WO2010034363A1 - Procédé et dispositif de fabrication et de remplissage combinés de réceptacles en matière plastique - Google Patents

Procédé et dispositif de fabrication et de remplissage combinés de réceptacles en matière plastique Download PDF

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Publication number
WO2010034363A1
WO2010034363A1 PCT/EP2009/003467 EP2009003467W WO2010034363A1 WO 2010034363 A1 WO2010034363 A1 WO 2010034363A1 EP 2009003467 W EP2009003467 W EP 2009003467W WO 2010034363 A1 WO2010034363 A1 WO 2010034363A1
Authority
WO
WIPO (PCT)
Prior art keywords
spray
container
machine
filling
mist
Prior art date
Application number
PCT/EP2009/003467
Other languages
German (de)
English (en)
Inventor
Thomas Stolte
Original Assignee
Khs Ag
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Khs Ag filed Critical Khs Ag
Priority to US13/060,079 priority Critical patent/US20110154785A1/en
Priority to EP09776616A priority patent/EP2331407A1/fr
Publication of WO2010034363A1 publication Critical patent/WO2010034363A1/fr

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B3/02—Machines characterised by the incorporation of means for making the containers or receptacles
    • B65B3/022—Making containers by moulding of a thermoplastic material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/16—Cooling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42—Component parts, details or accessories; Auxiliary operations
    • B29C49/64—Heating or cooling preforms, parisons or blown articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/16—Cooling
    • B29C2035/1691—Cooling using gas-liquid mixtures
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42—Component parts, details or accessories; Auxiliary operations
    • B29C49/64—Heating or cooling preforms, parisons or blown articles
    • B29C49/6604—Thermal conditioning of the blown article
    • B29C2049/6606—Cooling the article
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42—Component parts, details or accessories; Auxiliary operations
    • B29C49/4273—Auxiliary operations after the blow-moulding operation not otherwise provided for
    • B29C49/42824—Cooling the article outside the mould
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42—Component parts, details or accessories; Auxiliary operations
    • B29C49/64—Heating or cooling preforms, parisons or blown articles
    • B29C49/66—Cooling by refrigerant introduced into the blown article

