WO2011089656A1 - モータ駆動システム、モータ駆動システムの制御方法、及び走行装置 - Google Patents
モータ駆動システム、モータ駆動システムの制御方法、及び走行装置 Download PDFInfo
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- WO2011089656A1 WO2011089656A1 PCT/JP2010/000401 JP2010000401W WO2011089656A1 WO 2011089656 A1 WO2011089656 A1 WO 2011089656A1 JP 2010000401 W JP2010000401 W JP 2010000401W WO 2011089656 A1 WO2011089656 A1 WO 2011089656A1
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- motor
- phase
- control unit
- phases
- inverter
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P29/00—Arrangements for regulating or controlling electric motors, appropriate for both AC and DC motors
- H02P29/02—Providing protection against overload without automatic interruption of supply
- H02P29/024—Detecting a fault condition, e.g. short circuit, locked rotor, open circuit or loss of load
- H02P29/0243—Detecting a fault condition, e.g. short circuit, locked rotor, open circuit or loss of load the fault being a broken phase
Definitions
- the present invention relates to, for example, a motor drive system, a control method for the motor drive system, and a traveling device.
- Patent Document 1 discloses a two-wheel traveling device that moves while performing an inverted control.
- the system is multiplexed by the configuration shown in FIG. That is, as shown in the figure, the motors 510 and 520 for driving the wheels are configured such that the motor windings are 6 slots and the 6 slots are double windings every 3 slots.
- the double windings for every three slots are each driven by one inverter (530, 540).
- the inverter on one side is stopped and driven by only three slots of windings.
- Patent Document 2 discloses a switch that connects a high potential voltage and a neutral point of an inverter that drives a multiphase motor, and a switch that connects a low potential end and a neutral point, and in the case of an open failure, each is in a half-wave drive mode. Operate the inverter.
- Patent Document 3 discloses a configuration in which each semiconductor element of an inverter is duplicated.
- Patent Documents 4 to 6 disclose a technique of continuing driving without impairing the function as a motor using three phases even when one phase fails.
- Patent Documents 1 and 3 are merely a system in which inverters are simply duplicated, and thus multiplexing the system requires at least double the cost. Moreover, in the structure of patent document 1, when one phase fails, the output torque of a motor will be halved.
- Patent Documents 2 and 3 can deal only with a case where the semiconductor switch fails in the open mode. If the semiconductor switch fails in the short mode, a return current flows and a brake is generated. . Since the semiconductor switch has almost all failures in the short mode, the operation is unintentionally unstable due to the occurrence of a brake.
- the present invention provides a motor drive system capable of avoiding an unstable state with a simple configuration even when a part (electrical parts such as a CPU or an inverter) related to driving of a motor fails and any phase fails. It is providing the control method of a motor drive system, and a traveling apparatus.
- the motor driving system includes a motor in which a plurality of coils of five or more phases are connected by star connection, and is connected to one end of each phase coil, and converts DC power into AC power to convert each of the motors.
- One phase of the multi-phase coil of the motor using an inverter to be supplied to the phase and a plurality of contacts arranged between the other end sides of the phase coils and the star-connected coils
- a power relay configured to be able to cut off power supplied to the coil
- a control unit that controls driving of the motor by generating a control signal for the inverter, the control unit comprising: When one or more phases of the motor fail, the contact of the power relay corresponding to the failed phase is opened, and among the remaining phases, three or more phases having substantially the same interval are driven.
- control unit includes a plurality of control units that respectively control driving of three or more phases among the plurality of phases of the motor, and when any of the plurality of control units fails, no failure occurs. Another control unit may continue the drive control of the motor. Thereby, the reliability of a system can be improved more.
- control unit controls a drive of three or more phases including one or more phases that can be controlled in common among a plurality of phases of the motor, respectively.
- second control unit may continue the drive control of the motor when the first control unit fails.
- the motor drive system includes a motor in which five-phase coils are connected by star connection and one end of each of the phase coils, and converts each of the motors by converting DC power into AC power.
- One of the five-phase coils of the motor using an inverter to be supplied to the phase and a plurality of contacts arranged between the other end sides of the phase coils and the star-connected coils.
- a power relay configured to be able to cut off the power supplied to the coils for two phases
- a control unit for controlling the drive of the motor by generating a control signal for the inverter
- control unit includes a first control unit and a second control unit that respectively control driving of three phases including one phase that can be controlled in common among the five phases of the motor.
- first control unit fails, the second control unit may continue the drive control of the motor.
- it further comprises an OR circuit to which the same inverter control signal is input from the first control unit and the second control unit, respectively, and an output signal from the OR circuit and the second control unit And an inverter control signal for two phases output from may be input to the inverter.
- a switch that selects the same inverter control signal input from each of the first control unit and the second control unit in accordance with the priority set in the first control unit and the second control unit.
- the first control unit has a higher priority than the second control unit, and the first control unit selects the first control unit during normal operation of the first control unit.
- An output signal from the control unit and an inverter control signal for two phases output from the first control unit are input to the inverter, and the switch selected by the switch when the first control unit fails
- An output signal from the second control unit and an inverter control signal for two phases output from the second control unit may be input to the inverter.
- the motor drive system is connected to a motor in which a plurality of coils of five or more phases are connected by star connection and one end of each phase coil, and direct current power is exchanged.
