WO2011062188A1 - 円すいころ軸受および円すいころ軸受用保持器の製造方法 - Google Patents
円すいころ軸受および円すいころ軸受用保持器の製造方法 Download PDFInfo
- Publication number
- WO2011062188A1 WO2011062188A1 PCT/JP2010/070477 JP2010070477W WO2011062188A1 WO 2011062188 A1 WO2011062188 A1 WO 2011062188A1 JP 2010070477 W JP2010070477 W JP 2010070477W WO 2011062188 A1 WO2011062188 A1 WO 2011062188A1
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- WIPO (PCT)
- Prior art keywords
- tapered roller
- diameter side
- roller bearing
- oil retaining
- rim portion
- Prior art date
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/46—Cages for rollers or needles
- F16C33/4617—Massive or moulded cages having cage pockets surrounding the rollers, e.g. machined window cages
- F16C33/4623—Massive or moulded cages having cage pockets surrounding the rollers, e.g. machined window cages formed as one-piece cages, i.e. monoblock cages
- F16C33/4635—Massive or moulded cages having cage pockets surrounding the rollers, e.g. machined window cages formed as one-piece cages, i.e. monoblock cages made from plastic, e.g. injection moulded window cages
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/46—Cages for rollers or needles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0025—Preventing defects on the moulded article, e.g. weld lines, shrinkage marks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/2628—Moulds with mould parts forming holes in or through the moulded article, e.g. for bearing cages
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/22—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings
- F16C19/34—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load
- F16C19/36—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with a single row of rollers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/22—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings
- F16C19/34—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load
- F16C19/36—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with a single row of rollers
- F16C19/364—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with a single row of rollers with tapered rollers, i.e. rollers having essentially the shape of a truncated cone
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/46—Cages for rollers or needles
- F16C33/467—Details of individual pockets, e.g. shape or roller retaining means
- F16C33/4682—Details of individual pockets, e.g. shape or roller retaining means of the end walls, e.g. interaction with the end faces of the rollers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/46—Cages for rollers or needles
- F16C33/56—Selection of substances
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/66—Special parts or details in view of lubrication
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/66—Special parts or details in view of lubrication
- F16C33/6637—Special parts or details in view of lubrication with liquid lubricant
- F16C33/664—Retaining the liquid in or near the bearing
- F16C33/6651—Retaining the liquid in or near the bearing in recesses or cavities provided in retainers, races or rolling elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0046—Details relating to the filling pattern or flow paths or flow characteristics of moulding material in the mould cavity
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2220/00—Shaping
- F16C2220/02—Shaping by casting
- F16C2220/04—Shaping by casting by injection-moulding
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2326/00—Articles relating to transporting
- F16C2326/10—Railway vehicles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2361/00—Apparatus or articles in engineering in general
- F16C2361/61—Toothed gear systems, e.g. support of pinion shafts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/66—Special parts or details in view of lubrication
- F16C33/6637—Special parts or details in view of lubrication with liquid lubricant
- F16C33/6659—Details of supply of the liquid to the bearing, e.g. passages or nozzles
- F16C33/6674—Details of supply of the liquid to the bearing, e.g. passages or nozzles related to the amount supplied, e.g. gaps to restrict flow of the liquid
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/66—Special parts or details in view of lubrication
- F16C33/6637—Special parts or details in view of lubrication with liquid lubricant
- F16C33/6681—Details of distribution or circulation inside the bearing, e.g. grooves on the cage or passages in the rolling elements
Definitions
- the present invention supports various rotating shafts that rotate in a state in which a large radial load and thrust load are applied, such as a transmission shaft that constitutes an axle of a railway vehicle and a drive shaft, or a pinion shaft that constitutes a differential gear for an automobile.
- the present invention relates to a tapered roller bearing for improvement and a method for manufacturing a cage incorporated in the tapered roller bearing.
- a tapered roller bearing 1 as shown in FIG. 35 is incorporated in a rotation support portion for a rotating shaft that rotates while supporting a large radial load and thrust load, such as a pinion shaft of a differential gear.
- the tapered roller bearing 1 of the first example of this conventional structure includes an outer ring 2 and an inner ring 3, a plurality of tapered rollers 4, and a cage 5 that are arranged concentrically with each other.
- the outer ring 2 has a concave outer ring raceway 6 on the inner peripheral surface.
- the inner ring 3 is arranged on the inner diameter side of the outer ring 2 and has a partially conical convex inner ring raceway 7 on the outer peripheral surface. Further, the large-diameter side flange 8 protrudes from the outer ring surface of the inner ring 3 and the small-diameter flange 9 protrudes outward from the inner ring raceway 7 in the radial direction. It is formed in a state.
- Each tapered roller 4 is disposed between the outer ring raceway 6 and the inner ring raceway 7 so as to be freely rollable, and the respective large diameter side end faces (heads) 10 are arranged in the axial direction of the large diameter side flange 8. It is opposed to the inner surface 11.
- the cage 5 holds each tapered roller 4.
- the cage 5 is disposed concentrically and spaced apart in the axial direction, each having a ring-shaped large-diameter side rim portion 12 and small-diameter side rim portion 13, and the rim portions 12, 13. And a plurality of pillars 14 spanned therebetween.
- a portion surrounded by the four rims by the rim portions 12 and 13 and a pair of column portions 14 adjacent to each other in the circumferential direction is a pocket 15 for holding each tapered roller 4 in a rollable manner.
- the cage 5 shown in FIG. 35 is formed by bending a metal plate. By forming a bent plate portion 16 having an inward flange shape that is bent inward in the radial direction from the end portion on the small diameter side, the entire cage 5 is formed. The rigidity is secured.
- FIG. 36 to 38 show a tapered roller bearing 1a incorporating a cage 5a having a different shape as a second example of a conventionally known tapered roller bearing.
- the cage 5a is integrally formed by injection molding a synthetic resin or by machining a metal material.
- the basic structure is the same as the cage 5 incorporated in the first example of the conventional structure, and is arranged with a large-diameter side rim portion 12a and a small-diameter side rim portion that are annularly arranged and spaced apart in the axial direction.
- 13a and a plurality of column portions 14a, and the portions surrounded by the four rims by the rim portions 12a and 13a and a pair of column portions 14a adjacent in the circumferential direction are defined as pockets 15a.
- the cage 5a is not provided with a bending plate part.
- the circular recessed part 20 is provided in the center part of the large diameter side end surface 10 of the tapered roller 4a.
- the tapered rollers 4 and 4a are caused by a large radial load applied from the partially tapered concave outer ring raceway 6 and the partially tapered convex inner ring raceway 7, respectively. It tends to be displaced to the larger diameter side of both the tracks 6 and 7.
- the tapered rollers 4, 4 a are rotated by the relative rotation between the outer ring 2 and the inner ring 3, and the shafts of the large-diameter end face 10 and the large-diameter side flange 8 are respectively. Rotating and revolving while making sliding contact with the inner side surface 11.
- Such a problem has a large contact angle, that is, the outer ring raceway 6a formed on the inner peripheral surface of the outer ring 2a and the outer peripheral surface of the inner ring 3a as in the third example of the conventional structure shown in FIG.
- the inclination angle of the inner ring raceway 7a with respect to the central axis is large and the inclination angle between the rotation axis of each tapered roller 4a and the central axis of the outer ring 2a and the inner ring 3a is likely to be remarkable.
- the tapered roller bearing 1b having a contact angle of 20 degrees or more has a large component force for displacing each tapered roller 4a to the large diameter side based on a large load (radial load and thrust load) applied during use.
- the surface pressure of the sliding contact portion of the sliding surface between the large-diameter end surface 10 of the tapered roller 4a and the axially inner surface 11 of the large-diameter flange 8 formed on the outer peripheral surface of the end of the inner ring 3a is increased.
- the wear of the sliding contact portions between the both surfaces 10 and 11 tends to be remarkable.
- the contact angle is 25 degrees or more, the tendency becomes remarkable.
- the cage 5b incorporated in the tapered roller bearing 1b having a large contact angle as shown in FIG. 39 has a diameter of the large diameter rim portion 12b and a small diameter rim portion 13b. The difference from the diameter is large, and the inclination angle of each column portion 14b spanned between the rim portions 12b and 13b is large.
- the cage 5a shown in FIGS. 37 to 38 or the cage 5b shown in FIG. 39 is manufactured from a synthetic resin, as shown in FIG. It is formed by injection molding by a so-called axial draw using a mold apparatus 24 having a pair of molds 22 and 23. That is, in a state where these two dies 22 and 23 are abutted, a thermoplastic synthetic resin is heated and melted in a molding space (cavity) defined between the two dies 22 and 23. The pressure is applied through a plurality of inlets called gates. Then, after the synthetic resin is cooled and solidified, the molds 22 and 23 are separated from each other, and the molded cage 5b (5a) is taken out.
- Patent Documents 1 and 2 a sliding contact portion between the large-diameter side end surface of each tapered roller and the axially inner side surface of the large-diameter side flange is provided in Patent Documents 1 and 2 effectively.
- the structure to be lubricated is described. 43 to 45 show two examples of the conventional structure described in Patent Document 1 among them.
- the end of the inner peripheral surface of the cage 5c is bent by bending the large-diameter end of the cage 5c made of a metal plate inward in the radial direction.
- An oil retaining portion 17 is provided over the entire circumference at the end on the large diameter side.
- the lubricating oil stored in the oil retaining portion 17 is supplied to the sliding contact portion between the large diameter side end surface 10 of the tapered roller 4 and the axial inner side surface 11 of the large diameter side flange 8. This reduces wear during poor lubrication.
- the small-diameter side end of the outer peripheral surface of the cage 5d is bent by bending the small-diameter side end of the cage 5d outward in the radial direction.
- An oil retaining portion 17a is provided at the end. Further, the oil retaining portion 17a is divided into a plurality of parts in the circumferential direction by a plurality of partition plate portions 18.
- the lubricating oil that adheres to the outer peripheral surface of the cage 5d and reaches the end on the small diameter side of the cage 5d is prevented, and this lubricating oil is used as the large diameter of the tapered roller 4. It is supplied to the sliding contact portion between the side end face 10 and the axially inner side surface 11 of the large-diameter side flange portion 8 to suppress wear during poor lubrication.
