WO2009154179A1 - ポリ塩化ビニル樹脂組成物およびその製造方法 - Google Patents
ポリ塩化ビニル樹脂組成物およびその製造方法 Download PDFInfo
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- WO2009154179A1 WO2009154179A1 PCT/JP2009/060895 JP2009060895W WO2009154179A1 WO 2009154179 A1 WO2009154179 A1 WO 2009154179A1 JP 2009060895 W JP2009060895 W JP 2009060895W WO 2009154179 A1 WO2009154179 A1 WO 2009154179A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L27/04—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
- C08L27/06—Homopolymers or copolymers of vinyl chloride
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F14/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen
- C08F14/02—Monomers containing chlorine
- C08F14/04—Monomers containing two carbon atoms
- C08F14/06—Vinyl chloride
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/10—Metal compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/09—Carboxylic acids; Metal salts thereof; Anhydrides thereof
- C08K5/098—Metal salts of carboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/10—Esters; Ether-esters
- C08K5/101—Esters; Ether-esters of monocarboxylic acids
- C08K5/103—Esters; Ether-esters of monocarboxylic acids with polyalcohols
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L29/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal or ketal radical; Compositions of hydrolysed polymers of esters of unsaturated alcohols with saturated carboxylic acids; Compositions of derivatives of such polymers
- C08L29/02—Homopolymers or copolymers of unsaturated alcohols
- C08L29/04—Polyvinyl alcohol; Partially hydrolysed homopolymers or copolymers of esters of unsaturated alcohols with saturated carboxylic acids
Definitions
- the present invention relates to a polyvinyl chloride resin composition suitably used in the fields of food, medical use, daily necessities, etc., and more specifically, a polyvinyl chloride resin composition having good thermal stability and little coloring. It is about.
- Polyvinyl chloride resin has excellent properties such as mechanical strength, flame retardancy, weather resistance, chemical resistance, etc., and its molded products are used for general purposes, and for various uses such as food and medical use. Widely used. However, there is a drawback in that heat decomposition, mainly dehydrochlorination, occurs during the thermoforming process, so that the obtained molded product has a problem that the mechanical properties are deteriorated or the color tone is deteriorated. It was. In order to solve this problem, a method of blending various metal soaps, organic tin compounds, lead salt compounds, organic phosphites and other organic metal salts into a polyvinyl chloride resin as a stabilizer has been adopted. Of these organometallic salts, non-toxic stabilizers such as calcium-zinc stabilizers and barium-zinc stabilizers are often used because of their excellent initial thermal stability.
- the above-mentioned calcium-zinc stabilizer is still insufficient in the ability to suppress the thermal deterioration of the polyvinyl chloride resin, and the long-term thermal stability at high temperature is not sufficient. There was a problem of causing a blackening phenomenon. For this reason, as a means for improving these defects, a polyvinyl chloride resin composition to which an antioxidant or a compound having a hydroxyl group is added has been proposed.
- Patent Document 1 Japanese Patent Laid-Open No. 50-92947 discloses a method of adding calcium soap, zinc soap, polyhydric alcohol or a derivative thereof, and a neutral inorganic calcium salt to a chlorine-containing resin. ing.
- Patent Document 2 Japanese Patent Laid-Open No. 54-813559 discloses a method of adding a water-soluble polymer to a chlorine-containing polymer.
- Patent Document 3 Japanese Patent Laid-Open No. 57-147552 discloses a method of adding a reaction condensate of dipentaerythritol and dicarboxylic acid, zinc oxide, zinc carbonate or fatty acid zinc, and hydrotalcite to a chlorine-containing resin. Has been.
- Patent Document 4 Japanese Patent Laid-Open No. 60-238345 discloses a saponified ethylene-vinyl acetate copolymer having a thermoplastic resin content of ethylene units of 20 to 50% and a vinyl acetate unit saponification degree of 96% or more. And a method of adding a hydrotalcite compound.
- Patent Document 5 Japanese Patent Application Laid-Open No. 1-178543 discloses a halogen-containing thermoplastic resin, a metal soap, and a copolymer having an ethylene content of 20 to 75 mol% and a saponification degree of a vinyl acetate moiety of 50 mol% or more. A method of adding a saponified ethylene-vinyl acetate copolymer having a composition is disclosed.
- Patent Document 6 JP-A-6-287387 discloses a method of adding a metal salt of an organic acid and an acetalized product of polyvinyl alcohol to a vinyl chloride resin.
- Patent Document 7 Japanese Patent Application Laid-Open No. 9-32866 discloses a partially saponified polyvinyl alcohol having a saponification degree of 70 to 95 mol%, an average polymerization degree of 300 to 2000, and a mercapto group at the molecular chain terminal. A method of adding is disclosed.
- Patent Document 8 Japanese Patent Laid-Open No. 9-31281 discloses a method of adding a zinc compound, hydrotalcites, polyvinyl alcohol, and polymethyl methacrylate to a vinyl chloride resin.
- Non-Patent Document 1 (Polymer Collection Vol. 47, No. 3, 197 (1990)) includes polyvinyl chloride, zinc stearate-calcium stearate composite soap, and fully saponified polyvinyl alcohol having a polymerization degree of 600 or more. A method of adding is disclosed.
- Non-Patent Document 2 Polymer Collection Vol. 47, No. 6, 509 (1990) describes polyvinyl chloride, zinc stearate-calcium stearate composite soap, polymerization degree 500, saponification degree 73.6. A method of adding mol% partially saponified polyvinyl alcohol is disclosed.
- Non-Patent Document 3 Polymer Collection Vol. 50, No. 2, 65 (1993) describes polyvinyl chloride, zinc stearate-calcium stearate composite soap, ethylene having an ethylene content of 29 mol% or more. A method of adding a vinyl alcohol copolymer is disclosed.
- Non-Patent Document 4 (Polymers & Polymer Composites, Vol.11, 649200 (2003)) describes polyvinyl chloride, zinc stearate-calcium stearate composite soap, having a polymerization degree of 500 and a saponification degree of 98.5 mol%.