- An inverter that converts the electric power into each phase of the motor and supplies the motor, and a plurality of contacts that are arranged on the other end side of the phase coils and inserted between the star-connected coils, and the motor.
- a power relay configured to be able to cut off power supplied to one or more coils among the plurality of coils of the plurality of coils, and the control method of the motor drive system is such that one or more phases of the motor fail In this case, the contact of the power relay corresponding to the failed phase may be opened, and among the remaining plurality of phases, three or more phases having substantially the same interval may be driven.
- the traveling device is a traveling device that drives a wheel to perform an inversion control, and a five-phase coil is connected by star connection, and is connected to a motor that drives the wheel and one end of each phase coil.
- An inverter that converts DC power into AC power and supplies it to each phase of the motor, and a plurality of contacts that are arranged between the coils connected to the other end of each phase coil and star-connected
- a power relay configured to be able to cut off the power supplied to the one or two phases of the five-phase coils of the motor, and a control signal for the inverter
- a control unit that controls driving of the motor, and when the one or two phases of the motor fail, the control unit opens the contact of the power relay corresponding to the failed phase and remains 3 phase or 4 phase In out, the three-phase phase becomes substantially the same interval may be driven.
- control unit includes a first control unit and a second control unit that respectively control driving of three phases including one phase that can be controlled in common among the five phases of the motor.
- first control unit fails, the second control unit may continue to drive the motor.
- FIG. 1 is a configuration diagram of a motor drive circuit according to a first embodiment.
- 1 is a configuration diagram of a motor drive system according to Embodiment 1.
- FIG. 6 is a graph illustrating a change in a voltage command value in the motor drive system according to the first embodiment.
- 6 is a graph illustrating a change in a voltage command value in the motor drive system according to the first embodiment.
- 6 is a graph illustrating a change in a voltage command value in the motor drive system according to the first embodiment.
- 4 is a table showing combinations of phases in which the motor according to Embodiment 1 has failed and phases used for driving.
- 1 is a configuration diagram of a motor drive system for failure detection according to Embodiment 1.
- FIG. 6 is a diagram for explaining a failure detection method according to Embodiment 1.
- FIG. 6 is a diagram for explaining a failure detection method according to Embodiment 1.
- FIG. 2 is a diagram showing an equivalent circuit of the motor according to Embodiment 1.
- FIG. 4 is a table showing combinations of phases in which the motor according to Embodiment 1 has failed and phases used for driving.
- FIG. 6 is a configuration diagram of a motor drive system according to a second embodiment. 6 is a diagram showing an equivalent circuit of a motor according to Embodiment 2.
- FIG. 6 is a waveform diagram of a gate signal in a normal state according to Embodiment 2.
- FIG. FIG. 9 is a waveform diagram of a gate signal at the time of abnormality according to the second embodiment. It is a figure for demonstrating the failure location in the motor drive system which concerns on Embodiment 2.
- FIG. FIG. 6 is a diagram for explaining a failure location in a motor drive circuit according to a second embodiment.
- FIG. 10 is a diagram for explaining a change in an equivalent circuit of the motor according to the second embodiment.
- FIG. 6 is a configuration diagram of a motor drive system according to a third embodiment.
- FIG. 6 is a configuration diagram of a control system for a traveling device according to a fourth embodiment. It is a block diagram of the motor drive system of a prior art.
- the balance state is maintained by driving a motor that rotates the wheels. For this reason, when the electric component regarding a motor fails and the function stops, a balance state cannot be maintained but a vehicle will be in an unstable state and there exists a possibility of falling. For this reason, it is strongly required that the drive of the motor be continued even when one of the electrical components related to the motor fails. Therefore, in the present invention, in the motor drive system, for example, the motor winding is configured as a five-phase star connection, and the five-phase motor is driven by vector control. By adopting a mechanism that switches the phase of the motor to be used from 5 phase to 3 phase, the winding is made redundant and the system is duplicated.
- FIG. 1 is a configuration diagram of a motor drive circuit according to the present embodiment.
- the motor drive circuit 100 includes a five-phase inverter 10 to which a DC voltage is supplied from a power source, a five-phase motor 20, and a power relay 30.
- the five-phase inverter 10 includes a five-phase (a, b, c, d, e) arm circuit.
- the arm circuit of each phase is configured using switching elements Q 1 to Q 10 .
- the a-phase arm circuit is composed of switching elements Q 1 and Q 2
- the b-phase arm circuit is composed of switching elements 3 and Q 4
- the c-phase arm circuit is composed of switching elements Q 5 and Q 6
- the phase arm circuit is composed of switching elements Q 7 and Q 8
- the e-phase arm circuit is composed of switching elements Q 9 and Q 10 .
- On / off of the switching elements Q 1 to Q 10 is controlled by switching control signals S 1 to S 10 from a motor drive system 101 described later.
- the five-phase inverter 10 is switched from DC power to AC power by on / off control (switching control) of the switching elements Q 1 to Q 10 in response to switching control signals S 1 to S 10 from a motor drive system 101 described later. Bidirectional power conversion is performed.
- a power MOS (Metal Oxide Semiconductor) transistor, an IGBT (Insulated Gate Bipolar Transistor), a power bipolar transistor, or the like can be used as the switching element.
- the 5-phase motor 20 is an AC motor including a rotor (not shown) and 5-phase coil windings (L a , L b , L c , L d , L e ) provided on the stator.
