WO2013008166A1 - Electrode material comprising metal sulfide - Google Patents

Electrode material comprising metal sulfide Download PDF

Info

Publication number
WO2013008166A1
WO2013008166A1 PCT/IB2012/053491 IB2012053491W WO2013008166A1 WO 2013008166 A1 WO2013008166 A1 WO 2013008166A1 IB 2012053491 W IB2012053491 W IB 2012053491W WO 2013008166 A1 WO2013008166 A1 WO 2013008166A1
Authority
WO
WIPO (PCT)
Prior art keywords
electrode material
carbon
sulfur
electrical cell
weight
Prior art date
Application number
PCT/IB2012/053491
Other languages
French (fr)
Inventor
Arnd Garsuch
Stefan Herzog
Lucas Montag
Andrea KREBS
Original Assignee
Basf Se
Basf (China) Company Limited
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Basf Se, Basf (China) Company Limited filed Critical Basf Se
Priority to EP12810947.7A priority Critical patent/EP2732492A4/en
Priority to KR1020147003374A priority patent/KR20140063591A/en
Priority to CN201280034109.6A priority patent/CN103650215A/en
Priority to JP2014519665A priority patent/JP2014523094A/en
Publication of WO2013008166A1 publication Critical patent/WO2013008166A1/en

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • H01M4/136Electrodes based on inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/362Composites
    • H01M4/364Composites as mixtures
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/58Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
    • H01M4/581Chalcogenides or intercalation compounds thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/58Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
    • H01M4/581Chalcogenides or intercalation compounds thereof
    • H01M4/5815Sulfides
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2300/00Electrolytes
    • H01M2300/0017Non-aqueous electrolytes
    • H01M2300/0025Organic electrolyte
    • H01M2300/0028Organic electrolyte characterised by the solvent
    • H01M2300/0037Mixture of solvents
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/38Selection of substances as active materials, active masses, active liquids of elements or alloys
    • H01M4/381Alkaline or alkaline earth metals elements
    • H01M4/382Lithium
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • Electrode material comprising metal sulfide
  • the present invention relates to electrode material for an electrical ceil comprising as
  • component (A) at least one ion- and electron-conductive metal chalcogenide, as component (B) carbon in a polymorph comprising at least 60% sp 2 -hybridized carbon atoms, as component (C) at least one sulfur-containing component selected from the group consisting of elemental sulfur, a composite produced from elemental sulfur and at least one polymer, a polymer comprising divalent di- or polysulfide bridges and mixtures thereof, and as component (D) optionally at least one binder.
  • component (C) at least one sulfur-containing component selected from the group consisting of elemental sulfur, a composite produced from elemental sulfur and at least one polymer, a polymer comprising divalent di- or polysulfide bridges and mixtures thereof, and as component (D) optionally at least one binder.
  • the invention further relates to a rechargeable electrical cell comprising at least one electrode which has been produced from or using the inventive electrode material, to the use of the rechargeable electrical cell and to the use of an ion- and electron-conductive metal chalcogenide for production of an inventive rechargeable electrical cell.
  • Secondary batteries, accumulators or rechargeable batteries are just some embodiments by which electrical energy can be stored after generation and used when required. Owing to the significantly better power density, there has been a departure in recent times from the water- based secondary batteries toward development of batteries in which the charge transport in the electrical cell is accomplished by lithium ions.
  • lithium-sulfur cells sulfur in the sulfur cathode is reduced via polysulfide ions to S 2 -, which is reoxidized when the cell is charged to form sulfur-sulfur bonds.
  • the literature proposes, as described in Adv. Mater. 2002, 14, 963-965, the production and use of polymer-sulfur composites and sulfur- containing polymers as cathode materials in rechargeable lithium-sulfur batteries.
  • the known cathode materials are still unsatisfactory with regard to a combination of required properties such as capacity, cycling stability (lifetime), mechanical stability, resistance to chemicals (solvents, conductive salts), electrochemical corrosion stability and thermal stability, in the development of new cathode materials, the economic viability of the new material in terms of raw material and production costs is also a further important criterion.
  • an electrode material for an electrical cell comprising
  • (D) optionally at least one binder.
  • the proportion of the metal chalcogenide (A) is from 0.1 to 30% and especially from 5 to 20% by weight, the proportion of the carbon (B) from 19 to 50% and especially from 30 to 40% by weight and the proportion of the sulfur-containing component (C) from 20 to 80% and especially from 40 to 60% by weight, where the percentages by weight are each based on the total mass of components (A), (B) and (C).
  • the sum of the proportions by weight of components (A), (B) and (C) is from 50 to 100%, preferably from 80 to 100% and especially from 90 to 100%, based on the total weight of the inventive electrode material.
  • the ion- and electron-conductive metal chalcogenide present in the inventive electrode material is also called metal chalcogenide (A) or component (A) for short in the context of the present invention.
  • the metal chalcogenide (A) is preferably selected from the group of compounds consisting of CoTe 2 , Cr 2 S 3 , HfS 2 , HfSe 2 , HfTe 2) lrTe 2 , MoS 2> MoSe 2 , MoTe 2 , NbS 2 , NbSe 2 , NbTe 2 , NiTe 2 , PtS 2 , PtSe 2 , PtTe 2 , SnS 2 , SnSSe, SnSe 2 , TaS 2 , TaSe 2 , TaTe 2 , TiS 2 , TiSe 2) TiTe 2 , VS 2 , VSe 2 , VTe 2 , WS 2 , WSe 2 , WTe 2
  • the metal chalcogenide (A) is TiS 2 .
  • the metal cha!cogenide (A) at room temperature has an ion and electron conductivity between 10 10 and 10 2 Ohrrr cm 1 .
  • the inventive electrode material for an electrical cell further comprises carbon in a polymorph comprising at least 60% sp z -hybridized carbon atoms, preferably from 75% to 100% sp 2 - hybridized carbon atoms.
  • this carbon is also called carbon (B) or component (B) for short, and is known as such.
  • the carbon (B) is an electrically conductive polymorph of carbon.
  • Carbon (B) can be selected, for example, from graphite, carbon black, carbon nanotubes, graphene or mixtures of at least two of the aforementioned substances.
  • Figures in % are based on all of the carbon (B) present in the electrode material together with metal chalcogenide (A) and component (C), including any impurities, and denote percent by weight.
  • carbon (B) is carbon black.
  • Carbon black may, for example, be selected from lamp black, furnace black, flame black, thermal black, acetylene black and industrial black.
  • Carbon black may comprise impurities, for example hydrocarbons, especially aromatic hydrocarbons, or oxygen-containing compounds or oxygen-containing groups, for example OH groups.
  • impurities for example hydrocarbons, especially aromatic hydrocarbons, or oxygen-containing compounds or oxygen-containing groups, for example OH groups.
  • sulfur- or iron-containing impurities are possible in carbon black.
  • carbon (B) is partially oxidized carbon black.
  • carbon (B) comprises carbon nanotubes.
  • Carbon nanotubes (CNTs for short), for example single-wall carbon nanotubes (SW CNTs) and preferably multiwall carbon nanotubes (MW CNTs), are known per se. A process for preparation thereof and some properties are described, for example, by A. Jess et al. in Chemie Ingenieurtechnik 2006, 78, 94 - 100.
  • carbon nanotubes have a diameter in the range from 0.4 to 50 nm, preferably 1 to 25 nm.
  • carbon nanotubes have a length in the range from 10 nm to 1 mm, preferably 00 nm to 500 nm.
  • Carbon nanotubes can be prepared by processes known per se.
  • a volatile carbon compound for example methane or carbon monoxide, acetylene or ethylene, or a mixture of volatile carbon compounds, for example synthesis gas
  • a suitable gas mixture is a mixture of carbon monoxide with ethylene.
  • Suitable temperatures for decomposition are, for example, in the range from 400 to 1000°C, preferably 500 to 800°C.