- a method of adding polyvinyl alcohol or an ethylene-vinyl alcohol copolymer having an ethylene content of 29 mol% or more is disclosed.
- Non-Patent Document 5 Japanese of the Adhesion Society of Japan, Vol. 43 No. 2, 43 (2007) states that polyvinyl chloride has a polymerization degree of 500 and a saponification degree of 88% by mole of polyvinyl alcohol and a polymerization degree of 1700.
- a method of adding polyvinyl alcohol and polymethyl methacrylate having a degree of 78 mol% or more is disclosed.
- Patent Documents 1 to 8 and Non-Patent Documents 1 to 5 have a problem that long-term thermal stability is not sufficient or they are colored.
- An object of the present invention is to provide a vinyl chloride resin composition that is excellent in thermal stability at the time of molding and from which a molded product with little coloring can be obtained.
- the present inventors have determined that 0.01 to 15 mol% of a monomer unit having a polyoxyalkylene group represented by the general formula (1) in the side chain with respect to the polyvinyl chloride resin.
- a stabilizer composed of a zinc compound is added to the polyvinyl chloride resin composition by blending a specific amount of a vinyl alcohol polymer containing and having a saponification degree of 30 to 99.9 mol%, at the time of molding It was found that the thermal stability of the resin was sufficiently retained, and that the molded product was less colored, and the first invention was completed.
- the first invention contains 0.01 to 15 mol% of a monomer unit having a polyoxyalkylene group represented by the general formula (1) in the side chain with respect to 100 parts by weight of the polyvinyl chloride resin.
- a polyvinyl chloride resin composition containing 0.005 to 5 parts by weight of a vinyl alcohol polymer having a saponification degree of 30 to 99.9 mol% and 0.01 to 5 parts by weight of a zinc compound.
- R 1 represents a hydrogen atom or an alkyl group having 1 to 2 carbon atoms
- R 2 represents a hydrogen atom or an alkyl group having 1 to 8 carbon atoms
- n represents an integer of 1 to 100
- a specific amount of a vinyl alcohol polymer having an ethylene unit content of 0.5 to 18 mol% and a vinyl acetate unit saponification degree of 30 to 99.9 mol% with respect to the polyvinyl chloride resin By blending, even when a stabilizer composed of a zinc compound is added to the polyvinyl chloride resin composition, the thermal stability at the time of molding can be sufficiently retained, and the molded product is found to be less colored, The second invention has been completed.
- the content of ethylene units is 0.5 to 18 mol% and the saponification degree of vinyl acetate units is 30 to 99.9 mol% with respect to 100 parts by weight of the polyvinyl chloride resin.
- a polyvinyl chloride resin composition containing 0.005 to 5 parts by weight of a vinyl alcohol polymer and 0.01 to 5 parts by weight of a zinc compound.
- the lubricant is contained in an amount of 0.001 to 10 parts by weight with respect to 100 parts by weight of the polyvinyl chloride resin.
- the lubricant is preferably a fatty acid ester of a polyol, and particularly preferably glycerin monostearate.
- the above-mentioned problem includes 0.01 to 15 mol% of a monomer unit having a polyoxyalkylene group represented by the general formula (1) in the side chain with respect to 100 parts by weight of the polyvinyl chloride resin.
- a polyvinyl chloride resin composition in which 0.005 to 5 parts by weight of a vinyl alcohol polymer having a saponification degree of 30 to 99.9 mol% and 0.01 to 5 parts by weight of a zinc compound are added to the polyvinyl chloride resin. It is also solved by providing a manufacturing method. (Wherein R 1 represents a hydrogen atom or an alkyl group having 1 to 2 carbon atoms, R 2 represents a hydrogen atom or an alkyl group having 1 to 8 carbon atoms, and n represents an integer of 1 to 100)
- the above-mentioned problem is that vinyl alcohol having an ethylene unit content of 0.5 to 18 mol% and a vinyl acetate unit saponification degree of 30 to 99.9 mol% with respect to 100 parts by weight of the polyvinyl chloride resin.
- This can also be solved by providing a method for producing a polyvinyl chloride resin composition in which 0.005 to 5 parts by weight of a polymer and 0.01 to 5 parts by weight of a zinc compound are added to the polyvinyl chloride resin.
- the vinyl alcohol polymer may be abbreviated as PVA.
- a vinyl alcohol polymer containing a monomer unit having a polyoxyalkylene group represented by the general formula (1) in the side chain may be abbreviated as POA-modified PVA.
- a vinyl alcohol polymer containing an ethylene unit may be abbreviated as ethylene-modified PVA.
- POA-modified PVA and ethylene-modified PVA may be simply abbreviated as modified PVA.
- a vinyl chloride monomer as a main component and a mixture thereof with a copolymerizable monomer (single vinyl chloride)
- the body is 50% by weight or more.
- monomers copolymerized with this vinyl chloride monomer include vinyl esters such as vinyl acetate and vinyl propionate, acrylic esters or methacrylic esters such as methyl acrylate and ethyl acrylate, ethylene, Examples include olefins such as propylene, maleic anhydride, acrylonitrile, styrene, and vinylidene chloride.
- a method for producing the polyvinyl chloride resin using these monomers a method of suspension polymerization of the monomers in the presence of a polymerization initiator can be suitably employed.
- dispersion stabilizers for example, water-soluble cellulose ethers such as methyl cellulose, hydroxyethyl cellulose, hydroxypropyl cellulose, hydroxypropyl methyl cellulose, water-soluble polymers such as polyvinyl alcohol, gelatin; sorbitan monolaurate, sorbitan trio.
- Oil-soluble emulsifiers such as rate, glycerin tristearate, ethylene oxide propylene oxide block copolymer; water-soluble emulsification such as polyoxyethylene sorbitan monolaurate, polyoxyethylene glycerin oleate, sodium laurate And the like can be used.
- polyvinyl alcohol having a saponification degree of 65 to 99 mol% and a polymerization degree of 500 to 4000 is preferably used, and the addition amount is preferably 0.01 to 2.0 parts by weight per 100 parts by weight of vinyl chloride.
