WO2012090407A1 - 全芳香族液晶ポリエステルおよびその製造方法 - Google Patents
全芳香族液晶ポリエステルおよびその製造方法 Download PDFInfo
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- WO2012090407A1 WO2012090407A1 PCT/JP2011/006971 JP2011006971W WO2012090407A1 WO 2012090407 A1 WO2012090407 A1 WO 2012090407A1 JP 2011006971 W JP2011006971 W JP 2011006971W WO 2012090407 A1 WO2012090407 A1 WO 2012090407A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
- C08G63/12—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
- C08G63/16—Dicarboxylic acids and dihydroxy compounds
- C08G63/18—Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
- C08G63/19—Hydroxy compounds containing aromatic rings
- C08G63/191—Hydroquinones
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
- C08G63/60—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from the reaction of a mixture of hydroxy carboxylic acids, polycarboxylic acids and polyhydroxy compounds
- C08G63/605—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from the reaction of a mixture of hydroxy carboxylic acids, polycarboxylic acids and polyhydroxy compounds the hydroxy and carboxylic groups being bound to aromatic rings
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/78—Preparation processes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K19/00—Liquid crystal materials
- C09K19/04—Liquid crystal materials characterised by the chemical structure of the liquid crystal components, e.g. by a specific unit
- C09K19/38—Polymers
- C09K19/3804—Polymers with mesogenic groups in the main chain
- C09K19/3809—Polyesters; Polyester derivatives, e.g. polyamides
Definitions
- the present invention relates to a wholly aromatic liquid crystal polyester excellent in fogging property, metal adhesion, and creep resistance, a method for producing the same, a resin composition obtained therefrom, and a molded product.
- liquid crystal polyester has been used in the electric and electronic fields, taking advantage of its heat resistance, fluidity, electrical properties, etc., and its demand is expanding.
- heat-generating components such as liquid crystal display supporting bases for office automation equipment and mobile phones, and structural parts for lamps.
- metal terminals are insert-molded, and adhesion to metals is required.
- JP 2006-89714 A Japanese Patent Laid-Open No. 1-98618 JP-A-5-271394 JP-A-11-263829
- An object of the present invention is to provide a wholly aromatic liquid crystal polyester excellent in fogging property, metal adhesion, and creep resistance, a resin composition obtained therefrom, and a molded product.
- the present inventors have found that a wholly aromatic liquid crystal polyester having a specific end group is specifically excellent in fogging properties, metal adhesion properties, and creep resistance properties. Furthermore, when the wholly aromatic liquid crystalline polyester of the present invention is injection-molded, it has been found that mold contamination can be specifically reduced, and the present invention has been achieved.
- the present invention has been made to solve at least a part of the above-described problems, and embodiments of the present invention can include at least a part of the following configurations.
- the total amount of hydroxy end group (a) and acetyl end group (b) is 50 to 350 equivalents / (g ⁇ 10 ⁇ 6 ).
- This wholly aromatic liquid crystalline polyester has a ratio [(a) + (b)] / (c) of the sum of the amount of hydroxy end groups (a) and the amount of acetyl end groups (b) to the amount of carboxy end groups (c). Is 1.05 to 2.00.
- content of the structural unit derived from hydroquinone is more than 2.0 mol% with respect to the total amount of the structural unit. Moreover, it is preferable that content of the structural unit derived from hydroquinone is less than 15.0 mol% with respect to the structural unit whole quantity.
- the total of the amount of hydroxy end groups (a) and the amount of acetyl end groups (b) is preferably more than 50 equivalents / (g ⁇ 10 ⁇ 6 ).
- the total of the hydroxy end group amount (a) and the acetyl end group amount (b) is preferably less than 350 equivalents / (g ⁇ 10 ⁇ 6 ).
- the ratio [(a) + (b)] / (c) is preferably greater than 1.05.
- the ratio [(a) + (b)] / (c) is preferably less than 2.00.
- the ratio (a) / [(a) + (b)] is preferably larger than 0.30.
- the ratio (a) / [(a) + (b)] is preferably less than 1.00.
- the ratio (a) / [(a) + (b)] may be less than 0.30.
- the ratio (a) / [(a) + (b)] may exceed 1.00.
- the said absolute number average molecular weight is larger than 5000.
- the absolute number average molecular weight is preferably less than 25000.
- the absolute number average molecular weight may be less than 5000. In the wholly aromatic liquid crystal polyester described in (1) or (2) above, the absolute number average molecular weight may exceed 25000.
- the structural unit (I) is 65 to 80 mol% based on the total of the structural units (I), (II) and (III).
- the structural unit (II) is 55 to 85 mol% with respect to the total of the structural units (II) and (III).
- the structural unit (IV) is 50 to 95 mol% with respect to the total of the structural units (IV) and (V).
- the sum of the structural units (II) and (III) and the sum of (IV) and (V) are substantially equimolar.
- the structural unit (I) is preferably more than 65 mol% with respect to the total of the structural units (I), (II) and (III). Further, the structural unit (I) is preferably less than 80 mol% with respect to the total of the structural units (I), (II) and (III). The structural unit (II) is preferably more than 55 mol% with respect to the total of the structural units (II) and (III). Moreover, it is preferable that structural unit (II) is less than 85 mol% with respect to the sum total of structural unit (II) and (III). The structural unit (IV) is desirably more than 50 mol% with respect to the total of the structural units (IV) and (V). Moreover, it is preferable that structural unit (IV) is less than 95 mol% with respect to the sum total of structural unit (IV) and (V).
- the structural unit (I) is 65 moles relative to the total of the structural units (I), (II) and (III). It may be less than%. Further, the structural unit (I) may exceed 80 mol% with respect to the total of the structural units (I), (II) and (III). In the wholly aromatic liquid crystal polyester described in any of (1) to (3) above, the structural unit (II) may be less than 55 mol% with respect to the total of the structural units (II) and (III). Further, the structural unit (II) may exceed 85 mol% with respect to the total of the structural units (II) and (III).
- the structural unit (IV) may be less than 50 mol% with respect to the total of the structural units (IV) and (V). Further, the structural unit (IV) may exceed 95 mol% with respect to the total of the structural units (IV) and (V).
- substantially equimolar means that the structural units constituting the polymer main chain excluding the terminal are equimolar.
- the wholly aromatic liquid crystal polyester described in any of (1) to (3) above includes at least a part of the structural units (I), (II), (III), (IV) and (V). It does not have to be included.
- the temperature is raised to the melting temperature of the wholly aromatic liquid crystal polyester while distilling acetic acid, and deacetic acid polymerization is performed.
- the distillation rate determined by the following formula [1] when the temperature of the polymerization reaction solution reaches 250 ° C. is 50 to 80%.
- Distillation rate (%) distillate amount (g) / [(number of moles of acetic anhydride charged (mol) ⁇ number of moles of hydroxy groups in raw material monomer (mol)) ⁇ acetic anhydride molecular weight (g / mol) + (raw material Number of moles of hydroxy groups in the monomer (mol) ⁇ 2 ⁇ acetic acid molecular weight (g / mol))] ⁇ 100 [1]
- the distillation rate is preferably greater than 50%.
- the distillation rate is preferably less than 80%.
- the distillation rate may be less than 50%.
- the distillation rate may exceed 80%.
- a wholly aromatic liquid crystal polyester resin composition obtained by blending 10 to 200 parts by weight of a filler with 100 parts by weight of the wholly aromatic liquid crystal polyester according to any one of (1) to (4).
- the compounding quantity of the filler with respect to 100 weight part of the said wholly aromatic liquid crystalline polyester is more than 10 weight part.
- the compounding quantity of the filler with respect to 100 weight part of the said wholly aromatic liquid crystalline polyester is less than 200 weight part.
- the blending amount of the filler with respect to 100 parts by weight of the wholly aromatic liquid crystal polyester may be less than 10 parts by weight.
- the compounding amount of the filler with respect to 100 parts by weight of the wholly aromatic liquid crystal polyester exceeds 200 parts by weight. Also good.
- a molded product produced by a method different from melt molding using the wholly aromatic liquid crystalline polyester described in any of (1) to (4) or the liquid crystalline polyester resin composition described in (6) may be used. good.
- a wholly aromatic liquid crystal polyester excellent in fogging property, metal adhesion property and creep resistance property can be obtained.
- the wholly aromatic liquid crystal polyester or the wholly aromatic liquid crystal polyester resin composition of the embodiment of the present invention is injection-molded, molding with less mold contamination and excellent fogging properties, metal adhesion, and creep resistance properties Goods can be provided.
- the wholly aromatic liquid crystal polyester as an embodiment of the present invention is a polyester called a thermotropic liquid crystal polymer that exhibits optical anisotropy when melted.
- the structural unit derived from hydroquinone is 2.0 to Contains 15.0 mol%.
- the content of the structural unit derived from hydroquinone is less than 2.0 mol%, the fogging property tends to be lowered.
- the content of the structural unit derived from hydroquinone exceeds 15.0 mol%, the metal adhesiveness tends to decrease. From the viewpoint of further improving the metal adhesion, it is preferable to contain 10.0 mol% or less of a structural unit derived from hydroquinone.
- the wholly aromatic liquid crystal polyester of the embodiment of the present invention preferably comprises the structural units (I), (II), (III), (IV), and (V) represented by the following formula.
- the structural unit (I) is a structural unit derived from p-hydroxybenzoic acid
- the structural unit (II) is a structural unit derived from 4,4′-dihydroxybiphenyl
- the structural unit (III) is a structural unit derived from hydroquinone
- the structural unit (IV) represents a structural unit derived from terephthalic acid
- the structural unit (V) represents a structural unit derived from isophthalic acid.
- the content of the structural unit (I) is preferably 65 mol% or more, more preferably 68 mol% or more based on the total content of the structural units (I), (II) and (III). On the other hand, 80 mol% or less is preferable and 78 mol% or less is more preferable.
- the content of the structural unit (II) is preferably 55 mol% or more, more preferably 58 mol% or more with respect to the total content of the structural units (II) and (III).
- 85 mol% or less is preferable, 78 mol% or less is more preferable, and 73 mol% or less is more preferable.
- the content of the structural unit (IV) is preferably 50 mol% or more, more preferably 55 mol% or more, and more preferably 60 mol% or more with respect to the total content of the structural units (IV) and (V). .
- 95 mol% or less is preferable, 90 mol% or less is more preferable, and 85 mol% or less is more preferable.
- the total content of the structural units (II) and (III) and the total content of (IV) and (V) are preferably substantially equimolar.
- substantially equimolar means that the structural unit constituting the polymer main chain excluding the terminal is equimolar. For this reason, when the structural unit constituting the terminal is included, an aspect that is not necessarily equimolar can satisfy the requirement of “substantially equimolar”.
- the fogging property of the wholly aromatic liquid crystal polyester and the adhesion property to the metal can be further improved.
- the affinity with a filler improves in the resin composition formed by mix
- mold contamination that occurs during injection molding can be reduced.
- the content of each structural unit is determined by measuring the wholly aromatic liquid crystal polyester in an NMR sample tube and dissolving the wholly aromatic liquid crystal polyester in a solvent (for example, pentafluorophenol / 1,1). , 2,2-tetrachloroethane-d 2 mixed solvent) and 1 H-NMR measurement can be performed from the peak area ratio derived from each structural unit.
- a solvent for example, pentafluorophenol / 1,1). , 2,2-tetrachloroethane-d 2 mixed solvent
- 1 H-NMR measurement can be performed from the peak area ratio derived from each structural unit.
- Examples of the terminal group of the wholly aromatic liquid crystal polyester according to the embodiment of the present invention include a hydroxy terminal group, an acetyl terminal group, and a carboxy terminal group.
- the total of the hydroxy end group amount (a) [unit: equivalent / (g ⁇ 10 ⁇ 6 )] and the acetyl end group amount (b) [unit: equivalent / (g ⁇ 10 ⁇ 6 )] is 50 to 350 equivalent / (G ⁇ 10 ⁇ 6 ).
- the acetyl end group amount (b) may be zero.
- the total of (a) + (b) is less than 50 equivalents / (g ⁇ 10 ⁇ 6 )
- the metal adhesion tends to deteriorate and the creep resistance tends to deteriorate.
- the total of (a) + (b) is preferably 75 equivalents / (g ⁇ 10 ⁇ 6 ) or more.
- the sum of (a) + (b) is more than 350 equivalents / (g ⁇ 10 ⁇ 6 )
- the fogging property tends to be lowered.
- the total of (a) + (b) is preferably 200 equivalents / (g ⁇ 10 ⁇ 6 ) or less.
- the terminal group amount of the wholly aromatic liquid crystal polyester is determined by measuring the wholly aromatic liquid crystal polyester in an NMR sample tube and dissolving the wholly aromatic liquid crystal polyester in a solvent (for example, pentafluorophenol / 1,1,2,2-tetra In a mixed solvent of chloroethane-d 2, 13 C-NMR measurement is performed on the hydroxy terminal group and carboxy terminal group, and 1 H-NMR measurement is performed on the acetyl terminal group. It can be calculated from the area ratio with the peak derived from the chain skeleton.
- a solvent for example, pentafluorophenol / 1,1,2,2-tetra
- 13 C-NMR measurement is performed on the hydroxy terminal group and carboxy terminal group
- 1 H-NMR measurement is performed on the acetyl terminal group. It can be calculated from the area ratio with the peak derived from the chain skeleton.
- the wholly aromatic liquid crystalline polyester according to the embodiment of the present invention has a hydroxy end group amount (a) [unit: equivalent / (g ⁇ 10 ⁇ 6 )] and an acetyl end group amount (b) [unit: equivalent / (g ⁇ 10). -6 )] and the ratio [(a) + (b)] / (c) of the amount of carboxy terminal group (c) [unit: equivalent / (g ⁇ 10 ⁇ 6 )] is 1.05 to 2 .00.
- liquid crystalline polyesters containing hydroquinone-derived structural units have a high sublimation property of the hydroquinone monomer, so that [(a) + (b)] / (c) is 1 or less, and the carboxy end group is decomposed. Generates carbon dioxide.
