WO2010073661A1 - 巻線型コイル - Google Patents
巻線型コイル Download PDFInfo
- Publication number
- WO2010073661A1 WO2010073661A1 PCT/JP2009/007178 JP2009007178W WO2010073661A1 WO 2010073661 A1 WO2010073661 A1 WO 2010073661A1 JP 2009007178 W JP2009007178 W JP 2009007178W WO 2010073661 A1 WO2010073661 A1 WO 2010073661A1
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- WO
- WIPO (PCT)
- Prior art keywords
- distance
- mounting substrate
- winding
- concave groove
- core
- Prior art date
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F5/00—Coils
- H01F5/04—Arrangements of electric connections to coils, e.g. leads
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01Q—ANTENNAS, i.e. RADIO AERIALS
- H01Q1/00—Details of, or arrangements associated with, antennas
- H01Q1/12—Supports; Mounting means
- H01Q1/22—Supports; Mounting means by structural association with other equipment or articles
- H01Q1/24—Supports; Mounting means by structural association with other equipment or articles with receiving set
- H01Q1/241—Supports; Mounting means by structural association with other equipment or articles with receiving set used in mobile communications, e.g. GSM
- H01Q1/242—Supports; Mounting means by structural association with other equipment or articles with receiving set used in mobile communications, e.g. GSM specially adapted for hand-held use
- H01Q1/243—Supports; Mounting means by structural association with other equipment or articles with receiving set used in mobile communications, e.g. GSM specially adapted for hand-held use with built-in antennas
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01Q—ANTENNAS, i.e. RADIO AERIALS
- H01Q7/00—Loop antennas with a substantially uniform current distribution around the loop and having a directional radiation pattern in a plane perpendicular to the plane of the loop
- H01Q7/06—Loop antennas with a substantially uniform current distribution around the loop and having a directional radiation pattern in a plane perpendicular to the plane of the loop with core of ferromagnetic material
- H01Q7/08—Ferrite rod or like elongated core
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/29—Terminals; Tapping arrangements for signal inductances
- H01F27/292—Surface mounted devices
Definitions
- the present invention relates to a wire-wound coil in which a conductive wire is wound around a core and mounted on a mounting board.
- a wound coil that is configured by winding a conductive wire around a winding core and generates a magnetic flux by energizing the conductive wire is used.
- Various proposals have been made.
- the coil component of Patent Document 1 is formed of a ferrite core, and a core part around which a conducting wire is wound, and a hook is provided at both ends of the core part.
- a ferrite core for example, an annular groove is formed in the flange, and an inner flange portion and an outer flange portion are formed on both sides thereof.
- the winding start part and the winding end conductor are wound around the concave groove of the ridge and soldered to form an electrode. And an electrode is soldered to the predetermined position of a mounting board, and a coil component is mounted in a mounting board.
- Japanese Utility Model Publication No. 58-114014 page 3, lines 5 to 19, FIG. 3 etc.
- the coil component 31 mounted on the mounting substrate 30 has a distance L between the outer surface of the outer flange portion 34 on the mounting substrate 30 side and the mounting substrate 30. If the mounting substrate 30 is bent due to vibration caused by dropping or the like after mounting, the outer flange portion 34 of the coil component 31 and the mounting substrate 30 come into contact with each other and the outer flange portion 34 is damaged and wound around the concave groove 36. There is a possibility that the conducting wire 40 is displaced or unraveled.
- the present invention provides a wound coil that prevents the outer flange portion of the wound coil from contacting the mounting substrate, prevents the outer flange portion from being damaged, and prevents the wound conductor from being displaced or unwound.
- the purpose is to provide.
- the flange is formed on the outer circumferential surface of the flange, and on the core portion side of the groove than the recessed groove.
- the inner heel An outer flange portion formed on the opposite side of the core portion from the concave groove of the rod, and an electrode formed by winding the end of the conductive wire wound around the core portion around the concave groove
- a first distance from the bottom surface of the concave groove to at least an outer surface of the outer flange portion facing the mounting substrate is opposed to the mounting substrate of the inner flange portion from the bottom surface of the concave groove. It is characterized by being formed smaller than the second distance to the outer surface (Claim 1).
- the wound coil according to the present invention is configured such that the first distance is smaller than a third distance from the bottom surface of the concave groove to the outer surface of the electrode portion facing the mounting substrate.
- the difference between the first distance and the third distance is smaller than the diameter of the conducting wire (claim 2).
- the flange is a recessed groove formed on the outer peripheral surface of the flange, and an inner flange portion formed on the core part side of the recessed groove of the flange.
