WO2012029594A1 - Heat exchanger aluminum alloy fin material and method for producing same - Google Patents
Heat exchanger aluminum alloy fin material and method for producing same Download PDFInfo
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- WO2012029594A1 WO2012029594A1 PCT/JP2011/068973 JP2011068973W WO2012029594A1 WO 2012029594 A1 WO2012029594 A1 WO 2012029594A1 JP 2011068973 W JP2011068973 W JP 2011068973W WO 2012029594 A1 WO2012029594 A1 WO 2012029594A1
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- aluminum alloy
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- heat exchanger
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Classifications
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/12—Alloys based on aluminium with copper as the next major constituent
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/10—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
- F28F1/12—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
- F28F1/24—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending transversely
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F19/00—Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers
- F28F19/02—Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers by using coatings, e.g. vitreous or enamel coatings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F21/00—Constructions of heat-exchange apparatus characterised by the selection of particular materials
- F28F21/08—Constructions of heat-exchange apparatus characterised by the selection of particular materials of metal
- F28F21/081—Heat exchange elements made from metals or metal alloys
- F28F21/084—Heat exchange elements made from metals or metal alloys from aluminium or aluminium alloys
Definitions
- the present invention relates to an aluminum alloy fin material for a heat exchanger used for a heat exchanger, and a method of manufacturing the same.
- fin materials for heat exchangers used in heat exchangers such as air conditioners
- the thickness is further reduced by the conversion or the performance, and the thickness is reduced to 0.15 mm or less, and more recently to about 0.09 mm.
- a fin material forming method there are a draw method, a drawless method, and a draw / drawless composite method (combination method).
- the draw method consists of an overhanging process, drawing process, punching (piercing) and hole expanding process (burring), and reflare process.
- the drawless system consists of punching and hole expanding process, ironing (airing) process, and reflare process.
- Mainly consists of an overhanging process, a drawing process, a punching and a hole expanding process, an ironing process and a reflare process.
- piercing and burring forming and reflare forming for forming a tube hole collar in a copper tube are essential forming steps for the fin material.
- these moldings are severe moldings for fin materials whose plate thickness is reduced to 0.15 mm or less. Therefore, a fin material having improved processability has been developed in response to such thinning.
- Patent Document 1 has a plate thickness of 0.12 mm or less, contains a predetermined amount of Si and Fe at a predetermined ratio, and has a maximum crystal grain diameter of 30 ⁇ m or less.
- An excellent aluminum alloy finstock is disclosed.
- Patent Document 2 has a thickness of less than 0.11 mm, contains a predetermined amount of Fe and Ti, regulates Si and Cu to a predetermined amount or less, and defines an elongation percentage in a predetermined amount
- An aluminum alloy fin material for a heat exchanger which has excellent stackability, is disclosed.
- the conventional fin material has the following problems. Although the above-described conventional techniques are intended to improve the processability, in recent years, in addition to the further downsizing, weight reduction, and high performance of the heat exchanger, the supply of fin material that is easier to process is more efficient. From the expectation, further improvement of the processability is required.
- This invention is made in view of the said problem, and it is an object of this invention to provide the aluminum alloy fin material for heat exchangers excellent in the color
- the aluminum alloy fin material for a heat exchanger according to the present invention contains 0.20 to 1.0% by mass of Fe, 0.02 to 0.1% by mass of Cu, and 0.15% by mass or less of Si Mn: 0.015% by mass or less, Cr: 0.015% by mass or less, aluminum alloy fin material for heat exchangers, the balance being Al and unavoidable impurities, the aluminum alloy fin material for the heat exchangers And the subgrains have an average particle diameter of 2.5 ⁇ m or less and a volume fraction of ⁇ -Fiber of 80% or more.
- the strength is improved by solid solution strengthening by adding a predetermined amount of Fe and Cu. Furthermore, subgrains are refined, elongation is improved, and ⁇ -fiber is sufficiently generated. Further, by suppressing Si, Mn, and Cr to a predetermined amount or less, the coarsening of the crystallized product (that is, the intermetallic compound) is suppressed. And, by setting the average grain size of sub-grains to 2.5 ⁇ m or less and the volume fraction of ⁇ -Fiber to 80% or more, the color crack resistance of the fin material is improved.
- the aluminum alloy fin material for a heat exchanger according to the present invention is further characterized by containing Ti: 0.01 to 0.08 mass%. According to such a configuration, the ingot structure is refined by adding a predetermined amount of Ti.
- the aluminum alloy fin material for a heat exchanger according to the present invention may be provided with a surface treatment film on the surface of the fin material.
- the surface treatment film may, for example, be a corrosion-resistant film, a hydrophilic film or a lubricating film. According to such a configuration, it is possible to improve the corrosion resistance, the hydrophilicity, the formability, and the like according to the use environment, the use, and the like.
- the method for producing an aluminum alloy fin material for a heat exchanger according to the present invention is a method for producing an aluminum alloy fin material for a heat exchanger (having no surface treatment film) described above, wherein the aluminum alloy has the above-mentioned chemical components.
- a tempering annealing process for applying quality annealing is a method for producing an aluminum alloy fin material for a heat exchanger (having no surface treatment film) described above, wherein the aluminum alloy has the above
- the structure of the ingot is homogenized by the heat treatment step, and rolled by the hot rolling step without becoming a recrystallized structure with the hot-rolled sheet.
- the subgrains are not coarsened after the temper annealing and the generation of the ⁇ -Fiber does not occur, and the thickness is 0.1 mm or less, and the texture is sufficiently made by the temper annealing process. Recover.
- the average grain size of subgrains is 2.5 ⁇ m or less, and the volume fraction of ⁇ -fiber is 80% or more.
- the aluminum alloy fin material for a heat exchanger according to the present invention can suppress color cracking when formed and processed. Therefore, it is possible to prevent defects such as deterioration in the appearance of the fins and deterioration in performance as a heat exchanger.
- the manufacturing method of the aluminum alloy fin material for heat exchangers which concerns on this invention can manufacture the aluminum alloy fin material for heat exchangers excellent in color
- the fin material according to the present invention contains a predetermined amount of Fe and Cu, suppresses Si, Mn and Cr to a predetermined amount or less, and the balance consists of Al and unavoidable impurities.
- the thickness of the fin material is 0.1 mm or less, the average grain diameter of subcrystal grains is 2.5 ⁇ m or less, and the volume fraction of ⁇ -fiber is 80% or more.
- a predetermined amount of Ti may be further contained.
- Fe 0.20 to 1.0% by mass
- Fe is an element added for the improvement of strength by solid solution strengthening, the improvement of corrosion resistance, and the improvement of elongation by refinement of subgrains. If the Fe content is less than 0.20% by mass, these effects can not be obtained. On the other hand, if it exceeds 1.0% by mass, the corrosion resistance is lowered, and in addition, the crystallized product (intermetallic compound) is coarsened, and this becomes a stress concentration point at the time of forming processing and becomes a starting point of cracking. Therefore, the Fe content is set to 0.20 to 1.0% by mass.
- Cu 0.02 to 0.1% by mass
- Cu is an element which is added in a trace amount in order to sufficiently improve the strength by solid solution strengthening, the improvement of elongation by the refinement of subgrains, and the formation of ⁇ -Fiber. If the Cu content is less than 0.02 mass%, these effects can not be obtained. On the other hand, if it exceeds 0.1% by mass, work hardening is caused to lower the abec resistance and also the color crack resistance and the corrosion resistance. Therefore, the Cu content is set to 0.02 to 0.1% by mass. The amount is more preferably 0.031 to 0.06% by mass, still more preferably 0.04 to 0.06% by mass.
- Si 0.15% by mass or less (including 0% by mass)
- Si is an element to be mixed as an unavoidable impurity, but when the Si content exceeds 0.15 mass%, the crystallized product (intermetallic compound) becomes coarse, and this becomes a stress concentration point at the time of forming and processing, and cracking It becomes the starting point of Therefore, the Si content is 0.15 mass% or less. In addition, you may suppress to 0 mass%.
