WO2009154245A1 - Ni基合金-高クロム鋼構造物及びその製造方法 - Google Patents
Ni基合金-高クロム鋼構造物及びその製造方法 Download PDFInfo
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- WO2009154245A1 WO2009154245A1 PCT/JP2009/061065 JP2009061065W WO2009154245A1 WO 2009154245 A1 WO2009154245 A1 WO 2009154245A1 JP 2009061065 W JP2009061065 W JP 2009061065W WO 2009154245 A1 WO2009154245 A1 WO 2009154245A1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/02—Blade-carrying members, e.g. rotors
- F01D5/06—Rotors for more than one axial stage, e.g. of drum or multiple disc type; Details thereof, e.g. shafts, shaft connections
- F01D5/063—Welded rotors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/001—Interlayers, transition pieces for metallurgical bonding of workpieces
- B23K35/004—Interlayers, transition pieces for metallurgical bonding of workpieces at least one of the workpieces being of a metal of the iron group
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/30—Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
- B23K35/3053—Fe as the principal constituent
- B23K35/308—Fe as the principal constituent with Cr as next major constituent
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/50—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for welded joints
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C19/00—Alloys based on nickel or cobalt
- C22C19/03—Alloys based on nickel or cobalt based on nickel
- C22C19/05—Alloys based on nickel or cobalt based on nickel with chromium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C19/00—Alloys based on nickel or cobalt
- C22C19/03—Alloys based on nickel or cobalt based on nickel
- C22C19/05—Alloys based on nickel or cobalt based on nickel with chromium
- C22C19/051—Alloys based on nickel or cobalt based on nickel with chromium and Mo or W
- C22C19/053—Alloys based on nickel or cobalt based on nickel with chromium and Mo or W with the maximum Cr content being at least 30% but less than 40%
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C19/00—Alloys based on nickel or cobalt
- C22C19/03—Alloys based on nickel or cobalt based on nickel
- C22C19/05—Alloys based on nickel or cobalt based on nickel with chromium
- C22C19/051—Alloys based on nickel or cobalt based on nickel with chromium and Mo or W
- C22C19/057—Alloys based on nickel or cobalt based on nickel with chromium and Mo or W with the maximum Cr content being less 10%
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/001—Ferrous alloys, e.g. steel alloys containing N
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/22—Ferrous alloys, e.g. steel alloys containing chromium with molybdenum or tungsten
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/24—Ferrous alloys, e.g. steel alloys containing chromium with vanadium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/26—Ferrous alloys, e.g. steel alloys containing chromium with niobium or tantalum
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/10—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of nickel or cobalt or alloys based thereon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/001—Turbines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/18—Sheet panels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/02—Iron or ferrous alloys
- B23K2103/04—Steel or steel alloys
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/18—Dissimilar materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/18—Dissimilar materials
- B23K2103/26—Alloys of Nickel and Cobalt and Chromium
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D6/00—Heat treatment of ferrous alloys
- C21D6/02—Hardening by precipitation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/40—Heat treatment
Definitions
- Patent application title Ni-base alloy high-grade steel structure and manufacturing method thereof
- the present invention relates to a Ni-base alloy high-chromium steel structure that constitutes a member that comes into contact with a high-temperature fluid such as a rotor casing such as a steam turbine or a gas turbine, and a method for manufacturing the same.
- thermal power generation has a high utility value as a power generation method that is safe and capable of handling load fluctuations, and is expected to continue to play an important role in the power generation field.
- Coal-fired thermal power generation including steam turbines has been progressing with high efficiency compared to the past, and now power generation is generally performed under steam conditions of 60 ° C or lower, and turbine power High-chromium steel (ferritic heat-resistant steel) such as 12 Cr steel that has heat resistance against the steam temperature is used for the main components such as blades.
- High-chromium steel ferritic heat-resistant steel
- 12 Cr steel that has heat resistance against the steam temperature
- Ni-based alloy having higher high-temperature strength as a material for the turbine rotor.
- Ni-based alloys are difficult to manufacture large steel ingots, so it is difficult to make a large turbine rotor. Because of its high price, it is not practical to manufacture turbine rotors using only Ni-based alloys.
