WO2013127330A1 - 一种用于光伏蜂窝组件模块的铝合金边框 - Google Patents

一种用于光伏蜂窝组件模块的铝合金边框 Download PDF

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Publication number
WO2013127330A1
WO2013127330A1 PCT/CN2013/071911 CN2013071911W WO2013127330A1 WO 2013127330 A1 WO2013127330 A1 WO 2013127330A1 CN 2013071911 W CN2013071911 W CN 2013071911W WO 2013127330 A1 WO2013127330 A1 WO 2013127330A1
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Prior art keywords
plate
photovoltaic
groove
aluminum
aluminum alloy
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PCT/CN2013/071911
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English (en)
French (fr)
Inventor
余晓东
张光琴
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安徽长远绿色能源有限公司
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Publication of WO2013127330A1 publication Critical patent/WO2013127330A1/zh

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    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00—Supporting structures for PV modules
    • H02S20/20—Supporting structures directly fixed to an immovable object
    • H02S20/22—Supporting structures directly fixed to an immovable object specially adapted for buildings
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S30/00—Structural details of PV modules other than those related to light conversion
    • H02S30/10—Frame structures
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00—Integration of renewable energy sources in buildings
    • Y02B10/10—Photovoltaic [PV]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/50—Photovoltaic [PV] energy