  • Suitable pressure conditions for the decomposition are, for example, in the range from standard pressure to 100 bar, preferably to 10 bar.
  • Single- or multiwall carbon nanotubes can be obtained, for example, by decomposition of carbon compounds in a light arc, specifically in the presence or absence of a decomposition catalyst.
  • the decomposition of volatile carbon compound(s) is performed in the presence of a decomposition catalyst, for example Fe, Co or preferably Ni.
  • a decomposition catalyst for example Fe, Co or preferably Ni.
  • graphene is understood to mean almost ideally or ideally two-dimensional hexagonal carbon crystals of analogous structure to single graphite layers.
  • carbon (B) is selected from graphite, graphene, activated carbon and especially carbon black.
  • Carbon (B) may, for example, be in the form of particles having a diameter in the range from 0.1 to 00 ⁇ , preferably 2 to 20 pm.
  • the particle diameter is understood to mean the mean diameter of the secondary particles, determined as the volume average.
  • carbon (B) and especially carbon black has a BET surface area in the range from 20 to 1500 m 2 /g, measured to ISO 9277.
  • At least two, for example two or three, different kinds of carbon (B) are mixed.
  • Different kinds of carbon (B) may differ, for example, with regard to particle diameter or BET surface area or extent of contamination.
  • the carbon (B) selected Is a combination of two different carbon blacks.
  • inventive electrode material for an electrical cell comprises, as well as metal chalcogenide (A) and carbon (B), at least one sulfur-containing component selected from the group consisting of elemental sulfur, a composite produced from elemental sulfur and at least one polymer, a polymer comprising divalent di- or polysu!fide bridges and mixtures thereof.
  • the sulfur-containing component is also called component (C) for short in the context of the present invention.
  • Elemental sulfur is known as such.
  • Composites produced from elemental sulfur and at least one polymer, which find use as a constituent of electrode materials, are likewise known to those skilled in the art.
  • Adv. Funct. Mater. 2003, 13, 487 ff describes, for example, a reaction product of sulfur and polyacrylonitrile, which results from elimination of hydrogen from polyacrylonitrile with simultaneous formation of hydrogen sulfide.
  • Polymers comprising divalent di- or polysulfide bridges for example polyethylene tetrasulfide, are likewise known in principle to those skilled in the art. J. Electrochem. Soc, 1991 , 138, 1896 - 1901 and US 5,162,175 describe the replacement of pure sulfur with polymers comprising disulfide bridges. Polyorganodisulfides are used therein as materials for solid redox
  • polymerization electrodes in rechargeable cells together with polymeric electrolytes.
  • component (C) in the inventive electrode material is elemental sulfur.
  • component (A) in the inventive electrode material is TiS2, component (B) carbon black, and component (C) elemental sulfur.
  • the proportion of the TiS 2 is preferably from 0.1 to 30% and especialiy from 5 to 20% by weight, the proportion of the carbon black from 9 to 50% and especially from 30 to 40% by weight, and the proportion of the elemental sulfur from 20 to 80% and especially from 40 to 60% by weight, the percentages by weight each being based on the total mass of TiS 2 , carbon black and elemental sulfur.
  • the proportion of carbon black in the inventive electrode materia] is 30 to 40% by weight, based on the total mass of TiS 2 , carbon black and elemental sulfur, and the mass ratio of elemental sulfur to T1S2 is in the range from 60:40 to 95:5, even more preferably in the range from 70:30 to 90: 0 and especialiy in the range from 75:25 to 85:15.
  • the sum of the proportions by weight of TiS 2 , carbon black and elemental sulfur is from 50 to 100%, preferably 80 to 100%, especially 90 to 100%, based on the total weight of the inventive electrode material. This does not take into account the mass of an output conductor such as a metal foil, for example aluminum foil.
  • inventive electrode material for an electrical cell optionally comprises, as well as metal chalcogenide (A), carbon (B) and component (C), at least one binder, which is also referred to in the context of the present invention as binder (D) for short.
  • binder (D) serves principally for mechanical stabilization of inventive electrode material.
  • binder (D) is selected from organic (co) polymers.
  • suitable organic (co)polymers may be halogenated or halogen-free.
  • PEO polyethylene oxide
  • cellulose carboxymethylceilulose
  • polyvinyl alcohol polyethylene
  • polypropylene polytetrafluoroethylene
  • polyacryionitrile-methyl methacrylate copolymers polyethylene
  • polypropylene polytetrafluoroethylene
  • polyacryionitrile-methyl methacrylate copolymers styrene-butadiene copolymers, tetrafluoroethylene-hexafluoropropyiene copolymers, vinylidene fluoride-hexafluoropropylene copolymers (PVdF-HFP), vinylidene fluoride-tetrafluoroethylene copolymers, perfluoroalkyl vinyl ether copolymers, ethylene-tetrafluoroethylene copolymers,
  • copolymers ethylene-acrylic acid copolymers, optionally at least partially neutralized with a!kaii metal salt or ammonia, ethylene-methacrylic acid copolymers, optionally at least partially neutralized with alkali metal salt or ammonia, ethylene-(meth)acrylic ester copolymers, poiyimides and polyisobutene.
  • Suitable binders are especially polyvinyl alcohol and halogenated (co)polymers, for example polyvinyl chloride or polyvinylidene chloride, especially fluorinated (co)polymers such as polyvinyl fluoride and especially polyvinylidene fluoride and polytetrafluoroethyiene.
  • the mean molecular weight w of binder (D) may be selected within wide limits, suitable examples being 20 000 g/mol to 1 000 000 g/mol.
  • the inventive electrode material comprises in the range from 0.1 to 10% by weight of binder, preferably 1 to 8% by weight and more preferably 3 to 6% by weight, based on the total mass of components (A), (B), (C) and (D).
  • Binder (D) can be incorporated into inventive electrode material by various processes. For example, it is possible to dissolve soluble binders (D) such as polyvinyl alcohol in a suitable solvent or solvent mixture, water/isopropanol for example being suitable for polyvinyl alcohol, and to prepare a suspension with the further constituents of the electrode material. After application to a suitable substrate, the solvent or solvent mixture is removed, for example evaporated, to obtain an electrode composed of the inventive electrode material.
  • a suitable solvent for polyvinylidene fluoride is NMP.
  • the components (A), (B), (C) and optionally (D) present in the inventive electrode material may, for example, be in a homogeneous mixture with one another.
  • the inventive cathode material may also have a layered structure, in which case at least two layers differ from one another in terms of composition.
  • the inventive cathode material may be composed of a first layer consisting of a homogeneous mixture of components (B), (C) and (D), and of a second layer consisting of a homogeneous mixture of components (A) and (D) or of a homogeneous mixture of components (A), (B) and (D).
  • Inventive electrode materials are particularly suitable as or for production of electrodes, especially for production of electrodes of lithium-containing batteries, especially rechargeable batteries.
  • the present invention provides for the use of inventive electrode materials as or for production of electrodes for rechargeable electrical ceils.
  • the present invention further provides rechargeable electrical cells comprising at least one electrode which has been produced from or using an inventive electrode material as described above.
  • the electrode in question is the cathode.
  • the electrode referred to as the cathode is that which has reducing action on discharge (operation).
  • inventive electrode material is processed to give electrodes, for example in the form of continuous belts which are processed by the battery manufacturer.
  • Electrodes produced from inventive electrode material may, for example, have thicknesses in the range from 20 to 500 ⁇ , preferably 40 to 200 ⁇ . They may, for example, have a rod- shaped configuration, or be configured in the form of round, elliptical or square columns or in cuboidal form, or as flat electrodes.