- Mn 0.015% by mass or less (including 0% by mass)
- Mn is an element to be mixed as an unavoidable impurity, but when the Mn content exceeds 0.015 mass%, the crystallized product (intermetallic compound) becomes coarse and this becomes a stress concentration point at the time of forming and processing, and cracking It becomes the starting point of Therefore, the Mn content is suppressed to 0.015% by mass or less. In addition, you may suppress to 0 mass%.
- Cr 0.015% by mass or less (including 0% by mass)
- Cr is an element to be mixed as an unavoidable impurity, but when the Cr content exceeds 0.015 mass%, the crystallized product (intermetallic compound) becomes coarse and this becomes a stress concentration point at the time of forming and processing, and cracking It becomes the starting point of Therefore, the Cr content is suppressed to 0.015% by mass or less. In addition, you may suppress to 0 mass%.
- Ti 0.01 to 0.08 mass%
- the crystallized product (intermetallic compound) is coarsened, and this becomes a stress concentration point at the time of forming and processing, and becomes a starting point of cracking. Therefore, when adding Ti, the Ti content is 0.01 to 0.08 mass%.
- the remainder of the fin material is made of Al and unavoidable impurities.
- Si, Mn and Cr as unavoidable impurities for example, Mg, Zn, Ga, V, Ni and the like within the generally known range contained in the base metal and intermediate alloys are, for example, Each content of up to 0.015% by mass is acceptable.
- the present invention is directed to a fin material having a thickness of 0.1 mm or less from the viewpoint of reducing the thickness of the fin material due to the recent demand for compactness, light weight, high performance and the like of the heat exchanger. Therefore, the thickness of the fin material is 0.1 mm or less.
- the average grain size of subgrains is set to 2.5 ⁇ m or less.
- the lower limit value is not particularly defined, it may be 0 ⁇ m (that is, sub-grains may not be included). By setting it in such a range, it is possible to suppress the occurrence of color cracking even in the case of work hardening due to solid solution Mn, solid solution Cu or the like.
- ⁇ -Fiber volume fraction 80% or more
- ⁇ -Fiber is a rolling texture of face-centered cubic metal, and refers to the sum of Cu orientation, S orientation, and Brass orientation.
- the volume fraction of ⁇ -Fiber in the alloy it is necessary to set the volume fraction of ⁇ -Fiber in the alloy to 80% or more.
- the upper limit value is not particularly defined, but may be 100%.
- EBSP Electronic Back Scattered Diffraction Pattern
- a sample is irradiated with an electron beam, and the crystal orientation is identified using reflection electron Kikuchi ray diffraction generated at that time.
- OIM Orientation Imaging Microscopy (registered trademark) manufactured by TSL Corporation) can be used.
- the volume fraction of ⁇ -Fiber is calculated by this crystal orientation analysis.
- the average grain size of subgrains was calculated by calculating the number of crystal grains from the SEM / EBSP measurement data, dividing the total area of the fin material by the number of crystal grains, and approximating the area of each crystal grain with a circle.
- the diameter of the case is defined as the average grain size of the subgrains.
- the average grain size of subgrains and the volume fraction of ⁇ -Fiber can be controlled by the component composition and the production conditions described later. Specifically, the average grain size of the subgrains, the content of each component, homogenization heat treatment conditions (temperature and time), the finish temperature of the hot finish rolling, the cold working ratio, the temper annealing conditions (temperature and time Control by). In addition, the volume fraction of ⁇ -Fiber is controlled by the content of each component, homogenization heat treatment conditions (temperature and time), hot finish rolling end temperature, cold working ratio, and temper annealing conditions (temperature and time) Do.
- the fin material according to the present invention may be provided with a surface treatment film on the surface of the fin material.
- the fin material surface means one side or both sides of the fin material.
- surface treatment film As a surface treatment film, a chemical conversion film, a resin film, and an inorganic film are mentioned according to a use environment or a use, and you may combine these (a resin film and an inorganic film are provided on a chemical conversion film).
- a resin film and an inorganic film a corrosion-resistant resin film, a hydrophilic resin film, a hydrophilic inorganic film, a lubricating resin film, etc. are mentioned, You may combine these suitably.
- a phosphate chromate is mentioned, for example.
- the corrosion resistant resin film include epoxy resin, urethane resin, acrylic resin, polyester resin and the like, and the film thickness thereof is preferably 0.5 to 5 ⁇ m.
- the hydrophilic film include water glass inorganic substances, resins containing polyacrylic acid or polyacrylate, and resins containing a sulfonic acid group or a sulfonic acid group derivative. And preferably 0.05 to 10 ⁇ m.
- the lubricating resin film may, for example, be a resin containing a polyether polyol, and the film thickness thereof is preferably 0.1 to 10 ⁇ m.
- the hydrophilic resin film is provided on the surface side of the corrosion resistant resin film, and the hydrophilic resin film and the hydrophilic resin film are hydrophilic.
- a lubricating resin film is provided on the surface side of the inorganic inorganic film.
- a method of manufacturing a fin material according to the present invention is the method of manufacturing a fin material described above, and performs a heat treatment process, a hot rolling process, a cold working process, and a heat treatment annealing process. Furthermore, if necessary, an ingot preparation step or a surface treatment step may be included. Each step will be described below.
- the ingot producing step is a step of melting and casting an aluminum alloy to produce an aluminum alloy ingot.
- an ingot of a predetermined shape is produced from the molten metal in which the aluminum alloy having the composition described above is melted.
- the method of melting and casting the aluminum alloy is not particularly limited, and a conventionally known method may be used. For example, it can be melted using a vacuum induction furnace and cast using a continuous casting method or a semi-continuous casting method.
- the heat treatment step is a step of subjecting the aluminum alloy ingot having the above-mentioned chemical components to a heat treatment (homogenization heat treatment) at a temperature of 450 to 510 ° C. for one hour or more.
- a heat treatment homogenization heat treatment
- the heat treatment temperature is less than 450 ° C.
- homogenization of the structure of the ingot becomes insufficient.
- the hot workability is reduced.
- the average grain size of the subgrains increases, and the volume fraction of ⁇ -Fiber decreases.
- the temperature exceeds 510 ° C. the fine intermetallic compound which is refined during heating is coarsened, and the subgrains are coarsened to reduce the elongation.
- the heat treatment temperature is set to 450 to 510.degree.
- the heat treatment time is preferably 1 to 10 hours or less economically because the effect is saturated when it exceeds 10 hours.
- the hot rolling step is a step of performing hot rolling under the condition that the finish temperature of the hot finish rolling is 250 ° C. or more and less than 300 ° C. after the heat treatment.
- the finish temperature of the hot finish rolling is less than 250 ° C.
- the rollability of the material is lowered, and the rolling itself becomes difficult, or the thickness control becomes difficult, and the productivity is lowered.
- 300 ° C. or more in order to form a recrystallized structure with a hot-rolled sheet, a fibrous same crystal orientation group is generated after temper annealing, and a necking occurs in the piercing and burring process. Also, the volume fraction of ⁇ -Fiber decreases. Therefore, the finish temperature of the hot finish rolling is set to 250 ° C. or more and less than 300 ° C. More preferably, it is 260 to 290 ° C.
- the cold working step is a step of performing cold working (cold rolling) with a cold working ratio of 96% or more after the hot rolling. After completion of the hot rolling, cold working is performed once or a plurality of times to make the fin material a desired final thickness. However, if the cold working rate is less than 96%, the subgrains become coarse after the temper annealing, and the formation of ⁇ -fiber becomes insufficient. Therefore, the cold working rate in cold working is 96% or more.
- the cold working ratio is the working ratio from the intermediate annealing to the final plate thickness.
- the temper annealing step is a step of performing temper annealing (finish annealing) which is maintained at a temperature of 160 to 250 ° C. for 1 to 6 hours after the cold working. If the temperature of temper annealing is less than 160 ° C., sufficient structural recovery effect can not be obtained. On the other hand, if the temperature exceeds 250 ° C., recrystallized grains are generated after annealing, and a crack is generated from this. In addition, refinement of subgrains is not promoted, and furthermore, the formation of ⁇ -fiber becomes insufficient. Therefore, the temperature of temper annealing is set to 160 to 250.degree.