- the oil retaining portion 17a is provided at a portion that is greatly disengaged from the sliding contact portion between the large-diameter side end surface 10 and the axially inner side surface 11. Therefore, it is difficult to effectively use a small amount of lubricating oil for lubricating the sliding contact portion. In this way, a small amount of lubricating oil cannot be effectively used for lubrication of the sliding contact portion between the large-diameter side end surface 10 and the axially inner side surface 11.
- Patent Document 2 the lubricating oil guided along the inner peripheral surface of the cage is connected to the large-diameter side end surface of the tapered roller by an inward large-diameter side flange provided at the large-diameter side edge of the cage.
- a structure is described that leads to a sliding contact portion with the inner surface in the axial direction of the large-diameter side flange on the outer peripheral surface of the inner ring.
- a small amount of lubricating oil is applied to the large-diameter side end face and the shaft. There is room for improvement from the surface that supplies efficiently by the sliding contact portion with the inner side surface in the direction.
- the present invention is a structure capable of improving the durability in a poorly lubricated state, i.e., extending the time until it becomes unrotatable due to seizure after being in a poorly lubricated state, And it invented in order to implement
- the tapered roller bearing that is the subject of the present invention includes an outer ring, an inner ring, a plurality of tapered rollers, and a cage, like the conventionally known tapered roller bearing.
- the outer ring has a partially conical concave outer ring raceway on the inner peripheral surface.
- the inner ring is arranged concentrically with the outer ring on the inner diameter side of the outer ring.
- the inner ring raceway On the outer peripheral surface, the inner ring raceway having a partially conical convex shape, and the radial direction from the large-diameter end of the inner ring raceway. It has a large-diameter side flange projecting outward.
- Each of the tapered rollers is disposed between the inner ring raceway and the outer ring raceway so as to be freely rollable, and each large-diameter side end face is opposed to the axial side surface of the large-diameter side flange. .
- the cage is for holding the tapered rollers.
- the retainer is arranged concentrically and spaced apart in the axial direction, and has a large-diameter side rim portion and a small-diameter side rim portion each having an annular shape, and spans between the rim portions.
- the portions surrounded by the four rims by the two rim portions and a pair of column portions adjacent in the circumferential direction are pockets for holding the tapered rollers.
- the tapered roller bearing of the present invention in the large-diameter side rim portion, the diameter in the inner peripheral surface portion of the portion where the phase in the circumferential direction is aligned with at least some of the pockets.
- An oil retaining recess that is recessed outward is provided in the large-diameter side end face of the tapered roller held in the pocket, preferably on the large-diameter side end face. It is made to oppose the recessed part.
- the concave portion on the end face on the large diameter side can be omitted.
- the inside of these oil retaining recesses and the outer end surface of the large diameter rim portion Is provided to prevent the inside of these oil retaining recesses and the outer end surface of the large-diameter side rim portion from penetrating in the axial direction.
- the oil retaining recess is recessed radially outward from the inner peripheral surface of the large-diameter rim portion from the opening-side end portion on the pocket side to the back end portion on the outer end surface side. Have a depth in the direction to do. In other words, a step is provided between the back end portion of the bottom surface of the oil retaining recess and the inner peripheral surface of the large diameter rim portion.
- the number of the oil retaining recesses is the same as the number of the pockets. And each of these oil retaining recesses provided in an independent state with respect to the circumferential direction is opened toward each of the pockets.
- the bottom of the oil retaining recess is inclined in a direction toward the radially outward direction toward the pocket.
- the inner peripheral surface of the large-diameter side rim portion is a cylindrical surface that is parallel to the central axis of the cage, or an inclined surface that is inclined in a radially outward direction toward the pocket.
- the tapered roller bearing of the present invention when the tapered roller bearing of the present invention is implemented, preferably, in the large-diameter side rib portion constituting the cage, the outer peripheral surface of the large-diameter side rim portion with respect to the radial direction of the inner ring and the outer ring.
- the radial position of the inner end edge that is the end edge near the large-diameter side end surface of each tapered roller among the both end edges in the axial direction of the inner ring, the bus on the inner peripheral surface of the outer ring and the bus on the large-diameter end surface of the outer ring It is located outside the radial position of the intersection with the.
- the inner ring and the outer ring are inner edges that are closer to the larger-diameter side end face of each tapered roller among the axial end edges of the inner circumferential surface of the larger-diameter side rim part.
- the radial position of the end edge is positioned inside the radial position of the center point of the large-diameter end face of each tapered roller.
- the large-diameter side rim portion be a part of the inner peripheral surface of the large-diameter side rim portion constituting the retainer, rather than the oil retaining recess.
- a ridge projecting radially inward is formed on the outer end face portion of the entire circumference.
- the axial position where this protrusion is provided is the position in contact with the outer end portion of the oil retaining recess at the axial intermediate portion of the inner peripheral surface. It can be set between the outer end portion of the radial side rim portion.
- the oil retaining recess side (a portion in contact with the oil retaining recess or a portion in the vicinity thereof) on the inner peripheral surface of the large-diameter side rim portion, between the protrusion and each pocket. Lubricating oil that is present and that is present in a portion that is out of the oil retaining recess can be efficiently collected in the oil retaining recess.
- the direction of inclination of this portion is regulated, for example, the oil that is present in this portion is more efficiently directed to the oil retaining recess by, for example, being inclined toward the radially outward direction as it is directed to the oil retaining recess. If it can be collected, the protrusion can be formed closer to the outer end of the large-diameter rim portion.
- the tapered roller bearing of the present invention when the tapered roller bearing of the present invention is implemented, preferably, at least a part of the inner peripheral surface of the small diameter side rim portion constituting the retainer is disposed on the inner ring with respect to the center axis of each tapered roller. And it is located outside in the radial direction of the outer ring.
- the cage constituting the tapered roller bearing is made of a synthetic resin. More preferably, the cage is made by feeding a synthetic resin having thermoplasticity into a molding space of a mold apparatus in a molten state in a state where pressure is applied through a plurality of feeding ports. Therefore, the retainer has a weld that is generated when a synthetic resin in a molten state, which is fed into the molding space from different feeding ports, abuts in the molding space. In the present invention, it is preferable that the weld be present in a portion deviated from a continuous portion between the rim portions and the column portions.
- the tapered roller bearing is preferably a self-propelled vehicle (a vehicle provided with a driving source for traveling instead of being pulled by a tractor or a locomotive). It is provided between the driving source and the driving wheel, and is used for a support portion of a rotating shaft constituting a vehicle driving system that transmits the rotational driving force of the driving source to the driving wheel.
- the rotation shaft that constitutes such a vehicle drive system includes a pinion shaft that constitutes a differential gear of an automobile, and power transmission that constitutes an automobile transmission (including an automatic transmission, a manual transmission, and a transaxle).
- a shaft, a power transmission shaft of a railway vehicle drive unit, and the like are included.
- the above-mentioned synthetic resin cage incorporated in the tapered roller bearing of the present invention is a state in which a synthetic resin having thermoplasticity is melted and pressure is applied through a plurality of inlets into a molding device molding space.
- the plurality of inlets are formed in the molding space.
- an apparatus that satisfies all the following conditions (1) to (3) is used.
- An axial draw structure in which a pair of molds arranged concentrically with each other are moved in the axial direction.
- a molding recess is provided on the axial end surface of one of the opposing axial end surfaces of the molds, and a molding projection is provided on the axial end surface of the other die. Yes.
- An oil retaining recess-forming convex portion in which the oil retaining recess is to be formed is provided on an axial end surface of the one mold.
- the one mold having a stepped portion at the tip of the oil retaining recess forming convex portion.
- the tapered roller bearing of the present invention configured as described above works as follows to improve durability in a poorly lubricated state, i.e., from being in a poorly lubricated state until it becomes non-rotatable due to seizure. The time can be extended more fully.
- the lubricating oil during operation of the rotary machine device incorporating the tapered roller bearing of the present invention is a pump based on the centrifugal force associated with the revolving motion of each tapered roller.
- the bearing inner space between the inner peripheral surface of the outer ring and the outer peripheral surface of the inner ring flows from the smaller diameter side to the larger diameter side of the outer ring raceway and the inner ring raceway.
- the lubricating oil flowing in the bearing inner space in this way is connected to the large-diameter side end surface of each tapered roller and the axial inner surface of the large-diameter side flange of the inner ring outer peripheral surface.
- the lubricating oil remaining in the oil retaining recess enters the large diameter side end surface portion of the tapered roller held in the pocket, preferably in the recess formed in the large diameter side end surface, and this tapered roller Along with this rotation, the large diameter side end face and the large diameter side flange are sent to the sliding contact portion on the axial inner side surface to lubricate the sliding contact portion.
- the lubricating oil remaining in the oil retaining recess when the failure or leakage occurs can use a large portion of the lubricating oil for lubricating the sliding contact portion. Therefore, it is possible to sufficiently lengthen the time from the occurrence of the poor lubrication state until the rotation becomes impossible due to seizure.
- the tapered end held by the pocket is preferably passed through the recess on the large diameter side end surface, preferably the large diameter side end surface.
- Lubricating oil is supplied to the axially inner surface of the large-diameter side flange, and the sliding contact portion between the axially inner surface and the large-diameter side end surface of another tapered roller can also be lubricated. Therefore, the oil retaining recesses can be provided, for example, in the pocket portions that are arranged one by one or every two in the circumferential direction.
- the oil retaining recess has a certain depth on the inner end surface side of the large diameter rim portion facing the large diameter end surface of the tapered roller, and can store lubricating oil temporarily.
- the volume of the oil retaining recess is increased, and the amount of lubricating oil stored in the oil retaining recess is increased.
- the lubricating oil stored in the oil retaining recess is not washed away to the outer end surface side of the large diameter rim portion, and the large diameter side end surface of each tapered roller and the large diameter It can be used more effectively for lubrication of the sliding contact portion with the inner side surface in the axial direction of the side flange portion.
- the number of the oil retaining recesses is the same as the number of the pockets and these oil retaining recesses that are provided independently of each other in the circumferential direction are opened toward the pockets, This is advantageous in terms of increasing the total amount of lubricating oil that accumulates in the oil recess, that is, the total amount of lubricating oil that can be accumulated in the entire cage, and extending the time from the occurrence of poor lubrication to the inability to rotate. is there.