- the wholly aromatic liquid crystal polyester according to the embodiment of the present invention controls the terminal group so that [(a) + (b)] / (c) is 1.05 or more. It is possible to reduce carbon dioxide derived from the origin and improve fogging properties and metal adhesion properties. Preferably it is 1.10 or more, more preferably 1.30 or more, and fogging property and metal adhesion can be further improved.
- a wholly aromatic liquid crystal polyester that has a small change in melt viscosity during melt residence, that is, has good residence stability, is less likely to cause a change in viscosity during melt processing, and thus is suitable for precision molding and the like.
- [(a) + (b)] / (c) exceeds 2.00, it becomes difficult to increase the degree of polymerization of the wholly aromatic liquid crystal polyester, and the metal adhesion is remarkably lowered. From the viewpoint of further improving the metal adhesion, [(a) + (b)] / (c) is more preferably 1.60 or less.
- the wholly aromatic liquid crystalline polyester of the embodiment of the present invention comprises a hydroxy end group amount (a) [unit: equivalent / (g ⁇ 10 ⁇ 6 )] and a hydroxy end group amount (a) [unit: equivalent / (g ⁇ 10 ⁇ 6 )] and the total amount of acetyl end group (b) [unit: equivalent / (g ⁇ 10 ⁇ 6 )] (a) / [(a) + (b)] is 0.30 to 1 Preferably it is 0.00.
- the amount of the hydroxy end group within the above range, the generated gas derived from the acetyl end group can be reduced and the fogging property can be further improved. From the viewpoint of further improving the fogging property, (a) / [(a) + (b)] is more preferably 0.40 or more, further preferably 0.55 or more, and particularly preferably 0.60 or more.
- the absolute number average molecular weight of the wholly aromatic liquid crystal polyester of the embodiment of the present invention is preferably 5000 or more, more preferably 7000 or more, and more preferably 8000 or more from the viewpoint of further improving metal adhesion.
- 25000 or less is preferable, 20000 or less is more preferable, and 18000 or less is more preferable.
- the absolute number average molecular weight can be measured by GPC / light scattering method (gel permeation chromatography / light scattering method) using a solvent in which the wholly aromatic liquid crystalline polyester is soluble as an eluent.
- the solvent in which the wholly aromatic liquid crystal polyester is soluble include halogenated phenols and mixed solvents of halogenated phenols and general organic solvents.
- pentafluorophenol and a mixed solvent of pentafluorophenol and chloroform are particularly preferable from the viewpoint of handleability.
- the melt viscosity of the wholly aromatic liquid crystal polyester of the embodiment of the present invention is preferably 1 to 200 Pa ⁇ s, more preferably 10 to 100 Pa ⁇ s, and more preferably 20 to 50 Pa ⁇ s.
- the melt viscosity is a value measured by a Koka flow tester under the condition of the melting point of the wholly aromatic liquid crystal polyester + 10 ° C. and the shear rate of 1000 / sec.
- the melting point refers to the endothermic peak temperature (Tm1) observed when the fully aromatic liquid crystal polyester that has been polymerized is measured under a temperature rising condition from room temperature to 20 ° C./min in differential scanning calorimetry. After holding at a temperature of Tm1 + 20 ° C. for 5 minutes, the temperature is once cooled to room temperature under a temperature drop condition of 20 ° C./minute, and the endothermic peak temperature (Tm2) observed when measured again under a temperature rise condition of 20 ° C./minute is obtained. Point to.
- the melting point of the wholly aromatic liquid crystal polyester of the embodiment of the present invention is preferably 220 to 350 ° C., more preferably 250 to 345 ° C., and particularly preferably 270 to 340 ° C.
- the method for producing the wholly aromatic liquid crystal polyester of the embodiment of the present invention is not particularly limited as long as the wholly aromatic liquid crystal polyester having a specific end group, which is a feature of the embodiment of the present invention, is obtained. It can be manufactured according to the law.
- polyester polymerization methods include the following production methods. (1) A method for producing a wholly aromatic liquid crystalline polyester from p-acetoxybenzoic acid, 4,4′-diacetoxybiphenyl, diacetoxybenzene (a diacetylated product of hydroquinone), terephthalic acid and isophthalic acid by a deacetic acid polymerization reaction.
- a predetermined amount of diphenyl carbonate is reacted with p-hydroxybenzoic acid and aromatic dicarboxylic acid such as terephthalic acid and isophthalic acid to form phenyl esters, respectively, and then aromatics such as 4,4′-dihydroxybiphenyl and hydroquinone.
- aromatics such as 4,4′-dihydroxybiphenyl and hydroquinone.
- the amount of a distillate produced by a polymerization reaction and discharged outside the polymerization system is defined as a specific range.
- the method of controlling so that it may be mentioned.
- a method of performing deacetic acid polymerization by controlling the amount of acetic acid distillate discharged out of the polymerization system during the polymerization reaction to be within a specific range is more preferable.
- the temperature is raised to the melting temperature of the wholly aromatic liquid crystal polyester while distilling off acetic acid, and deacetic acid polymerization is performed.
- This is a method for producing a wholly aromatic liquid crystal polyester, and it is preferable that the distillation rate determined by the following formula [1] when the temperature of the polymerization reaction solution reaches 250 ° C. is 50 to 80%.
- Distillation rate (%) distillate amount (g) / [(number of moles of acetic anhydride charged (mol) ⁇ number of moles of hydroxy groups in raw material monomer (mol)) ⁇ acetic anhydride molecular weight (g / mol) + (raw material Number of moles of hydroxy groups in the monomer (mol) ⁇ 2 ⁇ acetic acid molecular weight (g / mol))] ⁇ 100 [1]
- acetylation step specifically, a predetermined amount of p-hydroxybenzoic acid, 4,4′-dihydroxybiphenyl, hydroquinone, terephthalic acid, isophthalic acid and acetic anhydride are charged into a reaction vessel, and a nitrogen gas atmosphere It is preferred to acetylate the hydroxy group by heating under stirring.
- the reaction vessel may be provided with a stirring blade, may be provided with a distillation pipe, and may be provided with a discharge port in the lower part.
- the conditions for acetylation are usually in the range of 130 to 150 ° C. for 1 to 3 hours.
- a temperature of 143 ° C. or higher is preferable from the viewpoint of improving the acetylation reaction rate. More preferably, it is 147 degreeC or more.
- the amount of acetic anhydride used is preferably 1.00 to 1.15 mole equivalent of the total of the phenolic hydroxy groups of p-hydroxybenzoic acid, 4,4′-dihydroxybiphenyl and hydroquinone. 1.03 to 1.12 molar equivalents, more preferably 1.05 to 1.10 molar equivalents.
- the amount of acetic anhydride used is 1.00 molar equivalent or more with respect to the total of hydroxy groups, since the acetylation of hydroxy groups proceeds quantitatively and the polymerization reaction occurs rapidly.
- the amount of acetic anhydride used is 1.15 molar equivalents or less based on the total of hydroxy groups, the terminal groups of the wholly aromatic liquid crystal polyester, which is a feature of the embodiment of the present invention, can be more easily within the aforementioned range. This is preferable because it can be controlled.
- the polymerization is preferably performed so that the distillation rate becomes 50 to 80% when the temperature of the polymerization reaction solution reaches 250 ° C.
- the distillation rate is set to 50% or more, the polymerization reaction can proceed with a high reaction rate, and a polymer with little composition deviation can be obtained, and 65% or more is more preferable.
- the distillation rate to 80% or less, the amount of hydroquinone distilled out of the polymerization system together with distilled acetic acid can be reduced, and the terminal groups of the wholly aromatic liquid crystalline polyester can be easily controlled within the aforementioned range. Since it can do, it is preferable and 75 mol% or less is more preferable. Especially preferably, it is 73 mol% or less. While controlling the temperature of the acetylation step within the above range to improve the acetylation reaction rate, and controlling the distillation rate when the temperature of the polymerization reaction solution reaches 250 ° C.
- the polymerization reaction By performing the above, it is possible to easily obtain a wholly aromatic liquid crystal polyester having [(a) + (b)] / (c) of 1.30 to 2.00.
- the distillation rate at 250 ° C. was focused as a representative index of the distillation rate.
- a melt polymerization method in which the reaction is performed under reduced pressure at a temperature at which the wholly aromatic liquid crystalline polyester melts to complete the polymerization reaction is preferable.
- the melt polymerization method is an advantageous method for producing a uniform polymer, and is preferable because an excellent polymer with less gas generation can be obtained.
- the polymerization temperature is a general melting temperature of the wholly aromatic liquid crystal polyester, for example, in the range of 250 to 365 ° C., and preferably the melting point of the wholly aromatic liquid crystal polyester + 10 ° C. or more.
- the degree of vacuum during polymerization is usually 0.1 mmHg (13.3 Pa) to 20 mmHg (2660 Pa), preferably 10 mmHg (1330 Pa) or less, more preferably 5 mmHg (665 Pa) or less.
- the polymerization stirring speed is preferably 50 rpm or less, and the polymerization time is preferably 0.5 to 1 hour until the predetermined torque is detected and the polymerization is terminated after the degree of vacuum is 665 Pa or less.
- acetylation and polymerization may be performed continuously in the same reaction vessel or in different reaction vessels.
- the obtained polymer is taken out from the reaction vessel by pressurizing the inside of the reaction vessel at a temperature at which the polymer melts, discharging the polymer from the discharge port provided in the reaction vessel, and cooling the discharged polymer.
- the method of cooling in water can be mentioned.
- the pressurization in the reaction vessel may be 0.02 to 0.5 MPa, for example.
- the discharge port may be provided at the lower part of the reaction vessel. Moreover, what is necessary is just to discharge a polymer in a strand form from a discharge outlet. Resin pellets can be obtained by cutting the polymer cooled in the cooling liquid into pellets.
- the polymerization reaction can be completed by a solid phase polymerization method.
- a solid phase polymerization method there is a method in which the wholly aromatic liquid crystal polyester polymer or oligomer of the embodiment of the present invention is pulverized by a pulverizer, heated in a nitrogen stream or under reduced pressure, polymerized to a desired degree of polymerization, and the reaction is completed.
- the heating may be performed for 1 to 50 hours in the range of the melting point of the wholly aromatic liquid crystal polyester to ⁇ 5 ° C. to the melting point ⁇ 50 ° C. (for example, 200 to 300 ° C.).
- the polymerization reaction of the wholly aromatic liquid crystal polyester of the embodiment of the present invention proceeds even without a catalyst, but a metal compound such as stannous acetate, tetrabutyl titanate, potassium acetate and sodium acetate, antimony trioxide, and magnesium metal is used as a catalyst. It can also be used.
- a metal compound such as stannous acetate, tetrabutyl titanate, potassium acetate and sodium acetate, antimony trioxide, and magnesium metal is used as a catalyst. It can also be used.
- the resin composition can be obtained by blending the wholly aromatic liquid crystal polyester of the embodiment of the present invention with a filler within a range not impairing the effects of the present invention.
- a filler include fillers such as a fiber, a plate, a powder, and a granule.
- whisker-like filler mica, talc, kaolin, silica, glass beads, glass flakes, clay, molybdenum disulfide, wollastonite, titanium oxide, zinc oxide, calcium polyphosphate and graphite, etc.
- the filler used in the embodiment of the present invention has its surface treated with a known coupling agent (for example, silane coupling agent, titanate coupling agent, etc.) and other surface treatment agents. Also good.
- glass fiber is particularly preferable, and the creep resistance can be further improved.
- the type of glass fiber is not particularly limited as long as it is generally used for reinforcing resin, and can be selected from, for example, long fiber type or short fiber type chopped strands and milled fibers.
- the glass fiber used in the embodiment of the present invention is preferably weakly alkaline in terms of mechanical strength. In particular, glass fibers having a silicon oxide content of 50 to 80% by weight are preferable, and glass fibers having a silicon oxide content of 65 to 77% by weight are more preferable.
- the glass fiber is preferably treated with an epoxy-based, urethane-based, acrylic-based coating or sizing agent, and epoxy-based is particularly preferable.
- the glass fiber may be coated or bundled with a thermoplastic resin such as an ethylene / vinyl acetate copolymer or a thermosetting resin such as an epoxy resin. Two or more kinds of the fillers may be used in combination.
- the blending ratio of the filler is preferably 10 parts by weight or more, more preferably 20 parts by weight or more, and more preferably 30 parts by weight or more with respect to 100 parts by weight of the wholly aromatic liquid crystalline polyester. Further, it is preferably 200 parts by weight or less, more preferably 20 to 150 parts by weight or less, and more preferably 100 parts by weight or less.
- an antioxidant for example, hindered phenol, hydroquinone, phosphites, and substitution thereof
- a heat stabilizer for example, hindered phenol, hydroquinone, phosphites, and substitution thereof
- UV absorbers eg, resorcinol, salicylate
- anti-coloring agents such as phosphites and hypophosphites, lubricants, mold release agents (montanic acid and metal salts thereof, esters thereof, half esters thereof) , Stearyl alcohol, stearamide and polyethylene wax
- colorants including dyes or pigments, carbon black as a conductive agent or colorant, crystal nucleating agent, plasticizer, flame retardant (bromine flame retardant, phosphorus flame retardant, red Phosphorus, silicone flame retardants, etc.), flame retardant aids, and conventional additives selected from antistatic agents It can be.
- a polymer other than wholly aromatic liquid crystal polyester may be blended. By such blending, predetermined characteristics can be further imparted.
- the method of blending fillers, additives and the like into the wholly aromatic liquid crystal polyester of the embodiment of the present invention is not particularly limited, and is a dry blend or solution blending method, added during polymerization of the wholly aromatic liquid crystal polyester, Melt kneading can be used, and melt kneading is particularly preferable.
- a known method can be used for melt kneading.
- a Banbury mixer, a rubber roll machine, a kneader, a single-screw or twin-screw extruder can be used, and among these, a twin-screw extruder is preferably used.
