WO2010005025A1 - 亜鉛めっき鋼板のレーザ重ね溶接方法 - Google Patents
亜鉛めっき鋼板のレーザ重ね溶接方法 Download PDFInfo
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- WO2010005025A1 WO2010005025A1 PCT/JP2009/062443 JP2009062443W WO2010005025A1 WO 2010005025 A1 WO2010005025 A1 WO 2010005025A1 JP 2009062443 W JP2009062443 W JP 2009062443W WO 2010005025 A1 WO2010005025 A1 WO 2010005025A1
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- laser
- galvanized
- steel sheet
- galvanized steel
- laser irradiation
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- 238000003466 welding Methods 0.000 title claims abstract description 86
- 229910001335 Galvanized steel Inorganic materials 0.000 title claims abstract description 59
- 239000008397 galvanized steel Substances 0.000 title claims abstract description 59
- 238000000034 method Methods 0.000 title claims abstract description 32
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 67
- 239000010959 steel Substances 0.000 claims abstract description 67
- 239000002184 metal Substances 0.000 claims abstract description 26
- 229910052751 metal Inorganic materials 0.000 claims abstract description 26
- 230000001678 irradiating effect Effects 0.000 claims abstract description 5
- 238000007599 discharging Methods 0.000 claims abstract description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 30
- 239000011701 zinc Substances 0.000 claims description 30
- 229910052725 zinc Inorganic materials 0.000 claims description 30
- 239000000835 fiber Substances 0.000 claims description 11
- 239000011261 inert gas Substances 0.000 claims description 6
- 238000005304 joining Methods 0.000 claims description 2
- 238000005507 spraying Methods 0.000 claims 1
- 230000008018 melting Effects 0.000 description 11
- 238000002844 melting Methods 0.000 description 11
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 10
- 238000007747 plating Methods 0.000 description 6
- 229910052742 iron Inorganic materials 0.000 description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- 238000007664 blowing Methods 0.000 description 3
- 238000009835 boiling Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 238000001704 evaporation Methods 0.000 description 3
- 230000008020 evaporation Effects 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 2
- 239000011324 bead Substances 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000009834 vaporization Methods 0.000 description 2
- 230000008016 vaporization Effects 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000005246 galvanizing Methods 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 238000001883 metal evaporation Methods 0.000 description 1
- 238000001000 micrograph Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/14—Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor
- B23K26/142—Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor for the removal of by-products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/20—Bonding
- B23K26/21—Bonding by welding
- B23K26/24—Seam welding
- B23K26/244—Overlap seam welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/18—Sheet panels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/34—Coated articles, e.g. plated or painted; Surface treated articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/02—Iron or ferrous alloys
- B23K2103/04—Steel or steel alloys
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/08—Non-ferrous metals or alloys
Definitions
- a laser energy having a higher density than that conventionally used is irradiated at a welding point at a higher speed than before, so that the plate thickness and the thickness of the galvanized layer as defined above are reduced.
- the metal on the irradiation surface center of the welded steel plate that is, the center of the focal point and on the line along the traveling direction, has a longer irradiation time than the side of the irradiation surface (the direction orthogonal to the traveling direction), so it vaporizes first.
- the surrounding molten metal escapes backward and upward while pushing the molten metal laterally and backward in the running direction.
- the power density of the laser irradiation is more preferably 15 kW / mm 2 or more in terms of Gaussian shape.
- the laser irradiation spot diameter is about 0.3 mm, and the defocus amount is about 15 mm
- the laser irradiation traveling speed is the laser power. If it is 5 kW, it will be about 10 m / min, if it is 7 kW, it will be about 11 m / min, if it is 10 kW, it will be about 12 mm / min, and if it is 13 kW, it will be about 15 m / min.
- the amount of zinc being plated itself is quantitatively smaller than that of the steel plate, and the melting point of the steel is extremely low compared to the boiling point of zinc.
- zinc plating may evaporate from the tip of the elongated hole without blowing off the molten metal in the molten pool, etc.
- the influence of the layer thickness is relatively small, so it seems that there is no need to greatly change the welding conditions depending on the thickness of the galvanized layer.
- the inert gas was Ar, which is an inexpensive inert gas, and was blown at a flow rate of 30 L / min using a nozzle 30 with a diameter of 16 mm from the front of the laser beam in the traveling direction and 45 degrees above.
