WO2011114453A1 - 内燃機関の排気浄化装置 - Google Patents
内燃機関の排気浄化装置 Download PDFInfo
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- WO2011114453A1 WO2011114453A1 PCT/JP2010/054534 JP2010054534W WO2011114453A1 WO 2011114453 A1 WO2011114453 A1 WO 2011114453A1 JP 2010054534 W JP2010054534 W JP 2010054534W WO 2011114453 A1 WO2011114453 A1 WO 2011114453A1
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- Prior art keywords
- temperature
- cooling
- ehc
- catalyst
- holding mat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/18—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
- F01N3/20—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
- F01N3/2006—Periodically heating or cooling catalytic reactors, e.g. at cold starting or overheating
- F01N3/2046—Periodically cooling catalytic reactors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
- F01N3/05—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of air, e.g. by mixing exhaust with air
- F01N3/055—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of air, e.g. by mixing exhaust with air without contact between air and exhaust gases
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/18—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
- F01N3/20—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
- F01N3/2006—Periodically heating or cooling catalytic reactors, e.g. at cold starting or overheating
- F01N3/2013—Periodically heating or cooling catalytic reactors, e.g. at cold starting or overheating using electric or magnetic heating means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/18—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
- F01N3/20—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
- F01N3/2006—Periodically heating or cooling catalytic reactors, e.g. at cold starting or overheating
- F01N3/2013—Periodically heating or cooling catalytic reactors, e.g. at cold starting or overheating using electric or magnetic heating means
- F01N3/2026—Periodically heating or cooling catalytic reactors, e.g. at cold starting or overheating using electric or magnetic heating means directly electrifying the catalyst substrate, i.e. heating the electrically conductive catalyst substrate by joule effect
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
- F01N3/28—Construction of catalytic reactors
- F01N3/2839—Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration
- F01N3/2853—Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration using mats or gaskets between catalyst body and housing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2900/00—Details of electrical control or of the monitoring of the exhaust gas treating apparatus
- F01N2900/06—Parameters used for exhaust control or diagnosing
- F01N2900/16—Parameters used for exhaust control or diagnosing said parameters being related to the exhaust apparatus, e.g. particulate filter or catalyst
- F01N2900/1602—Temperature of exhaust gas apparatus
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
Definitions
- the present invention relates to an exhaust purification device for an internal combustion engine having an electrically heated catalyst.
- Patent Document 1 describes that the possibility of leakage in the EHC is estimated based on the current and voltage of the EHC, and the power supply to the EHC is limited when there is a possibility of leakage.
- Patent Document 2 describes an EHC in which an annular mat member that is an electric insulating material and has a buffering property is interposed between an outer peripheral surface of a catalyst carrier and an inner peripheral surface of a metal shell. Yes.
- the component supporting the catalyst in the EHC is called “EHC carrier”, and the component holding the EHC carrier is called “holding mat”.
- JP 2002-21541 A Japanese Patent Laid-Open No. 5-269387
- the holding mat for holding the EHC carrier has an insulating property, but the insulating property of the holding mat tends to change depending on the state of the holding mat. For example, it is considered that when the holding mat reaches a high temperature, the insulation resistance of the holding mat decreases. Therefore, it is considered that the insulation performance of EHC may not be ensured when the holding mat is at a high temperature equal to or higher than a predetermined temperature. In the techniques described in Patent Documents 1 and 2 described above, the relationship between the temperature of the holding mat and the insulating property is not considered.
- the present invention has been made to solve the above-described problems, and provides an exhaust emission control device for an internal combustion engine that can ensure the insulation performance of EHC by forcibly cooling a holding mat. With the goal.
- an exhaust gas purification apparatus for an internal combustion engine includes a catalyst carrier that supports a catalyst, and a catalyst carrier that is provided on an outer periphery of the catalyst carrier and that holds the catalyst carrier and has electrical insulation.
- An electrically heated catalyst having a portion, and a cooling means for cooling the carrier holding portion.
- the exhaust gas purification apparatus for an internal combustion engine includes an electrically heated catalyst (EHC) configured to be able to purify the exhaust gas of the internal combustion engine and to be warmed up by energization.
- the electrically heated catalyst includes a catalyst carrier that supports the catalyst, and a carrier holding portion that has electrical insulation and holds the catalyst carrier.
- the catalyst carrier corresponds to an EHC carrier, and the carrier holding portion corresponds to a holding mat.
- the cooling means forcibly cools the carrier holding part in order to suppress a decrease in the insulating property of the carrier holding part due to the high temperature of the carrier holding part.
- the cooling means is configured such that the temperature of the catalyst is lower than a first predetermined temperature and the temperature of the carrier holding part is equal to or higher than a second predetermined temperature.
- the carrier holding part is cooled so that the temperature of the carrier holding part is lowered.
- the cooling means cools the carrier holding portion when the temperature of the catalyst is lower than the first predetermined temperature and the temperature of the carrier holding portion is equal to or higher than the second predetermined temperature.
- the cooling means does not cool the carrier holding part when the temperature of the catalyst is equal to or higher than the first predetermined temperature or when the temperature of the carrier holding part is lower than the second predetermined temperature. This is because, for example, when the carrier holding portion is cooled when the temperature of the catalyst is equal to or higher than the first predetermined temperature, the temperature of the catalyst decreases, so that the catalyst shifts from the active state to the inactive state. Because there is a possibility. Therefore, the cooling means switches between the implementation and non-execution of the cooling of the carrier holding part from both aspects of ensuring catalyst warm-up and ensuring insulation. Thereby, it can prevent appropriately that a catalyst is cooled excessively by execution of cooling.
- the first predetermined temperature is set based on a determination temperature for determining whether the catalyst is warmed up, and the second predetermined temperature is a determination for determining insulation of the carrier holding part.
- the first predetermined temperature is set to a determination temperature for determining whether or not the catalyst is in an active state, and the second predetermined temperature is used to determine whether or not the insulation of the carrier holding part is guaranteed. Is set to a determination temperature.
- the cooling means may be configured so that the temperature of the carrier holding portion is lowered when the temperature of the carrier holding portion is equal to or higher than a third predetermined temperature. Cool the holding part.
- the cooling means cools the carrier holding portion when the temperature of the carrier holding portion is equal to or higher than the third predetermined temperature, for example, when the carrier holding portion is at a considerably high temperature. Specifically, the cooling means cools the carrier holding portion when the temperature of the carrier holding portion is equal to or higher than the third predetermined temperature even when the catalyst is in an active state.
- the carrier holding part tends to become high temperature during high-load running or high-speed running, and when the deceleration F / C is performed at this time, the temperature of the carrier holding part is higher than the temperature of the catalyst. A situation may occur in which the temperature difference between the temperature of the carrier holding portion and the temperature of the catalyst is large.
- the holding mat may be kept at a high temperature. In this situation, it is desirable to energize the electrically heated catalyst, but there is a possibility that the electrically heated catalyst cannot be energized because the insulation of the carrier holding part cannot be ensured.
- the cooling means forcibly cools the carrier holding part when the temperature of the carrier holding part becomes equal to or higher than the third predetermined temperature in order to prevent the occurrence of the above situation.
- the insulation of the carrier holding part can be ensured in advance, and it is possible to appropriately ensure the energizable state of the electrically heated catalyst after deceleration F / C or the like.
- by performing forced cooling as described above it is possible to appropriately prevent the component parts in the electrically heated catalyst from being heated to high temperatures, and it is possible to improve the durability of the component parts.
- the third predetermined temperature is set to a temperature higher than a determination temperature for determining the insulating property of the carrier holding part.