  • the electrodes produced with the inventive electrode material may have further constituents customary per se, for example an output conductor, which may be configured in the form of a metal wire, metal grid, metal mesh, expanded metal, metal sheet or a metal foil. Suitable metal foils are especially aluminum foils. A flat output conductor, such as an aluminum foil, can be coated on one side or on both sides with the inventive electrode material.
  • an output conductor which may be configured in the form of a metal wire, metal grid, metal mesh, expanded metal, metal sheet or a metal foil.
  • Suitable metal foils are especially aluminum foils.
  • a flat output conductor, such as an aluminum foil can be coated on one side or on both sides with the inventive electrode material.
  • a cathode may comprise the inventive electrode material in a layered structure, in which case, for example, an aluminum foil as the output conductor is first coated on one or both sides with a mixture of sulfur, carbon black and binder, and then the first layer applied is sealed with a second layer consisting of titanium sulfide and binder or consisting of titanium sulfide, carbon black and binder.
  • inventive rechargeable electrical cells comprise, as well as inventive electrode material, at least one electrode comprising metallic magnesium, metallic aluminum, metallic zinc, metallic sodium or preferably metallic lithium.
  • inventive rechargeable eiectrical cells comprise, as well as inventive electrode material, a liquid electrolyte comprising a lithium-containing conductive salt.
  • inventive rechargeable electrical cells comprise, in addition to inventive electrode material and a further electrode, especially an electrode comprising metallic lithium, at least one nonaqueous solvent which may be liquid or solid at room temperature, and is preferably liquid at room temperature, and which is preferably selected from polymers, cyclic and noncyclic ethers, cyclic and noncyclic acetals, cyclic and noncyclic organic carbonates and ionic liquids.
  • suitable polymers are especially polyaikylene glycols, preferably poly-C C4- alkylene glycols and especially polyethylene glycols. These polyethylene glycols may comprise up to 20 mol% of one or more Ci-C4-alkylene glycols in copo!ymerized form.
  • the polyaikylene glycols are preferably polyaikylene glycols double-capped by methyl or ethyl.
  • the molecular weight M w of suitable polyaikylene glycols and especially of suitable polyethylene glycols may be at least 400 g/mol.
  • the molecular weight w of suitable polyaikylene glycols and especially of suitable polyethylene glycols may be up to 5 000 000 g/mol, preferably up to 2 000 000 g/mol.
  • noncyclic ethers are, for example, diisopropyl ether, di-n-butyl ether, 1 ,2-d ' imethoxyethane, 1 ,2-diethoxyethane, preference being given to 1 ,2-dimethoxyethane.
  • Suitable cyclic ethers are tetrahydrofuran and 1,4-dioxane.
  • noncyclic acetals are, for example, dimethoxymethane, diethoxymethane, 1 , 1 -dimethoxyethane and 1 , 1 -diethoxyethane.
  • Suitable cyclic acetals are 1 ,3-dioxane and especially 1 ,3-dioxolane.
  • noncyclic organic carbonates examples include dimethyl carbonate, ethyl methyl carbonate and diethyl carbonate.
  • Suitable cyclic organic carbonates are compounds of the general formulae (X) and
  • R 1 , R 2 and R 3 may be the same or different and are selected from hydrogen and Ci-C 4 - alky!, for example methyl, ethyl, n-propyl, isopropyi, n-butyl, isobutyl, sec-butyl and tert-butyl, where R 2 and R 3 are preferably not both tert-butyl.
  • R 1 is methyl and R 2 and R 3 are each hydrogen, or R 1 , R 2 and R 3 are each hydrogen.
  • Another preferred cyclic organic carbonate is vinylene carbonate, formula (XII).
  • the solvent(s) is (are) preferably used in what is known as the anhydrous state, i.e. with a water content in the range from 1 ppm to 0.1% by weight, determinable, for example, by Karl Fischer titration.
  • inventive rechargeable electrochemical cells comprise one or more conductive salts, preference being given to lithium salts.
  • suitable lithium salts are LiPF 6 , LiBF 4 , LiCI0 4) LiAsF 6 , LiCF 3 S0 3 , LiC(C n F2n + iS0 2 )3, lithium imides such as LiN(C n F2n+iS02)2, where n is an integer in the range from 1 to 20, LiN(S0 2 F)2, Li 2 SiFB, LiSbF 6 , LiAICI 4) and salts of the general formula (C n F2n+iS02) m XLi, where m is defined as follows:
  • m 3 when X is selected from carbon and silicon.
  • Preferred conductive salts are selected from LiC(CF 3 S0 2 )3, LiN(CF 3 S0 2 )2, LiPF 6 , LiBF 4 , LiCI0 4 , particular preference being given to LiPF 6 and LiN(CF 3 S0 2 ) 2 .
  • inventive rechargeable electrochemical cells comprise one or more separators by which the electrodes are mechanically separated.
  • Suitable separators are polymer films, especially porous polymer films, which are unreactive toward metallic lithium and toward lithium sulfides and lithium polysulfides.
  • Particularly suitable materials for separators are polyolefins, especially porous polyethylene in film form and porous polypropylene in film form.
  • Separators made from polyolefin, especially made from polyethylene or polypropylene, may have a porosity in the range from 35 to 45%. Suitable pore diameters are, for example, in the range from 30 to 500 nm.
  • the separators selected may be separators made from PET nonwovens filled with inorganic particles. Such separators may have a porosity in the range from 40 to 55%. Suitable pore diameters are, for example, in the range from 80 to 750 nm.
  • Inventive rechargeable electrical cells are notable for particularly high capacities, high performance even after repeated charging, even under the action of mechanical stress on the cell, and significantly delayed cell death.
  • Inventive rechargeable electrical cells are very suitable for use in automobiles, aircraft, bicycles operated by electric motor, for example pedelecs, ships or stationary energy stores. Such uses form a further part of the subject matter of the present invention.
  • the present invention also provides for the use of an ion- and electron-conductive metal chalcogenide for production of a rechargeable electrical cell as described above.
  • the ion- and electron-conductive metal chalcogenide is processed together with carbon in a polymorph comprising at least 60% sp 2 -hybrtdized carbon atoms and at least one sulfur-containing component selected from the group consisting of elemental sulfur, a composite produced from elemental sulfur and at least one polymer, a polymer comprising divalent di- or polysulfide bridges, and mixtures thereof, and optionally further constituents to give an electrode, which is used as a component for production of a rechargeable electrical cell.
  • aqueous formulations of electrode materials (E1 , E2, E3, C-E4 and C-E5) obtainable from example !. were each used as follows for production of electrodes.
  • the respective ink was sprayed by means of an airbrush method onto aluminum foil (thickness: 30 ⁇ ) on a vacuum table (temperature: 75°C). Nitrogen was used for spraying. A solids loading of 4 mg/cm 2 was achieved. Thereafter, the aluminum foil coated on one side was cautiously laminated between two rubber rollers. A low applied pressure was selected, in order that the coating remained porous. Subsequently, the aluminum foil coated on one side was treated thermally in a drying cabinet at a temperature of 40°C.
  • inventive electrode materials E1 , E2 and E3 were used to produce the inventive cathodes K1 , K2 and K3, and the comparative electrode materials C-E4 and C-E5 to produce the comparative cathodes C-K4 and C-K5.
  • electrochemical cells according to figure 1 were constructed.
  • the following components were used in each case:
  • Anode Li foil, thickness 50 ⁇ ,
  • Electrolyte 8% by weight of LiTFSI (LiN(S0 2 CF 3 )2), 2% by weight of LiN0 3 , 45% by weight of
  • inventive cathodes K1 , K2 and K3 were used to produce inventive cells Z1 , Z2 and Z3, and comparative electrodes C-K4 and C-K5 to produce comparative cells C-Z4 and C-Z5.
  • Figure 1 shows the schematic structure of a dismantled electrochemical cell for testing of inventive and noninventive electrode materials.
  • the % by weight are based on the sum of the masses of S, TiS 2 and C used in the electrode material production, without taking into account any further constituents, for example binder or solvent residue.