- the bottom portion of the oil retaining recess is inclined in a radially outward direction toward the pocket, or the inner peripheral surface of the large diameter rim portion is formed in a cylindrical shape parallel to the central axis of the cage. If the inclined surface is inclined in the direction toward the radially outward direction toward the surface or the pocket, the lubricant accumulated in the oil retaining recess, and further adhered to the inner peripheral surface of the large diameter rim portion Lubricating oil can be efficiently guided toward the large-diameter end face of each tapered roller.
- the lubricating oil that flows to the outer end surface side of the large-diameter side rim portion can be suppressed to zero or slightly, and the lubricating oil adhering to the inner peripheral surface can be used more efficiently.
- the lubricating oil remaining on the large-diameter end of the cage is removed from the large-diameter end surface of each tapered roller and the axial inner surface of the large-diameter flange.
- the radial position of the inner edge of the outer peripheral surface of the large-diameter side rim portion is outside the radial position of the intersection of the inner peripheral surface of the outer ring and the bus bar of the large-diameter end surface. It is located in the bearing inner space when the failure or leakage occurs at the same time as increasing the capacity of the oil retaining recess while ensuring the strength and rigidity of the large diameter rim portion. Many portions of the lubricating oil being used can also be used for lubrication of the sliding contact portion.
- the thickness dimension in the radial direction of the large-diameter side rim portion can be increased, while ensuring the strength and rigidity of the large-diameter side rim portion,
- the capacity of the oil retaining recess can be secured by deepening the oil retaining recess.
- the width of the annular gap existing over the entire circumference between the large-diameter opening end of the inner peripheral surface of the outer ring and the outer peripheral surface of the large-diameter rim can be kept small. Exists in a state of being bent radially outward from the large-diameter end of the bearing internal space.
- the lubricating oil passing through the bearing inner space is discharged from the bearing inner space based on the pump action generated during operation of the tapered roller bearing. The resistance to that works. For this reason, a considerable portion of the lubricating oil existing in the bearing internal space at the time of failure or leakage can be used for lubrication of the sliding contact portion.
- the inner edge that is closer to the large-diameter end surface of each tapered roller can be located inside the radial position of the center point of the large-diameter side end face of each tapered roller.
- the thickness dimension in the radial direction of the large-diameter side rim portion is further increased to ensure the strength and rigidity of the large-diameter side rim portion, and the oil retaining recess is further deepened, The amount of lubricating oil that can be stored in the recess can be increased.
- the width dimension in the radial direction of the annular gap existing between the inner peripheral surface of the large-diameter rim portion and the large-diameter end of the outer peripheral surface of the inner ring can be reduced.
- the width dimension in the radial direction of the large-diameter side rim portion which becomes a resistance against the flow of the lubricating oil discharged from the bearing internal space, is increased, and stays in the bearing internal space when the poor lubrication state occurs.
- the amount of lubricating oil that is being used can be increased.
- the amount of lubricating oil that can be used for lubrication of the sliding contact portion can be increased, and the time from the occurrence of poor lubrication to seizure can be further increased.
- a part of the inner peripheral surface of the large-diameter side rim portion is directed radially inward toward a portion closer to the outer end surface of the large-diameter side rim portion than the oil retaining recess.
- the protruding protrusion can be formed over the entire circumference.
- a part of the lubricating oil flowing through the bearing inner space may flow into the oil retaining recess and further overflow. The lubricating oil overflowing from the reservoir accumulates in the portion closer to the pocket than the protrusion on the inner peripheral surface of the large-diameter side rim portion.
- the lubricating oil is discharged from the outer peripheral edge side in the axial direction of the large-diameter rim portion while getting over the inner peripheral edge of the protrusion.
- the lubricating oil that has previously entered the oil retaining recess is pushed out of the oil retaining recess by the lubricating oil newly flowing in from the opening, and the inner peripheral surface of the large-diameter side rim portion. It collects in a portion closer to the pocket than the ridge.
- a large part of the lubricating oil remaining in the portion closer to the pocket than the protrusion on the inner peripheral surface of the large-diameter side rim portion can be used for lubrication of the sliding contact portion.
- the time until the rotation becomes impossible due to seizure can be made sufficiently longer.
- the inner peripheral surface of the small-diameter side rim portion can be positioned outside the central axis of each tapered roller with respect to the radial direction of the inner ring and the outer ring.
- the fluid containing the lubricating oil existing around the tapered roller bearing can easily enter the bearing internal space, so even under a situation where the amount of lubricating oil present around the tapered roller bearing is insufficient.
- the lubricating oil present in the periphery can be efficiently taken into the bearing internal space, and the amount of lubricating oil fed into the sliding contact portion can be increased.
- the lubricating oil that can be used for lubrication of the sliding contact portion is in the vicinity of the tapered roller bearing in addition to most of the lubricating oil present in the oil retaining recess having a large capacity.
- a small amount of lubricating oil, which is in the form of droplets or mist, is added. For this reason, the time from when the poor lubrication state occurs until rotation becomes impossible due to seizure can be made sufficiently longer.
- the cage constituting the tapered roller bearing of the present invention is made of synthetic resin, the cage can be reduced in weight and cost.
- the cage can be made of a metal such as an iron-based alloy or a copper-based alloy, but in this case, the annular material is cut or the plate-shaped material is bent by a press.
- the metal cage can obtain a large strength and rigidity, and is advantageous in terms of ensuring durability in a normal use state, but has an increased weight and manufacturing cost.
- the cage is made of synthetic resin, the weight can be reduced due to the low specific gravity of the material. If this cage is made by injection molding as described below, each of the oil retaining recesses can be molded simultaneously with other portions of the cage, and the manufacturing cost can be reduced.
- a cage made of synthetic resin When making a cage made of synthetic resin, it is by injection molding, in which a thermoplastic synthetic resin is heated and melted and fed into a molding space (cavity) of a mold apparatus under pressure. This is advantageous from the viewpoint of manufacturing cost reduction.
- synthetic resin injection molding the synthetic resin fed into the molding space from a feeding port called a gate enters a predetermined part of the molding space from the opposite side and abuts at the predetermined part, and the part A portion called “weld” having a low strength against stress is generated.
- each tapered roller held in each pocket presses each column portion that divides both sides in the circumferential direction of each pocket based on the difference in revolution speed of each pocket in the circumferential direction.
- the application and use part of the tapered roller bearing of the present invention is not particularly limited, but it is preferably used for a rotation support part of a drive system of a self-propelled vehicle.
- a drive system for a self-propelled vehicle it is difficult to supply lubricating oil from the outside.
- Grease enclosed in a tapered roller bearing, or lubricating oil (differential oil or mission oil) stored in a housing containing the rotation support portion. ) Is generally lubricated.
- the service period is often long, and the actual condition is that the lubrication state is not frequently monitored.
- the cage made of a synthetic resin, which constitutes the tapered roller bearing of the present invention and has the welds present in a portion removed from the continuous portion between the rim portions and the column portions, can be easily obtained by the following manufacturing method. Can get to. That is, the synthetic resin in the molten state is fed into the molding space of the mold apparatus from the feeding port provided at the portion where the phases in the circumferential direction coincide with each other in both the rim portion molding spaces. After flowing through the rim portion forming space in the circumferential direction, each column portion forming space for forming each column portion is entered from both ends of each column portion forming space.
- the melted synthetic resin abuts at the intermediate portion of each column portion forming space and forms a weld at that portion, so that the weld is formed at the continuous portion between the end portion of each column portion and the two rim portions. Is not formed.
- a mold apparatus having an axial draw structure comprising one mold provided with an oil retaining recess forming convex part at a part of the molding concave part and the other mold provided with a molding convex part is used.
- a synthetic resin cage having the oil retaining recesses can be efficiently manufactured with a relatively simple mold apparatus.
- the one mold has a stepped portion at the tip of the oil retaining recess forming convex portion, a weir is provided on the outer end surface side of the large diameter rim portion of the oil retaining recess. Therefore, it is possible to efficiently produce a cage made of synthetic resin having a structure capable of effectively utilizing the lubricating oil. Further, the cross-sectional area of the tip portion of the oil retaining recess forming convex portion is ensured, and the tip portion is not thinned so that the tip portion is hardly damaged, and the durability of the mold apparatus can be secured.
- FIG. 1 is a partial sectional view of a tapered roller bearing showing a first example of an embodiment of the present invention.
- FIG. 2 is an enlarged view of a portion A in FIG.
- FIG. 3 is a perspective view showing a state in which the cage incorporated in the first example of the embodiment of the present invention is taken out and viewed from the large-diameter side and the radially outer side.
- FIG. 4 is an enlarged view of a portion B in FIG.
- FIG. 5 is a partial sectional view of a tapered roller bearing showing a second example of the embodiment of the present invention.
- FIG. 6 is a partial sectional view of a tapered roller bearing showing a third example of the embodiment of the present invention.
- FIG. 7 is an enlarged view of a portion C in FIG. FIG.
- FIG. 8 is a perspective view showing a state in which the cage incorporated in the third example of the embodiment of the present invention is taken out and viewed from the large diameter side and the radially outer side.
- FIG. 9 is an enlarged view of a portion D in FIG.
- FIG. 10 is a partial cross-sectional view of a tapered roller bearing showing a fourth example of the embodiment of the present invention.
- FIG. 11 is a partial sectional view of a tapered roller bearing showing a fifth example of the embodiment of the present invention.
- FIG. 12 is an enlarged view of a portion E in FIG.
- FIG. 13 is a perspective view showing the cage incorporated in the fifth example of the embodiment of the present invention as seen from the small-diameter side and the radially outer side.
- FIG. 14 is an enlarged view of a portion F in FIG.
- FIG. 15 shows a mold apparatus used when a cage constituting the fifth example of the embodiment of the present invention is manufactured by injection molding of synthetic resin, and a pair of molds constituting the mold apparatus are mutually connected. It is a partial cutaway perspective view shown in the separated state.
- FIG. 16 is a partial sectional view of a tapered roller bearing showing a sixth example of the embodiment of the present invention.
- FIG. 17 is a perspective view showing the cage incorporated in the sixth example of the embodiment of the present invention as seen from the large diameter side and the radially outer side.