- a rotor not shown
- 5-phase coil windings L a , L b , L c , L d , L e
- one end of the coil winding L a is connected to one end of the coil windings L c
- the other end of the coil winding L a is connected to a phase arm of a five-phase inverter 10.
- an AC motor such as a brushless motor, an induction motor, or a reluctance motor can be used.
- the power relay 30 includes a plurality of contacts (P 1 , P 2 , P 3 ) for controlling power supply to each phase of the five-phase motor 20. These contacts (P 1, P 2, P 3) is disposed on the other end of each coil winding L a ⁇ L e, and are inserted between the star connection coils.
- the power relay 30 controls power supply to each phase of the five-phase motor 20 by opening or closing the contacts P 1 , P 2 , and P 3 in accordance with a control signal from the motor drive system 101 described later. . That is, the power relay 30 is configured to be able to cut off the power supplied to one or two phases of the coil winding L of the five-phase motor 20.
- one end of the contact P 1 is connected to one end of the one end and the coil windings L c of the coil winding L a.
- the other end of the contact P 1 are connected to each other with the first ends of the contact P 3 of the contact point P 2.
- FIG. 2 is a configuration diagram of the motor drive system according to the present embodiment.
- the motor drive system 101 includes a control unit 40 and a pre-driver 50.
- the motor drive system 101 is connected to the motor drive circuit 100 and outputs switching control signals S 1 to S 10 for the five-phase inverter 10 to the switching elements Q 1 to Q 10 .
- the motor drive system 101 includes a microcomputer (control unit 40), a RAM (Random Access Memory) (not shown), a ROM (Read Only Memory), and the like, and an upper electronic control unit (in accordance with predetermined program processing).
- the switching control signals S 1 to S 10 for the five-phase inverter 10 are generated so that the five-phase motor 20 operates according to the motor command input from the ECU.
- the control unit 40 includes a current controller 41, a dp axis / 2 phase coordinate conversion unit 42, a 2 phase / 5 phase coordinate conversion unit 43, a PWM generator 44, a 5 phase / 2 phase coordinate conversion unit 45, A two-phase / dq-axis coordinate conversion unit 46.
- i d * and i q * indicate a d-axis current command and a q-axis current command, respectively.
- v d * and v q * indicate a d-axis voltage command and a q-axis voltage command, respectively.
- v ⁇ * and v ⁇ * indicate an ⁇ -axis voltage command and a ⁇ -axis voltage command, respectively.
- v a * to v e * indicate motor voltage commands for each phase of the five-phase motor 20.
- G a to G e indicate PWM signals.
- S 1 to S 10 indicate inverter gate signals (switching control signals) of the five-phase inverter 10.
- i a to i e indicate motor currents of the respective phases of the five-phase motor 20.
- i ⁇ and i ⁇ represent an ⁇ -axis current and a ⁇ -axis current, respectively.
- i d and i q represent a d-axis current and a q-axis current, respectively.
- Equation (1) represents a circuit equation
- Equation (2) represents an induced voltage equation
- Equation (3) represents a torque equation
- v a, v b, v c, v d, v e denotes a, b, c, d, the armature voltage of the e-phase, respectively.
- i a , i b , i c , i d , and i e represent armature currents of the a, b, c, d, and e phases, respectively.
- e a , e b , e c , e d , and e e represent induced voltages of the a, b, c, d, and e phases, respectively.
- R represents motor winding resistance
- L represents motor winding self-inductance
- p represents a differential operator.
- ⁇ re indicates the motor electrical angular velocity
- ⁇ re indicates the motor electrical angle.
- the current controller 41 receives the d-axis and q-axis current commands i d * and i q * and then calculates the current according to the deviation from the calculated d-axis and q-axis currents i d and i q. Take control.
- Current controller 41 d-axis current command of the q-axis i d *, receiving i q *, d-axis voltage command of the q-axis v d *, v and outputs the q *.
- the d-axis and q-axis current commands i d * and i q * are output from a motor driver (not shown). That is, a motor driver (not shown) generates d-axis and q-axis current commands i d * and i q * according to the wheel speed command.
- the dp-axis / two-phase coordinate conversion unit 42 converts the voltage commands v d * and v q * of the d-axis and q-axis into two-phase fixed coordinates using the following well-known dq coordinate conversion formula (4). Convert to As a result, the dp-axis / 2-phase coordinate converter 42 outputs the ⁇ -axis and ⁇ -axis voltage commands v ⁇ * and v ⁇ * .
- the two-phase / 5-phase coordinate conversion unit 43 converts the voltage commands v ⁇ * and v ⁇ * of the two-phase fixed coordinates from the two-phase fixed coordinates to the five-phase fixed coordinates using the following conversion formula (5). And convert. Accordingly, the 2-phase / 5-phase coordinate conversion unit 43 outputs motor voltage commands v a ** to v e ** for each phase of the 5-phase motor 20.
- the PWM generator 44 generates PWM signals G a to G e based on the motor voltage commands v a ** to v e ** of each phase.
- the 5-phase / 2-phase coordinate conversion unit 45 can convert from the 5-phase fixed coordinates to the 2-phase fixed coordinates using the following conversion formula (6) in the same manner as described above. As a result, the 5-phase / 2-phase coordinate conversion unit 45 outputs the ⁇ -axis and ⁇ -axis currents i ⁇ and i ⁇ .
