WO2012105213A1 - 赤外線反射基体 - Google Patents
赤外線反射基体 Download PDFInfo
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- WO2012105213A1 WO2012105213A1 PCT/JP2012/000557 JP2012000557W WO2012105213A1 WO 2012105213 A1 WO2012105213 A1 WO 2012105213A1 JP 2012000557 W JP2012000557 W JP 2012000557W WO 2012105213 A1 WO2012105213 A1 WO 2012105213A1
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- coating agent
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- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/28—Surface treatment of glass, not in the form of fibres or filaments, by coating with organic material
- C03C17/32—Surface treatment of glass, not in the form of fibres or filaments, by coating with organic material with synthetic or natural resins
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- C08J7/04—Coating
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C09D181/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing sulfur, with or without nitrogen, oxygen, or carbon only; Coating compositions based on polysulfones; Coating compositions based on derivatives of such polymers
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- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
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- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
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- G02B5/208—Filters for use with infrared or ultraviolet radiation, e.g. for separating visible light from infrared and/or ultraviolet radiation
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G2261/14—Side-groups
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- C08G2261/3223—Monomer units or repeat units incorporating structural elements in the main chain incorporating heteroaromatic structural elements in the main chain non-condensed containing one or more sulfur atoms as the only heteroatom, e.g. thiophene
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- C08J2367/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
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Definitions
- the present invention relates to a coating agent for forming a transparent film exhibiting infrared reflecting performance, an infrared reflecting film formed using the same, and an infrared reflecting substrate including the film.
- Infrared rays are electromagnetic waves that have a longer wavelength than red light and a shorter wavelength than millimeter-wave radio waves, and their wavelengths are distributed in the range of about 0.7 ⁇ m to 1 mm. It is classified into near infrared, middle infrared, and far infrared depending on the length of the wavelength. It is well known that the temperature of an object rises due to absorption of medium infrared rays and far infrared rays having a long wavelength by the object.
- a transparent infrared reflective thin film As a transparent infrared reflective thin film, a transparent thin film made of a metal oxide such as tin-doped indicium oxide (ITO) is used.
- ITO tin-doped indicium oxide
- Patent Document 1 describes a transparent thermal barrier film using polyaniline as the conductive polymer of the thermal barrier layer, but does not specifically show the infrared reflectance.
- the thickness of the heat shield layer is in the range of 2 to 15 ⁇ m, and a thick film is formed. Further, it is shown that the visible light transmittance is relatively low at 68% at the maximum.
- Patent Document 2 describes that a transparent optical functional layer using polythiophene as a conductive polymer exhibits good reflection characteristics in the near infrared region.
- the transparency on the glass substrate is described as being only 50% for the in situ polythiophene layer of Example 1 and for the polythiophene / polystyrene sulfonic acid layer of Example 2 the conductivity of the polymer itself. Is not described and the conductivity of the layer is only described as 0.1 S / cm.
- the infrared reflectance at a wavelength of 2000 nm is relatively low at 16.2%.
- a layer of about 1 ⁇ m is formed, and it is estimated that the transparency is extremely low.
- the present invention can easily form an infrared reflecting film by applying to the surface of a substrate, and exhibits excellent light reflecting performance while exhibiting high light transmission performance with a thin film thickness. It is an object of the present invention to provide a coating agent for forming a film, an infrared reflecting film formed using the same, and an infrared reflecting substrate including the film.
- the above-mentioned problem can be obtained by selecting a composite of poly (3,4-disubstituted thiophene) and polyanion exhibiting high conductivity as a conductive polymer, and applying it thinly. As a result, the present invention has been completed.
- the present invention relates to a coating agent for forming an infrared reflective film containing a ⁇ -conjugated conductive polymer, and also relates to an infrared reflective film formed using the coating agent.
- the coating agent for forming the infrared reflective film preferably further contains a binder and / or an antioxidant.
- the present invention provides a transparent base material, and an infrared reflective layer formed by applying a coating agent containing a complex of poly (3,4-disubstituted thiophene) and poly anion to the transparent base material. And an infrared reflecting substrate exhibiting a total light transmittance of 60% or more.
- the composite preferably exhibits a conductivity of 0.15 (S / cm) or more, and the infrared reflective layer preferably has a thickness of 0.50 ⁇ m or less.
- the total light transmittance exhibited by the infrared reflecting substrate is preferably 70% or more, and more preferably 80% or more.
- the infrared reflectance of the infrared reflecting substrate is 5 ° regular reflection, and the reflectance value measured with an aluminum vapor deposition plane mirror as a reference is preferably 15% or more, more preferably 20% or more, and 26% or more at a wavelength of 3000 nm. More preferably, 30% or more is most preferable.
- the coating agent preferably further contains a binder and / or an antioxidant.
- the present invention it is possible to provide an infrared reflecting substrate that can be easily manufactured by coating on the surface of a substrate, has extremely high transparency, and has excellent infrared reflecting performance.
- the infrared reflective substrate of the present invention is also excellent in the adhesion of the infrared reflective layer to the transparent substrate.
- the coating agent for forming an infrared reflective film of the present invention contains a ⁇ -conjugated conductive polymer as an essential component.
- the ⁇ -conjugated conductive polymer used in the present invention is a polymer material having a ⁇ -conjugated structure and exhibiting conductivity.
- Specific examples include polythiophene, polyaniline, polypyrrole, polyparaphenylene, polyparaphenylene vinylene, and derivatives thereof.
- a polythiophene conductive polymer composed of a composite of polythiophene and a dopant is preferably used from the viewpoints of high infrared reflection characteristics and chemical stability. More specifically, the polythiophene-based conductive polymer is a composite composed of poly (3,4-disubstituted thiophene) and a dopant.
- Poly (3,4-disubstituted thiophene) has the following formula (1):
- the cationic polythiophene refers to a polythiophene that is partly in a cationic form by extracting electrons from a part of the polythiophene in order to form a complex with a polyanion that is a dopant. .
- R 1 and R 2 independently of each other represent a hydrogen atom or a C 1-4 alkyl group, or R 1 and R 2 combine to form a cyclic structure. It represents a substituted or unsubstituted C 1-4 alkylene group.
- Examples of the C 1-4 alkyl group include a methyl group, an ethyl group, a propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a sec-butyl group, and a t-butyl group.
- Examples of the substituted or unsubstituted C 1-4 alkylene group in which R 1 and R 2 combine to form a cyclic structure include a methylene group, a 1,2-ethylene group, a 1,3-propylene group, , 4-butylene group, 1-methyl-1,2-ethylene group, 1-ethyl-1,2-ethylene group, 1-methyl-1,3-propylene group, 2-methyl-1,3-propylene group, etc. Is mentioned.
- Examples of the substituent that the C 1-4 alkylene group may have include a halogen group and a phenyl group.
- Suitable C 1-4 alkylene groups include methylene, 1,2-ethylene, and 1,3-propylene, with 1,2-ethylene being particularly preferred.
- polythiophene having an alkylene group poly (3,4-ethylenedioxythiophene) is particularly preferable.
- the dopant constituting the polythiophene-based conductive polymer is an anionic polymer that forms a complex by forming an ion pair with the polythiophene described above, and can stably disperse the polythiophene in water, that is, a polyanion. It is preferable.
- Examples of such dopants include carboxylic acid polymers (eg, polyacrylic acid, polymaleic acid, polymethacrylic acid, etc.), sulfonic acid polymers (eg, polystyrene sulfonic acid, polyvinyl sulfonic acid, etc.), and the like.