Definitions

  • the invention relates to a method and apparatus for the combined production and filling of containers made of plastic, in particular plastic bottles, after which the respective container is produced by a thermal molding process, then transferred to a filling device and cooled during this transfer, and then the container is finally filled in the filling device with a product medium.
  • Preload is bottled, thus increased demands on the mechanical stability of the previously directly produced PET bottle.
  • the technical problem underlying the invention is to further develop a method and a device of the embodiment described above in such a way that the energy efficiency is increased and the costs in carrying out the method are reduced.
  • the invention proposes in a generic method, that the container produced in each case during its transfer (after the thermal molding process) is cooled by applying a spray. It is understood that the cooling is carried out or carried out so much that can be filled and cooled container immediately after in the filling with the desired product medium. These are not limited to CO2-containing products that are filled under bias, so require immediately available sufficient stability of the plastic containers or plastic bottles produced, so they do not burst during filling or otherwise damaged.
  • Filling device are cooled at least so far that they can be filled with virtually any conceivable product medium, including with carbonated beverages.
  • the bottles or containers are in ready to use state when entering the filling device.
  • the container is generally divided on its outer surface and, according to an advantageous embodiment, into a spray-mist-free region and a spray-sprayed region.
  • a plurality of spray-mist-free areas and spray-affected areas on the outer surface of the container can be realized.
  • means are regularly provided for guiding and / or limiting the spray.
  • These means can be a liquid atomizing device and a compressed gas unit in the context of a spray misting machine. Because in this way, the atomized liquid can be applied with a targeted jet and under pressure to the respective container.
  • an outlet pipe with an outlet nozzle at the end of the spray mist machine may additionally contribute, which ultimately ensure that the In fact, mist only precipitates on the desired spray-misted area of the container and otherwise the spray-mist-free area of the container remains unaffected.
  • the means for guiding and / or limiting the spray mist may also be a shut-off device which seals off the spray-mist machine from spray-cloud-free areas of the container.
  • a shut-off device which seals off the spray-mist machine from spray-cloud-free areas of the container.
  • the shut-off device it is ensured, as it were by mechanical means, that the container is divided on its outer surface into the spray-misted area and the spray-mist-free area.
  • this is ensured by the shut-off device.
  • this may seal off the spray misting machine in the form of a shut-off plate or a shut-off plate, the containers being guided only through a slot in the shut-off device.
  • the invention proposes a gas flow device.
  • This gas flow device generates a preferably sterile gas flow or else air flow, which acts on the spray-mist-free regions of the container in order to keep the spray out.
  • a shut-off device is not necessarily required.
  • the spray directed or undirected applied to the container because the gas flow leaving the gas flow device ensures that the spray-mist-free region of the container is acted upon here or is guided through a corresponding gas stream curtain, so that spray mist can not be precipitated onto the container at this point.
  • the above-described means can be optionally combined with each other.
  • D. h. The atomizing device including compressed gas unit, outlet pipe and outlet nozzle of the spray mist machine can be combined with the shut-off device described and / or the gas flow device.
  • the shut-off device and the gas flow device can be realized simultaneously or the gas flow device and the atomizing device including compressed gas unit, outlet tube and outlet nozzle.
  • all three measures described can also be combined in order to achieve a particularly effective separation between the respectively spray-mist-free and spray-misted area of the container and in particular to ensure that no spray can reach the interior of the container.
  • the invention takes into account the fact that the addressed areas of high material thickness must be particularly cooled, because by a local accumulation of the plastic and due to its poor heat conduction temperature peaks are otherwise observed in these areas that do not allow an immediately subsequent filling.
  • the spray is composed of a gas and a finely atomized liquid therein.
  • the gas is usually air.
  • the liquid, such as water is now finely atomized into droplets.
  • the existing liquid in the spray can now be used advantageously for evaporative cooling of the container.
  • the required compressed air is usually available anyway, so that expensive installation work is not required.
  • the finely atomized droplets from the liquid as a result of their transport with the compressed air after their application to the container a (thin) liquid film.
  • This liquid film evaporates because the container as a carrier has an elevated temperature. At the same time the container cools down.
  • temperatures for the plastic containers produced in the range of more than 70 ° C are observed. These temperatures can be up to 90 ° C or even higher.
  • the temperature of the container immediately ensures that the liquid film evaporates.
  • the container cools primarily in the areas where the liquid film is present (evaporative cooling). Due to the temperature conditions, it is also clear that water is particularly advantageous as a liquid for producing the finely atomized droplets in the spray.
  • other liquids are conceivable and are encompassed by the invention. That depends on the reached temperatures of the plastic containers produced in each case after their thermal forming process.
  • a particularly preferred variant provides in this context that the spray as a function of the container after the evaporative cooling remaining amount of residual liquid is applied again.