- the dispersion stabilizer for suspension polymerization may be used alone, and is usually used in suspension polymerization of vinyl compounds such as vinyl chloride in an aqueous medium.
- the polymerization degree is 100 to 4000 and the saponification degree is 30 to 99.
- a mol% polyvinyl alcohol polymer is preferably used.
- the amount of addition is not particularly limited, but is preferably 0.01 to 2.0 parts by weight per 100 parts by weight of a vinyl compound such as vinyl chloride.
- oil-soluble or water-soluble polymerization initiators conventionally used for polymerization of vinyl chloride monomers and the like can be used.
- oil-soluble polymerization initiator include percarbonate compounds such as diisopropyl peroxydicarbonate, di-2-ethylhexyl peroxydicarbonate, diethoxyethyl peroxydicarbonate; t-butyl peroxyneodecanate, t -Perester compounds such as butyl peroxypivalate, t-hexyl peroxypivalate, ⁇ -cumyl peroxyneodecanate; acetylcyclohexylsulfonyl peroxide, 2,4,4-trimethylpentyl-2-peroxyphenoxyacetate Peroxides such as 3,5,5-trimethylhexanoyl peroxide and lauroyl peroxide; azo compounds such as azobis-2,4-dimethylvaleron
- water-soluble polymerization initiator examples include potassium persulfate, ammonium persulfate, hydrogen peroxide, cumene hydroperoxide, and the like. These oil-soluble or water-soluble polymerization initiators can be used alone or in combination of two or more.
- additives can be added to the polymerization reaction system as necessary.
- the additive include polymerization regulators such as aldehydes, halogenated hydrocarbons and mercaptans, and polymerization inhibitors such as phenol compounds, sulfur compounds and N-oxide compounds.
- a pH adjuster, a crosslinking agent, etc. can also be added arbitrarily.
- the polymerization temperature is not particularly limited, and can be adjusted to a high temperature exceeding 90 ° C. as well as a low temperature of about 20 ° C.
- additives such as preservatives, antifungal agents, anti-blocking agents, antifoaming agents, anti-scale agents, antistatic agents and the like that are usually used for polymerization can be optionally added as necessary.
- the POA-modified PVA used in the first invention will be described.
- the POA-modified PVA needs to contain 0.01 to 15 mol% of a monomer unit having a polyoxyalkylene group represented by the general formula (1) in the side chain.
- R 1 represents a hydrogen atom or an alkyl group having 1 to 2 carbon atoms
- R 2 represents a hydrogen atom or an alkyl group having 1 to 8 carbon atoms
- n represents an integer of 1 to 100.
- R 2 is preferably a hydrogen atom or an alkyl group having 1 to 4 carbon atoms.
- n is preferably from 3 to 20.
- the content of the monomer unit having a polyoxyalkylene group represented by the general formula (1) needs to be 0.01 to 15 mol%, preferably 0.02 to 12 mol%, 0.05 to 10 mol% is more preferable.
- the content is less than 0.01 mol%, long-term thermal stability is lowered, which is not preferable.
- this content exceeds 15 mol%, since long-term thermal stability falls, it is unpreferable.
- an oxyalkylene group such as a polyoxyalkylene having an allyl group at the terminal, a (meth) acrylic acid ester of polyoxyalkylene, or a (meth) acrylic acid amide having a polyoxyalkylene group on a nitrogen atom
- a vinyl ester such as vinyl acetate is polymerized in the presence of an unsaturated monomer and then saponified is preferable (see Japanese Patent Publication No. 5-49683 or Japanese Patent Application Laid-Open No. 2001-19720).
- Examples of the unsaturated monomer having a polyoxyalkylene group represented by the general formula (1) include unsaturated monomers represented by the following general formulas (2) and (3).
- R 1 represents a hydrogen atom or an alkyl group having 1 to 2 carbon atoms.
- R 2 represents a hydrogen atom or an alkyl group having 1 to 8 carbon atoms.
- n represents an integer of 1 to 100.
- R 3 represents a hydrogen atom or a —COOM group, where M represents a hydrogen atom, an alkali metal or an ammonium group.
- R 4 is a hydrogen atom, a methyl group or a —CH 2 —COOM group, where M is as defined above.
- X is —O—, —CH 2 —O—, —CO—, —CO—O— or —CO—NR 5 —, wherein R 5 represents a hydrogen atom or a saturated alkyl group having 1 to 4 carbon atoms. means. n is preferably from 3 to 20.
- R 2 of the unsaturated monomer represented by the general formula (2) is preferably a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, more preferably a hydrogen atom, a methyl group or a butyl group, and a hydrogen atom or a methyl group being Further preferred. Furthermore, it is particularly preferable that R 1 is a hydrogen atom, a methyl group or an ethyl group, R 2 is a hydrogen atom or a methyl group, and R 3 is a hydrogen atom.
- R 2 is a hydrogen atom and R 3 is a hydrogen atom
- specific examples of the unsaturated monomer represented by the general formula (2) include polyoxyethylene monoacrylate, polyoxyethylene monomethacrylate, polyoxyethylene Monoacrylic acid amide, polyoxyethylene monomethacrylic acid amide, polyoxyethylene monoallyl ether, polyoxyethylene monomethallyl ether, polyoxyethylene monovinyl ether, polyoxypropylene monoacrylate, polyoxypropylene monomethacrylate, polyoxypropylene mono Acrylic amide, polyoxypropylene monomethacrylamide, polyoxypropylene monoallyl ether, polyoxypropylene monomethallyl ether, polyoxypropylene monovinyl ether, poly Xylbutylene monoacrylate, polyoxybutylene monomethacrylate, polyoxybutylene monoacrylic amide, polyoxybutylene monomethacrylamide, polyoxybutylene monoallyl ether, polyoxybutylene monomethallyl ether, polyoxybutylene
- polyoxyethylene monoacrylic acid amide, polyoxyethylene monomethacrylic acid amide, polyoxyethylene monovinyl ether, polyoxypropylene monoacrylic acid amide, polyoxypropylene monomethacrylic acid amide, polyoxypropylene monovinyl ether, polyoxybutylene Monoacrylic acid amide, polyoxybutylene monomethacrylic acid amide, polyoxybutylene monovinyl ether are preferably used, and polyoxyethylene monomethacrylic acid amide, polyoxyethylene monovinyl ether, polyoxybutylene monomethacrylic acid amide, polyoxybutylene mono Vinyl ether is particularly preferably used.