- carboxylic acid polymers and sulfonic acid polymers may be copolymers of vinyl carboxylic acids and vinyl sulfonic acids with other polymerizable monomers (eg, acrylates, styrene, etc.). Of these, polystyrene sulfonic acid is particularly preferable.
- the above polystyrene sulfonic acid preferably has a weight average molecular weight of more than 20000 and 500,000 or less. More preferably, it is 40,000 to 200,000. If polystyrene sulfonic acid having a molecular weight outside this range is used, the dispersion stability of the polythiophene-based conductive polymer in water may decrease.
- the weight average molecular weight of the polymer is a value measured by gel permeation chromatography (GPC). For the measurement, an ultrahydrogel 500 column manufactured by Waters is used.
- the polythiophene conductive polymer can be obtained by oxidative polymerization in water using an oxidizing agent.
- an oxidizing agent two kinds of oxidizing agents (first oxidizing agent and second oxidizing agent) are used.
- Suitable first oxidizing agents include, for example, peroxodisulfuric acid, sodium peroxodisulfate, potassium peroxodisulfate, ammonium peroxodisulfate, hydrogen peroxide, potassium permanganate, potassium dichromate, alkali perborate, copper Examples include salts.
- the amount of the first oxidizing agent used is preferably 1.5 to 3.0 mol equivalent, more preferably 2.0 to 2.6 mol equivalent, relative to the thiophene monomer used.
- a metal ion for example, iron, cobalt, nickel, molybdenum, vanadium ion
- iron ions are the most effective.
- the amount of metal ion added is preferably 0.005 to 0.1 mol equivalent, more preferably 0.01 to 0.05 mol equivalent, relative to the thiophene monomer used.
- aqueous dispersion of a conductive polymer is obtained by the above oxidative polymerization.
- the ⁇ -conjugated conductive polymer used in the present invention needs to exhibit higher conductivity than the conductive polymer used in normal conductive film applications in order for the formed thin film to exhibit excellent infrared reflection characteristics.
- a ⁇ -conjugated conductive polymer having a conductivity of 0.15 (S / cm) or more If the electrical conductivity is less than 0.15 (S / cm), a thin film exhibiting excellent infrared reflection characteristics cannot be formed.
- it is 0.20 (S / cm) or more, More preferably, it is 0.25 (S / cm) or more, More preferably, it is 0.30 (S / cm) or more.
- a ⁇ -conjugated conductive polymer having an electrical conductivity of 0.15 (S / cm) or more can be easily produced, for example, by appropriately selecting polymerization conditions and molecular weight. For example, by increasing the molecular weight, a ⁇ -conjugated conductive polymer exhibiting high conductivity as described above can be obtained.
- the ⁇ -conjugated conductive polymer is composed of a complex of poly (3,4-disubstituted thiophene) and a polyanion
- high conductivity can be achieved by optimizing the pH exhibited by the polymerization system during production. Can be obtained.
- ⁇ -conjugated conductive polymers exhibiting high conductivity are commercially available, and commercially available products may be used in the present invention.
- the coating agent of the present invention preferably further contains a solvent and / or a dispersion medium in addition to the ⁇ -conjugated conductive polymer. Thereby, the viscosity of a coating agent can be reduced and application
- the solvent or dispersion medium is not particularly limited as long as it can dissolve or disperse the ⁇ -conjugated conductive polymer and other optional components.
- the solvent may be only water, but in addition to water, a solvent miscible with water may be used in combination.
- the solvent miscible with water is not particularly limited.
- alcohols such as methanol, ethanol, 2-propanol, 1-propanol, ethylene glycol monoethyl ether acetate, diethylene glycol monoethyl ether acetate, diethylene glycol monobutyl ether acetate, etc.
- Glycol ether acetates propylene glycols such as propylene glycol, dipropylene glycol, tripropylene glycol, propylene glycol monomethyl ether, propylene glycol monoethyl ether, dipropylene glycol monomethyl ether, dipropylene glycol monoethyl ether, propylene glycol dimethyl ether, di Propylene glycol dimethyl ether, propylene glycol Propylene glycol ethers such as coal diethyl ether and dipropylene glycol diethyl ether, propylene glycol ether acetates such as propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, dipropylene glycol monomethyl ether acetate and dipropylene glycol monoethyl ether acetate , Dimethylacetamide, acetone, acetonitrile, and mixtures thereof.
- propylene glycols such as propylene glycol,
- the coating agent is an organic solvent
- solvents mentioned as solvents miscible with water toluene, xylene, benzene, ethyl acetate, butyl acetate, methyl ethyl ketone, methyl isobutyl ketone, diethyl ether, diisopropyl ether, methyl-t -Butyl ether, hexane, heptane, etc.
- solvents or dispersion media methanol, ethanol and 2-propanol are particularly preferred.
- solvent when each component of the coating agent is completely dissolved, it is referred to as “solvent”, and when any component is not dissolved, it is referred to as “dispersion medium”.
- the solid concentration of the coating agent is not particularly limited as long as it is a uniform solution or dispersion, but is preferably about 0.01 to 50% by weight at the time of coating. More preferably, it is 1 to 20% by weight. Application
- coating can be easily implemented in this range. However, the concentration may be higher when the coating agent is sold or transported. In this case, a solvent and / or a dispersion medium may be added and diluted as appropriate at the time of use.
- the coating agent of the present invention may further include a binder, a conductivity improver, a surfactant (surface conditioner), a leveling agent, an antifoaming agent, a rheology control agent, an adhesion imparting agent, an antioxidant, if necessary.
- a neutralizing agent or the like can be added as appropriate.
- the binder is preferably used for improving the adhesion between the thin film and the base material and forming a homogeneous thin film, particularly when a resin film is used as the base material.
- the binder usable in the present invention is not particularly limited. Conventionally, a binder that has been used when a conductive polymer is coated on a substrate can be appropriately used.
- silane coupling agents such as alkoxysilanes, 3-glycidoxypropyltrimethoxysilane, polyether-modified polydimethylsiloxane, and polyether-modified siloxane, and resin binders include polyethylene terephthalate and polytrimethylene terephthalate.
- Polyester resins such as polybutylene terephthalate, polyethylene naphthalate, polybutylene naphthalate, polyacrylate, polymethacrylate, polyurethane, polyvinyl acetate, polyvinylidene chloride, polyamide, polyimide, etc .; styrene, vinylidene chloride, vinyl chloride, alkyl acrylate, Examples thereof include copolymers obtained by copolymerizing monomers such as alkyl methacrylate. These binders may be used independently and may use 2 or more types together. When the substrate is a PET film, it is preferable to use a polyester resin as the binder.
- the blending amount is 0.1 to 500 parts by weight, preferably 20 to 200 parts by weight with respect to 100 parts by weight of the ⁇ -conjugated conductive polymer. If the amount is less than 20 parts by mass, the purpose of blending the binder, that is, sufficient adhesion with the substrate cannot be achieved. If it exceeds 200 parts by weight, the ratio of the binder becomes too high, so that excellent infrared reflection characteristics cannot be achieved.
- the conductivity improver is added for the purpose of improving the infrared reflection characteristics of a thin film formed by applying the coating agent of the present invention. Although it does not specifically limit as an electroconductivity improver, For example, the following compounds are mentioned.