- An outer flange portion formed on the opposite side of the core portion from the concave groove of the rod, and an electrode formed by winding the end of the conductive wire wound around the core portion around the concave groove A fourth distance from the mounting surface of the mounting substrate to the outer surface of the outer flange portion facing the mounting substrate is opposed to the mounting substrate of the inner flange portion from the mounting surface of the mounting substrate. It is characterized by being formed larger than the fifth distance to the outer surface.
- the first distance from the bottom surface of the recessed groove formed in the flange to the outer surface of the outer flange portion facing at least the mounting substrate is such that the mounting of the inner flange portion from the bottom surface of the recessed groove is Since it is formed smaller than the second distance to the outer surface facing the substrate, the distance between the outer surface facing the mounting substrate of the outer flange portion and the mounting substrate is increased, and the mounting substrate is bent. Even in this case, it is possible to prevent the outer flange portion and the mounting substrate from contacting each other. Therefore, it is possible to prevent damage to the outer flange portion of the wound coil mounted on the mounting substrate, and it is possible to prevent the end portion of the conducting wire wound around the concave groove from being displaced or unraveled.
- the first distance is formed smaller than the third distance from the bottom surface of the groove to the outer surface facing the mounting substrate of the electrode portion, Since the difference in the third distance is smaller than the diameter of the conducting wire, it is possible to prevent the conducting wire wound in the concave groove from being unwound. Therefore, it is possible to increase the distance between the outer surface of the outer casing portion facing the mounting substrate and the mounting substrate while preventing the lead wire wound around the concave groove from being unwound.
- the fourth distance from the mounting surface of the mounting substrate to the outer surface of the outer flange portion facing the mounting substrate is such that the mounting surface of the mounting substrate and the inner flange portion Since it is formed larger than the fifth distance to the outer surface facing the mounting substrate, it is possible to prevent the outer flange portion and the mounting substrate from contacting each other even when the mounting substrate is bent. it can. Therefore, it is possible to prevent damage to the outer flange portion of the wound coil mounted on the mounting substrate, and it is possible to prevent the end portion of the conducting wire wound around the concave groove from being displaced or unraveled.
- FIG. 1st Embodiment of this invention It is a schematic block diagram of the winding type coil in 1st Embodiment of this invention. It is a fragmentary sectional view of the wire-wound type coil of FIG. It is explanatory drawing which shows the manufacturing process of the winding type coil of FIG. It is explanatory drawing which shows the manufacturing process of the winding type coil of FIG. It is a fragmentary sectional view which shows the manufacturing process of the winding type coil of FIG. It is explanatory drawing which shows the manufacturing process of the winding type coil of FIG. It is a fragmentary sectional view of the winding type coil in the modification of 1st Embodiment. It is a fragmentary sectional view of the conventional winding type coil.
- FIGS. 1 is a schematic configuration diagram of a wound coil
- FIG. 2 is a partial cross-sectional view of the wound coil of FIG. 1
- FIGS. 3 to 6 are explanatory views showing a manufacturing process of the wound coil.
- the winding type coil 1 includes a core 2, a first winding portion 3, and a resin layer 4.
- the core 2 is formed of ferrite and includes a core portion 7 and flanges 8a and 8b at both ends as shown in FIG.
- the core part 7 has a rectangular column shape that is long in one direction.
- the flanges 8a and 8b have a rectangular parallelepiped shape, and the core 7 and the flanges 8a and 8b are integrally formed.
- FIG. 2 is a cross-sectional view in a direction perpendicular to the mounting board 10 when the winding type coil 1 of FIG. 1 is mounted on the mounting board 10.
- the winding end side is the same as the winding start side, only a cross-sectional view of the winding start side is shown, and illustration of the winding end side is omitted.
- concave grooves 12a and 12b are formed on the lower surface of the flanges 8a and 8b facing the mounting substrate 10 and the upper surface opposite to the lower surface, respectively.
- inner flange portions 13a and 13b for protecting the conductive wire 20 wound around the core portion 7 to be described later, and conductive wires wound around the concave grooves 12a and 12b.
- Outer flange portions 14a and 14b are formed to prevent displacement and unraveling of the 20 end portions 21a and 21b.
- the distance L1 from the bottom surface 15a of the groove 12a to the outer surface of the outer flange portion 14a is smaller than the distance L2 from the bottom surface 15a of the groove 12a to the outer surface of the inner flange portion 13a. Is formed.
- the distance L4 between the outer surface of the outer flange portion 14a and the mounting surface of the mounting substrate 10 is larger than the distance L5 between the outer surface of the inner flange portion 13a and the mounting surface of the mounting substrate 10.
- the concave groove 12a is not limited to the upper and lower surfaces of the flanges 8a and 8b, and may be formed on other surfaces.