- the temperature of temper annealing when using a fin material for drawless shaping
- the temperature of temper annealing when the temperature of temper annealing exceeds 210 ° C., the formability tends to slightly decrease compared to the case of combination forming, but if it is 210 ° C. or less, it exceeds 210 ° C. This is because the formability is more improved than that. Therefore, in the case of drawless molding, the temperature is preferably 160 to 210 ° C.
- the tempering annealing is usually performed for 1 hour or more, and the effect is saturated when the annealing time is more than 6 hours. Therefore, the holding time is preferably 1 to 6 hours economically.
- the surface treatment step is a step of subjecting the fin material after the temper annealing to a surface treatment.
- a chemical conversion film when forming a chemical conversion film, it can be carried out by chemical conversion treatment using a conventional coating type or reaction type chemical.
- a resin film such as a corrosion resistant resin film, a hydrophilic resin film, or a lubricating resin film, it can be performed by coating using a roll coater and drying.
- steps may be included between or before or after each step, as long as the steps are not adversely affected.
- it is a machining process that appropriately performs machining necessary as a fin material after a foreign matter removal process for removing foreign matter such as dust, a facing process for facing the ingot, a tempering annealing process and a surface treatment process.
- a process etc. may be included.
- the fin material manufactured in this way is shape
- the fin material of this invention is suitable for drawless molding or combination molding especially.
- punching and hole-opening processing (piercing and burring molding) in the first step, ironing processing in the second and third steps, and reflare processing in the fourth step are performed.
- combination molding is carried out in a first step, drawn in a second step, punched and bored in a third step (piercing and burring), ironing in a fourth step, and reflare in a fifth step. It is a thing.
- the fin material of the present invention is excellent in color crack resistance, it can control generating of a color crack at the time of these fabrication processing.
- Example material preparation (Examples Nos. 1 to 11, Comparative Examples No. 12 to 20)
- the aluminum alloy having the composition shown in Table 1 was melted and cast to form an ingot, and the ingot was chamfered and then subjected to a homogenizing heat treatment at 480 ° C. for 4 hours.
- the homogenized ingot was subjected to hot rolling while controlling the finish temperature of the hot finish rolling to be 270 ° C. to obtain a hot rolled sheet having a thickness of 3.0 mm.
- temper annealing of the temperature and holding time shown in Table 1 is performed. It was a fin material.
- Examples Nos. 21 to 26, Comparative Examples No. 27 to 33 The aluminum alloys shown in Table 2 (Alloys A, B, and D corresponding to Table 1) are melted and cast into ingots, and the ingots are chamfered, then subjected to homogenization heat treatment and hot rolling. A hot-rolled sheet with a thickness of 3.0 mm. Furthermore, no. Except for 33, cold rolling was performed at a cold working ratio of about 97.0% or 97.3% to make the plate thickness 90 ⁇ m and 80 ⁇ m, respectively, followed by temper annealing to obtain a fin material. No. The sample No.
- No. 1 Surface treatment under the same conditions as in Comparative Example 1 of JP-A-2010-223520 (provided with a chemical conversion film, a hydrophilic film and a lubricating film in this order)
- No. 2 Surface treatment under the same conditions as in Example 1 of Japanese Patent No. 3383914 (provided with a chemical conversion film, a hydrophilic film and a lubricating resin film in this order)
- No. 3 Surface treatment under the same conditions as in Example 1 of JP 2008-224204 A (conversion film, corrosion resistant resin film, hydrophilic film are provided in this order)
- No. 4 Surface treatment under the same conditions as in Comparative Example 21 of JP 2010-223514 A (provided with a chemical conversion film and a corrosion resistant resin film in this order)
- the average grain size of subgrains and the volume fraction of ⁇ -fiber were measured by the following method as the morphology of the fin material. Furthermore, strength and elongation were measured by the following methods.
- the average grain size of subgrains is based on data obtained by analyzing the structure of a scanning electron microscope (SEM) obtained by photographing the sample surface at an observation magnification of 1,000 times by EBSP at a measurement interval of 0.10 ⁇ m. It was calculated by automatically calculating on OIM (Orientation Imaging Microscopy (registered trademark) registered trademark) software. That is, the total area of the fin material was divided by the number of crystal grains counted by the SEM / EBSP measurement data, and the diameter when the area of each crystal grain was approximated as a circle was defined as the average grain size of subgrains. The number of crystal grains was counted as one crystal grain surrounded by crystal grain boundaries having a difference in orientation between adjacent crystal grains within 2 °.
- SEM scanning electron microscope
- volume fraction of ⁇ -Fiber is based on data obtained by analyzing the scanning electron microscope (SEM) tissue obtained by imaging the sample surface at an observation magnification of 1,000 times by EBSP at a measurement interval of 0.10 ⁇ m. It was calculated by automatically calculating on OIM (Orientation Imaging Microscopy (registered trademark) registered trademark) software. That is, the total field of the sample surface photographed: the sum of the volume fractions of the Brass orientation, the S orientation, and the Cu orientation occupying an area of 2 mm ⁇ 2 mm or more was defined as the volume fraction of ⁇ -Fiber. Each azimuth was analyzed as the same azimuth component within 15 ° from the ideal azimuth.
- SEM scanning electron microscope
- the formed fin material was press-formed by drawless molding and combination molding, and the color crack resistance was evaluated.
- the color crack resistance evaluation was performed by visually counting the cracks generated in the color part with respect to the press-formed product 400 holes.
- the incidence is "number of cracks / 400 ⁇ 100 (%)", the incidence is less than 5% ((), 5% or more and less than 10% ( ⁇ ), 10% or more and less than 20% ( ⁇ ), 20 % Or more is (x).
- 90 micrometers and 80 micrometers of drawless molding and all of 90 micrometers and 80 micrometers of combination molding, those which were either (O), ( ⁇ ), ( ⁇ ) were taken as pass.
- No. 1 which is a comparative example. Since 12 to 20 do not satisfy the scope of the present invention, the following results were obtained. No. In No. 12, since the Si content exceeded the upper limit value, coarse intermetallic compounds increased, and the color crack resistance was inferior.
- No. 1 which is a comparative example. Since 27 to 33 do not satisfy the scope of the present invention, the following results were obtained. No. In No. 27, since the temperature of the homogenization heat treatment was less than the lower limit, the average grain size of the subgrains exceeded the upper limit, and the volume fraction of ⁇ -Fiber was less than the lower limit, and the color crack resistance was inferior. . No. In No. 28, since the temperature of the homogenization heat treatment exceeded the upper limit value, the average grain size of the subgrains exceeded the upper limit value, and the color crack resistance was inferior.
- the 19, 20, and 32 fin materials are assumed to be the conventional aluminum alloy fin materials described in Patent Document 2, Patent Document 1, and Patent Document 1, respectively. As shown in this example, these conventional aluminum alloy fin materials do not satisfy a certain level in the above evaluation. Therefore, according to this example, it was objectively clarified that the aluminum alloy fin material for a heat exchanger according to the present invention is superior to the conventional aluminum alloy fin material.
- the aluminum alloy fin material for a heat exchanger according to the present invention does not have a color crack when it is formed and processed, and the appearance of the fin is also good, and a high-performance heat exchanger can be obtained.
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Abstract
Description
前記した従来の技術では、加工性の向上が図られてはいるものの、近年においては、熱交換器のさらなるコンパクト化や軽量化、高性能化に加え、より加工のし易いフィン材の供給が期待されていることから、さらなる加工性の向上が求められている。 However, the conventional fin material has the following problems.
Although the above-described conventional techniques are intended to improve the processability, in recent years, in addition to the further downsizing, weight reduction, and high performance of the heat exchanger, the supply of fin material that is easier to process is more efficient. From the expectation, further improvement of the processability is required.
このような構成によれば、Tiを所定量添加することで、鋳塊組織が微細化される。 The aluminum alloy fin material for a heat exchanger according to the present invention is further characterized by containing Ti: 0.01 to 0.08 mass%.
According to such a configuration, the ingot structure is refined by adding a predetermined amount of Ti.
このような構成によれば、耐食性や親水性、成形性等、使用環境や用途等に応じた特性を向上させることができる。 The aluminum alloy fin material for a heat exchanger according to the present invention may be provided with a surface treatment film on the surface of the fin material. The surface treatment film may, for example, be a corrosion-resistant film, a hydrophilic film or a lubricating film.