- FIG. 18 is an enlarged view of a portion G in FIG.
- FIG. 19 is a sectional view taken along line XX in FIG.
- FIG. 20 is an enlarged view of a portion H in FIG.
- FIG. 21 is an end view showing the seventh example of the embodiment of the present invention, as viewed from the side where the large-diameter side flange is formed on the outer peripheral surface of the inner ring.
- 22 is a YY cross-sectional view of FIG.
- FIG. 23 is an enlarged view of a portion I in FIG.
- FIG. 24 is a perspective view showing a state in which the cage incorporated in the seventh example of the embodiment of the present invention is taken out and viewed from the large diameter side and radially outward.
- FIG. 25 is an enlarged view of a portion J in FIG. 26 is an enlarged sectional view similar to FIG.
- FIG. 27 shows a reference structure (A), comparative example 1 (B), and comparative example 2 (C), respectively, for comparison with the seventh to tenth embodiments of the present invention.
- FIG. FIG. 28 is a sectional view showing an eleventh example of the embodiment of the present invention. 29 is an enlarged cross-sectional view of the lower part of FIG.
- FIG. 30 is an enlarged view of a portion K in FIG.
- FIG. 31 is a perspective view showing a state in which the cage incorporated in the eleventh example of the embodiment of the present invention is taken out and viewed from the large-diameter side and radially outward.
- FIG. 32 is an enlarged view of a portion L in FIG.
- FIG. 33 shows the reference structure (A), comparative example 3 (B), and comparative example 4 (C), respectively, for comparison with the eleventh example of the embodiment of the present invention.
- FIG. FIG. 34 is a bar graph showing the results of simulation for confirming the effect of the eleventh example of the embodiment of the present invention.
- FIG. 35 is a partially cut perspective view showing a first example of a tapered roller bearing having a conventional structure.
- FIG. 36 is a partial cross-sectional view showing a second example of a tapered roller bearing having a conventional structure.
- FIG. 37 is a perspective view showing a state where the cage incorporated in the second example of the conventional structure is taken out and viewed from the large-diameter side and radially outward.
- FIG. 38 is an enlarged view of a portion M in FIG.
- FIG. 39 is a partial cross-sectional view showing a tapered roller bearing having a large contact angle, which is a third example of a tapered roller bearing having a conventional structure and is likely to have a problem when lubrication is poor.
- FIG. 40 is a perspective view showing a state in which the cage incorporated in the third example of the conventional structure is taken out and viewed from the large diameter side and the radially outer side.
- 41 is an enlarged view of a portion N in FIG. FIG.
- FIG. 42 shows a mold apparatus for use in manufacturing a cage constituting a tapered roller bearing having a conventional structure by injection molding of a synthetic resin, and a pair of molds constituting the mold apparatus are separated from each other. It is a partial cutaway perspective view shown in a state.
- FIG. 43 is a partial cross-sectional view showing a fourth example of a tapered roller bearing having a conventional structure, in which measures for preventing seizure are taken.
- FIG. 44 is a partial cross-sectional view showing a fifth example of a tapered roller bearing having a conventional structure, in which measures for preventing seizure are taken.
- FIG. 45 is a perspective view showing the cage incorporated in the second example of the conventional structure, with a part thereof viewed from the large diameter side and the radial direction outer side.
- FIGS. 35 to 36 show a first example of an embodiment of the present invention.
- the features of the present invention, including the structure of this example, can be achieved by devising the shape and structure of the large-diameter side end and small-diameter side end of the cage, and the large-diameter side end face of each tapered roller.
- the purpose is to extend the time from the occurrence of a defective state to the inability to rotate.
- the other basic configuration of the tapered roller bearing is the same as that of the tapered roller bearing having the conventional structure shown in FIGS. 35 to 36. Therefore, the same parts are denoted by the same reference numerals, and redundant description is omitted or simplified.
- the characteristic part of this example will be mainly described.
- the cage 5e constituting the tapered roller bearing 1e of this example is a so-called saddle type cage which is integrally formed by injection molding synthetic resin or by machining a metal material. It is formed in a partial conical cylinder shape.
- synthetic resin used for injection molding.
- PA66 polyamide 66
- PA46 polyamide 46
- PPS polyphenylene sulfide
- Any synthetic resin may be used alone or mixed with reinforcing fibers such as carbon fibers and glass fibers, or reinforcing ceramic whiskers.
- Oil retaining recesses 19 are respectively provided on the inner peripheral surfaces of the portions aligned with the large-diameter end of the pocket 15e.
- Each of these oil retaining recesses 19 has a claw shape when viewed in the radial direction of the cage 5e, that is, viewed from the inner diameter side, and the width in the circumferential direction is wider toward each pocket 15e.
- each oil retaining recess 19 With respect to the radial direction (thickness direction) of the cage 5e is deeper toward the pocket 15e side, and gradually decreases as the distance from the pocket 15e increases.
- the depth of each oil retaining recess 19 is zero at the outer edge portion of the large diameter rim portion 12e. Therefore, each of these oil retaining recesses 19 is opened only on the inner diameter side of each cage 5e and each pocket 15e side, and is not opened on both sides in the circumferential direction and outside in the axial direction.
- each oil retaining recess 19 the bottom part which is the deepest part in the width direction in the circumferential direction in the circumferential direction is in a direction toward the radially outward direction toward each of the pockets 15 e, It is inclined by an angle ⁇ 1 with respect to the central axis of the cage 5e.
- each oil retaining recess 19 is deepest in the center portion in the width direction, and also in the axial direction, in the center portion in the width direction, the oil retaining recess 19 is deepened toward each pocket 15e.
- the cage 5e is inclined in the direction toward the outside in the radial direction.
- a recess 20 is formed in the central portion of the large-diameter side end face 10 of each tapered roller 4a that is rotatably held in each pocket 15e.
- the concave portion 20 is circular, but it may be a ring shape that leaves the central portion of the large-diameter side end face 10 without being concave.
- the center of the recess 20 is positioned on the central axis of each tapered roller 4a.
- the part opened to the inner surface of each pocket 15e in the bottom face of each oil retaining recess 19 is formed into a recess 20 formed on the large-diameter side end face 10 of each tapered roller 4a held in each pocket 15e. Make them face each other.
- each of these tapered rollers 4a a portion (point ⁇ in FIG. 2) of the bottom of each oil retaining recess 19 that is open on the inner surface of each pocket 15e is on the inner side of the outer peripheral edge of the recess 20. Is located. Therefore, the entire inner surface side opening of each pocket 15 e of each oil retaining recess 19 faces the recess 20. For this reason, the lubricating oil which exists in each oil retaining recess 19 and is pressed against the bottom of each oil retaining recess 19 by the centrifugal force based on the rotation of the retainer 5e is almost entirely contained in each pocket 15e. It tends to flow into the recess 20 from the inner surface side opening.
- each oil retaining recess 19 on the side of each pocket 15e is slidably contacted with a flat portion located around the recess 20 in the large-diameter side end face 10 through a slidable contact or a minute gap.
- a flat portion located around the recess 20 in the large-diameter side end face 10 through a slidable contact or a minute gap.
- the lubricating oil is pumped based on the centrifugal force associated with the revolving motion of each tapered roller 4a, and thereby the inner peripheral surface of the outer ring 2 1 flows from the small diameter side to the large diameter side of the outer ring raceway 6 and the inner ring raceway 7, that is, from the upper left to the lower right in FIG.
- the lubricating oil flowing in the bearing internal space 21 in this way causes the large-diameter side end surface 10 of each tapered roller 4 a and the large-diameter side end portion of the outer peripheral surface of the inner ring 3.
- the sliding contact portion with the axially inner side surface 11 of the large-diameter side flange portion 8 provided in is also sufficiently lubricated. Further, in this state, a part of the lubricating oil flowing in the bearing inner space 21 is opened in each of the oil retaining recesses 19 formed at a plurality of locations on the inner peripheral surface of the large-diameter side rim portion 12e.
- the large diameter rim portion 12e is discharged to the outer edge side in the axial direction while flowing in from the portion. That is, the lubricating oil that has previously entered the oil retaining recesses 19 is pushed out from the oil retaining recesses 19 by the lubricating oil that newly flows from the openings on the pockets 15e side. Therefore, during normal operation in which the lubricating oil is sufficiently supplied, the lubricating oil always accumulates and exists in each of the oil retaining recesses 19.
- each pocket 15e side The feed of the lubricating oil into each oil retaining recess 19 from the opening of the nozzle is reduced or stopped.
- the lubricating oil that has already accumulated in the oil retaining recesses 19 extends from the oil retaining recesses 19 to the outer edge side of the large-diameter rim portion 12e. It is not pushed out and stays in each of these oil retaining recesses 19.
- each of the oil retaining recesses 19 tends to be pressed against the bottom surface of each of the oil retaining recesses 19 due to the centrifugal force accompanying the rotation of the cage 5e. Since the bottom surface of each oil retaining recess 19 is inclined with respect to the width direction and the axial direction as described above, most of the lubricating oil remaining in each oil retaining recess 19 is retained in each pocket 15e. Of the recesses 20 formed on the large-diameter side end face 10 of each tapered roller 4a, the taper roller bearing 1e enters the outer portion in the radial direction.
- the lubricating oil that has entered the recess 20 is sent to the sliding contact portion of the axially inner side surface 11 of the large-diameter side end face 10 and the large-diameter side flange 8 along with the rotation of each tapered roller 4a. It penetrates into this sliding contact portion and lubricates this sliding contact portion.
- the lubricating oil remaining in each oil retaining recess 19 at the time when a failure or leakage occurs can use many of them for lubricating the sliding contact portion. Therefore, it is possible to sufficiently lengthen the time from the occurrence of the poor lubrication state until the rotation becomes impossible due to seizure.
- the tapered roller bearing 1e having the structure shown in FIGS. 1 to 4 is depleted in lubricating oil as compared with the conventional structure shown in FIGS. The time required for seizure to occur underneath was extended by about three times.
- FIG. 5 shows a second example of the embodiment of the present invention.
- the original inner peripheral surface of the large-diameter side rim portion 12f is also inclined by an angle ⁇ 2 with respect to the central axis of the retainer 5f in the radially outward direction toward each pocket 15f.