- the first winding portion 3 is formed by winding a conductive wire 20 made of a conductive material around the winding core portion 7 in a plurality of layers. Further, in the concave grooves 12a and 12b of the flanges 8a and 8b, both end portions 21a and 21b of the conducting wire 20 of the first winding portion 3 are wound to form second winding portions 22a and 22b. . Then, the second winding portions 22a and 22b are soldered to form solder electrodes 23a and 23b. Furthermore, the solder electrodes 23 a and 23 b are configured to be soldered and mounted at predetermined positions on the mounting substrate 10. The second winding portions 22a and 22b correspond to the electrode portions in the present invention.
- the resin layer 4 is formed so as to cover the upper surface of the first winding portion 3 with a non-conductive resin such as a UV curable resin.
- a non-conductive resin such as a UV curable resin.
- size of the winding type coil 1 is 7.4 mm x 2.0 mm x 1.9 mm as an example.
- the difference between the distance L1 and the distance L2 is about 0.15 mm as an example.
- the left side of the drawing is the winding start side of the conducting wire 20 and the right side is the winding end side.
- the core 2 is formed.
- a mold having a recess processed into the outer shape of the core 2 is prepared, and the recess of the mold is filled with ferrite powder.
- the ferrite powder is compressed to form the core 2 as shown in FIG.
- the mold having the outer shape of the core 2 is formed such that the distance L1 described above is smaller than the distance L2 on the upper and lower surfaces of the outer flange portions 14a and 14b when mounted on the mounting substrate 10. Yes.
- the core 2 is not limited to ferrite and may be formed of other materials.
- the conducting wire 20 is wound around the core portion 7 of the core 2.
- the conductor 20 has a diameter of about 50 ⁇ m as an example, and is wound around a plurality of layers while reciprocating between the winding start side and the winding end side of the winding core portion 7.
- the first winding portion 3 is formed by winding the conductive wire 20 with about five layers, and the number of turns is 250 turns.
- both end portions 21a and 21b of the conducting wire 20 are wound around the concave grooves 12a and 12b of the both ends 8a and 8b, respectively, thereby forming second winding portions 22a and 22b.
- the distance L3 from the bottom surfaces 15a, 15b of the concave grooves 12a, 12b to the outer surface facing the mounting substrate 10 of the second winding portions 22a, 22b is the concave grooves 12a, 12b.
- solder electrodes 23a and 23b are formed by a solder dipping method.
- the wound coil 1 is immersed in a solder bath heated and melted from the outer flange portion 14a side, and the second winding portion 22a formed in the concave groove 12a is immersed in the solder.
- the outer winding portion 14a prevents the second winding portion 22a from being displaced or unraveled.
- winding part 22a is peeled with a heat
- solder electrode 23a is formed as shown in FIG.
- the second winding portion 22b formed in the concave groove 12b is immersed in the heat-melted solder from the outer flange portion 14b side to form the solder electrode 23b.
- the solder electrodes 23a and 23b are not limited to the solder dipping method, and may be formed by other methods. Moreover, you may form not only with a solder but with another electroconductive material.
- the resin layer 5 is formed on the upper surface of the first winding portion 3 with UV curable resin, and the wound coil 1 shown in FIG. 1 is completed.
- the resin layer 5 is not limited to the UV curable resin, and may be formed of other non-conductive resins.
- the distance L1 is formed to be smaller than the distance L3 from the bottom surfaces 15a, 15b of the concave grooves 12a, 12b to the outer surface facing the mounting substrate 10 of the second winding portions 22a, 22b
- the distance L1 And the distance L3 is smaller than the diameter of the conducting wire 20, it is possible to prevent the ends 21a and 21b of the conducting wire 20 wound around the concave grooves 12a and 12b from being unwound. Therefore, it is possible to increase the distance between the outer surface of the outer flange portions 14a and 14b facing the mounting substrate 10 and the mounting substrate 10 while preventing the end portions 21a and 21b from unraveling.
- the distance L1 is smaller than the distance L2 on the upper and lower surfaces of the outer flange portions 14a and 14b when mounted on the mounting substrate 10 so that the upper and lower sides of the core 2 are symmetrical. If the distance L1 is formed to be smaller than the distance L2 on at least the outer surface (lower surface) of the outer flange portions 14a, 14b facing the mounting substrate 10, the outer flange portions 14a, 14b Other surfaces do not necessarily have to be formed such that the distance L1 is smaller than the distance L2.
- the distance L1 may be formed smaller than the distance L2 only on the outer surface of the outer flange portions 14a and 14b facing the mounting substrate 10.