According to such a configuration, it is possible to improve the corrosion resistance, the hydrophilicity, the formability, and the like according to the use environment, the use, and the like.
本発明に係るフィン材は、Fe、Cuを所定量含有し、Si、Mn、Crを所定量以下に抑制し、残部がAlおよび不可避的不純物からなるものである。そして、このフィン材の厚みが0.1mm以下であり、亜結晶粒の平均粒径を2.5μm以下およびβ-Fiberの体積分率を80%以上に規定したものである。また、必要に応じて、さらにTiを所定量含有してもよい。
以下、各構成について、まず、化学成分について説明した後、その他の構成について説明する。 <Fin material>
The fin material according to the present invention contains a predetermined amount of Fe and Cu, suppresses Si, Mn and Cr to a predetermined amount or less, and the balance consists of Al and unavoidable impurities. The thickness of the fin material is 0.1 mm or less, the average grain diameter of subcrystal grains is 2.5 μm or less, and the volume fraction of β-fiber is 80% or more. In addition, as necessary, a predetermined amount of Ti may be further contained.
In the following, regarding each component, first, chemical components will be described, and then other components will be described.
Feは、固溶強化による強度向上や耐食性の向上、亜結晶粒の微細化による伸びの向上のために添加する元素である。Fe含有量が0.20質量%未満では、これらの効果が得られない。一方、1.0質量%を超えると、耐食性が低下する他、晶出物(金属間化合物)が粗大化し、これが成形加工時の応力集中点となり、割れの起点となる。したがって、Fe含有量は、0.20~1.0質量%とする。 (Fe: 0.20 to 1.0% by mass)
Fe is an element added for the improvement of strength by solid solution strengthening, the improvement of corrosion resistance, and the improvement of elongation by refinement of subgrains. If the Fe content is less than 0.20% by mass, these effects can not be obtained. On the other hand, if it exceeds 1.0% by mass, the corrosion resistance is lowered, and in addition, the crystallized product (intermetallic compound) is coarsened, and this becomes a stress concentration point at the time of forming processing and becomes a starting point of cracking. Therefore, the Fe content is set to 0.20 to 1.0% by mass.
Cuは、固溶強化による強度向上や、亜結晶粒の微細化による伸びの向上、β-Fiberの生成を十分にするために微量添加する元素である。Cu含有量が0.02質量%未満では、これらの効果が得られない。一方、0.1質量%を超えると、加工硬化を招き、耐アベック性を低下させる他、耐カラー割れ性および耐食性の低下を招く。したがって、Cu含有量は、0.02~0.1質量%とする。より好ましくは、0.031~0.06質量%、さらに好ましくは、0.04~0.06質量%である。 (Cu: 0.02 to 0.1% by mass)
Cu is an element which is added in a trace amount in order to sufficiently improve the strength by solid solution strengthening, the improvement of elongation by the refinement of subgrains, and the formation of β-Fiber. If the Cu content is less than 0.02 mass%, these effects can not be obtained. On the other hand, if it exceeds 0.1% by mass, work hardening is caused to lower the abec resistance and also the color crack resistance and the corrosion resistance. Therefore, the Cu content is set to 0.02 to 0.1% by mass. The amount is more preferably 0.031 to 0.06% by mass, still more preferably 0.04 to 0.06% by mass.
Siは、不可避的不純物として混入する元素であるが、Si含有量が0.15質量%を超えると、晶出物(金属間化合物)が粗大化し、これが成形加工時の応力集中点となり、割れの起点となる。したがって、Si含有量は、0.15質量%以下とする。なお、0質量%まで抑制してもよい。 (Si: 0.15% by mass or less (including 0% by mass))
Si is an element to be mixed as an unavoidable impurity, but when the Si content exceeds 0.15 mass%, the crystallized product (intermetallic compound) becomes coarse, and this becomes a stress concentration point at the time of forming and processing, and cracking It becomes the starting point of Therefore, the Si content is 0.15 mass% or less. In addition, you may suppress to 0 mass%.
Mnは、不可避的不純物として混入する元素であるが、Mn含有量が0.015質量%を超えると、晶出物(金属間化合物)が粗大化し、これが成形加工時の応力集中点となり、割れの起点となる。したがって、Mn含有量は、0.015質量%以下に抑制する。なお、0質量%まで抑制してもよい。 (Mn: 0.015% by mass or less (including 0% by mass))
Mn is an element to be mixed as an unavoidable impurity, but when the Mn content exceeds 0.015 mass%, the crystallized product (intermetallic compound) becomes coarse and this becomes a stress concentration point at the time of forming and processing, and cracking It becomes the starting point of Therefore, the Mn content is suppressed to 0.015% by mass or less. In addition, you may suppress to 0 mass%.
Crは、不可避的不純物として混入する元素であるが、Cr含有量が0.015質量%を超えると、晶出物(金属間化合物)が粗大化し、これが成形加工時の応力集中点となり、割れの起点となる。したがって、Cr含有量は、0.015質量%以下に抑制する。なお、0質量%まで抑制してもよい。 (Cr: 0.015% by mass or less (including 0% by mass))
Cr is an element to be mixed as an unavoidable impurity, but when the Cr content exceeds 0.015 mass%, the crystallized product (intermetallic compound) becomes coarse and this becomes a stress concentration point at the time of forming and processing, and cracking It becomes the starting point of Therefore, the Cr content is suppressed to 0.015% by mass or less. In addition, you may suppress to 0 mass%.
Tiは、鋳塊組織の微細化のために、Al-Ti-B中間合金として添加しても良い。すなわち、Ti:B=5:1あるいは5:0.2の割合としたAl-Ti-B鋳塊微細化剤を、ワッフルあるいはロッドの形態で溶湯(スラブ凝固前における、溶解炉、介在物フィルター、脱ガス装置、溶湯流量制御装置へ投入された、いずれかの段階での溶湯)へ添加してもよく、Ti量で、0.08質量%までの含有は許容される。Ti含有量が0.01質量%未満では、鋳塊組織微細化の効果が得られない。一方、0.08質量%を超えると、晶出物(金属間化合物)が粗大化し、これが成形加工時の応力集中点となり、割れの起点となる。したがって、Tiを添加する場合には、Ti含有量は、0.01~0.08質量%とする。 (Ti: 0.01 to 0.08 mass%)
Ti may be added as an Al-Ti-B intermediate alloy to refine the ingot structure. That is, the Al—Ti—B ingot refining agent in a ratio of Ti: B = 5: 1 or 5: 0.2 is melt in the form of a waffle or rod (smelting furnace, inclusion filter before slab solidification) And may be added to the degassing apparatus or the molten metal introduced to the molten metal flow rate control apparatus at any stage), and the content of up to 0.08 mass% in the amount of Ti is acceptable. If the Ti content is less than 0.01% by mass, the effect of refining the ingot structure can not be obtained. On the other hand, when it exceeds 0.08 mass%, the crystallized product (intermetallic compound) is coarsened, and this becomes a stress concentration point at the time of forming and processing, and becomes a starting point of cracking. Therefore, when adding Ti, the Ti content is 0.01 to 0.08 mass%.
フィン材の成分は前記の他、残部がAlおよび不可避的不純物からなるものである。なお、不可避的不純物として、前記したSi、Mn、Crの他、例えば、地金や中間合金に含まれている、通常知られている範囲内のMg、Zn、Ga、V、Ni等は、それぞれ0.015質量%までの含有は許容される。 (Remainder: Al and unavoidable impurities)
In addition to the components described above, the remainder of the fin material is made of Al and unavoidable impurities. In addition to the above-mentioned Si, Mn and Cr as unavoidable impurities, for example, Mg, Zn, Ga, V, Ni and the like within the generally known range contained in the base metal and intermediate alloys are, for example, Each content of up to 0.015% by mass is acceptable.