Abstract

The present invention relates to electrode material for an electrical cell comprising as component (A) at least one ion- and electron-conductive metal chalcogenide, as component (B) carbon in a polymorph comprising at least 60% sp2-hybridized carbon atoms, as component (C) at least one sulfur-containing component selected from the group consisting of elemental sulfur, a composite produced from elemental sulfur and at least one polymer, a polymer comprising divalent di- or polysuifide bridges and mixtures thereof, and as component (D) optionally at least one binder. The invention further relates to a rechargeable electrical cell comprising at least one electrode which has been produced from or using the inventive electrode material, to the use of the rechargeable electrical cell and to the use of an ion- and electron-conductive metal chalcogenide for production of an inventive rechargeable electrical cell.

Description

Electrode material comprising metal sulfide
Description
The present invention relates to electrode material for an electrical ceil comprising as
component (A) at least one ion- and electron-conductive metal chalcogenide, as component (B) carbon in a polymorph comprising at least 60% sp2-hybridized carbon atoms, as component (C) at least one sulfur-containing component selected from the group consisting of elemental sulfur, a composite produced from elemental sulfur and at least one polymer, a polymer comprising divalent di- or polysulfide bridges and mixtures thereof, and as component (D) optionally at least one binder. The invention further relates to a rechargeable electrical cell comprising at least one electrode which has been produced from or using the inventive electrode material, to the use of the rechargeable electrical cell and to the use of an ion- and electron-conductive metal chalcogenide for production of an inventive rechargeable electrical cell.
Secondary batteries, accumulators or rechargeable batteries are just some embodiments by which electrical energy can be stored after generation and used when required. Owing to the significantly better power density, there has been a departure in recent times from the water- based secondary batteries toward development of batteries in which the charge transport in the electrical cell is accomplished by lithium ions.
However, the energy density of conventional lithium ion accumulators which have a carbon anode and a cathode based on metal oxides is limited. New horizons with regard to energy density have been opened up by lithium-sulfur cells. In lithium-sulfur cells, sulfur in the sulfur cathode is reduced via polysulfide ions to S2-, which is reoxidized when the cell is charged to form sulfur-sulfur bonds.
Problems, however, are the lack of conductivity of elemental sulfur in the temperature range of -40°C and 80°C of interest for electrical vehicles, and the good solubility of the polysulfides, for example L12S4 and U2S6, in the solvents which are part of a liquid electrolyte. The migration of the polysulfide ions from the cathode to the anode, which ultimately leads to the cell death of the electrical cell in question, is also referred to as "shuttling".
The lack of conductivity of elemental sulfur is eliminated, for example, by addition of conductive carbon to the elemental sulfur, as described in J. Mater. Chem., 2010, 20, 9821 - 9826. In order to establish the conductivity of sulfur cathodes in solid-state lithium elements, in GB 1 599 792, for example, an ion- and electron-conducive transition metal sulfide such as titanium disulfide was added to the sulfur.
To suppress the unwanted migration of polysulfide ions, the literature proposes, as described in Adv. Mater. 2002, 14, 963-965, the production and use of polymer-sulfur composites and sulfur- containing polymers as cathode materials in rechargeable lithium-sulfur batteries. The known cathode materials are still unsatisfactory with regard to a combination of required properties such as capacity, cycling stability (lifetime), mechanical stability, resistance to chemicals (solvents, conductive salts), electrochemical corrosion stability and thermal stability, in the development of new cathode materials, the economic viability of the new material in terms of raw material and production costs is also a further important criterion.
It is thus an object of the present invention to provide a cathode material which is easy to produce and which, overall, avoids the disadvantages known from the prior art with regard to various properties.
This object is achieved by an electrode material for an electrical cell comprising
(A) at least one ion- and electron-conductive metal chalcogenide,
(B) carbon in a polymorph comprising at least 60% sp2-hybridized carbon atoms,
(C) at least one sulfur-containing component selected from the group consisting of elemental sulfur, a composite produced from elemental sulfur and at least one polymer, a polymer comprising divalent di- or polysulfide bridges and mixtures thereof, and
(D) optionally at least one binder.
In a preferred embodiment of the inventive electrode material, the proportion of the metal chalcogenide (A) is from 0.1 to 30% and especially from 5 to 20% by weight, the proportion of the carbon (B) from 19 to 50% and especially from 30 to 40% by weight and the proportion of the sulfur-containing component (C) from 20 to 80% and especially from 40 to 60% by weight, where the percentages by weight are each based on the total mass of components (A), (B) and (C).
In a further embodiment, the sum of the proportions by weight of components (A), (B) and (C) is from 50 to 100%, preferably from 80 to 100% and especially from 90 to 100%, based on the total weight of the inventive electrode material.
The ion- and electron-conductive metal chalcogenide present in the inventive electrode material is also called metal chalcogenide (A) or component (A) for short in the context of the present invention. The metal chalcogenide (A) is preferably selected from the group of compounds consisting of CoTe2, Cr2S3, HfS2, HfSe2, HfTe2) lrTe2, MoS2> MoSe2, MoTe2, NbS2, NbSe2, NbTe2, NiTe2, PtS2, PtSe2, PtTe2, SnS2, SnSSe, SnSe2, TaS2, TaSe2, TaTe2, TiS2, TiSe2) TiTe2, VS2, VSe2, VTe2, WS2, WSe2, WTe2, ZrS2, ZrSe2 and ZrTe2. More preferably, the metal chalcogenide (A) is TiS2. In a preferred embodiment of the present invention, the metal cha!cogenide (A) at room temperature has an ion and electron conductivity between 10 10 and 102 Ohrrr cm 1.
The inventive electrode material for an electrical cell further comprises carbon in a polymorph comprising at least 60% spz-hybridized carbon atoms, preferably from 75% to 100% sp2- hybridized carbon atoms. In the context of the present invention, this carbon is also called carbon (B) or component (B) for short, and is known as such. The carbon (B) is an electrically conductive polymorph of carbon. Carbon (B) can be selected, for example, from graphite, carbon black, carbon nanotubes, graphene or mixtures of at least two of the aforementioned substances.
Figures in % are based on all of the carbon (B) present in the electrode material together with metal chalcogenide (A) and component (C), including any impurities, and denote percent by weight.
In one embodiment of the present invention, carbon (B) is carbon black. Carbon black may, for example, be selected from lamp black, furnace black, flame black, thermal black, acetylene black and industrial black. Carbon black may comprise impurities, for example hydrocarbons, especially aromatic hydrocarbons, or oxygen-containing compounds or oxygen-containing groups, for example OH groups. In addition, sulfur- or iron-containing impurities are possible in carbon black.
In one variant, carbon (B) is partially oxidized carbon black.
In one embodiment of the present invention, carbon (B) comprises carbon nanotubes. Carbon nanotubes (CNTs for short), for example single-wall carbon nanotubes (SW CNTs) and preferably multiwall carbon nanotubes (MW CNTs), are known per se. A process for preparation thereof and some properties are described, for example, by A. Jess et al. in Chemie Ingenieur Technik 2006, 78, 94 - 100.
In one embodiment of the present invention, carbon nanotubes have a diameter in the range from 0.4 to 50 nm, preferably 1 to 25 nm.
In one embodiment of the present invention, carbon nanotubes have a length in the range from 10 nm to 1 mm, preferably 00 nm to 500 nm.
Carbon nanotubes can be prepared by processes known per se. For example, a volatile carbon compound, for example methane or carbon monoxide, acetylene or ethylene, or a mixture of volatile carbon compounds, for example synthesis gas, can be decomposed in the presence of one or more reducing agents, for example hydrogen and/or a further gas, for example nitrogen. Another suitable gas mixture is a mixture of carbon monoxide with ethylene. Suitable temperatures for decomposition are, for example, in the range from 400 to 1000°C, preferably 500 to 800°C. Suitable pressure conditions for the decomposition are, for example, in the range from standard pressure to 100 bar, preferably to 10 bar.
Single- or multiwall carbon nanotubes can be obtained, for example, by decomposition of carbon compounds in a light arc, specifically in the presence or absence of a decomposition catalyst.
In one embodiment, the decomposition of volatile carbon compound(s) is performed in the presence of a decomposition catalyst, for example Fe, Co or preferably Ni.
In the context of the present invention, graphene is understood to mean almost ideally or ideally two-dimensional hexagonal carbon crystals of analogous structure to single graphite layers.
In a preferred embodiment of the present invention, carbon (B) is selected from graphite, graphene, activated carbon and especially carbon black.
Carbon (B) may, for example, be in the form of particles having a diameter in the range from 0.1 to 00 μιη, preferably 2 to 20 pm. The particle diameter is understood to mean the mean diameter of the secondary particles, determined as the volume average.
In one embodiment of the present invention, carbon (B) and especially carbon black has a BET surface area in the range from 20 to 1500 m2/g, measured to ISO 9277.
In one embodiment of the present invention, at least two, for example two or three, different kinds of carbon (B) are mixed. Different kinds of carbon (B) may differ, for example, with regard to particle diameter or BET surface area or extent of contamination.
In one embodiment of the present invention, the carbon (B) selected Is a combination of two different carbon blacks.
In addition, the inventive electrode material for an electrical cell comprises, as well as metal chalcogenide (A) and carbon (B), at least one sulfur-containing component selected from the group consisting of elemental sulfur, a composite produced from elemental sulfur and at least one polymer, a polymer comprising divalent di- or polysu!fide bridges and mixtures thereof. The sulfur-containing component is also called component (C) for short in the context of the present invention.