- the third predetermined temperature is set to a temperature at which it can be determined whether or not an extreme temperature rise of the carrier holding portion has occurred.
- the cooling means is provided on an outer periphery of a case covering the carrier holding portion, and a cooling medium for cooling the carrier holding portion is provided on the outer peripheral surface of the case. And a flow rate control means for controlling the flow rate of the cooling medium flowing in the cooling medium passage.
- the cooling means uses a cooling medium for cooling the carrier holding part, and causes the carrier holding part to radiate heat from the outside of the case by flowing the cooling medium around the outer periphery of the case of the electrically heated catalyst.
- the flow rate control means controls the flow rate of the cooling medium flowing in the cooling medium passage.
- the flow rate control unit controls the flow rate of the cooling medium so as to switch between performing and not performing cooling of the carrier holding unit.
- the flow rate control unit controls the flow rate of the cooling medium in accordance with the degree of lowering the temperature of the carrier holding unit.
- the cooling means further includes a plurality of projecting portions provided in the cooling medium passage and formed so as to project from the case.
- a some protrusion part functions as a thermal radiation fin.
- the cooling means uses air as the cooling medium.
- the flow rate control unit is provided at an inlet of the air in the cooling medium passage and controls a valve that switches between introduction and blocking of the air to the cooling medium passage by opening and closing. In other words, the flow rate control means switches between performing and not performing cooling of the carrier holding unit by performing control on the valve.
- the cooling means uses cooling water for cooling the internal combustion engine as the cooling medium.
- the flow rate control unit performs control to increase the flow rate of the cooling water when a condition for boiling the cooling water is satisfied, compared to a case where the condition for boiling the cooling water is not satisfied. Thereby, boiling of cooling water can be prevented appropriately.
- the schematic block diagram of a hybrid vehicle is shown.
- the schematic block diagram of an engine is shown.
- the schematic block diagram of EHC is shown.
- An example of the relationship between the holding mat temperature and the insulation resistance of the holding mat is shown.
- the schematic block diagram of the cooler in 1st Embodiment is shown.
- the figure for demonstrating the effect by the cooler in 1st Embodiment is shown.
- the figure for demonstrating the reason for performing 1st cooling control is shown. It is a flowchart which shows the 1st cooling control process in 1st Embodiment.
- the figure for demonstrating the reason for performing 2nd cooling control is shown.
- the schematic block diagram of the cooler in 2nd Embodiment is shown. It is a flowchart which shows the 1st cooling control process in 2nd Embodiment. It is a flowchart which shows the 2nd cooling control process in 2nd Embodiment
- FIG. 1 is a schematic configuration diagram of a hybrid vehicle 100 in the present embodiment. Note that broken line arrows in FIG. 1 indicate signal input / output.
- Hybrid vehicle 100 mainly includes engine (internal combustion engine) 1, axle 20, drive wheels 30, first motor generator MG 1, second motor generator MG 2, power split mechanism 40, and inverter 50.
- the battery 60 and an ECU (Electronic Control Unit) 70 are provided.
- the axle 20 is a part of a power transmission system that transmits the power of the engine 1 and the second motor generator MG2 to the wheels 30.
- the wheels 30 are wheels of the hybrid vehicle 100, and only the left and right front wheels are particularly shown in FIG.
- the engine 1 is composed of a gasoline engine, for example, and functions as a power source that outputs the main propulsive force of the hybrid vehicle 100.
- Various controls are performed on the engine 1 by the ECU 70.
- the first motor generator MG1 is configured to function mainly as a power generator for charging the battery 60 or a power generator for supplying power to the second motor generator MG2. Generate electricity.
- the second motor generator MG2 is mainly configured to function as an electric motor that assists (assists) the output of the engine 1.
- the second motor generator MG2 generates a braking force (regenerative power) by functioning as a regenerative brake during engine braking or foot brake braking. That is, the second motor generator MG2 has a regenerative function for converting kinetic energy into electric energy, and generates power by performing regenerative operation.
- motor generators MG1 and MG2 are configured as, for example, synchronous motor generators, and include a rotor having a plurality of permanent magnets on the outer peripheral surface and a stator wound with a three-phase coil that forms a rotating magnetic field.
- Power split device 40 corresponds to a planetary gear (planetary gear mechanism) configured to include a sun gear, a ring gear, and the like, and is configured to be able to distribute the output of engine 1 to first motor generator MG1 and axle 20. ing.
- planetary gear planetary gear mechanism
- Inverter 50 controls the input / output of electric power between battery 60 and first motor generator MG1, and also controls the input / output of electric power between battery 60 and second motor generator MG2. It is. For example, the inverter 50 converts the AC power generated by the first motor generator MG1 into DC power and supplies it to the battery 60, or converts the DC power extracted from the battery 60 into AC power and converts it to the second motor. Or supplied to the generator MG2.
- the battery 60 is configured to be capable of functioning as a power source for driving the first motor generator MG1 and / or the second motor generator MG2, and the first motor generator MG1 and / or the second motor. It is a storage battery configured to be able to charge power generated by the generator MG2.
- the battery 60 is provided with an SOC sensor 204 configured to be able to detect the state of charge (SOC) of the battery 60.
- SOC state of charge
- first motor generator MG1 and the second motor generator MG2 are simply referred to as “motor generator MG”.
- the ECU 70 includes a CPU (Central Processing Unit), a ROM (Read Only Memory), a RAM (Random Access Memory), and the like (not shown), and performs various controls on each component in the hybrid vehicle 100. For example, the ECU 70 performs control based on the accelerator opening detected by the accelerator opening sensor 201, the vehicle speed detected by the vehicle speed sensor 202, and the like.
- a CPU Central Processing Unit
- ROM Read Only Memory
- RAM Random Access Memory
- FIG. 2 is a schematic configuration diagram of the engine 1.
- the engine 1 mainly includes an intake passage 3, a throttle valve 4, a fuel injection valve 5, a cylinder 6a, an intake valve 7, an exhaust valve 8, a spark plug 9, an exhaust passage 12, and an EHC (electricity). Heating catalyst) 13.
- FIG. 2 only one cylinder 6a is shown for convenience of explanation, but the engine 1 actually has a plurality of cylinders 6a.
- the intake air (air) introduced from the outside passes through the intake passage 3, and the throttle valve 4 adjusts the flow rate of the gas passing through the intake passage 3.
- the intake air that has passed through the intake passage 3 is supplied to the combustion chamber 6b.
- the fuel injected by the fuel injection valve 5 is supplied to the combustion chamber 6b.
- An intake valve 7 and an exhaust valve 8 are provided in the combustion chamber 6b.
- the intake valve 7 controls conduction / interruption between the intake passage 3 and the combustion chamber 6b by opening and closing.
- the exhaust valve 8 controls opening / closing of the combustion chamber 6b and the exhaust passage 12 by opening and closing.
- the air-fuel mixture of the intake air and fuel supplied as described above is burned by being ignited by the spark plug 9.
- the ignition plug 9 has its ignition timing controlled by the ECU 70.
- the piston 6c reciprocates, the reciprocating motion is transmitted to the crankshaft (not shown) via the connecting rod 6d, and the crankshaft rotates.
- Exhaust gas generated by combustion in the combustion chamber 6 b is exhausted from the exhaust passage 12.
- an EHC 13 that can purify the exhaust gas and can be warmed up by energization. Details of the EHC 13 will be described later.
- a catalyst (such as a three-way catalyst) may be separately provided on the exhaust passage 12 on the downstream side of the EHC 13.