  • the residual liquid quantity on the container can largely be determined without contact, for example by ultrasound, optically or the like.
  • the device according to the invention advantageously takes advantage of a combination machine from the blow molding machine and the filling machine with an intermediate transfer line.
  • the effectiveness of the treatment with the spray can be further increased insofar as before the (re) application of a spray, the residual liquid remaining on the container is first determined.
  • This amount of residual liquid can be estimated via its layer thickness associated with a liquid film.
  • the layer thickness can be determined without contact on the container, for example by ultrasound or optically.
  • a compulsory control unit ensures that depending on is reapplied by the residual liquid quantity of the container with the spray.
  • Remaining liquid quantity are arranged.
  • Alternating transfer line for example, be arranged alternately to each other.
  • the spray nozzle as part of the spray mist machine is generally located on the output side of the atomizing device for the liquid.
  • the atomizing device is generally combined with the compressed gas unit, which applies the atomized liquid with a targeted jet and under pressure to the respective container.
  • the spray leaves the spray nozzle on the output side of the atomizing device, or an outlet nozzle at the end of an outlet pipe.
  • the atomizing device can be opened and closed by the already mentioned control unit.
  • the spray nozzle or outlet nozzle advantageously provides the area of the container which is wetted by the spray mist, that is to say the spray-misted area. This is - as already explained - usually to the areas of the container, which have a particularly large material thickness, such as the floor area.
  • the invention has recognized that the containers can advantageously be cooled during their transfer from the blow molding machine to the filling device or filling machine with a spray mist.
  • water consumption can be reduced to a minimum, which leads to significant energy savings compared to the previous approaches.
  • problems with possibly contaminated water practically do not occur. That is, in addition to the energy saving and the low water requirement no running cooling water is observed, which would be elaborately processed and / or collected.
  • main benefits are described, which are particularly suitable for the combined production and filling of containers made of plastic.
  • FIG. 2 shows the transfer section in detail in plan view
  • FIG. 3 shows a modified embodiment
  • FIG. 4 shows a further modified variant of the invention.
  • FIG. 1 an apparatus for the combined production and filling of containers 1 made of plastic, in the present case of plastic bottles 1, is shown. It is a combination machine, with the help of which the bottles or containers 1 in question are produced in a thermal molding process in a blow molding machine 2 and then in a filling machine 3 with a product medium, present and not restrictive with a CO2-containing beverage filled , Between the blow molding machine 2 and the filling device or filling machine 3, a transfer line 4 is interposed, which also belongs to the basic structure.
  • the cooling device 5 is designed as a spray mist machine. This is composed in detail of a front spray nozzle 5a, a sputtering device 5b and a compressed gas unit 5c together. With the aid of the compressed gas unit 5c, the liquid atomized by the atomizing device 5b is directed with a targeted jet via the spray nozzle 5a onto the respective container or plastic bottle 1 to be treated.
  • the container 1 or the plastic bottle 1 may be rotated when passing the transfer section 4, which is not obligatory.
  • the container or plastic bottles 1 are suspended and transported in the bottom area freely by means of a neck guide through the transfer section 4 to. Since the bottom region of the containers or plastic bottles 1 is kept free from below, the liquid film 6 can be selectively and advantageously applied to the center of the bottle bottom from below. This is because experience shows that the largest accumulation of material in the material for the production of the respective plastic bottle 1 can be found at this point. Of course this is only an example and not restrictive to understand.
  • the container or the plastic bottle 1 is cooled by the application of a spray 8.
  • a spray 8 Characterized in that the spray 8 is applied to the container 1 at least in areas of high material thickness, for example in the bottom area, temperature peaks are avoided in these areas.
  • the invention recommends water.
  • the gas in the compressed gas unit 5c is air. Due to the fact that the spray 8 or the liquid present therein is deposited as liquid film 6 on and around the container 1, evaporative cooling of the container 1 is achieved.
  • the container or the plastic bottle 1 is subjected to multiple sprays 8 during its travel along the transfer path 4.
  • the admission of the Container 1 as a function of remaining after the upstream evaporative cooling residual liquid. That is, the container 1 is first charged with the aid of the first spray misting machine 5. Then, the container 1 moves on and, in its path indicated by an arrow in FIG. 2, subsequently strikes a measuring device 7 along the transfer line 4. With the aid of this measuring device 7, the thickness or layer thickness of the liquid film 6 on the container 1 can be determined. If the layer thickness has fallen below a certain level or no liquid is present at all on the container 1 at this position, the container in question 1 is again subjected to passing the measuring device 7 with a spray 8 in a downstream sprayer machine 5 1 .
  • both the spray machines 5, 5 'and the measuring device 7 are arranged alternately along the transfer path 4.
  • both the spray mist machine 5, 5 1 and the measuring device 7 are located in the transfer path 4 or are arranged along the transfer path 4.
  • the liquid film 6 or its layer thickness is determined twice at opposite locations with the aid of the measuring device 7, although this is not absolutely necessary, but is only pursued for reasons of accuracy.
