WO2013011900A1 - Airbag device - Google Patents

Airbag device Download PDF

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Publication number
WO2013011900A1
WO2013011900A1 PCT/JP2012/067728 JP2012067728W WO2013011900A1 WO 2013011900 A1 WO2013011900 A1 WO 2013011900A1 JP 2012067728 W JP2012067728 W JP 2012067728W WO 2013011900 A1 WO2013011900 A1 WO 2013011900A1
Authority
WO
WIPO (PCT)
Prior art keywords
airbag
cloth
fixed
fixed cloth
sewing
Prior art date
Application number
PCT/JP2012/067728
Other languages
French (fr)
Japanese (ja)
Inventor
雄太 南
美和 松岡
了悟 本田
Original Assignee
芦森工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2011158237A external-priority patent/JP2013023028A/en
Priority claimed from JP2011158239A external-priority patent/JP2013023029A/en
Application filed by 芦森工業株式会社 filed Critical 芦森工業株式会社
Publication of WO2013011900A1 publication Critical patent/WO2013011900A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R21/00Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
    • B60R21/02Occupant safety arrangements or fittings, e.g. crash pads
    • B60R21/16Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags
    • B60R21/20Arrangements for storing inflatable members in their non-use or deflated condition; Arrangement or mounting of air bag modules or components
    • B60R21/213Arrangements for storing inflatable members in their non-use or deflated condition; Arrangement or mounting of air bag modules or components in vehicle roof frames or pillars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R21/00Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
    • B60R21/02Occupant safety arrangements or fittings, e.g. crash pads
    • B60R21/16Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags
    • B60R21/23Inflatable members
    • B60R21/231Inflatable members characterised by their shape, construction or spatial configuration
    • B60R21/232Curtain-type airbags deploying mainly in a vertical direction from their top edge
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R21/00Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
    • B60R21/02Occupant safety arrangements or fittings, e.g. crash pads
    • B60R21/16Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags
    • B60R21/20Arrangements for storing inflatable members in their non-use or deflated condition; Arrangement or mounting of air bag modules or components
    • B60R21/201Packaging straps or envelopes for inflatable members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R21/00Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
    • B60R21/02Occupant safety arrangements or fittings, e.g. crash pads
    • B60R21/16Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags
    • B60R21/23Inflatable members
    • B60R21/237Inflatable members characterised by the way they are folded

Definitions

  • the present invention relates to an airbag device that inflates and deploys an airbag in a vehicle and protects an occupant with the airbag.
  • Airbag devices are used to protect passengers in the event of a vehicle emergency or collision.
  • the airbag device includes an airbag fixed to a vehicle body, and receives an occupant by the airbag that is inflated and deployed. At that time, the airbag may receive a large force due to pulling accompanying deployment and an impact received by the occupant. Therefore, high strength is required for the portion of the airbag fixed to the vehicle body.
  • an airbag in which the fixing cloth fixed to the vehicle body is formed of two or more cloths and the strength of the fixing cloth is ensured (see Patent Document 1).
  • the airbag device reliably protects the occupant when the occupant is received by the inflated and deployed airbag. Therefore, the airbag needs to be fixed to the vehicle body and deployed in a predetermined range in the vehicle.
  • an airbag apparatus in which a fixed cloth (fixed portion) fixed to a vehicle body is provided in an airbag is known (see Patent Document 2).
  • a fixed cloth is sewn and two lower portions of the fixed cloth are attached to the airbag by sewing.
  • the fixed cloth is fixed to the vehicle body and maintains the position of the airbag that is deployed in the vehicle.
  • the fixed cloth since the fixed cloth is sewn separately at a plurality of locations, the number of sewing steps increases. Since the sewing time of the fixed cloth also becomes long, the working efficiency of sewing tends to be low.
  • the fixed cloth may be subjected to a large force due to a pull accompanying the deployment of the airbag or an impact received by the occupant. For this reason, it is also required to increase the strength of the fixed cloth so that the fixed cloth can withstand external force.
  • the present invention has been made in view of the above-described conventional problems, and an object of the present invention is to make it possible to easily form a fixed cloth composed of a plurality of cloths on an airbag and to shorten the work time required for forming the fixed cloth. It is. Another object of the present invention is to improve the sewing work efficiency by increasing the strength of the fixed fabric of the airbag and reducing the process and time for sewing the fixed fabric.
  • the present invention is an airbag apparatus including an airbag having a fixed cloth fixed to a vehicle body, and the fixed cloth is folded into a predetermined plurality of times and coupled to the airbag.
  • the present invention also relates to an airbag apparatus including an airbag having a fixed cloth fixed to a vehicle body, wherein the fixed cloth is a combined sewing portion that couples the fixed cloth to the airbag, and reinforcing sewing that reinforces the fixed cloth.
  • the airbag device includes a joint sewing portion and a reinforcement sewing portion that are continuously formed.
  • a fixed cloth composed of a plurality of cloths can be easily formed on an airbag.
  • the work time required for forming the fixed cloth can be shortened.
  • strength of the fixed cloth of an airbag can be made high. Further, it is possible to improve the sewing work efficiency by reducing the process and time for sewing the fixed cloth.
  • FIG. 12 is a diagram illustrating a fixed cloth partially different from the fixed cloth illustrated in FIG. 11. It is a figure which shows a protective cloth. It is a figure which shows the protection cloth before and behind attaching to an airbag. It is a figure which shows the fixing member attached to the airbag. It is an expanded view which shows the fixed cloth and protective cloth of other embodiment. It is a figure which shows the protection cloth before and behind attaching to an airbag.
  • an airbag device of the present invention An embodiment of an airbag device of the present invention will be described with reference to the drawings.
  • a curtain airbag device (hereinafter simply referred to as an airbag device) that deploys an airbag in a curtain shape in a vehicle will be described as an example.
  • the airbag device is mounted in a vehicle and receives and protects an occupant with an airbag that is inflated and deployed.
  • FIG. 1 is a view showing an airbag apparatus according to the present embodiment.
  • the airbag apparatus 1 mounted in the vehicle 90 is shown as viewed from the passenger compartment.
  • the side wall 91 and the airbag device 1 of the vehicle 90 are schematically shown as viewed from the width direction of the vehicle 90 with the rear side of the vehicle 90 omitted.
  • the airbag device 1 is shown through the inner surface of the vehicle 90.
  • the front and rear in the vehicle 90 are simply referred to as front and rear
  • the front-rear direction in the vehicle 90 is simply referred to as front-rear direction.
  • the upper and lower portions in the vehicle 90 are simply referred to as upper and lower portions
  • the vertical direction in the vehicle 90 is simply referred to as the vertical direction.
  • the vehicle 90 has an upper roof rail 92, a front front pillar (A pillar) 93, a center pillar (B pillar) 94, and a rear rear pillar (C pillar) (see FIG. Not shown).
  • the vehicle 90 includes a front door 95, a rear door 96, and window portions 97 and 98 provided in the doors 95 and 96.
  • the airbag device 1 includes a tubular inflator 2, a fixing member 10, and an airbag (curtain airbag) 20, and is disposed inside a trim and a head lining (not shown) attached to a vehicle body. .
  • the airbag 20 is folded into an elongated shape so as to be inflated and deployed, and is disposed along the upper portion of the side wall 91 and attached to the vehicle 90.
  • the airbag 20 is attached to the roof rail 92 along the front-rear direction, and is disposed from the rear pillar to the front pillar 93.
  • the folded airbag 20 is fixed to the vehicle body by a plurality of fixing members 10.
  • the fixing member 10 fixes a plurality of fixed cloths 30 included in the airbag 20 to the vehicle body.
  • the inflator 2 is a cylinder type gas generator and is inserted into the airbag 20 to generate gas in the airbag 20.
  • the inflator 2 is disposed above the center pillar 94 and is attached to the roof rail 92 by a fixing means (not shown).
  • the inflator 2 is fixed to the vehicle body by a fixing means (not shown), and generates gas from a plurality of gas outlets 2A and supplies the gas to the airbag 20 at the time of vehicle emergency or impact detection. With this gas, the airbag 20 is inflated and deployed in a curtain shape from the upper part of the side wall 91 downward.
  • FIG. 2 is a view showing the airbag 20 expanded on a plane.
  • the airbag 20 is a rectangular bag, and is manufactured, for example, from a base cloth made of a resin-coated cloth.
  • the airbag 20 includes a front base fabric (front panel) 21 on the passenger side and a back base fabric (back panel) 22 on the side wall 91 side.
  • the airbag 20 includes the connecting belt 3, the gas supply unit 23, and a plurality (six in FIG. 2) of fixed cloths 30.
  • the inflator 2 (not shown in FIG. 2) is inserted into the gas supply unit 23.
  • the front end of the airbag 20 is connected to the front pillar 93 by the connecting belt 3, and the tip of the connecting belt 3 is fixed to the vehicle body.
  • the front base fabric 21 and the back base fabric 22 are formed in the same shape, overlapped, and joined along the outer edge joint portion 24.
  • the outer edge joint portion 24 divides the airbag 20 and forms an inflatable portion 25 that is inflated by the gas generated by the inflator 2 between the base fabrics 21 and 22.
  • the base fabrics 21 and 22 are joined by sewing and adhesion at an outer edge joint portion 24 that defines the outer edge shape of the inflatable portion 25. That is, the base fabrics 21 and 22 are sewn one or more times along the outer edge joint portion 24, and the sewn portions are sealed with an adhesive. Thereby, the base fabrics 21 and 22 are joined in an airtight manner at the outer edge joint portion 24.
  • the base fabrics 21 and 22 may be joined only by sewing at the outer edge joint portion 24.
  • the airbag 20 is formed with a front inflating portion 25A, a rear inflating portion 25B, and a connected inflating portion 25C by the outer edge joint portion 24.
  • the inflating portions 25A to 25C each have a rectangular shape and constitute the inflating portion 25 of the airbag 20 as a whole.
  • the front inflating portion 25A is disposed forward in the airbag 20
  • the rear inflating portion 25B is disposed rearward in the airbag 20
  • the connecting inflating portion 25C connects the front inflating portion 25A and the rear inflating portion 25B.
  • a non-expanding portion 26 is provided between the three expanding portions 25A to 25C.
  • the airbag 20 has a plurality (four in FIG. 2) of internal joint portions 27 in the inflatable portion 25.
  • the base fabrics 21 and 22 are joined at the inner joint portion 27 in the same manner as the outer edge joint portion 24.
  • the tip of the internal joint portion 27 is joined in an annular shape within the expansion portion 25.
  • the plurality of internal joint portions 27 are arranged apart from each other in the front-rear direction, and form a gas circulation portion and an air chamber in the expansion portion 25.
  • the gas supply unit 23 is an opening for supplying gas into the airbag 20 and is formed in the middle of the airbag 20 in the front-rear direction.
  • the base fabrics 21 and 22 protrude obliquely upward from an upper edge (referred to as an upper edge) of the airbag 20 in the gas supply unit 23.
  • the edge portions of the base fabrics 21 and 22 are continuously joined from the outer edge joint portion 24 except for the insertion port 23A at the tip.
  • the gas supply part 23 is formed in the cylinder shape which both ends opened, and is provided in the upper edge part of the airbag 20 integrally.
  • the inside of the gas supply unit 23 is connected to the outside of the airbag 20 through the insertion port 23A at one end, and is connected to the inside of the inflating unit 25 at the other end.
  • the inflator 2 is inserted into the gas supply unit 23 from the insertion port 23 ⁇ / b> A and is disposed in the airbag 20.
  • the gas supply unit 23 is fastened with a band (not shown) and fixed to the inflator 2 in an airtight manner.
  • the inflator 2 generates gas in the gas supply unit 23 and supplies the gas into the airbag 20.
  • the inflating portion 25 is inflated by gas, and the airbag 20 is deployed in a curtain shape while eliminating the folded shape.
  • the gas is supplied to the front expansion part 25A and is supplied from the connection expansion part 25C to the rear expansion part 25B.
  • the airbag 20 is inflated and deployed so as to cover the side wall 91, closes the windows 97 and 98, receives the front and rear passengers, and protects the passenger's head around the head.
  • the airbag 20 is attached to the vehicle body by a plurality of fixed cloths 30.
  • the fixed cloth 30 is a portion (fixed portion) fixed to the vehicle body of the airbag 20 and is formed integrally with the upper edge portion of the airbag 20.
  • the fixed cloth 30 is fixed to each part of the vehicle body by the fixing member 10 (see FIG. 1).
  • the fixing member 10 and the fixing cloth 30 will be described.
  • FIG. 3 is a view showing the fixing member 10 and the fixing cloth 30 of the airbag 20.
  • FIG. 3A is a perspective view of the fixing member 10.
  • FIG. 3B is a view showing the fixed cloth 30 of the airbag 20.
  • the fixed cloth 30 shown in FIG. 3B is sewn with a second sewing pattern (sewing portion is indicated by a broken line) which will be described later.
  • FIG. 4 is a view showing the fixing member 10 attached to the airbag 20.
  • 4A is a perspective view of the fixing member 10
  • FIG. 4B is a side view of the fixing member 10 and the airbag 20 as viewed from the direction of the arrow X1 in FIG. 4A.
  • the airbag 20 is attached to the vehicle body in the folded shape shown in FIG.
  • the fixing member 10 is a bracket for attaching the folded airbag 20 to the vehicle body, and is made of a plate-like member that is bent at a plurality of locations as shown in FIG. 3A.
  • the fixing member 10 (see FIG. 4) is disposed around the airbag 20 along the outer surface of the airbag 20 to hold the airbag 20.
  • the fixing member 10 includes an attachment portion 11 that protrudes upward, and an attachment hole 12 that is formed in the attachment portion 11.
  • the attachment portion 11 is attached to the vehicle body by attachment means, for example, a bolt (not shown) inserted into the attachment hole 12.
  • the fixed cloth 30 includes a rectangular protrusion 31 and a base 32 as shown in FIG. 3B.
  • the protruding portion 31 protrudes from the edge of the airbag 20 (upper edge in FIG. 3B).
  • the base portion 32 is a portion located around the protruding portion 31 in the edge portion of the airbag 20.
  • the fixed cloth 30 has an insertion portion 33 into which the fixing member 10 is inserted.
  • the insertion portion 33 is formed of a linear slit and penetrates the fixed cloth 30.
  • the insertion portion 33 is formed along the upper edge portion of the airbag 20, and the length thereof is longer than the width of the attachment portion 11.
  • the attachment part 11 of the fixing member 10 is inserted into the insertion part 33 provided in the fixing cloth 30 and penetrates the fixing cloth 30. Thereafter, the fixing member 10 is tilted and placed on the outer surface of the airbag 20 as shown in FIG.
  • the protruding portion 31 of the fixing cloth 30 is bent along the insertion portion 33 of the attachment portion 11 when the fixing member 10 is tilted, and is arranged along the fixing member 10. Thereby, the fixing member 10 is attached to the fixing cloth 30 and the airbag 20.
  • the fixing cloth 30 is fixed to the vehicle body by the fixing member 10 inserted into the insertion portion 33.
  • FIG. 5 is an exploded view of the airbag 20 and the fixed cloth 30.
  • the airbag 20 includes a coupling portion 28 to which the fixed cloth 30 is coupled as illustrated.