- the melt kneading temperature is preferably not less than the melting point of the wholly aromatic liquid crystal polyester and not more than the melting point + 50 ° C.
- the kneading method 1) a method in which a wholly aromatic liquid crystal polyester, a filler and other additives are collectively added from a feeder and kneaded (collective kneading method), and 2) a wholly aromatic liquid crystal polyester and other additions After adding the agent from the original feeder and kneading, the filler and if necessary other additives are added from the side feeder and kneading (side feed method), 3) wholly aromatic liquid crystalline polyester and other A method of producing a wholly aromatic liquid crystal polyester composition (master pellet) containing a high concentration of additives, and then kneading the master pellet with the wholly aromatic liquid crystal polyester and filler so as to have a prescribed concentration (master pellet method) Any method can be used.
- the wholly aromatic liquid crystal polyester resin composition kneaded with the wholly aromatic liquid crystal polyester and the filler according to the embodiment of the present invention includes injection molding, injection compression molding, compression molding, extrusion molding, blow molding, press molding, spinning, etc.
- melt molding By performing known melt molding, it is possible to process into a molded product having excellent surface appearance (color tone) and mechanical properties, heat resistance and flame retardancy.
- Molded products here include injection-molded products, extruded products, press-molded products, sheets, pipes, various films such as unstretched, uniaxially stretched films, biaxially stretched films, unstretched yarns, stretched yarns, and superstretched yarns. And various fibers.
- the effects of the present invention can be remarkably obtained, and mold contamination can be greatly reduced, which is preferable.
- Molded articles made of the wholly aromatic liquid crystalline polyester or wholly aromatic liquid crystalline polyester resin composition thus obtained include, for example, various gears, various cases, sensors, LED lamps, connectors, sockets, resistors, relay cases, relays.
- Household / office electrical product parts office computer-related parts, telephone-related parts, facsimile-related parts, copier-related parts, cleaning jigs, oilless bearings, stern bearings, submersible bearings, motor parts, lighters , Machine-related parts such as typewriters, optical instruments such as microscopes, binoculars, cameras and watches, precision machine-related parts; alternator terminals, alternator connectors, IC regulators, potentiometer bases for light dimmers, discharge Various valves such as gas valves, various pipes related to fuel, exhaust system, intake system, air intake nozzle snorkel, intake manifold, fuel pump, engine coolant joint, carburetor main body, carburetor spacer, exhaust gas sensor, coolant sensor, oil temperature Sensor, throttle position sensor, crankshaft position sensor, air flow meter, brake butt wear sensor, thermostat base for air conditioner, motor insulator for air conditioner, automotive motor insulator such as power window, heating hot air flow control valve, brush for radiator motor Holder, water pump impeller, turbine vane
- composition analysis is not limited only to the following example.
- Composition analysis, terminal group weight measurement, absolute number average molecular weight measurement, melting point measurement, and melt viscosity measurement of the wholly aromatic liquid crystal polyester were performed by the following methods.
- composition analysis of wholly aromatic liquid crystal polyester was performed by 1 H-nuclear magnetic resonance spectrum ( 1 H-NMR) measurement. 50 mg of wholly aromatic liquid crystal polyester is weighed in an NMR sample tube, dissolved in 800 ⁇ L of solvent pentafluorophenol / 1,1,2,2-tetrachloroethane-d 2 (mixing ratio: 65/35 w / w%), and then UNITY Using an INOVA 500 NMR apparatus (manufactured by Varian), 1 H-NMR measurement was performed at an observation frequency of 500 MHz and a temperature of 80 ° C., and the composition was determined from the peak area ratio derived from each structural unit observed at around 7 to 9.5 ppm. analyzed.
- 1 H-NMR 1 H-nuclear magnetic resonance spectrum
- wholly aromatic liquid crystal polyester terminal group content measures the total aromatic end groups of the liquid crystalline polyester, the carboxy end groups and hydroxyl end groups was determined by 13 C- nuclear magnetic resonance spectrum (13 C-NMR).
- 50 mg of wholly aromatic liquid crystal polyester is weighed in an NMR sample tube, dissolved in 800 ⁇ L of solvent pentafluorophenol / 1,1,2,2-tetrachloroethane-d 2 (mixing ratio: 65/35 w / w%), and then UNITY Using an INOVA500 NMR apparatus (manufactured by Varian), 13 C-NMR measurement was performed at an observation frequency of 126 MHz and a temperature of 80 ° C., and a peak area derived from a carboxy end group observed in the vicinity of 164 to 165 ppm and 115 to 115.5 ppm.
- the amount of terminal groups was analyzed from the ratio of the peak area derived from the carbon adjacent to the hydroxy terminal group and the peak area derived from the polymer main chain skeleton carbon
- acetyl end group 50 mg of wholly aromatic liquid crystalline polyester was weighed in an NMR sample tube, and the solvent pentafluorophenol / 1,1,2,2-tetrachloroethane-d 2 (mixing ratio: 65/35 w / w%). Dissolved in 800 ⁇ L, 1 H-NMR measurement was performed at an observation frequency of 500 MHz and a temperature of 80 ° C. using a UNITY INOVA500 NMR apparatus (manufactured by Varian). The amount of terminal groups was analyzed from the ratio between the peak area and the peak area derived from the polymer main chain skeleton.
- Tm melting point
- the wholly aromatic liquid crystal polyester 18 kinds of wholly aromatic liquid crystal polyesters (a-1) to (a-18) were produced as Production Examples 1 to 18. And about each produced liquid crystal polyester, the composition analysis mentioned above, the terminal group weight measurement, the absolute number average molecular weight measurement, melting
- the temperature was raised while controlling the distillation amount of acetic acid produced by the reaction and the ring flow rate so that the distillation rate when reaching 250 ° C. was 71%.
- the polymerization temperature was maintained at 350 ° C.
- the pressure was reduced to 1.0 mmHg (133 Pa) in 1.0 hour
- the reaction was continued, and the polymerization was completed when the torque required for stirring reached 15 kg ⁇ cm.
- the inside of the reaction vessel is pressurized to 1.0 kg / cm 2 (0.1 MPa), the polymer is discharged onto a strand through a die having a circular discharge port having a diameter of 10 mm, and pelletized by a cutter.
- a wholly aromatic liquid crystal polyester (a-1) was obtained.
- the wholly aromatic liquid crystalline polyester (a-1) had a Tm of 333 ° C., an absolute number average molecular weight of 9800, a melt viscosity of 45 Pa ⁇ s measured at a temperature of 343 ° C. and a shear rate of 1000 / s. Moreover, when the composition analysis was performed by the said method, the structural unit content derived from hydroquinone with respect to the structural unit whole quantity was 8.0 mol%.
- structural unit (II) Total of structural units derived from 4,4′-dihydroxybiphenyl (structural unit (II)) and structural units derived from hydroquinone (structural unit (III)) and structural units derived from terephthalic acid (structural unit (IV)) and isophthalic acid
- structural unit (V) The sum of the derived structural units (structural units (V)) was substantially equimolar.
- the amount of hydroxy terminal groups (a) is 60 equivalent / (g * 10 ⁇ -6 >), and the amount of acetyl terminal groups (b) is 40 equivalent / (g * 10 ⁇ -6 >).
- the carboxy terminal group amount (c) is 90 equivalents / (g ⁇ 10 ⁇ 6 ), and the ratio of the total of the hydroxy terminal group amount and the acetyl terminal group amount to the carboxy terminal group amount ([(a) + (b)] / (C)) was 1.11.
- the temperature was raised while controlling the distillation amount of acetic acid produced by the reaction and the ring flow rate, and the distillation rate when reaching 250 ° C. was 72%. Thereafter, the polymerization temperature was maintained at 330 ° C., the pressure was reduced to 1.0 mmHg (133 Pa) in 1.0 hour, the reaction was continued, and the polymerization was completed when the torque required for stirring reached 20 kg ⁇ cm. Next, the inside of the reaction vessel was pressurized to 1.0 kg / cm 2 (0.1 MPa), the polymer was discharged to a strand through a die having a circular discharge port having a diameter of 10 mm, and pelletized by a cutter. A wholly aromatic liquid crystal polyester (a-2) was obtained.
- the wholly aromatic liquid crystalline polyester (a-2) had a Tm of 315 ° C., an absolute number average molecular weight of 10500, a melt viscosity of 42 Pa ⁇ s measured at a temperature of 325 ° C. and a shear rate of 1000 / s. Moreover, when composition analysis was performed by the said method, the structural unit content derived from hydroquinone with respect to the structural unit whole quantity was 7.3 mol%.
- the ratio of the structural unit (I) to the total of the structural unit (I), the structural unit (II), and the structural unit (III) is 68 mol%, and the structural unit (II) relative to the total of the structural unit (II) and the structural unit (III) ) was 70 mol%, and the ratio of structural unit (IV) to the total of structural unit (IV) and structural unit (V) was 63 mol%.
- the total of the structural unit (II) and the structural unit (III) and the total of the structural unit (IV) and the structural unit (V) were substantially equimolar.
- the amount of hydroxy terminal groups (a) is 60 equivalents / (g * 10 ⁇ -6 >), and the amount of acetyl terminal groups (b) is 50 equivalents / (g * 10 ⁇ -6 >).
- the carboxyl end group amount (c) was 94 equivalents / (g ⁇ 10 ⁇ 6 ), and [(a) + (b)] / (c) was 1.17.
- the temperature was raised while controlling the distillation amount of acetic acid produced by the reaction and the ring flow rate, and the distillation rate when reaching 250 ° C. was set to 68%. Thereafter, the polymerization temperature was maintained at 360 ° C., the pressure was reduced to 1.0 mmHg (133 Pa) in 1.0 hour, the reaction was continued, and the polymerization was completed when the torque required for stirring reached 10 kg ⁇ cm. Next, the inside of the reaction vessel was pressurized to 1.0 kg / cm 2 (0.1 MPa), the polymer was discharged to a strand through a die having a circular discharge port having a diameter of 10 mm, and pelletized by a cutter. A wholly aromatic liquid crystal polyester (a-3) was obtained.
- the wholly aromatic liquid crystalline polyester (a-3) had a Tm of 336 ° C., an absolute number average molecular weight of 7800, a melt viscosity of 33 Pa ⁇ s measured at a temperature of 346 ° C. and a shear rate of 1000 / s. Moreover, when composition analysis was performed by the said method, the structural unit content derived from hydroquinone with respect to the structural unit whole quantity was 7.9 mol%.
- the ratio of the structural unit (I) to the total of the structural unit (I), the structural unit (II), and the structural unit (III) is 77 mol%, and the structural unit (II) relative to the total of the structural unit (II) and the structural unit (III) ) was 58 mol%, and the ratio of structural unit (IV) to the total of structural unit (IV) and structural unit (V) was 70 mol%.
- the total of the structural unit (II) and the structural unit (III) and the total of the structural unit (IV) and the structural unit (V) were substantially equimolar.
- the hydroxy end group amount (a) was 77.5 equivalent / (g ⁇ 10 ⁇ 6 )
- the acetyl end group amount (b) was 77.5 equivalent / (g ⁇ 10).
- the amount of carboxy terminal group (c) was 131 equivalents / (g ⁇ 10 -6 )
- [(a) + (b)] / (c) was 1.18.
- the temperature was raised while controlling the distillation amount of acetic acid produced by the reaction and the ring flow rate, and the distillation rate when reaching 250 ° C. was 74%.
- the polymerization temperature was maintained at 340 ° C.
- the pressure was reduced to 1.0 mmHg (133 Pa) in 1.0 hour
- the reaction was continued, and the polymerization was completed when the torque required for stirring reached 20 kg ⁇ cm.
- the inside of the reaction vessel was pressurized to 1.0 kg / cm 2 (0.1 MPa), the polymer was discharged to a strand through a die having a circular discharge port having a diameter of 10 mm, and pelletized by a cutter.
- a wholly aromatic liquid crystal polyester (a-4) was obtained.
- the wholly aromatic liquid crystalline polyester (a-4) had a Tm of 327 ° C., an absolute number average molecular weight of 10,200, a melt viscosity measured at a temperature of 337 ° C. and a shear rate of 1000 / s of 42 Pa ⁇ s. Moreover, when composition analysis was performed by the said method, the structural unit content derived from hydroquinone with respect to the structural unit whole quantity was 7.6 mol%.
- the ratio of the structural unit (I) to the total of the structural unit (I), the structural unit (II), and the structural unit (III) is 66 mol%, and the structural unit (II) relative to the total of the structural unit (II) and the structural unit (III) ) was 70 mol%, and the ratio of structural unit (IV) to the total of structural unit (IV) and structural unit (V) was 88 mol%.
- the total of the structural unit (II) and the structural unit (III) and the total of the structural unit (IV) and the structural unit (V) were substantially equimolar.
- hydroxy terminal group amount (a) is 50 equivalent / (g * 10 ⁇ -6 >)
- acetyl terminal group amount (b) is 50 equivalent / (g * 10 ⁇ -6 >).
- the carboxyl end group amount (c) was 85 equivalents / (g ⁇ 10 ⁇ 6 ), and [(a) + (b)] / (c) was 1.18.
- the temperature was raised while controlling the distillation amount of acetic acid produced by the reaction and the ring flow rate, and the distillation rate when reaching 250 ° C. was 77%.
- the polymerization temperature was maintained at 360 ° C.
- the pressure was reduced to 1.0 mmHg (133 Pa) in 1.0 hour
- the reaction was continued, and the polymerization was completed when the torque required for stirring reached 10 kg ⁇ cm.
- the inside of the reaction vessel was pressurized to 1.0 kg / cm 2 (0.1 MPa), the polymer was discharged to a strand through a die having a circular discharge port having a diameter of 10 mm, and pelletized by a cutter.
- a wholly aromatic liquid crystal polyester (a-5) was obtained.