  • the blow molding machine 2 is then still shown in detail, which as usual from a preform, also called preform, the bottle or container 1 forms.
  • a preform also called preform
  • the mouth or closure region of the preform already has the final shape.
  • the container 1 is formed from a tube of hot moldable plastic. This then happens in the manner that the hose in question is ejected or extruded vertically downward into an associated workpiece. In today's conventional method, the preform is heated, this held in a cavity and enclosed by this.
  • the compressed air for the described blow molding process can now also be used to pressurize the compressed gas unit 5c, ie it is supplied with an additional benefit.
  • the plastic bottle 1 and the container 1, after leaving the blow molding machine 2 is still at a temperature which is usually settled above 70 ° C or even more.
  • the plastic bottle 1 is now preferably cooled in the region of its largest material thickness, usually in the bottom area. This is achieved by applying the spray 8 with the aid of the spray-mist machine 5 or the plurality of spray-mist machines 5, 5 1 along the transfer section 4.
  • the treatment time or cooling time of the plastic bottle 1 is usually not even 5 sec.
  • the transfer section 4 is therefore an integral part of this combination machine from the blow molding machine 2 and the filling machine 3.
  • the spray nozzle or outlet nozzle 5a for the spray at the end of an outlet pipe 9 of the spray mist machine 5 respectively 5 first
  • the outlet pipe 9 or the spray nozzle or outlet nozzle 5a is directed onto the bottom region of the plastic bottle 1.
  • the plastic bottle 1 is transported in this case in the transfer section 4 circumferentially by means of a merely indicated carousel.
  • the spray mist machine 5 or 5 ' may again have the atomizing device 5b for liquid, in particular water and the compressed gas unit 5c, which are not explicitly shown in the context of FIG. 3.
  • the atomizing device 5b, the compressed gas unit 5c, the outlet pipe 9 and finally the spray nozzle or outlet nozzle 5a is a total of means 5a, 5b, 5c, 9, which serve to guide the spray nozzle 5a leaving the spray.
  • shut-off device 10 in the form of a local shut-off device 10 added.
  • this shut-off device 10 or shut-off the spray mist machine 5, 5 'is sealed off, and primarily against a mouth 1a of the container or the plastic bottle 1.
  • 10 ensures that a spray-mist-free area 11a and a spray-mist-covered area 11b are defined on the outer surface of the container or the plastic bottle 1.
  • the shut-off device 10 seals off the spray-mist machine 5, 5 'from the spray-mist-free region 11a of the container 1.
  • the shut-off device 10 has a gap or slot 12, which is adapted to the outer dimensions of the container or the plastic bottle 1. Through this gap or slot 12, the plastic bottles 1 along the transfer section 4, in the example of the carousel circular, out. This ensures that the spray mist 8 leaving the spray nozzle 5a is kept away from the spray-mist-free region 11a of the plastic bottle 1 and in particular the bottle mouth 1a, so that spray mist 8 can not get inside the plastic bottle 1.
  • the shut-off device 10 can be changed in their height H, as indicated by a double arrow in FIG. 3.
  • different formats of the plastic bottles 1 can be processed without difficulty, and ultimately the extent of the spray-mist-free region 11a and that of the spray-affected region 11b can be set variably and according to requirements.
  • a width B of the gap or slot 12 can be changed, depending on which format the plastic bottles 1 have. In this way can be with the shown device easily process all common plastic bottles 1, for example, from a 0.5 liter bottle to a 2.5 liter bottle.
  • an additional means 13 in the form of a gas flow device 13 is still provided in order to achieve a guidance and / or limitation of the spray 8.
  • a gas flow indicated by arrows emerges from the gas flow device 13.
  • This gas flow is directed to the spray-free region 11a of the container or the plastic bottle 1, in the present case forms a gas flow veil, which acts primarily on the bottle opening 1a.
  • the gas flow is also directed to the slot or gap 12 and may be sucked out along the slot or gap 12, for which purpose only a suction device 14 is provided.
  • this is not mandatory.
  • the plastic bottle 1 is acted upon in the spray mist region 11 a with a gas stream curtain, which prevents reflected in this area spray 8 on the plastic bottle 1.
  • a gas stream curtain which prevents reflected in this area spray 8 on the plastic bottle 1.
  • it may be the gas flow to a sterile air flow, which prevents bacteria from entering the bottle via the mouth of the bottle 1a.
  • the air or the gas used for the gas flow is of course dried to prevent liquid precipitation in the mist-free region 11a on the plastic bottle 1.
  • the gas velocity of about 0.1 m / sec. correspond, which of course is only an example and not obligatory to understand.
  • the entire transfer section 4 is located in an enclosure 15, which at the same time as the
  • Shut-off 10 is equipped in the interior in the form of, for example, an intermediate wall or an intermediate floor. This separates the shut-off device 10 or the intermediate bottom, the gas flow device 13 in the upper part of the housing 15 of the spray mist machine 5 and 5 1 in the lower part.
  • the means 5a, 5b, 5c, 9; 10; 13; 14 for guiding and / or delimiting the spray 8, individually or in any combination with one another, can ensure that the plastic bottle 1 is subdivided on its outer surface into the desired spray-mist-free region 11a and the mist-sprayed region 11b.
  • these means 5a, 5b, 5c, 9; 10; 13; 14 of course, also define and specify the extent and shape of the respective spray-mist-free area 11a and of the spray-misted area 11b.
  • a not explicitly shown and already mentioned in the introduction control unit may be realized.
  • the format of the plastic bottle 1 to be processed in each case may be taken into account by the fact that the height H of the shut-off device 10 or of the intermediate bottom within the housing 15 undergoes a corresponding variation. Comparable may apply to the gap 12, which can be adjusted remotely by its size.