  • the coupling portion 28 is a predetermined portion located in the edge portion of the airbag 20.
  • the base portion 32 of the fixed cloth 30 is overlapped with the coupling portion 28.
  • the airbag 20 has one recess 28 ⁇ / b> A and two through holes 29 in the coupling portion 28.
  • the recess 28A is formed at the center of the coupling portion 28, and the two through holes 29 are formed on both sides of the recess 28A.
  • the fixed cloth 30 is coupled to the coupling portion 28 of the airbag 20 by sewing.
  • the fixed cloth 30 is made of a cloth separate from the airbag 20 and has two concave portions 35 and two through holes 36.
  • the recess 35 and the through hole 36 are formed in the base 32 on both sides of the protrusion 31.
  • the fixed cloth 30 is superimposed on the airbag 20 (the coupling portion 28) and coupled to the airbag 20 at a predetermined location. At that time, the airbag 20 and the fixed cloth 30 are accurately overlapped by aligning the positions of the through holes 29 and 36.
  • the insertion portion 33 and the concave portion 35 of the fixed cloth 30 are disposed in the recess 28 ⁇ / b> A of the coupling portion 28.
  • the fixed cloth 30 is integrated with the airbag 20 by bonding.
  • the fixed cloth 30 is a folded cloth obtained by folding a base cloth.
  • the fixed cloth 30 is folded a predetermined number of times (two or more times), overlapped and joined to the airbag 20, and then fixed to the vehicle body by the fixing member 10. Is done.
  • the fixed cloth 30 is made of a plurality of overlapping cloths having the same shape, and is composed of a plurality of (multiple layers) base cloths to increase the strength.
  • FIG. 6 is a diagram illustrating a procedure for forming the fixed cloth 30.
  • FIG. 6A is a development view of the fixed cloth 30.
  • 6B and 6C are diagrams showing the fixed cloth 30 being folded.
  • FIG. 6D is a cross-sectional view of the fixed cloth 30 as viewed in the direction of arrows X2-X2 in FIG. 6C.
  • the fixed cloth 30 is made of a belt-like base cloth, and predetermined folding lines L1 to L3 are set.
  • the fixed cloth 30 is folded in order by a plurality of folding lines L1 to L3.
  • the first and second folding lines L1 and L2 are set at two positions in the longitudinal direction of the fixed cloth 30 (left and right in FIG. 6A) so as to be orthogonal to the longitudinal direction of the fixed cloth 30.
  • the third fold line L3 is a center line in the width direction (vertical direction in FIG. 6A) of the fixed cloth 30, and intersects the first and second fold lines L1 and L2.
  • the fixed cloth 30 is divided into a plurality (six in FIG. 6) of fixed pieces (small cloth) 41 to 46 by a plurality of folding lines L1 to L3.
  • the plurality of fixed pieces 41 to 46 have the same shape as the fixed cloth 30 after being folded, and are formed side by side in the fixed cloth 30.
  • the fixed cloth 30 is composed of a plurality of fixed pieces 41 to 46 that are integrally connected, and is formed symmetrically with respect to the third folding line L3. On both sides of the third fold line L3, three fixed pieces 41 to 43 and 44 to 46 are formed along the third fold line L3, respectively. Further, the fixed cloth 30 has a slit 47 formed at the position of the fold. The slit 47 is provided between the fixed pieces 41 to 43 and 44 to 46 to facilitate the folding of the fixed cloth 30. In the present embodiment, the fixed cloth 30 has three slits 47 formed linearly along the third fold line L3 in the portion of the third fold line L3. The slit 47 is formed in the fixed cloth 30 so as not to divide the fixed cloth 30.
  • the fixed cloth 30 is first folded at the first and second folding lines L1 and L2 (arrows Y1 and Y2 in FIG. 6B).
  • the fixed cloth 30 is folded in three and folded to one third, and then the fixed cloth 30 is folded back at the third folding line L3 (arrow Y3 in FIG. 6C).
  • the fixed cloth 30 is folded in six by folding back three times, and is folded into one sixth. At that time, the fixing cloth 30 is folded while the positions of the concave portions 35 and the through holes 36 of the fixing pieces 41 to 46 are respectively adjusted.
  • the fixed cloth 30 is folded into a predetermined multiple times (here, three times) and superimposed on six layers (fixed pieces 41 to 46), and is formed into a shape (final shape) coupled to the airbag 20.
  • the folded fixed cloth 30 (see FIG. 5) is coupled to the airbag 20.
  • FIG. 7 is a view showing the fixed cloth 30 and the airbag 20 before being joined.
  • FIG. 7A is a view showing the fixed fabric 30 and the airbag 20 that are overlapped.
  • FIG. 7B is a cross-sectional view of the fixed fabric 30 and the airbag 20 as viewed in the direction of arrows X3-X3 in FIG. 7A.
  • FIG. 7C is a cross-sectional view of the fixed fabric 30 and the airbag 20 as viewed in the direction of arrows X4-X4 in FIG. 7A.
  • the airbag 20 (the coupling portion 28) is sandwiched between the fixed cloths 30 before the fixed cloth 30 is bonded, that is, the airbag 20 is arranged between the folded fixed cloths 30 and fixed.
  • the cloth 30 and the airbag 20 are overlaid. At that time, three fixing cloths 30 are arranged on both sides of the airbag 20 while aligning the positions of the through holes 29 and 36 respectively. Subsequently, the fixed cloth 30 and the airbag 20 are joined by sewing.
  • FIG. 8 is a view showing a first sewing pattern of the fixed cloth 30.
  • the fixed cloth 30 has two kinds of sewing parts 37A and 38A including a combined sewing part 37A for connecting the fixed cloth 30 to the airbag 20 and a reinforcing sewing part 38A for reinforcing the fixed cloth 30. Sewing is performed with one combined sewing portion 37A and one reinforcing sewing portion 38A. That is, the fixed cloth 30 and the airbag 20 are overlapped and stitched together at the joint sewing portion 37A. That is, the fixed cloth 30 is formed on the airbag 20 by connecting the fixed cloth 30 and the airbag 20 with the combined sewing portion 37A.
  • the combined sewing portion 37 ⁇ / b> A is an attachment sewing portion for attaching the fixed cloth 30 to the airbag 20 by sewing, and is formed on the fixed cloth 30 by sewing across the base portion 32 of the fixed cloth 30. The entire base portion 32 is sewn by the linear joint sewing portion 37A.
  • the combined sewing portion 37 ⁇ / b> A is formed up to the outside of the fixed cloth 30 at the base portion 32 of the fixed cloth 30.
  • the reinforcing sewing portion 38A is formed by sewing the fixed cloth 30 that is folded.
  • the fixed cloth 30 is sewed by the reinforcement sewing portion 38A and reinforced by sewing.
  • the reinforcing sewing portion 38 ⁇ / b> A is formed around (the peripheral portion) around the insertion portion 33, reinforces the insertion portion 33 of the fixed cloth 30, and sewes the fixed cloth 30 along the insertion portion 33 to fix the fixed cloth 30.
  • the reinforcing sewing portion 38 ⁇ / b> A is formed in an annular shape (rectangular shape in FIG. 8) surrounding the insertion portion 33 of the fixed cloth 30.
  • the fixed cloth 30 is sewn into a rectangular shape at the reinforcement sewing portion 38A, and the plurality of cloths are integrated and reinforced by the reinforcement sewing portion 38A.
  • the reinforcement sewing portion 38 ⁇ / b> A reinforces the peripheral portion of the insertion portion 33 and increases the strength around the insertion portion 33.
  • the two sewing portions 37 ⁇ / b> A and 38 ⁇ / b> A are formed apart in the fixed cloth 30. That is, the sewing portions 37 ⁇ / b> A and 38 ⁇ / b> A are independent from each other and are formed separately on the fixed cloth 30.
  • the fixed cloth 30 is sewn twice.
  • the fixed cloth 30 is sewn only once.
  • FIG. 9 is a diagram illustrating a second sewing pattern of the fixed cloth 30.
  • FIG. 9A is a diagram showing the fixed cloth 30 after sewing.
  • 9B and 9C are diagrams illustrating a sewing process of the fixed cloth 30.
  • the sewing parts 37B and 38B of the second sewing pattern are basically the same sewing parts as the sewing parts 37A and 38A of the first sewing pattern. However, in the second sewing pattern, as shown in the figure, the joint sewing portion 37B and the reinforcement sewing portion 38B are connected and formed continuously by one sewing. Therefore, the entire shape of the sewing portions 37B and 38B is set to a shape that can be written with a single stroke.
  • the combined sewing portion 37B and the reinforcing sewing portion 38B have a contacting portion or an overlapping portion.
  • the linear portions of the sewing portions 37B and 38B are provided at the same position on the base portion 32.
  • the reinforcing sewing portion 38B is formed so as to overlap the intermediate portion of the combined sewing portion 37B.
  • the entire sewing portions 37B and 38B are continuously sewn as in a single stroke.
  • the sewing direction is changed and the portion to be sewn is connected to the combined sewing portion.
  • the portion 37B is changed to the reinforcement sewing portion 38B.
  • the fixed cloth 30 is sewn in a rectangular shape so as to surround the insertion portion 33 to form a reinforcing sewing portion 38B (see FIG. 9C). Subsequently, sewing is performed to the other end of the combined sewing portion 37B, and the sewing is finished.
  • the entire reinforcing sewing portion 38B is formed, and then the remaining portion of the combined sewing portion 37B is formed.
  • a linear joint sewing portion 37B and a rectangular reinforcement sewing portion 38B are continuously formed by one sewing.
  • the reinforcing sewing portion 38 ⁇ / b> B is formed around the insertion portion 33 and reinforces the fixed cloth 30 around the insertion portion 33.
  • the fixed cloth 30 is formed by a plurality of combined cloths and provided on the airbag 20.
  • the fixing member 10 (see FIG. 4) is attached to the fixing cloth 30.
  • the fixed cloth 30 is fixed to the vehicle body by the fixing member 10 after being attached to the airbag 20.
  • the fixed cloth 30 is folded in a predetermined plurality of times and coupled to the airbag 20, so that the fixed cloth 30 can be easily handled and managed. Since the fixed cloth 30 only needs to be folded a predetermined number of times, it is possible to reduce the trouble of checking the number of the fixed cloths 30. Moreover, the fixed cloth 30 made of a plurality of cloths can be easily formed on the airbag 20. Since it is possible to prevent the number of the fixing cloths 30 from being mistaken, the strength necessary for the fixing cloth 30 can be ensured. Since the labor required for forming the fixed cloth 30 can be reduced, the work time required for forming the fixed cloth 30 can be shortened.
  • the fixed cloth 30 can be folded accurately by sequentially folding the fixed cloth 30 along a plurality of folding lines L1 to L3. Since the slit 47 is formed at the fold position of the fixed cloth 30, the fixed cloth 30 can be easily and accurately folded.
  • the sewing of the sewing parts 37B and 38B can be performed in one step without interruption. As a result, since the process and time for sewing can be reduced, the work efficiency of sewing can be improved.
  • the fixed cloth 30 Since the fixed cloth 30 is coupled to the airbag 20 by sewing, the fixed cloth 30 can be easily coupled to the airbag 20.
  • the fixed cloth 30 and the airbag 20 can be combined with high strength. Since the fixed cloth 30 is reinforced by the reinforcing sewing portions 38 (38A, 38B), the strength of the fixed cloth 30 can be increased.
  • the plurality of cloths of the fixed cloth 30 receive external force jointly without receiving external force alone. As a result, the fixed cloth 30 has high strength against external force and is not easily torn.
  • the insertion portion 33 is reinforced by the reinforcing sewing portion 38 formed around the insertion portion 33, the strength of the peripheral portion of the insertion portion 33 can be increased.
  • the fixed cloth 30 is difficult to be broken around the insertion portion 33, it is possible to prevent the fixed cloth 30 from being detached from the fixed member 10.
  • the reinforcing sewing portion 38 is formed so as to surround the insertion portion 33, the entire area around the insertion portion 33 can be reinforced.
  • the joint sewing portion 37 (37A, 37B) (see FIGS. 8 and 9) is formed on the base 32 of the fixed cloth 30, the fixed cloth 30 can be firmly attached to the airbag 20 at the base 32.
  • the bottom of the recessed part 35 is a part where load is easily applied, and the joint sewing part 37 needs to be formed between the lower parts of the bottoms of at least two recessed parts 35.
  • the combined sewing portion 37 only needs to be formed between the lower portions of the bottom of the recess 35, and may not be formed outside the lower portion of the bottom of the recess 35.
  • the combined sewing portion 37 is preferably formed as described above in order to reliably cope with the load on the fixed cloth 30.
  • the concave portion 35 of the fixed cloth 30 is provided to facilitate bending of the protruding portion 31 when the protruding portion 31 of the fixed cloth 30 is bent by the fixing member 10. Accordingly, when the ease of bending the protruding portion 31 does not matter, the recessed portion 35 may not be provided in the fixed cloth 30. In this case, for example, the corner between the protruding portion 31 and the base portion 32 is formed in a curved shape, and the protruding portion 31 and the base portion 32 are connected by the curved portion. Further, the insertion portion 33 may be disposed outside the recess 28A (see FIG. 5) of the coupling portion 28.
  • the recess 28A is not necessary. Therefore, the recess 28 ⁇ / b> A does not need to be formed in the coupling portion 28.
  • the fixed cloth 30 is not limited to the above folding method, but may be folded in other ways.
  • the fixed cloth 30 may be formed of a plurality of overlapping cloths after being folded.
  • the same number of the fixing cloths 30 may be arranged on both surfaces of the airbag 20 or may be arranged so that the number of the fixing fabrics 30 is different on each surface of the airbag 20.
  • the fixed cloth 30 may be disposed only on one surface of the airbag 20.
  • the joint sewing portion 37 may be formed in a shape other than a straight shape (for example, a curved shape or a wave shape).
  • the reinforcing sewing portion 38 may be formed in a shape other than a rectangular shape (for example, a circular shape or a polygonal shape).
  • FIG. 10 and 11 are diagrams showing fixed fabrics 50 and 51 according to another embodiment.
  • FIG. 10A and FIG. 11A are development views showing the fixed fabrics 50 and 51 before folding.
  • FIG. 10B and FIG. 11B are diagrams showing the fixed fabrics 50 and 51 after being folded.
  • the fixed cloth 50 shown in FIG. 10 is different from the above-described fixed cloth 30 only in the shape of the insertion portion 33, and the insertion portion 33 of the fixed cloth 50 includes a slit having a predetermined width.
  • the fixed cloth 50 is folded at the folding lines L1 to L3 and coupled to the airbag 20.
  • the fixed cloth 51 is configured in the same manner as the fixed cloth 30 described above except for the insertion portion 39.
  • the insertion portion 39 of the fixing cloth 51 is a fixing hole into which a fixing member (not shown) such as a bolt is inserted.
  • the fixed cloth 51 is folded along the folding lines L1 to L3, coupled to the airbag 20, and fixed to the vehicle body by a fixing member inserted into the insertion portion 39.
  • FIG. 12 and 13 are diagrams showing two sewing patterns of the fixed cloth 51.
  • FIG. 12A In the sewing pattern shown in FIG. 12, similarly to the above-described fixed cloth 30 (see FIG. 9), the combined sewing portion 52A and the reinforcing sewing portion 53A are connected together and continuously formed by one-time sewing.