- the two-phase / dq-axis coordinate conversion unit 46 converts the ⁇ -axis and ⁇ -axis currents i ⁇ and i ⁇ into the d-axis and q-axis currents i d and i q .
- feedback control for current control is performed by feeding back the currents i a to i e detected from the respective phases of the five-phase motor 20. Therefore, by performing the above-described conversion, even the five-phase motor 20 can be controlled by applying a normal vector control theory.
- the pre-driver 50 generates inverter gate signals S 1 to S 10 for the five-phase inverter 10 based on the PWM signals G a to G e .
- the pre-driver 50 is a circuit that quickly charges and discharges the gate capacitance with respect to the logic level PWM signal output from the control unit 40. In order to switch the power MOS-FET as the switching element Q at high speed, it is necessary to charge / discharge the input capacitance of the MOS-FET gate at high speed. For this reason, the pre-driver 50 is provided between the control unit 40 and the five-phase inverter 10.
- FIG. 3 is a diagram showing a change in the dq-axis voltage command value.
- FIG. 4 is a diagram showing changes in the ⁇ - ⁇ axis voltage command value.
- FIG. 5 is a diagram showing changes in the five-phase voltage command value.
- the motor drive system 101 includes failure detection means for detecting a failure of the switching elements Q 1 to Q 10 and generates a control signal for the power relay 30 according to the detected contents. That is, the failure detection means detects a failure from the switching elements Q 1 to Q 10 constituting each phase of the five-phase inverter 10 to the five-phase motor 20.
- the motor drive system 101 cuts off the power supply for the phase in which the failure is detected by the failure detection means, using the power relay 30 as the disconnection means.
- the motor drive system 101 uses the power relay 30 to separate the failed phase.
- the connection between each winding coil L of the five-phase motor 20 and each contact P of the power relay 30 is configured as shown in FIG. 1, and according to the switching elements Q 1 to Q 10 that detect the failure, The corresponding contacts P 1 to P 3 are opened.
- FIG. 6 shows a combination of a failed phase and a phase used for driving in the configuration shown in FIG.
- the b-phase fails, it opens the contact P 2 of the power relay 30.
- the power supply is shut off from the wound coil L b and L e of a five-phase motor 20, a motor drive system 101, of the remaining 3-phase, with c, d, and a phase, five-phase
- the drive of the motor 20 is continued.
- the combinations of the three phases used for driving among the remaining plurality of phases when a certain phase breaks down are determined such that the phase intervals are substantially the same. This combination is determined based on the failed phase and the configuration of the power relay 30.
- the return current may become a brake.
- the configuration of the power relay 30 shown in FIG. 1 can be adopted as a configuration in which the winding coil corresponding to the failure location is opened and the phase used for driving the motor is switched to a desired phase.
- the number of the contacts P of the power relay 30 can be three, and switching of phases used for continuing motor driving can be realized with a minimum configuration.
- the failure detection method of the location (electrical parts, such as CPU and an inverter) in connection with the drive of the motor by the motor drive system 101.
- FIG. the failure of the switching elements Q 1 to Q 10 can be detected by the following method.
- shunt resistors 60 and 70 are provided for the motor drive circuit 100 shown in FIG. That is, a shunt resistor 60 (R dc ) is connected in series between the power source and the five-phase inverter 10. A shunt resistor 70 is provided between the five-phase motor 20 and the power relay 30. Each resistor R s1 ⁇ R s5 of the shunt resistor 70 is connected to each winding coil of a five-phase motor 20 L a ⁇ L e.
- FIG. 8 shows changes in the current value detected by the shunt resistor 60 (R dc ).
- FIG. 9 shows changes in the current value detected by the resistor (R s1 ) in the shunt resistor 70.
- the current value detected by the resistance of the shunt resistor 70 (R s1) exceeds a predetermined threshold value (current limit). Therefore, the motor drive system 101, the current value detected by the resistance of the shunt resistor 70 (R s1) is, when it exceeds a predetermined threshold value, it is determined that the switching element Q 1 is failed.
- the configuration of the power relay 30 is not limited to the configuration illustrated in FIGS. 1 and 2, and may be configured to include a power relay for each phase of the five-phase motor 20. That is, regarding the failed switching element Q, only one contact connected to the corresponding winding coil may be opened.
- FIG. 10 is an equivalent circuit diagram of the motor of the five-phase motor 20.
- the motor drive system 101 continues to drive the five-phase motor 20 using, for example, three phases a, c, and d among the remaining four phases.
- the transformation matrix is expressed using the following equation (7).
- FIG. 11 shows combinations of two failed phases and other phases used for driving. For example, when two phases of the a phase and the c phase fail, the motor driving is continued using the b, d, and e phases.
- Embodiment 2 a second embodiment of the present invention will be described.
- the basic operation is the same as that of the first embodiment described above.
- the second embodiment uses two control units (CPU1, CPU2) and uses five-phase inverters 10,5.
- the point which controls the phase motor 20 and the power relay 30 differs.
- the configuration and operation different from those of the first embodiment will be mainly described, and detailed description of the same configuration and operation as those of the above-described embodiment will be omitted.
- FIG. 12 is a configuration diagram of the motor drive system according to the present embodiment.
- the motor drive system 102 includes a control unit 81, a control unit 82, an OR circuit 83, and a pre-driver 50.