- Patent Document 1 uses a Ni-based alloy only for parts that must be made of a Ni-based alloy, and the other parts as a turbine rotor made of steel materials have a high temperature of 6500 ° C or higher.
- a turbine rotor provided in a steam turbine into which steam is introduced, wherein the turbine rotor is divided into a portion made of Ni-based alloy and a portion made of CrMoV steel according to the steam temperature, respectively. Concatenated by welding, A turbine port is disclosed in which the steam temperature of the connecting portion between the Ni-based alloy portion and the Cr MoV steel portion and the CrMoV steel portion is maintained at 580 ° C or lower. ing.
- the CrMo V steel low CrMo V steel containing 0.85 to 2.5% by weight of 1 is mentioned.
- Patent Document 1 As the CrMo V steel, a low CrMo V steel containing 0.85 to 2.5% by weight of Cr is cited, and in the low CrMo V steel, N Heat resistance is expected to be insufficient in parts other than those composed of i-base alloys.
- 12 Cr steel is used instead of low CrMo V steel. It is necessary to use high chrome steel.
- Patent Document 1 does not disclose heat treatment, and the strength of the welded joint can be ensured. Whether or not it is unknown.
- Patent Document 1 Japanese Patent Application Laid-Open No. 2008-88525
- the present invention can maintain the strength at the joint portion by joining the Ni base alloy and the high chromium steel by welding and performing an appropriate heat treatment.
- An object is to provide a high-grade steel structure and a method for manufacturing the same.
- the present invention provides:
- At least two first members made of Ni-based alloy are joined together by welding, and a second member made of high-cut steel is joined to the member joined to the first members.
- the second member formed of high chromium steel is joined by welding to the member in which the first members are connected to each other, and then to the welded joint between the first members.
- the second stage aging treatment is applied, and post-weld heat treatment is performed on the welded portion of the first member and the second member.
- At least two first members formed of an Ni-based alloy are joined together by welding, and a second member formed of high-cut steel on the member joined to the first members.
- a method of manufacturing a structure configured by joining the members of the first, second, and at least two first members formed of an Ni-based alloy are joined together by welding, and the first members are welded together.
- the second member made of high chromium steel is welded to the member where the first members are connected to each other. It joins and heat-treats after welding to this welding part, It is characterized by the above-mentioned.
- the welds between the first members and between the first member and the second member are quenched until they are welded, and in order to ensure the strength characteristics of the welded joint, Post-weld heat treatment according to the hand is essential. Therefore, at the welded part between the Ni base alloys, that is, the welded part between the first members, the first and second aging treatments are performed, and the Ni base alloy and the high chromium steel, that is, the first member The strength of the welded portion can be ensured by performing post-weld heat treatment on the welded portion with the second member.
- the second stage aging treatment temperature for the welded joint between the first members and the post-weld heat treatment temperature applied to the welded portion of the first member and the second member are the same temperature, and 2
- the stage aging treatment and the post-weld heat treatment may be performed simultaneously.
- the first member is a Ni-based alloy and the second member is high-cut steel
- the second stage aging treatment temperature condition, and the welded portion between the first member and the second member The post-weld heat treatment temperature conditions are almost the same.
- the first stage aging treatment is performed, the first member and the second member are welded, the second stage aging treatment of the welded joint between the first members, and the welding
- the time required for the heat treatment can be shortened.
- the heat treatment is not performed locally only on the welded joint between the first members and the welded portion between the first member and the second member. Heat treatment of the entire material is also effective in preventing variations in residual stress and deformation.
- the first stage aging treatment of the welded joint between the first members is from 700 to 100.
- the heat treatment at C, the second-stage aging treatment, and the post-weld heat treatment of the welded portion of the first member and the second member may be performed at 600 to 800 ° C.
- a second member made of high chromium steel is joined by welding, and a third member made of low-cut steel is joined to the second member by welding, Then, second-stage aging treatment for the welded joint between the first members, post-weld heat treatment to the welded portion of the first member and the second member, and the second member and the third member
- a post-weld heat treatment may be applied to the welds.
- Ni-base alloys and high-cut steel can be welded and joined as required.