本発明は、近年における熱交換器のコンパクト化や軽量化、高性能化等の要請により、フィン材の薄肉化を図る観点から、0.1mm以下の厚みのフィン材を対象とする。したがって、フィン材の厚みは、0.1mm以下とする。 (Thickness: 0.1 mm or less)
The present invention is directed to a fin material having a thickness of 0.1 mm or less from the viewpoint of reducing the thickness of the fin material due to the recent demand for compactness, light weight, high performance and the like of the heat exchanger. Therefore, the thickness of the fin material is 0.1 mm or less.
0.1mm以下の厚みのフィン材での伸びの増加のためには、合金中の亜結晶粒の平均粒径を2.5μm以下とすることが必要である。亜結晶粒の平均粒径が2.5μmを超えると、フィン材の伸びが十分に得られない。したがって、亜結晶粒の平均粒径は、2.5μm以下とする。なお、下限値は特に規定しないが、0μmであってもよい(すなわち、亜結晶粒を含まなくてもよい)。この様な範囲にすることにより、固溶Mnや固溶Cu等により加工硬化するような場合であっても、カラー割れの発生を抑制することができる。 (Average grain size of subgrains: 2.5 μm or less)
In order to increase the elongation of the fin material having a thickness of 0.1 mm or less, it is necessary to set the average grain size of subgrains in the alloy to 2.5 μm or less. When the average grain size of the subgrains exceeds 2.5 μm, sufficient elongation of the fin material can not be obtained. Therefore, the average grain size of the subgrains is set to 2.5 μm or less. Although the lower limit value is not particularly defined, it may be 0 μm (that is, sub-grains may not be included). By setting it in such a range, it is possible to suppress the occurrence of color cracking even in the case of work hardening due to solid solution Mn, solid solution Cu or the like.
β-Fiberとは、面心立方金属の圧延集合組織であり、Cu方位,S方位,Brass方位の総和をいう。
0.1mm以下の厚みのフィン材での伸びの増加のためには、合金中のβ-Fiberの体積分率を80%以上とすることが必要である。β-Fiberの体積分率が80%未満では、フィン材のランクフォード値の低下に伴い、カラー割れが発生する。なお、上限値は特に規定しないが、100%であってもよい。 (Β-Fiber volume fraction: 80% or more)
β-Fiber is a rolling texture of face-centered cubic metal, and refers to the sum of Cu orientation, S orientation, and Brass orientation.
In order to increase the elongation of the fin material having a thickness of 0.1 mm or less, it is necessary to set the volume fraction of β-Fiber in the alloy to 80% or more. When the volume fraction of β-Fiber is less than 80%, color cracking occurs with a decrease in the Rankford value of the fin material. The upper limit value is not particularly defined, but may be 100%.
まず、走査電子顕微鏡(SEM:Scanning Electron Microscopy-Electron)組織をEBSP(Electron Back Scattered Diffraction Pattern)法により方位解析する。EBSP法は、試料に電子線を照射し、その際に生じる反射電子菊池線回折を利用して結晶方位を特定するものである。また、結晶方位解析には、例えば、TSL社製OIM(Orientation Imaging Microscopy:登録商標名)を用いることができる。この結晶方位解析によりβ-Fiberの体積分率を算出する。
また、亜結晶粒の平均粒径は、このSEM/EBSP測定データにより結晶粒の数を算出し、フィン材の全面積を結晶粒の数で除し、各結晶粒の面積を円と近似した場合の直径を亜結晶粒の平均粒径と定義する。 Next, methods of measuring the average grain size of subgrains and the volume fraction of β-Fiber will be described.
First, the direction of a scanning electron microscope (SEM) is analyzed by EBSP (Electron Back Scattered Diffraction Pattern) method. In the EBSP method, a sample is irradiated with an electron beam, and the crystal orientation is identified using reflection electron Kikuchi ray diffraction generated at that time. For crystal orientation analysis, for example, OIM (Orientation Imaging Microscopy (registered trademark) manufactured by TSL Corporation) can be used. The volume fraction of β-Fiber is calculated by this crystal orientation analysis.
The average grain size of subgrains was calculated by calculating the number of crystal grains from the SEM / EBSP measurement data, dividing the total area of the fin material by the number of crystal grains, and approximating the area of each crystal grain with a circle. The diameter of the case is defined as the average grain size of the subgrains.
(表面処理皮膜)
表面処理皮膜としては、使用環境や用途に応じ、化成皮膜や樹脂皮膜、無機皮膜が挙げられ、これらを組み合わせ(化成皮膜上に樹脂皮膜、無機皮膜を設け)てもよい。また、樹脂皮膜、無機皮膜としては、耐食性樹脂皮膜、親水性樹脂皮膜、親水性無機皮膜、潤滑性樹脂皮膜等が挙げられ、これらを適宜組み合わせてもよい。 The fin material according to the present invention may be provided with a surface treatment film on the surface of the fin material. The fin material surface means one side or both sides of the fin material.
(Surface treatment film)
As a surface treatment film, a chemical conversion film, a resin film, and an inorganic film are mentioned according to a use environment or a use, and you may combine these (a resin film and an inorganic film are provided on a chemical conversion film). Moreover, as a resin film and an inorganic film, a corrosion-resistant resin film, a hydrophilic resin film, a hydrophilic inorganic film, a lubricating resin film, etc. are mentioned, You may combine these suitably.
本発明に係るフィン材の製造方法は、前記したフィン材の製造方法であって、熱処理工程と、熱間圧延工程と、冷間加工工程と、調質焼鈍工程と、を行うものである。さらに必要に応じて、鋳塊作製工程や表面処理工程を含んでもよい。
以下、各工程について説明する。 <Method of manufacturing fin material>
A method of manufacturing a fin material according to the present invention is the method of manufacturing a fin material described above, and performs a heat treatment process, a hot rolling process, a cold working process, and a heat treatment annealing process. Furthermore, if necessary, an ingot preparation step or a surface treatment step may be included.
Each step will be described below.
鋳塊作製工程は、アルミニウム合金を溶解、鋳造してアルミニウム合金鋳塊を作製する工程である。
鋳塊作製工程では、前記した組成を有するアルミニウム合金を溶解した溶湯から、所定形状の鋳塊を作製する。アルミニウム合金を溶解、鋳造する方法は、特に限定されるものではなく、従来公知の方法を用いればよい。例えば、真空誘導炉を用いて溶解し、連続鋳造法や、半連続鋳造法を用いて鋳造することができる。 (Ingot production process)
The ingot producing step is a step of melting and casting an aluminum alloy to produce an aluminum alloy ingot.
In the ingot production step, an ingot of a predetermined shape is produced from the molten metal in which the aluminum alloy having the composition described above is melted. The method of melting and casting the aluminum alloy is not particularly limited, and a conventionally known method may be used. For example, it can be melted using a vacuum induction furnace and cast using a continuous casting method or a semi-continuous casting method.
熱処理工程は、前記の化学成分を有するアルミニウム合金鋳塊に、450~510℃の温度で1時間以上の熱処理(均質化熱処理)を施す工程である。
熱処理温度が450℃未満では、鋳塊の組織の均質化が不十分となる。また、熱間加工性の低下を招く。さらに亜結晶粒の平均粒径が大きくなり、また、β-Fiberの体積分率が小さくなる。一方、510℃を超えると、加熱中で微細化する微細金属間化合物が粗大化し、亜結晶粒が粗大化して伸びが低下する。また、固溶量の増加を招く。したがって、熱処理温度は、450~510℃とする。また、熱処理は保持時間1時間以上であれば前記効果を得られるため、特に上限を規定する必要はない。一方で、10時間を超えると効果が飽和することから、経済的には、熱処理時間は1~10時間以内が好ましい。 (Heat treatment process)
The heat treatment step is a step of subjecting the aluminum alloy ingot having the above-mentioned chemical components to a heat treatment (homogenization heat treatment) at a temperature of 450 to 510 ° C. for one hour or more.
When the heat treatment temperature is less than 450 ° C., homogenization of the structure of the ingot becomes insufficient. In addition, the hot workability is reduced. Furthermore, the average grain size of the subgrains increases, and the volume fraction of β-Fiber decreases. On the other hand, when the temperature exceeds 510 ° C., the fine intermetallic compound which is refined during heating is coarsened, and the subgrains are coarsened to reduce the elongation. In addition, the amount of solid solution increases. Therefore, the heat treatment temperature is set to 450 to 510.degree. Moreover, since the said effect can be acquired if heat processing is holding time 1 hour or more, it is not necessary to prescribe | regulate an upper limit in particular. On the other hand, the heat treatment time is preferably 1 to 10 hours or less economically because the effect is saturated when it exceeds 10 hours.