- each tapered roller 4a retained in each pocket 15f. It can guide efficiently toward the large-diameter side end face 10. As a result, when a poor lubrication state occurs, the lubricating oil remaining on the large-diameter end of the cage 5f is removed from the large-diameter side end surface 10 of each tapered roller 4a and the large-diameter side of the outer peripheral surface of the inner ring 3.
- FIG. 6 to 9 show a third example of the embodiment of the present invention.
- This example shows a case where the present invention is applied to a tapered roller bearing 1g having a large contact angle of each tapered roller 4a.
- the inclination of the outer ring raceway 6a formed on the inner peripheral surface of the outer ring 2a and the inner ring raceway 7a formed on the outer peripheral surface of the inner ring 3a with respect to the central axis is large, and the rotation axis of each tapered roller 4a and the outer ring
- the problem tends to become remarkable even when lubrication is poor.
- the time from the occurrence of poor lubrication to the occurrence of serious damage such as seizure tends to be shortened.
- a tapered roller bearing with a large contact angle can increase the thrust load capacity, and therefore may be used for a rotating support portion to which a large thrust load is applied. Therefore, in the case of this example, the present invention is applied to the tapered roller bearing 1g having a large contact angle, and even if the lubrication state of the rotation support portion to which a large thrust load is applied becomes poor, it leads to serious damage such as seizure. The time required until the time can be lengthened.
- the diameter of the large-diameter side rim portion 12g and the diameter of the small-diameter side rim portion 13g The difference between the two rim portions 12g and 13g is large, and the plurality of column portions 14g spanned between the rim portions 12g and 13g have a large inclination angle.
- FIG. 10 shows a fourth example of the embodiment of the present invention. Also in the case of this example, as in the case of the third example of the above-described embodiment, the case where the present invention is applied to the tapered roller bearing 1h in which the contact angle of each tapered roller 4a is large is shown. Along with this large contact angle, the difference between the diameter of the large diameter rim portion 12h and the diameter of the small diameter rim portion 13h constituting the cage 5h is increased, and the inclination angle of each column portion 14h is increased.
- [Fifth Example of Embodiment] 11 to 14 show a fifth example of the embodiment of the present invention.
- the depth dimension of the oil retaining recess 19a formed on the inner peripheral surface of the large-diameter side rim portion 12i constituting the cage 5i at the portion where the phase in the circumferential direction is aligned with each pocket 15i. Is made sufficiently large at the back end of each oil retaining recess 19a.
- the outer end surface side of the large-diameter side rim portion 12i the right end side in FIGS. 11 to 12, the lower end side in FIGS.
- each oil retaining recess 19a and the outer end surface of the large-diameter side rim portion 12i A weir 25 is provided to prevent the inside of the oil retaining recess 19a and the outer end surface of the large diameter rim portion 12i from penetrating in the axial direction. That is, each oil retaining recess 19a has a diameter larger than the inner peripheral surface of the large-diameter rim portion 12i from the opening-side end portion on the pocket 15i side to the deep end portion on the outer end surface side of the large-diameter side rim portion 12i.
- a step 26 is provided between the back end portion of the bottom surface of each oil retaining recess 19a and the inner peripheral surface of the large-diameter rim portion 12i with a depth in the direction of recessing outward in the direction.
- a portion of the inner peripheral surface of the large-diameter side rim portion 12i that is removed from each oil retaining recess 19a has a simple cylindrical surface shape whose inner diameter does not change in the axial direction.
- each oil retaining recess 19a is provided for each pocket 15i, each having the shape as described above, the volume of each oil retaining recess 19a is increased, and each of these oil retaining recesses 19a is increased.
- the amount of lubricating oil that can be stored inside can be increased.
- the large-diameter side end face 10 of each tapered roller 4a without causing the lubricating oil stored in each of the oil retaining recesses 19a to flow out to the outer end face side of the large-diameter side rim part 12i at the time of poor lubrication, It can be used more effectively for lubricating the sliding contact portion with the axially inner side surface 11 of the large-diameter side flange 8 provided on the outer peripheral surface of the inner ring 3a. As a result, the time from the occurrence of poor lubrication to the occurrence of a serious failure such as seizure can be further increased.
- FIG. 15 shows a mold apparatus 24a used for carrying out this manufacturing method.
- the basic configuration of the mold apparatus 24a is the same as that of the conventional mold apparatus 24 shown in FIG. That is, the mold apparatus 24a of the present example includes a pair of molds 22a and 23a that move far and away from each other in the axial direction while being concentrically arranged. Both the molds 22a and 23a define a molding space (cavity) inside the abutting portion in a state where the axial end surfaces facing each other are abutted against each other. Then, the thermoplastic synthetic resin heated and melted through a feed port (gate) provided in one or both of the molds 22a and 23a is fed into the molding space in a state where pressure is applied, and the cage 5i. Is injection molded by an axial draw.
- a feed port gate
- One of the two molds 22a and 23a is provided with a molding recess 27 at the center of the axial end surface (the lower surface in FIG. 15) of the mold 22a shown on the upper side in FIG.
- Forming convex portions 28 are respectively formed at the center of the axial end surface (upper surface in FIG. 15) of the mold 23a shown on the lower side.
- the portions near the outer diameter of the end surfaces in the axial direction of the respective molds 22a and 23a and the portions surrounding the molding concave portion 27 or the molding convex portion 28 are flat surfaces 29a and 29b that can come into close contact with each other.
- the molten synthetic resin fed into the working space is prevented from leaking out.
- the molding space is defined in a portion surrounded by the molding concave portion 27 and the molding convex portion 28 in a state where the flat surfaces 29a and 29b are in contact with each other.
- the cage 5i to be injection-molded is a part slightly inward in the radial direction from the peripheral edge of the opening of the molding recess 27 provided on the axial end surface of the one mold 22a.
- the oil retaining recess forming convex portions 30 are respectively provided in the portions aligned with the pockets 15 i, that is, in the portions where the phases coincide with each other in the circumferential direction.
- Each of these oil retaining recess forming convex portions 30 is for forming the oil retaining recess 19a in a portion of the inner peripheral surface of the large-diameter side rim portion 12i constituting the retainer 5i that is aligned with each pocket 15i.
- each oil retaining recess forming convex portion 30 is a flat surface, and is positioned at a portion slightly recessed with respect to the axial direction (vertical direction) from the flat surface 29a.
- the weir 25 described with reference to FIGS. 11 to 14 can be formed at the inner end of each oil retaining recess 19a.
- the cross-sectional area of the tip part of each oil retaining recess forming convex part 30 is ensured, in other words, the tip part of each oil retaining recess forming convex part 30 is prevented from becoming a thin and sharp shape. ing.
- molding convex part 30 is made hard to be damaged, and it has enabled it to ensure the durability of the metal mold apparatus 24a.
- a pair of molds is formed so that no part of both molds 22a and 23a has a so-called undercut portion in which the proximal end portion is recessed in the radial direction compared to the distal end portion. An axial draw in which the cage 5i is injection-molded only by 22a and 23a is possible.
- Each of the molds defined as described above is formed between the molds 22a and 23a in a state where the flat surfaces 29a and 29b of the molds 22a and 23a are in contact with each other, each having the above-described structure.
- the molten synthetic resin can be fed into the space through a feed port (not shown) provided in either one of the molds 22a and 23a.
- a feed port (not shown) provided in either one of the molds 22a and 23a.
- Such an infeed port forms a large-diameter side rim portion forming space portion for forming the large-diameter side rim portion 12i of the cage 5i and at least the small-diameter side rim portion 13i in at least the forming space.
- each of the feeding ports is a part of the large-diameter side rim portion molding space portion and the small-diameter side rim portion molding space portion, and a portion where each column portion 14i adjacent in the circumferential direction is to be formed. Provided at each intermediate part.
- the mold apparatus 24a can be molded from the infeed ports provided in the large-diameter side and small-diameter side rim portion molding spaces.
- a molten synthetic resin is fed into the space.
- this synthetic resin flows in the circumferential direction in both the rim portion forming spaces, and then into each column portion forming space for forming each column portion, from both ends of each column portion forming space. enter in. And it hits in the middle part of each of these column part forming space, and a weld is formed in the part concerned.
- FIG. 16 to 20 show a sixth example of the embodiment of the present invention.
- the protruding ridge 32 protruding toward the entire circumference is formed.
- the height (h) of the protrusion 32 can be easily removed when the cage 5j is injection-molded, and is formed at the tip edge (inner peripheral edge) of the protrusion 32 and the end of the inner ring 3.
- the radial width (w) of the annular gap 33 between the large-diameter side flange portion 8 and the outer peripheral surface of the large-diameter side flange portion 8 is as large as possible.
- the radial width (w) of the annular gap 33 is determined so that the inside of the bearing inner space 34 existing between the inner peripheral surface of the outer ring 2 and the outer peripheral surface of the inner ring 3 is lubricated during normal operation of the tapered roller bearing 1j. It is necessary to secure a certain amount in order to prevent excessive resistance to flowing.
- the height (h) of the ridge 32 is such that the tapered end 4 of each tapered roller 4 held in each pocket 15j has a large diameter when the lubricating oil supply pump described later fails. From the aspect of securing the amount of lubricating oil that can be supplied to the sliding contact portion of the axially inner side surface 11 of the side flange portion 8, the larger the better.
- the lubricating oil newly flows into each oil retaining recess 19a, and the lubricating oil accumulated in each oil retaining recess 19a is pushed out.
- Lubricating oil overflowing from each oil retaining recess 19a is accumulated over the entire circumference of the inner peripheral surface of the large-diameter side rim portion 12j and closer to each pocket 15j than the protrusion 32. That is, based on the presence of the protrusion 32, the capacity of each oil retaining recess 19a is increased by an amount corresponding to the height (h) of the protrusion 32, and the phase in the circumferential direction coincides with each column 14j.
- the lubricating oil also collects in the portion between the oil retaining recesses 19a.
- the installation position of the ridge 32 is set to each oil retaining recess 19a from the surface that efficiently collects the lubricating oil present in the portion separated from each oil retaining recess 19a in each oil retaining recess 19a. The closer one is preferable.