- the pre-driver 50 has the same configuration / operation as that of the first embodiment described above, and a detailed description thereof will be omitted.
- the motor drive system 102 outputs control signals S 1 to S 10 of the five-phase inverter 10 so that the five-phase motor 20 operates in accordance with a motor command input from a host electronic control unit (ECU) according to predetermined program processing. Generate.
- the motor drive system 102 detects a failure of the switching elements Q 1 to Q 10 and generates a control signal for the power relay 30 according to the detected content.
- PWM signals G a and G d output from the control unit 81 are input to the pre-drivers 51 and 52, respectively.
- the pre-driver 52 generates inverter gate signals S 7 and S 8 from the PWM signal G d .
- the PWM signals G b and G e output from the control unit 82 are input to the pre-drivers 54 and 55, respectively.
- the pre-drivers 54 and 55 generate inverter gate signals S 3 , S 4 , S 9 and S 10 from the PWM signals G b and G e , respectively.
- the PWM signal G c1 output from the control unit 81 and the PWM signal G c2 output from the control unit 82 are input to the OR circuit 83.
- the output signal G c of the OR circuit 83 is input to the pre-driver 53.
- the pre-driver 53 generates inverter gate signals S 5 and S 6 from the signal G c .
- the inverter gate signal for controlling a specific one phase is provided with the two control units 81 and 82 and the OR circuit 83 to which the output signals from these control units are input.
- the motor drive control for three phases can be continued only by the other control unit.
- the control unit 82 fails only the control unit 81 side can continue to operate, so the three phases a, c, and d are determined based on the PWM signals G a , G d , and G c1.
- the motor drive can be continued using this.
- FIG. 13 is an equivalent circuit diagram of the five-phase motor 20 when the control unit 82 fails.
- FIG. 14 shows the waveforms of the gate signals related to the c phase at the normal time.
- FIG. 15 shows the waveforms of the gate signals related to the c phase at the time of abnormality.
- the PWM signal G c2 from the failed control unit 82 is always a low output.
- the logical sum signal G c of the PWM signal G c1 and G c2 the command value of the control section 81 is operating normally is output.
- the circuit is configured so that the failed control unit outputs a low output signal.
- the motor driving may be continued using three of the remaining four phases. Good. That is, inverter gate signals S 1 , S 2 , S 3 , S 4 from the control unit 81 operating normally, and inverter gate signals S 7 , S 8 , S 9 , S 10 from the control unit 82, Of these, motor driving may be continued using three phases. For example, as shown in the equivalent circuit of FIG. 17 and the drive circuit of FIG. 18, the motor drive can be continued using the b, d, and e phases.
- the third embodiment includes a switch 84 (SW) in place of the OR circuit as compared with the second embodiment.
- the motor drive system 102 switches the switch 84 according to the failure of the control units 81 and 82, so that an output signal from a normal control unit is output to the pre-driver 53.
- the priority is set for each of the control units 81 and 82, and the switch 84 selects a signal from the control unit with a high priority based on an enable signal set according to the priority.
- the switch 84 switches to receive signals from other control units.
- Embodiment 4 FIG. Next, a fourth embodiment of the present invention will be described.
- the motor drive system according to the above-described embodiment is applied to a traveling device.
- the configuration of the five-phase inverter, the five-phase motor, the power relay, the motor drive system, and the like is the same as that of the above-described embodiment, and thus detailed description thereof is omitted below.
- the traveling device is applied to, for example, a standing-type coaxial two-wheeled vehicle, but is not limited thereto, and is applicable to, for example, a wheelchair-type vehicle, and can be applied to any vehicle that performs an inverted control.
- the travel device includes a vehicle body, left and right drive wheels, a wheel drive unit that drives the left and right drive wheels, and a control device. On the upper surface of the vehicle body, a step for the passenger to board is provided.
- a wheel speed sensor for detecting the wheel speed of each drive wheel is provided on each of the left and right drive wheels. The wheel speed sensor supplies the detected wheel speed of each drive wheel to the control device.
- the vehicle body has a built-in wheel drive unit.
- the wheel drive unit can rotationally drive a pair of drive wheels independently.
- Each wheel drive unit can be constituted by, for example, a wheel drive motor and a reduction gear connected to a rotation shaft of the wheel drive motor so as to be able to transmit power.
- the vehicle body is provided with an inclination sensor for detecting the inclination angle of the vehicle body and the occupant and a control device for outputting a control signal for driving and controlling the pair of wheel drive units.
- FIG. 20 is a configuration diagram of a control system for a traveling device.
- the control system 200 includes a control device 210, servo amplifiers 220L and 220R, wheel drive motors 230L and 230R, encoders 240L and 240R, a potentiometer 250, a gyro sensor 260, and an acceleration sensor 270. It is equipped with.
- the control device 210 includes, for example, a microcomputer (CPU), a storage device such as a RAM and a ROM, and the like.
- the control device 210 is connected to a battery (not shown) and a pair of servo amplifiers 220L and 220R.
- the servo amplifiers 220L and 220R independently control the rotation speed and rotation direction of the pair of wheel drive motors 230L and 230R.
- the servo amplifiers 220L and 220R include a motor driver and the motor drive system described above, and output a control signal corresponding to the speed command value to the pair of wheel drive motors 230L and 230R.
- the tilt sensor can detect, for example, the tilt angle (pitch angle) of the vehicle main body and the occupant during travel of the travel device.