- the wholly aromatic liquid crystalline polyester (a-5) had a Tm of 345 ° C., an absolute number average molecular weight of 8800, a melt viscosity of 35 Pa ⁇ s measured at a temperature of 355 ° C. and a shear rate of 1000 / s. Moreover, when composition analysis was performed by the said method, the structural unit content derived from hydroquinone with respect to the structural unit whole quantity was 5.8 mol%.
- the ratio of the structural unit (I) to the total of the structural unit (I), the structural unit (II), and the structural unit (III) is 70 mol%, and the structural unit (II) relative to the total of the structural unit (II) and the structural unit (III) ) was 75 mol%, and the ratio of structural unit (IV) to the total of structural unit (IV) and structural unit (V) was 92 mol%.
- the total of the structural unit (II) and the structural unit (III) and the total of the structural unit (IV) and the structural unit (V) were substantially equimolar.
- the amount of hydroxy end groups (a) was 54 equivalents / (g ⁇ 10 ⁇ 6 ), and the amount of acetyl end groups (b) was 66 equivalents / (g ⁇ 10 ⁇ 6 ).
- the amount of carboxy terminal group (c) was 100 equivalents / (g ⁇ 10 ⁇ 6 ), and [(a) + (b)] / (c) was 1.20.
- the temperature was raised while controlling the distillation amount of acetic acid produced by the reaction and the flow rate of the ring, so that the distillation rate when reaching 250 ° C. was 64%.
- the polymerization temperature was maintained at 350 ° C.
- the pressure was reduced to 1.0 mmHg (133 Pa) in 1.0 hour
- the reaction was continued, and the polymerization was completed when the torque required for stirring reached 10 kg ⁇ cm.
- the inside of the reaction vessel was pressurized to 1.0 kg / cm 2 (0.1 MPa), the polymer was discharged to a strand through a die having a circular discharge port having a diameter of 10 mm, and pelletized by a cutter.
- a wholly aromatic liquid crystal polyester (a-6) was obtained.
- the wholly aromatic liquid crystalline polyester (a-6) had a Tm of 325 ° C., an absolute number average molecular weight of 9,500, a melt viscosity of 38 Pa ⁇ s measured at a temperature of 335 ° C. and a shear rate of 1000 / s. Moreover, when composition analysis was performed by the said method, the structural unit content derived from hydroquinone with respect to the total amount of a structural unit was 4.0 mol%.
- the ratio of the structural unit (I) to the total of the structural unit (I), the structural unit (II), and the structural unit (III) is 75 mol%, and the structural unit (II) relative to the total of the structural unit (II) and the structural unit (III) ) was 80 mol%, and the ratio of structural unit (IV) to the total of structural unit (IV) and structural unit (V) was 70 mol%.
- the total of the structural unit (II) and the structural unit (III) and the total of the structural unit (IV) and the structural unit (V) were substantially equimolar.
- hydroxy terminal group amount (a) is 50 equivalent / (g * 10 ⁇ -6 > )
- acetyl terminal group amount (b) is 60 equivalent / (g * 10 ⁇ -6 >).
- the carboxyl end group amount (c) was 88 equivalents / (g ⁇ 10 ⁇ 6 ), and [(a) + (b)] / (c) was 1.25.
- the temperature was raised while controlling the distillation amount of acetic acid produced by the reaction and the ring flow rate, so that the distillation rate when reaching 250 ° C. was 65%.
- the polymerization temperature was maintained at 365 ° C.
- the pressure was reduced to 1.0 mmHg (133 Pa) in 1.0 hour
- the reaction was continued, and the polymerization was completed when the torque required for stirring reached 10 kg ⁇ cm.
- the inside of the reaction vessel was pressurized to 1.0 kg / cm 2 (0.1 MPa), the polymer was discharged to a strand through a die having a circular discharge port having a diameter of 10 mm, and pelletized by a cutter.
- a wholly aromatic liquid crystal polyester (a-7) was obtained.
- the wholly aromatic liquid crystalline polyester (a-7) had a Tm of 350 ° C., an absolute number average molecular weight of 8900, a melt viscosity of 32 Pa ⁇ s measured at a temperature of 360 ° C. and a shear rate of 1000 / s. Moreover, when composition analysis was performed by the said method, the structural unit content derived from hydroquinone with respect to the structural unit whole quantity was 5.8 mol%.
- the ratio of the structural unit (I) to the total of the structural unit (I), the structural unit (II), and the structural unit (III) is 80 mol%, and the structural unit (II) relative to the total of the structural unit (II) and the structural unit (III) ) was 65 mol%, and the ratio of structural unit (IV) to the total of structural unit (IV) and structural unit (V) was 52 mol%.
- the total of the structural unit (II) and the structural unit (III) and the total of the structural unit (IV) and the structural unit (V) were substantially equimolar.
- the amount of hydroxy terminal groups (a) is 39 equivalents / (g * 10 ⁇ -6 >), and the amount of acetyl terminal groups (b) is 71 equivalents / (g * 10 ⁇ -6 >).
- the carboxyl end group amount (c) was 91 equivalents / (g ⁇ 10 ⁇ 6 ), and [(a) + (b)] / (c) was 1.21.
- the temperature was raised while controlling the distillation amount of acetic acid produced by the reaction and the ring flow rate, and the distillation rate when reaching 250 ° C. was 69%.
- the polymerization temperature was maintained at 360 ° C.
- the pressure was reduced to 1.0 mmHg (133 Pa) in 1.0 hour
- the reaction was continued, and the polymerization was completed when the torque required for stirring reached 10 kg ⁇ cm.
- the inside of the reaction vessel was pressurized to 1.0 kg / cm 2 (0.1 MPa), the polymer was discharged to a strand through a die having a circular discharge port having a diameter of 10 mm, and pelletized by a cutter.
- a wholly aromatic liquid crystal polyester (a-8) was obtained.
- the wholly aromatic liquid crystalline polyester (a-8) had a Tm of 337 ° C., an absolute number average molecular weight of 8,800, a melt viscosity of 30 Pa ⁇ s measured at a temperature of 347 ° C. and a shear rate of 1000 / s. Moreover, when composition analysis was performed by the said method, the structural unit content derived from hydroquinone with respect to the total amount of structural units was 6.8 mol%.
- the ratio of the structural unit (I) to the total of the structural unit (I), the structural unit (II), and the structural unit (III) is 63 mol%, and the structural unit (II) relative to the total of the structural unit (II) and the structural unit (III) ) was 75 mol%, and the ratio of structural unit (IV) to the total of structural unit (IV) and structural unit (V) was 90 mol%.
- the total of the structural unit (II) and the structural unit (III) and the total of the structural unit (IV) and the structural unit (V) were substantially equimolar.
- hydroxy terminal group amount (a) is 56 equivalent / (g * 10 ⁇ -6 >), and acetyl terminal group amount (b) is 69 equivalent / (g * 10 ⁇ -6 >).
- the carboxyl end group amount (c) was 103 equivalents / (g ⁇ 10 ⁇ 6 ), and [(a) + (b)] / (c) was 1.21.
- the temperature was raised while controlling the distillation amount of acetic acid produced by the reaction and the ring flow rate, and the distillation rate when reaching 250 ° C. was 77%.
- the polymerization temperature was maintained at 360 ° C.
- the pressure was reduced to 1.0 mmHg (133 Pa) in 1.0 hour
- the reaction was continued, and the polymerization was completed when the torque required for stirring reached 10 kg ⁇ cm.
- the inside of the reaction vessel was pressurized to 1.0 kg / cm 2 (0.1 MPa), the polymer was discharged to a strand through a die having a circular discharge port having a diameter of 10 mm, and pelletized by a cutter.
- a wholly aromatic liquid crystal polyester (a-9) was obtained.
- the wholly aromatic liquid crystalline polyester (a-9) had a Tm of 340 ° C., an absolute number average molecular weight of 9250, a melt viscosity of 32 Pa ⁇ s measured at a temperature of 350 ° C. and a shear rate of 1000 / s. Moreover, when composition analysis was performed by the said method, the structural unit content derived from hydroquinone with respect to the total amount of structural units was 3.1 mol%.
- the ratio of the structural unit (I) to the total of the structural unit (I), the structural unit (II), and the structural unit (III) is 82 mol%, and the structural unit (II) relative to the total of the structural unit (II) and the structural unit (III) ) was 80 mol%, and the ratio of structural unit (IV) to the total of structural unit (IV) and structural unit (V) was 45 mol%.
- the total of the structural unit (II) and the structural unit (III) and the total of the structural unit (IV) and the structural unit (V) were substantially equimolar.
- hydroxy terminal group amount (a) is 30 equivalent / (g * 10 ⁇ -6 >), and acetyl terminal group amount (b) is 55 equivalent / (g * 10 ⁇ -6 >).
- the carboxyl end group amount (c) was 79 equivalents / (g ⁇ 10 ⁇ 6 ), and [(a) + (b)] / (c) was 1.08.
- the temperature was raised while controlling the distillation amount of acetic acid produced by the reaction and the ring flow rate, and the distillation rate when reaching 250 ° C. was 63%. Thereafter, the polymerization temperature was maintained at 360 ° C., the pressure was reduced to 1.0 mmHg (133 Pa) in 1.0 hour, the reaction was continued, and the polymerization was completed when the torque required for stirring reached 10 kg ⁇ cm. Next, the inside of the reaction vessel was pressurized to 1.0 kg / cm 2 (0.1 MPa), the polymer was discharged to a strand through a die having a circular discharge port having a diameter of 10 mm, and pelletized by a cutter. Totally aromatic liquid crystal polyester (a-10) was obtained.
- the wholly aromatic liquid crystalline polyester (a-10) had a Tm of 347 ° C., an absolute number average molecular weight of 6900, a melt viscosity of 23 Pa ⁇ s measured at a temperature of 357 ° C. and a shear rate of 1000 / s. Moreover, when composition analysis was performed by the said method, the structural unit content derived from hydroquinone with respect to the structural unit whole quantity was 10.4 mol%.
- the ratio of the structural unit (I) to the total of the structural unit (I), the structural unit (II), and the structural unit (III) is 70 mol%, and the structural unit (II) relative to the total of the structural unit (II) and the structural unit (III) ) was 55 mol%, and the ratio of structural unit (IV) to the total of structural unit (IV) and structural unit (V) was 88 mol%.
- the total of the structural unit (II) and the structural unit (III) and the total of the structural unit (IV) and the structural unit (V) were substantially equimolar.
- the amount of hydroxy end groups (a) was 67.5 equivalents / (g ⁇ 10 ⁇ 6 )
- the amount of acetyl end groups (b) was 67.5 equivalents / (g ⁇ 10 ⁇ 6 )
- the amount of carboxy terminal group (c) was 106 equivalents / (g ⁇ 10 ⁇ 6 )
- [(a) + (b)] / (c) was 1.27.
- the ring flow rate of acetic acid produced by the reaction was suppressed, the distillation rate was increased, and the temperature was raised so that the distillation rate when reaching 250 ° C. was 84%.
- the polymerization temperature was maintained at 330 ° C.
- the pressure was reduced to 1.0 mmHg (133 Pa) in 1.0 hour
- the reaction was continued, and the polymerization was completed when the torque required for stirring reached 20 kg ⁇ cm.
- the inside of the reaction vessel was pressurized to 1.0 kg / cm 2 (0.1 MPa), the polymer was discharged to a strand through a die having a circular discharge port having a diameter of 10 mm, and pelletized by a cutter. Totally aromatic liquid crystal polyester (a-11) was obtained.
- the wholly aromatic liquid crystalline polyester (a-11) had a Tm of 314 ° C., an absolute number average molecular weight of 14,600, a melt viscosity measured at a temperature of 324 ° C. and a shear rate of 1000 / s of 48 Pa ⁇ s. Moreover, when composition analysis was performed by the said method, the structural unit content derived from hydroquinone with respect to the structural unit whole quantity was 7.3 mol%.
- the ratio of the structural unit (I) to the total of the structural unit (I), the structural unit (II), and the structural unit (III) is 68 mol%, and the structural unit (II) relative to the total of the structural unit (II) and the structural unit (III) ) was 70 mol%, and the ratio of structural unit (IV) to the total of structural unit (IV) and structural unit (V) was 63 mol%.
- the total of the structural unit (II) and the structural unit (III) and the total of the structural unit (IV) and the structural unit (V) were substantially equimolar.
- hydroxy terminal group amount (a) is 24 equivalent / (g * 10 ⁇ -6 >)
- acetyl terminal group amount (b) is 24 equivalent / (g * 10 ⁇ -6 >).
- the carboxyl end group amount (c) was 51 equivalents / (g ⁇ 10 ⁇ 6 ), and [(a) + (b)] / (c) was 0.94.
- the inside of the reaction vessel was pressurized to 1.0 kg / cm 2 (0.1 MPa), the polymer was discharged to a strand through a die having a circular discharge port having a diameter of 10 mm, and pelletized by a cutter.
- a wholly aromatic liquid crystal polyester (a-12) was obtained.
- the wholly aromatic liquid crystalline polyester (a-12) had a Tm of 309 ° C., an absolute number average molecular weight of 9800, a melt viscosity of 37 Pa ⁇ s measured at a temperature of 319 ° C. and a shear rate of 1000 / s. Moreover, when the composition analysis was performed by the above method, the content of the structural unit derived from hydroquinone relative to the total amount of the structural unit was 6.7 mol%, which was 0.6 mol% less than the hydroquinone composition calculated from the monomer charge, It was found that a composition shift occurred during the polymerization.
- the ratio of the structural unit (I) to the total of the structural unit (I), the structural unit (II), and the structural unit (III) is 67 mol%, and the structural unit (II) relative to the total of the structural unit (II) and the structural unit (III) ) was 73 mol%, and the ratio of structural unit (IV) to the total of structural unit (IV) and structural unit (V) was 63 mol%.
- the total of the structural unit (II) and the structural unit (III) and the total of the structural unit (IV) and the structural unit (V) were substantially equimolar.
- the amount of hydroxy terminal groups (a) is 43 equivalent / (g * 10 ⁇ -6 >), and the amount of acetyl terminal groups (b) is 48 equivalent / (g * 10 ⁇ -6 >).