Definitions

  • the invention relates to an aluminum alloy frame for a photovoltaic honeycomb module.
  • the application is submitted to the Chinese Patent Office on March 1, 2012, the application number is 201210051497.0, and the invention name is "an aluminum alloy frame for a photovoltaic honeycomb module".
  • Priority of Chinese Patent Application the entire contents of which is incorporated herein by reference.
  • the present invention relates to an aluminum alloy profile structure, and in particular to an aluminum alloy frame for securing a photovoltaic honeycomb component module.
  • the photovoltaic honeycomb component is a new type of photovoltaic building material. This material has the technical advantages of photovoltaic components and also has all the performance characteristics of aluminum honeycomb panels. This combination of technologies also better solves the technical drawbacks of high cost and complicated installation of photovoltaic modules and aluminum honeycomb panels.
  • CN201605712 U discloses a solar honeycomb panel, comprising: an upper aluminum alloy panel, a first adhesive layer, an aluminum honeycomb core, a second adhesive layer, and a lower aluminum alloy panel; and a solar panel is further disposed on the upper aluminum alloy panel, There is a third adhesive layer between the solar panel and the upper aluminum alloy panel; the solar panel is provided with a socket port at one end, and the plug port is matched with the socket port at the other end, and the socket port and the plug port are installed at A wire is connected to the solar panel between the upper aluminum alloy panel and the lower aluminum alloy panel. Multiple solar panels are assembled together and docked through a socket port and a plug port for installation on a roof, balcony or wall.
  • this patent is only a combination of the finished photovoltaic module and the finished aluminum honeycomb panel. It has the following shortcomings: First, due to the problem of material peeling off in the application of aluminum honeycomb panels, bonding a thick photovoltaic module on the surface thereof will cause the problem of peeling off of photovoltaic modules and materials will be more serious, in engineering applications. Its safety cannot be guaranteed, and the current building surface is no longer allowed to use building materials that are resistant to bonding.
  • the aluminum alloy frame of the voltaic module module can solve the problem that the core layer of the aluminum honeycomb panel is easily peeled off and waterproof sealed.
  • an aluminum alloy frame for a photovoltaic honeycomb module the upper part of the frame is provided with upper and lower groove plates along the long direction thereof, and the two constitute a photovoltaic plate installation groove, the photovoltaic
  • the plate mounting groove is connected to the reinforcing plate, and the area formed by the lower groove plate and the reinforcing plate is a honeycomb core board assembly area; and the lower end of the reinforcing plate is provided with an inner layer sealant filling plate.
  • An aluminum plate groove and an outer sealant groove are disposed at an upper end of the reinforcing plate opposite to the photovoltaic plate mounting groove.
  • the reinforcing rib is provided with a frame screw mounting hole, and the surface of the inner layer sealant filling plate is a brushed structure.
  • the photovoltaic module and the aluminum core honeycomb panel are combined by the structure of the invention, the aluminum panel of the highest cost among the aluminum honeycomb panels is omitted, and the cost of the aluminum honeycomb panel is reduced.
  • the inner layer sealant is coated on the inner sealant filler plate by inserting an aluminum plate into the aluminum plate groove of the adjacent aluminum alloy frame and applying the outer layer sealant thereon, thereby solving the problem between the modules of the photovoltaic honeycomb component module after assembly. Leaked aluminum honeycomb panels have the problem of material peeling off during application.
  • the structural design of the bezel of the present invention integrates materials such as photovoltaic modules and aluminum honeycomb cores and back aluminum plates in the frame, so that the overall standardized design of the photovoltaic honeycomb module is possible. It can also be conveniently installed on the keel and other materials; easy to use three-layer sealing structure treatment, inner layer coating, middle layer insert aluminum plate isolation protection, outer layer rubber protection, aluminum plate with slot fixing; coating sealing material parts The brushing and grooving process increases the contact surface of the sealant and enhances the sealing effect.
  • Figure 1 is a schematic cross-sectional view of an aluminum alloy frame
  • FIG. 2 is a cross-sectional view showing the structure of the present invention integrated with a photovoltaic honeycomb component and a honeycomb core board;
  • FIG. 3 is a schematic cross-sectional structural view of an aluminum alloy frame connection between adjacent photovoltaic honeycomb module modules;
  • FIG. 4 is a schematic partial cross-sectional structural view of an aluminum alloy frame connection between adjacent photovoltaic honeycomb component modules;
  • Figure 5 is a front elevational view of the structure of the present invention assembled with a photovoltaic honeycomb component and a honeycomb core panel.
  • PV module mounting groove 2. Outer sealant groove, 3. Aluminum plate mounting groove, 4. Inner layer sealant filling area, 5.
  • Photovoltaic module 6. Positive connector, 7.
  • the present invention is provided with a slot plate and a lower slot plate along the longitudinal direction of the upper portion of the aluminum alloy frame 7, which constitute a photovoltaic panel mounting groove 1, and the photovoltaic plate mounting groove 1 is connected to the reinforcing plate 30.
  • the upper and lower groove plates and the reinforcing plate are formed by the honeycomb core plate assembly area 31; the lower end of the reinforcing plate is provided with an inner layer of the sealant filling plate 32, and the upper portion thereof constitutes the inner layer sealant filling area 4.
  • the aluminum plate groove 3 and the outer sealant groove 2 are disposed at opposite ends of the reinforcing plate end and the photovoltaic plate mounting groove. Reinforcing plate with frame screw mounting hole 17, the surface of the inner layer of sealant is a napped structure.
  • FIG. 2 is a schematic cross-sectional view showing the structure of the aluminum alloy frame 7 integrated with the photovoltaic honeycomb component and the honeycomb core plate; the surface is a photovoltaic module 5, and the hot melt film 25, the aluminum honeycomb core 26, and the hot melt adhesive film 25 are sequentially arranged downward.
  • the back aluminum plate 20 is formed by high temperature and high pressure and vacuum lamination, and the standard frame is formed in the aluminum alloy frame 7.
  • FIG 3 is a cross-sectional view showing the connection of the aluminum alloy frame between adjacent photovoltaic honeycomb module modules;
  • Figure 4 is a partial cross-sectional structural view showing the connection of the aluminum alloy frame between adjacent photovoltaic honeycomb module modules.
  • the positive connector 6 and the negative connector 29 between adjacent modules can be directly locked and locked.
  • the thin aluminum sheet in the middle isolates the ultraviolet rays from the sun to damage the inner sealant, protects the sealant and the electrical connector from various adverse effects of environmental factors, and is neat and tidy in appearance.
  • the surface of the thin aluminum sheet can be coated with a transparent or other color of glue to form a sheet of thin aluminum sheet. Face protection layer. All the rubberized surfaces of the aluminum alloy frame are processed into a fine jagged shape, which increases the contact surface between the glue and the aluminum alloy frame, and strengthens the bonding effect.
  • the invention makes it possible to design an overall standardized design of the photovoltaic honeycomb module. This standardized design of photovoltaic honeycomb module can directly replace the thermal insulation and decorative materials of the building roof and exterior wall. The installation method is reliable and has a good waterproof sealing function.
  • the photovoltaic honeycomb module As a building surface material, it realizes photovoltaic power generation function.
  • the photovoltaic honeycomb module is disposed on the top of the building or as a wall. The modules must be connected together to form a whole. The core layer of the aluminum honeycomb panel will not peel off and fall off. Waterproof seal.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Photovoltaic Devices (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)

Abstract

一种用于光伏蜂窝组件模块的铝合金边框，该边框上部沿其长方向设上、下槽板，二者构成光伏板安装槽（1），所述光伏板安装槽（1）连接在加强板（30）上，所述下槽板与加强板（30）构成的区域为蜂窝芯板装配区（31）；所述加强板（30）下端设内层密封胶填充板（32）；所述加强板（30）上端部与光伏板安装槽（1）反向位置设铝板槽（3）和外层密封胶槽（2）；所述加强板（30）设边框螺丝安装孔（17），所述内层密封胶填充板（32）的表面为拉毛构造；本发明把光伏组件和铝芯蜂窝板组合在一起，使光伏蜂窝组件模块整体标准化设计成为可能，省去铝蜂窝板中成本最高的铝面板，降低了成本。通过在相邻模块的铝合金边框的铝板槽中***铝板，并其上涂上外层密封胶，在内层密封胶填充板上涂上内层密封胶，解决了光伏蜂窝组件模块拼装后模块之间渗漏问题。