- a steam turbine rotor it is necessary to use a Ni-based alloy that has high heat resistance in the vicinity of high-temperature steam, but low heat resistance is not necessary in the vicinity of the end, so low chromium steel is sufficient. It is. Therefore, when the Ni-base alloy high-chromium steel structure of the present invention is used for a rotor of a steam turbine, even if the end portion is made of low-chromium steel, there is no problem in terms of heat resistance. In this way, the overall material cost of the rotor (Ni-based alloy / high-chromium steel structure) can be kept low.
- a second-stage aging treatment temperature for the welded joint between the first members; a post-weld heat treatment temperature applied to the welded portion of the first member and the second member; and The post-weld heat treatment temperature applied to the welded portion of the member 3 may be the same temperature, and the second aging treatment and the respective post-weld heat treatment may be performed simultaneously.
- the first member is a Ni-based alloy
- the second member is high-cut steel
- the third member is low-cut steel
- the second stage aging temperature condition, The post-weld heat treatment temperature condition for the welded portion between the member and the second member and the post-weld heat treatment temperature condition for the welded portion between the second member and the third member are substantially the same.
- the first member and the second member are welded, the second stage aging treatment of the welded joint between the first members, Heat treatment after welding (heat treatment after welding of the welded portion between the first member and the second member, and heat treatment after welding of the welded portion between the second member and the third member)
- the time required for heat treatment can be shortened.
- heat treatment is locally performed only on the welded joint between the first members, the welded portion between the first member and the second member, and the welded portion between the second member and the third member. Instead, heat treatment of the entire Ni-base alloy high-chromium structure is effective in preventing variations in residual stress and deformation.
- the first stage aging treatment of the welded joint between the first members is performed at 7 0 0 to 1 00 0 ⁇ ! / ⁇
- the second stage aging treatment, the first member and the second aging treatment The post-weld heat treatment of the welded portion of the member and the post-weld heat treatment of the welded portion of the second member and the third member may be performed at 600 to 800.
- each welded portion can have sufficient strength.
- At least two first members made of Ni-based alloy are joined together by welding, and a second member made of high-cut steel is joined to the member joined to the first members. At least two first members made of Ni-based alloy are welded together, and the first aging treatment is applied to the welded joint between the first members. Then, a second member formed of high chrome steel is joined to the member in which the first members are connected to each other by welding, and the first member is connected to the welded joint in two steps. It is formed by performing an aging treatment on the eyes and performing post-weld heat treatment on the welded portion of the first member and the second member.
- At least two first members formed of an Ni-based alloy are joined together by welding, and a second member formed of high chromium steel on the member joined to the first members.
- the structure is formed by joining at least two first members formed of Ni-based alloy by welding, and 1 is used as a welding joint between the first members.
- the second member formed of high-cut steel is joined to the member to which the first members are connected by welding, It is formed by performing post-weld heat treatment on the weld.
- the Ni-base alloy one-piece steel structure according to the present invention has at least two first members joined together by welding, and the first stage aging treatment is performed on the welded joint between the first members.
- the first member formed of high-cut steel is connected to the first member.
- 2 members are joined by welding
- a third member formed of low-cut steel is joined to the second member by welding
- the first member is connected to the welded joint 2 It is formed by performing aging treatment at the stage, post-weld heat treatment to the welded portion of the first member and the second member, and post-weld heat treatment to the welded portion of the second member and the third member.
- the first stage aging treatment of the welded joint between the first members is performed at 70 ° C. to: 100 ° C.! /, A post-weld heat treatment of the welded portion of the first member and the second member, and a post-weld heat treatment of the welded portion of the second member and the third member. 8 0 0. It may be formed by implementing in C.
- the Ni-based alloy high-chromium steel structure of the present invention may be used for the configuration of a rotor or casing of a rotating device into which a working fluid that is steam or combustion gas is introduced.
- the Ni-based alloy and the high chromium steel can be joined by welding, and the strength at the joint can be maintained by performing an appropriate heat treatment. It is possible to provide a cut-out steel structure and a manufacturing method thereof.
- FIG. 1 is a plan view schematically showing a configuration of a turbine rotor formed by a Ni-based alloy high-chromium steel structure of the present invention according to Example 1.
- FIG. 1 is a plan view schematically showing a configuration of a turbine rotor formed by a Ni-based alloy high-chromium steel structure of the present invention according to Example 1.