- the protrusion 32 is formed at the axially outer end of the inner peripheral surface of the large-diameter side rim portion 12j, the pocket 15j is connected to the pocket 15j more than the protrusion 32 on the inner peripheral surface of the large-diameter side rim portion 12j. More lubricating oil can be stored in the space. However, in that case, it is preferable to take into consideration that the lubricating oil present in the intermediate portion can be efficiently collected in each oil retaining recess 19a, for example, by regulating the inclination direction of the intermediate portion.
- the lubricating oil is discharged from the outer peripheral edge side in the axial direction of the large-diameter rim portion 12j while getting over the inner peripheral edge of the protrusion 32. .
- the lubricating oil that has previously entered the respective oil retaining recesses 19a is pushed out from each of these oil retaining recesses 19a by the lubricating oil newly flowing from the openings, so that the inside of the large-diameter side rim portion 12j. It collects in a portion closer to the pocket than the protrusion 32 in the peripheral surface.
- the lubricating oil accumulated in this portion is further pushed out to the outer edge side in the axial direction of the large-diameter side rim portion 12j by the lubricating oil pushed out from each oil retaining recess 19a. Therefore, at the time of normal operation in which the lubricant is sufficiently supplied, in each oil retaining recess 19a and in the inner peripheral surface of the large-diameter side rim portion 12j closer to each pocket 15j than the protrusion 32, Lubricating oil always accumulates and exists.
- the lubricating oil that has already accumulated in the oil retaining recesses 19a is removed from the oil retaining recesses 19a to the outside of the large-diameter side rim portion 12j.
- the oil is not pushed out to the end edge side, and remains in each of these oil retaining recesses 19a.
- the lubricating oil existing in the portion closer to the pocket 15j than the protrusion 32 in the inner peripheral surface of the large-diameter side rim portion 12j remains in this portion.
- each of the oil retaining recesses 19a tends to be pressed against the bottom surface 31 of each of the oil retaining recesses 19a due to the centrifugal force accompanying the rotation of the cage 5j. Since the bottom surface 31 of each oil retaining recess 19a is inclined with respect to the width direction and the axial direction, most of the lubricating oil remaining in each oil retaining recess 19a is the large-diameter side end face 10 of each tapered roller 4. And is sent to the sliding contact portion between the large-diameter side end surface 10 and the axially inner side surface 11 of the large-diameter side flange portion 8 along with the rotation of each of these tapered rollers 4.
- each oil retaining recess 19a decreases, the lubricating oil accumulated in the portion closer to each pocket 15j than the protrusion 32 on the inner peripheral surface of the large-diameter side rim portion 12j
- the oil retaining recess 19a enters the oil retaining recess 19a and enters the sliding contact portion between the both surfaces 10 and 11 through the oil retaining recess 19a.
- the pockets 15j are closer to the pockets 15j than the protrusions 32 in the oil retaining recesses 19a and the inner peripheral surface of the large-diameter side rim portion 12j.
- Most of the lubricating oil remaining in the portion can be used for lubricating the sliding contact portion between the both surfaces 10 and 11. Therefore, the time from the occurrence of a poor lubrication state to the impossibility of rotation due to seizure can be further sufficiently increased.
- a circular or annular recess 20 may be formed in the center of the large-diameter end face 10 of each tapered roller 4.
- each pocket 15j It is good also as a partial conical concave inclined surface which inclines in the direction which goes to radial direction outward as it goes to. Since the operations of these configurations and the configurations and operations of the other parts are the same as any one of the above-described embodiments, the same parts are denoted by the same reference numerals, and redundant description is omitted. .
- FIG. 21 to 25 show a seventh example of the embodiment of the present invention.
- the capacity of each oil retaining recess 19a is secured, and the outside flows out from the bearing inner space 34 of the tapered roller bearing 1k.
- the outer diameter of the large-diameter side rim portion 12k is increased and the inner diameter is decreased.
- the outer diameter of the large-diameter side rim portion 12k is regulated as follows. That is, as shown in FIG. 23, an intersection ⁇ between the extended line ⁇ of the inner peripheral surface of the outer ring 2 and the extended line ⁇ of the outer diameter side end surface of the outer ring 2 is temporarily set. Further, a point ⁇ representing an inner end edge that is an end edge of each tapered roller 4 near the large-diameter end surface 10 out of both axial end edges of the outer peripheral surface of the large-diameter rim portion 12k is provisionally defined.
- the point ⁇ relating to the outer peripheral surface of the large-diameter side rim portion 12k is positioned outward from the point ⁇ relating to the inner peripheral surface of the outer ring 2.
- the bearing inner space 34 has a large diameter from the small diameter side so that a part of the large diameter rim portion 12k exists on the extended line of the bus bar ⁇ on the inner peripheral surface of the outer ring 2. It is preferable that the lubricating oil flowing to the side narrows and bends the width of the annular gap 35 through which it passes last to be non-linear.
- the large-diameter side of each tapered roller 4 out of both axial end edges of the inner peripheral surface of the large-diameter side rim portion 12k.
- the radial position of the inner edge which is the edge near the end face 10, is positioned on the inner side of the radial position of the center point ⁇ of the large-diameter side end face 10 of each tapered roller 4.
- each oil retaining recess 19a can be increased to increase the capacity of each oil retaining recess 19a. . For this reason, during normal operation, the amount of lubricating oil present in each oil retaining recess 19a can be sufficiently increased.
- the outer peripheral portion of the large-diameter side rim portion 12k is located outside the oil retaining recess 19a at the axially intermediate portion of the inner peripheral surface of the large-diameter side rim portion 12k. It is also possible to form a ridge 32 projecting radially inward on the end face portion over the entire circumference. The operation and effects of this configuration are the same as in the sixth example.
- the pockets 15k are closer to the pockets 15k than the protrusions 32 in the oil retaining recesses 19a and the inner peripheral surface of the large-diameter side rim portion 12k.
- Most of the lubricating oil remaining in the portion can be used for lubricating the sliding contact portion between the both surfaces 10 and 11.
- a considerable portion of the lubricating oil present in the bearing internal space 34 can be used for lubricating the sliding contact portion. Therefore, the time from the occurrence of a poor lubrication state to the impossibility of rotation due to seizure can be further sufficiently increased. Since the configuration and operation of the other parts are the same as any one of the above-described embodiments, the same parts are denoted by the same reference numerals, and redundant description is omitted.
- the radial position is positioned outside the radial position of the intersection of the bus on the inner circumferential surface of the outer ring 2 and the bus on the large-diameter end surface of the outer ring 2) 2) Inner circumferential surface of the large-diameter rim portion 12k A projecting shape 32 projecting radially inward is formed over the entire circumference at a portion closer to the outer end surface of the large-diameter side rim portion 12k than the oil retaining recess 19a at the intermediate portion in the axial direction; and 3) Of the both axial end edges of the inner peripheral surface of the large-diameter side rim portion 12k, the radial position of the inner end edge, which is the edge near the large-diameter end face of each tapered roller 4, is the position of each tapered roller 4 All three requirements of being located inside the radial position of the center point of the large-diameter end surface are provided.
- the structure of the eighth example of the embodiment shown in FIG. 26 (A) has only the requirement 1).
- the structure of the ninth example of the embodiment shown in FIG. 26B has the requirements 1) and 2).
- the structure of the tenth example of the embodiment shown in FIG. 26C has the requirements 1) and 3).
- the structure of the eighth example of the embodiment shown in FIG. 26 (A) omits the protrusion 32 (see FIGS. 22 to 25) from the structure of the seventh example of the above-described embodiment, and has a large structure.
- the inner diameter of the radial rim portion 12l is made larger than that in the case of the structure of the seventh example.
- the structure of the ninth example of the embodiment shown in FIG. 26B is such that the inner diameter of the large-diameter side rim portion 12m is larger than that of the structure of the seventh example of the above-described embodiment. is there.
- the protrusion 32 see FIGS.
- the structure of the seventh example of the above-described embodiment is omitted from the structure of the seventh example of the above-described embodiment, and a large diameter is obtained.
- the portion of the inner peripheral surface of the side rim portion 12n that is removed from the oil retaining recess 19a is a simple cylindrical surface.
- the structures of the eighth to tenth examples of these embodiments are compared with the structures of the seventh example of the above-described embodiments after the occurrence of a poor lubrication state between the large-diameter end face 10 and the inner ring 3 of each tapered roller 4.
- the amount of lubricating oil that can be used for lubricating the sliding contact portion of the outer peripheral surface of the large-diameter side flange portion 8 with the axially inner surface 11 is reduced.
- the amount of lubricating oil that can be used for lubricating the contact portion can be increased.
- the simulation conditions are a small amount of lubrication state (a state in which the amount of lubricant supplied is greatly reduced from the normal state and seizure occurs as it is), and the operation state is that the outer ring 2 is fixed and the inner ring 3 is The rotation was performed at 3000 min ⁇ 1 .
- the simulation target includes the structure of the seventh example of the embodiment shown in FIGS. 21 to 25 described above, and the eighth to tenth examples of the embodiment shown in FIGS. 26 (A) to (C).
- Comparative Examples 1 and 2 shown in FIGS. 27B and 27C were included. Of these, in Comparative Example 1 shown in FIG. 27B, the oil retaining recess 19a is provided in the large diameter rim portion 12o, but the outer diameter of the large diameter rim portion 12o is not particularly large. It is. In contrast, Comparative Example 2 shown in FIG. 27C has a structure in which the outer diameter of the large-diameter side rim portion 12p is increased, but no oil retaining recess is provided. Note that Comparative Example 1 shown in FIG. 27B is merely a comparison target for confirming the effects of the seventh to tenth examples of the embodiment, and the configuration belongs to the scope of the present invention.
- the inner peripheral surface of the small-diameter side rim portion 13q is positioned outside the central axis (spinning shaft) ⁇ of each tapered roller 4 over the entire circumference with respect to the radial direction of the outer ring 2 and the inner ring 3. Yes. Moreover, the part which enlarges an internal diameter among the small diameter side rim parts 13q becomes large in the state which penetrates this small diameter side rim part 13q over the full width.
- the small-diameter side rim portion 13q is preferably enlarged over the entire circumference, but if at least a part of the inner diameter is increased, the intake amount of the lubricating oil can be increased. However, with respect to the portion that increases the inner diameter, the small-diameter side rim portion 13q is increased in a state of penetrating in the width direction (axial direction).