Elemental sulfur is known as such.
Composites produced from elemental sulfur and at least one polymer, which find use as a constituent of electrode materials, are likewise known to those skilled in the art. Adv. Funct. Mater. 2003, 13, 487 ff describes, for example, a reaction product of sulfur and polyacrylonitrile, which results from elimination of hydrogen from polyacrylonitrile with simultaneous formation of hydrogen sulfide.
Polymers comprising divalent di- or polysulfide bridges, for example polyethylene tetrasulfide, are likewise known in principle to those skilled in the art. J. Electrochem. Soc, 1991 , 138, 1896 - 1901 and US 5,162,175 describe the replacement of pure sulfur with polymers comprising disulfide bridges. Polyorganodisulfides are used therein as materials for solid redox
polymerization electrodes in rechargeable cells, together with polymeric electrolytes.
In a preferred embodiment of the present invention, component (C) in the inventive electrode material is elemental sulfur.
In a further preferred embodiment of the present invention, component (A) in the inventive electrode material is TiS2, component (B) carbon black, and component (C) elemental sulfur. The proportion of the TiS2 is preferably from 0.1 to 30% and especialiy from 5 to 20% by weight, the proportion of the carbon black from 9 to 50% and especially from 30 to 40% by weight, and the proportion of the elemental sulfur from 20 to 80% and especially from 40 to 60% by weight, the percentages by weight each being based on the total mass of TiS2, carbon black and elemental sulfur.
In a particularly preferred embodiment of the present invention, the proportion of carbon black in the inventive electrode materia] is 30 to 40% by weight, based on the total mass of TiS2, carbon black and elemental sulfur, and the mass ratio of elemental sulfur to T1S2 is in the range from 60:40 to 95:5, even more preferably in the range from 70:30 to 90: 0 and especialiy in the range from 75:25 to 85:15.
In a likewise preferred embodiment, the sum of the proportions by weight of TiS2, carbon black and elemental sulfur is from 50 to 100%, preferably 80 to 100%, especially 90 to 100%, based on the total weight of the inventive electrode material. This does not take into account the mass of an output conductor such as a metal foil, for example aluminum foil.
In addition, the inventive electrode material for an electrical cell optionally comprises, as well as metal chalcogenide (A), carbon (B) and component (C), at least one binder, which is also referred to in the context of the present invention as binder (D) for short. Binder (D) serves principally for mechanical stabilization of inventive electrode material.
In one embodiment of the present invention, binder (D) is selected from organic (co) polymers. Examples of suitable organic (co)polymers may be halogenated or halogen-free. Examples are polyethylene oxide (PEO), cellulose, carboxymethylceilulose, polyvinyl alcohol, polyethylene, polypropylene, polytetrafluoroethylene, polyacryionitrile-methyl methacrylate copolymers, styrene-butadiene copolymers, tetrafluoroethylene-hexafluoropropyiene copolymers, vinylidene fluoride-hexafluoropropylene copolymers (PVdF-HFP), vinylidene fluoride-tetrafluoroethylene copolymers, perfluoroalkyl vinyl ether copolymers, ethylene-tetrafluoroethylene copolymers, vinylidene fluoride-chlorotrifluoroethy!ene copolymers, ethylene-chlorofluoroethylene
copolymers, ethylene-acrylic acid copolymers, optionally at least partially neutralized with a!kaii metal salt or ammonia, ethylene-methacrylic acid copolymers, optionally at least partially neutralized with alkali metal salt or ammonia, ethylene-(meth)acrylic ester copolymers, poiyimides and polyisobutene.
Suitable binders are especially polyvinyl alcohol and halogenated (co)polymers, for example polyvinyl chloride or polyvinylidene chloride, especially fluorinated (co)polymers such as polyvinyl fluoride and especially polyvinylidene fluoride and polytetrafluoroethyiene.
The mean molecular weight w of binder (D) may be selected within wide limits, suitable examples being 20 000 g/mol to 1 000 000 g/mol.
In one embodiment of the present invention, the inventive electrode material comprises in the range from 0.1 to 10% by weight of binder, preferably 1 to 8% by weight and more preferably 3 to 6% by weight, based on the total mass of components (A), (B), (C) and (D).
Binder (D) can be incorporated into inventive electrode material by various processes. For example, it is possible to dissolve soluble binders (D) such as polyvinyl alcohol in a suitable solvent or solvent mixture, water/isopropanol for example being suitable for polyvinyl alcohol, and to prepare a suspension with the further constituents of the electrode material. After application to a suitable substrate, the solvent or solvent mixture is removed, for example evaporated, to obtain an electrode composed of the inventive electrode material. A suitable solvent for polyvinylidene fluoride is NMP.
If it is desired to use sparingly soluble polymers as the binder (D), for example
polytetrafluoroethylene or tetrafluoroethylene-hexafluoropropylene copolymers, a suspension of particles of the binder (D) in question and of the further constituents of the electrode material is prepared, and processed as described above to give an electrode.
The components (A), (B), (C) and optionally (D) present in the inventive electrode material may, for example, be in a homogeneous mixture with one another. Alternatively, the inventive cathode material may also have a layered structure, in which case at least two layers differ from one another in terms of composition. For example, the inventive cathode material may be composed of a first layer consisting of a homogeneous mixture of components (B), (C) and (D), and of a second layer consisting of a homogeneous mixture of components (A) and (D) or of a homogeneous mixture of components (A), (B) and (D).
Inventive electrode materials are particularly suitable as or for production of electrodes, especially for production of electrodes of lithium-containing batteries, especially rechargeable batteries. The present invention provides for the use of inventive electrode materials as or for production of electrodes for rechargeable electrical ceils. The present invention further provides rechargeable electrical cells comprising at least one electrode which has been produced from or using an inventive electrode material as described above.
In one embodiment of the present invention, the electrode in question is the cathode. In the context of the present invention, the electrode referred to as the cathode is that which has reducing action on discharge (operation).
In one embodiment of the present invention, inventive electrode material is processed to give electrodes, for example in the form of continuous belts which are processed by the battery manufacturer.
Electrodes produced from inventive electrode material may, for example, have thicknesses in the range from 20 to 500 μιη, preferably 40 to 200 μηη. They may, for example, have a rod- shaped configuration, or be configured in the form of round, elliptical or square columns or in cuboidal form, or as flat electrodes.
The electrodes produced with the inventive electrode material may have further constituents customary per se, for example an output conductor, which may be configured in the form of a metal wire, metal grid, metal mesh, expanded metal, metal sheet or a metal foil. Suitable metal foils are especially aluminum foils. A flat output conductor, such as an aluminum foil, can be coated on one side or on both sides with the inventive electrode material.
In one embodiment, a cathode may comprise the inventive electrode material in a layered structure, in which case, for example, an aluminum foil as the output conductor is first coated on one or both sides with a mixture of sulfur, carbon black and binder, and then the first layer applied is sealed with a second layer consisting of titanium sulfide and binder or consisting of titanium sulfide, carbon black and binder.
In one embodiment of the present invention, inventive rechargeable electrical cells comprise, as well as inventive electrode material, at least one electrode comprising metallic magnesium, metallic aluminum, metallic zinc, metallic sodium or preferably metallic lithium.
In a further embodiment of the present invention, above-described inventive rechargeable eiectrical cells comprise, as well as inventive electrode material, a liquid electrolyte comprising a lithium-containing conductive salt.
In one embodiment of the present invention, inventive rechargeable electrical cells comprise, in addition to inventive electrode material and a further electrode, especially an electrode comprising metallic lithium, at least one nonaqueous solvent which may be liquid or solid at room temperature, and is preferably liquid at room temperature, and which is preferably selected from polymers, cyclic and noncyclic ethers, cyclic and noncyclic acetals, cyclic and noncyclic organic carbonates and ionic liquids.
Examples of suitable polymers are especially polyaikylene glycols, preferably poly-C C4- alkylene glycols and especially polyethylene glycols. These polyethylene glycols may comprise up to 20 mol% of one or more Ci-C4-alkylene glycols in copo!ymerized form. The polyaikylene glycols are preferably polyaikylene glycols double-capped by methyl or ethyl.
The molecular weight Mw of suitable polyaikylene glycols and especially of suitable polyethylene glycols may be at least 400 g/mol.
The molecular weight w of suitable polyaikylene glycols and especially of suitable polyethylene glycols may be up to 5 000 000 g/mol, preferably up to 2 000 000 g/mol.
Examples of suitable noncyclic ethers are, for example, diisopropyl ether, di-n-butyl ether, 1 ,2-d'imethoxyethane, 1 ,2-diethoxyethane, preference being given to 1 ,2-dimethoxyethane.
Examples of suitable cyclic ethers are tetrahydrofuran and 1,4-dioxane.
Examples of suitable noncyclic acetals are, for example, dimethoxymethane, diethoxymethane, 1 , 1 -dimethoxyethane and 1 , 1 -diethoxyethane.
Examples of suitable cyclic acetals are 1 ,3-dioxane and especially 1 ,3-dioxolane.
Examples of suitable noncyclic organic carbonates are dimethyl carbonate, ethyl methyl carbonate and diethyl carbonate.
Examples of suitable cyclic organic carbonates are compounds of the general formulae (X) and
(XI)
I)
Figure imgf000009_0001
in which R1, R2 and R3 may be the same or different and are selected from hydrogen and Ci-C4- alky!, for example methyl, ethyl, n-propyl, isopropyi, n-butyl, isobutyl, sec-butyl and tert-butyl, where R2 and R3 are preferably not both tert-butyl.