熱間圧延工程は、前記熱処理後に、熱間仕上げ圧延の終了温度が250℃以上300℃未満となる条件で熱間圧延を施す工程である。
熱間仕上げ圧延の終了温度が250℃未満では、材料の圧延性が低下し、圧延自体が困難となったり、板厚制御が難しくなったりして、生産性が低下する。一方、300℃以上では、熱延板で再結晶組織となるために、調質焼鈍後に繊維状の同一結晶方位群が生成し、ピアス&バーリング工程時にくびれを生じる。また、β-Fiberの体積分率が小さくなる。したがって、熱間仕上げ圧延の終了温度は、250℃以上300℃未満とする。より好ましくは、260~290℃である。 (Hot rolling process)
The hot rolling step is a step of performing hot rolling under the condition that the finish temperature of the hot finish rolling is 250 ° C. or more and less than 300 ° C. after the heat treatment.
When the finish temperature of the hot finish rolling is less than 250 ° C., the rollability of the material is lowered, and the rolling itself becomes difficult, or the thickness control becomes difficult, and the productivity is lowered. On the other hand, at 300 ° C. or more, in order to form a recrystallized structure with a hot-rolled sheet, a fibrous same crystal orientation group is generated after temper annealing, and a necking occurs in the piercing and burring process. Also, the volume fraction of β-Fiber decreases. Therefore, the finish temperature of the hot finish rolling is set to 250 ° C. or more and less than 300 ° C. More preferably, it is 260 to 290 ° C.
冷間加工工程は、前記熱間圧延後に、冷間加工率96%以上の冷間加工(冷間圧延)を施す工程である。
熱間圧延終了後、冷間加工を1回、あるいは複数回行なって、フィン材を所望の最終板厚とする。ただし、冷間加工率が96%未満では、調質焼鈍後に亜結晶粒が粗大化し、さらにβ-Fiberの生成が不十分となる。したがって、冷間加工における冷間加工率は、96%以上とする。ここで、冷間加工の途中で中間焼鈍を行なった場合、冷間加工率は中間焼鈍後から最終板厚までの加工率である。よって、中間焼鈍を行なうと、96%以上の冷間加工率とすることが困難となることから、中間焼鈍は行なわない。なお、冷間加工率は高いほど好ましいため、上限は特に設けない。 (Cold working process)
The cold working step is a step of performing cold working (cold rolling) with a cold working ratio of 96% or more after the hot rolling.
After completion of the hot rolling, cold working is performed once or a plurality of times to make the fin material a desired final thickness. However, if the cold working rate is less than 96%, the subgrains become coarse after the temper annealing, and the formation of β-fiber becomes insufficient. Therefore, the cold working rate in cold working is 96% or more. Here, when the intermediate annealing is performed in the middle of the cold working, the cold working ratio is the working ratio from the intermediate annealing to the final plate thickness. Therefore, when the intermediate annealing is performed, it is difficult to obtain a cold working rate of 96% or more, and the intermediate annealing is not performed. In addition, since a cold working rate is so preferable that it is high, the upper limit in particular is not provided.
調質焼鈍工程は、前記冷間加工後に、160~250℃の温度で1~6時間保持する調質焼鈍(仕上げ焼鈍)を施す工程である。
調質焼鈍の温度が160℃未満では、充分な組織の回復効果が得られない。一方、250℃を超えると、焼鈍後に再結晶粒を生じ、これを起点に割れが生じる。また、亜結晶粒の微細化が促進されず、さらにβ-Fiberの生成が不十分となる。したがって、調質焼鈍の温度は、160~250℃とする。 (Temperature annealing process)
The temper annealing step is a step of performing temper annealing (finish annealing) which is maintained at a temperature of 160 to 250 ° C. for 1 to 6 hours after the cold working.
If the temperature of temper annealing is less than 160 ° C., sufficient structural recovery effect can not be obtained. On the other hand, if the temperature exceeds 250 ° C., recrystallized grains are generated after annealing, and a crack is generated from this. In addition, refinement of subgrains is not promoted, and furthermore, the formation of β-fiber becomes insufficient. Therefore, the temperature of temper annealing is set to 160 to 250.degree.
なお、調質焼鈍は1時間以上行うことが通常であり、6時間を超えると効果が飽和することから、経済的には保持時間は1~6時間が好ましい。 Here, when using a fin material for drawless shaping | molding, it is preferable to make the upper limit of the temperature of temper annealing into 210 degreeC. In the case of drawless forming, when the temperature of temper annealing exceeds 210 ° C., the formability tends to slightly decrease compared to the case of combination forming, but if it is 210 ° C. or less, it exceeds 210 ° C. This is because the formability is more improved than that. Therefore, in the case of drawless molding, the temperature is preferably 160 to 210 ° C.
The tempering annealing is usually performed for 1 hour or more, and the effect is saturated when the annealing time is more than 6 hours. Therefore, the holding time is preferably 1 to 6 hours economically.
表面処理工程は、調質焼鈍後のフィン材に表面処理を施す工程である。
表面処理工程において、化成皮膜を形成する場合には、通常の塗布型または反応型の薬剤を用いた化成処理によって行うことができる。耐食性樹脂皮膜、親水性樹脂皮膜、潤滑性樹脂皮膜等の樹脂皮膜を形成する場合には、ロールコーターを用いた塗布、乾燥によって行うことができる。 (Surface treatment process)
The surface treatment step is a step of subjecting the fin material after the temper annealing to a surface treatment.
In the surface treatment step, when forming a chemical conversion film, it can be carried out by chemical conversion treatment using a conventional coating type or reaction type chemical. In the case of forming a resin film such as a corrosion resistant resin film, a hydrophilic resin film, or a lubricating resin film, it can be performed by coating using a roll coater and drying.
ドローレス成形は、第1工程で打ち抜きおよび穴広げ加工(ピアス&バーリング成形)、第2、第3工程でしごき加工、第4工程でリフレア加工を施すものである。また、コンビネーション成形は、第1工程で張出し、第2工程で絞り成形、第3工程で打ち抜きおよび穴広げ加工(ピアス&バーリング成形)、第4工程でしごき加工、第5工程でリフレア加工を施すものである。そして、本発明のフィン材は、耐カラー割れ性に優れるため、これら成形加工時のカラー割れの発生を抑制することができる。 And although the fin material manufactured in this way is shape | molded and processed according to each shaping | molding method, the fin material of this invention is suitable for drawless molding or combination molding especially.
In the drawless molding, punching and hole-opening processing (piercing and burring molding) in the first step, ironing processing in the second and third steps, and reflare processing in the fourth step are performed. In addition, combination molding is carried out in a first step, drawn in a second step, punched and bored in a third step (piercing and burring), ironing in a fourth step, and reflare in a fifth step. It is a thing. And since the fin material of the present invention is excellent in color crack resistance, it can control generating of a color crack at the time of these fabrication processing.
認した実施例を、本発明の要件を満たさない比較例と対比して具体的に説明する。なお、本発明はこの実施例に限定されるものではない。 As mentioned above, although the form for implementing this invention has been described, the Example which confirmed the effect of this invention is concretely described contrasted with the comparative example which does not satisfy | fill the requirements of this invention. The present invention is not limited to this embodiment.
(実施例No.1~11、比較例No.12~20)
表1に示す組成のアルミニウム合金を、溶解、鋳造して鋳塊とし、この鋳塊に面削を施した後に、480℃にて4時間の均質化熱処理を施した。この均質化した鋳塊に、熱間仕上げ圧延の終了温度を270℃となるように制御して熱間圧延を施し、板厚3.0mmの熱間圧延板とした。さらに、それぞれ97.0%または97.3%程度の冷間加工率で冷間圧延を施して板厚を90μmおよび80μmとした後、表1に示す温度および保持時間の調質焼鈍を施してフィン材とした。 [Sample material preparation]
(Examples Nos. 1 to 11, Comparative Examples No. 12 to 20)
The aluminum alloy having the composition shown in Table 1 was melted and cast to form an ingot, and the ingot was chamfered and then subjected to a homogenizing heat treatment at 480 ° C. for 4 hours. The homogenized ingot was subjected to hot rolling while controlling the finish temperature of the hot finish rolling to be 270 ° C. to obtain a hot rolled sheet having a thickness of 3.0 mm. Furthermore, after cold rolling at a cold working ratio of about 97.0% or 97.3% respectively to make the plate thickness 90 μm and 80 μm, temper annealing of the temperature and holding time shown in Table 1 is performed. It was a fin material.