- ketone group such as isophorone, propylene carbonate, ⁇ -butyrolactone, ⁇ -butyllactone, 1,3-dimethyl-2-imidazolidinone
- ether group such as diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol dimethyl ether, 2-phenoxyethanol, dioxane, morpholine, 4-acryloylmorpholine, N-methylmorpholine N-oxide, 4-ethylmorpholine, oxetane, THF, THP ;
- sulfinyl group such as dimethyl sulfoxide
- amide group such as N, N-dimethylacetamide, N-methylformamide, N, N-dimethylformamide, acetamide, N-ethylacetamide, N-phenyl-N-propylacetamide, benzamide
- Acrylic acid methyl
- the blending amount of the conductivity improver in the coating agent of the present invention is preferably 5 to 2000 parts by mass and more preferably 10 to 1500 parts by mass with respect to 100 parts by mass of the ⁇ -conjugated conductive polymer. If the amount is less than 5 parts by mass, the effect of improving the infrared reflection characteristics by adding the conductivity improver cannot be achieved. If the amount exceeds 2000 parts by mass, the conductive component in the coating agent becomes dilute, and sufficient infrared reflection characteristics cannot be obtained when a thin film is formed.
- the surfactant or leveling agent is not particularly limited as long as it can improve leveling properties and obtain a uniform coating film.
- examples of such surfactants or leveling agents include polyether-modified polydimethylsiloxane, polyether-modified siloxane, polyetherester-modified hydroxyl group-containing polydimethylsiloxane, polyether-modified acrylic group-containing polydimethylsiloxane, and polyester-modified acrylic group.
- Siloxane compounds such as polydimethylsiloxane, perfluoropolydimethylsiloxane, perfluoropolyether-modified polydimethylsiloxane, and perfluoropolyester-modified polydimethylsiloxane; fluorine-containing organics such as perfluoroalkylcarboxylic acid and perfluoroalkylpolyoxyethyleneethanol Compound; Polyoxyethylene alkyl phenyl ether, propylene oxide polymer, polyethylene oxide polymer, etc.
- Carboxylic acids such as coconut oil fatty acid amine salt and gum rosin; ester systems such as castor oil sulfate, phosphate ester, alkyl ether sulfate, sorbitan fatty acid ester, sulfonate ester, phosphate ester, succinate ester, etc.
- ester systems such as castor oil sulfate, phosphate ester, alkyl ether sulfate, sorbitan fatty acid ester, sulfonate ester, phosphate ester, succinate ester, etc.
- Compounds; sulfonate compounds such as alkylaryl sulfonate amine salts and dioctyl sodium sulfosuccinate
- phosphate compounds such as sodium lauryl phosphate
- amide compounds such as coconut oil fatty acid ethanolamide
- acrylic copolymers Is mentioned.
- siloxane compounds and fluorine-containing compounds are preferable from the viewpoint of leveling properties, and polyether-modified polydimethylsiloxane is particularly preferable.
- the blending amount of the surfactant or leveling agent in the coating agent of the present invention is preferably 0.001 to 500 parts by mass, more preferably 0.01 to 100 parts by mass with respect to 100 parts by mass of the ⁇ -conjugated conductive polymer. preferable.
- the antifoaming agent examples include compounds having a siloxane skeleton: polyester-modified methylalkylpolysiloxane, polyether-modified polymethylalkylsiloxane, aralkyl-modified polymethylalkylsiloxane, and the like.
- the blending amount of the antifoaming agent in the coating agent of the present invention is preferably 0.001 to 500 parts by mass, more preferably 0.01 to 100 parts by mass with respect to 100 parts by mass of the ⁇ -conjugated conductive polymer.
- rheology control agent examples include cellulose and derivatives thereof, protein derivatives such as albumin and casein, alginic acid, agar, starch, polysaccharides, vinyl compounds, vinylidene compounds, polyester compounds, polyether compounds, polyglycols. Compounds, polyvinyl alcohol compounds, polyalkylene oxide compounds, polyacrylic acid compounds, and the like.
- the blending amount of the rheology control agent in the coating agent of the present invention is preferably 0.001 to 500 parts by mass, more preferably 0.01 to 100 parts by mass with respect to 100 parts by mass of the ⁇ -conjugated conductive polymer.
- an adhesiveness imparting agent or the like can be used as necessary.
- the blending amount of the adhesion-imparting agent in the coating agent of the present invention is preferably 0.001 to 500 parts by mass, more preferably 0.01 to 100 parts by mass with respect to 100 parts by mass of the ⁇ -conjugated conductive polymer.
- a thickener may be added for the purpose of improving the viscosity.
- thickeners include alginic acid derivatives, xanthan gum derivatives, water-soluble polymers such as saccharide compounds such as carrageenan and cellulose.
- the blending amount of the thickener in the coating agent of the present invention is preferably 0.001 to 500 parts by mass, more preferably 0.01 to 100 parts by mass with respect to 100 parts by mass of the ⁇ -conjugated conductive polymer.
- the antioxidant is not particularly limited, and examples thereof include reducing or non-reducing water-soluble antioxidants.
- water-soluble antioxidants having reducing properties include substitution with two hydroxyl groups such as L-ascorbic acid, sodium L-ascorbate, potassium L-ascorbate, erythorbic acid, sodium erythorbate, and potassium erythorbate.
- Compounds having a lactone ring include compounds having a lactone ring; monosaccharides and disaccharides such as maltose, lactose, cellobiose, xylose, arabinose, glucose, fructose, galactose, mannose; flavonoids such as catechin, rutin, myricetin, quercetin, kaempferol; curcumin, rosmarinic acid
- Compounds having two or more phenolic hydroxyl groups such as chlorogenic acid, tannic acid, hydroquinone, 3,4,5-trihydroxybenzoic acid; cysteine, glutathione, pentaerythritol tetrakis (3-mercapto butyrate) include compounds having a thiol group such as.
- Non-reducing water-soluble antioxidants include, for example, oxidative degradation such as phenylimidazolesulfonic acid, phenyltriazolesulfonic acid, 2-hydroxypyrimidine, phenyl salicylate, 2-hydroxy-4-methoxybenzophenone-5-sulfonic acid sodium, etc.
- oxidative degradation such as phenylimidazolesulfonic acid, phenyltriazolesulfonic acid, 2-hydroxypyrimidine, phenyl salicylate, 2-hydroxy-4-methoxybenzophenone-5-sulfonic acid sodium, etc.
- the compound which absorbs the ultraviolet-ray which causes this is mentioned.
- the blending amount of the antioxidant in the coating agent of the present invention is preferably 0.001 to 500 parts by mass, more preferably 1.0 to 80 parts by mass with respect to 100 parts by mass of the ⁇ -conjugated conductive polymer.
- the antioxidant is less than 1.0 part by weight, the light resistance cannot be maintained.
- the amount of the antioxidant is more than 80 parts by weight, the ratio of the antioxidant becomes too high, so that excellent infrared reflection characteristics cannot be achieved.
- the neutralizing agent is blended for the purpose of neutralizing the coating agent when it is acidic. Although it will not specifically limit if it is a compound which shows alkalinity, What is evaporated by heating is preferable, for example, ammonia water, methylamine, etc. are mentioned.
- the blending amount of the neutralizing agent can be appropriately determined according to the desired pH finally exhibited by the coating agent.
- the method for producing the coating agent of the present invention is not particularly limited, and the above components may be mixed while stirring with a stirrer such as a mechanical stirrer or a magnetic stirrer, and then stirred and mixed for about 1 to 60 minutes.