- the engine 1 is provided with various sensors.
- the air flow meter 205 is provided in the intake passage 3 and detects the amount of intake air.
- the water temperature sensor 206 is provided on a passage through which cooling water for cooling the engine 1 flows, and detects the temperature of the cooling water (hereinafter referred to as “engine water temperature”).
- the air-fuel ratio sensor 207 is provided in the exhaust passage 12 and detects the air-fuel ratio (A / F) of the exhaust gas. These sensors supply detection signals to the ECU 70.
- FIG. 3 shows a schematic configuration diagram of the EHC 13.
- FIGS. 3 (a) and 3 (b) show a cross-sectional view of the EHC 13 along the extending direction of the exhaust passage 12, and FIG. 3B shows a cross-section of the EHC 13 along the cutting line X1-X2 in FIG. The figure is shown.
- the EHC 13 includes an EHC carrier 13a, a holding mat 13b, a case 13c, a positive electrode 13d, a negative electrode 13e, insulators 13f and 13g, Have
- the EHC carrier 13a has a honeycomb cross section and carries a catalyst.
- the EHC carrier 13a is made of SiC (silicon carbide) or the like. Further, the EHC carrier 13a has conductivity.
- the EHC carrier 13a corresponds to an example of a catalyst carrier.
- a sensor for detecting the bed temperature of the catalyst in the EHC 13 (hereinafter referred to as “EHC bed temperature”) may be attached to the EHC carrier 13a.
- the holding mat 13b is installed so as to cover the outer peripheral surface of the EHC carrier 13a and is installed so as to cover the inner peripheral surface of the case 13c, and holds the EHC carrier 13a.
- the holding mat 13b is configured by, for example, a metal oxide such as alumina being knitted into a fiber shape, and has electrical insulation. Further, the holding mat 13b has a heat insulating property.
- the holding mat 13b corresponds to an example of a carrier holding part.
- a sensor that detects the temperature of the holding mat 13b (hereinafter referred to as “holding mat temperature”) may be attached to the holding mat 13b.
- the case 13c is a case of the EHC 13 made of, for example, a metal material such as SUS, and is connected to the exhaust passage 12 via a connecting member (not shown) at each of the upstream and downstream ends thereof.
- the positive electrode 13d is an electrode for applying a positive voltage whose end is fixed to the outer periphery of the EHC carrier 13a
- the negative electrode 13e is an electrode for applying a negative voltage whose end is fixed to the outer periphery of the EHC carrier 13a. Electrode. Further, the positive electrode 13d and the negative electrode 13e are respectively covered with insulators 13f and 13g made of an insulating material such as alumina, and are maintained in an electrically insulated state.
- the EHC 13 having such a configuration, when a positive drive voltage is applied to the positive electrode 13d with reference to the potential of the negative electrode 13e, a current flows through the conductive EHC carrier 13a and the EHC carrier 13a generates heat. Due to this heat generation, the temperature of the catalyst supported on the EHC carrier 13a is increased, and the EHC 13 quickly shifts to the catalyst active state.
- a configuration of the EHC 13 is merely an example, and for example, a configuration of the EHC carrier, an attachment mode of each electrode, a control mode, and the like can take various known modes.
- the ECU 70 described above performs control for warming up the EHC 13, that is, catalyst warm-up control. Specifically, the ECU 70 performs control to heat the catalyst by energizing the EHC 13 or control to heat the catalyst by the exhaust gas of the engine 1.
- control for heating the catalyst by energizing the EHC 13 is referred to as “catalyst warm-up by energization”
- control for heating the catalyst by the exhaust gas of the engine 1 is referred to as “catalyst warm-up by the engine 1”.
- the ECU 70 is energized when the EHC bed temperature is equal to or lower than a predetermined temperature in order to maintain the EHC bed temperature at a temperature higher than the temperature at which the catalyst in the EHC 13 exhibits the optimum exhaust purification performance (that is, the activation temperature).
- the catalyst is warmed up by the engine 1 or the engine 1 is warmed up.
- the predetermined temperature used for the determination of the EHC bed temperature is appropriately referred to as “catalyst warm-up determination temperature”.
- the catalyst warm-up determination temperature is set based on the activation temperature of the catalyst in the EHC 13.
- EHC energization request when the EHC floor temperature is equal to or lower than the catalyst warm-up determination temperature, the ECU 70 issues an energization request for the EHC 13 for the purpose of catalyst warm-up (hereinafter referred to as “EHC energization request”).
- the ECU 70 executes control for causing the hybrid vehicle 100 to travel using the output of the engine 1, for example.
- the ECU 70 executes control for causing the hybrid vehicle 100 to travel by EV using the output of the motor generator MG, for example.
- the ECU 70 controls the engine 1 to retard the ignition timing so as to increase the exhaust gas temperature while performing an operation equivalent to an idle operation, for example.
- FIG. 4 shows an example of the relationship between the holding mat temperature and the insulation resistance of the holding mat 13b.
- the horizontal axis represents the holding mat temperature
- the vertical axis represents the insulation resistance (corresponding to the volume resistivity).
- the “insulation resistance” is a numerical value representing the insulation between electric circuits and between the electric circuit and the ground in an electric circuit through which electricity flows. If the numerical value of the insulation resistance is low, electric leakage is likely to occur.
- the holding mat 13b tends to decrease the insulation resistance when the temperature rises due to physical properties such as alumina constituting the holding mat 13b. For this reason, in a situation where the exhaust gas is at a high temperature during high speed operation or high load operation, the insulation resistance of the holding mat 13b tends to decrease due to the holding mat temperature becoming high.
- the holding mat temperature is equal to or higher than the temperature T11
- the insulation resistance of the holding mat 13b becomes equal to or less than the value indicated by the symbol A1
- the insulating property of the holding mat 13b cannot be guaranteed. Therefore, it can be said that the EHC 13 should not be energized when the holding mat temperature is equal to or higher than the temperature T11.
- the value of the insulation resistance as indicated by the reference symbol A1 is appropriately referred to as “insulation resistance lower limit guaranteed value”.
- the holding mat temperature T11 corresponding to the insulation resistance lower limit guaranteed value A1 is appropriately referred to as “insulation guaranteed temperature”.
- the guaranteed insulation temperature is set to a temperature higher than the catalyst warm-up determination temperature.
- the catalyst warm-up determination temperature is set to about 350 [° C.]
- the insulation guarantee temperature is set to about 500 [° C.].
- the holding mat temperature is lowered by forcibly cooling the holding mat 13b in order to suppress a decrease in the insulating property of the holding mat 13b due to an increase in the holding mat temperature.
- a cooling medium for cooling the holding mat 13b is used, and the cooling medium is allowed to flow from the outside of the case 13c by flowing the cooling medium around the outer periphery of the case 13c of the EHC 13.
- the holding mat 13b is cooled to lower the holding mat temperature to below the insulation guarantee temperature.
- the holding mat temperature can be prevented from being increased, and the insulation performance of the EHC 13 can be appropriately ensured. That is, by making the holding mat temperature lower than the insulation guarantee temperature, the insulation resistance of the holding mat 13b can be maintained at a value higher than the insulation resistance lower limit guarantee value. Therefore, it is possible to expand the condition range in which the EHC 13 can be energized.
- air is used as a cooling medium for forcibly cooling the holding mat 13b.
- a cooler that forcibly cools the holding mat 13b by flowing air (that is, traveling wind) through the outer periphery of the case 13c that covers the holding mat 13b is used.
- cooling the holding mat 13b with air is appropriately referred to as “air-cooling heat dissipation”.