- FIG. 2 is a schematic view illustrating a manufacturing process of the turbine rotor according to the first embodiment.
- 3 is a top cross-sectional view of a steam turbine including an inner casing formed of the Ni-based alloy high-chromium steel structure of the present invention according to Embodiment 2.
- FIG. 2 is a schematic view illustrating a manufacturing process of the turbine rotor according to the first embodiment.
- 3 is a top cross-sectional view of a steam turbine including an inner casing formed of the Ni-based alloy high-chromium steel structure of the present invention according to Embodiment 2.
- FIG. 1 is a plan view schematically showing a configuration of a turbine rotor 1 formed by the Ni-based alloy high-chromium steel structure of the present invention according to Example 1.
- FIG. 1 is a plan view schematically showing a configuration of a turbine rotor 1 formed by the Ni-based alloy high-chromium steel structure of the present invention according to Example 1.
- the turbine rotor 1 has two Ni-based alloy parts 1 1 a, lib, two high chromium steel parts 12 a, 12 b, two low chromium steel parts 13 a, 13 b, It is composed of
- the two Ni-based alloy parts 1 1 1 a and 1 1 b are joined by welding to form a welded joint 21, and the two Ni-based alloy parts 1 1 a and lib are high-cut steel parts 12 a and 1 2b and welded to form welded joints 22a and 22b, respectively, and the low cut steel parts 12a and 12b are welded to the low cut steel parts 13a and 13b, respectively.
- welded joint 23a is joined to each other to form a welded joint 23a, from one end to the low-cut steel part 13a, welded joint 23a, high-chromium steel part 12a, welded joint 22a, Ni-based alloy part 11 a, welded joint 21, Ni base alloy part 1 1 b, welded joint 22 b, high chromium steel part 12 b, welded joint 23 b, low chromium steel part 13 b Forming.
- the Ni-based alloy part 11a, lib and the welded joint 21 are arranged at positions exposed to steam having a temperature of 650 ° C or higher, the welded joints 22a and 22b, and the high chromium steel part 12 a and 12 b are located at a position where they are exposed to steam at a temperature of 650 ° C or less, and the front welded joints 23 a and 23 b, and the low chromium steels 13 a and 13 b are further positioned at a low temperature. Placed in. These arrangement temperatures can be set to other temperatures as long as they are below the high temperature limit temperature at which the material constituting each part can be stably used.
- the Ni-based alloy part has heat resistance that can be used stably even at a high temperature of 650 ° C or higher, preferably about 700 ° C, and is room temperature (also referred to as "normal temperature", the same shall apply hereinafter). It is preferred that the average linear expansion coefficient of up to pressurized et 700 ° C is formed in 12. 4 X 10 one 6 Z ° C ⁇ 15. 5 X N i based alloy is a 10- 6 Z ° C.
- the Ni-based alloy is not limited to the range of (1) to (6), and has a heat resistance that can be used stably even at a high temperature of 650 ° C or higher, preferably 700 ° C or higher. has one 12. 4X 10 average linear expansion coefficient of the from room temperature to 700 ° C 6 /. C ⁇ 15. 5 X 10- 6 Z. Other compositions may be used as long as they are Ni-based alloys in the C range.
- % In Table 1 means% by weight.
- Ni-based alloys (1) to (6) in Table 1 contain inevitable impurities, but the content is preferably closer to 0%.
- High-chrome steel portions has a stable and usable heat resistant up to a temperature of about 650 ° C, an average linear Rise ⁇ number 1 1. 2X 10 one 6 Bruno from room temperature to 700 ° C. It is preferably made of a high chrome steel is Celsius to 12. 4X 1 0 one 6 Z ° c.
- a Ni-based alloy having a linear expansion coefficient in the above range the difference in linear expansion coefficient between the Ni-based alloy parts lla and lib and the high chrome steel parts 12a and 12b is reduced.
- the thermal stress applied to the welded joints 22a and 22b between the base alloy parts 1 1a and 1 1b and the high chromium steel parts 12a and 12b is also reduced. This is because it becomes difficult to secure sufficient strength.
- This range of high-chromium steel includes 12Cr steel, which is generally used for turbine rotors, and 12Cr steel that has been used for turbine rotors in the past can be used as high-chromium steel.