- the unsaturated monomer represented by the general formula (2) may be a terminal of the unsaturated monomer exemplified when R 2 is a hydrogen atom.
- the OH group is substituted with an alkoxy group having 1 to 8 carbon atoms.
- polyoxyethylene monomethacrylamide, polyoxyethylene monovinyl ether, polyoxybutylene monomethacrylamide, and unsaturated monomers in which the OH group at the terminal of polyoxybutylene monovinyl ether is substituted with a methoxy group are preferred.
- the unsaturated monomer in which the OH group at the terminal of polyoxyethylene monomethacrylamide or polyoxybutylene monomethacrylamide is substituted with a methoxy group is particularly preferably used.
- R 1 represents a hydrogen atom or an alkyl group having 1 to 2 carbon atoms.
- R 2 represents a hydrogen atom or an alkyl group having 1 to 8 carbon atoms.
- n represents an integer of 1 to 100.
- R 3 represents a hydrogen atom or a —COOM group, where M represents a hydrogen atom, an alkali metal or an ammonium group.
- R 4 is a hydrogen atom, a methyl group or a —CH 2 —COOM group, where M is as defined above.
- R 6 is a hydrogen atom or a methyl group, and is a functional group different from R 1 .
- m is an integer of 1 to 10.
- X is —O—, —CH 2 —O—, —CO—, —CO—O— or —CO—NR 5 —, wherein R 5 represents a hydrogen atom or a saturated alkyl group having 1 to 4 carbon atoms. means. n is preferably from 3 to 20.
- R 1 of the unsaturated monomer represented by the general formula (3) is preferably an alkyl group having 1 to 2 carbon atoms.
- R 2 is preferably a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, more preferably a hydrogen atom, a methyl group or a butyl group, and even more preferably a hydrogen atom or a methyl group.
- R 6 is preferably a hydrogen atom. Furthermore, it is particularly preferable that R 1 is a methyl group or an ethyl group, R 2 is a hydrogen atom or a methyl group, R 3 is a hydrogen atom, and R 6 is a hydrogen atom.
- R 1 in the general formula (3) is a methyl group or an ethyl group
- R 2 is a hydrogen atom
- R 3 is a hydrogen atom
- R 6 is a hydrogen atom
- the unsaturated monomer represented by the general formula (3) Specifically, polyoxyethylene polyoxypropylene monoacrylate, polyoxyethylene polyoxypropylene monomethacrylate, polyoxyethylene polyoxypropylene monoacrylic amide, polyoxyethylene polyoxypropylene monomethacrylamide, polyoxyethylene poly Oxypropylene monoallyl ether, polyoxyethylene polyoxypropylene monomethallyl ether, polyoxyethylene polyoxypropylene monovinyl ether, polyoxyethylene polyoxybutylene monoacrylate, polyoxyethylene polyoxybutylene model Polymethacrylate, polyoxyethylene polyoxybutylene monoacrylic amide, polyoxyethylene polyoxybutylene monomethacrylamide, polyoxyethylene polyoxybutylene monoallyl ether, polyoxyethylene polyoxybutylene monomethallyl ether, poly
- polyoxyethylene polyoxybutylene monoacrylic acid amide, polyoxyethylene polyoxybutylene monomethacrylic acid amide, polyoxyethylene polyoxybutylene monovinyl ether are preferably used, polyoxyethylene polyoxybutylene monomethacrylic acid amide, Polyoxyethylene polyoxybutylene monovinyl ether is particularly preferably used.
- the unsaturated monomer represented by the general formula (3) may be a terminal of the unsaturated monomer exemplified when R 2 is a hydrogen atom.
- the OH group is substituted with an alkoxy group having 1 to 8 carbon atoms.
- unsaturated monomers in which the OH group at the terminal of polyoxyethylene polyoxybutylene monomethacrylamide or polyoxyethylene polyoxybutylene monovinyl ether is substituted with a methoxy group are preferably used.
- An unsaturated monomer in which the OH group at the terminal of butylene monomethacrylamide is substituted with a methoxy group is particularly preferably used.
- the ethylene unit content of the ethylene-modified PVA (sometimes referred to as ethylene modification amount) is 0.5 to 18 mol%, preferably 1 to 15 mol%.
- ethylene modification amount is 0.5 to 18 mol%, preferably 1 to 15 mol%.
- the ethylene unit content is determined from proton NMR of a polyvinyl ester containing an ethylene unit which is a precursor of ethylene-modified PVA.
- the obtained polyvinyl ester is sufficiently purified by reprecipitation with n-hexane / acetone three times or more, and then dried under reduced pressure at 80 ° C. for 3 days to prepare a polyvinyl ester for analysis.
- the polyvinyl ester is then dissolved in DMSO-D6 and measured at 80 ° C. using 500 MHz proton NMR (JEOL GX-500).
- the POA-modified or ethylene-modified PVA contained in the polyvinyl chloride resin composition of the present invention can be contained, for example, by polymerizing a polyvinyl chloride resin and then adding it to the polyvinyl chloride resin.
- the modified PVA can be added to the polyvinyl chloride resin as a powder or dissolved in water or an organic solvent.
- the modified PVA acts as a dispersant for the polyvinyl chloride resin, which affects the quality of the obtained polyvinyl chloride resin, such as the average particle diameter and plasticizer absorbability. May be adversely affected.
- the saponification degree of POA-modified PVA is 30 to 99.9 mol%, preferably 40 to 98.5 mol%, particularly preferably 50 to 96 mol%. When the degree of saponification is less than 30 mol%, the long-term thermal stability is lowered, which is not preferable.
- the saponification degree of POA-modified PVA is a value measured according to JIS K6726.