Description

一种用于光伏蜂窝组件模块的铝合金边框 本申请要求于 2012 年 3 月 1 日提交中国专利局、 申请号为 201210051497.0、 发明名称为"一种用于光伏蜂窝组件模块的铝合金边框" 的中国专利申请的优先权， 其全部内容通过引用结合在本申请中。 技术领域
本发明涉及一种铝合金型材结构 , 具体涉及用于固定光伏蜂窝组件模 块的铝合金边框。
背景技术
光伏蜂窝组件是一种新型的光伏建筑材料， 这种材料即具有光伏组件 的技术优势， 也具备铝蜂窝板的所有性能特征。 这种技术组合还较好的解 决了光伏组件和铝蜂窝板的成本高、 安装复杂等技术缺陷。 中国专利
CN201605712 U公开了一种太阳能蜂窝板， 包括： 上层铝合金面板、 第一 粘胶层、 铝蜂窝芯、 第二粘胶层、 下层铝合金面板； 在上层铝合金面板上 还设置太阳能板， 该太阳能板与上层铝合金面板之间有第三层粘胶层； 太 阳能板一侧端设置有插座端口， 另一侧端设置有与插座端口相适配的插头 端口，插座端口、插头端口安装在上层铝合金面板和下层铝合金面板之间， 并分别设有导线与太阳能板连接。 多块太阳能蜂窝板拼装一起， 其间通过 插座端口和插头端口对接， 适用于安装在屋顶、 阳台或墙面。 但此专利只 是筒单的将成品光伏组件和成品铝蜂窝板粘接组合。 其存在下述不足： 其一， 由于铝蜂窝板在应用中会出现材料剥离脱落问题， 在其表面粘 接一块厚重的光伏组件，会导致光伏组件及材料剥离脱落问题将更加严重， 在工程应用中其安全性无法保障， 目前的建筑表面已经不再允许使用依耐 粘接的建筑材料。
其二， 太阳能蜂窝板拼装后组件之间缝隙会出现渗漏。 发明内容
针对上述现有技术中存在的问题， 本发明的目的在于提供一种用于光 伏蜂窝组件模块的铝合金边框， 其可解决铝蜂窝板的芯层粘接容易剥离脱 落和防水密封问题。
本发明为实现其目的所采取的技术方案： 一种用于光伏蜂窝组件模块 的铝合金边框， 该边框上部沿其长方向设上、 下槽板， 二者构成光伏板安 装槽， 所述光伏板安装槽连接在加强板上， 所述下槽板与加强板构成的区 域为蜂窝芯板装配区； 所述加强板下端设内层密封胶填充板。 所述加强板 上端部与光伏板安装槽反向位置设铝板槽和外层密封胶槽。 所述加强筋设 边框螺丝安装孔， 所述内层密封胶填充板的表面为拉毛构造。
由上述技术方案可知： 采用本发明的结构， 把光伏组件和铝芯蜂窝板 组合在一起，省去铝蜂窝板中成本最高的铝面板， 降低了铝蜂窝板的成本。 通过在相邻铝合金边框的铝板槽中***铝板， 并其上涂上外层密封胶， 在 内层密封胶填充板上涂上内层密封胶， 解决了光伏蜂窝组件模块拼装后模 块之间渗漏的铝蜂窝板在应用中会出现材料剥离脱落的问题。
本发明的有益效果： 本发明边框的结构设计， 将光伏组件和铝蜂窝芯 及背面铝板等材料装配在框架内， 使光伏蜂窝组件模块整体标准化设计成 为可能。 又可以方便的将组件安装在龙骨等材料上； 便于采用三层密封结 构处理， 内层涂胶， 中间层插铝板隔离防护， 外层涂胶防护， 铝板有插槽 固定； 涂密封材料部位全部做拉毛和开槽处理， 增加了密封胶的接触面， 强化密封效果。
附图说明
以下结合附图和具体实施方式对本发明进一步详细说明。
图 1为铝合金边框截面结构示意图；
图 2为本发明与光伏蜂窝组件和蜂窝芯板组装为一体的结构剖视示意 图；
图 3为相邻光伏蜂窝组件模块间的铝合金边框连接剖视结构示意图； 图 4为相邻光伏蜂窝组件模块间的铝合金边框连接局部剖视结构示意 图；
图 5为本发明与光伏蜂窝组件和蜂窝芯板组装为一体的结构主视图。 图中： 1、 光伏组件安装槽， 2、 外层密封胶槽， 3、 铝板安装槽， 4、 内层密封胶填充区， 5、 光伏组件， 6、 正极连接器， 7、 铝合金边框， 8、 铝板， 9、 外层密封胶， 10、 内层密封胶， 11、 龙骨， 12、 安装孔， 17、 边 框螺丝安装孔， 20、 背面铝板， 25、 热熔胶膜， 26、 铝蜂窝芯， 28、 建筑 物表面， 29、 负极连接器， 30、 加强板， 31、 蜂窝芯板装配区， 32、 内层 密封胶填充板。
具体实施方式 实施例 1
如图 1、 图 5所示， 本发明在其铝合金边框 7上部沿其长方向设上槽 板和下槽板， 二者构成光伏板安装槽 1 , 光伏板安装槽 1连接在加强板 30 上， 下槽板与加强板构成的区域为蜂窝芯板装配区 31 ; 所述加强板下端设 内层密封胶填充板 32, 其上方构成内层密封胶填充区 4。 加强板上端部与 光伏板安装槽反向位置设铝板槽 3和外层密封胶槽 2。 加强板设边框螺丝 安装孔 17, 内层密封胶填充板的表面为拉毛构造。
图 2为铝合金边框 7与光伏蜂窝组件和蜂窝芯板组装为一体的结构剖 视示意图； 表面为光伏组件 5、 向下依次是热融胶膜 25、 铝蜂窝芯 26、 热 融胶膜 25、 背面铝板 20, 经高温高压和抽真空层压成型， 安装铝合金边框 7 内构成标准的模块。 模块两侧分别有正极连接器 6、 负极连接器 29, 相 邻两个模块之间的正极连接器 6和负极连接器 29可直接对插锁紧。
图 3所示为相邻光伏蜂窝组件模块间的铝合金边框连接剖视结构； 图 4 所示为相邻光伏蜂窝组件模块间的铝合金边框连接局部剖视结构示意 图。相邻模块之间的正极连接器 6和负极连接器 29可直接对插锁紧。模块 连接缝隙的处理： 内层密封胶 10, 中间插铝板 8隔离保护、 外层密封胶 9。 相邻模块之间缝隙的防水处理， 内层涂密封胶， 中间插有薄铝片， 外层再 次涂胶处理。 中间的薄铝片隔离太阳光中的紫外线对内层密封胶的破坏， 保护密封胶和电气连接器避免环境因素的各种不利影响， 并在外观上做到 整齐美观。 薄铝片的表面可以涂透明或其他颜色的胶水， 形成薄铝板的表 面防护层。 铝合金边框的所有涂胶面， 都加工成细密的锯齿状， 增加胶水 与铝合金边框的接触面， 强化粘接效果。 本发明使光伏蜂窝组件模块整体标准化设计成为可能。 这种标准化设 计的光伏蜂窝组件模块可直接替代建筑屋顶和外墙的保温及装饰材料， 其 安装方式筒单可靠， 具有良好的防水密封功能， 作为建筑表面材料的同时 实现了光伏发电功能。 作为这种新型的光伏建筑材料的光伏蜂窝组件模块 设置在建筑物顶层或作为墙面， 各模块之间必需连结在一起， 构成整体， 铝蜂窝板的芯层粘接不会剥离脱落， 又可防水密封。