  • the fixed cloth 51 is continuously sewn by the combined sewing portion 52A and the reinforcing sewing portion 53A.
  • sewing see FIG. 12A
  • an annular reinforcing sewing portion 53A is formed around the insertion portion 39 so as to surround the insertion portion 39.
  • the sewing is finished by sewing up to the other end of the combined sewing portion 52A.
  • the combined sewing portion 52A is formed in the fixed cloth 51 without traversing the base portion 32.
  • the combined sewing portion 52B and the reinforcing sewing portion 53B are continuously formed.
  • the reinforcing sewing portion 53B is formed around the insertion portion 39 so as to surround a part of the insertion portion 39 (here, the lower half).
  • the reinforcing sewing portion 53 ⁇ / b> B is formed along a part of the insertion portion 39, surrounds a portion of the insertion portion 39, and reinforces a portion around the insertion portion 39.
  • the reinforcement sewing part of a fixed cloth is formed in various shapes and positions according to the part which should be reinforced of a fixed cloth.
  • FIG. 14 is a diagram illustrating a fixed cloth 54 that is partially different from the fixed cloth 51 illustrated in FIG. 11.
  • FIG. 14A is a development view showing the fixed cloth 54 before folding.
  • FIG. 14B is a diagram illustrating the fixed fabric 54 after being folded.
  • the fixed cloth 54 shown in FIG. 14 does not have the concave portion 35 and the through hole 36.
  • the fixed cloth 54 is configured in the same manner as the above-described fixed cloth 51 except for the concave portion 35 and the through hole 36.
  • the fixed cloth 54 is folded with the edges aligned, and the fixed cloth 54 and the airbag 20 are overlapped with the edges aligned.
  • the protective cloth is disposed between the fixing member 10 (see FIGS. 3 and 4) and the airbag 20 to protect the airbag 20 from the fixing member 10.
  • a protective cloth is attached to the airbag 20 in addition to the above-described fixed cloth 30 (see FIGS. 5 to 7).
  • FIG. 15 is a diagram showing the protective cloth 60.
  • the protective cloth 60 includes a protective portion 61 that protects the airbag 20 and a coupling portion (coupling end) 62 coupled to the airbag 20.
  • the protection part 61 has a rectangular shape and is formed integrally with the coupling part 62.
  • the coupling portion 62 is formed in the same shape as the fixed pieces 41 to 46 of the fixed cloth 30 and the folded fixed cloth 30. Accordingly, the coupling portion 62 includes the insertion portion 33A, the concave portion 35A, and the through hole 36A.
  • the coupling portion 62 is coupled to the airbag 20 simultaneously with the coupling of the fixed cloth 30 to the airbag 20. Thereby, the protective cloth 60 is attached to the airbag 20.
  • FIG. 16 is a view showing the protective cloth 60 before and after being attached to the airbag 20.
  • 16A shows the fixed cloth 30 and the protective cloth 60 before the fixed cloth 30 and the airbag 20 are sewn
  • FIG. 16B shows a cross section of the fixed cloth 30 and the protective cloth 60 taken along line X5-X5 in FIG. 16A
  • FIG. 16C shows the fixed cloth 30 and the protective cloth 60 obtained by sewing the fixed cloth 30 and the airbag 20.
  • the airbag 20 is disposed between the fixed fabrics 30 after the fixed fabric 30 is folded.
  • the protective cloth 60 is disposed between the fixed cloth 30 and the airbag 20 at a position where the fixed cloth 30 is coupled to the airbag 20, that is, on the surface base cloth 21 side of the airbag 20. At that time, the protective cloth 60 is sandwiched between the fixed cloth 30 and the airbag 20 while the connecting portion 62 is aligned with the fixed cloth 30.
  • the fixed cloth 30 and the airbag 20 are sewn and joined.
  • the fixed cloth 30 is formed by connecting the joint sewing portion 37B and the reinforcement sewing portion 38B continuously.
  • the fixed cloth 30, the airbag 20, and the protective cloth 60 are sewn together by the joint sewing portion 37B, and the connection portion 62 is obtained. Is coupled to the airbag 20.
  • the protective cloth 60 is attached to the airbag 20 together with the fixed cloth 30 when the fixed cloth 30 is coupled to the airbag 20.
  • the fixing member 10 (see FIGS. 3 and 4) is attached to the fixing cloth 30 and the airbag 20 in the same manner as described above.
  • FIG. 17 is a view showing the fixing member 10 attached to the airbag 20.
  • FIG. 17A is a perspective view of the fixing member 10.
  • FIG. 17B is a side view of the fixing member 10 and the airbag 20 as viewed from the direction of the arrow X6 in FIG. 17A.
  • the protective cloth 60 is disposed on the outer surface of the folded airbag 20 as shown in the figure. When the fixing member 10 is attached to the airbag 20, the protective cloth 60 is disposed between the fixing member 10 and the airbag 20. Further, the protective cloth 60 is disposed on the entire portion of the airbag 20 that faces the fixing member 10.
  • the airbag 20 By providing the airbag 20 with the protective cloth 60, the airbag 20 can be protected from the fixing member 10, and the edge of the fixing member 10 can also be prevented from coming into contact with the airbag 20. Therefore, the airbag 20 can be prevented from being damaged by the fixing member 10. Since the protective cloth 60 is attached to the airbag 20 at the same time as the fixed cloth 30 is joined, the process and work time for attaching the protective cloth 60 can be reduced.
  • the protective cloth 60 may be disposed between the folded fixed cloths 30 or on one surface of the fixed cloth 30. Even in this case, the protective cloth 60 can be easily attached to the airbag 20. Two or more protective cloths 60 may be provided on the airbag 20.
  • FIG. 18 is a development view showing a fixed cloth 55 and a protective cloth 65 according to another embodiment.
  • the protective cloth 65 is formed integrally with the fixed cloth 55 as shown in the figure.
  • the fixed cloth 55 is configured in the same manner as the above-described fixed cloth 30 except for the protective cloth 65.
  • the protective cloth 65 is made of a rectangular cloth formed on one fixed piece 46. The protective cloth 65 is attached to the airbag 20 together with the fixed cloth 55.
  • FIG. 19 is a view showing the protective cloth 65 before and after being attached to the airbag 20.
  • FIG. 19A shows the protective cloth 65 before the fixing cloth 55 and the airbag 20 are stitched together to join the fixing cloth 55 to the airbag 20, and
  • FIG. 19B shows the fixing seen from the arrow X7-X7 line in FIG. 19A. It is sectional drawing of the cloth 55 and the protective cloth 65.
  • FIG. 19C shows a protective cloth 65 in which the fixed cloth 55 and the airbag 20 are stitched together and the fixed cloth 55 is coupled to the airbag 20. As shown in FIGS. 19A and 19B, after the fixed cloth 55 is folded, the airbag 20 is disposed between the fixed cloths 55.
  • the fixed cloth 55 is folded so that the protective cloth 65 is located on the outermost side.
  • the protective cloth 65 is disposed on the front base cloth 21 side of the airbag 20. Subsequently, as shown in FIG. 19C, the fixed cloth 55 and the airbag 20 are stitched together to couple the fixed cloth 55 to the airbag 20.
  • the protective cloth 65 is attached to the airbag 20 by coupling the fixed cloth 55 to the airbag 20.
  • the airbag 20 can be protected from the fixing member 10 by the protective cloth 65.
  • the protective cloth 65 since the protective cloth 65 is attached to the airbag 20 at the same time as the fixed cloth 55 is joined, the process and work time for attaching the protective cloth 65 can be reduced.
  • the protective cloth 65 may be arranged at a position different from the above by changing how the fixed cloth 55 is folded.
  • the protective cloth 65 may be provided on the fixed pieces 41 to 45 other than the fixed piece 46.
  • the protective cloth 65 may be provided at a plurality of locations of the fixed cloth 55.
  • the fixed cloth 30 is a plurality of fixed pieces that are integrally connected and folded by a predetermined number of times. May be.
  • the fixed cloth 30 includes a protrusion 31 and an insertion portion 33, and can be formed in the shape of FIGS. 5, 10B, 11B, and 14B. As shown in FIGS. It can be attached to the bag 20 and can be sewn as shown in FIGS. Further, the fixed cloth 30 may be disposed only on one surface of the airbag 20.
  • the joint sewing portion 37 may be formed in a shape other than a straight shape (for example, a curved shape or a wave shape).
  • the reinforcing sewing portion 38 may be formed in a shape other than a rectangular shape (for example, a circular shape or a polygonal shape). In this case as well, the fixed cloth 30 and the protective cloth 60 may be integrally formed.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Air Bags (AREA)

Abstract

An airbag device is configured so that affixation cloth comprising sheets of cloth can be easily formed on the airbag to reduce the work time required to form the affixation cloth. An airbag device comprises an airbag (20). The airbag (20) has affixation cloth (30) affixed to a vehicle body. The affixation cloth (30) is folded a predetermined multiple number of times. The affixation cloth (30) is joined to the airbag (20) and thus the affixation cloth (30) is formed on the airbag (20). The folded affixation cloth (30) is joined to the airbag (20) and affixed to the vehicle body.

Description

エアバッグ装置Airbag device
 本発明は、車両内でエアバッグを膨張展開させて、エアバッグにより乗員を保護するエアバッグ装置に関する。 The present invention relates to an airbag device that inflates and deploys an airbag in a vehicle and protects an occupant with the airbag.
 車両の緊急時や衝突時に乗員を保護するため、エアバッグ装置が使用されている。エアバッグ装置は、車体に固定されたエアバッグを有し、膨張展開させたエアバッグにより乗員を受け止める。その際、エアバッグは、展開に伴う引っ張りや乗員を受け止めた衝撃により、大きな力を受けることがある。そのため、エアバッグの車体に固定される部分には、高い強度が要求される。
 これに関連して、車体に固定される固定布を2枚以上の布から形成して、固定布の強度を確保したエアバッグが知られている(特許文献1参照)。
Airbag devices are used to protect passengers in the event of a vehicle emergency or collision. The airbag device includes an airbag fixed to a vehicle body, and receives an occupant by the airbag that is inflated and deployed. At that time, the airbag may receive a large force due to pulling accompanying deployment and an impact received by the occupant. Therefore, high strength is required for the portion of the airbag fixed to the vehicle body.
In relation to this, there is known an airbag in which the fixing cloth fixed to the vehicle body is formed of two or more cloths and the strength of the fixing cloth is ensured (see Patent Document 1).
 また、エアバッグ装置は、膨張展開させたエアバッグにより乗員を受け止める際、乗員を確実に保護する。そのため、エアバッグは、車体に固定して、車両内の所定範囲に展開させる必要がある。
 これに関連して、従来、車体に固定される固定布(固定部)をエアバッグに設けたエアバッグ装置が知られている(特許文献2参照)。
The airbag device reliably protects the occupant when the occupant is received by the inflated and deployed airbag. Therefore, the airbag needs to be fixed to the vehicle body and deployed in a predetermined range in the vehicle.
In relation to this, an airbag apparatus in which a fixed cloth (fixed portion) fixed to a vehicle body is provided in an airbag is known (see Patent Document 2).
 特許文献1のエアバッグ装置では、複数枚の布により固定布を形成するときに、枚数を確認しつつ複数枚の布をエアバッグに取り付ける必要がある。そのため、布の取り扱いと管理に手間がかかり、固定布の形成に要する作業時間が長くなる。また、布の枚数を間違えないよう、布の取り扱いと枚数の確認を慎重に行う必要もある。従って、固定布をエアバッグに形成するための手間と時間が増大する。 In the airbag apparatus of Patent Document 1, when forming a fixed cloth with a plurality of cloths, it is necessary to attach the plurality of cloths to the airbag while checking the number of sheets. Therefore, it takes time to handle and manage the cloth, and the work time required for forming the fixed cloth becomes long. In addition, it is necessary to carefully handle and check the number of cloths so that the number of cloths is not mistaken. Therefore, labor and time for forming the fixed cloth on the airbag are increased.
 特許文献2のエアバッグ装置では、固定布を縫製するとともに、固定布の2つの下部を、それぞれ縫製によりエアバッグに取り付ける。固定布は、車体に固定されて、車両内で展開するエアバッグの位置を維持する。しかしながら、従来のエアバッグ装置では、固定布を複数箇所で別個に縫製するため、縫製の工程が多くなる。固定布の縫製時間も長くなるため、縫製の作業効率が低くなる傾向がある。また、固定布は、エアバッグの展開に伴う引っ張りや乗員を受け止めた衝撃により、大きな力を受けることがある。そのため、固定布が外力に耐えられるように、固定布の強度をより高くすることも求められている。 In the airbag device of Patent Document 2, a fixed cloth is sewn and two lower portions of the fixed cloth are attached to the airbag by sewing. The fixed cloth is fixed to the vehicle body and maintains the position of the airbag that is deployed in the vehicle. However, in the conventional airbag apparatus, since the fixed cloth is sewn separately at a plurality of locations, the number of sewing steps increases. Since the sewing time of the fixed cloth also becomes long, the working efficiency of sewing tends to be low. In addition, the fixed cloth may be subjected to a large force due to a pull accompanying the deployment of the airbag or an impact received by the occupant. For this reason, it is also required to increase the strength of the fixed cloth so that the fixed cloth can withstand external force.
特開2010-214969号公報JP 2010-214969 A 特開2000- 33846号公報JP 2000-33846 A
 本発明は、前記従来の問題に鑑みなされたもので、その目的は、複数の布からなる固定布をエアバッグに簡単に形成できるようにして、固定布の形成に要する作業時間を短縮することである。また、本発明の目的は、エアバッグの固定布の強度を高くしつつ、固定布の縫製のための工程と時間を削減して、縫製の作業効率を向上させることである。 The present invention has been made in view of the above-described conventional problems, and an object of the present invention is to make it possible to easily form a fixed cloth composed of a plurality of cloths on an airbag and to shorten the work time required for forming the fixed cloth. It is. Another object of the present invention is to improve the sewing work efficiency by increasing the strength of the fixed fabric of the airbag and reducing the process and time for sewing the fixed fabric.
 本発明は、車体に固定される固定布を有するエアバッグを備えたエアバッグ装置であって、固定布が、所定の複数回折り畳まれてエアバッグに結合されたエアバッグ装置である。
 また本発明は、車体に固定される固定布を有するエアバッグを備えたエアバッグ装置であって、固定布が、エアバッグに固定布を結合する結合縫製部と、固定布を補強する補強縫製部とを有し、結合縫製部と補強縫製部が、連続して形成されたエアバッグ装置である。
The present invention is an airbag apparatus including an airbag having a fixed cloth fixed to a vehicle body, and the fixed cloth is folded into a predetermined plurality of times and coupled to the airbag.
The present invention also relates to an airbag apparatus including an airbag having a fixed cloth fixed to a vehicle body, wherein the fixed cloth is a combined sewing portion that couples the fixed cloth to the airbag, and reinforcing sewing that reinforces the fixed cloth. The airbag device includes a joint sewing portion and a reinforcement sewing portion that are continuously formed.