- the tilt sensor includes, for example, a potentiometer 250 that detects the rotation angle of the step, a gyro sensor 260 that detects the tilt angle of the vehicle body, and an acceleration sensor 270 that detects the acceleration of the vehicle.
- a potentiometer 250 that detects the rotation angle of the step
- a gyro sensor 260 that detects the tilt angle of the vehicle body
- an acceleration sensor 270 that detects the acceleration of the vehicle.
- the inclination sensor can detect an inclination angle corresponding to the inclination.
- control device 210 drives the servo amplifiers 220L and 220R so that the traveling device moves in the vehicle body and the occupant inclination direction based on the vehicle body and the occupant inclination angle detected by the inclination sensor. Control.
- the present invention is not limited to this, and a motor having a plurality of phases of five or more phases may be used.
- the power relay is configured to be able to cut off the power supplied to one or more phases of the five or more phases.
- the motor drive system opens the contact of the power relay corresponding to the failed phase, and approximately the same interval among the remaining phases. The motor drive is continued by driving three or more phases.
- Embodiment 2 although demonstrated as what controls an inverter, a motor, and a power relay using two control parts (CPU1, CPU2), this invention is not limited to this, Two or more You may control using several CPU.
- the plurality of CPUs may control driving of three or more phases that do not overlap each other.
- a five-phase motor is provided, and when any one of the phases breaks down, the motor is driven using a power relay. It was set as the structure which can be switched from 5 phases to 3 phases. In addition, by performing multi-phase motor drive control using two or more control units, the motor drive can be continued even when the control unit itself fails.
- the present invention can be used for, for example, a motor drive system, a motor drive system control method, and a traveling device.
- 100 motor drive circuit 10 5-phase inverter, 20 5-phase motor, 30 power relay, 101 motor drive system, 20 control unit, 50 pre-drivers, 41 Current controller, 42 dp axis / 2 phase coordinate conversion unit, 43 2-phase / 5-phase coordinate converter, 44 PWM generator, 45 5-phase / 2-phase coordinate converter, 46 2-phase / dq axis coordinate converter, 60, 70 Shunt resistance, 102 motor drive system, 81, 82 control unit, 83 OR circuit, 51-55 pre-driver, 103 motor drive system, 84 switch (SW), 200 control system, 210 control unit (CPU), 220L, 220R servo amplifier, 230L, 230R Left and right wheel motor, 240L, 240R encoder, 250 potentiometer, 260 Gyro sensor, 270 acceleration sensor, 510, 520 motor, 530, 540 inverter,
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Abstract
Description
以下、図面を参照して本発明の実施の形態について説明する。
図1は、本実施の形態に係るモータ駆動回路の構成図である。
モータ駆動回路100は、電源から直流電圧が供給される5相インバータ10と、5相モータ20と、パワーリレー30と、を備えている。
モータ駆動システム101は、制御部40と、プリドライバ50と、を備えている。