- the degree of saponification of vinyl acetate units in ethylene-modified PVA is 30 to 99.9 mol%, preferably 35 to 98.5 mol%, and particularly preferably 40 to 96 mol%. If the degree of saponification is less than 30 mol%, the long-term thermal stability is significantly lowered, which is not preferable.
- the saponification degree of vinyl acetate units means the saponification degree of vinyl acetate units excluding copolymer units such as ethylene units among the units of ethylene-modified PVA, and the saponification degree is a value measured according to JIS K6726.
- the upper limit of the viscosity average degree of polymerization (hereinafter sometimes simply referred to as the degree of polymerization) of the POA-modified PVA is usually 5000 or less, preferably 3000 or less, and particularly preferably 1000 or less.
- a viscosity average degree of polymerization of greater than 5000 is not preferred because long-term thermal stability is significantly reduced.
- limiting in particular about the minimum of a viscosity average polymerization degree From a viewpoint on manufacture of POA modified
- the viscosity-average polymerization degree of ethylene-modified PVA (hereinafter sometimes simply referred to as polymerization degree) is 50 to 3000, preferably 100 to 2800, and particularly preferably 150 to 2500.
- a viscosity average polymerization degree of less than 50 is not preferable from the viewpoint of production of ethylene-modified PVA.
- a viscosity-average polymerization degree exceeding 3000 is not preferable because long-term thermal stability is remarkably lowered.
- the modified PVA may be used alone, or two or more kinds having different characteristics may be mixed and used.
- the modified PVA is a bulk polymerization method, solution polymerization method, suspension polymerization method in which a vinyl ester monomer and a monomer having a polyoxyalkylene group represented by the general formula (1) in the side chain are used. It can be produced by saponifying the obtained vinyl ester polymer by employing a conventionally known method such as an emulsion polymerization method or a dispersion polymerization method. From the industrial viewpoint, preferred polymerization methods are solution polymerization, emulsion polymerization and dispersion polymerization. In the polymerization operation, any one of a batch method, a semi-batch method, and a continuous method can be employed.
- the POA-modified PVA can also be obtained by polymerizing unmodified PVA in advance and then grafting the POA group to the side chain using an epoxy compound or the like.
- the vinyl ester monomer when the vinyl ester monomer is polymerized, a monomer other than the monomer having a polyoxyalkylene group represented by the general formula (1) in the side chain is used as long as the gist of the present invention is not impaired. Other monomers may be copolymerized with vinyl ester monomers. Further, even in ethylene-modified PVA, other monomers other than ethylene may be further copolymerized as long as they do not impair the gist of the present invention when copolymerizing ethylene and a vinyl ester monomer. Absent.
- Examples of monomers that can be used include ⁇ -olefins such as propylene, n-butene, and isobutylene; acrylic acid and salts thereof, methyl acrylate, ethyl acrylate, n-propyl acrylate, i-propyl acrylate, Acrylic esters such as n-butyl acrylate, i-butyl acrylate, t-butyl acrylate, 2-ethylhexyl acrylate, dodecyl acrylate, octadecyl acrylate; methacrylic acid and its salts; methyl methacrylate, methacrylic acid Methacrylic acid esters such as ethyl, n-propyl methacrylate, i-propyl methacrylate, n-butyl methacrylate, i-butyl methacrylate, t-butyl methacrylate, 2-ethylhexyl methacrylate
- a chain transfer agent may be allowed to coexist for the purpose of adjusting the polymerization degree of the resulting modified PVA.
- Chain transfer agents include aldehydes such as acetaldehyde, propionaldehyde, butyraldehyde, and benzaldehyde; ketones such as acetone, methyl ethyl ketone, hexanone, and cyclohexanone; mercaptans such as 2-hydroxyethanethiol and dodecyl mercaptan; trichloroethylene, perchloroethylene Halogenated hydrocarbons such as aldehydes and ketones are preferred.
- the addition amount of the chain transfer agent is determined according to the chain transfer constant of the chain transfer agent to be added and the degree of polymerization of the target modified PVA, but is generally 0.1 to 10% by weight based on the vinyl ester monomer. % Is desirable.
- modified PVA having a high 1,2-glycol bond content obtained by polymerizing a vinyl ester monomer under a temperature condition higher than usual can also be used.
- the content of 1,2-glycol bond is preferably 1.9 mol% or more, more preferably 2.0 mol% or more, and further preferably 2.1 mol% or more.
- the saponification reaction of vinyl ester polymers alcoholysis or hydrolysis using conventionally known basic catalysts such as sodium hydroxide, potassium hydroxide and sodium methoxide, or acidic catalysts such as p-toluenesulfonic acid.
- Decomposition reaction can be applied.
- the solvent used for the saponification reaction include alcohols such as methanol and ethanol; esters such as methyl acetate and ethyl acetate; ketones such as acetone and methyl ethyl ketone; aromatic hydrocarbons such as benzene and toluene.
- the content of the modified PVA in the polyvinyl chloride resin composition is 0.005 to 5 parts by weight, preferably 0.04 to 3 parts by weight, with respect to 100 parts by weight of the polyvinyl chloride resin. If it is less than 0.005 parts by weight, the long-term thermal stability is not sufficient, and if it exceeds 5 parts by weight, the polyvinyl chloride resin is unfavorably colored.
- the POA-modified PVA used in the present invention When the POA-modified PVA used in the present invention is added at the time of polymerization of the polyvinyl chloride resin, the POA-modified PVA is almost removed by the resin washing after the production of the polyvinyl chloride resin.
- the content of the POA-modified PVA is less than 0.005 parts by weight, and the effect as a heat aid is not obtained. This also applies to ethylene-modified PVA.
- the modified PVA may contain an acid having a pKa of 3.5 to 5.5 at 25 ° C. and / or a metal salt thereof.
- an acid having a pKa of 3.5 to 5.5 at 25 ° C. and / or a metal salt thereof there are no particular limitations on the type of acid, and specific examples thereof include acetic acid (pKa4.76), propionic acid (pKa4.87), butyric acid ( ⁇ pKa4.63), octanoic acid (pKa4.89), and adipic acid (pKa5.03).