- the chromium steels with the compositions (7) and (8) contain unavoidable impurities, but the closer the content is to 0%, the better.
- the low-cutting steel part rises in the low-cutting steel part that is lower in temperature than the high-cutting steel part.
- Any material having heat resistance that can be used stably up to a temperature may be used, for example, 2.25 CrMo V steel or CrMo V steel.
- the low chromium steel part is not limited to 2.25 C rMo V steel or C rMo V steel, but the temperature of the low chromium steel part, which is lower than that of the copper steel part, rises. Any other composition may be used as long as it is a low-chromium steel with heat resistance that can be used stably.
- FIG. 2 is a schematic diagram illustrating a manufacturing process of the turbine 1 according to the first embodiment.
- the first manufacturing process is as follows: 101 ⁇ 102 ⁇ 103 ⁇ 104 ⁇ 111 ⁇ 112 ⁇ 115 ⁇ 116 ⁇ 117.
- the manufacturing process is 101 ⁇ 102 ⁇ 103 ⁇ 104 ⁇ 111 ⁇ 112 ⁇ 113 ⁇ 114, and the third manufacturing process is 101 ⁇ 102 ⁇ 103 ⁇ 104 ⁇ 105 ⁇ 108 ⁇ 109 ⁇ 110,
- the fourth manufacturing process is 101 ⁇ 102 ⁇ 103 ⁇ 104 ⁇ 105 ⁇ 106 ⁇ 107.
- the solution treatment of the Ni-based alloy parts 11 a and l i b is performed in 101.
- First stage aging is 700 to 1000 ° C.
- the second stage aging of the Ni-base alloy joint 21) that has finished the first stage aging is performed at 111.
- the second stage aging is performed at 600-800 ° C.
- the Ni-based alloy part 11a, lib and the high chromium steel parts 12a, 12b are welded at 112 (b '').
- Heat treatment is performed. The heat treatment is performed at 600 to 800 ° C. 1 15 Ni Ni-based alloy part 1 1 a, lib and high chromium steel part 12 a, 12 b and heat treatment of welded part (b '') 12 b and the low chromium steel parts 13 a and 13 b are welded (c ′ ′ :), and the welded parts (c, ′) are heat treated in 117.
- the heat treatment is performed at 600 to 800 ° C.
- the welds between the Ni base alloys are subjected to the first stage aging (104) and the second stage aging (1 1 1). Is heat treated after welding (115), and the welded part of high chromium steel and low chromium steel is heat treated after welding (117) to produce a welded joint with sufficient strength. be able to.
- the Ni-based alloy parts 1 1 a, 1 1 b and the high chromium steel parts 12 a, 12 b are welded (b ′,) and high chromium steel in 114.
- the parts 12a, 12b and the low chromium steel parts 13a, 13b are heat-treated on the welds (c, '). The heat treatment is performed at 6 ° C. to 800 ° C.
- the rotor 1 is manufactured by the above process.
- the rotor 1 is manufactured by the above process.
- the second-stage aging of the Ni-base alloy joints and the heat treatment of the welds of the Ni-base alloy parts lla, 11b and the high chromium steel parts 12a, 12b are the same. Taking advantage of the fact that it can be carried out at temperature, the second stage aging and heat treatment were carried out at 108 simultaneously. As a result, the turbine rotor 1 can be manufactured in a shorter time than the first manufacturing process. Also, heat treatment of the entire rotor at 108 is effective in preventing variations in residual stress and deformation.
- the high chromium steel parts 12a, 12b and the low chromium steel parts 13a, 13b are welded (c).
- the entire mouthpiece is heat-treated at 600 to 800 ° C.
- two-stage aging of the Ni-base joint 21 is established, as well as post-weld heat treatment of the weld between the Ni-base alloy part and the high chromium steel part. Heat treatment after welding of the welded portion with the chromium steel portion is also established.
- the rotor 1 force S is manufactured by the above process.