In particularly preferred embodiments, R1 is methyl and R2 and R3 are each hydrogen, or R1, R2 and R3 are each hydrogen.
Another preferred cyclic organic carbonate is vinylene carbonate, formula (XII).
Figure imgf000010_0001
The solvent(s) is (are) preferably used in what is known as the anhydrous state, i.e. with a water content in the range from 1 ppm to 0.1% by weight, determinable, for example, by Karl Fischer titration.
In one embodiment of the present invention, inventive rechargeable electrochemical cells comprise one or more conductive salts, preference being given to lithium salts. Examples of suitable lithium salts are LiPF6, LiBF4, LiCI04) LiAsF6, LiCF3S03, LiC(CnF2n+iS02)3, lithium imides such as LiN(CnF2n+iS02)2, where n is an integer in the range from 1 to 20, LiN(S02F)2, Li2SiFB, LiSbF6, LiAICI4) and salts of the general formula (CnF2n+iS02)mXLi, where m is defined as follows:
m = 1 when X is selected from oxygen and sulfur,
m = 2 when X is selected from nitrogen and phosphorus, and
m = 3 when X is selected from carbon and silicon.
Preferred conductive salts are selected from LiC(CF3S02)3, LiN(CF3S02)2, LiPF6, LiBF4, LiCI04, particular preference being given to LiPF6 and LiN(CF3S02)2.
In one embodiment of the present invention, inventive rechargeable electrochemical cells comprise one or more separators by which the electrodes are mechanically separated. Suitable separators are polymer films, especially porous polymer films, which are unreactive toward metallic lithium and toward lithium sulfides and lithium polysulfides. Particularly suitable materials for separators are polyolefins, especially porous polyethylene in film form and porous polypropylene in film form.
Separators made from polyolefin, especially made from polyethylene or polypropylene, may have a porosity in the range from 35 to 45%. Suitable pore diameters are, for example, in the range from 30 to 500 nm. In another embodiment of the present invention, the separators selected may be separators made from PET nonwovens filled with inorganic particles. Such separators may have a porosity in the range from 40 to 55%. Suitable pore diameters are, for example, in the range from 80 to 750 nm.
Inventive rechargeable electrical cells are notable for particularly high capacities, high performance even after repeated charging, even under the action of mechanical stress on the cell, and significantly delayed cell death. Inventive rechargeable electrical cells are very suitable for use in automobiles, aircraft, bicycles operated by electric motor, for example pedelecs, ships or stationary energy stores. Such uses form a further part of the subject matter of the present invention.
The present invention also provides for the use of an ion- and electron-conductive metal chalcogenide for production of a rechargeable electrical cell as described above. According to the invention, the ion- and electron-conductive metal chalcogenide is processed together with carbon in a polymorph comprising at least 60% sp2-hybrtdized carbon atoms and at least one sulfur-containing component selected from the group consisting of elemental sulfur, a composite produced from elemental sulfur and at least one polymer, a polymer comprising divalent di- or polysulfide bridges, and mixtures thereof, and optionally further constituents to give an electrode, which is used as a component for production of a rechargeable electrical cell.
The invention is illustrated by the exam les which follow but which do not restrict the invention.
Figures in % are based on percent by weight, unless explicitly stated otherwise.
I . Production of electrode material
1.1 Production of an aqueous formulation of an inventive electrode material E1
In a laboratory glass bottle, a solution of 0.25 g of polyvinyl alcohol in 60 g of a water- isopropano! mixture (weight ratio: 65 : 35) was prepared. To this solution were added 1.4 g of sulfur, 2.6 g of titanium(IV) sulfide, 1 g of carbon black 1 (Ketjen®, BET surface area: 900 m2/g (measured to ISO 9277), mean particle diameter: 10 pm) and 1 g of carbon black 2
(commercially available as Printex®, BET surface area: 100 m2/g (measured to ISO 9277), mean particle diameter: 10 μιη), and the mixture was stirred. The suspension thus obtained was ground in a ball mill (Pulverisette 6 from Fritsch) with the aid of stainless steel balls at 300 rpm over a period of 30 minutes. After the removal of the stainless steel bails, an aqueous ink E1 was obtained, which had a creamy consistency. 1.2 Production of an aqueous formulation of an inventive electrode materia! E2 in a laboratory glass bottle, a solution of 0.25 g of polyvinyl alcohol in 60 g of a water- isopropanol mixture (weight ratio: 65 : 35) was prepared. To this solution were added 2.8 g of sulfur, 1.2 g of titanium(IV) sulfide, 1 g of carbon black 1 (Ketjen®, BET surface area: 900 m2/g (measured to ISO 9277), mean particle diameter: 10 pm) and 1 g of carbon black 2
(commercially available as Printex®, BET surface area: 100 m2/g (measured to ISO 9277), mean particle diameter: 10 pm), and the mixture was stirred. The suspension thus obtained was ground in a ball mill (Pulverisette 6 from Fritsch) with the aid of stainless steel balls at 300 rpm over a period of 30 minutes. After the removal of the stainless steel balls, an aqueous ink E2 was obtained, which had a creamy consistency.
!.3 Production of an aqueous formulation of an inventive electrode material E3
In a laboratory glass bottle, a solution of 0.25 g of polyvinyl alcohol in 60 g of a water- isopropanol mixture (weight ratio: 65 : 35) was prepared. To this solution were added 3.2 g of sulfur, 0.8 g of titanium(IV) sulfide, 1 g of carbon black 1 (Ketjen®, BET surface area: 900 m2/g (measured to ISO 9277), mean particle diameter: 10 pm) and 1 g of carbon black 2
(commercially available as Printex®, BET surface area: 100 m2/g (measured to ISO 9277), mean particle diameter: 10 pm), and the mixture was stirred. The suspension thus obtained was ground in a ball mill (Pulverisette 6 from Fritsch) with the aid of stainless steel balls at 300 rpm over a period of 30 minutes. After the removal of the stainless steel bails, an aqueous ink E3 was obtained, which had a creamy consistency.
1.4 Production of an aqueous formulation of a comparative electrode material C-E4
In a laboratory glass bottle, a solution of 0.25 g of polyvinyl alcohol in 60 g of a water- isopropanol mixture (weight ratio: 65 : 35) was prepared. To this solution were added 2 g of sulfur and 3.5 g of titanium(IV) sulfide and the mixture was stirred. The suspension thus obtained was ground in a ball mill (Pulverisette 6 from Fritsch) with the aid of stainless steel balls at 300 rpm over a period of 30 minutes. After the removal of the stainless steel balls, an aqueous ink C-E4 was obtained, which had a creamy consistency.
1.5 Production of an aqueous formulation of a comparative electrode material C-E5
In a laboratory glass bottle, a solution of 0.25 g of polyvinyl alcohol in 60 g of a water- isopropanol mixture (weight ratio: 65 : 35) was prepared. To this solution were added 3.5 g of titanium(IV) sulfide and 2 g of C and the mixture was stirred. The suspension thus obtained was ground in a ball mill (Pulverisette 6 from Fritsch) with the aid of stainless steel balls at 300 rpm over a period of 30 minutes. After the removal of the stainless steel balls, an aqueous ink C-E5 was obtained, which had a creamy consistency. II. Production of electrodes
The aqueous formulations of electrode materials (E1 , E2, E3, C-E4 and C-E5) obtainable from example !. were each used as follows for production of electrodes.
The respective ink was sprayed by means of an airbrush method onto aluminum foil (thickness: 30 μηη) on a vacuum table (temperature: 75°C). Nitrogen was used for spraying. A solids loading of 4 mg/cm2 was achieved. Thereafter, the aluminum foil coated on one side was cautiously laminated between two rubber rollers. A low applied pressure was selected, in order that the coating remained porous. Subsequently, the aluminum foil coated on one side was treated thermally in a drying cabinet at a temperature of 40°C.
The inventive electrode materials E1 , E2 and E3 were used to produce the inventive cathodes K1 , K2 and K3, and the comparative electrode materials C-E4 and C-E5 to produce the comparative cathodes C-K4 and C-K5.
Ill . Testing of the electrodes as cathodes in electrochemical cells
For the electrochemical characterization of the cathodes K1 , K2, K3, C-K4 and C-K5 produced in example II., electrochemical cells according to figure 1 were constructed. For this purpose, as well as the cathodes produced in example II., the following components were used in each case:
Anode: Li foil, thickness 50 μηη,
Separator: polyethylene film, porous membrane of thickness 15 m
Cathode: according to example II.
Electrolyte: 8% by weight of LiTFSI (LiN(S02CF3)2), 2% by weight of LiN03, 45% by weight of
1 ,3-dioxolane and 45% by weight of 1,2-dimethoxyethane
The inventive cathodes K1 , K2 and K3 were used to produce inventive cells Z1 , Z2 and Z3, and comparative electrodes C-K4 and C-K5 to produce comparative cells C-Z4 and C-Z5.
Figure 1 shows the schematic structure of a dismantled electrochemical cell for testing of inventive and noninventive electrode materials.
The annotations in figure 1 mean:
1 , 1 ' die
2, 2' nut
3, 3' sealing ring - two in each case; the second, somewhat smaller sealing ring in each case is not shown here
4 spiral spring
5 output conductor made from nickel
6 housing The inventive electrochemical cells Z1 , Z2 and Z3 exhibited an open circuit potential of
2.5 volts. During the discharge (C/5), the eel! potential fell to 2.3 volts (1st plateau) and then to 2.0 to 2.1 volts (2nd plateau). The cells were discharged down to 1.8 V and then charged. During the charging operation, the ceil potential rose to 2.2 volts, and the cells were each charged until 2.5 volts were attained. This was followed by a one-hour charging step at 2.5 volts. Then the discharge operation began again. The inventive electrochemical cells produced attained more than 50 cycles with a small loss of capacity.
Table 1 : Test results for inventive and noninventive electrochemical cells
Example S TiS2 S TiS2 C Cycle 5 Cycle 40 Loss of
% by % by % by capacity* capacity* capacity in % wt. wt. wt.
Z1 35/65 23.3 43.3 33.3 542 464 14.39
Z2 70/30 46.6 20 33.3 899 817 9.12
Z3 80/20 53.3 13.3 33.3 992 932 6.05
C-Z4 35/65 35 65 0 414 342 17.39
C-Z5 0/100 0 63.6 37.4 167 142 14.97
The % by weight are based on the sum of the masses of S, TiS2 and C used in the electrode material production, without taking into account any further constituents, for example binder or solvent residue.
* The capacity is reported in examples Z1 , Z2, Z3 and C-Z4 in the unit of mAh per g of sulfur; in example C-Z5, the capacity is reported in the unit of mAh per g of titanium disulfide.