 本発明によれば、複数の布からなる固定布をエアバッグに簡単に形成できる。また、固定布の形成に要する作業時間を短縮することができる。
 また、本発明によれば、エアバッグの固定布の強度を高くできる。また、固定布の縫製のための工程と時間を削減して、縫製の作業効率を向上させることができる。
According to the present invention, a fixed cloth composed of a plurality of cloths can be easily formed on an airbag. In addition, the work time required for forming the fixed cloth can be shortened.
Moreover, according to this invention, the intensity | strength of the fixed cloth of an airbag can be made high. Further, it is possible to improve the sewing work efficiency by reducing the process and time for sewing the fixed cloth.
本実施形態のエアバッグ装置を示す図である。It is a figure which shows the airbag apparatus of this embodiment. 平面上に拡げたエアバッグを示す図である。It is a figure which shows the airbag expanded on the plane. 固定部材とエアバッグの固定布を示す図である。It is a figure which shows the fixing member and the fixing cloth of an airbag. エアバッグに取り付けた固定部材を示す図である。It is a figure which shows the fixing member attached to the airbag. エアバッグと固定布を分解して示す図である。It is a figure which decomposes | disassembles and shows an airbag and a fixed cloth. 固定布の形成手順を示す図である。It is a figure which shows the formation procedure of a fixed cloth. 結合前の固定布とエアバッグを示す図である。It is a figure which shows the fixed cloth and airbag before joining. 固定布の第1の縫製パターンを示す図である。It is a figure which shows the 1st sewing pattern of a fixed cloth. 固定布の第2の縫製パターンを示す図である。It is a figure which shows the 2nd sewing pattern of a fixed cloth. 他の実施形態の固定布を示す図である。It is a figure which shows the fixed cloth of other embodiment. 他の実施形態の固定布を示す図である。It is a figure which shows the fixed cloth of other embodiment. 図11に示す固定布の縫製パターンを示す図である。It is a figure which shows the sewing pattern of the fixed cloth shown in FIG. 図11に示す固定布の縫製パターンを示す図である。It is a figure which shows the sewing pattern of the fixed cloth shown in FIG. 図11に示す固定布と一部が異なる固定布を示す図である。FIG. 12 is a diagram illustrating a fixed cloth partially different from the fixed cloth illustrated in FIG. 11. 保護布を示す図である。It is a figure which shows a protective cloth. エアバッグへ取り付ける前後の保護布を示す図である。It is a figure which shows the protection cloth before and behind attaching to an airbag. エアバッグに取り付けた固定部材を示す図である。It is a figure which shows the fixing member attached to the airbag. 他の実施形態の固定布と保護布を示す展開図である。It is an expanded view which shows the fixed cloth and protective cloth of other embodiment. エアバッグへ取り付ける前後の保護布を示す図である。It is a figure which shows the protection cloth before and behind attaching to an airbag.
 本発明のエアバッグ装置の一実施形態について図面を参照して説明する。
 本実施形態では、車両内でエアバッグをカーテン状に展開させるカーテンエアバッグ装置(以下、単にエアバッグ装置という)を例に採り説明する。エアバッグ装置は、車両内に搭載されて、膨張展開するエアバッグにより乗員を受け止めて保護する。
An embodiment of an airbag device of the present invention will be described with reference to the drawings.
In the present embodiment, a curtain airbag device (hereinafter simply referred to as an airbag device) that deploys an airbag in a curtain shape in a vehicle will be described as an example. The airbag device is mounted in a vehicle and receives and protects an occupant with an airbag that is inflated and deployed.
 図1は、本実施形態のエアバッグ装置を示す図である。図1では、車両90に搭載したエアバッグ装置1を車室内から見て示している。また、車両90の側壁91とエアバッグ装置1を、車両90の後方側を省略して、かつ、車両90の幅方向から見て模式的に示している。エアバッグ装置1は、車両90の内面を透視して示している。
 なお、本実施形態では、車両90における前方と後方を単に前方と後方といい、車両90における前後方向を単に前後方向という。また、車両90における上方と下方を単に上方と下方といい、車両90における上下方向を単に上下方向という。
FIG. 1 is a view showing an airbag apparatus according to the present embodiment. In FIG. 1, the airbag apparatus 1 mounted in the vehicle 90 is shown as viewed from the passenger compartment. Further, the side wall 91 and the airbag device 1 of the vehicle 90 are schematically shown as viewed from the width direction of the vehicle 90 with the rear side of the vehicle 90 omitted. The airbag device 1 is shown through the inner surface of the vehicle 90.
In the present embodiment, the front and rear in the vehicle 90 are simply referred to as front and rear, and the front-rear direction in the vehicle 90 is simply referred to as front-rear direction. In addition, the upper and lower portions in the vehicle 90 are simply referred to as upper and lower portions, and the vertical direction in the vehicle 90 is simply referred to as the vertical direction.
 車両90は、図示のように、車室内の側壁91に、上方のルーフレール92、前方のフロントピラー(Aピラー)93、センターピラー(Bピラー)94、及び、後方のリアピラー(Cピラー)(図示せず)を有する。また、車両90は、前部ドア95と、後部ドア96と、ドア95、96に設けられた窓部97、98とを備えている。 As shown in the figure, the vehicle 90 has an upper roof rail 92, a front front pillar (A pillar) 93, a center pillar (B pillar) 94, and a rear rear pillar (C pillar) (see FIG. Not shown). The vehicle 90 includes a front door 95, a rear door 96, and window portions 97 and 98 provided in the doors 95 and 96.
 エアバッグ装置1は、筒状のインフレータ2と、固定部材10と、エアバッグ(カーテンエアバッグ)20とを備え、車体に取り付けられたトリムとヘッドライニング(図示せず)の内部に配置される。エアバッグ20は、膨張展開できるように細長く折り畳まれて、側壁91の上部に沿って配置されて車両90内に取り付けられる。エアバッグ20は、前後方向に沿ってルーフレール92に取り付けられて、リアピラーからフロントピラー93まで配置される。折り畳まれたエアバッグ20は、複数の固定部材10により、車体に固定される。固定部材10は、エアバッグ20が有する複数の固定布30を車体に固定する。 The airbag device 1 includes a tubular inflator 2, a fixing member 10, and an airbag (curtain airbag) 20, and is disposed inside a trim and a head lining (not shown) attached to a vehicle body. . The airbag 20 is folded into an elongated shape so as to be inflated and deployed, and is disposed along the upper portion of the side wall 91 and attached to the vehicle 90. The airbag 20 is attached to the roof rail 92 along the front-rear direction, and is disposed from the rear pillar to the front pillar 93. The folded airbag 20 is fixed to the vehicle body by a plurality of fixing members 10. The fixing member 10 fixes a plurality of fixed cloths 30 included in the airbag 20 to the vehicle body.
 インフレータ2は、シリンダタイプのガス発生装置であり、エアバッグ20内に挿入されて、エアバッグ20内でガスを発生する。インフレータ2は、センターピラー94の上方に配置されて、固定手段(図示せず)によりルーフレール92に取り付けられる。インフレータ2は、固定手段(図示せず)により車体に固定され、車両緊急時や衝撃検知時に、複数のガスの噴出口2Aからガスを発生して、エアバッグ20にガスを供給する。このガスにより、エアバッグ20を、側壁91の上部から下方に向かってカーテン状に膨張展開させる。 The inflator 2 is a cylinder type gas generator and is inserted into the airbag 20 to generate gas in the airbag 20. The inflator 2 is disposed above the center pillar 94 and is attached to the roof rail 92 by a fixing means (not shown). The inflator 2 is fixed to the vehicle body by a fixing means (not shown), and generates gas from a plurality of gas outlets 2A and supplies the gas to the airbag 20 at the time of vehicle emergency or impact detection. With this gas, the airbag 20 is inflated and deployed in a curtain shape from the upper part of the side wall 91 downward.
 図2は、平面上に拡げたエアバッグ20を示す図である。
 エアバッグ20は、図示のように、矩形状の袋体であり、例えば、樹脂を被覆した布からなる基布により製造される。ここでは、エアバッグ20は、乗員側の表基布(表パネル)21と、側壁91側の裏基布(裏パネル)22とを有する。また、エアバッグ20は、連結ベルト3と、ガス供給部23と、複数(図2では6つ)の固定布30とを有する。インフレータ2(図2では図示せず)はガス供給部23内に挿入される。エアバッグ20の前方端は、連結ベルト3によりフロントピラー93に連結され、連結ベルト3の先端は車体に固定される。
FIG. 2 is a view showing the airbag 20 expanded on a plane.
As shown in the figure, the airbag 20 is a rectangular bag, and is manufactured, for example, from a base cloth made of a resin-coated cloth. Here, the airbag 20 includes a front base fabric (front panel) 21 on the passenger side and a back base fabric (back panel) 22 on the side wall 91 side. The airbag 20 includes the connecting belt 3, the gas supply unit 23, and a plurality (six in FIG. 2) of fixed cloths 30. The inflator 2 (not shown in FIG. 2) is inserted into the gas supply unit 23. The front end of the airbag 20 is connected to the front pillar 93 by the connecting belt 3, and the tip of the connecting belt 3 is fixed to the vehicle body.
 表基布21と裏基布22は、同じ形状に形成され、重ね合わせて、外縁接合部24に沿って接合される。外縁接合部24は、エアバッグ20を区画して、基布21、22の間にインフレータ2が発生するガスにより膨張する膨張部25を形成する。基布21、22は、膨張部25の外縁形状を規定する外縁接合部24で、縫製及び接着により接合される。即ち、基布21、22は、外縁接合部24に沿って、1周又は複数周縫製されるとともに、縫製した部分が接着剤によりシールされる。これにより、基布21、22は、外縁接合部24で気密状に接合される。なお、基布21、22は、外縁接合部24で、縫製のみにより接合してもよい。 The front base fabric 21 and the back base fabric 22 are formed in the same shape, overlapped, and joined along the outer edge joint portion 24. The outer edge joint portion 24 divides the airbag 20 and forms an inflatable portion 25 that is inflated by the gas generated by the inflator 2 between the base fabrics 21 and 22. The base fabrics 21 and 22 are joined by sewing and adhesion at an outer edge joint portion 24 that defines the outer edge shape of the inflatable portion 25. That is, the base fabrics 21 and 22 are sewn one or more times along the outer edge joint portion 24, and the sewn portions are sealed with an adhesive. Thereby, the base fabrics 21 and 22 are joined in an airtight manner at the outer edge joint portion 24. The base fabrics 21 and 22 may be joined only by sewing at the outer edge joint portion 24.
 エアバッグ20には、外縁接合部24により、前膨張部25A、後膨張部25B、及び、連結膨張部25Cが形成される。膨張部25A~25Cは、それぞれ矩形状をなし、全体としてエアバッグ20の膨張部25を構成する。前膨張部25Aはエアバッグ20内で前方に配置され、後膨張部25Bは、エアバッグ20内で後方に配置され、連結膨張部25Cは、前膨張部25Aと後膨張部25Bを連結する。3つの膨張部25A~25Cの間には、非膨張部26が設けられている。 The airbag 20 is formed with a front inflating portion 25A, a rear inflating portion 25B, and a connected inflating portion 25C by the outer edge joint portion 24. The inflating portions 25A to 25C each have a rectangular shape and constitute the inflating portion 25 of the airbag 20 as a whole. The front inflating portion 25A is disposed forward in the airbag 20, the rear inflating portion 25B is disposed rearward in the airbag 20, and the connecting inflating portion 25C connects the front inflating portion 25A and the rear inflating portion 25B. A non-expanding portion 26 is provided between the three expanding portions 25A to 25C.
 エアバッグ20は、膨張部25内に、複数(図2では4つ)の内部接合部27を有する。基布21、22は、内部接合部27で、外縁接合部24と同様に接合される。内部接合部27の先端は、膨張部25内で環状に接合される。複数の内部接合部27は、前後方向に離して配置され、膨張部25内にガスの流通部と気室を形成する。 The airbag 20 has a plurality (four in FIG. 2) of internal joint portions 27 in the inflatable portion 25. The base fabrics 21 and 22 are joined at the inner joint portion 27 in the same manner as the outer edge joint portion 24. The tip of the internal joint portion 27 is joined in an annular shape within the expansion portion 25. The plurality of internal joint portions 27 are arranged apart from each other in the front-rear direction, and form a gas circulation portion and an air chamber in the expansion portion 25.
 ガス供給部23は、エアバッグ20内にガスを供給するための開口部であり、エアバッグ20の前後方向の中間に形成される。基布21、22は、ガス供給部23において、エアバッグ20の上方の縁部(上縁部という)から斜め上方に突出する。基布21、22の縁部は、先端の挿入口23Aを除いて、外縁接合部24から連続して接合される。これにより、ガス供給部23は、両端が開口した筒状に形成され、エアバッグ20の上縁部に一体に設けられる。ガス供給部23の内部は、一端の挿入口23Aでエアバッグ20の外部に繋がり、他端で膨張部25の内部と繋がる。インフレータ2は、挿入口23Aからガス供給部23に挿入されて、エアバッグ20内に配置される。ガス供給部23は、バンド(図示せず)で締め付けられて、インフレータ2に気密状に固定される。 The gas supply unit 23 is an opening for supplying gas into the airbag 20 and is formed in the middle of the airbag 20 in the front-rear direction. The base fabrics 21 and 22 protrude obliquely upward from an upper edge (referred to as an upper edge) of the airbag 20 in the gas supply unit 23. The edge portions of the base fabrics 21 and 22 are continuously joined from the outer edge joint portion 24 except for the insertion port 23A at the tip. Thereby, the gas supply part 23 is formed in the cylinder shape which both ends opened, and is provided in the upper edge part of the airbag 20 integrally. The inside of the gas supply unit 23 is connected to the outside of the airbag 20 through the insertion port 23A at one end, and is connected to the inside of the inflating unit 25 at the other end. The inflator 2 is inserted into the gas supply unit 23 from the insertion port 23 </ b> A and is disposed in the airbag 20. The gas supply unit 23 is fastened with a band (not shown) and fixed to the inflator 2 in an airtight manner.
 インフレータ2は、ガス供給部23内でガスを発生してエアバッグ20内にガスを供給する。膨張部25はガスにより膨張し、エアバッグ20が、折り畳み形状を解消しつつカーテン状に展開する。ガスは、前膨張部25Aへ供給されるとともに、連結膨張部25Cから後膨張部25Bへ供給される。これにより、エアバッグ20は、側壁91を覆うように膨張展開して窓部97、98を塞ぎ、前席と後席の乗員を受け止めて、乗員の頭部を中心に保護する。 The inflator 2 generates gas in the gas supply unit 23 and supplies the gas into the airbag 20. The inflating portion 25 is inflated by gas, and the airbag 20 is deployed in a curtain shape while eliminating the folded shape. The gas is supplied to the front expansion part 25A and is supplied from the connection expansion part 25C to the rear expansion part 25B. Thus, the airbag 20 is inflated and deployed so as to cover the side wall 91, closes the windows 97 and 98, receives the front and rear passengers, and protects the passenger's head around the head.
 エアバッグ20は、複数の固定布30により車体に取り付けられる。固定布30は、エアバッグ20の車体に固定される部分(固定部)であり、エアバッグ20の上縁部に一体に形成されている。固定布30は、固定部材10(図1参照)により、車体の各部に固定される。以下、固定部材10と固定布30について説明する。 The airbag 20 is attached to the vehicle body by a plurality of fixed cloths 30. The fixed cloth 30 is a portion (fixed portion) fixed to the vehicle body of the airbag 20 and is formed integrally with the upper edge portion of the airbag 20. The fixed cloth 30 is fixed to each part of the vehicle body by the fixing member 10 (see FIG. 1). Hereinafter, the fixing member 10 and the fixing cloth 30 will be described.