Claims

权 利 要 求
1、一种用于光伏蜂窝组件模块的铝合金边框， 其特征在于： 该边框上 部沿其长方向设上、 下槽板， 两者构成光伏板安装槽， 所述光伏板安装槽 连接在加强板上， 所述下槽板与加强板构成的区域为蜂窝芯板装配区； 所 述加强板下端设内层密封胶填充板。
2、根据权利要求 1所述的用于光伏蜂窝组件模块的铝合金边框，其特 征在于： 所述加强板上端部与光伏板安装槽反向位置设铝板槽和外层密封 胶槽。
3、根据权利要求 1所述的用于光伏蜂窝组件模块的铝合金边框，其特 征在于： 所述加强板设边框螺丝安装孔； 所述内层密封胶填充板的表面为 拉毛构造。
4、根据权利要求 2所述的用于光伏蜂窝组件模块的铝合金边框，其特 征在于： 所述加强板设边框螺丝安装孔； 所述外层密封胶槽的表面为拉毛 构造。
PCT/CN2013/071911 2012-03-01 2013-02-27 一种用于光伏蜂窝组件模块的铝合金边框 WO2013127330A1 (zh)

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CN201210051497.0 2012-03-01
CN2012100514970A CN102593220B (zh) 2012-03-01 2012-03-01 一种用于光伏蜂窝组件模块的铝合金边框

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CN104507854A (zh) 2012-07-31 2015-04-08 索泰克公司 形成基板同侧包括mems设备及集成电路的半导体结构的方法以及相关结构和设备
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