- a stirrer such as a mechanical stirrer or a magnetic stirrer
- the coating agent of the present invention can form an infrared reflective film by applying to a substrate to be coated and then drying.
- the substrate to which the coating agent is applied may be a transparent substrate or an opaque substrate.
- a material which comprises a base material for example, polyolefin resin, such as polyethylene, a polypropylene, an ethylene-vinyl acetate copolymer, an ethylene-acrylic acid ester copolymer, an ionomer copolymer, a cycloolefin resin, Polyester resin such as polyethylene terephthalate, polybutylene terephthalate, polycarbonate, polyoxyethylene, modified polyphenylene, polyphenylene sulfide, nylon 6, nylon 6,6, nylon 9, semi-aromatic polyamide 6T6, semi-aromatic polyamide 6T66, semi-aromatic polyamide Organic materials such as polyamide resin such as 9T, acrylic resin, polystyrene, acrylonitrile
- the coating method of the coating agent is not particularly limited and can be appropriately selected from known methods. Examples thereof include spin coating, gravure coating, bar coating, dip coating, curtain coating, die coating, and spray coating. In addition, printing methods such as screen printing, spray printing, ink jet printing, relief printing, intaglio printing, and lithographic printing can also be applied.
- a normal ventilation dryer, a hot air dryer, an infrared dryer or the like is used for drying the coating film composed of the coating agent.
- a dryer having a heating means hot air dryer, infrared dryer, etc.
- a heating / pressurizing roll having a heating function, a press machine, or the like can be used.
- the drying conditions of the coating film are not particularly limited, but are, for example, about 25 seconds to 200 ° C. for about 10 seconds to 2 hours, and preferably about 80 ° C. to 150 ° C. for about 1 to 30 minutes.
- the dry film thickness of the coating film formed from the coating agent of the present invention can be appropriately selected according to the purpose, but is generally 1 nm to 5 ⁇ m. However, from the viewpoint of high transparency and cost reduction, a thinner film thickness is preferable. In this respect, 0.50 ⁇ m or less is preferable, 0.40 ⁇ m or less is more preferable, and 0.30 ⁇ m or less is even more preferable. Since a conductive polymer exhibiting high conductivity is used in the present invention, a high infrared reflection characteristic can be achieved even with such an extremely thin thin film.
- the infrared reflective substrate of the present invention including the infrared reflective layer formed on the transparent substrate surface can be produced by applying and drying the coating agent of the present invention on the surface of the transparent substrate. Since the coating agent of the present invention has a composite of poly (3,4-disubstituted thiophene) and polyanion as a conductive polymer, and the thin film formed is thin and extremely transparent,
- the infrared reflecting substrate can exhibit a total light transmittance of 60% or more.
- the total light transmittance is preferably 70% or more, and more preferably 80% or more.
- the reflectance value measured with 5 ° regular reflection using an aluminum vapor deposition plane mirror as a reference can achieve 15% or more at a wavelength of 3000 nm. More preferably, 20% or more, further preferably 26% or more, and most preferably 30% or more can be achieved.
- the infrared reflecting substrate of the present invention exhibits excellent reflection characteristics for any infrared rays such as near infrared rays (about 300-3000 nm), mid-infrared rays (about 3000-30000 nm), and far infrared rays (about 30000-300000 nm). be able to.
- the infrared reflecting substrate of the present invention can be used for various applications, but for example, it may be formed by applying the coating agent of the present invention to a resin film such as a PET film.
- the infrared reflective transparent film thus obtained can be used by being attached to the surface of a wall of a building or vehicle, or a wall of a refrigerator or a freezer, in addition to window glass (single layer glass or double layer glass). Since the infrared reflecting substrate of the present invention is extremely high in transparency, when applied to a window glass, excellent infrared reflection characteristics can be exhibited without impairing the transparency of the window glass. As a result, while enjoying high transparency, it is possible to expect the effect of not letting out the heat of the room to the outside or the effect of not transferring the heat of the outside to the room.
- the coating material of the present invention can be used by directly coating the surface of a window glass, a wall of a building or a vehicle, or a wall of a refrigerator or a freezer. Such a directly applied form is also included in the category of the infrared reflecting substrate of the present invention as long as the substrate is transparent.
- part or % means “part by weight” or “% by weight”, respectively, unless otherwise specified.
- the obtained coating agent is placed on a blue plate glass (AMT-8292, manufactured by Advanced Material Technology Co., Ltd.) having a thickness of 0.7 mm on a wire bar no. 8 (wet film thickness 18 ⁇ m) was applied by a bar coating method and dried at 100 ° C. for 1 minute to obtain a substrate.
- AMT-8292 manufactured by Advanced Material Technology Co., Ltd.
- Example 2 Example of use of plate glass Instead of CleviosP of Example 1, Clevios P HC V4 (heraeus stock) which is an aqueous dispersion of a composite of poly (3,4-ethylenedioxythiophene) and polystyrenesulfonic acid.
- a substrate was obtained in the same manner as in Example 1 except that company-made: conductivity 0.23 S / cm, solid content 1.2%) was used.
- Example 3 Example of use of plate glass Instead of CleviosP of Example 1, Clevios PH1000 (manufactured by Heraeus Co., Ltd.), which is also an aqueous dispersion of a composite of poly (3,4-ethylenedioxythiophene) and polystyrenesulfonic acid : A substrate was obtained in the same manner as in Example 1 except that the electrical conductivity was 0.46 S / cm and the solid content was 1.1%.
- PET film usage example A water dispersion of a complex of 50.0 g of poly (3,4-ethylenedioxythiophene) and polystyrenesulfonic acid (manufactured by Heraeus Co., Ltd .: Clevios PH1000, conductivity 0.46S) / Cm, solid content 1.1% by mass), 0.53 g polyester resin aqueous dispersion (manufactured by Nagase ChemteX Corporation: Gabsen ES-210, solid content 25.0% by mass), 2.28 g dimethyl sulfoxide ( Tokyo Chemical Industry Co., Ltd .: Purity> 99.0%), 1.0 g surfactant (solid content 10%), 0.05 g leveling agent (solid content 100%), and 1.25 g water were mixed. And stirred for 30 minutes. The obtained mixture was filtered with a 400 mesh SUS sieve to prepare a coating agent.
- the obtained coating agent was placed on a 188 ⁇ m thick PET film (Toray: Lumirror T60) with a wire bar No. 8 (wet film thickness 18 ⁇ m) was applied by a bar coating method and dried at 100 ° C. for 1 minute to obtain a substrate.
- PET film usage example Wire bar No. 8 (wet film thickness 18 ⁇ m) A substrate was obtained in the same manner as in Example 3 except that 16 (wet film thickness 36 ⁇ m) was used.
- PET film usage example A water dispersion of a complex of 50.0 g of poly (3,4-ethylenedioxythiophene) and polystyrenesulfonic acid (manufactured by Heraeus Co., Ltd .: Clevios PH1000, conductivity 0.46S) / Cm, solid content 1.1 mass%), 0.53 g polyester resin aqueous dispersion (manufactured by Nagase ChemteX Corporation: Gabsen ES-210, solid content 25.0 mass%), 0.11 g catechin (Tokyo) Kasei Kogyo Co., Ltd .: Purity> 95.0%), 1.0 g surfactant (solid content 10%), 0.05 g leveling agent (solid content 100%), and 1.25 g water were mixed. Stir for 30 minutes. The obtained mixture was filtered with a 400 mesh SUS sieve to prepare a coating agent.