モータ駆動システム101は、モータ駆動回路100に接続され、スイッチング素子Q1~Q10に対して、5相インバータ10のスイッチング制御信号S1~S10を出力する。モータ駆動システム101は、マイクロコンピュータ(制御部40)や、不図示のRAM(Random Access Memory)及びROM(Read Only Memory)等を含んで構成され、所定のプログラム処理に従って、上位の電子制御ユニット(ECU)から入力されたモータ指令に従って5相モータ20が動作するように、5相インバータ10のスイッチング制御信号S1~S10を生成する。
電流制御器41は、d軸、q軸の電流指令id *、iq *が与えられた後、算出されるd軸、q軸の電流id、iqとの偏差に応じて、電流制御を行う。電流制御器41は、d軸、q軸の電流指令id *、iq *を受けて、d軸、q軸の電圧指令vd *、vq *を出力する。尚、d軸、q軸の電流指令id *、iq *は、図示しないモータドライバから出力される。すなわち、図示しないモータドライバは、車輪の速度指令に応じたd軸、q軸の電流指令id *、iq *を生成する。
また、3相や5相の上下ブリッジ構成を採用するMOS-FETでは、上アームのMOS-FETがNチャネルの場合にスイッチングするためには、出力電圧にゲートのオン電圧を加えた電圧必要となる。このため、上アームの動作は、チャージポンプ方式や、ブートスラップ方が用いられる。
例えば、図7に示すように、図1に示したモータ駆動回路100に対して、シャント抵抗60、70を設ける。すなわち、電源と5相インバータ10との間に直列にシャント抵抗60(Rdc)を接続する。また、5相モータ20と、パワーリレー30との間に、シャント抵抗70を設ける。シャント抵抗70の各抵抗Rs1~Rs5は、5相モータ20の各巻線コイルLa~Leに対して接続される。
図10は、5相モータ20のモータの等価回路図である。
例えば、5相インバータ10のスイッチング素子Q3又はQ4のいずれかが故障した場合には、5相モータ20のb相の電機子電圧vbを出力することができなくなる。このため、モータ駆動システム101は、残りの4相のうち、例えば、a、c、dの3相を利用して、5相モータ20の駆動を継続する。
この場合、変換行列は以下の式(7)を用いて示される。
モータ駆動システム101は、1つの相と、その故障した相に対して144°の位相差を有する1の相と、合わせて2相分が故障した場合においても、残りの3相を利用してモータ駆動を継続することができる。
図11に、故障した2つの相と、駆動に使用するその他の相の組合せを示す。例えば、a相とc相の2相が故障した場合には、b、d、e相を利用してモータ駆動を継続する。
次に、本発明の実施の形態2について説明する。実施の形態1と比べて、基本的な動作は上述した実施の形態1と同様であるが、実施の形態2は、2つの制御部(CPU1、CPU2)を用いて、5相インバータ10、5相モータ20、パワーリレー30を制御する点が異なる。この構成により、いずれかの制御部が故障した場合においても、5相のうちの3相を利用してモータ駆動を継続することができ、システムの信頼性をより向上させることができる。このため、以下では、実施の形態1と異なる構成・動作を中心に説明し、上述した実施の形態と同様の構成・動作については、その詳細な説明を省略する。
モータ駆動システム102は、制御部81と、制御部82と、論理和回路83と、プリドライバ50と、を備えている。尚、プリドライバ50については、上述した実施の形態1と同様の構成・動作であるため、その詳細な説明を省略する。
また、モータ駆動システム102は、スイッチング素子Q1~Q10の故障を検出し、検出内容に応じたパワーリレー30の制御信号を生成する。
図13は、制御部82が故障した場合の、5相モータ20の等価回路図である。
次に、本発明の実施の形態3について説明する。実施の形態3は、図19に示すように、実施の形態2と比べて、論理和回路に代えてスイッチ84(SW)を備えている。モータ駆動システム102が、制御部81、82の故障に応じてスイッチ84を切替えることで、正常な制御部からの出力信号がプリドライバ53に出力される。
次に、本発明の実施の形態4について説明する。実施の形態4では、上述した実施の形態に係るモータ駆動システムを、走行装置に適用した例を説明する。尚、5相インバータ、5相モータ、パワーリレー、モータ駆動システムなどの構成は上述した実施の形態と同一であるため、以下では、その詳細な説明を省略する。
図に示すように、制御システム200は、制御装置210と、サーボアンプ220L、220Rと、車輪駆動モータ230L、230Rと、エンコーダ240L、240Rと、ポテンショメータ250と、ジャイロセンサ260と、加速度センサ270と、を備えている。制御装置210は、例えば、マイクロコンピュータ(CPU)や、RAM、ROM等の記憶装置などから構成される。
上述した実施の形態においては、5相モータの場合を例に説明したが本発明はこれに限定されず、5相以上の複数相を備えるモータであってもよい。この場合には、パワーリレーは、5相以上のコイルのうち1相以上のコイルへの供給電力を遮断可能となるように構成される。そして、モータ駆動システムは、モータの複数相のうちで1相以上が故障した場合には、その故障した相に対応するパワーリレーの接点を開放し、残る複数の相のうちで、略同一間隔となる3相以上の相を駆動することで、モータ駆動を継続する。
また、上述した実施の形態2においては、2つの制御部(CPU1、CPU2)を用いて、インバータ、モータ、パワーリレーを制御するものとして説明したが本発明はこれに限定されず、2以上の複数のCPUを用いて制御してもよい。この場合には、複数のCPUは、互いに重複しない3相以上の駆動をそれぞれ制御するものとしてもよい。また、互いに共通して制御可能な1相以上の相を含む3相以上の駆動をそれぞれ制御するものとしてもよい。
10 5相インバータ、
20 5相モータ、
30 パワーリレー、
101 モータ駆動システム、
20 制御部、
50 プリドライバ、
41 電流制御器、
42 dp軸/2相座標変換部、
43 2相/5相座標変換部、
44 PWM生成器、
45 5相/2相座標変換部、
46 2相/dq軸座標変換部、
60、70 シャント抵抗、
102 モータ駆動システム、
81、82 制御部、
83 論理和回路、
51~55 プリドライバ、
103 モータ駆動システム、
84 スイッチ(SW)、
200 制御システム、
210 制御装置(CPU)、
220L、220R サーボアンプ、
230L、230R 左右輪モータ、
240L、240R エンコーダ、
250 ポテンショメータ、
260 ジャイロセンサ、
270 加速度センサ、
510、520 モータ、
530、540 インバータ、
Claims (10)
- 5相以上の複数相のコイルがスター結線により接続されたモータと、
前記各相コイルの一端に接続され、直流電力を交流電力に変換して前記モータの各相に供給するインバータと、
前記各相コイルの他端側に配置され、かつ、前記スター結線されたコイル間に挿入された複数の接点を用いて、前記モータの複数相のコイルのうち1相以上のコイルへの供給電力を遮断可能となるように構成されたパワーリレーと、