- Benzoic acid pKa 4.00
- formic acid pKa 3.55
- valeric acid pKa 4.63
- heptanoic acid pKa 4.66
- lactic acid pKa 3.66
- phenylacetic acid pKa 4.10
- isobutyric acid PKa 4.63
- cyclohexanecarboxylic acid pKa 4.70
- Acids that can be particularly preferably used are acetic acid, propionic acid and lactic acid.
- the metal salt of said acid can also be used.
- alkali metal salts such as sodium, potassium, magnesium, calcium, are used.
- the content of the acid having a pKa of 3.5 to 5.5 and / or a metal salt thereof is preferably 0.05 to 5 parts by weight, more preferably 0.1 to 3 parts by weight with respect to 100 parts by weight of the modified PVA. Parts, more preferably 0.15 to 2 parts by weight.
- the content of the acid and / or metal salt thereof with respect to the modified PVA is less than 0.05 parts by weight, the long-term thermal stability is lowered, and when it exceeds 5 parts by weight, the polyvinyl chloride resin may be colored.
- the method for containing the acid and / or a metal salt thereof in a predetermined amount is not particularly limited.
- the method for adjusting the type and amount of the alkali catalyst used in the saponification when producing the modified PVA examples include a method of adding or removing the acid and / or its metal salt.
- Examples of the zinc compound used in the present invention include zinc aliphatic carboxylates such as zinc stearate, zinc laurate and zinc oleate, and zinc aromatic carboxylates such as zinc benzoate and zinc p-tert-butylbenzoate. And zinc salts of organic acids such as amino acid zinc salts and phosphate zinc salts, and inorganic zinc salts such as zinc oxide and zinc carbonate.
- the amount of the zinc compound added is 0.01 to 5 parts by weight, preferably 0.05 to 3 parts by weight, based on 100 parts by weight of the polyvinyl chloride resin.
- the zinc compound can be contained by polymerizing a polyvinyl chloride resin and then adding it to the polyvinyl chloride resin.
- the polyvinyl chloride resin composition of the present invention comprises a stabilizer, a phenolic antioxidant, a phosphorus antioxidant, a light stabilizer, an ultraviolet absorber, an antifogging agent, an antistatic agent, a flame retardant, a lubricant, A modifier, a reinforcing agent, a pigment, a foaming agent, a plasticizer, and the like can be used in combination.
- the polyvinyl chloride resin composition of the present invention may be mixed with other resins as long as the mechanical properties are not impaired.
- the lubricant examples include hydrocarbons such as liquid paraffin, natural paraffin, microwax and polyethylene wax; fatty acids such as stearic acid and lauric acid; stearic acid amide, palmitic acid amide, methylene bisstearamide, ethylene bisstearamide, etc. Fatty acid amides; fatty acid esters of monoalcohols such as butyl stearate; fatty acid esters of polyols such as hydrogenated castor oil, ethylene glycol monostearate, glycerin monostearate, triethylene glycol di-2-ethylhexanoate; cetyl alcohol and Examples include alcohols such as stearyl alcohol.
- hydrocarbons such as liquid paraffin, natural paraffin, microwax and polyethylene wax
- fatty acids such as stearic acid and lauric acid
- the fatty acid ester of polyol when used, the effect of the present invention is further exhibited.
- it is preferable that it is a fatty acid monoester of a polyol, and it is also preferable that it is a fatty acid ester of glycerol.
- the fatty acid ester preferably has 8 to 22 carbon atoms, more preferably a stearic acid ester.
- glycerol monostearate is particularly preferable.
- the amount of the lubricant added is preferably 0.001 to 10 parts by weight, more preferably 0.05 to 5 parts by weight, with respect to 100 parts by weight of the polyvinyl chloride resin.
- alkaline earth metal soaps such as calcium soap and barium soap, aluminum soaps, organometallic salts such as organophosphate metal salts, metal oxidation Metal hydroxides, metal carbonates, inorganic metal salts such as inorganic composite metal salts such as zeolite, barium chlorate, barium perchlorate, halogen peroxyacid salts such as sodium perchlorate, ⁇ -diketone, polyvalent Non-metal stabilizers such as alcohol and epoxy compounds can be mentioned.
- plasticizer examples include acids such as phthalic acid, trimellitic acid, pyromellitic acid, adipic acid, sebacic acid, and azelaic acid, and n-propanol, isopropanol, n-butanol, isobutanol, tert-butanol, n-pentanol, isopentanol, tert-pentanol, n-hexanol, isohexanol, n-heptanol, isoheptanol, n-octanol, isooctanol, 2-ethylhexanol, n-nonanol, isononanol, n-decanol Of straight-chain and branched alkyl alcohols such as isodecanol, lauryl alcohol, myristyl alcohol, palmityl alcohol, stearyl alcohol, alone or as a mixture, or esters of
- the phenolic antioxidant is not particularly limited as long as it is usually used.
- the phosphorus-based antioxidant may be any of those usually used.
- trisnonylphenyl phosphite tris (2,4-ditertiarybutylphenyl) phosphite, tris [2-tertiarybutyl -4- (3-tert-butyl-4-hydroxy-5-methylphenylthio) -5-methylphenyl] phosphite
- tridecyl phosphite tridecyl phosphite
- octyl diphenyl phosphite di (decyl) monophenyl phosphite
- di ( Tridecyl) pentaerythritol diphosphite distearyl pentaerythritol diphosphite
- di (nonylphenyl) pentaerythritol diphosphite bis (2,4-ditert-butylphenyl) pentaerythr
- ultraviolet absorber examples include 2,4-dihydroxybenzophenone, 2-hydroxy-4-methoxybenzophenone, 2-hydroxy-4-octoxybenzophenone, and 5,5′-methylenebis (2-hydroxy-4-methoxybenzophenone).