- the second stage aging of the Ni-base alloy-to-joints and the welds of the Ni-base alloy parts 1 1 a, lib and the high chromium steel parts 12 a, 12 b By utilizing the fact that heat treatment and heat treatment of the welds of the high-chromium steel parts 12a and 12b and the low chromium steel parts 13a and 13b can be performed at the same temperature, the second-stage aging and heat treatment can be performed. At the same time. As a result, the turbine rotor can be produced in a shorter time than any of the first to third manufacturing steps. 1 can be manufactured, and heat treatment of the entire rotor in 107 is effective in preventing variations in residual stress and deformation.
- FIG. 3 is a top cross-sectional view of a steam turbine including an inner casing formed of the Ni-based alloy high-chromium steel structure of the present invention according to Example 2.
- the inner casing will be described below.
- the steam turbine 30 includes a double-structure casing including an inner casing 31 and an outer casing 34 provided outside thereof. Further, a turbine rotor 36 is provided in the inner casing 33.
- the steam turbine 30 is provided with a main steam pipe 35 extending through the outer casing 3 4 and the inner casing 31, and steam introduced from the main steam pipe 35 is connected to the inner casing 33. It is configured to flow between a stationary blade (not shown) attached to the inner peripheral surface and a moving blade (not shown) attached to the outer peripheral surface of the rotor 36.
- the inner casing 30 is formed of the Ni-based alloy single high chromium steel structure of the present invention. As shown in FIG. 3, the inner casing 3 3 is composed of two Ni-based alloy parts 3 2 a and 3 2 b and one high chromium steel part 3 3.
- the two Ni-based alloy parts 3 2 a and 3 2 b are joined by welding to form a welded joint 4 2, and the Ni-based alloy part 3 2 b is joined to the high chromium steel part 3 3 by welding.
- welded joint 4 3 By forming welded joint 4 3 from one end, Ni base alloy part 3 2 a, welded joint 4 2, Ni base alloy part 3 2 b, welded joint 4 3, high chromium steel part 3 3 in this order
- An integrated internal casing 3 1 is formed.
- the Ni-based alloy part 3 2 a is provided so as to surround the main steam pipe 35, and the high-temperature part around which the steam is introduced is the Ni-based alloy part 3 2 a or 3 2 b It is formed with.
- Ni base alloy parts 3 2 a and 3 2 b and the high-cut steel part 3 3 can be made of the materials shown in Tables 1 and 2 as in Example 1.
- Example 2 It can be produced by the same method as in Example 1 summarized in FIG. However, unlike Example 1, Example 2 does not have a low-chromium steel part, so that (A) the first production method, (B) the second production method, (C) the first production method in Example 1 (D)
- the fourth manufacturing method has the same meaning as the first manufacturing method and the second manufacturing method, and the third manufacturing method and the fourth manufacturing method.
- Ni-base alloy and high-chromium steel are joined by welding and subjected to appropriate heat treatment to maintain the strength at the joint. Can be used.
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- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
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- General Engineering & Computer Science (AREA)
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Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020107002531A KR101207147B1 (ko) | 2008-06-18 | 2009-06-11 | Ni기 합금-고크롬강 구조물 및 그 제조 방법 |
JP2010502366A JP5073051B2 (ja) | 2008-06-18 | 2009-06-11 | Ni基合金−高クロム鋼構造物及びその製造方法 |
US12/673,414 US8603265B2 (en) | 2008-06-18 | 2009-06-11 | Ni-based alloy high-chrome steel structure and manufacturing method of the same |