- FIG. 5A shows a cross-sectional view of the EHC 13 and the cooler 14 along the extension direction of the exhaust passage 12, and FIG. 5B shows the section along the cutting line Y1-Y2 in FIG. 2 shows a cross-sectional view of the EHC 13 and the cooler 14.
- the cooler 14 includes a cover 14a, fins 14b, and a switching valve 14c.
- the cover 14a is provided outside the case 13c so as to cover the outer periphery of the case 13c in the EHC 13.
- a plurality of fins 14b are provided on the outer peripheral surface of the case 13c so as to protrude from the case 13c toward the cover 14a, and extend along the extending direction of the EHC 13. Further, the plurality of fins 14b are provided radially from the case 13c toward the cover 14a.
- Such a fin 14b functions as a heat radiating fin that radiates the heat of the EHC 13.
- air passage 14d corresponds to an example of a cooling medium passage.
- the switching valve 14c is provided at the end of the cover 14a on the air inflow side, that is, provided at the air inlet of the air passage 14d.
- the switching valve 14c opens and closes as shown by an arrow P1 to switch between air introduction and shut-off to the air passage 14d.
- the switching valve 14c is controlled to be opened and closed by the ECU 70 described above.
- the cooler 14 and the ECU 70 correspond to an example of a cooling unit in the present invention.
- the switching valve 14c and the ECU 70 correspond to an example of a flow rate control unit.
- the switching valve 14c is provided at each of the inlets of the plurality of air passages 14d formed between the plurality of fins 14b, that is, provided independently for each of the plurality of inlets. In another example, the switching valve 14c is provided for every two or more adjacent inlets among the plurality of inlets. That is, in this example, one switching valve 14c switches between introduction and shut-off of air into two or more air passages 14d.
- Such a configuration of the switching valve 14c is merely an example, and may adopt a known valve mode for switching between introduction and shut-off of fluid.
- the holding mat 13b can be appropriately and forcibly cooled by flowing the running air around the outer periphery of the case 13c covering the holding mat 13b.
- the plurality of fins 14b provided in the air passage 14d it is possible to improve the air-cooling heat radiation effect by the traveling wind. Therefore, it is possible to prevent the holding mat 13b from becoming high temperature.
- the cooler 14 by using the cover 14a, it is possible to prevent extreme air cooling and heat dissipation, and it is possible to appropriately keep the EHC 13 warm.
- the switching valve 14c it is possible to appropriately switch between implementation and non-implementation of air cooling heat radiation.
- FIG. 6 schematically shows the heat transfer inside the EHC 13 by showing the temperature in the horizontal direction and the EHC carrier 13a, the holding mat 13b, and the case 13c in the vertical direction.
- the graph B11 shows an example of a temperature profile in the case where air cooling heat dissipation is not performed by the cooler 14 (in other words, when the cooler 14 is not mounted on the EHC 13).
- Graph B12 shows an example of a temperature profile when air cooling / dissipation is performed by the cooler 14.
- the holding mat 13b receives heat from the EHC carrier 13a and dissipates heat to the case 13c.
- first cooling control controls the switching valve 14 c in the cooler 14. That is, the ECU 70 switches between introducing and shutting off air into the air passage 14d by controlling opening and closing of the switching valve 14c.
- the ECU 70 performs air cooling heat dissipation by the cooler 14 when the EHC floor temperature is lower than the first predetermined temperature and the holding mat temperature is equal to or higher than the second predetermined temperature. To do. In this case, the ECU 70 performs control to open the switching valve 14c so that air flows through the air passage 14d. On the other hand, when the EHC floor temperature is equal to or higher than the first predetermined temperature, or when the holding mat temperature is lower than the second predetermined temperature, the ECU 70 does not execute the air cooling heat radiation by the cooler 14. In this case, the ECU 70 performs control to close the switching valve 14c so that air does not flow through the air passage 14d.
- performing air-cooling heat radiation by the cooler 14 is appropriately referred to as “air-cooling heat radiation on”, and not performing air-cooling heat radiation by the cooler 14 is appropriately referred to as “air-cooling heat radiation off”.
- FIG. 7 shows an example of the temperature profile of EHC bed temperature and holding mat temperature.
- FIG. 7 shows time on the horizontal axis and temperature on the vertical axis.
- Graph A21 shows the time change of the EHC floor temperature
- graph A22 shows the time change of the holding mat temperature.
- both the EHC floor temperature and the holding mat temperature are greatly reduced.
- deceleration F / C fuel cut
- the temperature T12 indicates the catalyst warm-up determination temperature
- the temperature T11 indicates the guaranteed insulation temperature.
- the EHC floor temperature is equal to or lower than the catalyst warm-up determination temperature T12 and the holding mat temperature is higher than the guaranteed insulation temperature T11.
- the EHC floor temperature is equal to or lower than the catalyst warm-up determination temperature T12
- an EHC energization request is issued, but it can be said that the EHC 13 should not be energized because the holding mat temperature is higher than the insulation guarantee temperature T11. Therefore, in this situation, it is considered desirable to perform air-cooling heat dissipation by the cooler 14 in order to ensure the insulating property of the holding mat 13b by lowering the holding mat temperature.
- the ECU 70 is in a situation where the EHC 13 should be energized (in other words, a situation where the catalyst needs to be warmed up), and in a situation where the insulation of the holding mat 13b cannot be ensured, that is, in FIG. Only in the situation as indicated by the broken line area A23 in FIG. That is, the ECU 70 does not perform air cooling heat radiation by the cooler 14 when the EHC 13 is not energized even in a situation where the insulation of the holding mat 13b cannot be ensured.
- the ECU 70 determines whether or not the EHC 13 should be energized using the first predetermined temperature set based on the catalyst warm-up determination temperature, and is set based on the guaranteed insulation temperature. Using the second predetermined temperature, it is determined whether or not the insulation property of the holding mat 13b cannot be ensured. Then, the ECU 70 performs air cooling heat radiation by the cooler 14 when the EHC floor temperature is lower than the first predetermined temperature and the holding mat temperature is equal to or higher than the second predetermined temperature. On the other hand, when the EHC floor temperature is equal to or higher than the first predetermined temperature, or when the holding mat temperature is lower than the second predetermined temperature, the ECU 70 does not execute the air cooling heat radiation by the cooler 14.
- FIG. 8 is a flowchart showing the first cooling control process in the first embodiment. This process is repeatedly executed by the ECU 70 at a predetermined cycle.
- step S101 the ECU 70 acquires the EHC floor temperature and the holding mat temperature. Specifically, the ECU 70 acquires the EHC floor temperature detected by the sensor attached to the EHC carrier 13a and the holding mat temperature detected by the sensor attached to the holding mat 13b. Then, the process proceeds to step S102.
- the EHC floor temperature and holding mat temperature which the sensor detected as mentioned above
- the ECU 70 determines whether or not the EHC floor temperature is lower than the first predetermined temperature.
- the ECU 70 determines whether or not it is necessary to warm up the catalyst in the EHC 13 based on the EHC floor temperature. In other words, it is determined whether or not the EHC 13 is to be energized.
- the “first predetermined temperature” used in the determination is set based on the catalyst warm-up determination temperature. In one example, the first predetermined temperature is set to the catalyst warm-up determination temperature. In another example, the first predetermined temperature is set to a temperature that is somewhat higher than the catalyst warm-up determination temperature. As an example, the first predetermined temperature is set to about 400 [° C.].