前記インバータの制御信号を生成することで、前記モータの駆動を制御する制御部と、を備え、
前記制御部は、
前記モータの1相以上が故障した場合に、当該故障した相に対応する前記パワーリレーの接点を開放し、残る複数の相のうちで、略同一間隔となる3相以上の相を駆動する
ことを特徴とするモータ駆動システム。 - 前記制御部は、
前記モータの複数相のうち3相以上の駆動をそれぞれ制御する複数の制御部を備え、
前記複数の制御部のうちいずれかが故障した場合には、故障していない他の制御部が前記モータの駆動制御を継続する
ことを特徴とする請求項1に記載のモータ駆動システム。 - 前記制御部は、
前記モータの複数相のうちで、互いに共通して制御可能な1相以上の相を含む3相以上の駆動をそれぞれ制御する第1の制御部及び第2の制御部を備え、
前記第1の制御部が故障した場合に、前記第2の制御部が前記モータの駆動制御を継続する
ことを特徴とする請求項1又は2に記載のモータ駆動システム。 - 5相のコイルがスター結線により接続されたモータと、
前記各相コイルの一端に接続され、直流電力を交流電力に変換して前記モータの各相に供給するインバータと、
前記各相コイルの他端側に配置され、かつ、前記スター結線されたコイル間に挿入された複数の接点を用いて、前記モータの5相のコイルのうち1相又は2相へのコイルへの供給電力を遮断可能となるように構成されたパワーリレーと、
前記インバータの制御信号を生成することで、前記モータの駆動を制御する制御部と、を備え、
前記制御部は、
前記モータの1相又は2相が故障した場合に、当該故障した相に対応する前記パワーリレーの接点を開放し、残る3相又は4相のうちで、略同一間隔となる3相の相を駆動する
ことを特徴とするモータ駆動システム。 - 前記制御部は、
前記モータの5相のうちで、互いに共通して制御可能な1相の相を含む3相の駆動をそれぞれ制御する第1の制御部及び第2の制御部を備え、
前記第1の制御部が故障した場合に、前記第2の制御部が前記モータの駆動制御を継続する
ことを特徴とする請求項4に記載のモータ駆動システム。 - 前記第1の制御部及び前記第2の制御部からそれぞれ同一のインバータ制御信号が入力される論理和回路を更に備え、
前記論理和回路からの出力信号と、前記第2の制御部から出力される2相分のインバータ制御信号と、が前記インバータに入力される
ことを特徴とする請求項5に記載のモータ駆動システム。 - 前記第1の制御部及び前記第2の制御部からそれぞれ入力される同一のインバータ制御信号を、前記第1の制御部及び前記第2の制御部に定められた優先度に従って選択するスイッチを更に備え、
前記第1の制御部に対して前記第2の制御部よりも高い優先度が定められており、
前記第1の制御部の通常動作時には、前記スイッチが選択した前記第一の制御部からの出力信号と、前記第1の制御部から出力される2相分のインバータ制御信号と、が前記インバータに入力され、
前記第1の制御部の故障時には、前記スイッチが選択した前記第二の制御部からの出力信号と、前記第2の制御部から出力される2相分のインバータ制御信号と、が前記インバータに入力される
ことを特徴とする請求項5に記載のモータ駆動システム。 - モータ駆動システムの制御方法であって、
前記モータ駆動システムは、
5相以上の複数相のコイルがスター結線により接続されたモータと、
前記各相コイルの一端に接続され、直流電力を交流電力に変換して前記モータの各相に供給するインバータと、
前記各相コイルの他端側に配置され、かつ、前記スター結線されたコイル間に挿入された複数の接点を用いて、前記モータの複数相のコイルのうち1相以上のコイルへの供給電力を遮断可能となるように構成されたパワーリレーと、を備え、
前記モータ駆動システムの制御方法は、
前記モータの1相以上が故障した場合に、当該故障した相に対応する前記パワーリレーの接点を開放し、残る複数の相のうちで、略同一間隔となる3相以上の相を駆動する
ことを特徴とするモータ駆動システムの制御方法。 - 車輪を駆動して倒立制御を行う走行装置であって、
5相のコイルがスター結線により接続され、前記車輪を駆動するモータと、
前記各相コイルの一端に接続され、直流電力を交流電力に変換して前記モータの各相に供給するインバータと、
前記各相コイルの他端側に配置され、かつ、前記スター結線されたコイル間に挿入された複数の接点を用いて、前記モータの5相のコイルのうち1相又は2相へのコイルへの供給電力を遮断可能となるように構成されたパワーリレーと、
前記インバータの制御信号を生成することで、前記モータの駆動を制御する制御部と、を備え、
前記制御部は、
前記モータの1相又は2相が故障した場合に、当該故障した相に対応する前記パワーリレーの接点を開放し、残る3相又は4相のうちで、略同一間隔となる3相の相を駆動する
ことを特徴とする走行装置。 - 前記制御部は、
前記モータの5相のうちで、互いに共通して制御可能な1相の相を含む3相の駆動をそれぞれ制御する第1の制御部及び第2の制御部を備え、
前記第1の制御部が故障した場合に、前記第2の制御部が前記モータの駆動制御を継続する
ことを特徴とする請求項9に記載の走行装置。
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PCT/JP2010/000401 WO2011089656A1 (ja) | 2010-01-25 | 2010-01-25 | モータ駆動システム、モータ駆動システムの制御方法、及び走行装置 |
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CN201080026578.4A CN102687389B (zh) | 2010-01-25 | 2010-01-25 | 马达驱动***、马达驱动***的控制方法、以及行驶装置 |
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- 2010-01-25 US US13/123,270 patent/US8575885B2/en not_active Expired - Fee Related
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Also Published As
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US8575885B2 (en) | 2013-11-05 |
US20110298404A1 (en) | 2011-12-08 |
CN102687389B (zh) | 2015-04-29 |
JP5459311B2 (ja) | 2014-04-02 |
CN102687389A (zh) | 2012-09-19 |
JPWO2011089656A1 (ja) | 2013-05-20 |
EP2530830A1 (en) | 2012-12-05 |
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