- the carboxyl end group amount (c) was 93 equivalents / (g ⁇ 10 ⁇ 6 ), and [(a) + (b)] / (c) was 0.98.
- the temperature was raised while controlling the distillation amount of acetic acid produced by the reaction and the ring flow rate, and the distillation rate when reaching 250 ° C. was 74%.
- the polymerization temperature was maintained at 350 ° C.
- the pressure was reduced to 1.0 mmHg (133 Pa) in 1.0 hour
- the reaction was continued, and the polymerization was completed when the torque required for stirring reached 5 kg ⁇ cm.
- the inside of the reaction vessel is pressurized to 1.0 kg / cm 2 (0.1 MPa), the polymer is discharged onto a strand through a die having a circular discharge port having a diameter of 10 mm, and pelletized by a cutter.
- a wholly aromatic liquid crystal polyester (a-13) was obtained.
- the wholly aromatic liquid crystalline polyester (a-13) had a Tm of 335 ° C., an absolute number average molecular weight of 4200, a melt viscosity of 9 Pa ⁇ s measured at a temperature of 345 ° C. and a shear rate of 1000 / s. Moreover, when composition analysis was performed by the said method, the structural unit content derived from hydroquinone with respect to the structural unit whole quantity was 8.0 mol%.
- the ratio of the structural unit (I) to the total of the structural unit (I), the structural unit (II), and the structural unit (III) is 75 mol%, and the structural unit (II) relative to the total of the structural unit (II) and the structural unit (III) ) was 60 mol%, and the ratio of structural unit (IV) to the total of structural unit (IV) and structural unit (V) was 76 mol%.
- the total of the structural unit (II) and the structural unit (III) and the total of the structural unit (IV) and the structural unit (V) were substantially equimolar.
- hydroxy terminal group amount (a) is 103 equivalent / (g * 10 ⁇ -6 >), and acetyl terminal group amount (b) is 307 equivalent / (g * 10 ⁇ -6 >).
- the carboxyl end group amount (c) was 290 equivalents / (g ⁇ 10 ⁇ 6 ), and [(a) + (b)] / (c) was 1.41.
- the temperature was raised while controlling the distillation amount and flow rate of acetic acid produced by the reaction, and the distillation rate when reaching 250 ° C. was 75%. Thereafter, the polymerization temperature was maintained at 320 ° C., the pressure was reduced to 1.0 mmHg (133 Pa) in 1.0 hour, the reaction was continued, and the polymerization was completed when the torque required for stirring reached 25 kg ⁇ cm. Next, the inside of the reaction vessel was pressurized to 1.0 kg / cm 2 (0.1 MPa), the polymer was discharged to a strand through a die having a circular discharge port having a diameter of 10 mm, and pelletized by a cutter. A wholly aromatic liquid crystal polyester (a-14) was obtained.
- the wholly aromatic liquid crystalline polyester (a-14) had a Tm of 311 ° C., an absolute number average molecular weight of 8900, a melt viscosity of 38 Pa ⁇ s measured at a temperature of 321 ° C. and a shear rate of 1000 / s. Moreover, when composition analysis was performed by the said method, the structural unit content derived from hydroquinone with respect to the structural unit whole quantity was 15.6 mol%.
- the ratio of the structural unit (I) to the total of the structural unit (I), the structural unit (II), and the structural unit (III) is 65 mol%, and the structural unit (II) relative to the total of the structural unit (II) and the structural unit (III) ) was 40 mol%, and the ratio of structural unit (IV) to the total of structural unit (IV) and structural unit (V) was 80 mol%.
- the total of the structural unit (II) and the structural unit (III) and the total of the structural unit (IV) and the structural unit (V) were substantially equimolar.
- hydroxy terminal group amount (a) is 38 equivalent / (g * 10 ⁇ -6 >), and acetyl terminal group amount (b) is 47 equivalent / (g * 10 ⁇ -6 >).
- the carboxyl end group amount (c) was 65 equivalents / (g ⁇ 10 ⁇ 6 ), and [(a) + (b)] / (c) was 1.31.
- the temperature was raised while controlling the distillation amount of acetic acid produced by the reaction and the ring flow rate, and the distillation rate when reaching 250 ° C. was 78%. Thereafter, the polymerization temperature was maintained at 360 ° C., the pressure was reduced to 1.0 mmHg (133 Pa) in 1.0 hour, the reaction was continued, and the polymerization was completed when the torque required for stirring reached 20 kg ⁇ cm. Next, the inside of the reaction vessel was pressurized to 1.0 kg / cm 2 (0.1 MPa), the polymer was discharged to a strand through a die having a circular discharge port having a diameter of 10 mm, and pelletized by a cutter. Totally aromatic liquid crystalline polyester (a-15) was obtained.
- the wholly aromatic liquid crystalline polyester (a-15) had a Tm of 344 ° C., an absolute number average molecular weight of 9400, a melt viscosity measured at a temperature of 354 ° C. and a shear rate of 1000 / s of 42 Pa ⁇ s. Moreover, when composition analysis was performed by the said method, the structural unit content derived from hydroquinone with respect to the structural unit whole quantity was 1.7 mol%.
- the ratio of the structural unit (I) to the total of the structural unit (I), the structural unit (II), and the structural unit (III) is 80 mol%, and the structural unit (II) relative to the total of the structural unit (II) and the structural unit (III) ) was 90 mol%, and the ratio of structural unit (IV) to the total of structural unit (IV) and structural unit (V) was 55 mol%.
- the total of the structural unit (II) and the structural unit (III) and the total of the structural unit (IV) and the structural unit (V) were substantially equimolar.
- the amount of hydroxy terminal groups (a) is 51 equivalents / (g * 10 ⁇ -6 >), and the amount of acetyl terminal groups (b) is 34 equivalents / (g * 10 ⁇ -6 >).
- the carboxyl end group amount (c) was 78 equivalents / (g ⁇ 10 ⁇ 6 ), and [(a) + (b)] / (c) was 1.09.
- the temperature was raised while controlling the distillation amount of acetic acid produced by the reaction and the ring flow rate, and the distillation rate when reaching 250 ° C. was 70%. Thereafter, the polymerization temperature was maintained at 350 ° C., the pressure was reduced to 1.0 mmHg (133 Pa) in 1.0 hour, the reaction was continued, and the polymerization was completed when the torque required for stirring reached 20 kg ⁇ cm. Next, the inside of the reaction vessel was pressurized to 1.0 kg / cm 2 (0.1 MPa), the polymer was discharged to a strand through a die having a circular discharge port having a diameter of 10 mm, and pelletized by a cutter. Totally aromatic liquid crystalline polyester (a-16) was obtained.
- the wholly aromatic liquid crystalline polyester (a-16) had a Tm of 328 ° C., an absolute number average molecular weight of 11,200, a melt viscosity of 30 Pa ⁇ s measured at a temperature of 338 ° C. and a shear rate of 1000 / s. Moreover, when composition analysis was performed by the said method, the structural unit content derived from hydroquinone with respect to the total amount of structural units was 8.7 mol%.
- the ratio of the structural unit (I) to the total of the structural unit (I), the structural unit (II), and the structural unit (III) is 73 mol%, and the structural unit (II) relative to the total of the structural unit (II) and the structural unit (III) ) was 59 mol%, and the proportion of structural unit (IV) relative to the sum of structural unit (IV) and structural unit (V) was 77 mol%.
- the total of the structural unit (II) and the structural unit (III) and the total of the structural unit (IV) and the structural unit (V) were substantially equimolar.
- the amount of hydroxy end groups (a) was 162 equivalents / (g ⁇ 10 ⁇ 6 ), and the amount of acetyl end groups (b) was 18 equivalents / (g ⁇ 10 ⁇ 6 ).
- the carboxyl end group amount (c) was 133 equivalents / (g ⁇ 10 ⁇ 6 ), and [(a) + (b)] / (c) was 1.35.
- the temperature was raised while controlling the distillation amount of acetic acid produced by the reaction and the ring flow rate, and the distillation rate when reaching 250 ° C. was 69%.
- the polymerization temperature was maintained at 330 ° C.
- the pressure was reduced to 1.0 mmHg (133 Pa) in 1.0 hour
- the reaction was continued, and the polymerization was completed when the torque required for stirring reached 20 kg ⁇ cm.
- the inside of the reaction vessel was pressurized to 1.0 kg / cm 2 (0.1 MPa), the polymer was discharged to a strand through a die having a circular discharge port having a diameter of 10 mm, and pelletized by a cutter.
- a wholly aromatic liquid crystal polyester (a-17) was obtained.
- the wholly aromatic liquid crystal polyester (a-17) had a Tm of 310 ° C., an absolute number average molecular weight of 12300, a melt viscosity of 33 Pa ⁇ s measured at a temperature of 320 ° C. and a shear rate of 1000 / s. Moreover, when the composition analysis was performed by the said method, the structural unit content derived from hydroquinone with respect to the structural unit whole quantity was 7.7 mol%.
- the ratio of the structural unit (I) to the total of the structural unit (I), the structural unit (II), and the structural unit (III) is 70 mol%, and the structural unit (II) relative to the total of the structural unit (II) and the structural unit (III) ) was 67 mol%, and the ratio of structural unit (IV) to the total of structural unit (IV) and structural unit (V) was 65 mol%.
- the total of the structural unit (II) and the structural unit (III) and the total of the structural unit (IV) and the structural unit (V) were substantially equimolar.
- hydroxy terminal group amount (a) is 140 equivalent / (g * 10 ⁇ -6 >), and acetyl terminal group amount (b) is 20 equivalent / (g * 10 ⁇ -6 >).
- the carboxyl end group amount (c) was 103 equivalents / (g ⁇ 10 ⁇ 6 ), and [(a) + (b)] / (c) was 1.55.
- the temperature was raised while controlling the distillation amount of acetic acid produced by the reaction and the ring flow rate, and the distillation rate when reaching 250 ° C. was 70%. Thereafter, the polymerization temperature was maintained at 360 ° C., the pressure was reduced to 1.0 mmHg (133 Pa) in 1.0 hour, the reaction was continued, and the polymerization was completed when the torque required for stirring reached 20 kg ⁇ cm. Next, the inside of the reaction vessel was pressurized to 1.0 kg / cm 2 (0.1 MPa), the polymer was discharged to a strand through a die having a circular discharge port having a diameter of 10 mm, and pelletized by a cutter. A wholly aromatic liquid crystal polyester (a-18) was obtained.
- the wholly aromatic liquid crystalline polyester (a-18) had a Tm of 345 ° C., an absolute number average molecular weight of 9800, a melt viscosity of 28 Pa ⁇ s measured at a temperature of 355 ° C. and a shear rate of 1000 / s. Moreover, when the composition analysis was performed by the said method, the structural unit content derived from hydroquinone with respect to the total amount of structural units was 10.0 mol%.
- the ratio of the structural unit (I) to the total of the structural unit (I), the structural unit (II), and the structural unit (III) is 70 mol%, and the structural unit (II) relative to the total of the structural unit (II) and the structural unit (III) ) was 57 mol%, and the ratio of structural unit (IV) to the total of structural unit (IV) and structural unit (V) was 87 mol%.
- the total of the structural unit (II) and the structural unit (III) and the total of the structural unit (IV) and the structural unit (V) were substantially equimolar.
- hydroxy terminal group amount (a) is 170 equivalent / (g * 10 ⁇ -6 >)
- acetyl terminal group amount (b) is 10 equivalent / (g * 10 ⁇ -6 >).
- the carboxyl end group amount (c) was 110 equivalents / (g ⁇ 10 ⁇ 6 ), and [(a) + (b)] / (c) was 1.64.
- composition analysis result, the terminal group amount measurement result, the absolute number average molecular weight measurement result, and the polymerization reaction temperature for production of each wholly aromatic liquid crystal polyester obtained in each production example were 250.
- Table 1 shows the distillation rate when the temperature reached ° C.
- Examples 1 to 13, Comparative Examples 1 to 5 The pellets of wholly aromatic liquid crystal polyester obtained in the above production example were dried at 150 ° C. for 3 hours using a hot air dryer. Liquid crystal polyesters (a-1) to (a-10) and (a-16) to (a-18) after hot-air drying were used as the liquid crystal polyesters of Examples 1 to 13, respectively. The liquid crystal polyesters (a-11) to (a-15) after hot air drying were used as the liquid crystal polyesters of Comparative Examples 1 to 5, respectively. The following (1) to (5) were evaluated for the liquid crystal polyesters of Examples 1 to 6 and Comparative Examples 1 to 5.
- liquid crystal polyester resin compositions of Examples 14 to 33 and liquid crystal polyester resin compositions of Comparative Examples 6 to 15 were produced. did.
- the filler used in each example and comparative example is shown below.
- Examples 14 to 33, Comparative Examples 6 to 15 In Toshiba Machine's TEM35B twin screw extruder (meshing type same direction), install a side feeder at C3 part of cylinder C1 (original feeder side heater) to C6 (die side heater) and a vacuum vent at C5 part. installed. Using a screw arrangement incorporating kneading blocks in parts C2 and C4, fully aromatic liquid crystalline polyesters (a-1 to a-18) are added from the hopper in the blending amounts shown in Tables 3 to 5, and optionally filled. (B-1 to b-4) were added from the side feeder in the blending amounts shown in Tables 3 to 5 with respect to 100 parts by weight of the wholly aromatic liquid crystal polyester.
- the cylinder temperature is set to the melting point of the wholly aromatic liquid crystalline polyester + 20 ° C. and melt-kneaded.
- the wholly aromatic liquid crystalline polyester resin composition discharged in a strand form from the die is cooled by a water-cooled bath and then pelletized with a strand cutter. Into pellets. The obtained pellets were dried at 150 ° C. for 3 hours using a hot air dryer, and then evaluated as (1) to (5) below.