- step S102 If the EHC floor temperature is lower than the first predetermined temperature (step S102; Yes), the process proceeds to step S103. On the other hand, when the EHC floor temperature is equal to or higher than the first predetermined temperature (step S102; No), the process proceeds to step S105.
- the ECU 70 turns off air cooling heat dissipation (step S105). Specifically, the ECU 70 performs control to close the switching valve 14c so that air does not flow through the air passage 14d. Then, the process ends.
- step S103 the ECU 70 determines whether or not the holding mat temperature is equal to or higher than the second predetermined temperature.
- the ECU 70 determines whether or not the insulation resistance of the holding mat 13b is lowered based on the holding mat temperature. That is, it is determined whether or not the insulation property of the holding mat 13b cannot be ensured.
- the “second predetermined temperature” used in the determination is set based on the insulation guarantee temperature. In one example, the second predetermined temperature is set to a guaranteed insulation temperature. In another example, the second predetermined temperature is set to a temperature somewhat higher than the guaranteed insulation temperature. As an example, the second predetermined temperature is set to about 600 [° C.].
- the guaranteed insulation temperature is set based on, for example, the relationship between the holding mat temperature and the insulation resistance obtained in advance through experiments or the like (see, for example, FIG. 4). That is, the temperature corresponding to the insulation resistance lower limit guaranteed value obtained from the relationship is set as the insulation guaranteed temperature.
- step S104 the process proceeds to step S104.
- the ECU 70 turns on the air cooling heat dissipation to reduce the holding mat temperature in order to ensure the insulation of the holding mat 13b (step S104). Specifically, the ECU 70 performs control to open the switching valve 14c so that air flows through the air passage 14d. Then, the process ends.
- step S103 when the holding mat temperature is lower than the second predetermined temperature (step S103; No), the process proceeds to step S105.
- the ECU 70 turns off the air cooling heat dissipation (step S105). Then, the process ends.
- the first cooling control described above it is possible to appropriately switch between air cooling heat radiation on and air cooling heat radiation off in consideration of both catalyst warm-up ensuring and insulation ensuring. Specifically, it is possible to appropriately prevent the catalyst from being excessively cooled by executing the air-cooling heat radiation, that is, to appropriately prevent the heat radiation from the catalyst when the catalyst is warmed up.
- the second cooling control in the first embodiment will be described.
- the ECU 70 performs air cooling heat radiation by the cooler 14 when the holding mat temperature is equal to or higher than the third predetermined temperature.
- the ECU 70 executes air-cooling heat dissipation when the holding mat temperature is equal to or higher than the third predetermined temperature even if the EHC floor temperature is equal to or higher than the first predetermined temperature.
- it differs from the first cooling control.
- FIG. 9A shows an example of a temperature profile when deceleration F / C or the like is performed during low load traveling or low speed traveling
- FIG. 9A shows an example of a temperature profile when deceleration F / C or the like is performed during low load traveling or low speed traveling
- deceleration F / C or the like basically, both the EHC floor temperature and the holding mat temperature are greatly lowered as shown in the graphs C21 and D21 and the graphs C22 and D22.
- the EHC floor temperature is equal to or lower than the catalyst warm-up determination temperature T12, as indicated by a broken line region D23 in FIG. 9B.
- the holding mat temperature is higher than the guaranteed insulation temperature T11.
- Such a situation is slowed down when the holding mat temperature is always higher than the guaranteed insulation temperature T11 due to the EHC 13 itself becoming a considerably high temperature (for example, 800 [° C.] or higher) due to high load driving or high speed driving. This tends to occur when F / C is performed.
- the situation is considered to be caused by a state where the mat temperature is higher than the EHC bed temperature and the temperature difference between the mat temperature and the EHC bed temperature is large.
- the second cooling control it is possible to prevent the occurrence of such a situation that the EHC floor temperature is lower than the catalyst warm-up determination temperature T12 and the holding mat temperature is higher than the guaranteed insulation temperature T11. Control as much as possible.
- air cooling heat radiation by the cooler 14 is executed in advance in order to ensure that the EHC 13 can be energized after deceleration F / C or the like.
- the ECU 70 uses the third predetermined temperature having a temperature at least higher than the second predetermined temperature (in other words, a temperature at least higher than the insulation guarantee temperature) as the determination temperature, and the holding mat temperature is equal to or higher than the third predetermined temperature. In some cases, air-cooling heat dissipation is performed.
- the ECU 70 executes air-cooling heat dissipation when the holding mat temperature is equal to or higher than the third predetermined temperature.
- air-cooling heat dissipation is executed before the EHC floor temperature falls to the first predetermined temperature or lower.
- the holding mat temperature changes, for example, as shown in a graph D24 in FIG. 9B. From this, it can be seen that when the EHC floor temperature becomes equal to or lower than the catalyst warm-up determination temperature T12, the holding mat 13b is maintained at a temperature lower than the guaranteed insulation temperature T11. Therefore, energization of the EHC 13 can be started when the EHC floor temperature falls below the catalyst warm-up determination temperature T12. That is, as in the case where the second cooling control is not performed (see graph D22), it can be said that it is not necessary to wait for the EHC 13 to be energized until the insulating property of the holding mat 13b is ensured.
- FIG. 10 is a flowchart showing a second cooling control process in the first embodiment. This process is repeatedly executed by the ECU 70 at a predetermined cycle.
- steps S201 to S205 Since the processing of steps S201 to S205 is the same as the processing of steps S101 to S105 described above (see FIG. 8), description thereof is omitted. Here, the processing in step S206 will be mainly described.
- step S206 The process of step S206 is executed when the EHC floor temperature is equal to or higher than the first predetermined temperature (step S202; No).
- the ECU 70 determines whether or not the holding mat temperature is equal to or higher than a third predetermined temperature.
- the ECU 70 determines whether or not it is a situation in which air-cooling heat radiation should be executed in advance based on the holding mat temperature. In other words, it is determined whether or not an extreme temperature rise of the holding mat 13b occurs.
- the “third predetermined temperature” used in the determination is set to a temperature that is at least higher than the second predetermined temperature, in other words, a temperature that is at least higher than the guaranteed insulation temperature.
- the third predetermined temperature is set to about 800 [° C.].
- step S206 If the holding mat temperature is equal to or higher than the third predetermined temperature (step S206; Yes), the process proceeds to step S204.
- the ECU 70 turns on air-cooling heat dissipation to prevent an extreme temperature rise of the holding mat 13b (step S204). That is, the ECU 70 performs air cooling heat radiation by the cooler 14 in advance in order to ensure that the EHC 13 can be energized after deceleration F / C or the like. Then, the process ends.
- step S206 when the holding mat temperature is lower than the third predetermined temperature (step S206; No), the process proceeds to step S205.
- the ECU 70 turns off the air cooling heat radiation (step S205). Then, the process ends.
- the components of the EHC 13 (for example, the positive electrode 13d and the negative electrode 13e) tend to become high temperature during high-load traveling or high-speed traveling.
- the second cooling control described above Since air-cooling heat radiation is performed during load traveling or high-speed traveling, it is possible to appropriately prevent the components of the EHC 13 from becoming hot. Therefore, it becomes possible to improve the durability of the components of the EHC 13.
- air-cooling heat radiation is performed in advance when the EHC floor temperature is equal to or higher than the first predetermined temperature and the holding mat temperature is equal to or higher than the third predetermined temperature.
- the first predetermined temperature is used as the determination temperature for the purpose. That is, using the determination temperature having a temperature different from the first predetermined temperature, air cooling and heat dissipation are executed in advance when the EHC floor temperature is equal to or higher than the determination temperature and the holding mat temperature is equal to or higher than the third predetermined temperature. It's also good.