Claims

Claims
1. An electrode material for an electrical cell comprising
(A) at least one ion- and electron-conductive metal chalcogenide,
(B) carbon in a polymorph comprising at least 60% sp2-hybridized carbon atoms,
(C) at least one sulfur-containing component selected from the group consisting of elemental sulfur, a composite produced from elemental sulfur and at least one polymer, a polymer comprising divalent di- or polysulfide bridges and mixtures thereof, and
(D) optionally at least one binder.
2. The electrode material according to claim 1 , wherein the proportion of the metal
chalcogenide (A) is from 0.1 to 30% by weight, the proportion of the carbon (B) from 19 to 50% by weight and the proportion of the sulfur-containing component (C) from 20 to 80% by weight, where the percentages by weight are each based on the total mass of components (A), (B) and (C).
3. The electrode material according to claim 1 or 2, wherein the ion- and electron-conducting metal chalcogenide is selected from the group of the compounds consisting of CoTe2, Cr2S3, HfS2, HfSe2l HfTe j lrTe2, MoS2, MoSe2, MoTe2, NbS2, NbSe2, NbTe2, NiTe2, PtS2l PtSe2, PtTe2, SnS2, SnSSe, SnSe2, TaS2, TaSe2, TaTe2, TiS2, TiSe2, TiTe2, VS2j VSe2l VTe2, WS2j WSe2, WTe2, ZrS2, ZrSe2 and ZrTe2.
4. The electrode material according to claim 1 or 2, wherein the ion- and electron-conductive metal chalcogenide is TiS2.
5. The electrode material according to any of claims 1 to 4, wherein carbon (B) is selected from carbon black.
6. The electrode material according to any of claims 1 to 5, wherein the sulfur-containing component is elemental sulfur.
7. A rechargeable electrical cell comprising at least one electrode which has been produced from or using an electrode material according to any of claims 1 to 6.
8. The rechargeable electrical cell according to claim 7, which further comprises at least one electrode comprising metallic lithium.
9. The rechargeable electrical cell according to claim 7 or 8, which comprises a liquid electrolyte comprising a lithium-containing conductive salt.
10. The rechargeable electrical cell according to any of ciaims 7 to 9, which comprises at least one nonaqueous solvent selected from polymers, cyclic and noncyclic ethers, noncyclic and cyclic acetals and cyclic and noncyclic organic carbonates.
11 . The use of an ion- and electron-conductive metal chalcogenide for production of a
rechargeable electrical cell according to any of claims 7 to 10.
12. The use of a rechargeable electrical cell according to any of claims 7 to 10 in automobiles, bicycles operated by electric motor, aircraft, ships or stationary energy stores.
PCT/IB2012/053491 2011-07-11 2012-07-09 Electrode material comprising metal sulfide WO2013008166A1 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
EP12810947.7A EP2732492A4 (en) 2011-07-11 2012-07-09 Electrode material comprising metal sulfide
KR1020147003374A KR20140063591A (en) 2011-07-11 2012-07-09 Electrode material comprising metal sulfide
CN201280034109.6A CN103650215A (en) 2011-07-11 2012-07-09 Electrode material comprising metal sulfide
JP2014519665A JP2014523094A (en) 2011-07-11 2012-07-09 Electrode material containing metal sulfide

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
EP11173448 2011-07-11
EP11173448.9 2011-07-11
EP12156370 2012-02-21
EP12156370.4 2012-02-21
EP12162835.8 2012-04-02
EP12162835 2012-04-02

Publications (1)

Publication Number Publication Date
WO2013008166A1 true WO2013008166A1 (en) 2013-01-17

Family

ID=47505571

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/IB2012/053491 WO2013008166A1 (en) 2011-07-11 2012-07-09 Electrode material comprising metal sulfide

Country Status (5)

Country Link
EP (1) EP2732492A4 (en)
JP (1) JP2014523094A (en)
KR (1) KR20140063591A (en)
CN (1) CN103650215A (en)
WO (1) WO2013008166A1 (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104091927A (en) * 2014-07-17 2014-10-08 浙江大学 WS2 hole nano sheet/graphene electrochemical magnesium storage composite electrode and preparation method thereof
CN104992843A (en) * 2015-08-01 2015-10-21 大连理工大学 Titanium disulfide nano sheet/graphene composite material counter electrode and preparation method thereof
EP3121877A1 (en) * 2015-07-24 2017-01-25 Basf Se Core-shell particles comprising elemental sulfur and manganese dioxide for cathodes of lithium sulfur cells and the synthesis of these particles
CN107919464A (en) * 2017-10-27 2018-04-17 长江大学 A kind of lithium ion battery telluride molybdenum anode material and preparation method thereof
EP3457483A4 (en) * 2016-11-28 2019-05-15 LG Chem, Ltd. Cathode active material for lithium-sulfur battery, comprising metal sulfide nanoparticles, and method for producing same
US11417884B2 (en) 2017-12-20 2022-08-16 Cornell University Titanium disulfide-sulfur composites
US11631898B2 (en) 2015-12-08 2023-04-18 Lg Energy Solution, Ltd. Electrolyte for lithium secondary battery and lithium secondary battery comprising same