- the outer side of the large-diameter side rim portion 12q is more than the oil retaining recess 19a at the axially intermediate portion of the inner peripheral surface of the large-diameter side rim portion 12q. It is also possible to form a ridge 32 projecting radially inward at the end face portion over the entire circumference. The operation and effects of this configuration are the same as in the sixth to seventh examples.
- the lubricating oil fed into the sliding contact portion is from the lubricating oil stored in each oil retaining recess 19a and the protrusion 32 on the inner peripheral surface of the large-diameter side rim portion 12q. Also, the sum of the lubricating oil stored in the portion closer to each pocket 15q and the lubricating oil taken into the bearing inner space 34 through the upstream end opening.
- the amount of lubricating oil present in the sliding contact portion in a poorly lubricated state in a tapered roller bearing 1 having a cage 5 made of a metal plate as shown in FIG. 1 As a reference for this comparison, the amount of lubricating oil present in the sliding contact portion in a poorly lubricated state in a tapered roller bearing 1 having a cage 5 made of a metal plate as shown in FIG. 1 ”. Except for the reference structure shown in FIG. 33A, all the cages were made of synthetic resin, and the conditions other than the shapes and dimensions of both the large diameter side and small diameter side rim portions were the same.
- the simulation conditions are a small amount of lubrication state (a state in which the amount of lubricant supplied is greatly reduced from the normal state and seizure occurs as it is), and the operation state is that the outer ring 2 is fixed and the inner ring 3 is The rotation was performed at 3000 min ⁇ 1 .
- the simulation targets include Comparative Examples 3 and 4 shown in FIGS. 33B and 33C in addition to the structure of the eleventh example of the embodiment shown in FIGS.
- Comparative Example 3 shown in FIG. 33B the oil retaining recess 19a is provided in the large-diameter side rim portion 12r, but the small-diameter side rim portion 13r is provided at the upstream end opening portion of the bearing internal space 34. It is a structure which exists in the center part, that is, the inner peripheral surface of this small diameter side rim
- the inner peripheral surface of the small-diameter side rim portion 13s is positioned on the outer side in the radial direction with respect to the central axis of each tapered roller 4. In this structure, no recess is provided.
- the comparative example 3 shown in FIG. 33B is merely a comparison target for confirming the effect of the eleventh example of the embodiment, and the configuration belongs to the scope of the present invention.
- FIG. 34 shows the result of obtaining the amount of.
- the tapered roller bearing of the present invention is not limited to a transmission shaft that constitutes an axle of a railway vehicle or a drive device, or a pinion shaft that constitutes a differential gear for an automobile, but also a large radial such as a main shaft of a machine tool or a rotary shaft of various industrial machinery devices. It can be used to support various rotating shafts that rotate in a state where a load and a thrust load are applied.
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Abstract
Description
さらに好ましくは、前記大径側リム部の内周面を、前記保持器の中心軸と平行な円筒状面、または前記ポケットに向かうに従って径方向外方に向かう方向に傾斜した傾斜面とする。
(1)互いに同心に配置された1対の金型を軸方向に関して互いに遠近動させる、アキシアルドロー構造である。
(2)前記両金型の互いに対向する軸方向端面のうちの一方の金型の軸方向端面に成形用凹部が、他方の金型の軸方向端面に成形用凸部が、それぞれ設けられている。
(3)前記一方の金型の軸方向端面に、前記保油凹部を形成すべき保油凹部成形用凸部が設けられている。
図1~4は、本発明の実施の形態の第1例を示している。なお、本例の構造を含めて、本発明の特徴は、保持器の大径側端部及び小径側端部、並びに各円すいころの大径側端面の形状および構造を工夫することにより、潤滑不良状態の発生時から回転不能に至るまでの時間の延長を図る点にある。その他の、円すいころ軸受の基本的構成については、図35~36に示す従来構造の円すいころ軸受と同様であるから、同等部分には同一符号を付して、重複する説明を省略もしくは簡略にし、以下、本例の特徴部分を中心に説明する。
何れの場合でも、大径側リム部12eのうちで、円周方向に隣り合う1対の柱部14e同士の間部分、言い換えれば、円周方向に関する位相が各ポケット15eと一致し、これら各ポケット15eの大径側端部に整合する部分の内周面に、それぞれ保油凹部19を設けている。これら各保油凹部19は、前記保持器5eの径方向に見た、すなわち内径側から見た形状が、爪型であって、円周方向に関する幅が、各ポケット15eの側ほど広く、これら各ポケット15eから離れるに従って狭くなる。また、保持器5eの径方向(厚さ方向)に関する、各保油凹部19の深さは、各ポケット15eの側ほど深く、これら各ポケット15eから離れるに従って漸減する。
また、各保油凹部19の深さは、大径側リム部12eの外端縁部分でゼロになっている。従って、これら各保油凹部19は、保持器5eの内径側および各ポケット15eの側にのみ開口しており、円周方向両側および軸方向外側には開口していない。また、各保油凹部19のうち、円周方向に関する幅方向中央部で、この幅方向に関して最も深くなった部分である底部は、前記各ポケット15eに向かうに従って径方向外方に向かう方向に、保持器5eの中心軸に対し、角度θ1分だけ傾斜している。要するに、各保油凹部19を、幅方向中央部で最も深くなるように、また、軸方向に関しても、この幅方向中央部で、各ポケット15eに向かうほど深くなるようにして、各ポケット15eに近付くに従って保持器5eの径方向外方に向かう方向に傾斜させている。
図5は、本発明の実施の形態の第2例を示している。本例の場合には、大径側リム部12fの内周面で各ポケット15fに整合する部分に形成した保油凹部19の底部だけでなく、これら各保油凹部19から円周方向に外れた、大径側リム部12f本来の内周面も、各ポケット15fに向かうに従って径方向外方に向かう方向に、保持器5fの中心軸に対し、角度θ2分だけ傾斜させている。
このような本例の構造によれば、前記保油凹部19だけでなく、前記大径側リム部12fの内周面に付着した潤滑油についても、各ポケット15f内に保持した各円すいころ4aの大径側端面10に向けて効率良く導ける。この結果、潤滑不良状態が発生した時点で、保持器5fの大径側端部に残留している潤滑油を、各円すいころ4aの大径側端面10と内輪3の外周面の大径側端部に設けた大径側鍔部8の軸方向内側面11との摺接部の潤滑に有効利用できて、前記潤滑不良状態の発生時から回転不能に至るまでの時間をより長くできる。
図6~9は、本発明の実施の形態の第3例を示している。本例は、各円すいころ4aの接触角が大きな円すいころ軸受1gに関して、本発明を適用した場合について示している。前述した通り、外輪2aの内周面に形成した外輪軌道6a、および、内輪3aの外周面に形成した内輪軌道7aの、中心軸に対する傾斜角度が大きく、各円すいころ4aの自転軸と前記外輪2aおよび内輪3aの中心軸との傾斜角度が、20度以上、さらには25度以上と、大きな円すいころ軸受1gの場合、潤滑不良時も問題が顕著になりやすい。言い換えれば、潤滑不良状態になってから、焼き付きなどの重大な損傷に結び付くまでの時間が短くなりやすい。
図10は、本発明の実施の形態の第4例を示している。本例の場合も、上述した実施の形態の第3例の場合と同ように、各円すいころ4aの接触角が大きな円すいころ軸受1hに関して、本発明を適用した場合について示している。この接触角が大きいことに合わせて、保持器5hを構成する大径側リム部12hの直径と小径側リム部13hの直径との差を大きくし、各柱部14hの傾斜角度を大きくした点は、上述した実施の形態の第3例と同様であり、大径側リム部12hの内周面で各保油凹部19から円周方向に外れた部分の内周面を、各ポケット15hに向かうに従って径方向外方に向かう方向に傾斜させた点は、前述の図5に示した実施の形態の第2例の場合と同様であるから、重複する図示並びに説明は省略する。