- the obtained coating agent was placed on a 188 ⁇ m thick PET film (Toray: Lumirror T60) with a wire bar No. 16 (wet film thickness 36 ⁇ m) was applied by a bar coating method and dried at 100 ° C. for 1 minute to obtain a substrate.
- PET film usage example A water dispersion of a complex of 50.0 g of poly (3,4-ethylenedioxythiophene) and polystyrenesulfonic acid (manufactured by Heraeus Co., Ltd .: Clevios PH1000, conductivity 0.46S) / Cm, solid content 1.1 mass%), 0.53 g polyester resin aqueous dispersion (manufactured by Nagase ChemteX Corporation: Gabsen ES-210, solid content 25.0 mass%), 0.11 g D- ( +)-Cellobiose (Tokyo Chemical Industry Co., Ltd.), 1.0 g of a surfactant (solid content 10%), 0.05 g of a leveling agent (solid content 100%), and 1.25 g of water were mixed and mixed. Stir for minutes. The obtained mixture was filtered with a 400 mesh SUS sieve to prepare a coating agent.
- the obtained coating agent was placed on a 188 ⁇ m thick PET film (Toray: Lumirror T60) with a wire bar No. 16 (wet film thickness 36 ⁇ m) was applied by a bar coating method and dried at 100 ° C. for 1 minute to obtain a substrate.
- PET film usage example A water dispersion of a complex of 50.0 g of poly (3,4-ethylenedioxythiophene) and polystyrenesulfonic acid (manufactured by Heraeus Co., Ltd .: Clevios PH1000, conductivity 0.46S) / Cm, solid content 1.1 mass%), 0.53 g polyester resin aqueous dispersion (manufactured by Nagase ChemteX Corporation: Gabsen ES-210, solid content 25.0 mass%), 0.11 g L-ascorbine Acid (Wako Pure Chemical Industries, Ltd.), 1.0 g surfactant (solid content 10%), 0.05 g leveling agent (solid content 100%), and 1.25 g water were mixed and stirred for 30 minutes did. The obtained mixture was filtered with a 400 mesh SUS sieve to prepare a coating agent.
- the obtained coating agent was placed on a 188 ⁇ m thick PET film (Toray: Lumirror T60) with a wire bar No. 16 (wet film thickness 36 ⁇ m) was applied by a bar coating method and dried at 100 ° C. for 1 minute to obtain a substrate.
- PET film usage example A water dispersion of a complex of 50.0 g of poly (3,4-ethylenedioxythiophene) and polystyrenesulfonic acid (manufactured by Heraeus Co., Ltd .: Clevios PH1000, conductivity 0.46S) / Cm, solid content 1.1 mass%), 0.53 g polyester resin aqueous dispersion (manufactured by Nagase ChemteX Corporation: Gabsen ES-210, solid content 25.0 mass%), 0.11 g hydroquinone (Tokyo) Kasei Kogyo Co., Ltd.), 1.0 g of a surfactant (solid content 10%), 0.05 g of a leveling agent (solid content 100%), and 1.25 g of water were mixed and stirred for 30 minutes. The obtained mixture was filtered with a 400 mesh SUS sieve to prepare a coating agent.
- the obtained coating agent was placed on a 188 ⁇ m thick PET film (Toray: Lumirror T60) with a wire bar No. 16 (wet film thickness 36 ⁇ m) was applied by a bar coating method and dried at 100 ° C. for 1 minute to obtain a substrate.
- PET film use example The same as Example 4 except that 0.44 g of a polyester resin aqueous dispersion (manufactured by Nagase ChemteX Corporation: Gabsen ES-210, solid content 25.0% by mass) was used. A coating agent was prepared.
- the obtained coating agent was placed on a 188 ⁇ m thick PET film (Toray: Lumirror T60) with a wire bar No. 16 (wet film thickness 36 ⁇ m) was applied by a bar coating method and dried at 100 ° C. for 1 minute to obtain a substrate.
- PET film use example The same as Example 4 except that 4.4 g of a polyester resin aqueous dispersion (manufactured by Nagase ChemteX Corporation: Gabsen ES-210, solid content 25.0% by mass) was used. A coating agent was prepared.
- the obtained coating agent was placed on a 188 ⁇ m thick PET film (Toray: Lumirror T60) with a wire bar No. 8 (wet film thickness 18 ⁇ m) was applied by a bar coating method and dried at 100 ° C. for 1 minute to obtain a substrate.
- Example 12 PET Film Usage Example A coating agent was prepared in the same manner as in Example 8 except that 0.0070 g of L-ascorbic acid (Wako Pure Chemical Industries, Ltd.) was used.
- the obtained coating agent was placed on a 188 ⁇ m thick PET film (Toray: Lumirror T60) with a wire bar No. 16 (wet film thickness 36 ⁇ m) was applied by a bar coating method and dried at 100 ° C. for 1 minute to obtain a substrate.
- PET film usage example A coating agent was prepared in the same manner as in Example 8 except that 0.44 g of L-ascorbic acid (Wako Pure Chemical Industries, Ltd.) was used.
- the obtained coating agent was placed on a 188 ⁇ m thick PET film (Toray: Lumirror T60) with a wire bar No. 16 (wet film thickness 36 ⁇ m) was applied by a bar coating method and dried at 100 ° C. for 1 minute to obtain a substrate.
- Example 14 PET film usage example
- 0.373 g of an acrylic resin-based aqueous dispersion manufactured by Nippon Carbide Corporation: Nicazole RX-7018, solid content 35.5% by mass
- a coating agent was prepared in the same manner as in Example 4 except that.
- the obtained coating agent was placed on a 188 ⁇ m thick PET film (Toray: Lumirror T60) with a wire bar No. 8 (wet film thickness 18 ⁇ m) was applied by a bar coating method and dried at 100 ° C. for 1 minute to obtain a substrate.
- Example 15 PET film use example Instead of using a polyester resin aqueous dispersion, 0.379 g of urethane resin aqueous dispersion (DIC Corporation: Hydran WLS-213, solid content 35.0% by mass) was used. Prepared a coating agent in the same manner as in Example 4.
- the obtained coating agent was placed on a 188 ⁇ m thick PET film (Toray: Lumirror T60) with a wire bar No. 8 (wet film thickness 18 ⁇ m) was applied by a bar coating method and dried at 100 ° C. for 1 minute to obtain a substrate.
- PET film usage example The same as Example 4 except that 0.133 g of PEG400 diacrylate (Daicel Cytec Co., Ltd .: EBECRYL11, solid content 100 mass%) was used instead of the polyester resin aqueous dispersion. A coating agent was prepared.
- the obtained coating agent was placed on a 188 ⁇ m thick PET film (Toray: Lumirror T60) with a wire bar No. 8 (wet film thickness 18 ⁇ m) was applied by a bar coating method and dried at 100 ° C. for 1 minute to obtain a substrate.
- PET film use example Example 4 except that 0.133 g of urethane acrylate (Shin Nakamura Chemical Co., Ltd .: U-4HA, solid content 100% by mass) was used instead of the polyester resin aqueous dispersion. Similarly, a coating agent was prepared.