- the haze value (cloudiness) of this slide glass was measured with a direct reading haze meter (manufactured by Toyo Seiki Co., Ltd.). The smaller the haze value, the less fogging and the better the fogging property, and the higher the haze value, the more the glass becomes cloudy and the fogging property is inferior.
- the metal terminal 1 is embedded in the resin 2 at a depth of 5 mm.
- a test piece for measuring the terminal pulling strength was prepared. Using a tensile tester Tensilon UTA-2.5T (manufactured by Orientec), the metal terminal portion and the resin portion were fixed with a chuck, and the metal terminal punching strength was measured at a strain rate of 2 mm / min. The higher the metal terminal pullout strength, the better the metal adhesion, and the lower the metal terminal pullout strength, the poorer the metal adhesion.
- the tensile creep strain described in the examples is a value after 150 hours have elapsed from the start of the test, and an average value measured five times is used. It was. It can be said that the smaller this value is, the better the creep resistance is, and the molded product is less likely to be thermally deformed.
- Mold deposit A mold release agent (Licowax E, manufactured by Clariant) was added to 100 parts by weight of the wholly aromatic liquid crystal polyester or the wholly aromatic liquid crystal polyester resin composition of Examples 1 to 33 and Comparative Examples 1 to 15. After addition of 05 parts by weight, using a FANUC ⁇ 30C injection molding machine (manufactured by FANUC), the cylinder temperature was set to the melting point of the wholly aromatic liquid crystalline polyester + 20 ° C., the mold temperature was 90 ° C., and the molding cycle was 12 seconds. A square plate-like molded product having a thickness of ⁇ 50 mm ⁇ 1 mm was continuously molded up to 1000 shots until the mold deposit adhered.
- a mold release agent Liowax E, manufactured by Clariant
- the state of adhesion of the mold deposit was confirmed every 100 shots, and the number of shots confirmed to be deposited in the mold cavity was evaluated in units of 100 shots to obtain mold depositability. It can be said that the smaller the number of shots confirmed to adhere to the mold cavity, the better the mold depositability.
- the wholly aromatic liquid crystal polyesters of the examples of the present invention are excellent in fogging properties and metal adhesion properties.
- the wholly aromatic liquid crystal polyester resin compositions of the examples of the present invention have excellent fogging properties and metal adhesion properties, high creep resistance, and molds during injection molding. It is clear that there is little dirt and it is excellent in mass productivity.
- the fully aromatic liquid crystal polyester and the completely aromatic liquid crystal polyester resin composition having [(a) + (b)] / (c) of 1.30 to 2.00 are fogging, It is clear that the metal adhesion and creep resistance properties are excellent and the retention stability at the time of melting is excellent.
- the wholly aromatic liquid crystal polyester of the present invention and the resin composition and molded product obtained therefrom are excellent in fogging property, metal adhesion and creep resistance, and are particularly useful in the electric / electronic field.
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Abstract
Description
ヒドロキシ末端基量(a)とアセチル末端基量(b)の合計は、50当量/(g・10-6)よりも多いことが好ましい。また、ヒドロキシ末端基量(a)とアセチル末端基量(b)の合計は、350当量/(g・10-6)未満であることが好ましい。
上記比[(a)+(b)]/(c)は、1.05よりも大きいことが好ましい。また、上記比[(a)+(b)]/(c)は、2.00未満であることが好ましい。
ただし、上記(1)記載の全芳香族液晶ポリエステルにおいて、上記比(a)/[(a)+(b)]は、0.30未満としても良い。また、上記(1)記載の全芳香族液晶ポリエステルにおいて、上記比(a)/[(a)+(b)]は、1.00を超えることとしても良い。
ただし、上記(1)または(2)記載の全芳香族液晶ポリエステルにおいて、上記絶対数平均分子量は、5000未満としても良い。また、上記(1)または(2)記載の全芳香族液晶ポリエステルにおいて、上記絶対数平均分子量は、25000を超えることとしても良い。
構造単位(II)は、構造単位(II)および(III)の合計に対して55モル%よりも多いことが好ましい。また、構造単位(II)は、構造単位(II)および(III)の合計に対して85モル%未満であることが好ましい。
構造単位(IV)は、構造単位(IV)および(V)の合計に対して50モル%よりも多いことが望ましい。また、構造単位(IV)は、構造単位(IV)および(V)の合計に対して95モル%未満であることが好ましい。
上記(1)~(3)のいずれかに記載の全芳香族液晶ポリエステルにおいて、構造単位(II)は、構造単位(II)および(III)の合計に対して55モル%未満としても良い。また、構造単位(II)は、構造単位(II)および(III)の合計に対して85モル%を超えることとしても良い。
上記(1)~(3)のいずれかに記載の全芳香族液晶ポリエステルにおいて、構造単位(IV)は、構造単位(IV)および(V)の合計に対して50モル%未満としても良い。また、構造単位(IV)は、構造単位(IV)および(V)の合計に対して95モル%を超えることとしても良い。
また、上記(1)~(3)のいずれかに記載の全芳香族液晶ポリエステルは、上記構造単位(I)、(II)、(III)、(IV)および(V)の少なくとも一部を含まなくてもよい。
留出率(%)=留出液量(g)/[(無水酢酸仕込みモル数(mol)-原料モノマー中のヒドロキシ基モル数(mol))×無水酢酸分子量(g/mol)+(原料モノマー中のヒドロキシ基モル数(mol)×2×酢酸分子量(g/mol))]×100 [1]
ただし、上記(1)~(4)のいずれかに記載の全芳香族液晶ポリエステルの製造方法において、上記留出率は、50%未満としても良い。また、上記(1)~(4)のいずれかに記載の全芳香族液晶ポリエステルの製造方法において、上記留出率は、80%を超えることとしても良い。
ただし、上記(1)~(4)のいずれかに記載の全芳香族液晶ポリエステル樹脂組成物において、上記全芳香族液晶ポリエステル100重量部に対する充填材の配合量は、10重量部未満としても良い。また、上記(1)~(4)のいずれかに記載の全芳香族液晶ポリエステル樹脂組成物において、上記全芳香族液晶ポリエステル100重量部に対する充填材の配合量は、200重量部を超えることとしても良い。
本発明の実施形態としての全芳香族液晶ポリエステルは、溶融時に光学的異方性を示すサーモトロピック液晶ポリマーと呼ばれるポリエステルであり、構造単位全量に対して、ハイドロキノン由来の構造単位を2.0~15.0モル%含有する。ハイドロキノン由来の構造単位含有量が2.0モル%よりも少ない場合には、フォギング性の低下を引き起こす傾向がある。フォギング性をより向上させる観点から、ハイドロキノン由来の構造単位を4.0モル%以上含有することが好ましい。一方、ハイドロキノン由来の構造単位含有量が15.0モル%を超える場合には、金属接着性が低下する傾向がある。金属接着性をより向上させる観点から、ハイドロキノン由来の構造単位を10.0モル%以下含有することが好ましい。
(1)p-アセトキシ安息香酸および4,4’-ジアセトキシビフェニル、ジアセトキシベンゼン(ハイドロキノンのジアセチル化物)とテレフタル酸、イソフタル酸から脱酢酸重合反応によって全芳香族液晶ポリエステルを製造する方法。
(2)p-ヒドロキシ安息香酸および4,4’-ジヒドロキシビフェニル、ハイドロキノンとテレフタル酸、イソフタル酸に無水酢酸を反応させて、フェノール性ヒドロキシ基をアセチル化した後、脱酢酸重合反応によって全芳香族液晶ポリエステルを製造する方法。
(3)p-ヒドロキシ安息香酸フェニルおよび4,4’-ジヒドロキシビフェニル、ハイドロキノンとテレフタル酸ジフェニル、イソフタル酸ジフェニルから脱フェノール重合反応により全芳香族液晶ポリエステルを製造する方法。
(4)p-ヒドロキシ安息香酸およびテレフタル酸、イソフタル酸などの芳香族ジカルボン酸に所定量のジフェニルカーボネートを反応させて、それぞれフェニルエステルとした後、4,4’-ジヒドロキシビフェニル、ハイドロキノンなどの芳香族ジヒドロキシ化合物を加え、脱フェノール重合反応により全芳香族液晶ポリエステルを製造する方法。
留出率(%)=留出液量(g)/[(無水酢酸仕込みモル数(mol)-原料モノマー中のヒドロキシ基モル数(mol))×無水酢酸分子量(g/mol)+(原料モノマー中のヒドロキシ基モル数(mol)×2×酢酸分子量(g/mol))]×100 [1]
全芳香族液晶ポリエステルの組成分析、末端基量測定、絶対数平均分子量測定、融点測定、溶融粘度測定は以下の方法により行った。
全芳香族液晶ポリエステルの組成分析は、1H-核磁気共鳴スペクトル(1H-NMR)測定により実施した。全芳香族液晶ポリエステルをNMR試料管に50mg秤量し、溶媒ペンタフルオロフェノール/1,1,2,2-テトラクロロエタン-d2(混合比率:65/35w/w%)800μLに溶解して、UNITY INOVA500型NMR装置(バリアン社製)を用いて観測周波数500MHz、温度80℃で1H-NMR測定を実施し、7~9.5ppm付近に観測される各構造単位由来のピーク面積比から組成を分析した。
全芳香族液晶ポリエステルの末端基について、カルボキシ末端基およびヒドロキシ末端基については13C-核磁気共鳴スペクトル(13C-NMR)により測定した。全芳香族液晶ポリエステルをNMR試料管に50mg秤量し、溶媒ペンタフルオロフェノール/1,1,2,2-テトラクロロエタン-d2(混合比率:65/35w/w%)800μLに溶解して、UNITY INOVA500型NMR装置(バリアン社製)を用いて、観測周波数126MHz、温度80℃で13C-NMR測定を実施し、164~165ppm付近に観測されるカルボキシ末端基由来ピーク面積および115~115.5ppm付近に観測されるヒドロキシ末端基隣接の炭素由来ピーク面積とポリマー主鎖骨格炭素由来のピーク面積との比から末端基量を分析した。
全芳香族液晶ポリエステルの絶対数平均分子量測定は、下記条件に示したゲル浸透クロマトグラフ(GPC)/LALLS法により測定した。
(GPC)
GPC装置:Waters製
検出器:示差屈折率検出器RI2410(Waters製)
カラム:Shodex K-806M(2本)、K-802(1本)(昭和電工製)
溶離液:ペンタフルオロフェノール/クロロホルム(35/65w/w%)
測定温度:23℃
流速:0.8mL/min
試料注入量:200μL (濃度:0.1%)
(LALLS)
装置:低角度レーザー光散乱光度計KMX-6(Chromatix製)