EP09766693.7A EP2182086B1 (en) | 2008-06-18 | 2009-06-11 | Process for producing a ni-base alloy-high chromium steel structure |
CN2009801000932A CN101772586B (zh) | 2008-06-18 | 2009-06-11 | Ni基合金-高铬钢构造物及其制造方法 |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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JP2008-159261 | 2008-06-18 | ||
JP2008159261 | 2008-06-18 |
Publications (1)
Publication Number | Publication Date |
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WO2009154245A1 true WO2009154245A1 (ja) | 2009-12-23 |
Family
ID=41434160
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Application Number | Title | Priority Date | Filing Date |
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PCT/JP2009/061065 WO2009154245A1 (ja) | 2008-06-18 | 2009-06-11 | Ni基合金-高クロム鋼構造物及びその製造方法 |
Country Status (6)
Country | Link |
---|---|
US (1) | US8603265B2 (ja) |
EP (1) | EP2182086B1 (ja) |
JP (1) | JP5073051B2 (ja) |
KR (1) | KR101207147B1 (ja) |
CN (1) | CN101772586B (ja) |
WO (1) | WO2009154245A1 (ja) |
Cited By (4)
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---|---|---|---|---|
JP2014176877A (ja) * | 2013-03-15 | 2014-09-25 | Mitsubishi Heavy Ind Ltd | 異材継手 |
JP2015202504A (ja) * | 2014-04-14 | 2015-11-16 | 新日鐵住金株式会社 | Ni基耐熱合金溶接継手の製造方法およびNi基耐熱合金溶接継手 |
CN106048309A (zh) * | 2015-04-03 | 2016-10-26 | 新日铁住金株式会社 | Ni基耐热合金焊接接头的制造方法及使用其得到的焊接接头 |
US10590508B2 (en) | 2014-10-10 | 2020-03-17 | Mitsubishi Hitachi Power Systems, Ltd. | Method for manufacturing shaft body |
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WO2009154243A1 (ja) | 2008-06-18 | 2009-12-23 | 三菱重工業株式会社 | 回転機器のロータ及びその製造方法 |
JP5731915B2 (ja) * | 2011-06-22 | 2015-06-10 | 川崎重工業株式会社 | タービン用ロータおよびその製造方法ならびにNi基超合金材と鋼材の接合方法および構造 |
JP6118714B2 (ja) * | 2013-11-19 | 2017-04-19 | 三菱日立パワーシステムズ株式会社 | 厚肉大径管の溶接継手構造とその溶接施工方法 |
CN104002057B (zh) * | 2014-06-06 | 2017-02-15 | 南通国电电站阀门有限公司 | Wb36阀体密封面焊接工艺 |
CN106121733B (zh) * | 2016-08-12 | 2019-01-11 | 上海电气燃气轮机有限公司 | 一种用于重型燃气轮机的混合转子结构及组装方法 |
CN108080774A (zh) * | 2016-11-22 | 2018-05-29 | 上海电气电站设备有限公司 | 一种耐热钢在630度汽轮机转子中的应用及转子焊接方法 |
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JP2004036469A (ja) * | 2002-07-03 | 2004-02-05 | Hitachi Ltd | 蒸気タービンロータ |
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2009
- 2009-06-11 KR KR1020107002531A patent/KR101207147B1/ko active IP Right Grant
- 2009-06-11 EP EP09766693.7A patent/EP2182086B1/en not_active Not-in-force
- 2009-06-11 US US12/673,414 patent/US8603265B2/en not_active Expired - Fee Related
- 2009-06-11 CN CN2009801000932A patent/CN101772586B/zh not_active Expired - Fee Related
- 2009-06-11 JP JP2010502366A patent/JP5073051B2/ja not_active Expired - Fee Related
- 2009-06-11 WO PCT/JP2009/061065 patent/WO2009154245A1/ja active Application Filing
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JPS58103972A (ja) * | 1981-12-16 | 1983-06-21 | Hitachi Ltd | 超合金耐熱材料の溶接方法 |
JPH08170132A (ja) * | 1994-12-16 | 1996-07-02 | Honda Motor Co Ltd | 鉄系合金とニッケル合金との接合部材 |
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US10590508B2 (en) | 2014-10-10 | 2020-03-17 | Mitsubishi Hitachi Power Systems, Ltd. | Method for manufacturing shaft body |
CN106048309A (zh) * | 2015-04-03 | 2016-10-26 | 新日铁住金株式会社 | Ni基耐热合金焊接接头的制造方法及使用其得到的焊接接头 |
Also Published As
Publication number | Publication date |
---|---|
JPWO2009154245A1 (ja) | 2011-12-01 |
CN101772586A (zh) | 2010-07-07 |
JP5073051B2 (ja) | 2012-11-14 |
EP2182086A1 (en) | 2010-05-05 |
CN101772586B (zh) | 2012-02-29 |
KR101207147B1 (ko) | 2012-11-30 |
KR20100038219A (ko) | 2010-04-13 |
EP2182086B1 (en) | 2016-09-21 |
US8603265B2 (en) | 2013-12-10 |
EP2182086A4 (en) | 2015-04-22 |
US20110126945A1 (en) | 2011-06-02 |
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