- urethane acrylate Shin Nakamura Chemical Co., Ltd .: U-4HA, solid content 100% by mass
- the obtained coating agent was placed on a 188 ⁇ m thick PET film (Toray: Lumirror T60) with a wire bar No. 8 (wet film thickness 18 ⁇ m) was applied by a bar coating method and dried at 100 ° C. for 1 minute to obtain a substrate.
- Comparative Example 3 A substrate was obtained in the same manner as in Comparative Example 2, except that a titanium oxide coating agent for photocatalyst (manufactured by Ishihara Sangyo Co., Ltd .: STS-01) was used instead of the tin oxide coating agent of Comparative Example 2.
- a titanium oxide coating agent for photocatalyst manufactured by Ishihara Sangyo Co., Ltd .: STS-01
- the obtained coating agent is placed on a blue plate glass (AMT-8292, manufactured by Advanced Material Technology Co., Ltd.) having a thickness of 0.7 mm on a wire bar no. 16 (wet film thickness 24 ⁇ m) was applied by a bar coating method and dried at 100 ° C. for 10 minutes.
- the obtained thin film was sufficiently rinsed with distilled water to remove the iron salt, thereby obtaining a substrate.
- Total light transmittance and haze value The total light transmittance and haze value exhibited by various substrates were measured according to JIS K7150 using a haze computer HGM-2B (manufactured by Suga Test Instruments Co., Ltd.).
- the infrared reflectivity spectrum was measured using a Hitachi spectrophotometer U-4100 and a 5 ° specular reflection accessory (relative) (manufactured by Hitachi, Ltd.), with an aluminum vapor deposition plane mirror as a reference, and the infrared wavelength. Measurement was performed in a wavelength range of 300 to 3300 nm including the region.
- Table 1 Each ratio shown in Table 1 and each figure shows the ratio of the intensity of the reflected light from the thin film surface of the measurement substrate to the intensity of the reflected light by the aluminum vapor deposition flat mirror, and the closer to 100%, the better the reflection characteristics. Means.
- Adhesiveness According to JIS 5400, the adhesiveness of the thin film to the base material was confirmed by visual observation of the peeled-off portion of the peeled part after adhering a cellophane tape to the thin film formed on the substrate surface and leaving it for 1 minute. It was evaluated according to the following criteria. ⁇ : 8 to 10 points ⁇ : 0 to 6 points (6) Change in reflectivity after UV irradiation UV light is applied to the coating layer formed on the substrate using a UniCure system (USHIO Corporation metal halide lamp output 1.5 kW).
- Irradiation was performed at 4500 mJ / cm 2 , and the far-infrared reflectance in a wavelength range of 30,000 to 300,000 nm before and after ultraviolet irradiation was measured using D and S AERD (DEVICES & SERVICES COMPANY). The reflectance was measured, and the amount of change was calculated from Equation 1). (Reflectance after test)-(Reflectance before test) ... 1) The amount of change in reflectance after UV irradiation was calculated from Equation 1).
- Table 1 shows the total light transmittance, haze value, film thickness, infrared reflectance at a wavelength of 3000 nm, infrared reflectance at a wavelength range of 30,000 to 300,000 nm, adhesion test, and light resistance. The result of a sex test is shown.
- FIG. 1-10 shows infrared reflectance spectra in the wavelength range of 300 to 3300 nm for the substrates of Examples 1 to 5 and Comparative Examples 1 to 5.
- Examples 1 to 17 the film thickness is thin and the infrared ray reflection characteristics are excellent while maintaining a high level of total light transmittance.
- Examples 2 to 17 in which a composite of poly (3,4-disubstituted thiophene) and polyanion having a high conductivity is used have better infrared reflection characteristics.
- Examples 1 to 17 are excellent in the adhesion of the thin film to the substrate. It can also be seen that Examples 6-9, 12, and 13 containing an antioxidant also have sufficient light resistance.
- Comparative Examples 1 to 3 and 5 do not show sufficient infrared reflection characteristics.