 図3は、固定部材10とエアバッグ20の固定布30を示す図である。図3Aは、固定部材10の斜視図である。図3Bは、エアバッグ20の固定布30を示す図である。図3Bに示す固定布30は、後述する第2の縫製パターン(縫製部は破線で示す)で縫製されている。
 図4は、エアバッグ20に取り付けた固定部材10を示す図である。図4Aは、固定部材10の斜視図であり、図4Bは、図4Aの矢印X1方向から見た固定部材10とエアバッグ20の側面図である。エアバッグ20は、図4に示す折り畳まれた形状で車体に取り付けられる。
FIG. 3 is a view showing the fixing member 10 and the fixing cloth 30 of the airbag 20. FIG. 3A is a perspective view of the fixing member 10. FIG. 3B is a view showing the fixed cloth 30 of the airbag 20. The fixed cloth 30 shown in FIG. 3B is sewn with a second sewing pattern (sewing portion is indicated by a broken line) which will be described later.
FIG. 4 is a view showing the fixing member 10 attached to the airbag 20. 4A is a perspective view of the fixing member 10, and FIG. 4B is a side view of the fixing member 10 and the airbag 20 as viewed from the direction of the arrow X1 in FIG. 4A. The airbag 20 is attached to the vehicle body in the folded shape shown in FIG.
 固定部材10は、折り畳まれたエアバッグ20を車体に取り付けるブラケットであり、図3Aに示すように、複数箇所で折り曲げられた板状部材からなる。固定部材10(図4参照)は、エアバッグ20の外面に沿ってエアバッグ20の周りに配置されて、エアバッグ20を保持する。また、固定部材10は、上方に突出する取付部11と、取付部11に形成された取付孔12とを有する。取付部11は、取付手段、例えば、取付孔12に挿入したボルト(図示せず)により車体に取り付けられる。 The fixing member 10 is a bracket for attaching the folded airbag 20 to the vehicle body, and is made of a plate-like member that is bent at a plurality of locations as shown in FIG. 3A. The fixing member 10 (see FIG. 4) is disposed around the airbag 20 along the outer surface of the airbag 20 to hold the airbag 20. In addition, the fixing member 10 includes an attachment portion 11 that protrudes upward, and an attachment hole 12 that is formed in the attachment portion 11. The attachment portion 11 is attached to the vehicle body by attachment means, for example, a bolt (not shown) inserted into the attachment hole 12.
 固定布30は、図3Bに示すように、矩形状の突出部31と、基部32とを有する。突出部31は、エアバッグ20の縁部(図3Bでは上縁部)から突出する。基部32は、エアバッグ20の縁部内で、突出部31の周りに位置する部分である。固定布30は、固定部材10が挿入される挿入部33を有する。挿入部33は、直線状のスリットからなり、固定布30を貫通する。挿入部33は、エアバッグ20の上縁部に沿って形成されており、その長さは、取付部11の幅よりも長くなっている。 The fixed cloth 30 includes a rectangular protrusion 31 and a base 32 as shown in FIG. 3B. The protruding portion 31 protrudes from the edge of the airbag 20 (upper edge in FIG. 3B). The base portion 32 is a portion located around the protruding portion 31 in the edge portion of the airbag 20. The fixed cloth 30 has an insertion portion 33 into which the fixing member 10 is inserted. The insertion portion 33 is formed of a linear slit and penetrates the fixed cloth 30. The insertion portion 33 is formed along the upper edge portion of the airbag 20, and the length thereof is longer than the width of the attachment portion 11.
 固定部材10の取付部11は、固定布30に設けられた挿入部33に挿入されて、固定布30を貫通する。その後、固定部材10を倒して図4に示すようにエアバッグ20の外面に配置する。固定布30の突出部31は、固定部材10を倒した時に取付部11の挿入部33で折り曲げられて、固定部材10に沿うように配置される。これにより、固定部材10が固定布30とエアバッグ20に取り付けられる。取付部11を車体に取り付けることで、固定布30が、挿入部33に挿入された固定部材10により車体に固定される。 The attachment part 11 of the fixing member 10 is inserted into the insertion part 33 provided in the fixing cloth 30 and penetrates the fixing cloth 30. Thereafter, the fixing member 10 is tilted and placed on the outer surface of the airbag 20 as shown in FIG. The protruding portion 31 of the fixing cloth 30 is bent along the insertion portion 33 of the attachment portion 11 when the fixing member 10 is tilted, and is arranged along the fixing member 10. Thereby, the fixing member 10 is attached to the fixing cloth 30 and the airbag 20. By attaching the attachment portion 11 to the vehicle body, the fixing cloth 30 is fixed to the vehicle body by the fixing member 10 inserted into the insertion portion 33.
 次に、固定布30について詳しく説明する。
 図5は、エアバッグ20と固定布30を分解して示す図である。
 エアバッグ20は、図示のように、固定布30が結合される結合部28を有する。結合部28は、エアバッグ20の縁部内に位置する所定部分である。固定布30の基部32は、結合部28に重ね合わされる。エアバッグ20は、結合部28に、1つの窪み28Aと2つの貫通孔29を有する。窪み28Aは、結合部28の中央に形成されており、2つの貫通孔29は、窪み28Aの両側に形成されている。固定布30は、エアバッグ20の結合部28に縫製により結合される。
Next, the fixed cloth 30 will be described in detail.
FIG. 5 is an exploded view of the airbag 20 and the fixed cloth 30.
The airbag 20 includes a coupling portion 28 to which the fixed cloth 30 is coupled as illustrated. The coupling portion 28 is a predetermined portion located in the edge portion of the airbag 20. The base portion 32 of the fixed cloth 30 is overlapped with the coupling portion 28. The airbag 20 has one recess 28 </ b> A and two through holes 29 in the coupling portion 28. The recess 28A is formed at the center of the coupling portion 28, and the two through holes 29 are formed on both sides of the recess 28A. The fixed cloth 30 is coupled to the coupling portion 28 of the airbag 20 by sewing.
 固定布30は、エアバッグ20とは別体の布からなり、2つの凹部35と、2つの貫通孔36を有する。凹部35と貫通孔36は、突出部31の両側の基部32に形成されている。固定布30は、エアバッグ20(結合部28)に重ね合わされて、エアバッグ20に所定箇所で結合される。その際、エアバッグ20と固定布30は、貫通孔29、36の位置を合わせることで、正確に重ね合わされる。固定布30の挿入部33及び凹部35は、結合部28の窪み28A内に配置される。固定布30は、結合によりエアバッグ20に一体化される。 The fixed cloth 30 is made of a cloth separate from the airbag 20 and has two concave portions 35 and two through holes 36. The recess 35 and the through hole 36 are formed in the base 32 on both sides of the protrusion 31. The fixed cloth 30 is superimposed on the airbag 20 (the coupling portion 28) and coupled to the airbag 20 at a predetermined location. At that time, the airbag 20 and the fixed cloth 30 are accurately overlapped by aligning the positions of the through holes 29 and 36. The insertion portion 33 and the concave portion 35 of the fixed cloth 30 are disposed in the recess 28 </ b> A of the coupling portion 28. The fixed cloth 30 is integrated with the airbag 20 by bonding.
 本実施形態では、固定布30は、基布を折り畳んだ折り畳み布であり、所定の複数回(2回以上)折り畳んでエアバッグ20に重ね合わされて結合された後、固定部材10により車体に固定される。また、固定布30は複数重なり合った同形状の布からなり、複数枚(複数層)の基布から構成して強度を高くしている。 In the present embodiment, the fixed cloth 30 is a folded cloth obtained by folding a base cloth. The fixed cloth 30 is folded a predetermined number of times (two or more times), overlapped and joined to the airbag 20, and then fixed to the vehicle body by the fixing member 10. Is done. Further, the fixed cloth 30 is made of a plurality of overlapping cloths having the same shape, and is composed of a plurality of (multiple layers) base cloths to increase the strength.
 次に、固定布30の形成手順を説明する。
 図6は、固定布30の形成手順を示す図である。図6Aは、固定布30の展開図である。図6B、図6Cは、折り畳み中の固定布30を示す図である。図6Dは、図6Cの矢視X2-X2線で見た固定布30の断面図である。
 固定布30は、図6Aに示すように、帯状の基布からなり、所定の折り返し線L1~L3が設定される。固定布30は、複数の折り返し線L1~L3で順に折り返されて、折り畳まれる。
Next, the formation procedure of the fixed cloth 30 will be described.
FIG. 6 is a diagram illustrating a procedure for forming the fixed cloth 30. FIG. 6A is a development view of the fixed cloth 30. 6B and 6C are diagrams showing the fixed cloth 30 being folded. FIG. 6D is a cross-sectional view of the fixed cloth 30 as viewed in the direction of arrows X2-X2 in FIG. 6C.
As shown in FIG. 6A, the fixed cloth 30 is made of a belt-like base cloth, and predetermined folding lines L1 to L3 are set. The fixed cloth 30 is folded in order by a plurality of folding lines L1 to L3.
 第1と第2の折り返し線L1、L2は、固定布30の長手方向(図6Aでは左右方向)の2箇所に、固定布30の長手方向に直交するように設定される。第3の折り返し線L3は、固定布30の幅方向(図6Aでは上下方向)の中心線であり、第1と第2の折り返し線L1、L2に交差する。固定布30は、複数の折り返し線L1~L3により複数(図6では6つ)の固定ピース(小布)41~46に区画される。複数の固定ピース41~46は、それぞれ折り畳み後の固定布30と同形状をなし、固定布30内に並べて形成される。 The first and second folding lines L1 and L2 are set at two positions in the longitudinal direction of the fixed cloth 30 (left and right in FIG. 6A) so as to be orthogonal to the longitudinal direction of the fixed cloth 30. The third fold line L3 is a center line in the width direction (vertical direction in FIG. 6A) of the fixed cloth 30, and intersects the first and second fold lines L1 and L2. The fixed cloth 30 is divided into a plurality (six in FIG. 6) of fixed pieces (small cloth) 41 to 46 by a plurality of folding lines L1 to L3. The plurality of fixed pieces 41 to 46 have the same shape as the fixed cloth 30 after being folded, and are formed side by side in the fixed cloth 30.
 固定布30は、一体に繋がる複数の固定ピース41~46からなり、第3の折り返し線L3に対して線対称に形成されている。第3の折り返し線L3の両側には、それぞれ3つの固定ピース41~43、44~46が、第3の折り返し線L3に沿って形成されている。また、固定布30は、折り目の位置に形成されたスリット47を有する。スリット47は、固定ピース41~43、44~46の間に設けられて、固定布30の折り畳みを容易にする。本実施形態では、固定布30は、第3の折り返し線L3の部分に、第3の折り返し線L3に沿って直線状に形成された3つのスリット47を有する。スリット47は、固定布30を分断しないように、固定布30内に形成される。 The fixed cloth 30 is composed of a plurality of fixed pieces 41 to 46 that are integrally connected, and is formed symmetrically with respect to the third folding line L3. On both sides of the third fold line L3, three fixed pieces 41 to 43 and 44 to 46 are formed along the third fold line L3, respectively. Further, the fixed cloth 30 has a slit 47 formed at the position of the fold. The slit 47 is provided between the fixed pieces 41 to 43 and 44 to 46 to facilitate the folding of the fixed cloth 30. In the present embodiment, the fixed cloth 30 has three slits 47 formed linearly along the third fold line L3 in the portion of the third fold line L3. The slit 47 is formed in the fixed cloth 30 so as not to divide the fixed cloth 30.
 固定布30は、図6Bに示すように、まず、第1と第2の折り返し線L1、L2で折り返す(図6Bの矢印Y1、Y2)。これにより、図6C、図6Dに示すように、固定布30を三つ折りして3分の1に折り畳み、次に、固定布30を、第3の折り返し線L3で折り返す(図6Cの矢印Y3)。固定布30は、3回の折り返しにより六つ折りされて、6分の1に折り畳まれる。その際、固定ピース41~46の凹部35と貫通孔36の位置をそれぞれ合わせながら、固定布30を折り畳む。このように、固定布30は、所定の複数回(ここでは3回)折り畳まれて6層(固定ピース41~46)に重ね合わされて、エアバッグ20に結合する形状(最終形状)に形成される。続いて、折り畳んだ固定布30(図5参照)をエアバッグ20に結合する。 As shown in FIG. 6B, the fixed cloth 30 is first folded at the first and second folding lines L1 and L2 (arrows Y1 and Y2 in FIG. 6B). As a result, as shown in FIGS. 6C and 6D, the fixed cloth 30 is folded in three and folded to one third, and then the fixed cloth 30 is folded back at the third folding line L3 (arrow Y3 in FIG. 6C). ). The fixed cloth 30 is folded in six by folding back three times, and is folded into one sixth. At that time, the fixing cloth 30 is folded while the positions of the concave portions 35 and the through holes 36 of the fixing pieces 41 to 46 are respectively adjusted. As described above, the fixed cloth 30 is folded into a predetermined multiple times (here, three times) and superimposed on six layers (fixed pieces 41 to 46), and is formed into a shape (final shape) coupled to the airbag 20. The Subsequently, the folded fixed cloth 30 (see FIG. 5) is coupled to the airbag 20.
 図7は、結合前の固定布30とエアバッグ20を示す図である。図7Aは、重ね合わせた固定布30とエアバッグ20を示す図である。図7Bは、図7Aの矢視X3-X3線で見た固定布30とエアバッグ20の断面図である。図7Cは、図7Aの矢視X4-X4線で見た固定布30とエアバッグ20の断面図である。
 図示のように、固定布30の結合前に、エアバッグ20(結合部28)を固定布30の間に挟み込む、つまり、エアバッグ20が、折り畳まれた固定布30の間に配置され、固定布30とエアバッグ20が重ね合わされる。その際、固定布30は、貫通孔29、36の位置をそれぞれ合わせながら、エアバッグ20の両面に3枚ずつ配置される。続いて、固定布30とエアバッグ20を縫製により結合する。
FIG. 7 is a view showing the fixed cloth 30 and the airbag 20 before being joined. FIG. 7A is a view showing the fixed fabric 30 and the airbag 20 that are overlapped. FIG. 7B is a cross-sectional view of the fixed fabric 30 and the airbag 20 as viewed in the direction of arrows X3-X3 in FIG. 7A. FIG. 7C is a cross-sectional view of the fixed fabric 30 and the airbag 20 as viewed in the direction of arrows X4-X4 in FIG. 7A.
As shown in the figure, the airbag 20 (the coupling portion 28) is sandwiched between the fixed cloths 30 before the fixed cloth 30 is bonded, that is, the airbag 20 is arranged between the folded fixed cloths 30 and fixed. The cloth 30 and the airbag 20 are overlaid. At that time, three fixing cloths 30 are arranged on both sides of the airbag 20 while aligning the positions of the through holes 29 and 36 respectively. Subsequently, the fixed cloth 30 and the airbag 20 are joined by sewing.