検出器波長:633nm(He-Ne)
検出器温度:23℃
示差走査熱量計DSC-7(パーキンエルマー製)により、室温から20℃/分の昇温条件で測定した際に観測される吸熱ピーク温度(Tm1)の観測後、Tm1+20℃の温度で5分間保持した後、20℃/分の降温条件で室温まで一旦冷却し、再度20℃/分の昇温条件で測定した際に観測される吸熱ピーク温度(Tm2)を融点とした。以下の製造例においては、融点をTmと記載する。
高化式フローテスターCFT-500D(オリフィス0.5φ×10mm)(島津製作所製)を用いて、各製造例に記載の温度においてせん断速度1000/sで測定した。
撹拌翼、留出管を備えた5Lの反応容器にp-ヒドロキシ安息香酸932重量部、4,4’-ジヒドロキシビフェニル251重量部、ハイドロキノン99重量部、テレフタル酸284重量部、イソフタル酸90重量部、さらにハイドロキノンの過剰添加分として更にハイドロキノン5重量部および無水酢酸1262重量部(フェノール性ヒドロキシ基合計の1.09当量)を仕込み、窒素ガス雰囲気下で撹拌しながら145℃で1時間反応させた後、350℃まで4時間で昇温した。このとき反応により生成する酢酸の留出量と環流量を制御しながら昇温を行い、250℃到達時の留出率は71%となるようにした。その後、重合温度を350℃に保持し、1.0時間で1.0mmHg(133Pa)に減圧し、更に反応を続け、撹拌に要するトルクが15kg・cmに到達したところで重合を完了させた。次に反応容器内を1.0kg/cm2(0.1MPa)に加圧し、直径10mmの円形吐出口を1ケ持つ口金を経由してポリマーをストランド状物に吐出し、カッターによりペレタイズして全芳香族液晶ポリエステル(a-1)を得た。
撹拌翼、留出管を備えた5Lの反応容器にp-ヒドロキシ安息香酸845重量部、4,4’-ジヒドロキシビフェニル375重量部、ハイドロキノン95重量部、テレフタル酸301重量部、イソフタル酸177重量部、ハイドロキノンの過剰添加分として更にハイドロキノン5重量部および無水酢酸1332重量部(フェノール性ヒドロキシ基合計の1.09当量)を仕込み、窒素ガス雰囲気下で撹拌しながら145℃で1時間反応させた後、330℃まで4時間で昇温した。このとき反応により生成する酢酸の留出量と環流量を制御しながら昇温を行い、250℃到達時の留出率は72%となるようにした。その後、重合温度を330℃に保持し、1.0時間で1.0mmHg(133Pa)に減圧し、更に反応を続け、撹拌に要するトルクが20kg・cmに到達したところで重合を完了させた。次に反応容器内を1.0kg/cm2(0.1MPa)に加圧し、直径10mmの円形吐出口を1ケ持つ口金を経由してポリマーをストランド状物に吐出し、カッターによりペレタイズし、全芳香族液晶ポリエステル(a-2)を得た。
撹拌翼、留出管を備えた5Lの反応容器にp-ヒドロキシ安息香酸957重量部、4,4’-ジヒドロキシビフェニル224重量部、ハイドロキノン96重量部、テレフタル酸241重量部、イソフタル酸103重量部および無水酢酸1232重量部(フェノール性ヒドロキシ基合計の1.09当量)を仕込み、窒素ガス雰囲気下で撹拌しながら145℃で1時間反応させた後、360℃まで4時間で昇温した。このとき反応により生成する酢酸の留出量と環流量を制御しながら昇温を行い、250℃到達時の留出率は68%となるようにした。その後、重合温度を360℃に保持し、1.0時間で1.0mmHg(133Pa)に減圧し、更に反応を続け、撹拌に要するトルクが10kg・cmに到達したところで重合を完了させた。次に反応容器内を1.0kg/cm2(0.1MPa)に加圧し、直径10mmの円形吐出口を1ケ持つ口金を経由してポリマーをストランド状物に吐出し、カッターによりペレタイズし、全芳香族液晶ポリエステル(a-3)を得た。
撹拌翼、留出管を備えた5Lの反応容器にp-ヒドロキシ安息香酸820重量部、4,4’-ジヒドロキシビフェニル399重量部、ハイドロキノン101重量部、テレフタル酸447重量部、イソフタル酸61重量部および無水酢酸1342重量部(フェノール性ヒドロキシ基合計の1.09当量)を仕込み、窒素ガス雰囲気下で撹拌しながら145℃で1時間反応させた後、340℃まで4時間で昇温した。このとき反応により生成する酢酸の留出量と環流量を制御しながら昇温を行い、250℃到達時の留出率は74%となるようにした。その後、重合温度を340℃に保持し、1.0時間で1.0mmHg(133Pa)に減圧し、更に反応を続け、撹拌に要するトルクが20kg・cmに到達したところで重合を完了させた。次に反応容器内を1.0kg/cm2(0.1MPa)に加圧し、直径10mmの円形吐出口を1ケ持つ口金を経由してポリマーをストランド状物に吐出し、カッターによりペレタイズし、全芳香族液晶ポリエステル(a-4)を得た。
撹拌翼、留出管を備えた5Lの反応容器にp-ヒドロキシ安息香酸870重量部、4,4’-ジヒドロキシビフェニル377重量部、ハイドロキノン74重量部、テレフタル酸413重量部、イソフタル酸36重量部および無水酢酸1302重量部(フェノール性ヒドロキシ基合計の1.09当量)を仕込み、窒素ガス雰囲気下で撹拌しながら145℃で1時間反応させた後、360℃まで4時間で昇温した。このとき反応により生成する酢酸の留出量と環流量を制御しながら昇温を行い、250℃到達時の留出率は77%となるようにした。その後、重合温度を360℃に保持し、1.0時間で1.0mmHg(133Pa)に減圧し、更に反応を続け、撹拌に要するトルクが10kg・cmに到達したところで重合を完了させた。次に反応容器内を1.0kg/cm2(0.1MPa)に加圧し、直径10mmの円形吐出口を1ケ持つ口金を経由してポリマーをストランド状物に吐出し、カッターによりペレタイズし、全芳香族液晶ポリエステル(a-5)を得た。
撹拌翼、留出管を備えた5Lの反応容器にp-ヒドロキシ安息香酸932重量部、4,4’-ジヒドロキシビフェニル335重量部、ハイドロキノン50重量部、テレフタル酸262重量部、イソフタル酸112重量部および無水酢酸1252重量部(フェノール性ヒドロキシ基合計の1.09当量)を仕込み、窒素ガス雰囲気下で撹拌しながら145℃で1時間反応させた後、350℃まで4時間で昇温した。このとき反応により生成する酢酸の留出量と環流量を制御しながら昇温を行い、250℃到達時の留出率は64%となるようにした。その後、重合温度を350℃に保持し、1.0時間で1.0mmHg(133Pa)に減圧し、更に反応を続け、撹拌に要するトルクが10kg・cmに到達したところで重合を完了させた。次に反応容器内を1.0kg/cm2(0.1MPa)に加圧し、直径10mmの円形吐出口を1ケ持つ口金を経由してポリマーをストランド状物に吐出し、カッターによりペレタイズし、全芳香族液晶ポリエステル(a-6)を得た。
撹拌翼、留出管を備えた5Lの反応容器にp-ヒドロキシ安息香酸994重量部、4,4’-ジヒドロキシビフェニル218重量部、ハイドロキノン69重量部、テレフタル酸156重量部、イソフタル酸144重量部および無水酢酸1202重量部(フェノール性ヒドロキシ基合計の1.09当量)を仕込み、窒素ガス雰囲気下で撹拌しながら145℃で1時間反応させた後、365℃まで4時間で昇温した。このとき反応により生成する酢酸の留出量と環流量を制御しながら昇温を行い、250℃到達時の留出率は65%となるようにした。その後、重合温度を365℃に保持し、1.0時間で1.0mmHg(133Pa)に減圧し、更に反応を続け、撹拌に要するトルクが10kg・cmに到達したところで重合を完了させた。次に反応容器内を1.0kg/cm2(0.1MPa)に加圧し、直径10mmの円形吐出口を1ケ持つ口金を経由してポリマーをストランド状物に吐出し、カッターによりペレタイズし、全芳香族液晶ポリエステル(a-7)を得た。
撹拌翼、留出管を備えた5Lの反応容器にp-ヒドロキシ安息香酸783重量部、4,4’-ジヒドロキシビフェニル465重量部、ハイドロキノン92重量部、テレフタル酸498重量部、イソフタル酸55重量部および無水酢酸1372重量部(フェノール性ヒドロキシ基合計の1.09当量)を仕込み、窒素ガス雰囲気下で撹拌しながら145℃で1時間反応させた後、360℃まで4時間で昇温した。このとき反応により生成する酢酸の留出量と環流量を制御しながら昇温を行い、250℃到達時の留出率は69%となるようにした。その後、重合温度を360℃に保持し、1.0時間で1.0mmHg(133Pa)に減圧し、更に反応を続け、撹拌に要するトルクが10kg・cmに到達したところで重合を完了させた。次に反応容器内を1.0kg/cm2(0.1MPa)に加圧し、直径10mmの円形吐出口を1ケ持つ口金を経由してポリマーをストランド状物に吐出し、カッターによりペレタイズし、全芳香族液晶ポリエステル(a-8)を得た。
撹拌翼、留出管を備えた5Lの反応容器にp-ヒドロキシ安息香酸1019重量部、4,4’-ジヒドロキシビフェニル241重量部、ハイドロキノン36重量部、テレフタル酸121重量部、イソフタル酸148重量部および無水酢酸1182重量部(フェノール性ヒドロキシ基合計の1.09当量)を仕込み、窒素ガス雰囲気下で撹拌しながら145℃で1時間反応させた後、360℃まで4時間で昇温した。このとき反応により生成する酢酸の留出量と環流量を制御しながら昇温を行い、250℃到達時の留出率は77%となるようにした。その後、重合温度を360℃に保持し、1.0時間で1.0mmHg(133Pa)に減圧し、更に反応を続け、撹拌に要するトルクが10kg・cmに到達したところで重合を完了させた。次に反応容器内を1.0kg/cm2(0.1MPa)に加圧し、直径10mmの円形吐出口を1ケ持つ口金を経由してポリマーをストランド状物に吐出し、カッターによりペレタイズし、全芳香族液晶ポリエステル(a-9)を得た。
撹拌翼、留出管を備えた5Lの反応容器にp-ヒドロキシ安息香酸870重量部、4,4’-ジヒドロキシビフェニル277重量部、ハイドロキノン134重量部、テレフタル酸395重量部、イソフタル酸54重量部および無水酢酸1302重量部(フェノール性ヒドロキシ基合計の1.09当量)を仕込み、窒素ガス雰囲気下で撹拌しながら145℃で1時間反応させた後、360℃まで4時間で昇温した。このとき反応により生成する酢酸の留出量と環流量を制御しながら昇温を行い、250℃到達時の留出率は63%となるようにした。その後、重合温度を360℃に保持し、1.0時間で1.0mmHg(133Pa)に減圧し、更に反応を続け、撹拌に要するトルクが10kg・cmに到達したところで重合を完了させた。次に反応容器内を1.0kg/cm2(0.1MPa)に加圧し、直径10mmの円形吐出口を1ケ持つ口金を経由してポリマーをストランド状物に吐出し、カッターによりペレタイズし、全芳香族液晶ポリエステル(a-10)を得た。
撹拌翼、留出管を備えた5Lの反応容器にp-ヒドロキシ安息香酸845重量部、4,4’-ジヒドロキシビフェニル375重量部、ハイドロキノン95重量部、テレフタル酸301重量部、イソフタル酸177重量部、ハイドロキノンの過剰添加分として更にハイドロキノン5重量部および無水酢酸1332重量部(フェノール性ヒドロキシ基合計の1.09当量)を仕込み、窒素ガス雰囲気下で撹拌しながら145℃で1時間反応させた後、330℃まで4時間で昇温した。このとき反応促進のため反応により生成する酢酸の環流量を抑制し、留出速度を速めて250℃到達時の留出率が84%となるように昇温を行った。その後、重合温度を330℃に保持し、1.0時間で1.0mmHg(133Pa)に減圧し、更に反応を続け、撹拌に要するトルクが20kg・cmに到達したところで重合を完了させた。次に反応容器内を1.0kg/cm2(0.1MPa)に加圧し、直径10mmの円形吐出口を1ケ持つ口金を経由してポリマーをストランド状物に吐出し、カッターによりペレタイズし、全芳香族液晶ポリエステル(a-11)を得た。
撹拌翼、留出管を備えた5Lの反応容器にp-ヒドロキシ安息香酸845重量部、4,4’-ジヒドロキシビフェニル375重量部、ハイドロキノン95重量部、テレフタル酸301重量部、イソフタル酸177重量部、ハイドロキノンの過剰添加分として更にハイドロキノン5重量部および無水酢酸1332重量部(フェノール性ヒドロキシ基合計の1.09当量)を仕込み、窒素ガス雰囲気下で撹拌しながら145℃で1時間反応させた後、330℃まで4時間の昇温プログラムで、精留塔の冷却を強化することにより反応により生成する酢酸の環流量を増加、酢酸留出を抑制して250℃到達時の留出率を48%となるように昇温を行ったところ、酢酸の環流量を増加により重合温度の上昇が遅れ、330℃まで5時間の昇温時間がかかった。その後、重合温度を330℃に保持し、1.0時間で1.0mmHg(133Pa)に減圧し、更に反応を続け、撹拌に要するトルクが20kg・cmに到達したところで重合を完了させた。次に反応容器内を1.0kg/cm2(0.1MPa)に加圧し、直径10mmの円形吐出口を1ケ持つ口金を経由してポリマーをストランド状物に吐出し、カッターによりペレタイズし、全芳香族液晶ポリエステル(a-12)を得た。
撹拌翼、留出管を備えた5Lの反応容器にp-ヒドロキシ安息香酸932重量部、4,4’-ジヒドロキシビフェニル251重量部、ハイドロキノン99重量部、テレフタル酸284重量部、イソフタル酸90重量部および無水酢酸1252重量部(フェノール性ヒドロキシ基合計の1.09当量)を仕込み、窒素ガス雰囲気下で撹拌しながら145℃で1時間反応させた後、350℃まで4時間で昇温した。このとき反応により生成する酢酸の留出量と環流量を制御しながら昇温を行い、250℃到達時の留出率は74%となるようにした。その後、重合温度を350℃に保持し、1.0時間で1.0mmHg(133Pa)に減圧し、更に反応を続け、撹拌に要するトルクが5kg・cmに到達したところで重合を完了させた。次に反応容器内を1.0kg/cm2(0.1MPa)に加圧し、直径10mmの円形吐出口を1ケ持つ口金を経由してポリマーをストランド状物に吐出し、カッターによりペレタイズして全芳香族液晶ポリエステル(a-13)を得た。
撹拌翼、留出管を備えた5Lの反応容器にp-ヒドロキシ安息香酸808重量部、4,4’-ジヒドロキシビフェニル235重量部、ハイドロキノン208重量部、テレフタル酸419重量部、イソフタル酸105重量部および無水酢酸1352重量部(フェノール性ヒドロキシ基合計の1.09当量)を仕込み、窒素ガス雰囲気下で撹拌しながら145℃で1時間反応させた後、320℃まで4時間で昇温した。このとき反応により生成する酢酸の留出量と環流量を制御しながら昇温を行い、250℃到達時の留出率は75%となるようにした。その後、重合温度を320℃に保持し、1.0時間で1.0mmHg(133Pa)に減圧し、更に反応を続け、撹拌に要するトルクが25kg・cmに到達したところで重合を完了させた。次に反応容器内を1.0kg/cm2(0.1MPa)に加圧し、直径10mmの円形吐出口を1ケ持つ口金を経由してポリマーをストランド状物に吐出し、カッターによりペレタイズし、全芳香族液晶ポリエステル(a-14)を得た。