- Comparative Example 4 although some infrared reflection characteristics are exhibited, a composite of poly (3,4-disubstituted thiophene) and polyanion is not used as the conductive polymer, so that the total light transmission is achieved. The rate is very low. Further, Comparative Examples 2 to 4 are insufficient in terms of adhesion.
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Abstract
Description
で示される反復構造単位からなる陽イオン形態のポリチオフェンであることが好ましい。当該陽イオン形態のポリチオフェンとは、ドーパントであるポリ陰イオンとの複合体になるために、ポリチオフェンの一部から電子が引き抜かれることによって一部が陽イオン形態になっているポリチオフェンのことをいう。
導電率(S/cm)=1/{表面抵抗率(Ω/□)×膜厚(cm)}
本発明のコーティング剤は、π共役系導電性ポリマーに加えて、溶媒及び/又は分散媒をさらに含有することが好ましい。これによりコーティング剤の粘度を低下させて、基材への塗布を容易にすることができる。溶媒又は分散媒としては、π共役系導電性ポリマーおよび他の任意成分を溶解又は分散できるものであれば特に限定はない。
ジエチレングリコールモノメチルエーテル、ジエチレングリコールモノエチルエーテル、ジエチレングリコールジメチルエーテル、2-フェノキシエタノール、ジオキサン、モルホリン、4-アクリロイルモルホリン、N-メチルモルホリンN-オキシド、4-エチルモルホリン、オキセタン、THF、THP等のエーテル基を有する化合物;
ジメチルスルホキシド等のスルフィニル基を有する化合物;
N,N-ジメチルアセトアミド、N-メチルホルムアミド、N,N-ジメチルホルムアミド、アセトアミド、N-エチルアセトアミド、N-フェニル-N-プロピルアセトアミド、ベンズアミド等のアミド基を有する化合物;
アクリル酸、メタクリル酸、メタン酸、エタン酸、プロパン酸、ブタン酸、ペンタン酸、ヘキサン酸、オクタン酸、デカン酸、ドデカン酸、安息香酸、p-トルイル酸、p-トルイル酸、p-クロロ安息香酸、p-ニトロ安息香酸、1-ナフトエ酸、2-ナフトエ酸、フタル酸、イソフタル酸、シュウ酸、マロン酸、コハク酸、アジピン酸、マレイン酸、フマール酸等のカルボキシル基を有する化合物;
エチレングリコール、ジエチレングリコール、プロピレングリコール、トリメチレングリコール、β-チオジグリコール、トリエチレングリコール、トリプロピレングリコール、1,4-ブタンジオール、1,5-ペンタンジオール、1,3-ブタンジオール、1,6-ヘキサンジオール、ネオペンチルグリコール、カテコール、シクロヘキサンジオール、シクロヘキサンジメタノール、グリセリン、エリトリトール、グリセッリン、インマトール、ラクチトール、マルチトール、マンニトール、ソルビトール、キシリトール、スクロース等の2つ以上のヒドロキシル基を有する化合物;
N-メチルピロリドン、β-ラクタム、γ-ラクタム、δ-ラクタム、ε-カプロラクタム、ラウロラクタム等のラクタム基を有する化合物。
本発明のコーティング剤を製造する方法は特に制限されないが、上記各成分をメカニカルスターラーやマグネティックスターラーなどの撹拌機で撹拌しながら混合して、約1~60分間程度撹拌混合すればよい。
本発明のコーティング剤は、被塗布基材に塗布した後、乾燥させることで、赤外線反射膜を形成することができる。コーティング剤を塗布する被塗布基材は透明な基材であってもよく、不透明な基材であってもよい。基材を構成する材料としては特に限定されないが、例えば、ポリエチレン、ポリプロピレン、エチレン・酢酸ビニル共重合体、エチレン・アクリル酸エステル共重合体、アイオノマー共重合体、シクロオレフィン系樹脂等のポリオレフィン樹脂、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリカーボネート、ポリオキシエチレン、変性ポリフェニレン、ポリフェニレンスルフィド等のポリエステル樹脂、ナイロン6、ナイロン6,6、ナイロン9、半芳香族ポリアミド6T6、半芳香族ポリアミド6T66、半芳香族ポリアミド9T等のポリアミド樹脂、アクリル樹脂、ポリスチレン、アクリルニトリルスチレン、アクリルニトリルブタジエンスチレン、塩化ビニル樹脂等の有機材料;ガラス等の無機材料を挙げることができる。
以下の実施例および比較例で示した導電性ポリマーの導電率は以下の手順で測定した。各導電性ポリマー含有水分散体を、基材上に、ワイヤーバーNo.8(ウエット膜厚18μm)を用いてバーコート法により塗布し、130℃で15分乾燥させることにより、基材上に薄膜を形成した。形成した薄膜について、触針式膜厚測定器で膜厚を測定した。その後、薄膜の表面抵抗率を三菱化学(株)製ロレスタ-GP(MCP-T600)で測定した。測定した膜厚と表面抵抗率の値を下記式に代入して導電性ポリマーの導電率を求めた。
導電率(S/cm)=1/{表面抵抗率(Ω/□)×膜厚(cm)}
(実施例1)板ガラス使用例
50.0gのポリ(3,4-エチレンジオキシチオフェン)とポリスチレンスルホン酸との複合体の水分散体(ヘレウス株式会社製:CleviosP、導電率0.09S/cm、固形分1.3%)、0.5gの界面活性剤(固形分10%)、0.05gのレベリング剤(固形分100%)、2gの水、および8gのエタノールを混合して30分間撹拌した。得られた混合物を400メッシュのSUS製の篩でろ過することで、コーティング剤を調製した。
実施例1のCleviosPの代わりに、同じくポリ(3,4-エチレンジオキシチオフェン)とポリスチレンスルホン酸との複合体の水分散体であるClevios P HC V4(ヘレウス株式会社製:導電率0.23S/cm、固形分1.2%)を用いた以外は、実施例1と同一の方法にて、基体を得た。
実施例1のCleviosPの代わりに、同じくポリ(3,4-エチレンジオキシチオフェン)とポリスチレンスルホン酸との複合体の水分散体であるClevios PH1000(ヘレウス株式会社製:導電率0.46S/cm、固形分1.1%)を用いた以外は、実施例1と同一の方法にて、基体を得た。
50.0gのポリ(3,4-エチレンジオキシチオフェン)とポリスチレンスルホン酸との複合体の水分散体(ヘレウス株式会社製:Clevios PH1000、導電率0.46S/cm、固形分1.1質量%)、0.53gのポリエステル樹脂水分散体(ナガセケムテックス株式会社製:ガブセンES-210、固形分25.0質量%)、2.28gのジメチルスルホキシド(東京化成工業株式会社製:純度>99.0%)、1.0gの界面活性剤(固形分10%)、0.05gのレベリング剤(固形分100%)、および1.25gの水を混合して30分間撹拌した。得られた混合物を400メッシュのSUS製の篩でろ過し、コーティング剤を調製した。
実施例4のワイヤーバーNo.8(ウエット膜厚18μm)の代わりに、ワイヤーバーNo.16(ウエット膜厚36μm)を用いた以外は、実施例3と同一の方法にて、基体を得た。
50.0gのポリ(3,4-エチレンジオキシチオフェン)とポリスチレンスルホン酸との複合体の水分散体(ヘレウス株式会社製:Clevios PH1000、導電率0.46S/cm、固形分1.1質量%)、0.53gのポリエステル樹脂水分散体(ナガセケムテックス株式会社製:ガブセンES-210、固形分25.0質量%)、0.11gのカテキン(東京化成工業株式会社:純度>95.0%)、1.0gの界面活性剤(固形分10%)、0.05gのレベリング剤(固形分100%)、および1.25gの水を混合して30分間撹拌した。得られた混合物を400メッシュのSUS製の篩でろ過し、コーティング剤を調製した。
50.0gのポリ(3,4-エチレンジオキシチオフェン)とポリスチレンスルホン酸との複合体の水分散体(ヘレウス株式会社製:Clevios PH1000、導電率0.46S/cm、固形分1.1質量%)、0.53gのポリエステル樹脂水分散体(ナガセケムテックス株式会社製:ガブセンES-210、固形分25.0質量%)、0.11gのD-(+)-セロビオース(東京化成工業株式会社)、1.0gの界面活性剤(固形分10%)、0.05gのレベリング剤(固形分100%)、および1.25gの水を混合して30分間撹拌した。得られた混合物を400メッシュのSUS製の篩でろ過し、コーティング剤を調製した。
50.0gのポリ(3,4-エチレンジオキシチオフェン)とポリスチレンスルホン酸との複合体の水分散体(ヘレウス株式会社製:Clevios PH1000、導電率0.46S/cm、固形分1.1質量%)、0.53gのポリエステル樹脂水分散体(ナガセケムテックス株式会社製:ガブセンES-210、固形分25.0質量%)、0.11gのL-アスコルビン酸(和光純薬工業株式会社)、1.0gの界面活性剤(固形分10%)、0.05gのレベリング剤(固形分100%)、および1.25gの水を混合して30分間撹拌した。得られた混合物を400メッシュのSUS製の篩でろ過し、コーティング剤を調製した。
50.0gのポリ(3,4-エチレンジオキシチオフェン)とポリスチレンスルホン酸との複合体の水分散体(ヘレウス株式会社製:Clevios PH1000、導電率0.46S/cm、固形分1.1質量%)、0.53gのポリエステル樹脂水分散体(ナガセケムテックス株式会社製:ガブセンES-210、固形分25.0質量%)、0.11gのヒドロキノン(東京化成工業株式会社)、1.0gの界面活性剤(固形分10%)、0.05gのレベリング剤(固形分100%)、および1.25gの水を混合して30分間撹拌した。得られた混合物を400メッシュのSUS製の篩でろ過し、コーティング剤を調製した。