図11~14は、本発明の実施の形態の第5例を示している。本例の場合には、保持器5iを構成する大径側リム部12iの内周面で、円周方向に関する位相が各ポケット15iに整合する部分にそれぞれ形成した保油凹部19aの深さ寸法を、これら各保油凹部19aの奥端部でも十分に大きくしている。言い換えれば、大径側リム部12iの外端面側(図11~12の右端側、図13~14の下端側)に、各保油凹部19aの内部と大径側リム部12iの外端面とを遮断する堰25を設けて、これら保油凹部19aの内部とこの大径側リム部12iの外端面とが軸方向に貫通しないようにしている。すなわち、各保油凹部19aに、各ポケット15i側の開口側端部から、大径側リム部12iの外端面側の奥端部まで、この大径側リム部12iの内周面よりも径方向外方に凹入する方向の深さを持たせて、各保油凹部19aの底面の奥端部と大径側リム部12iの内周面との間に段差26を設けている。なお、本例の場合には、この大径側リム部12iの内周面のうちで各保油凹部19aから外れた部分を、軸方向に関して内径が変化しない、単なる円筒面状としている。
図16~20は、本発明の実施の形態の第6例を示している。本例の場合には、大径側リム部12jの内周面の軸方向中間部で、各保油凹部19aよりもこの大径側リム部12jの外端面寄り部分に、径方向内方に向けて突出した突条32を、全周にわたって形成している。この突条32の高さ(h)は、保持器5jを射出成形する際の型抜きを支障なく行え、しかも、この突条32の先端縁(内周縁)と、内輪3の端部に形成した大径側鍔部8の外周面との間の環状隙間33の径方向幅(w)が狭くなり過ぎない範囲で、できるだけ大きいことが好ましい。なお、この環状隙間33の径方向幅(w)は、円すいころ軸受1jの通常運転時に、外輪2の内周面と内輪3の外周面との間に存在する軸受内部空間34内を潤滑油が流動することに対する抵抗が過大にならないようにするために、ある程度確保する必要がある。これに対して、突条32の高さ(h)は、後述する潤滑油供給ポンプの故障時などに、各ポケット15j内に保持された各円すいころ4の大径側端面10と、大径側鍔部8の軸方向内側面11の摺接部に供給可能な潤滑油の量を確保する面から、大きいほど好ましい。
図21~25は、本発明の実施の形態の第7例を示している。本例の場合には、大径側リム部12kの強度および剛性を確保しつつ、各保油凹部19aの容量を確保し、かつ、円すいころ軸受1kの軸受内部空間34内から外部に流出する潤滑油に対する抵抗を大きくすべく、大径側リム部12kの外径を大きく、内径を小さくしている。
本発明の実施の形態の第8~10例について、図26の(A)~(C)により説明する。上述した実施の形態の第7例の場合、1)大径側リム部12kの外周面の軸方向両端縁のうち、各円すいころ4の大径側端面寄りの端縁である内端縁の径方向位置を、外輪2の内周面の母線とこの外輪2の大径側端面の母線との交点の径方向位置よりも外側に位置させる、2)大径側リム部12kの内周面の軸方向中間部で、各保油凹部19aよりもこの大径側リム部12kの外端面寄り部分に、径方向内方に向けて突出した突状32を、全周にわたって形成する、および、3)大径側リム部12kの内周面の軸方向両端縁のうち、各円すいころ4の大径側端面寄りの端縁である内端縁の径方向位置を、これら各円すいころ4の大径側端面の中心点の径方向位置よりも内側に位置させる、という3つの要件を総て備えている。これに対して、図26(A)に示した実施の形態の第8例の構造は、1)の要件のみを備えている。また、図26(B)に示した実施の形態の第9例の構造は、1)、2)の要件を備えている。さらに、図26(C)に示した実施の形態の第10例の構造は、1)、3)の要件を備えている。
実施の形態の第7~10例の効果を確認するために行った、コンピュータによるシミュレーションの結果について説明する。なお、このシミュレーションは、適切な潤滑油供給が停止した以降に、前記摺接部の潤滑に使用し得る潤滑油の量を比較対象として行った。この比較の基礎として、図27(A)に示すような、金属板製の保持器5を備えた円すいころ軸受1に関して、適切な潤滑油供給停止以降に前記摺接部に供給し得る潤滑油の量を「1」とした。図27(A)に示した基準となる構造以外は、総て合成樹脂製の保持器とし、大径側リム部の形状および寸法以外の条件は互いに同じとした。シミュレーションの条件は、少量潤滑状態(潤滑油の供給量を通常時の状態よりも大きく減少させて、そのままでは何れ焼き付きが発生する状態)とし、運転状態は、外輪2を固定し、内輪3を3000min-1で回転させることとした。
図27(B)の比較例1 1.17
図27(C)の比較例2 1.19
図26(A)の実施の形態の第8例 1.34
図26(B)の実施の形態の第9例 1.48
図26(C)の実施の形態の第10例 1.90
図21~25の実施の形態の第7例 2.01
以上のシミュレーションの結果から、本発明の実施の形態の第7~10例の場合、潤滑不良の状態でも、前記摺接部の潤滑に供される潤滑油の量をより十分に確保できることが分かる。また、上記の1)~3)の要件を兼ね備えさせることにより、個々の要件を足し合わせた以上の効果を得られることも分かる。
次に、本発明の効果を確認するために行った、コンピュータによるシミュレーションの結果について説明する。なお、このシミュレーションは、潤滑不良が発生した状態で、各円すいころ4の大径側端面10と大径側鍔部8の軸方向内側面11との摺接部の潤滑に供され、この摺接部に存在する潤滑油の量を比較対象として行った。
2、2a 外輪
3、3a 内輪
4、4a 円すいころ
5、5a~5t 保持器
6、6a 外輪軌道
7、7a 内輪軌道
8 大径側鍔部
9 小径側鍔部
10 大径側端面
11 軸方向内側面
12、12a~12s 大径側リム部
13、13a~13t 小径側リム部
14、14a~14t 柱部
15、15a~15t ポケット
16 曲げ板部
17、17a 保油部
18 仕切板部
19、19a 保油凹部
20 凹部
21 軸受内部空間
22、22a 金型
23、23a 金型
24、24a 金型装置
25 堰
26 段差
27 成形用凹部
28 成形用凸部
29a、29b 平坦面
30 保油凹部成形用凸部
31 保油凹部の底面
32 突条
33 環状隙間
34 軸受内部空間
35 環状空間
Claims (15)
- 内周面に部分円すい凹面状の外輪軌道を有する外輪と、
この外輪の内径側にこの外輪と同心に配置された、外周面に部分円すい凸面状の内輪軌道およびこの内輪軌道の大径側端部から径方向に関して外方に突出した大径側鍔部を有する内輪と、
この内輪軌道と前記外輪軌道との間に転動自在に配置され、それぞれの大径側端面を前記大径側鍔部の軸方向側面と対向させた複数の円すいころと、
これら各円すいころを保持するための保持器と
を備え、
この保持器は、互いに同心に、かつ、軸方向に間隔をあけて配置された、それぞれが円環状である大径側リム部および小径側リム部と、これら両リム部同士の間に掛け渡された複数の柱部とを備え、これら両リム部と円周方向に隣り合う1対の柱部とにより四周を囲まれる部分を、それぞれ前記各円すいころを保持するためのポケットとした構造を有するものである円すいころ軸受において、
前記大径側リム部のうちで、円周方向に関する位相が少なくとも前記各ポケットのうちの一部のポケットに整合する部分の内周面部分に、径方向外方に凹んだ保油凹部を設けており、この保油凹部の底面のうちで前記ポケットの内面に開口している部分が、当該ポケット内に保持された円すいころの大径側端面に対向していることを特徴とする円すいころ軸受。 - 前記保油凹部に、前記ポケット側の開口側端部から前記外端面側の奥端部まで、前記大径側リム部の内周面よりも径方向外方に凹入する方向の深さを持たせることにより、前記保油凹部の大径側リム部の外端面側に、これら保油凹部の内部と大径側リム部の外端面とを遮断する堰を設けている、請求項1に記載の円すいころ軸受。
- 前記保油凹部の底部が、前記ポケットに向かうに従って径方向外方に向かう方向に傾斜している、請求項1に記載の円すいころ軸受。
- 前記大径側リム部の内周面が、前記保持器の中心軸と平行な円筒状面、または前記ポケットに向かうに従って径方向外方に向かう方向に傾斜した傾斜面である、請求項1に記載の円すいころ軸受。
- 前記内輪および前記外輪の径方向に関して、前記大径側リム部の外周面の軸方向両端縁のうち、前記各円すいころの大径側端面寄りの端縁である内端縁の径方向位置を、前記外輪の内周面の母線とこの外輪の大径側端面の母線との交点の径方向位置よりも外側に位置させている、請求項1に記載の円すいころ軸受。
- 前記内輪および前記外輪の径方向に関して、前記大径側リム部の内周面の軸方向両端縁のうち、前記各円すいころの大径側端面寄りの端縁である内端縁の径方向位置を、これら各円すいころの大径側端面の中心点の径方向位置よりも内側に位置させている、請求項5に記載の円すいころ軸受。
- 前記大径側リム部の内周面の一部でこの保油凹部よりもこの大径側リム部の外端面寄り部分に、径方向内方に向けて突出した突条を、全周にわたって形成している、請求項1に記載の円すいころ軸受。
- 前記小径側リム部の内周面を、前記各円すいころの中心軸よりも、前記内輪および前記外輪の径方向に関して外側に位置させている、請求項1に記載の円すいころ軸受。
- 前記保油凹部の数がポケットの数と同じであり、円周方向に関して互いに独立した状態で設けられたこれら各保油凹部が、それぞれ前記各ポケットに向けて開口している、請求項1に記載の円すいころ軸受。
- 前記保持器が合成樹脂製である、請求項1に記載の円すいころ軸受。
- 前記保持器が、熱可塑性を有する合成樹脂を溶融状態で金型装置の成形用空間内に、複数の送り込み口を通じ、圧力を加えた状態で送り込むことにより造られるものであって、一部に、異なる送り込み口から送り込まれた溶融状態の合成樹脂が突き当たることにより生じるウェルドが存在しており、このウェルドが、前記両リム部と前記各柱部との連続部から外れた部分に存在する、請求項10に記載の円すいころ軸受。
- 車両の駆動源と駆動用車輪との間に設けられて、この駆動源の回転駆動力をこの駆動用車輪に伝達する車両駆動系を構成する回転軸の支持部に使用される、請求項1~11のうちの何れか1項に記載の円すいころ軸受。
- 請求項11に記載の円すいころ軸受に組み込まれる保持器の製造方法であって、前記金型装置として、前記成形用空間内に溶融状態の合成樹脂を送り込むための送り込み口を、この成形用空間のうちで前記両リム部を形成するためのリム部成形用空間部分にそれぞれ設けると共に、前記各送り込み口の設置位置を、これら両リム部成形用空間部分の円周方向に関して、これら両リム部成形用空間部分同士の間で互いに一致させたものを使用することを特徴とする、円すいころ軸受用保持器の製造方法。
- 請求項10または11に記載の円すいころ軸受に組み込まれる保持器の製造方法であって、前記金型装置として、
(1)互いに同心に配置された1対の金型を、軸方向に関して互いに遠近動させるアキシアルドロー構造である、
(2)前記両金型の互いに対向する軸方向端面のうちの一方の金型の軸方向端面に成形用凹部が、他方の金型の軸方向端面に成形用凸部が、それぞれ設けられている、および、
(3)前記一方の金型の軸方向端面に、前記保油凹部を形成すべき保油凹部成形用凸部が設けられている、
という条件を総て満たすものを使用することを特徴とする円すいころ軸受の製造方法。 - 前記一方の金型として、前記保油凹部成形用凸部の先端部に段部が存在するものを使用する、請求項14に記載した円すいころ軸受の製造方法。
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Also Published As
Publication number | Publication date |
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US8998498B2 (en) | 2015-04-07 |
KR101500817B1 (ko) | 2015-03-09 |
CN102171468B (zh) | 2015-02-18 |
CN102171468A (zh) | 2011-08-31 |
US20120263405A1 (en) | 2012-10-18 |
EP2503167A1 (en) | 2012-09-26 |
KR20150001854A (ko) | 2015-01-06 |
KR20120065450A (ko) | 2012-06-20 |
KR101570634B1 (ko) | 2015-11-20 |
EP2503167A4 (en) | 2018-01-17 |
EP2503167B1 (en) | 2020-05-06 |
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