寿命长等的优点。

Claims

权 利 要 求
1、 一种电池供电的安全轻便高频振动棒， 其特征是： 包括钢管、 设置在钢管内部 的低压直流无刷恒速电机和偏心构造的振动体； ，
所述电机的转轴 (8)为一可转动的偏心轴， 其沿钢管的轴向设
所述振动体设置在转轴 (8)上， 随转轴 (8)—起转动。
2、 如权利要求 1所述的高频振动棒， 其特征是： 所述的振动体包括套在转轴 (8)上 的偏心体 (3)以及偏心体套 (4)， 偏心体 (3)制成外形圆筒状、 内为半片的偏心体 (3)。
3、 如权利要求 1或 2所述的高频振动棒， 其特征在是： 所述振动棒经胶管连接有 集成的单片机控制的直流变频控制器， 该直流变频控制器对所述的电机进行直流变频恒 速控制。
4、 如权利要求 1或 2所述的高频振动棒， 其特征在是： 所述的电机由低电压的锂 电池供电。
5、 如权利要求 1或 2所述的高频振动棒， 其特征在是： 所述的转轴 (8)是通过中间 部分沿轴向铣空而做成为偏心轴。
PCT/CN2012/001482 2012-03-23 2012-11-02 一种电池供电的高频振动棒 WO2013138965A1 (zh)

Priority Applications (2)

Application Number Priority Date Filing Date Title
US14/348,066 US9695605B2 (en) 2012-03-23 2012-11-02 Battery powered concrete vibrator
JP2014543746A JP2015502469A (ja) 2012-03-23 2012-11-02 バッテリー給電の高周波バイブレーター

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201210079196.9 2012-03-23
CN201210079196.9A CN102587671B (zh) 2011-11-02 2012-03-23 一种电池供电的安全轻便高频振动棒

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WO2013138965A1 true WO2013138965A1 (zh) 2013-09-26

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JP (1) JP2015502469A (zh)
CN (1) CN102587671B (zh)
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CN110499918A (zh) * 2019-08-28 2019-11-26 河南科耐新能源科技有限公司 一种混凝土振动棒
CN217769776U (zh) 2019-11-08 2022-11-08 米沃奇电动工具公司 电池供电的独立马达单元
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