表2に示すアルミニウム合金(表1に対応する合金A,B,D)を、溶解、鋳造して鋳塊とし、この鋳塊に面削を施した後に、均質化熱処理、熱間圧延を施し、板厚3.0mmの熱間圧延板とした。さらに、No.33以外は、それぞれ97.0%または97.3%程度の冷間加工率で冷間圧延を施して板厚を90μmおよび80μmとした後、調質焼鈍を施してフィン材とした。No.33は、板厚3.0mmの熱間圧延板に50%の冷間加工率で冷間圧延を施した後、バッチ炉を用いて360℃×3hの中間焼鈍を実施した。その後さらに、それぞれ94.0%または94.7%程度の冷間加工率で冷間圧延を施して板厚を90μmおよび80μmとした後、調質焼鈍を施してフィン材とした。均質化熱処理、熱間仕上げ圧延の終了温度、調質焼鈍の条件は、表2に示すとおりである。なお、No.29はフィン材を製造できなかったものである。 (Examples Nos. 21 to 26, Comparative Examples No. 27 to 33)
The aluminum alloys shown in Table 2 (Alloys A, B, and D corresponding to Table 1) are melted and cast into ingots, and the ingots are chamfered, then subjected to homogenization heat treatment and hot rolling. A hot-rolled sheet with a thickness of 3.0 mm. Furthermore, no. Except for 33, cold rolling was performed at a cold working ratio of about 97.0% or 97.3% to make the plate thickness 90 μm and 80 μm, respectively, followed by temper annealing to obtain a fin material. No. The sample No. 33 cold-rolled a hot-rolled sheet having a thickness of 3.0 mm at a cold working ratio of 50%, and then performed intermediate annealing at 360 ° C. × 3 h using a batch furnace. Thereafter, cold rolling was performed at a cold working ratio of about 94.0% or 94.7% to make the plate thickness 90 μm and 80 μm, respectively, and then temper annealing was performed to obtain a fin material. The conditions for the homogenization heat treatment, the finish temperature of hot finish rolling, and the temper annealing are as shown in Table 2. No. No. 29 can not produce a fin material.
表2のNo.21と同様のフィン材であるNo.34、35、表2のNo.22と同様のフィン材であるNo.36、37、表2のNo.27と同様のフィン材であるNo.38、39、表2のNo.32と同様のフィン材であるNo.40、41に対して以下の表面処理(No.1~4)を行った。 (Examples No. 34 to 37, Comparative Examples No. 38 to 41)
Table 2 No. No. 21 which is the same fin material as No. 21. 34, 35, No. 2 in Table 2 No. 2 which is the same fin material as No. 22. 36, 37, No. 2 in Table 2 No. 27 which is the same fin material as No. 27. 38, 39, No. 2 in Table 2 No. 2 which is the same fin material as No. 32. The following surface treatments (Nos. 1 to 4) were applied to 40 and 41.
No.2:特許第3383914号公報の実施例1と同じ条件の表面処理(化成皮膜、親水性皮膜、潤滑性樹脂皮膜をこの順に備える)
No.3:特開2008-224204号公報の実施例1と同じ条件の表面処理(化成皮膜、耐食性樹脂皮膜、親水性皮膜をこの順に備える)
No.4:特開2010-223514号公報の比較例21と同じ条件の表面処理(化成皮膜、耐食性樹脂皮膜をこの順に備える) No. 1: Surface treatment under the same conditions as in Comparative Example 1 of JP-A-2010-223520 (provided with a chemical conversion film, a hydrophilic film and a lubricating film in this order)
No. 2: Surface treatment under the same conditions as in Example 1 of Japanese Patent No. 3383914 (provided with a chemical conversion film, a hydrophilic film and a lubricating resin film in this order)
No. 3: Surface treatment under the same conditions as in Example 1 of JP 2008-224204 A (conversion film, corrosion resistant resin film, hydrophilic film are provided in this order)
No. 4: Surface treatment under the same conditions as in Comparative Example 21 of JP 2010-223514 A (provided with a chemical conversion film and a corrosion resistant resin film in this order)
亜結晶粒の平均粒径は、観察倍率1,000倍で試料表面を撮影した走査電子顕微鏡(SEM)組織を、測定間隔0.10μmにてEBSP法により方位解析したデータを基に、TSL社製OIM(Orientation Imaging Microscopy:登録商標名)ソフト上で自動計算することにより算出した。すなわち、フィン材の全面積をSEM/EBSP測定データによりカウントされた結晶粒の数で除し、各結晶粒の面積を円と近似した場合の直径を亜結晶粒の平均粒径と定義した。なお、結晶粒の数は、隣接結晶粒間の方位差が2°以内の結晶粒界に囲まれた結晶粒を一つの結晶粒としてカウントした。 [Average grain size of subgrains]
The average grain size of subgrains is based on data obtained by analyzing the structure of a scanning electron microscope (SEM) obtained by photographing the sample surface at an observation magnification of 1,000 times by EBSP at a measurement interval of 0.10 μm. It was calculated by automatically calculating on OIM (Orientation Imaging Microscopy (registered trademark) registered trademark) software. That is, the total area of the fin material was divided by the number of crystal grains counted by the SEM / EBSP measurement data, and the diameter when the area of each crystal grain was approximated as a circle was defined as the average grain size of subgrains. The number of crystal grains was counted as one crystal grain surrounded by crystal grain boundaries having a difference in orientation between adjacent crystal grains within 2 °.
β-Fiberの体積分率は、観察倍率1,000倍で試料表面を撮影した走査電子顕微鏡(SEM)組織を、測定間隔0.10μmにてEBSP法により方位解析したデータを基に、TSL社製OIM(Orientation Imaging Microscopy:登録商標名)ソフト上で自動計算することにより算出した。すなわち、試料表面を撮影した総視野:2mm×2mm以上の面積に占める、Brass方位、S方位、Cu方位の体積分率を合計したものをβ-Fiberの体積分率と定義した。なお、各方位は、理想方位から15°以内を同一方位成分として解析した。 [Volume fraction of β-Fiber]
The volume fraction of β-Fiber is based on data obtained by analyzing the scanning electron microscope (SEM) tissue obtained by imaging the sample surface at an observation magnification of 1,000 times by EBSP at a measurement interval of 0.10 μm. It was calculated by automatically calculating on OIM (Orientation Imaging Microscopy (registered trademark) registered trademark) software. That is, the total field of the sample surface photographed: the sum of the volume fractions of the Brass orientation, the S orientation, and the Cu orientation occupying an area of 2 mm × 2 mm or more was defined as the volume fraction of β-Fiber. Each azimuth was analyzed as the same azimuth component within 15 ° from the ideal azimuth.
フィン材から、引張方向が圧延方向と平行になるようにJIS5号による引張試験片を切り出した。この試験片で、JISZ2241による引張試験を実施し、引張強さ、および、伸びを測定した。なお、本実施例および比較例の評価における引張速度は5mm/minで行った。 [Strength and Elongation]
From the fin material, a tensile test piece according to JIS No. 5 was cut out so that the tensile direction was parallel to the rolling direction. With this test piece, a tensile test according to JIS Z 2241 was performed to measure the tensile strength and the elongation. In addition, the tensile speed in evaluation of a present Example and a comparative example was performed at 5 mm / min.