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR3030890B1 (en) * 2014-12-22 2019-07-26 Arkema France ACTIVE ELECTRODE MATERIAL FOR BATTERY LI / S
CN105132941B (en) * 2015-09-10 2017-11-07 北京航空航天大学 A kind of two selenizing molybdenums/carbon black is combined Electrocatalytic Activity for Hydrogen Evolution Reaction material and preparation method thereof
CN107732010B (en) * 2017-09-29 2020-07-10 华中科技大学 Gate tube device and preparation method thereof
CN109326780B (en) * 2018-09-18 2021-05-14 昆明理工大学 Preparation method of tungsten disulfide negative electrode material coated sulfur composite material
CN112038589A (en) * 2019-06-04 2020-12-04 中国科学院物理研究所 High energy density aluminum secondary battery, positive electrode material thereof and preparation method
WO2021124522A1 (en) * 2019-12-19 2021-06-24 株式会社Adeka Electrode active material, method for producing same, composition for forming electrode mixture layer, electrode for nonaqueous electrolyte secondary batteries, and nonaqueous electrolyte secondary battery
CN113839044B (en) * 2021-11-29 2022-03-18 广东工业大学 Lithium-sulfur battery positive electrode, preparation method thereof and lithium-sulfur battery
CN114388274B (en) * 2021-12-30 2024-02-02 浙江浙能中科储能科技有限公司 Ion and electron composite conducting electrode and in-situ preparation method thereof
CN115101357B (en) * 2022-06-14 2024-01-26 中国工程物理研究院激光聚变研究中心 Preparation method and application of ternary nickel cobalt tungsten telluride composite material
CN116072877A (en) * 2023-03-13 2023-05-05 中国铁塔股份有限公司 Battery and battery preparation method

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1599792A (en) * 1977-04-25 1981-10-07 Duracell Int Cathodes for solid state lithium cells
WO2000067339A1 (en) * 1999-05-04 2000-11-09 Moltech Corporation Electroactive sulfur containing, conductive, highly branched polymeric materials for use in electrochemical cells
WO2001039293A2 (en) * 1999-11-23 2001-05-31 Moltech Corporation Methods of preparing electrochemical cells
CN1464576A (en) * 2002-06-05 2003-12-31 中国人民解放军63971部队 Multiple sulpho conjugated polymer for lithium battery anode material
US20110104551A1 (en) * 2009-11-05 2011-05-05 Uchicago Argonne, Llc Nanotube composite anode materials suitable for lithium ion battery applications

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU642676B2 (en) * 1989-10-13 1993-10-28 Regents Of The University Of California, The Cell for making secondary batteries
US6030720A (en) * 1994-11-23 2000-02-29 Polyplus Battery Co., Inc. Liquid electrolyte lithium-sulfur batteries
US5919587A (en) * 1996-05-22 1999-07-06 Moltech Corporation Composite cathodes, electrochemical cells comprising novel composite cathodes, and processes for fabricating same
JP2002075446A (en) * 2000-08-02 2002-03-15 Samsung Sdi Co Ltd Lithium-sulfur cell
KR100454030B1 (en) * 2002-08-07 2004-10-20 삼성에스디아이 주식회사 Positive electrode for lithium-sulfur battery, method of preparing same, and lithium-sulfur battery comprising same
KR100485093B1 (en) * 2002-10-28 2005-04-22 삼성에스디아이 주식회사 Positive electrode for lithium-sulfur battery and lithium-sulfur battery comprising same
JP2004179160A (en) * 2002-11-26 2004-06-24 Samsung Sdi Co Ltd Positive electrode for lithium sulfur battery

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1599792A (en) * 1977-04-25 1981-10-07 Duracell Int Cathodes for solid state lithium cells
WO2000067339A1 (en) * 1999-05-04 2000-11-09 Moltech Corporation Electroactive sulfur containing, conductive, highly branched polymeric materials for use in electrochemical cells
WO2001039293A2 (en) * 1999-11-23 2001-05-31 Moltech Corporation Methods of preparing electrochemical cells
CN1464576A (en) * 2002-06-05 2003-12-31 中国人民解放军63971部队 Multiple sulpho conjugated polymer for lithium battery anode material
US20110104551A1 (en) * 2009-11-05 2011-05-05 Uchicago Argonne, Llc Nanotube composite anode materials suitable for lithium ion battery applications

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of EP2732492A4 *

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104091927A (en) * 2014-07-17 2014-10-08 浙江大学 WS2 hole nano sheet/graphene electrochemical magnesium storage composite electrode and preparation method thereof
EP3121877A1 (en) * 2015-07-24 2017-01-25 Basf Se Core-shell particles comprising elemental sulfur and manganese dioxide for cathodes of lithium sulfur cells and the synthesis of these particles
CN104992843A (en) * 2015-08-01 2015-10-21 大连理工大学 Titanium disulfide nano sheet/graphene composite material counter electrode and preparation method thereof
CN104992843B (en) * 2015-08-01 2017-06-27 大连理工大学 A kind of titanium disulfide nanometer sheet/graphene composite material is to electrode and preparation method thereof
US11631898B2 (en) 2015-12-08 2023-04-18 Lg Energy Solution, Ltd. Electrolyte for lithium secondary battery and lithium secondary battery comprising same
EP3457483A4 (en) * 2016-11-28 2019-05-15 LG Chem, Ltd. Cathode active material for lithium-sulfur battery, comprising metal sulfide nanoparticles, and method for producing same
US10770727B2 (en) 2016-11-28 2020-09-08 Lg Chem, Ltd. Cathode active material for lithium-sulfur battery, comprising metal sulfide nanoparticles, and method for producing same
CN107919464A (en) * 2017-10-27 2018-04-17 长江大学 A kind of lithium ion battery telluride molybdenum anode material and preparation method thereof
CN107919464B (en) * 2017-10-27 2018-08-17 长江大学 A kind of lithium ion battery telluride molybdenum anode material and preparation method thereof
US11417884B2 (en) 2017-12-20 2022-08-16 Cornell University Titanium disulfide-sulfur composites

Also Published As

Publication number Publication date
EP2732492A4 (en) 2015-03-04
CN103650215A (en) 2014-03-19
EP2732492A1 (en) 2014-05-21
JP2014523094A (en) 2014-09-08
KR20140063591A (en) 2014-05-27

Similar Documents

Publication Publication Date Title
WO2013008166A1 (en) Electrode material comprising metal sulfide
EP2830141B1 (en) Lithium-sulfur secondary cell
JP5471284B2 (en) ELECTRODE FOR LITHIUM SECONDARY BATTERY AND LITHIUM SECONDARY BATTERY HAVING THE SAME
JP5376771B2 (en) Organic electrolyte and lithium battery using the same
KR101607024B1 (en) Lithium secondary battery
US9083045B2 (en) Composite materials, production thereof and use thereof in electrical cells
WO2016012275A1 (en) Composites comprising mxenes for cathodes of lithium sulfur cells
EP2576682A1 (en) Composite materials, production thereof and use thereof in electrical cells
CN111386621B (en) Binder for lithium-sulfur battery, positive electrode comprising same, and lithium-sulfur battery
JP2015524741A (en) Method for producing a carbon-supported manganese oxide catalyst and its use in a rechargeable lithium-air battery
WO2012111545A1 (en) Non-aqueous electrolyte secondary battery
US20130244097A1 (en) Composite materials, production thereof and use thereof in electrochemical cells
JP2007323958A (en) Nonaqueous electrolyte battery and its manufacturing method
US9099223B2 (en) Composite materials, production thereof and use thereof in electrical cells
KR20160057007A (en) High energy density lithium-sulfur battery having interlayer containing active materials
JP6664482B2 (en) Electrolyte solution containing polydopamine, lithium-sulfur battery containing the same
CN115207283A (en) Prelithiated negative electrodes including lithium-silicon alloy particles and methods of making same
KR20160038294A (en) Cathode Active Material for Lithium Secondary Battery Which Ionized Metal Is Coated on Surface Thereof and Method for Preparation of the Same
US20130017418A1 (en) Electrode material comprising metal sulfide
EP3244472A1 (en) Composites comprising hollow microspheres of a vanadium oxide for lithium sulfur cells
EP3121877A1 (en) Core-shell particles comprising elemental sulfur and manganese dioxide for cathodes of lithium sulfur cells and the synthesis of these particles
US9105937B2 (en) Electrode materials for electrical cells
KR20160057014A (en) High energy density lithium-sulfur battery having separator incorporated with active materials
WO2019155881A1 (en) Carbon material, electrode for electricity storage devices, electricity storage device, and nonaqueous electrolyte secondary battery
KR20140146107A (en) Composite materials, production thereof and use thereof in electrochemical cells

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 12810947

Country of ref document: EP

Kind code of ref document: A1

WWE Wipo information: entry into national phase

Ref document number: 2012810947

Country of ref document: EP

ENP Entry into the national phase

Ref document number: 2014519665

Country of ref document: JP

Kind code of ref document: A

NENP Non-entry into the national phase

Ref country code: DE

ENP Entry into the national phase

Ref document number: 20147003374

Country of ref document: KR

Kind code of ref document: A