- the shape of the concave portion of the mold used for forming the core 2 may be formed so that the distance L1 is smaller than the distance L2.
- the winding end side is the same as the winding start side, only a cross-sectional view of the winding start side is shown, and illustration of the winding end side is omitted.
- the winding direction of the conducting wire 9 is a horizontal winding wound in a direction parallel to the mounting substrate, but a vertical winding wound perpendicularly to the mounting substrate. May be.
- the core portion 7 has a rectangular column shape that is long in one direction, but may have a cylindrical shape or other shapes.
- the shape of the flanges 8a and 8b is not limited to a rectangular parallelepiped, and may be other shapes such as an inverted U shape when viewed from the side.
- the concave grooves 12a and 12b may be formed in an annular shape in the flanges 8a and 8b.
- the concave grooves 12a and 12b are not limited to the shape in which the bottom surface and the wall surface of the concave groove are formed perpendicularly, and for example, the bottom surface of the concave groove may be a curved surface, a notch, or a protrusion shape.
- the present invention can be applied to an antenna incorporated in a hearing aid, a mobile phone, etc., or a wound coil as an electronic component used for noise removal or the like.
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- Power Engineering (AREA)
- Computer Networks & Wireless Communication (AREA)
- Coils Or Transformers For Communication (AREA)
- Coils Of Transformers For General Uses (AREA)
Abstract
Description
前記鍔の前記凹溝よりも前記巻芯部と反対側に形成された外鍔部と、前記巻芯部に巻き回された前記導線の端末が前記凹溝に巻き回されて形成された電極部とを備え、前記凹溝の底面から前記外鍔部の少なくとも前記実装基板に対向する外側面までの第1の距離が、前記凹溝の底面から前記内鍔部の前記実装基板に対向する外側面までの第2の距離よりも小さく形成されていることを特徴としている(請求項1)。
請求項1ないし2に対応する第1実施形態について、図1ないし図6を参照して説明する。なお、図1は巻線型コイルの概略構成図、図2は図1の巻線型コイルの部分断面図、図3ないし図6は巻線型コイルの製造工程を示す説明図である。
本実施形態における巻線型コイル1は、図1に示すように、コア2と、第1の巻線部3と、樹脂層4とを備えている。
次に、巻線型コイル1の製造方法について、図3ないし図6を参照して以下に説明する。なお、図3ないし図6では、図の左側を導線20の巻き始め側、右側を巻き終り側としている。
上記した実施形態では、取り扱いの便宜上、コア2の上下が対称となるように、実装基板10に実装したときの外鍔部14a、14bの上面および下面について、距離L1が距離L2よりも小さくなるように形成されているが、外鍔部14a、14bの少なくとも実装基板10に対向する外側面(下面)について、距離L1が距離L2よりも小さく形成されていれば、外鍔部14a、14bのその他の面は、必ずしも距離L1が距離L2よりも小さく形成されなくてもよい。
7 巻芯部
8a、8b 鍔
10 実装基板
12a、12b 凹溝
13a、13b 内鍔部
14a、14b 外鍔部
20 導線
21a、21b 端部(導線の端末)
22a、22b 第2の巻線部(電極部)
L1 第1の距離
L2 第2の距離
L3 第3の距離
L4 第4の距離
L5 第5の距離
D 導線の直径
Claims (3)
- 導線が巻き回された巻芯部と、前記巻芯部の両端部に設けられた鍔とを有し、実装基板に実装される巻線型コイルにおいて、
前記鍔は、
前記鍔の外周面に形成された凹溝と、
前記鍔の前記凹溝よりも前記巻芯部側に形成された内鍔部と、
前記鍔の前記凹溝よりも前記巻芯部と反対側に形成された外鍔部と、
前記巻芯部に巻き回された前記導線の端末が前記凹溝に巻き回されて形成された電極部とを備え、
前記凹溝の底面から前記外鍔部の少なくとも前記実装基板に対向する外側面までの第1の距離が、前記凹溝の底面から前記内鍔部の前記実装基板に対向する外側面までの第2の距離よりも小さく形成されていることを特徴とする巻線型コイル。 - 前記第1の距離が、前記凹溝の底面から前記電極部の前記実装基板に対向する外側面までの第3の距離よりも小さく形成された場合に、前記第1の距離と前記第3の距離との差が、前記導線の直径よりも小さいことを特徴とする請求項1に記載の巻線型コイル。
- 導線が巻き回された巻芯部と、前記巻芯部の両端部に設けられた鍔とを有し、実装基板に実装される巻線型コイルにおいて、
前記鍔は、
前記鍔の外周面に形成された凹溝と、
前記鍔の前記凹溝よりも前記巻芯部側に形成された内鍔部と、
前記鍔の前記凹溝よりも前記巻芯部と反対側に形成された外鍔部と、
前記巻芯部に巻き回された前記導線の端末が前記凹溝に巻き回されて形成された電極部とを備え、
前記実装基板の実装面から前記外鍔部の前記実装基板に対向する外側面までの第4の距離が、前記実装基板の実装面から前記内鍔部の前記実装基板に対向する外側面までの第5の距離よりも大きく形成されていることを特徴とする巻線型コイル。
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN200980152751.2A CN102257582B (zh) | 2008-12-25 | 2009-12-24 | 绕组型线圈 |