- a temperature higher than the first predetermined temperature can be used as the determination temperature.
- the ECU 70 switches between air-cooling heat radiation on and air-cooling heat radiation off by controlling the opening and closing of the switching valve 14c.
- the present invention is not limited to this.
- the ECU 70 can perform the first cooling control and the second cooling control by controlling the opening degree of the switching valve 14c.
- the ECU 70 sets the switching valve 14c to the opening on the opening side.
- the first cooling control is performed such that the switching valve 14c is set to the opening on the closing side. It can be carried out.
- the ECU 70 can perform the second cooling control such that the switching valve 14c is set to the opening degree on the opening side.
- the second embodiment is different from the first embodiment in that cooling water for cooling the engine 1 is used as a cooling medium for forcibly cooling the holding mat 13b.
- a cooler that forcibly cools the holding mat 13b by flowing cooling water around the outer periphery of the case 13c that covers the holding mat 13b is used.
- cooling the holding mat 13b with cooling water is appropriately referred to as “water-cooling heat dissipation”.
- FIG. 11A shows a cross-sectional view of the EHC 13 and the cooler 15 along the extending direction of the exhaust passage 12, and FIG. 11B is along the cutting line Z1-Z2 in FIG. 2 shows a cross-sectional view of the EHC 13 and the cooler 15.
- the cooler 15 mainly includes a cover 15a.
- the cover 15a is provided outside the case 13c so as to cover the outer periphery of the case 13c in the EHC 13.
- a gap 15b between the outer peripheral surface of the case 13c and the inner peripheral surface of the cover 15a forms a passage through which the cooling water passes (hereinafter, such a gap 15b is referred to as a “cooling water passage 15b”). Therefore, the cover 15a constitutes the outer peripheral wall of the cooling water passage 15b, that is, the outer peripheral wall of the pipe through which the cooling water passes.
- the cooling water passage 15b corresponds to an example of a cooling medium passage.
- the cooling water passage 15b is connected to a known cooling system (not shown in FIG. 11) that cools the engine 1 using cooling water. That is, the cooling water for cooling the engine 1 is supplied to the cooling water passage 15b.
- the flow rate of the cooling water flowing through the cooling water passage 15b is adjusted by an electric water pump (not shown in FIG. 11, hereinafter referred to as “electric WP”) included in the cooling system.
- the electric WP includes an electric motor, and circulates cooling water in the cooling water passage by driving the motor.
- the electric WP is controlled by the ECU 70. That is, the flow rate of the cooling water flowing through the cooling water passage 15b is controlled by the ECU 70 via the electric WP. Specifically, the ECU 70 increases or decreases the flow rate of the cooling water in the cooling water passage 15b by controlling the electric WP.
- the cooler 15 (including the electric WP) and the ECU 70 correspond to an example of the cooling means in the present invention.
- the electric WP and the ECU 70 correspond to an example of a flow rate control unit.
- the holding mat 13b can be appropriately forcibly cooled by flowing cooling water to the outer periphery of the case 13c covering the holding mat 13b. Therefore, it is possible to prevent the holding mat 13b from becoming high temperature.
- the cooler 15 in the second embodiment may be provided with a plurality of fins in the cooling water passage 15b. That is, a plurality of fins that protrude from the case 13c toward the cover 15a and extend along the extending direction of the EHC 13 may be provided on the outer peripheral surface of the case 13c. Thereby, the water-cooling heat dissipation effect by cooling water can be improved.
- control method is basically the same as the first cooling control and the second cooling control in the first embodiment described above. Therefore, the words “first cooling control” and “second cooling control” are also used for the control method performed by the ECU 70 on the cooler 15 in the second embodiment.
- the ECU 70 controls the electric WP. That is, the ECU 70 increases or decreases the coolant flow rate in the coolant passage 15b by controlling the electric WP.
- the first cooling control in the second embodiment is basically performed according to the same viewpoint as the first cooling control in the first embodiment. That is, also in the second embodiment, water cooling heat radiation by the cooler 15 is controlled from both sides of ensuring catalyst warm-up and ensuring insulation. Specifically, the ECU 70 executes water-cooling heat radiation by the cooler 15 only in a situation where the EHC 13 is to be energized and the insulating property of the holding mat 13b cannot be ensured. Specifically, the ECU 70 performs water-cooling heat dissipation by the cooler 15 when the EHC floor temperature is lower than the first predetermined temperature and the holding mat temperature is equal to or higher than the second predetermined temperature.
- the ECU 70 controls the electric WP so that the coolant flow rate increases.
- the ECU 70 does not execute water-cooling heat dissipation by the cooler 15. In this case, the ECU 70 controls the electric WP so that the coolant flow rate is reduced.
- the ECU 70 controls the electric WP so that the flow rate of the cooling water is increased when a condition for boiling the cooling water is satisfied, in other words, when the cooling water may be boiled. Take control. Specifically, the ECU 70 causes the cooling water to boil if the conditions for boiling the cooling water are satisfied even if the EHC floor temperature is equal to or higher than the first predetermined temperature or the holding mat temperature is lower than the second predetermined temperature. In order to prevent this, the electric WP is controlled so that the cooling water flow rate is increased.
- FIG. 12 is a flowchart showing a first cooling control process in the second embodiment. This process is repeatedly executed by the ECU 70 at a predetermined cycle. This process is performed after the hybrid vehicle 100 is started (for example, ready-on) and driving of the electric WP is started to circulate the cooling water.
- steps S301 to S303 Since the processing in steps S301 to S303 is the same as the processing in steps S101 to S103 (see FIG. 8), description thereof is omitted. Here, the processing of steps S304 to S307 will be described.
- step S304 When the holding mat temperature is equal to or higher than the second predetermined temperature (step S303; Yes), the process of step S304 is performed.
- the ECU 70 ensures the insulating property of the holding mat 13b.
- the cooling water flow rate is increased in order to lower the holding mat temperature (step S304).
- the ECU 70 controls the electric WP so that the cooling water flow rate is increased as compared with the case where the EHC floor temperature is equal to or higher than the first predetermined temperature or the holding mat temperature is lower than the second predetermined temperature. I do. Then, the process ends.
- step S305 The process of step S305 is performed when the EHC floor temperature is equal to or higher than the first predetermined temperature (step S302; No), or when the holding mat temperature is lower than the second predetermined temperature (step S303; No).
- the ECU 70 acquires engine operation information, vehicle operation information, cooling water information, and the like in order to determine whether or not a condition for boiling the cooling water is satisfied in subsequent processing. For example, the ECU 70 acquires the engine water temperature detected by the water temperature sensor 206, the coolant flow rate (corresponding to a command value to the electric WP), and the like as the coolant information. Then, the process proceeds to step S306.
- step S306 the ECU 70 determines whether or not the condition for boiling the cooling water is satisfied based on the information acquired in step S305, that is, determines whether or not the cooling water may boil.
- the ECU 70 performs prediction regarding the boiling of the cooling water based on the engine operation information, the vehicle operation information, the cooling water information, and the like before the cooling water actually boils.
- step S304 the cooling water flow rate is increased to prevent the cooling water from boiling (step S304). That is, by increasing the coolant flow rate and circulating the coolant in the coolant passage, the occurrence of boiling of the coolant is suppressed. Specifically, the ECU 70 controls the electric WP so that the coolant flow rate is increased as compared with the case where the condition for boiling the coolant is not satisfied. Then, the process ends.