- 2-hydroxybenzophenones such as 2- (2-hydroxy-5-tert-octylphenyl) benzotriazole, 2- (2-hydroxy-3,5-ditert-butylphenyl) -5-chlorobenzotriazole, 2- (2-hydroxy-3-tert-butyl-5-methylphenyl) -5-chlorobenzotriazole, 2- (2-hydroxy-3,5-dicumylphenyl) benzotriazole, 2,2′-methylenebis ( 4-tert-octyl-6-benzotriazolyl) phenol, 2- (2- 2- (2-hydroxyphenyl) benzotriazoles such as polyethylene glycol ester of droxy-3-tert-butyl-5-carboxyphenyl) benzotriazole; phenyl salicylate resorcinol monobenzoate, 2,4-ditert-butylphenyl-3 Benzoates such as 1,5-ditert-butyl-4-hydroxybenzoate, he
- Examples of the light stabilizer include 2,2,6,6-tetramethyl-4-piperidyl stearate, 1,2,2,6,6-pentamethyl-4-piperidyl stearate, 2,2,6, 6-tetramethyl-4-piperidylbenzoate, bis (2,2,6,6-tetramethyl-4-piperidyl) sebacate, bis (1,2,2,6,6-pentamethyl-4-piperidyl) sebacate, tetrakis (2,2,6,6-tetramethyl-4-piperidyl) butanetetracarboxylate, tetrates (1,2,2,6,6-pentamethyl-4-piperidyl) butanetetracarboxylate, bis (1,2,2 2,6,6-pentamethyl-4-piperidyl) di (tridecyl) -1,2,3,4-butanetetracarboxylate, bis (1,2,2,6, -Pentamethyl-4-hydroxybenzyl) malonate, 1- (2-hydroxyethyl
- Examples of the processing method for the polyvinyl chloride resin composition of the present invention include extrusion processing, calendar processing, blow molding, press processing, powder molding, injection molding and the like.
- Example 1 Manufacture of polyvinyl chloride resin
- a dispersion stabilizer was prepared by dissolving polyvinyl alcohol having a polymerization degree of 850 and a saponification degree of 72 mol% in deionized water in an amount corresponding to 600 ppm with respect to vinyl chloride.
- the dispersion stabilizer thus obtained was charged into a glass-lined autoclave in which the scale adhesion inhibitor NOXOL WSW (CIRS) was applied to a solid content of 0.3 g / m 2 .
- NOXOL WSW scale adhesion inhibitor
- the temperature inside the reaction vessel was adjusted to 60 ° C., and 1.2 parts of 2,2′-azobis (4-methoxy-2,4-dimethylvaleronitrile) was added to initiate polymerization.
- the polymerization temperature is maintained at 60 ° C., a 20% methanol solution of polyoxybutylene methacrylamide is continuously added at 53 mL / hr, and after 5 hours, the polymerization is cooled and the polymerization is stopped when the polymerization rate reaches 50%. did.
- unreacted vinyl acetate was removed under reduced pressure to obtain a methanol solution of polyvinyl acetate (PVAc).
- the PVAc solution adjusted to 30% was saponified by adding NaOH methanol solution (10% concentration) so that the alkali molar ratio (number of moles of NaOH / number of moles of vinyl ester units in PVAc) was 0.01.
- PVA with a saponification degree of 88 mol% was obtained by the above operation.
- a PVAc methanol solution obtained by removing unreacted vinyl acetate monomer after polymerization was poured into n-hexane to precipitate PVAc, and reprecipitation purification was performed 3 times by dissolving the recovered PVAc with acetone. The product was dried under reduced pressure at ° C to obtain a purified product of PVAc.
- the amount of modification determined from proton NMR measurement of the PVAc was 0.5 mol%. It was 500 when the viscosity average degree of polymerization of this PVA was measured according to JIS K6726 of a conventional method.
- the sodium acetate content measured by isotachophoresis (isotacophoresis) was 0.5%.
- the POA-modified PVA aqueous solution was added to 100 parts by weight of the polyvinyl chloride resin using a 1% -concentration POA-modified PVA aqueous solution so as to have the amount shown in Table 1, and dried at 50 ° C. for 8 hours with a vacuum dryer.
- To this polyvinyl chloride resin composition 2 parts by weight of zinc stearate, 1 part by weight of calcium stearate, and 20 parts by weight of dioctyl phthalate were mixed.
- This polyvinyl chloride resin composition was kneaded with a test roll at 175 ° C. for 5 minutes to prepare a sheet having a thickness of 0.45 mm. This sheet was cut into 50 ⁇ 70 mm. This sheet piece was put in a gear oven, and the time until it became completely black at a temperature of 180 ° C. was measured, and used as an index of thermal stability.
- a POA-modified PVA shown in Table 1 was obtained in the same manner as described above. The thermal stability and colorability were evaluated in the same manner as in Example 1. The evaluation results are shown in Table 1.
- the POA-modified PVA shown in Table 1 was obtained in the same manner except that the alkali molar ratio was changed during saponification. The thermal stability and colorability were evaluated in the same manner as in Example 1. The evaluation results are shown in Table 1.
- Examples 4 and 5 The POA-modified PVA shown in Table 1 was prepared in the same manner as in Example 1 except that the charge weight of vinyl acetate and methanol and the charge weight of the monomer having a polyoxyalkylene group were changed and the alkali molar ratio was changed during saponification. Got. The thermal stability and colorability were evaluated in the same manner as in Example 1. The evaluation results are shown in Table 1.
- Example 6 In this example, 1 part by weight of glycerin monostearate is added as a lubricant to 100 parts by weight of polyvinyl chloride resin.
- the formulations as shown in Table 1 were mixed in the same manner as in Example 1, and the thermal stability and transparency were evaluated. The evaluation results are shown in Table 1.
- Example 1 a monomer having a polyoxyalkylene group was not used during polymerization, the charge weight of vinyl acetate and methanol was changed, and the alkali molar ratio was changed during saponification. The indicated PVA was obtained. The thermal stability and colorability were evaluated in the same manner as in Example 1. The evaluation results are shown in Table 1. Long-term thermal stability was not sufficient.
- Comparative Examples 2 and 3 Thermal stability and colorability were evaluated in the same manner as in Example 1 except that the blending amount of POA-modified PVA with respect to polyvinyl chloride resin (PVC) was changed as shown in Table 1. The evaluation results are shown in Table 1. When the amount of the POA-modified PVA was too much, it was colored yellow, and when it was too little, the long-term thermal stability was not sufficient.