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  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Manufacturing & Machinery (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)

Abstract

La présente invention concerne un procédé et un dispositif de fabrication et de remplissage combinés de réceptacles en matière plastique (1), en particulier de bouteilles en plastique (1). Pour cela, on commence tout d’abord par fabriquer le réceptacle respectif (1) au moyen d’un procédé de moulage thermique. Ensuite, le réceptacle (1) est transféré vers un dispositif de remplissage ou une machine de remplissage (3) et refroidi pendant ce transfert. Le réceptacle (1) est rempli d'un produit liquide dans le dispositif de remplissage (3). Selon l’invention, le réceptacle (1) est refroidi pendant le transfert par l'application d'un nuage de pulvérisation (8).
PCT/EP2009/003467 2008-09-24 2009-05-15 Procédé et dispositif de fabrication et de remplissage combinés de réceptacles en matière plastique WO2010034363A1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
US13/060,079 US20110154785A1 (en) 2008-09-24 2009-05-15 Method and device for combined production and filling of containers made of plastic
EP09776616A EP2331407A1 (fr) 2008-09-24 2009-05-15 Procédé et dispositif de fabrication et de remplissage combinés de réceptacles en matière plastique

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102008048812.7 2008-09-24
DE102008048812A DE102008048812A1 (de) 2008-09-24 2008-09-24 Verfahren und Vorrichtung zur kombinierten Herstellung und Abfüllung von Behältern aus Kunststoff

Publications (1)

Publication Number Publication Date
WO2010034363A1 true WO2010034363A1 (fr) 2010-04-01

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Family Applications (1)

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PCT/EP2009/003467 WO2010034363A1 (fr) 2008-09-24 2009-05-15 Procédé et dispositif de fabrication et de remplissage combinés de réceptacles en matière plastique

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Country Link
US (1) US20110154785A1 (fr)
EP (1) EP2331407A1 (fr)
DE (1) DE102008048812A1 (fr)
WO (1) WO2010034363A1 (fr)

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