0.44gのポリエステル樹脂水分散体(ナガセケムテックス株式会社製:ガブセンES-210、固形分25.0質量%)を用いた以外には実施例4と同様にコーティング剤を調製した。
4.4gのポリエステル樹脂水分散体(ナガセケムテックス株式会社製:ガブセンES-210、固形分25.0質量%)を用いた以外には実施例4と同様にコーティング剤を調製した。
0.0070gのL-アスコルビン酸(和光純薬工業株式会社)を用いた以外には実施例8と同様にコーティング剤を調製した。
0.44gのL-アスコルビン酸(和光純薬工業株式会社)を用いた以外には実施例8と同様にコーティング剤を調製した。
ポリエステル樹脂水分散体の代わりに、0.373gのアクリル樹脂系水分散体(日本カーバイド株式会社製:ニカゾールRX-7018、固形分35.5質量%)を用いた以外は実施例4と同様にコーティング剤を調製した。
ポリエステル樹脂水分散体の代わりに、0.379gのウレタン樹脂系水分散体(DIC株式会社:ハイドランWLS-213、固形分35.0質量%)を用いた以外は実施例4と同様にコーティング剤を調製した。
ポリエステル樹脂水分散体の代わりに、0.133gのPEG400ジアクリレート(ダイセル・サイテック株式会社:EBECRYL11、固形分100質量%)を用いた以外は実施例4と同様にコーティング剤を調製した。
ポリエステル樹脂水分散体の代わりに、0.133gのウレタンアクリレート(新中村化学株式会社:U-4HA、固形分100質量%)を用いた以外は実施例4と同様にコーティング剤を調製した。
厚み0.7mmの青板ガラス(アドバンスマテリアルテクノロジー株式会社製:AMT-8292)をそのまま基体として測定に供した。
酸化スズコーティング剤(稀産金属株式会社製:酸化錫ゾル)を用い、厚み0.7mmの青板ガラス(アドバンスマテリアルテクノロジー株式会社製:AMT-8292)上に、ワイヤーバーNo.8(ウエット膜厚12μm)を用いてバーコート法により塗布し、100℃で1分間乾燥させることにより、基体を得た。
比較例2の酸化スズコーティング剤の代わりに、光触媒用酸化チタンコーティング剤(石原産業株式会社製:STS-01)を用いた以外は、比較例2と同一の方法にて、基体を得た。
1.0gの3,4-エチレンジオキシチオフェン(ヘレウス株式会社製:CleviosM)、20gのパラトルエンスルホン酸の40%ブタノール溶液(ヘレウス株式会社製:CleviosCB40)、および1.25gのジメチルスルホキシドを混合して30分間撹拌した。
厚み188μmのPETフィルム(東レ製:ルミラーT60)をそのまま基体として測定に供した。
各種基体が示す全光線透過率およびヘイズ値は、JIS K7150に従い、ヘイズコンピュータHGM-2B(スガ試験機株式会社製)を用いて測定した。
基体表面に形成された薄膜の膜厚は、触針式表面形状測定装置Dektak6M(株式会社アルバック製)を用いて測定した。
赤外線反射率スペクトルは、日立分光光度計U-4100および5°正反射付属装置(相対)(株式会社日立製作所製)を用い、アルミ蒸着平面鏡をリファレンスとして、赤外線の波長領域を含む波長300~3300nmの範囲で測定した。表1及び各図に示す各比率は、アルミ蒸着平面鏡による反射光の強度に対して測定基体の薄膜表面による反射光の強度の比率を示し、100%に近いほど、反射特性に優れていることを意味する。
測定基体の薄膜表面による波長領域30,000~300,000nmの遠赤外線の反射率は、D and S AERD(DEVICES & SERVICES COMPANY)を用いて測定した。
基材に対する薄膜の密着性は、JIS 5400に従い、基体表面に形成された薄膜にセロハンテープを接着して、1分間放置後に剥離した後、剥離部分の薄膜剥がれを目視で確認することで下記基準に沿って評価した。
○:8~10点
×: 0~6点
(6)紫外線照射後の反射率の変化量
基体に形成されたコーティング層にユニキュアシステム(ウシオ電機社製 メタルハライドランプ 出力1.5kW)により紫外線を4500mJ/cm2照射し、紫外線照射前後の波長領域30,000~300,000nmの遠赤外線の反射率を、D and S AERD(DEVICES & SERVICES COMPANY)を用いて測定した。反射率を測定し、式1)より変化量を算出した。
(試験後の反射率)-(試験前の反射率)・・・・1)
式1)より紫外線照射後の反射率の変化量を算出した。
表1及び各図の結果から、実施例1~17では、膜厚が薄く、全光線透過率が高いレベルを維持しながら、赤外線反射特性にも優れていることが分かる。特に、ポリ(3,4-二置換チオフェン)とポリ陰イオンとの複合体として導電率が高いものを使用した実施例2~17では、赤外線反射特性がより優れている。さらに実施例1~17は基材に対する薄膜の密着性の点でも優れていることがわかる。また、酸化防止剤を含む実施例6~9、12および13では十分な耐光性も得られていることがわかる。
Claims (10)
- π共役系導電性ポリマーを含有する、赤外線反射膜形成用のコーティング剤。
- バインダー及び/又は酸化防止剤をさらに含む、赤外線反射膜形成用のコーティング剤。
- 請求項1又は2記載のコーティング剤を用いて形成される赤外線反射膜。
- 透明基材と、
前記透明基材に対し、ポリ(3,4-二置換チオフェン)とポリ陰イオンとの複合体を含有するコーティング剤を塗布して形成された赤外線反射層と、を含み、
60%以上の全光線透過率を示す赤外線反射基体。 - 前記ポリ陰イオンが、ポリスチレンスルホン酸である、請求項4記載の赤外線反射基体。
- 前記複合体が0.15(S/cm)以上の導電率を示す、請求項4又は5記載の赤外線反射基体。
- 前記赤外線反射層は、膜厚が0.50μm以下である、請求項4~6のいずれかに記載の赤外線反射基体。
- 70%以上の全光線透過率を示す請求項4~7のいずれかに記載の赤外線反射基体。
- 5°正反射で、アルミ蒸着平面鏡をリファレンスとして前記赤外線反射基体について測定した反射率の値が、波長3000nmにおいて15%以上である、請求項4~8のいずれかに記載の赤外線反射基体。
- 前記コーティング剤が、バインダー及び/又は酸化防止剤をさらに含む、請求項4~9のいずれかに記載の赤外線反射基体。
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JP2012555737A JPWO2012105213A1 (ja) | 2011-02-03 | 2012-01-30 | 赤外線反射基体 |
CA2826072A CA2826072A1 (en) | 2011-02-03 | 2012-01-30 | Infrared reflective substrate |
CN2012800067087A CN103328591A (zh) | 2011-02-03 | 2012-01-30 | 红外线反射基体 |
EP12742723.5A EP2671929A4 (en) | 2011-02-03 | 2012-01-30 | INFRARED REFLECTING SUBSTRATE |
US13/983,237 US20130308180A1 (en) | 2011-02-03 | 2012-01-30 | Infrared reflective substrate |
KR1020137022642A KR20140025339A (ko) | 2011-02-03 | 2012-01-30 | 적외선 반사 기체 |
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WO2014065314A1 (ja) * | 2012-10-23 | 2014-05-01 | 荒川化学工業株式会社 | 導電性高分子/ポリアニオン錯体の有機溶媒分散体、当該有機溶媒分散体を含む導電性組成物および当該導電性組成物より得られる導電性被膜 |
JP2015093424A (ja) * | 2013-11-12 | 2015-05-18 | ナガセケムテックス株式会社 | 断熱積層体および当該断熱積層体形成用組成物 |
JP2015124360A (ja) * | 2013-12-27 | 2015-07-06 | 大日本塗料株式会社 | 遠赤外線反射性塗料、塗膜形成方法及び塗装物 |
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JPWO2014065314A1 (ja) * | 2012-10-23 | 2016-09-08 | 荒川化学工業株式会社 | 導電性高分子/ポリアニオン錯体の有機溶媒分散体、当該有機溶媒分散体を含む導電性組成物および当該導電性組成物より得られる導電性被膜 |
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JPWO2012105213A1 (ja) | 2014-07-03 |
CN103328591A (zh) | 2013-09-25 |
TW201235405A (en) | 2012-09-01 |
EP2671929A1 (en) | 2013-12-11 |
KR20140025339A (ko) | 2014-03-04 |
US20130308180A1 (en) | 2013-11-21 |
CA2826072A1 (en) | 2012-08-09 |
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