- FIG. 2 to 4 conceptually show the behavior of the weld metal melting wave and steam during the welding.
- FIG. 2 shows the welded portion as viewed from obliquely above
- FIG. 3 shows a cross section along the traveling direction of the welded portion
- FIG. 4 shows the welded portion seen from above.
- reference numeral 40 denotes a melting point tip
- reference numeral 41 denotes a laser-induced plume
- reference numeral 42 denotes an elongated hole (elongated keyhole) generated by ejected metal vapor
- 45 and 46 are on both sides of the elongated hole 42.
- the resulting molten pool 47 is a molten pool behind the elongated hole.
- the thick arrow indicates the traveling direction of laser irradiation.
- arrows with thick broken lines indicate the flow of metal vapor.
- the melting point (419.5 ° C.) and the boiling point (907 ° C.) of zinc are not only much lower than the melting point of iron (1535 ° C.), but also the heat of fusion and the heat of vaporization (7. 322 kJ / mol, 115.3 kJ / mol) (iron, which is the main material of the steel sheet, is 13.8 kJ / mol, 349.6 kJ / mol, respectively.
- the above four numerical values are the additives in zinc and steel sheet. In fact, it is slightly different due to the influence of the formulation). For this reason, if the amount of heat transfer from the steel plate located on the laser irradiation side is large, zinc is instantaneously melted and vaporized, and a large amount of the generated zinc vapor blows away the molten metal above it.
- iron has a lower thermal conductivity than copper or the like, and the molten liquid has a lower thermal conductivity than that of solid, and as mentioned above, the heat of vaporization of zinc is small.
- the density of irradiation energy is large.
- the focal length, defocus amount, etc. of the laser irradiation apparatus are also appropriate.
- the steel is melted and evaporated sequentially from the surface on the irradiated side of the galvanized horizontal plate, and then the zinc on the contact surface of the galvanized steel plates 20 and 21 at the irradiated portion is rapidly melted with the energy by laser irradiation. Since it is vaporized and ejected from the tip or the periphery of the elongated hole, good lap welding is performed.
- FIG. 5 is a micrograph of the cross section. As shown in FIG. 5, no welding defects are observed in the cross section, and it can be seen that the laser lap welding of a good galvanized steel sheet can be performed without providing a gap between the two steel sheets by the method of the present invention.
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Laser Beam Processing (AREA)
Abstract
Description
少なくとも1枚が亜鉛めっき鋼板である2枚の鋼板を、その亜鉛めっき層を接合面として重ね合わせ、該重合領域における前記2枚の鋼板の何れか一方の表面にレーザを照射して重ね溶接を行なう亜鉛めっき鋼板のレーザ重ね溶接方法において、
レーザを所定のパワー密度かつ走行速度で走行させつつ照射することにより、レーザ照射位置から後方に延びる溶融池内で、少なくとも前記表面側の鋼板に部分的かつ一時的に細長い穴を生じさせ、レーザ照射で発生した金属蒸気を前記細長い穴からレーザ走行方向後方側かつレーザ照射源側に排出させつつ溶接することを特徴とする。