- the cooling water flow rate to be increased when the EHC floor temperature is lower than the first predetermined temperature and the holding mat temperature is equal to or higher than the second predetermined temperature and the cooling water flow rate to be increased when the condition that the cooling water boils is satisfied. May be the same or different.
- the ECU 70 determines the cooling water flow rate to be increased according to the degree of decreasing the holding mat temperature. To do.
- the ECU 70 increases the amount so that the occurrence of boiling of the cooling water is suppressed based on, for example, engine operation information, vehicle operation information, cooling water information, or the like. Determine the cooling water flow rate.
- step S306 when the condition for boiling the cooling water is not satisfied (step S306; No), the process proceeds to step S307.
- the cooling water flow rate is reduced (step S307).
- the ECU 70 reduces the cooling water flow rate as compared with the case where the EHC floor temperature is lower than the first predetermined temperature and the holding mat temperature is equal to or higher than the second predetermined temperature, or when the condition for boiling the cooling water is satisfied. Control is performed on the electric WP as described above. Then, the process ends.
- the flow rate of the cooling water in the cooler 15 can be appropriately controlled in consideration of both catalyst warm-up ensuring and insulation ensuring. Moreover, according to the 1st cooling control in 2nd Embodiment, boiling of cooling water can be prevented appropriately.
- the first predetermined temperature for determining the EHC floor temperature and the second predetermined temperature for determining the holding mat temperature may be the same in the first embodiment and the second embodiment, respectively. Different temperatures may be used. When using different temperatures, for example, considering the difference in cooling effect between air cooling heat dissipation and water cooling heat dissipation, the first predetermined temperature and the second predetermined temperature used in each of the first embodiment and the second embodiment are set. Can be set.
- the second cooling control in the second embodiment is also basically performed according to the same viewpoint as the second cooling control in the first embodiment. That is, also in the second embodiment, water cooling heat dissipation by the cooler 15 is performed in advance in order to ensure the energized state of the EHC 13 after deceleration F / C or the like.
- the ECU 70 performs control in advance to increase the coolant flow rate when the holding mat temperature is equal to or higher than the third predetermined temperature. That is, even if the EHC floor temperature is equal to or higher than the first predetermined temperature, the ECU 70 controls the electric WP so that the cooling water flow rate is increased when the holding mat temperature is equal to or higher than the third predetermined temperature. .
- the cooling water flow rate is increased when the condition for boiling the cooling water is satisfied.
- Control the electric WP Specifically, the ECU 70 increases the flow rate of the cooling water in order to prevent the cooling water from boiling when the conditions for boiling the cooling water are satisfied even if the holding mat temperature is lower than the third predetermined temperature. Control is performed on the electric WP as described above.
- FIG. 13 is a flowchart showing a second cooling control process in the second embodiment. This process is repeatedly executed by the ECU 70 at a predetermined cycle. This process is performed after the hybrid vehicle 100 is started (for example, ready-on) and the driving of the electric WP is started to circulate the cooling water.
- steps S401 to S407 Since the processing of steps S401 to S407 is the same as the processing of steps S301 to S307 described above (see FIG. 12), description thereof is omitted. Here, the processing in step S408 will be mainly described.
- step S408 is executed when the EHC floor temperature is equal to or higher than the first predetermined temperature (step S402; No).
- step S408 the ECU 70 determines whether or not the holding mat temperature is equal to or higher than a third predetermined temperature.
- the ECU 70 determines whether or not the water-cooling heat radiation should be executed in advance based on the holding mat temperature. In other words, it is determined whether or not an extreme temperature rise of the holding mat 13b occurs.
- step S404 the ECU 70 increases the coolant flow rate in order to prevent an extreme temperature rise of the holding mat 13b and to ensure that the EHC 13 can be energized after deceleration F / C or the like (step S404).
- the ECU 70 controls the electric WP so that the cooling water flow rate is increased as compared with the case where the holding mat temperature is lower than the third predetermined temperature. Then, the process ends.
- the flow rate may be the same or different.
- the ECU 70 can determine the cooling water flow rate to be increased for each according to the degree of lowering the holding mat temperature.
- step S408 when the holding mat temperature is lower than the third predetermined temperature (step S408; No), the process proceeds to step S405.
- the flow rate of the cooling water is controlled according to whether or not the condition for boiling the cooling water is satisfied, similarly to the first cooling control in the second embodiment described above. .
- the water-cooling heat radiation by the cooler 15 is executed in advance to appropriately ensure the energized state of the EHC 13 after deceleration F / C or the like. Is possible. Moreover, according to the 2nd cooling control in 2nd Embodiment, boiling of cooling water can be prevented appropriately.
- the components of the EHC 13 (for example, the positive electrode 13d and the negative electrode 13e) tend to become high temperature during high-load traveling or high-speed traveling.