撹拌翼、留出管を備えた5Lの反応容器にp-ヒドロキシ安息香酸994重量部、4,4’-ジヒドロキシビフェニル302重量部、ハイドロキノン20重量部、テレフタル酸164重量部、イソフタル酸135重量部および無水酢酸1202重量部(フェノール性ヒドロキシ基合計の1.09当量)を仕込み、窒素ガス雰囲気下で撹拌しながら145℃で1時間反応させた後、360℃まで4時間で昇温した。このとき反応により生成する酢酸の留出量と環流量を制御しながら昇温を行い、250℃到達時の留出率は78%となるようにした。その後、重合温度を360℃に保持し、1.0時間で1.0mmHg(133Pa)に減圧し、更に反応を続け、撹拌に要するトルクが20kg・cmに到達したところで重合を完了させた。次に反応容器内を1.0kg/cm2(0.1MPa)に加圧し、直径10mmの円形吐出口を1ケ持つ口金を経由してポリマーをストランド状物に吐出し、カッターによりペレタイズし、全芳香族液晶ポリエステル(a-15)を得た。
撹拌翼、留出管を備えた5Lの反応容器にp-ヒドロキシ安息香酸920重量部、4,4’-ジヒドロキシビフェニル268重量部、ハイドロキノン109重量部、テレフタル酸299重量部、イソフタル酸90重量部、ハイドロキノンの過剰添加分として更にハイドロキノン5重量部および無水酢酸1304重量部(フェノール性ヒドロキシ基合計の1.10当量)を仕込み、窒素ガス雰囲気下で撹拌しながら147℃で1時間反応させた後、350℃まで4時間で昇温した。このとき反応により生成する酢酸の留出量と環流量を制御しながら昇温を行い、250℃到達時の留出率は70%となるようにした。その後、重合温度を350℃に保持し、1.0時間で1.0mmHg(133Pa)に減圧し、更に反応を続け、撹拌に要するトルクが20kg・cmに到達したところで重合を完了させた。次に反応容器内を1.0kg/cm2(0.1MPa)に加圧し、直径10mmの円形吐出口を1ケ持つ口金を経由してポリマーをストランド状物に吐出し、カッターによりペレタイズし、全芳香族液晶ポリエステル(a-16)を得た。
撹拌翼、留出管を備えた5Lの反応容器にp-ヒドロキシ安息香酸870重量部、4,4’-ジヒドロキシビフェニル335重量部、ハイドロキノン99重量部、テレフタル酸292重量部、イソフタル酸157重量部、ハイドロキノンの過剰添加分として更にハイドロキノン5重量部および無水酢酸1324重量部(フェノール性ヒドロキシ基合計の1.10当量)を仕込み、窒素ガス雰囲気下で撹拌しながら147℃で1時間反応させた後、330℃まで4時間で昇温した。このとき反応により生成する酢酸の留出量と環流量を制御しながら昇温を行い、250℃到達時の留出率は69%となるようにした。その後、重合温度を330℃に保持し、1.0時間で1.0mmHg(133Pa)に減圧し、更に反応を続け、撹拌に要するトルクが20kg・cmに到達したところで重合を完了させた。次に反応容器内を1.0kg/cm2(0.1MPa)に加圧し、直径10mmの円形吐出口を1ケ持つ口金を経由してポリマーをストランド状物に吐出し、カッターによりペレタイズし、全芳香族液晶ポリエステル(a-17)を得た。
撹拌翼、留出管を備えた5Lの反応容器にp-ヒドロキシ安息香酸870重量部、4,4’-ジヒドロキシビフェニル285重量部、ハイドロキノン129重量部、テレフタル酸388重量部、イソフタル酸60重量部、ハイドロキノンの過剰添加分として更にハイドロキノン5重量部および無水酢酸1324重量部(フェノール性ヒドロキシ基合計の1.10当量)を仕込み、窒素ガス雰囲気下で撹拌しながら147℃で1時間反応させた後、360℃まで4時間で昇温した。このとき反応により生成する酢酸の留出量と環流量を制御しながら昇温を行い、250℃到達時の留出率は70%となるようにした。その後、重合温度を360℃に保持し、1.0時間で1.0mmHg(133Pa)に減圧し、更に反応を続け、撹拌に要するトルクが20kg・cmに到達したところで重合を完了させた。次に反応容器内を1.0kg/cm2(0.1MPa)に加圧し、直径10mmの円形吐出口を1ケ持つ口金を経由してポリマーをストランド状物に吐出し、カッターによりペレタイズし、全芳香族液晶ポリエステル(a-18)を得た。
前記製造例で得られた全芳香族液晶ポリエステルのペレットを、熱風乾燥機を用いて、150℃で3時間乾燥した。熱風乾燥後の液晶ポリエステル(a-1)~(a-10)、(a-16)~(a-18)を、それぞれ、実施例1~13の液晶ポリエステルとした。また、熱風乾燥後の液晶ポリエステル(a-11)~(a-15)を、それぞれ、比較例1~5の液晶ポリエステルとした。実施例1~6および比較例1~5の液晶ポリエステルについて、以下に示す(1)~(5)の評価を行った。
(b-1) 日本電気硝子製 ガラスチョップドストランド(ECS03T747H)
(b-2) 日本電気硝子製 ミルドファイバー(EPG70M-01N)
(b-3) 山口雲母工業製 マイカ(“ミカレット”(登録商標)41PU5)
(b-4) 富士タルク工業製 タルク(NK64)
東芝機械製TEM35B型2軸押出機(噛み合い型同方向)において、シリンダーC1(元込めフィーダー側ヒーター)~C6(ダイ側ヒーター)の、C3部にサイドフィーダーを設置し、C5部に真空ベントを設置した。ニーディングブロックをC2部、C4部に組み込んだスクリューアレンジを用い、全芳香族液晶ポリエステル(a-1~a-18)を表3~5に示す配合量でホッパーから投入し、場合によって充填材(b-1~b-4)を全芳香族液晶ポリエステル100重量部に対して表3~5に示す配合量でサイドフィーダーから投入した。そして、シリンダー温度を全芳香族液晶ポリエステルの融点+20℃に設定して溶融混練し、ダイからストランド状に吐出した全芳香族液晶ポリエステル樹脂組成物を水冷バスにより冷却した後、ストランドカッターでペレタイズしてペレットとした。得られたペレットは熱風乾燥機を用いて、150℃で3時間乾燥した後、以下に示す(1)~(5)の評価を行った。
実施例1~33および比較例1~15の全芳香族液晶ポリエステルあるいは全芳香族液晶ポリエステル樹脂組成物を、熱風乾燥機を用いて130℃で3時間予備乾燥した後、試験管(外径18.0mm×高さ75mm)に5g秤量して測定サンプルとした。穴径φ18.5mm×6個、深さ71mmのアルミブロックが2個入ったドライブロックバス(サイニクス社製)にサンプル試験管を挿入し、試験管開口上にスライドガラスを載せ、230℃で10時間加熱処理し、この際に発生したガスをスライドガラス上に付着させた。その後、このスライドガラスを直読ヘイズメーター(東洋精機社製)にてヘイズ値(曇り)を測定した。ヘイズ値は小さいほど曇りが少なくフォギング性に優れており、ヘイズ値が大きいほどガラスが曇り、フォギング性に劣る。
実施例1~33および比較例1~15の全芳香族液晶ポリエステルあるいは全芳香族液晶ポリエステル樹脂組成物を用いて、ファナックα30C射出成形機(ファナック製)において、シリンダー温度を全芳香族液晶ポリエステルの融点+20℃の温度に設定し、金型温度90℃、射出速度120mm/s、保圧30MPa、保圧時間2秒の条件で黄銅製の端子(7mm×20mm×2mm)を短冊状試験片金型(10mm×50mm×3.2mm)内に挿入した後、射出成形を行って、図1に示すように金属端子1が5mmの深さで樹脂2に埋め込まれた金属端子抜き強度測定用試験片を作製した。引張試験機テンシロンUTA-2.5T(オリエンテック製)を用いて、金属端子部分と樹脂部分をチャックで固定して2mm/分の歪み速度で金属端子抜き強度を測定した。金属端子抜き強度が大きいほど金属接着性に優れ、金属端子抜き強度が小さいほど金属接着性に劣る。
実施例14~33および比較例6~15の全芳香族液晶ポリエステル樹脂組成物を用いて、SG75H-MIV(住友重機社製)において射出成形したASTM1号ダンベル試験片を、支点間距離114mm、雰囲気温度120℃、引張応力15MPa条件下で、ASTM-D2990に準拠して引張クリープ試験を行い、引張クリープ歪みを測定した。尚、引張クリープ歪みは、変位量を支点間距離で割った値であり、実施例記載の引張クリープ歪みは、試験開始から150時間経過後の値を示し、各5回測定した平均値を用いた。この値が小さいほど、耐クリープ性に優れており、成形品が熱変形しにくいといえる。
実施例1~33および比較例1~15の全芳香族液晶ポリエステルあるいは全芳香族液晶ポリエステル樹脂組成物100重量部に対して、離型剤(LicowaxE、クラリアント製)を0.05重量部添加した後、ファナックα30C射出成形機(ファナック製)を用いて、シリンダー温度を全芳香族液晶ポリエステルの融点+20℃に設定し、金型温度90℃、成形サイクル12秒にて、50mm×50mm×1mm厚の角板状成形品をモールドデポジットが付着するまで最大1000ショット連続成形した。100ショット毎にモールドデポジットの付着状況を確認し、金型キャビティ内への付着が確認されたショット数を100ショット単位で評価しモールドデポジット性とした。金型キャビティ内への付着が確認されたショット数が少ないほど、モールドデポジット性が優れているといえる。
実施例14~15、29~33および比較例6、11、12の全芳香族液晶ポリエステル樹脂組成物を用いて、高化式フローテスターCFT-500D(オリフィス0.5φ×10mm)(島津製作所製)において、全芳香族液晶ポリエステルの融点+20℃の温度、装置内で10分間および60分間溶融滞留した後、溶融粘度をせん断速度1000/sで測定し、溶融粘度の変化として(60分間滞留時の溶融粘度)-(10分間滞留時の溶融粘度)を算出した。滞留時間による溶融粘度の差が近いほど滞留安定性に優れることを示す。
さらに表2、および5からは、[(a)+(b)]/(c)が1.30~2.00の全芳香族液晶ポリエステルおよび全芳香族液晶ポリエステル樹脂組成物は、フォギング性、金属接着性、耐クリープ特性に優れるとともに溶融時の滞留安定性が秀でていることが明らかである。
2.樹脂
Claims (7)
- 構造単位全量に対してハイドロキノン由来の構造単位を2.0~15.0モル%含有する全芳香族液晶ポリエステルであり、ヒドロキシ末端基量(a)とアセチル末端基量(b)の合計が50~350当量/(g・10-6)であり、ヒドロキシ末端基量(a)とアセチル末端基量(b)の合計と、カルボキシ末端基量(c)との比[(a)+(b)]/(c)が1.05~2.00であることを特徴とする全芳香族液晶ポリエステル。
- ヒドロキシ末端基量(a)と、ヒドロキシ末端基量(a)とアセチル末端基量(b)の合計との比(a)/[(a)+(b)]が0.30~1.00であることを特徴とする請求項1に記載の全芳香族液晶ポリエステル。
- ゲル浸透クロマトグラフ/光散乱法により測定した絶対数平均分子量が5000~25000であることを特徴とする請求項1または2に記載の全芳香族液晶ポリエステル。
- 全芳香族液晶ポリエステルの原料モノマーのヒドロキシ基を無水酢酸を用いてアセチル化した後、酢酸を留出させながら全芳香族液晶ポリエステルの溶融温度以上に昇温し、脱酢酸重合することにより全芳香族液晶ポリエステルを製造する方法であって、重合反応液温度が250℃に到達したときの下式[1]で求められる留出率を50~80%とすることを特徴とする請求項1~4のいずれかに記載の全芳香族液晶ポリエステルの製造方法。
留出率(%)=留出液量(g)/[(無水酢酸仕込みモル数(mol)-原料モノマー中のヒドロキシ基モル数(mol))×無水酢酸分子量(g/mol)+(原料モノマー中のヒドロキシ基モル数(mol)×2×酢酸分子量(g/mol))]×100 [1] - 請求項1~4のいずれかに記載の全芳香族液晶ポリエステル100重量部に対して、充填材10~200重量部を配合してなる全芳香族液晶ポリエステル樹脂組成物。
- 請求項1~4のいずれかに記載の全芳香族液晶ポリエステルまたは請求項6に記載の全芳香族液晶ポリエステル樹脂組成物を溶融成形してなる成形品。
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WO2013128887A1 (ja) * | 2012-02-29 | 2013-09-06 | 東レ株式会社 | 液晶ポリエステル樹脂組成物 |
JP5500314B2 (ja) * | 2012-02-29 | 2014-05-21 | 東レ株式会社 | 液晶ポリエステル樹脂組成物 |
WO2017073549A1 (ja) * | 2015-10-30 | 2017-05-04 | ユニチカ株式会社 | ポリアリレート樹脂およびその製造方法ならびにポリアリレート樹脂組成物 |
JP6152235B1 (ja) * | 2015-10-30 | 2017-06-21 | ユニチカ株式会社 | ポリアリレート樹脂およびその製造方法ならびにポリアリレート樹脂組成物 |
KR20180077165A (ko) * | 2015-10-30 | 2018-07-06 | 유니티카 가부시끼가이샤 | 폴리아릴레이트 수지 및 그의 제조 방법, 및 폴리아릴레이트 수지 조성물 |
KR102567077B1 (ko) | 2015-10-30 | 2023-08-14 | 유니티카 가부시끼가이샤 | 폴리아릴레이트 수지 및 그의 제조 방법, 및 폴리아릴레이트 수지 조성물 |
WO2017175716A1 (ja) * | 2016-04-05 | 2017-10-12 | ユニチカ株式会社 | ポリアリレート樹脂およびその樹脂組成物 |
JP2018044094A (ja) * | 2016-09-16 | 2018-03-22 | ユニチカ株式会社 | 樹脂組成物、それを用いた塗膜および積層体 |
WO2018199038A1 (ja) * | 2017-04-25 | 2018-11-01 | ユニチカ株式会社 | ポリアリレート樹脂およびポリアリレート樹脂組成物 |
JPWO2018199038A1 (ja) * | 2017-04-25 | 2020-02-27 | ユニチカ株式会社 | ポリアリレート樹脂およびポリアリレート樹脂組成物 |
JP7217472B2 (ja) | 2017-04-25 | 2023-02-03 | ユニチカ株式会社 | ポリアリレート樹脂およびポリアリレート樹脂組成物 |
Also Published As
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TW201231496A (en) | 2012-08-01 |
TWI403536B (zh) | 2013-08-01 |
US8440780B2 (en) | 2013-05-14 |
KR101228705B1 (ko) | 2013-02-01 |
EP2546277A1 (en) | 2013-01-16 |
KR20120117920A (ko) | 2012-10-24 |
US20130012680A1 (en) | 2013-01-10 |
CN102822232B (zh) | 2014-05-14 |
CN102822232A (zh) | 2012-12-12 |
EP2546277A4 (en) | 2013-03-13 |
EP2546277B1 (en) | 2014-05-21 |
JPWO2012090407A1 (ja) | 2014-06-05 |
JP5062381B2 (ja) | 2012-10-31 |
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