作製したフィン材にドローレス成形およびコンビネーション成形によりプレス成形を実施し、耐カラー割れ性を評価した。
耐カラー割れ性評価は、プレス成形品400穴に対して、カラー部に生じた割れを目視にてカウントすることで評価した。
「割れ数/400×100(%)」を発生率とし、発生率が5%未満を(◎)、5%以上10%未満を(○)、10%以上20%未満を(△)、20%以上を(×)とした。そして、ドローレス成形の90μmおよび80μm、コンビネーション成形の90μmおよび80μmのすべてにおいて(◎)、(○)、(△)のいずれかであったものを合格とした。 [Evaluation]
The formed fin material was press-formed by drawless molding and combination molding, and the color crack resistance was evaluated.
The color crack resistance evaluation was performed by visually counting the cracks generated in the color part with respect to the press-formed product 400 holes.
The incidence is "number of cracks / 400 × 100 (%)", the incidence is less than 5% ((), 5% or more and less than 10% (○), 10% or more and less than 20% (Δ), 20 % Or more is (x). And in 90 micrometers and 80 micrometers of drawless molding, and all of 90 micrometers and 80 micrometers of combination molding, those which were either (O), (○), (Δ) were taken as pass.
表1に示すように、実施例であるNo.1~11は、本発明の範囲を満たすため、耐カラー割れ性に優れていた。 (Evaluation by ingredients)
As shown in Table 1, No. 1 as an example. Nos. 1 to 11 were excellent in color crack resistance because they satisfied the range of the present invention.
No.12は、Si含有量が上限値を超えるため、粗大な金属間化合物が増加し、耐カラー割れ性に劣った。 On the other hand, No. 1 which is a comparative example. Since 12 to 20 do not satisfy the scope of the present invention, the following results were obtained.
No. In No. 12, since the Si content exceeded the upper limit value, coarse intermetallic compounds increased, and the color crack resistance was inferior.
表2に示すように、実施例であるNo.21~26は、本発明の範囲を満たすため、耐カラー割れ性に優れていた。 (Evaluation by manufacturing method)
As shown in Table 2, No. 1 as an example. 21 to 26 were excellent in color crack resistance because they satisfied the range of the present invention.
No.27は、均質化熱処理の温度が下限値未満のため、亜結晶粒の平均粒径が上限値を超え、また、β-Fiberの体積分率が下限値未満となり、耐カラー割れ性に劣った。No.28は、均質化熱処理の温度が上限値を超えるため、亜結晶粒の平均粒径が上限値を超え、耐カラー割れ性に劣った。 On the other hand, No. 1 which is a comparative example. Since 27 to 33 do not satisfy the scope of the present invention, the following results were obtained.
No. In No. 27, since the temperature of the homogenization heat treatment was less than the lower limit, the average grain size of the subgrains exceeded the upper limit, and the volume fraction of β-Fiber was less than the lower limit, and the color crack resistance was inferior. . No. In No. 28, since the temperature of the homogenization heat treatment exceeded the upper limit value, the average grain size of the subgrains exceeded the upper limit value, and the color crack resistance was inferior.
No.34~41における表面処理を施したフィン材の耐カラー割れ性は、表面処理を実施していないフィン材と同様の結果となった。 (Evaluation when surface treatment is applied)
No. The color crack resistance of the surface-treated fin material of 34 to 41 was the same as that of the non-surface-treated fin material.
Claims (4)
- Fe:0.20~1.0質量%、Cu:0.02~0.1質量%を含有し、Si:0.15質量%以下、Mn:0.015質量%以下、Cr:0.015質量%以下に抑制し、残部がAlおよび不可避的不純物からなる熱交換器用アルミニウム合金フィン材であって、
前記熱交換器用アルミニウム合金フィン材の厚みが0.1mm以下であり、
亜結晶粒の平均粒径が2.5μm以下およびβ-Fiberの体積分率が80%以上であることを特徴とする熱交換器用アルミニウム合金フィン材。 Fe: 0.20 to 1.0 mass%, Cu: 0.02 to 0.1 mass%, Si: 0.15 mass% or less, Mn: 0.015 mass% or less, Cr: 0.015 An aluminum alloy fin material for a heat exchanger, the mass fraction of which is to be suppressed and the balance being Al and unavoidable impurities,
The thickness of the aluminum alloy fin material for the heat exchanger is 0.1 mm or less,
An aluminum alloy fin material for a heat exchanger characterized in that subgrains have an average particle size of 2.5 μm or less and a volume fraction of β-fiber of 80% or more. - さらに、Ti:0.01~0.08質量%を含有することを特徴とする請求項1に記載の熱交換器用アルミニウム合金フィン材。 Furthermore, the aluminum alloy fin material for a heat exchanger according to claim 1, characterized in that it contains 0.01 to 0.08 mass% of Ti.
- フィン材表面に表面処理皮膜を備えることを特徴とする請求項1または請求項2に記載の熱交換器用アルミニウム合金フィン材。 The aluminum alloy fin material for a heat exchanger according to claim 1 or 2, wherein a surface treatment film is provided on the surface of the fin material.
- 請求項1または請求項2に記載の熱交換器用アルミニウム合金フィン材の製造方法であって、
前記の化学成分を有するアルミニウム合金鋳塊に、450~510℃の温度で1時間以上の熱処理を施す熱処理工程と、
前記熱処理後に、熱間仕上げ圧延の終了温度が250℃以上300℃未満となる条件で熱間圧延を施す熱間圧延工程と、
前記熱間圧延後に、冷間加工率96%以上の冷間加工を行い、板厚を0.1mm以下にする冷間加工工程と、
前記冷間加工後に、160~250℃の温度で1~6時間保持する調質焼鈍を施す調質焼鈍工程と、を行うことを特徴とする熱交換器用アルミニウム合金フィン材の製造方法。 A method of manufacturing an aluminum alloy fin material for a heat exchanger according to claim 1 or 2,
A heat treatment step of subjecting the aluminum alloy ingot having the above-mentioned chemical component to a heat treatment at a temperature of 450 to 510 ° C. for 1 hour or more;
A hot rolling step of performing hot rolling under the condition that the finish temperature of the hot finish rolling is 250 ° C. or more and less than 300 ° C. after the heat treatment;
After the hot rolling, a cold working step of performing cold working at a cold working ratio of 96% or more to make the plate thickness 0.1 mm or less;
A method for producing an aluminum alloy fin material for a heat exchanger, comprising the step of performing a temper annealing step of temper annealing which is maintained at a temperature of 160 to 250 ° C. for 1 to 6 hours after the cold working.
Priority Applications (3)
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EP11821611.8A EP2612938B1 (en) | 2010-09-03 | 2011-08-23 | Heat exchanger aluminum alloy fin material and method for producing same |
CN201180039956.7A CN103080348B (en) | 2010-09-03 | 2011-08-23 | Heat exchanger aluminum alloy fin material and manufacture method thereof |
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WO2012132785A1 (en) * | 2011-03-31 | 2012-10-04 | 株式会社神戸製鋼所 | Combination press aluminium alloy fin material for heat exchanger, and manufacturing method for same |
JP2012214842A (en) * | 2011-03-31 | 2012-11-08 | Kobe Steel Ltd | Drawless press aluminum alloy fin material for heat exchanger, and method for manufacturing the same |
JP2012214843A (en) * | 2011-03-31 | 2012-11-08 | Kobe Steel Ltd | Combination press aluminum alloy fin material for heat exchanger, and method for manufacturing the same |
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WO2014054485A1 (en) * | 2012-10-03 | 2014-04-10 | 株式会社神戸製鋼所 | Combination-pressable aluminum-alloy fin material for heat exchanger and method for producing same |
JP2014224323A (en) * | 2014-07-01 | 2014-12-04 | 株式会社神戸製鋼所 | Aluminum alloy fin material for heat exchanger and heat exchanger |
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Also Published As
Publication number | Publication date |
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EP2612938A4 (en) | 2017-11-15 |
MY166827A (en) | 2018-07-23 |
EP2612938A1 (en) | 2013-07-10 |
EP2612938B1 (en) | 2019-11-06 |
AU2011297250A1 (en) | 2013-04-04 |
JP2012072484A (en) | 2012-04-12 |
AU2011297250B2 (en) | 2015-03-19 |
CN103080348B (en) | 2015-11-25 |
CN103080348A (en) | 2013-05-01 |
JP5060632B2 (en) | 2012-10-31 |
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