- the second cooling control described above Since water-cooled heat radiation is performed during load traveling or high-speed traveling, it is possible to appropriately prevent the components of the EHC 13 from becoming hot. Therefore, it becomes possible to improve the durability of the components of the EHC 13.
- the present invention is not limited to application to ordinary hybrid vehicles, and can also be applied to plug-in hybrid vehicles. Further, the present invention is not limited to application to a hybrid vehicle, and can also be applied to ordinary vehicles other than hybrid vehicles.
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Abstract
Description
[装置構成]
図1は、本実施形態におけるハイブリッド車両100の概略構成図を示す。なお、図1中の破線矢印は、信号の入出力を示している。
[本実施形態の基本概念]
次に、本実施形態の基本概念について説明する。本実施形態では、EHC13の絶縁性能を確保するべく、EHC13内の保持マット13bを強制冷却する。
[第1実施形態]
第1実施形態では、保持マット13bを強制冷却するための冷却媒体として空気を用いる。具体的には、第1実施形態では、保持マット13bを覆うケース13cの外周部に空気(つまり走行風)を流すことで保持マット13bを強制冷却する冷却器を用いる。以下では、空気によって保持マット13bを冷却することを、適宜「空冷放熱」と呼ぶ。
図5を参照して、第1実施形態における冷却器14の構成について具体的に説明する。
第1実施形態における第1の冷却制御では、ECU70は、EHC床温が第1所定温度未満で、且つ、保持マット温度が第2所定温度以上である場合に、冷却器14による空冷放熱を実行する。この場合、ECU70は、空気通路14dに空気が流れるように、切り替え弁14cを開にする制御を行う。これに対して、ECU70は、EHC床温が第1所定温度以上である場合、若しくは、保持マット温度が第2所定温度未満である場合には、冷却器14による空冷放熱を実行しない。この場合、ECU70は、空気通路14dに空気が流れないように、切り替え弁14cを閉にする制御を行う。以下では、冷却器14による空冷放熱を実行することを適宜「空冷放熱オン」と呼び、冷却器14による空冷放熱を実行しないことを適宜「空冷放熱オフ」と呼ぶ。
次に、第1実施形態における第2の冷却制御について説明する。第2の冷却制御では、ECU70は、保持マット温度が第3所定温度以上である場合に、冷却器14による空冷放熱を実行する。具体的には、第2の冷却制御では、ECU70は、EHC床温が第1所定温度以上であっても、保持マット温度が第3所定温度以上である場合には、空冷放熱を実行する点で、第1の冷却制御と異なる。
[第2実施形態]
次に、第2実施形態について説明する。第2実施形態では、保持マット13bを強制冷却するための冷却媒体として、エンジン1を冷却するための冷却水を用いる点で、第1実施形態と異なる。具体的には、第2実施形態では、保持マット13bを覆うケース13cの外周部に冷却水を流すことで保持マット13bを強制冷却する冷却器を用いる。以下では、冷却水によって保持マット13bを冷却することを、適宜「水冷放熱」と呼ぶ。
図11を参照して、第2実施形態における冷却器15の構成について具体的に説明する。
第2実施形態における第1の冷却制御は、基本的には、第1実施形態における第1の冷却制御と同様の観点に従って行われる。つまり、第2実施形態でも、触媒暖機確保及び絶縁性確保の両面から、冷却器15による水冷放熱を制御する。具体的には、ECU70は、EHC13を通電すべき状況であって、且つ、保持マット13bの絶縁性が確保できないような状況においてのみ、冷却器15による水冷放熱を実行する。詳しくは、ECU70は、EHC床温が第1所定温度未満で、且つ、保持マット温度が第2所定温度以上である場合に、冷却器15による水冷放熱を実行する。この場合、ECU70は、冷却水流量が増量するように電動WPに対して制御を行う。これに対して、ECU70は、EHC床温が第1所定温度以上である場合、若しくは、保持マット温度が第2所定温度未満である場合には、冷却器15による水冷放熱を実行しない。この場合、ECU70は、冷却水流量が減量するように電動WPに対して制御を行う。
次に、第2実施形態における第2の冷却制御について説明する。第2実施形態における第2の冷却制御も、基本的には、第1実施形態における第2の冷却制御と同様の観点に従って行われる。つまり、第2実施形態でも、減速F/C後などでのEHC13の通電可能状態を確保するべく、冷却器15による水冷放熱を事前に実行する。具体的には、ECU70は、保持マット温度が第3所定温度以上である場合に、冷却水流量を増量する制御を事前に行う。即ち、ECU70は、EHC床温が第1所定温度以上であっても、保持マット温度が第3所定温度以上である場合には、冷却水流量が増量するように電動WPに対して制御を行う。
[変形例]
本発明は、通常のハイブリッド車両への適用に限定はされず、プラグインハイブリッド車両にも適用することができる。また、本発明は、ハイブリッド車両への適用に限定はされず、ハイブリッド車両以外の通常の車両にも適用することができる。
12 排気通路
13 EHC(電気加熱式触媒)
13a EHC担体
13b 保持マット
13c ケース
14、15 冷却器
70 ECU
100 ハイブリッド車両
Claims (11)
- 触媒を担持する触媒担体、及び、前記触媒担体の外周に設けられ、前記触媒担体を保持すると共に、電気的絶縁性を有する担体保持部を具備する電気加熱式触媒と、
前記担体保持部を冷却する冷却手段と、を備えることを特徴とする内燃機関の排気浄化装置。 - 前記冷却手段は、前記触媒の温度が第1所定温度未満で、且つ、前記担体保持部の温度が第2所定温度以上である場合に、前記担体保持部の温度が低下するように、前記担体保持部の冷却を行う請求項1に記載の内燃機関の排気浄化装置。
- 前記第1所定温度は、前記触媒の暖機を判定するための判定温度に基づいて設定され、
前記第2所定温度は、前記担体保持部の絶縁性を判定するための判定温度に基づいて設定される請求項2に記載の内燃機関の排気浄化装置。 - 前記冷却手段は、前記担体保持部の温度が第3所定温度以上である場合に、前記担体保持部の温度が低下するように、前記担体保持部の冷却を行う請求項1乃至3のいずれか一項に記載の内燃機関の排気浄化装置。
- 前記第3所定温度は、前記担体保持部の絶縁性を判定するための判定温度よりも高い温度に設定される請求項4に記載の内燃機関の排気浄化装置。
- 前記冷却手段は、
前記担体保持部を覆うケースの外周に設けられ、前記担体保持部を冷却するための冷却媒体を前記ケースの外周面に沿って流す冷却媒体通路と、
前記冷却媒体通路内に流す前記冷却媒体の流量を制御する流量制御手段と、を備える請求項1乃至5のいずれか一項に記載の内燃機関の排気浄化装置。 - 前記冷却手段は、前記冷却媒体通路内に設けられ、前記ケースから突出するように形成された複数の突出部を更に備える請求項6に記載の内燃機関の排気浄化装置。
- 前記冷却手段は、前記冷却媒体として空気を用いる請求項6又は7に記載の内燃機関の排気浄化装置。
- 前記流量制御手段は、前記冷却媒体通路における前記空気の流入口に設けられ、開閉することで前記冷却媒体通路への前記空気の導入と遮断とを切り替える弁に対する制御を行う請求項8に記載の内燃機関の排気浄化装置。
- 前記冷却手段は、前記冷却媒体として、内燃機関を冷却するための冷却水を用いる請求項6又は7に記載の内燃機関の排気浄化装置。
- 前記流量制御手段は、前記冷却水が沸騰する条件が成立する場合に、前記冷却水が沸騰する条件が成立しない場合に比して、前記冷却水の流量を増量する制御を行う請求項10に記載の内燃機関の排気浄化装置。
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US13/635,065 US8997470B2 (en) | 2010-03-17 | 2010-03-17 | Exhaust gas purifying device for internal combustion engine |
JP2012505361A JP5293880B2 (ja) | 2010-03-17 | 2010-03-17 | 内燃機関の排気浄化装置 |
PCT/JP2010/054534 WO2011114453A1 (ja) | 2010-03-17 | 2010-03-17 | 内燃機関の排気浄化装置 |
EP10847868.6A EP2549074B1 (en) | 2010-03-17 | 2010-03-17 | Exhaust emission control device for internal combustion engine |
CN201080065484.8A CN102803673B (zh) | 2010-03-17 | 2010-03-17 | 内燃机的排气净化装置 |
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EP (1) | EP2549074B1 (ja) |
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JP2015102069A (ja) * | 2013-11-27 | 2015-06-04 | トヨタ自動車株式会社 | 電気加熱式排ガス浄化システム |
WO2015158948A1 (en) | 2014-04-17 | 2015-10-22 | Wärtsilä Finland Oy | System and method of catalyst frost protection of selective catalytic reduction |
US20160053646A1 (en) * | 2014-08-22 | 2016-02-25 | GM Global Technology Operations LLC | Flexible engine metal warming system and method for an internal combustion engine |
JP2021059989A (ja) * | 2019-10-03 | 2021-04-15 | マレリ株式会社 | 排気ガス浄化装置および排気熱回収浄化複合装置 |
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DE102017216470A1 (de) * | 2017-09-18 | 2019-03-21 | Continental Automotive Gmbh | Elektrisch beheizbare Heizscheibe für die Abgasnachbehandlung |
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DE102017221623A1 (de) * | 2017-12-01 | 2019-06-06 | Bayerische Motoren Werke Aktiengesellschaft | Abgasanlage für eine Brennkraftmaschine |
US11230953B2 (en) | 2020-03-18 | 2022-01-25 | Vitesco Technologies GmbH | Electrically heatable heating disk for exhaust gas aftertreatment |
DE102021128241A1 (de) * | 2021-10-29 | 2023-05-04 | Purem GmbH | Anschlussstift |
JP2023153607A (ja) | 2022-04-05 | 2023-10-18 | トヨタ自動車株式会社 | 触媒装置 |
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CN102803673A (zh) | 2012-11-28 |
EP2549074A1 (en) | 2013-01-23 |
JPWO2011114453A1 (ja) | 2013-06-27 |
CN102803673B (zh) | 2014-08-27 |
EP2549074B1 (en) | 2017-06-28 |
EP2549074A4 (en) | 2014-04-16 |
US20130011300A1 (en) | 2013-01-10 |
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US8997470B2 (en) | 2015-04-07 |
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