JP2010543879A JP5327232B2 (ja) | 2008-12-25 | 2009-12-24 | 巻線型コイル |
DE112009003452T DE112009003452T5 (de) | 2008-12-25 | 2009-12-24 | Drahtgewickelte Spule |
US13/165,499 US8193892B2 (en) | 2008-12-25 | 2011-06-21 | Wire-wound coil |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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JP2008329143 | 2008-12-25 | ||
JP2008-329143 | 2008-12-25 |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US13/165,499 Continuation US8193892B2 (en) | 2008-12-25 | 2011-06-21 | Wire-wound coil |
Publications (1)
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WO2010073661A1 true WO2010073661A1 (ja) | 2010-07-01 |
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PCT/JP2009/007178 WO2010073661A1 (ja) | 2008-12-25 | 2009-12-24 | 巻線型コイル |
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US (1) | US8193892B2 (ja) |
JP (1) | JP5327232B2 (ja) |
CN (1) | CN102257582B (ja) |
DE (1) | DE112009003452T5 (ja) |
WO (1) | WO2010073661A1 (ja) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013008923A (ja) * | 2011-06-27 | 2013-01-10 | Murata Mfg Co Ltd | 巻線型コイル |
JP2016139776A (ja) * | 2015-01-22 | 2016-08-04 | 株式会社村田製作所 | コイル部品 |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
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JP5844147B2 (ja) * | 2011-12-28 | 2016-01-13 | 日本電産コパル株式会社 | カメラ用羽根駆動装置 |
CN105825997B (zh) * | 2015-01-22 | 2019-03-22 | 株式会社村田制作所 | 线圈部件 |
JP6520187B2 (ja) * | 2015-02-18 | 2019-05-29 | Tdk株式会社 | コイル部品 |
KR101762040B1 (ko) * | 2015-07-27 | 2017-07-26 | 삼성전기주식회사 | 칩 안테나 및 그 제조 방법 |
DE102017208655B4 (de) * | 2017-05-22 | 2020-10-01 | Würth Elektronik eiSos Gmbh & Co. KG | Induktives Bauteil und Verfahren zum Herstellen eines induktiven Bauteils |
DE102017208658B4 (de) * | 2017-05-22 | 2022-12-29 | Würth Elektronik eiSos Gmbh & Co. KG | Induktives Bauteil und Verfahren zum Herstellen eines induktiven Bauteils |
JP2020077790A (ja) * | 2018-11-08 | 2020-05-21 | 株式会社村田製作所 | 表面実装インダクタ |
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2009
- 2009-12-24 DE DE112009003452T patent/DE112009003452T5/de not_active Withdrawn
- 2009-12-24 CN CN200980152751.2A patent/CN102257582B/zh active Active
- 2009-12-24 WO PCT/JP2009/007178 patent/WO2010073661A1/ja active Application Filing
- 2009-12-24 JP JP2010543879A patent/JP5327232B2/ja active Active
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2011
- 2011-06-21 US US13/165,499 patent/US8193892B2/en active Active
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JPH0528005U (ja) * | 1991-09-14 | 1993-04-09 | ミツミ電機株式会社 | チツプインダクタ |
JP2007027461A (ja) * | 2005-07-19 | 2007-02-01 | Sumida Corporation | コアおよびコアを備えたインダクタ |
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JP2013008923A (ja) * | 2011-06-27 | 2013-01-10 | Murata Mfg Co Ltd | 巻線型コイル |
JP2016139776A (ja) * | 2015-01-22 | 2016-08-04 | 株式会社村田製作所 | コイル部品 |
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US20110248810A1 (en) | 2011-10-13 |
JPWO2010073661A1 (ja) | 2012-06-07 |
DE112009003452T5 (de) | 2012-06-28 |
JP5327232B2 (ja) | 2013-10-30 |
CN102257582B (zh) | 2014-09-10 |
US8193892B2 (en) | 2012-06-05 |
CN102257582A (zh) | 2011-11-23 |
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