 図8は、固定布30の第1の縫製パターンを示す図である。
 固定布30は、図示のように、固定布30をエアバッグ20に結合する結合縫製部37Aと、固定布30を補強する補強縫製部38Aからなる2種類の縫製部37A、38Aを有し、1つの結合縫製部37Aと1つの補強縫製部38Aで縫製される。即ち、固定布30とエアバッグ20は、重ね合わされて結合縫製部37Aで縫い合わされる。つまり、固定布30とエアバッグ20を結合縫製部37Aで結合することで、エアバッグ20に固定布30が形成される。
FIG. 8 is a view showing a first sewing pattern of the fixed cloth 30.
As shown in the figure, the fixed cloth 30 has two kinds of sewing parts 37A and 38A including a combined sewing part 37A for connecting the fixed cloth 30 to the airbag 20 and a reinforcing sewing part 38A for reinforcing the fixed cloth 30. Sewing is performed with one combined sewing portion 37A and one reinforcing sewing portion 38A. That is, the fixed cloth 30 and the airbag 20 are overlapped and stitched together at the joint sewing portion 37A. That is, the fixed cloth 30 is formed on the airbag 20 by connecting the fixed cloth 30 and the airbag 20 with the combined sewing portion 37A.
 結合縫製部37Aは、固定布30を縫製によりエアバッグ20に取り付ける取付縫製部であり、固定布30の基部32を横断して縫製することで固定布30に形成される。この直線状の結合縫製部37Aで、基部32の全体が縫製される。結合縫製部37Aは、固定布30の基部32において固定布30の外まで形成される。 The combined sewing portion 37 </ b> A is an attachment sewing portion for attaching the fixed cloth 30 to the airbag 20 by sewing, and is formed on the fixed cloth 30 by sewing across the base portion 32 of the fixed cloth 30. The entire base portion 32 is sewn by the linear joint sewing portion 37A. The combined sewing portion 37 </ b> A is formed up to the outside of the fixed cloth 30 at the base portion 32 of the fixed cloth 30.
 補強縫製部38Aは、折り畳まれた固定布30を縫製して形成される。固定布30は、補強縫製部38Aで縫製され、縫製により補強される。また、補強縫製部38Aは、挿入部33の周り(周辺部分)に形成されて、固定布30の挿入部33を補強し、挿入部33に沿って固定布30を縫製することで固定布30に形成される。補強縫製部38Aは、固定布30の挿入部33を囲む環状(図8では矩形状)に形成される。固定布30は、補強縫製部38Aで矩形状に縫い合わされ、補強縫製部38Aにより、複数の布が一体化して補強される。補強縫製部38Aは、挿入部33の周辺部分を補強し、挿入部33の周りの強度を高くする。 The reinforcing sewing portion 38A is formed by sewing the fixed cloth 30 that is folded. The fixed cloth 30 is sewed by the reinforcement sewing portion 38A and reinforced by sewing. The reinforcing sewing portion 38 </ b> A is formed around (the peripheral portion) around the insertion portion 33, reinforces the insertion portion 33 of the fixed cloth 30, and sewes the fixed cloth 30 along the insertion portion 33 to fix the fixed cloth 30. Formed. The reinforcing sewing portion 38 </ b> A is formed in an annular shape (rectangular shape in FIG. 8) surrounding the insertion portion 33 of the fixed cloth 30. The fixed cloth 30 is sewn into a rectangular shape at the reinforcement sewing portion 38A, and the plurality of cloths are integrated and reinforced by the reinforcement sewing portion 38A. The reinforcement sewing portion 38 </ b> A reinforces the peripheral portion of the insertion portion 33 and increases the strength around the insertion portion 33.
 第1の縫製パターンでは、2つの縫製部37A、38Aは、固定布30内で離して形成される。即ち、縫製部37A、38Aは、互いに独立しており、固定布30に別個に形成される。固定布30は2回縫製される。これに対し、第2の縫製パターンでは、固定布30は1回だけ縫製される。 In the first sewing pattern, the two sewing portions 37 </ b> A and 38 </ b> A are formed apart in the fixed cloth 30. That is, the sewing portions 37 </ b> A and 38 </ b> A are independent from each other and are formed separately on the fixed cloth 30. The fixed cloth 30 is sewn twice. On the other hand, in the second sewing pattern, the fixed cloth 30 is sewn only once.
 図9は、固定布30の第2の縫製パターンを示す図である。図9Aは、縫製後の固定布30を示す図である。図9B、図9Cは、固定布30の縫製過程を示す図である。
 第2の縫製パターンの縫製部37B、38Bは、基本的に、第1の縫製パターンの縫製部37A、38Aと同じ縫製部である。ただし、第2の縫製パターンでは、図示のように、結合縫製部37Bと補強縫製部38Bを繋げて、一度の縫製により連続して形成する。そのため、縫製部37B、38Bの全体の形状を、一筆で書ける形状に設定する。結合縫製部37Bと補強縫製部38Bは、接する部分、又は、重複する部分を有する。
FIG. 9 is a diagram illustrating a second sewing pattern of the fixed cloth 30. FIG. 9A is a diagram showing the fixed cloth 30 after sewing. 9B and 9C are diagrams illustrating a sewing process of the fixed cloth 30. FIG.
The sewing parts 37B and 38B of the second sewing pattern are basically the same sewing parts as the sewing parts 37A and 38A of the first sewing pattern. However, in the second sewing pattern, as shown in the figure, the joint sewing portion 37B and the reinforcement sewing portion 38B are connected and formed continuously by one sewing. Therefore, the entire shape of the sewing portions 37B and 38B is set to a shape that can be written with a single stroke. The combined sewing portion 37B and the reinforcing sewing portion 38B have a contacting portion or an overlapping portion.
 第2の縫製パターンでは、縫製部37B、38Bの直線状部分が、基部32で同じ位置に設けられる。補強縫製部38Bは、結合縫製部37Bの中間部分に重なるように形成される。固定布30の縫製時には、縫製部37B、38Bの全体を、一筆書きのように連続して縫製する。その際、まず、結合縫製部37B(図9B参照)の一端から縫製を開始して結合縫製部37Bを所定位置まで形成したときに、縫製の方向を変更して、縫製する部分を、結合縫製部37Bから補強縫製部38Bに変更する。また、固定布30を、挿入部33を囲むように矩形状に縫製して、補強縫製部38B(図9C参照)を形成する。続いて、結合縫製部37Bの他端まで縫製して、縫製を終了する。 In the second sewing pattern, the linear portions of the sewing portions 37B and 38B are provided at the same position on the base portion 32. The reinforcing sewing portion 38B is formed so as to overlap the intermediate portion of the combined sewing portion 37B. At the time of sewing the fixed cloth 30, the entire sewing portions 37B and 38B are continuously sewn as in a single stroke. At that time, first, when sewing is started from one end of the combined sewing portion 37B (see FIG. 9B) and the combined sewing portion 37B is formed up to a predetermined position, the sewing direction is changed and the portion to be sewn is connected to the combined sewing portion. The portion 37B is changed to the reinforcement sewing portion 38B. Further, the fixed cloth 30 is sewn in a rectangular shape so as to surround the insertion portion 33 to form a reinforcing sewing portion 38B (see FIG. 9C). Subsequently, sewing is performed to the other end of the combined sewing portion 37B, and the sewing is finished.
 第2の縫製パターンでは、結合縫製部37Bを途中まで形成した後、補強縫製部38Bの全体を形成し、続いて、結合縫製部37Bの残りの部分を形成する。固定布30には、直線状の結合縫製部37Bと矩形状の補強縫製部38Bが1回の縫製により連続して形成される。これにより、固定布30とエアバッグ20が縫い合わされ、固定布30がエアバッグ20に取り付けられる。補強縫製部38Bは、挿入部33の周りに形成され、挿入部33の周りで固定布30を補強する。また、固定布30が、結合した複数枚の布により形成されてエアバッグ20に設けられる。その後、固定部材10(図4参照)が固定布30に取り付けられる。固定布30は、エアバッグ20に取り付けられた後、固定部材10により車体に固定される。 In the second sewing pattern, after forming the combined sewing portion 37B halfway, the entire reinforcing sewing portion 38B is formed, and then the remaining portion of the combined sewing portion 37B is formed. On the fixed cloth 30, a linear joint sewing portion 37B and a rectangular reinforcement sewing portion 38B are continuously formed by one sewing. Thereby, the fixed cloth 30 and the airbag 20 are stitched together, and the fixed cloth 30 is attached to the airbag 20. The reinforcing sewing portion 38 </ b> B is formed around the insertion portion 33 and reinforces the fixed cloth 30 around the insertion portion 33. Further, the fixed cloth 30 is formed by a plurality of combined cloths and provided on the airbag 20. Thereafter, the fixing member 10 (see FIG. 4) is attached to the fixing cloth 30. The fixed cloth 30 is fixed to the vehicle body by the fixing member 10 after being attached to the airbag 20.
 以上説明したように、本実施形態では、固定布30を所定の複数回折り畳んでエアバッグ20に結合するため、固定布30の取り扱いと管理が容易である。固定布30は所定の複数回折り畳むだけでよいため、固定布30の枚数を確認する手間も削減できる。また、複数の布からなる固定布30を、エアバッグ20に簡単に形成できる。固定布30の枚数を間違えるのを防止できるため、固定布30に必要な強度を確保できる。固定布30の形成にかかる手間を削減できるため、固定布30の形成に要する作業時間を短縮できる。 As described above, in this embodiment, the fixed cloth 30 is folded in a predetermined plurality of times and coupled to the airbag 20, so that the fixed cloth 30 can be easily handled and managed. Since the fixed cloth 30 only needs to be folded a predetermined number of times, it is possible to reduce the trouble of checking the number of the fixed cloths 30. Moreover, the fixed cloth 30 made of a plurality of cloths can be easily formed on the airbag 20. Since it is possible to prevent the number of the fixing cloths 30 from being mistaken, the strength necessary for the fixing cloth 30 can be ensured. Since the labor required for forming the fixed cloth 30 can be reduced, the work time required for forming the fixed cloth 30 can be shortened.
 固定布30を複数の折り返し線L1~L3で順に折り返すことで、固定布30を正確に折り畳むことができる。スリット47を固定布30の折り目の位置に形成したため、固定布30を、容易かつ正確に折り畳むことができる。2つの縫製部37B、38Bを連続して形成するときには、縫製部37B、38Bの縫製を途切れさせずに1工程で行うことができる。その結果、縫製のための工程と時間を削減できるため、縫製の作業効率を向上できる。 The fixed cloth 30 can be folded accurately by sequentially folding the fixed cloth 30 along a plurality of folding lines L1 to L3. Since the slit 47 is formed at the fold position of the fixed cloth 30, the fixed cloth 30 can be easily and accurately folded. When the two sewing parts 37B and 38B are formed continuously, the sewing of the sewing parts 37B and 38B can be performed in one step without interruption. As a result, since the process and time for sewing can be reduced, the work efficiency of sewing can be improved.
 固定布30を縫製によりエアバッグ20に結合するため、固定布30をエアバッグ20に簡単に結合できる。固定布30とエアバッグ20を高い強度で結合することもできる。補強縫製部38(38A、38B)により固定布30を補強するため、固定布30の強度を高くできる。固定布30の複数の布は、外力を単独で受けずに、共同して外力を受ける。その結果、固定布30は、外力に対する強度が高くなり、破れ難くなる。挿入部33の周りに形成した補強縫製部38により挿入部33を補強するときには、挿入部33の周辺部分の強度を高くできる。これにより、固定布30が挿入部33の周りで破れ難くなるため、固定布30が固定部材10から外れるのを防止できる。補強縫製部38を、挿入部33を囲んで形成するときには、挿入部33の周りの全体を補強できる。 Since the fixed cloth 30 is coupled to the airbag 20 by sewing, the fixed cloth 30 can be easily coupled to the airbag 20. The fixed cloth 30 and the airbag 20 can be combined with high strength. Since the fixed cloth 30 is reinforced by the reinforcing sewing portions 38 (38A, 38B), the strength of the fixed cloth 30 can be increased. The plurality of cloths of the fixed cloth 30 receive external force jointly without receiving external force alone. As a result, the fixed cloth 30 has high strength against external force and is not easily torn. When the insertion portion 33 is reinforced by the reinforcing sewing portion 38 formed around the insertion portion 33, the strength of the peripheral portion of the insertion portion 33 can be increased. Thereby, since the fixed cloth 30 is difficult to be broken around the insertion portion 33, it is possible to prevent the fixed cloth 30 from being detached from the fixed member 10. When the reinforcing sewing portion 38 is formed so as to surround the insertion portion 33, the entire area around the insertion portion 33 can be reinforced.
 結合縫製部37(37A、37B)(図8、図9参照)を固定布30の基部32に形成するときには、固定布30を基部32においてエアバッグ20にしっかりと取り付けることができる。 When the joint sewing portion 37 (37A, 37B) (see FIGS. 8 and 9) is formed on the base 32 of the fixed cloth 30, the fixed cloth 30 can be firmly attached to the airbag 20 at the base 32.
 なお、固定布30内で、凹部35の底は、負荷が掛かり易い部分であり、結合縫製部37は、少なくとも2つの凹部35の底の下方部間に渡って形成する必要がある。即ち、結合縫製部37は、凹部35の底の下方部間に渡って形成されていればよく、凹部35の底の下方部よりも外側には形成しなくてもよい。ただし、結合縫製部37は、固定布30への負荷に確実に対処するため、上記のように形成するのが好ましい。 In addition, in the fixed cloth 30, the bottom of the recessed part 35 is a part where load is easily applied, and the joint sewing part 37 needs to be formed between the lower parts of the bottoms of at least two recessed parts 35. In other words, the combined sewing portion 37 only needs to be formed between the lower portions of the bottom of the recess 35, and may not be formed outside the lower portion of the bottom of the recess 35. However, the combined sewing portion 37 is preferably formed as described above in order to reliably cope with the load on the fixed cloth 30.
 固定布30の凹部35は、固定布30の突出部31が固定部材10により折り曲げられる際に、突出部31を折り曲げ易くするために設けられている。従って、突出部31の折り曲げ易さが問題とならないときには、固定布30に凹部35を設けなくてもよい。この場合には、例えば、突出部31と基部32の間の角部を曲線状に形成して、突出部31と基部32を曲線部で接続する。また、挿入部33は、結合部28の窪み28A(図5参照)の外に配置するようにしてもよい。固定布30に凹部35がなく、かつ、挿入部33を窪み28Aの外に配置するときには、窪み28Aが不要になる。そのため、窪み28Aを結合部28に形成しなくてもよい。 The concave portion 35 of the fixed cloth 30 is provided to facilitate bending of the protruding portion 31 when the protruding portion 31 of the fixed cloth 30 is bent by the fixing member 10. Accordingly, when the ease of bending the protruding portion 31 does not matter, the recessed portion 35 may not be provided in the fixed cloth 30. In this case, for example, the corner between the protruding portion 31 and the base portion 32 is formed in a curved shape, and the protruding portion 31 and the base portion 32 are connected by the curved portion. Further, the insertion portion 33 may be disposed outside the recess 28A (see FIG. 5) of the coupling portion 28. When the fixing cloth 30 has no recess 35 and the insertion portion 33 is disposed outside the recess 28A, the recess 28A is not necessary. Therefore, the recess 28 </ b> A does not need to be formed in the coupling portion 28.