前記2枚の鋼板のうち、レーザ照射面側の鋼板の板厚は0.7~1.2mmであり、
亜鉛めっきが施された鋼板の亜鉛めっき層の厚さは5~10μmであり、
前記レーザのパワーは8kW以上であり、
前記レーザ照射のパワー密度は、ガウス形状換算で18kW/mm2以上であり、
前記レーザの照射スポット径は0.1~1.2mmであり、
前記レーザを照射する装置のレンズの焦点距離は150~1200mmであり、
前記レーザのデフォーカス量は0~20mmであることが好適である。
11 レンズ
17 レーザ光
18 レー光の焦点
19 レーザの照射スポット
20、21 亜鉛めっき鋼板
30 ノズル
35、36 押さえ治具
40 溶融箇所先端
41 レーザ誘起プルーム
42 細長い穴
45、46 細長い穴の両側に生じた溶融池
47 細長い穴の後方の溶融池
48 溶接ビード
Claims (8)
- 少なくとも1枚が亜鉛めっき鋼板である2枚の鋼板を、その亜鉛めっき層を接合面として重ね合わせ、該重合領域における前記2枚の鋼板の何れか一方の表面にレーザを照射して重ね溶接を行なう亜鉛めっき鋼板のレーザ重ね溶接方法において、
レーザを所定のパワー密度かつ走行速度で走行させつつ照射することにより、レーザ照射位置から後方に延びる溶融池内で、少なくとも前記表面側の鋼板に部分的かつ一時的に細長い穴を生じさせ、レーザ照射で発生した金属蒸気を前記細長い穴からレーザ走行方向後方側かつレーザ照射源側に排出させつつ溶接することを特徴とする亜鉛めっき鋼板のレーザ重ね溶接方法。 - 前記2枚の鋼板のうち、前記表面側の鋼板の板厚は0.5~2mmであり、前記亜鉛めっき層の厚さは4~12μmであることを特徴とする請求項1に記載の亜鉛めっき鋼板のレーザ重ね溶接方法。
- 前記レーザのパワーは5kW以上であり、前記レーザ照射のパワー密度は、ガウス形状換算で10kW/mm2以上であることを特徴とする請求項2に記載の亜鉛めっき鋼板のレーザ重ね溶接方法。
- 前記レーザ照射のパワー密度は、ガウス形状換算で15kW/mm2以上であることを特徴とする請求項3に記載の亜鉛めっき鋼板のレーザ重ね溶接方法。
- 前記レーザの照射スポット径は0.1~2mmであり、前記レーザを照射する装置のレンズ焦点距離は100~1500mmであり、前記レーザのデフォーカス量は0~30mmであることを特徴とする請求項4に記載の亜鉛めっき鋼板のレーザ重ね溶接方法。
- 前記2枚の鋼板のうち、レーザ照射面側の鋼板の板厚は0.7~1.2mmであり、
亜鉛めっきが施された鋼板の亜鉛めっき層の厚さは5~10μmであり、
前記レーザのパワーは8kW以上であり、
前記レーザ照射のパワー密度は、ガウス形状換算で18kW/mm2以上であり、
前記レーザの照射スポット径は0.1~1.2mmであり、
前記レーザを照射する装置のレンズの焦点距離は150~1200mmであり、
前記レーザのデフォーカス量は0~20mmであることを特徴とする請求項1に記載の亜鉛めっき鋼板のレーザ重ね溶接方法。 - 前記レーザはファイバーレーザであり、かつ、1000nm帯の波長を使用するものであることを特徴とする請求項1~6のいずれか一項に記載の亜鉛めっき鋼板のレーザ重ね溶接方法。
- 前記レーザ照射位置に対向してレーザ走行方向前方側からイナートガスを吹き付けつつ溶接することを特徴とする請求項1に記載の亜鉛めっき鋼板のレーザ重ね溶接方法。
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CN200980126515.3A CN102089114B (zh) | 2008-07-09 | 2009-07-08 | 镀锌钢板的激光搭接焊接方法 |
JP2010519799A JP5595913B2 (ja) | 2008-07-09 | 2009-07-08 | 亜鉛めっき鋼板のレーザ重ね溶接方法 |
US12/997,734 US8692152B2 (en) | 2008-07-09 | 2009-07-08 | Laser lap welding method for galvanized steel sheets |
DE112009001685.5T DE112009001685B4 (de) | 2008-07-09 | 2009-07-08 | Laserüberlappschweißverfahren |
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JP (1) | JP5595913B2 (ja) |
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US8692152B2 (en) | 2008-07-09 | 2014-04-08 | Suzuki Motor Corporation | Laser lap welding method for galvanized steel sheets |
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DE102011017505A1 (de) | 2010-04-28 | 2012-01-12 | Suzuki Motor Corporation | Laser lap welding method for galvanized steel sheet |
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Also Published As
Publication number | Publication date |
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DE112009001685T5 (de) | 2011-04-21 |
US8692152B2 (en) | 2014-04-08 |
US20110095002A1 (en) | 2011-04-28 |
CN102089114A (zh) | 2011-06-08 |
JPWO2010005025A1 (ja) | 2012-01-05 |
JP5595913B2 (ja) | 2014-09-24 |
CN102089114B (zh) | 2015-07-22 |
DE112009001685B4 (de) | 2015-09-03 |
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