 固定布30は、上記した折り畳みの仕方に限定されず、他の仕方で折り畳むようにしてもよい。固定布30は、折り畳んだ後に複数枚の重なり合う布からなるように形成すればよい。固定布30は、エアバッグ20の両面に同じ枚数ずつ配置してもよく、エアバッグ20の各面で異なる枚数になるように配置してもよい。固定布30は、エアバッグ20の一方の面のみに配置してもよい。結合縫製部37は、直線状以外の形状(例えば、曲線状や波状)に形成してもよい。補強縫製部38は、矩形状以外の形状(例えば、円形状や多角形状)に形成してもよい。次に、他の実施形態の固定布について説明する。 The fixed cloth 30 is not limited to the above folding method, but may be folded in other ways. The fixed cloth 30 may be formed of a plurality of overlapping cloths after being folded. The same number of the fixing cloths 30 may be arranged on both surfaces of the airbag 20 or may be arranged so that the number of the fixing fabrics 30 is different on each surface of the airbag 20. The fixed cloth 30 may be disposed only on one surface of the airbag 20. The joint sewing portion 37 may be formed in a shape other than a straight shape (for example, a curved shape or a wave shape). The reinforcing sewing portion 38 may be formed in a shape other than a rectangular shape (for example, a circular shape or a polygonal shape). Next, a fixed fabric according to another embodiment will be described.
 図10、図11は、他の実施形態の固定布50、51を示す図である。図10A、図11Aは、折り畳み前の固定布50、51を示す展開図である。図10B、図11Bは、折り畳み後の固定布50、51を示す図である。
 図10に示す固定布50は、挿入部33の形状のみが上記した固定布30と相違し、固定布50の挿入部33は、所定幅のスリットからなる。固定布50は、折り返し線L1~L3で折り畳んで、エアバッグ20に結合する。
10 and 11 are diagrams showing fixed fabrics 50 and 51 according to another embodiment. FIG. 10A and FIG. 11A are development views showing the fixed fabrics 50 and 51 before folding. FIG. 10B and FIG. 11B are diagrams showing the fixed fabrics 50 and 51 after being folded.
The fixed cloth 50 shown in FIG. 10 is different from the above-described fixed cloth 30 only in the shape of the insertion portion 33, and the insertion portion 33 of the fixed cloth 50 includes a slit having a predetermined width. The fixed cloth 50 is folded at the folding lines L1 to L3 and coupled to the airbag 20.
 図11に示す固定布51は、スリット状の挿入部33に替えて、円形孔からなる挿入部39を有する。固定布51は、挿入部39を除いて、上記した固定布30と同様に構成されている。固定布51の挿入部39は、ボルト等の固定部材(図示せず)が挿入される固定孔である。固定布51は、折り返し線L1~L3で折り畳んで、エアバッグ20に結合され、挿入部39に挿入された固定部材により車体に固定される。 11 has an insertion portion 39 made of a circular hole in place of the slit-like insertion portion 33. The fixed cloth 51 is configured in the same manner as the fixed cloth 30 described above except for the insertion portion 39. The insertion portion 39 of the fixing cloth 51 is a fixing hole into which a fixing member (not shown) such as a bolt is inserted. The fixed cloth 51 is folded along the folding lines L1 to L3, coupled to the airbag 20, and fixed to the vehicle body by a fixing member inserted into the insertion portion 39.
 図12、図13は、固定布51の2つの縫製パターンを示す図である。
 図12に示す縫製パターンでは、上記した固定布30(図9参照)と同様に、結合縫製部52Aと補強縫製部53Aを、一続きに繋げて、一度の縫製により連続して形成する。固定布51は、結合縫製部52Aと補強縫製部53Aで連続して縫い合わされる。その際、縫製(図12A参照)を結合縫製部52Aの一端から開始し、結合縫製部52Aを所定位置まで形成した後、挿入部39の全体を囲んで縫製する。これにより、環状の補強縫製部53A(図12B参照)を、挿入部39を囲むように挿入部39の周りに形成する。続いて、結合縫製部52Aの他端まで縫製して縫製を終了する。結合縫製部52Aは、基部32を横断せずに、固定布51内に形成される。
12 and 13 are diagrams showing two sewing patterns of the fixed cloth 51. FIG.
In the sewing pattern shown in FIG. 12, similarly to the above-described fixed cloth 30 (see FIG. 9), the combined sewing portion 52A and the reinforcing sewing portion 53A are connected together and continuously formed by one-time sewing. The fixed cloth 51 is continuously sewn by the combined sewing portion 52A and the reinforcing sewing portion 53A. At that time, sewing (see FIG. 12A) is started from one end of the combined sewing portion 52A, and after forming the combined sewing portion 52A to a predetermined position, the entire insertion portion 39 is surrounded and sewn. Thus, an annular reinforcing sewing portion 53A (see FIG. 12B) is formed around the insertion portion 39 so as to surround the insertion portion 39. Subsequently, the sewing is finished by sewing up to the other end of the combined sewing portion 52A. The combined sewing portion 52A is formed in the fixed cloth 51 without traversing the base portion 32.
 図13に示す縫製パターンでも、結合縫製部52Bと補強縫製部53Bを連続して形成する。ただし、補強縫製部53Bは、挿入部39の一部(ここでは下半分)を囲むように挿入部39の周りに形成する。補強縫製部53Bは、挿入部39の一部に沿って形成されて挿入部39の一部を囲み、挿入部39の周りの一部を補強する。この補強縫製部53Bのように、固定布の補強縫製部は、固定布の補強すべき部分に応じて様々な形状と位置に形成される。 In the sewing pattern shown in Fig. 13, the combined sewing portion 52B and the reinforcing sewing portion 53B are continuously formed. However, the reinforcing sewing portion 53B is formed around the insertion portion 39 so as to surround a part of the insertion portion 39 (here, the lower half). The reinforcing sewing portion 53 </ b> B is formed along a part of the insertion portion 39, surrounds a portion of the insertion portion 39, and reinforces a portion around the insertion portion 39. Like this reinforcement sewing part 53B, the reinforcement sewing part of a fixed cloth is formed in various shapes and positions according to the part which should be reinforced of a fixed cloth.
 図14は、図11に示す固定布51と一部が異なる固定布54を示す図である。図14Aは、折り畳み前の固定布54を示す展開図である。図14Bは、折り畳み後の固定布54を示す図である。
 図14に示す固定布54は、凹部35と貫通孔36を有さない。固定布54は、凹部35と貫通孔36以外は、上記した固定布51と同様に構成されている。固定布54は、縁を揃えて折り畳まれ、固定布54とエアバッグ20は、縁を揃えて重ね合わされる。
FIG. 14 is a diagram illustrating a fixed cloth 54 that is partially different from the fixed cloth 51 illustrated in FIG. 11. FIG. 14A is a development view showing the fixed cloth 54 before folding. FIG. 14B is a diagram illustrating the fixed fabric 54 after being folded.
The fixed cloth 54 shown in FIG. 14 does not have the concave portion 35 and the through hole 36. The fixed cloth 54 is configured in the same manner as the above-described fixed cloth 51 except for the concave portion 35 and the through hole 36. The fixed cloth 54 is folded with the edges aligned, and the fixed cloth 54 and the airbag 20 are overlapped with the edges aligned.
 次に、保護布を設けたエアバッグ20について説明する。保護布は、固定部材10(図3、図4参照)とエアバッグ20の間に配置されて、固定部材10からエアバッグ20を保護する。エアバッグ20には、上記した固定布30(図5~図7参照)に加えて、保護布が取り付けられる。 Next, the airbag 20 provided with a protective cloth will be described. The protective cloth is disposed between the fixing member 10 (see FIGS. 3 and 4) and the airbag 20 to protect the airbag 20 from the fixing member 10. A protective cloth is attached to the airbag 20 in addition to the above-described fixed cloth 30 (see FIGS. 5 to 7).
 図15は、保護布60を示す図である。
 保護布60は、図示のように、エアバッグ20を保護する保護部61と、エアバッグ20へ結合される結合部(結合端)62からなる。保護部61は、矩形状をなし、結合部62と一体に形成されている。結合部62は、固定布30の固定ピース41~46及び折り畳んだ固定布30と同じ形状に形成されている。従って、結合部62は、挿入部33Aと、凹部35Aと、貫通孔36Aとを有する。結合部62は、固定布30のエアバッグ20への結合と同時に、エアバッグ20に結合される。これにより、保護布60がエアバッグ20に取り付けられる。
FIG. 15 is a diagram showing the protective cloth 60.
As shown in the figure, the protective cloth 60 includes a protective portion 61 that protects the airbag 20 and a coupling portion (coupling end) 62 coupled to the airbag 20. The protection part 61 has a rectangular shape and is formed integrally with the coupling part 62. The coupling portion 62 is formed in the same shape as the fixed pieces 41 to 46 of the fixed cloth 30 and the folded fixed cloth 30. Accordingly, the coupling portion 62 includes the insertion portion 33A, the concave portion 35A, and the through hole 36A. The coupling portion 62 is coupled to the airbag 20 simultaneously with the coupling of the fixed cloth 30 to the airbag 20. Thereby, the protective cloth 60 is attached to the airbag 20.
 図16は、エアバッグ20へ取り付ける前後の保護布60を示す図である。図16Aは固定布30とエアバッグ20を縫製する前の固定布30と保護布60を示し、図16Bは、図16Aの矢視X5-X5線で見た固定布30と保護布60の断面図である。図16Cは、固定布30とエアバッグ20を縫製した固定布30と保護布60を示す。
 図16A、図16Bに示すように、固定布30を折り畳んだ後、エアバッグ20を固定布30の間に配置する。保護布60は、固定布30をエアバッグ20に結合する位置、即ち、エアバッグ20の表基布21側で、固定布30とエアバッグ20の間に配置する。その際、結合部62を固定布30に位置合わせしつつ、保護布60を固定布30とエアバッグ20の間に挟み込む。
FIG. 16 is a view showing the protective cloth 60 before and after being attached to the airbag 20. 16A shows the fixed cloth 30 and the protective cloth 60 before the fixed cloth 30 and the airbag 20 are sewn, and FIG. 16B shows a cross section of the fixed cloth 30 and the protective cloth 60 taken along line X5-X5 in FIG. 16A. FIG. FIG. 16C shows the fixed cloth 30 and the protective cloth 60 obtained by sewing the fixed cloth 30 and the airbag 20.
As illustrated in FIGS. 16A and 16B, the airbag 20 is disposed between the fixed fabrics 30 after the fixed fabric 30 is folded. The protective cloth 60 is disposed between the fixed cloth 30 and the airbag 20 at a position where the fixed cloth 30 is coupled to the airbag 20, that is, on the surface base cloth 21 side of the airbag 20. At that time, the protective cloth 60 is sandwiched between the fixed cloth 30 and the airbag 20 while the connecting portion 62 is aligned with the fixed cloth 30.
 続いて、図16Cに示すように、固定布30とエアバッグ20を縫製して結合する。固定布30には、結合縫製部37Bと補強縫製部38Bを連続させて形成し、同時に、固定布30、エアバッグ20、及び、保護布60を、結合縫製部37Bで縫い合わせて、結合部62をエアバッグ20に結合する。このように、保護布60は、固定布30をエアバッグ20に結合するときに、固定布30とともにエアバッグ20に取り付けられる。その後、固定部材10(図3、図4参照)が、既に述べたと同様に、固定布30とエアバッグ20に取り付けられる。 Subsequently, as shown in FIG. 16C, the fixed cloth 30 and the airbag 20 are sewn and joined. The fixed cloth 30 is formed by connecting the joint sewing portion 37B and the reinforcement sewing portion 38B continuously. At the same time, the fixed cloth 30, the airbag 20, and the protective cloth 60 are sewn together by the joint sewing portion 37B, and the connection portion 62 is obtained. Is coupled to the airbag 20. Thus, the protective cloth 60 is attached to the airbag 20 together with the fixed cloth 30 when the fixed cloth 30 is coupled to the airbag 20. Thereafter, the fixing member 10 (see FIGS. 3 and 4) is attached to the fixing cloth 30 and the airbag 20 in the same manner as described above.
 図17は、エアバッグ20に取り付けた固定部材10を示す図である。図17Aは、固定部材10の斜視図である。図17Bは、図17Aの矢印X6方向から見た固定部材10とエアバッグ20の側面図である。
 保護布60は、図示のように、折り畳まれたエアバッグ20の外面に配置される。固定部材10をエアバッグ20に取り付けたときに、保護布60は、固定部材10とエアバッグ20の間に配置される。また、保護布60は、エアバッグ20の固定部材10と対向する部分の全体に配置される。
FIG. 17 is a view showing the fixing member 10 attached to the airbag 20. FIG. 17A is a perspective view of the fixing member 10. FIG. 17B is a side view of the fixing member 10 and the airbag 20 as viewed from the direction of the arrow X6 in FIG. 17A.
The protective cloth 60 is disposed on the outer surface of the folded airbag 20 as shown in the figure. When the fixing member 10 is attached to the airbag 20, the protective cloth 60 is disposed between the fixing member 10 and the airbag 20. Further, the protective cloth 60 is disposed on the entire portion of the airbag 20 that faces the fixing member 10.
 エアバッグ20に保護布60を設けることで、固定部材10からエアバッグ20を保護でき、また固定部材10のエッジがエアバッグ20に接触するのも防止できる。従って、固定部材10によりエアバッグ20が損傷するのを防止できる。固定布30の結合と同時に保護布60をエアバッグ20に取り付けるため、保護布60を取り付けるための工程と作業時間を削減できる。なお、保護布60は、折り畳んだ固定布30の間、又は、固定布30の一方の面に配置してもよい。この場合でも、保護布60をエアバッグ20に簡単に取り付けられる。2枚以上の保護布60を、エアバッグ20に設けるようにしてもよい。 By providing the airbag 20 with the protective cloth 60, the airbag 20 can be protected from the fixing member 10, and the edge of the fixing member 10 can also be prevented from coming into contact with the airbag 20. Therefore, the airbag 20 can be prevented from being damaged by the fixing member 10. Since the protective cloth 60 is attached to the airbag 20 at the same time as the fixed cloth 30 is joined, the process and work time for attaching the protective cloth 60 can be reduced. The protective cloth 60 may be disposed between the folded fixed cloths 30 or on one surface of the fixed cloth 30. Even in this case, the protective cloth 60 can be easily attached to the airbag 20. Two or more protective cloths 60 may be provided on the airbag 20.
 図18は、他の実施形態の固定布55と保護布65を示す展開図である。
 保護布65は、図示のように、固定布55と一体に形成されている。固定布55は、保護布65を除いて、上記した固定布30と同様に構成されている。保護布65は、1つの固定ピース46に形成された矩形状の布からなる。保護布65は、固定布55とともにエアバッグ20に取り付けられる。
FIG. 18 is a development view showing a fixed cloth 55 and a protective cloth 65 according to another embodiment.
The protective cloth 65 is formed integrally with the fixed cloth 55 as shown in the figure. The fixed cloth 55 is configured in the same manner as the above-described fixed cloth 30 except for the protective cloth 65. The protective cloth 65 is made of a rectangular cloth formed on one fixed piece 46. The protective cloth 65 is attached to the airbag 20 together with the fixed cloth 55.
 図19は、エアバッグ20へ取り付ける前後の保護布65を示す図である。図19Aは、固定布55とエアバッグ20を縫い合わせて、固定布55をエアバッグ20に結合する前の保護布65を示し、図19Bは、図19Aの矢視X7-X7線で見た固定布55と保護布65の断面図である。図19Cは、固定布55とエアバッグ20を縫い合わせて、固定布55をエアバッグ20に結合した保護布65を示す。
 図19A、図19Bに示すように、固定布55を折り畳んだ後、エアバッグ20を固定布55の間に配置する。固定布55は、保護布65が最も外側に位置するように折り畳まれる。保護布65は、エアバッグ20の表基布21側に配置される。続いて、図19Cに示すように、固定布55とエアバッグ20を縫い合わせて、固定布55をエアバッグ20に結合する。保護布65は、固定布55のエアバッグ20への結合によりエアバッグ20に取り付けられる。
FIG. 19 is a view showing the protective cloth 65 before and after being attached to the airbag 20. FIG. 19A shows the protective cloth 65 before the fixing cloth 55 and the airbag 20 are stitched together to join the fixing cloth 55 to the airbag 20, and FIG. 19B shows the fixing seen from the arrow X7-X7 line in FIG. 19A. It is sectional drawing of the cloth 55 and the protective cloth 65. FIG. FIG. 19C shows a protective cloth 65 in which the fixed cloth 55 and the airbag 20 are stitched together and the fixed cloth 55 is coupled to the airbag 20.
As shown in FIGS. 19A and 19B, after the fixed cloth 55 is folded, the airbag 20 is disposed between the fixed cloths 55. The fixed cloth 55 is folded so that the protective cloth 65 is located on the outermost side. The protective cloth 65 is disposed on the front base cloth 21 side of the airbag 20. Subsequently, as shown in FIG. 19C, the fixed cloth 55 and the airbag 20 are stitched together to couple the fixed cloth 55 to the airbag 20. The protective cloth 65 is attached to the airbag 20 by coupling the fixed cloth 55 to the airbag 20.
 保護布65により、固定部材10からエアバッグ20を保護できる。また、保護布65を固定布55の結合と同時にエアバッグ20に取り付けるため、保護布65を取り付けるための工程と作業時間を削減できる。なお、固定布55の折り畳み方を変えて、保護布65を上記と異なる位置に配置してもよい。保護布65は、固定ピース46以外の固定ピース41~45に設けてもよい。保護布65は、固定布55の複数箇所に設けるようにしてもよい。
 なお、以上の実施形態の説明では、固定布30は一体に繋がる複数の固定ピースを所定の複数回折り畳んだものであるとして説明したが、エアバッグ20に重ね合わせた1枚の布から構成してもよい。この場合でも、その他の点では既に説明した固定布30と同様である。即ち、固定布30は、突出部31及び挿入部33を備え、図5、図10B、図11B、図14Bの形状に形成することができ、図7、図8、図9に示すようにエアバッグ20に取り付けでき、図12、図13のように縫製することができる。また、固定布30は、エアバッグ20の一方の面のみに配置してもよい。結合縫製部37は、直線状以外の形状(例えば、曲線状や波状)に形成してもよい。補強縫製部38は、矩形状以外の形状(例えば、円形状や多角形状)に形成してもよい。なお、この場合も固定布30と保護布60を一体に形成してもよい。
The airbag 20 can be protected from the fixing member 10 by the protective cloth 65. In addition, since the protective cloth 65 is attached to the airbag 20 at the same time as the fixed cloth 55 is joined, the process and work time for attaching the protective cloth 65 can be reduced. Note that the protective cloth 65 may be arranged at a position different from the above by changing how the fixed cloth 55 is folded. The protective cloth 65 may be provided on the fixed pieces 41 to 45 other than the fixed piece 46. The protective cloth 65 may be provided at a plurality of locations of the fixed cloth 55.
In the above description of the embodiment, it has been described that the fixed cloth 30 is a plurality of fixed pieces that are integrally connected and folded by a predetermined number of times. May be. Even in this case, the other points are the same as those of the fixed cloth 30 already described. That is, the fixed cloth 30 includes a protrusion 31 and an insertion portion 33, and can be formed in the shape of FIGS. 5, 10B, 11B, and 14B. As shown in FIGS. It can be attached to the bag 20 and can be sewn as shown in FIGS. Further, the fixed cloth 30 may be disposed only on one surface of the airbag 20. The joint sewing portion 37 may be formed in a shape other than a straight shape (for example, a curved shape or a wave shape). The reinforcing sewing portion 38 may be formed in a shape other than a rectangular shape (for example, a circular shape or a polygonal shape). In this case as well, the fixed cloth 30 and the protective cloth 60 may be integrally formed.
 1・・・エアバッグ装置、2・・・インフレータ、2A・・・噴出口、3・・・連結ベルト、10・・・固定部材、11・・・取付部、12・・・取付孔、20・・・エアバッグ、21・・・表基布、22・・・裏基布、23・・・ガス供給部、24・・・外縁接合部、25・・・膨張部、26・・・非膨張部、27・・・内部接合部、28・・・結合部、28A・・・窪み、29・・・貫通孔、30・・・固定布、31・・・突出部、32・・・基部、33・・・挿入部、35・・・凹部、36・・・貫通孔、37・・・結合縫製部、38・・・補強縫製部、39・・・挿入部、41~46・・・固定ピース、47・・・スリット、50、51・・・固定布、52・・・結合縫製部、53・・・補強縫製部、54、55・・・固定布、60・・・保護布、61・・・保護部、62・・・結合部、65・・・保護布、90・・・車両、91・・・側壁、92・・・ルーフレール、93・・・フロントピラー、94・・・センターピラー、95・・・前部ドア、96・・・後部ドア、97、98・・・窓部。 DESCRIPTION OF SYMBOLS 1 ... Airbag apparatus, 2 ... Inflator, 2A ... Spout, 3 ... Connection belt, 10 ... Fixing member, 11 ... Mounting part, 12 ... Mounting hole, 20 ... Airbag, 21 ... Front base fabric, 22 ... Back base fabric, 23 ... Gas supply part, 24 ... Outer edge joint part, 25 ... Inflatable part, 26 ... Non Expansion part, 27 ... Internal joint part, 28 ... Coupling part, 28A ... Depression, 29 ... Through-hole, 30 ... Fixed cloth, 31 ... Projection part, 32 ... Base part 33 ... Insertion part, 35 ... Recess, 36 ... Through hole, 37 ... Combined sewing part, 38 ... Reinforcement sewing part, 39 ... Insertion part, 41-46 ... Fixed piece, 47 ... slit, 50, 51 ... fixed cloth, 52 ... combined sewing part, 53 ... reinforcing sewing part, 54, 55 ... fixed cloth, 6 ... Protective cloth, 61 ... Protective part, 62 ... Coupling part, 65 ... Protective cloth, 90 ... Vehicle, 91 ... Side wall, 92 ... Roof rail, 93 ... Front Pillar, 94 ... center pillar, 95 ... front door, 96 ... rear door, 97, 98 ... window.

Claims (15)

  1.  車体に固定される固定布を有するエアバッグを備えたエアバッグ装置であって、
     固定布が、所定の複数回折り畳まれてエアバッグに結合されたエアバッグ装置。
    An airbag device including an airbag having a fixed cloth fixed to a vehicle body,
    An airbag device in which a fixed cloth is folded into a plurality of predetermined shapes and coupled to an airbag.
  2.  請求項1に記載されたエアバッグ装置において、
     固定布が、複数の折り返し線で順に折り返されて折り畳まれたエアバッグ装置。
    In the airbag apparatus described in Claim 1,
    An airbag device in which a fixed cloth is folded in order by a plurality of folding lines.
  3.  請求項1又は2に記載されたエアバッグ装置において、
     固定布が、折り目の位置に形成されたスリットを有するエアバッグ装置。
    In the airbag apparatus described in Claim 1 or 2,
    An airbag device in which the fixed cloth has a slit formed at the position of the fold.
  4.  請求項1ないし3のいずれかに記載されたエアバッグ装置において、
     固定布を車体に固定する固定部材と、固定部材からエアバッグを保護する保護布とを備え、
     保護布が、固定布と一体に形成され、固定布のエアバッグへの結合によりエアバッグに取り付けられたエアバッグ装置。
    In the airbag apparatus as described in any one of Claim 1 thru | or 3,
    A fixing member for fixing the fixing cloth to the vehicle body, and a protective cloth for protecting the airbag from the fixing member;
    An airbag device in which a protective cloth is formed integrally with a fixed cloth and attached to the airbag by coupling the fixed cloth to the airbag.
  5.  請求項1ないし3のいずれかに記載されたエアバッグ装置において、
     固定布を車体に固定する固定部材と、固定部材からエアバッグを保護する保護布とを備え、
     保護布が、固定布をエアバッグに結合する位置に配置され、固定布をエアバッグに結合するときに、固定布とともにエアバッグに取り付けられたエアバッグ装置。
    In the airbag apparatus as described in any one of Claim 1 thru | or 3,
    A fixing member for fixing the fixing cloth to the vehicle body, and a protective cloth for protecting the airbag from the fixing member;
    An airbag device in which a protective cloth is disposed at a position where the fixed cloth is coupled to the airbag, and is attached to the airbag together with the fixed cloth when the fixed cloth is coupled to the airbag.
  6.  請求項1ないし5のいずれかに記載されたエアバッグ装置において、
     固定布が、エアバッグに固定布を結合する結合縫製部を有するエアバッグ装置。
    In the airbag apparatus as described in any one of Claim 1 thru | or 5,
    The airbag apparatus which has a joint sewing part with which a fixed cloth couple | bonds a fixed cloth with an airbag.
  7.  請求項6に記載されたエアバッグ装置において、
     固定布が、折り畳まれた固定布を縫製して形成された、固定布を補強する補強縫製部を有するエアバッグ装置。
    In the airbag apparatus described in Claim 6,
    The airbag apparatus which has the reinforcement sewing part which reinforces a fixed cloth formed by sewing the fixed cloth by which the fixed cloth was folded.
  8.  請求項7に記載されたエアバッグ装置において、
     結合縫製部と補強縫製部が、連続して形成されたエアバッグ装置。
    In the airbag apparatus described in Claim 7,
    An airbag device in which a combined sewing portion and a reinforcing sewing portion are continuously formed.
  9.  請求項7又は8に記載されたエアバッグ装置において、
     固定布が、挿入部に挿入される固定部材により車体に固定され、
     補強縫製部が、挿入部の周りに形成されて固定布の挿入部を補強するエアバッグ装置。
    In the air bag device according to claim 7 or 8,
    The fixing cloth is fixed to the vehicle body by a fixing member inserted into the insertion portion,
    An airbag device in which a reinforcing sewing portion is formed around an insertion portion to reinforce the insertion portion of the fixed cloth.
  10.  車体に固定される固定布を有するエアバッグを備えたエアバッグ装置であって、
     固定布が、エアバッグに固定布を結合する結合縫製部と、固定布を補強する補強縫製部とを有し、
     結合縫製部と補強縫製部が、連続して形成されたエアバッグ装置。
    An airbag device including an airbag having a fixed cloth fixed to a vehicle body,
    The fixed cloth has a combined sewing part that couples the fixed cloth to the airbag, and a reinforcing sewing part that reinforces the fixed cloth,
    An airbag device in which a combined sewing portion and a reinforcing sewing portion are continuously formed.
  11.  請求項10に記載されたエアバッグ装置において、
     固定布に設けられた挿入部と、挿入部に挿入されて固定布を車体に固定する固定部材とを有し、
     補強縫製部が、挿入部の周りに形成されて固定布の挿入部を補強するエアバッグ装置。
    In the airbag apparatus described in Claim 10,
    An insertion portion provided in the fixed cloth, and a fixing member that is inserted into the insertion portion and fixes the fixed cloth to the vehicle body,
    An airbag device in which a reinforcing sewing portion is formed around an insertion portion to reinforce the insertion portion of the fixed cloth.
  12.  請求項10又は11に記載されたエアバッグ装置において、
     固定布が、エアバッグの縁部から突出する突出部と、エアバッグの縁部内の基部とを有し、
     結合縫製部が、固定布の基部に形成されたエアバッグ装置。
    In the air bag device according to claim 10 or 11,
    The fixed cloth has a protrusion protruding from the edge of the airbag and a base in the edge of the airbag;
    An airbag device in which a combined sewing portion is formed on a base portion of a fixed cloth.
  13.  請求項10ないし12のいずれかに記載されたエアバッグ装置において、
     結合縫製部と補強縫製部が、接する部分、又は、重複する部分を有するエアバッグ装置。
    The airbag device according to any one of claims 10 to 12,
    The airbag apparatus which has a part which a joint sewing part and a reinforcement sewing part contact | connect, or an overlapping part.
  14.  請求項11ないし13のいずれかに記載されたエアバッグ装置において、
     補強縫製部が、挿入部を囲んで形成されたエアバッグ装置。
    In the airbag apparatus as described in any one of Claim 11 thru | or 13,
    An airbag device in which a reinforcing sewing portion is formed surrounding the insertion portion.
  15.  請求項11ないし13のいずれかに記載されたエアバッグ装置において、
     補強縫製部が、挿入部の一部に沿って形成されたエアバッグ装置。
    In the airbag apparatus as described in any one of Claim 11 thru | or 13,
    The airbag apparatus in which the reinforcement sewing part was formed along a part of insertion part.
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JP2003205817A (en) * 2002-01-15 2003-07-22 Toyota Motor Corp Air bag device
JP2003291771A (en) * 2002-04-01 2003-10-15 Nippon Plast Co Ltd Air bag device
JP2006168690A (en) * 2004-12-20 2006-06-29 Toyoda Gosei Co Ltd Head protection air bag
US20080284142A1 (en) * 2007-05-14 2008-11-20 Blake Cheal Airbag mounting assembly and method of manufacture
JP2009023439A (en) * 2007-07-18 2009-02-05 Nippon Plast Co Ltd Air bag device
JP2010030342A (en) * 2008-07-25 2010-02-12 Seiren Co Ltd Curtain airbag
JP2011500451A (en) * 2007-10-30 2011-01-06 タカタ株式会社 Airbag device for protecting passengers

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000033846A (en) * 1998-07-17 2000-02-02 Toyota Motor Corp Head protecting airbag unit
JP2003205817A (en) * 2002-01-15 2003-07-22 Toyota Motor Corp Air bag device
JP2003291771A (en) * 2002-04-01 2003-10-15 Nippon Plast Co Ltd Air bag device
JP2006168690A (en) * 2004-12-20 2006-06-29 Toyoda Gosei Co Ltd Head protection air bag
US20080284142A1 (en) * 2007-05-14 2008-11-20 Blake Cheal Airbag mounting assembly and method of manufacture
JP2009023439A (en) * 2007-07-18 2009-02-05 Nippon Plast Co Ltd Air bag device
JP2011500451A (en) * 2007-10-30 2011-01-06 タカタ株式会社 Airbag device for protecting passengers
JP2010030342A (en) * 2008-07-25 2010-02-12 Seiren Co Ltd Curtain airbag

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