- Comparative Example 4 The thermal stability and colorability were evaluated in the same manner as in Example 1 except that POA-modified PVA was not added to the polyvinyl chloride resin. The evaluation results are shown in Table 1. The thermal stability was not sufficient.
- Example 7 (Production of ethylene-modified PVA) A 100 L pressure reactor equipped with a stirrer, nitrogen inlet, ethylene inlet and initiator addition port was charged with 26.4 kg of vinyl acetate and 33.5 kg of methanol, heated to 60 ° C., and then nitrogen bubbling for 30 minutes. The inside was replaced with nitrogen. Next, ethylene was introduced so that the reactor pressure was 0.22 MPa. A solution having a concentration of 2.8 g / L in which 2,2′-azobis (4-methoxy-2,4-dimethylvaleronitrile) was dissolved in methanol as an initiator was prepared, and nitrogen substitution was performed by bubbling with nitrogen gas.
- the solution adjusted to 30% was saponified by adding a NaOH methanol solution (10% concentration) so that the alkali molar ratio (number of moles of NaOH / number of moles of vinyl ester units in the modified PVAc) was 0.01. .
- the saponification degree of the obtained ethylene-modified PVA was 90 mol%.
- a methanol solution of ethylene-modified PVAc obtained by removing the unreacted vinyl acetate monomer after polymerization is poured into n-hexane to precipitate ethylene-modified PVAc, and reprecipitation purification is performed by dissolving the collected ethylene-modified PVAc with acetone. After being repeated, it was dried under reduced pressure at 60 ° C. to obtain a purified product of ethylene-modified PVAc.
- the ethylene unit content determined from proton NMR measurement of the ethylene-modified PVAc was 5 mol%.
- Example 7 ethylene modified PVA shown in Table 2 was obtained in the same manner except that the weight of vinyl acetate and methanol and the pressure of ethylene in the reaction vessel were changed during polymerization and the alkali molar ratio was changed during saponification. It was. Thermal stability and colorability were evaluated in the same manner as in Example 7. The evaluation results are shown in Table 2.
- Examples 16-19 In this example, 1 part by weight of glycerin monostearate is added as a lubricant to 100 parts by weight of polyvinyl chloride resin.
- the formulations as shown in Table 2 were mixed in the same manner as in Example 7, and the thermal stability and transparency were evaluated. The evaluation results are shown in Table 2.
- Example 7 ethylene modified PVA shown in Table 2 was obtained in the same manner except that the weight of vinyl acetate and methanol and the pressure of ethylene in the reaction vessel were changed during polymerization and the alkali molar ratio was changed during saponification. It was. The thermal stability and transparency were evaluated in the same manner as in Example 7. The evaluation results are shown in Table 2. None of them had sufficient thermal stability.
- Example 9 PVA shown in Table 2 was obtained by the same method except that the weights of vinyl acetate and methanol were changed during polymerization and ethylene was not used. The thermal stability and transparency were evaluated in the same manner as in Example 7. The evaluation results are shown in Table 2. Colored yellow.
- Example 7 ethylene-modified PVA shown in Table 2 was obtained in the same manner except that the alkali molar ratio was changed during saponification. The thermal stability and transparency were evaluated in the same manner as in Example 7. The evaluation results are shown in Table 2. The heat stability was not sufficient and it was colored yellow.
- Example 7 modified PVA shown in Table 2 was obtained in the same manner except that the blending amount of ethylene-modified PVA with respect to polyvinyl chloride resin (PVC) was changed.
- the thermal stability and transparency were evaluated in the same manner as in Example 7. The evaluation results are shown in Table 2. When the blending amount of ethylene-modified PVA was too small, the thermal stability was not sufficient, and when the blending amount was too large, it was markedly yellow.
- Comparative Examples 14 and 15 Thermal stability and colorability were evaluated in the same manner as in Example 7 except that the amount of zinc stearate was changed as shown in Table 2. The evaluation results are shown in Table 2. In either case, the thermal stability was insufficient and the sheet was colored.
- Comparative Examples 16-19 In this example, 1 part by weight of glycerol monostearate as a lubricant is added to 100 parts by weight of polyvinyl chloride resin.
- the formulations as shown in Table 2 were mixed in the same manner as in Example 7, and the thermal stability and transparency were evaluated. The evaluation results are shown in Table 2.
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Abstract
Description
エチレンポリオキシブチレンモノメタクリル酸アミド、ポリオキシエチレンポリオキシブチレンモノビニルエーテルが特に好適に用いられる。
粘度平均重合度=([η]×1000/8.29)(1/0.62)
(ポリ塩化ビニル樹脂の製造)
重合度850、けん化度72モル%のポリビニルアルコールを塩化ビニルに対して600ppmに相当する量で脱イオン水に溶解させ、分散安定剤を調製した。このようにして得られた分散安定剤を、スケール付着防止剤NOXOL WSW(CIRS社製)が固形分として0.3g/m2になるように塗布されたグラスライニング製オートクレーブに仕込んだ。次いで、グラスライニング製オートクレーブにジイソプロピルパーオキシジカーボネートの70%トルエン溶液0.04部を仕込み、オートクレーブ内の圧力が0.0067MPaとなるまで脱気して酸素を除いた後、塩化ビニル30部を仕込み、オートクレーブ内の内容物を57℃に昇温して撹拌下に重合を開始した。重合開始時におけるオートクレーブ内の圧力は0.83MPaであった。重合を開始してから7時間経過後、オートクレーブ内の圧力が0.44MPaとなった時点で重合を停止し、未反応の塩化ビニルを除去した後、重合反応物を取り出し、65℃にて一晩乾燥を行い、ポリ塩化ビニル樹脂(PVC)を得た。
撹拌機、窒素導入口、添加剤導入口および開始剤添加口を備えた6L反応槽に酢酸ビニル400部、メタノール600部およびポリオキシアルキレン基を有する単量体としてポリオキシブチレンメタクリル酸アミド(一般式(2)においてR1が炭素数2のアルキル基、R2が水素原子、R3が水素原子、R4がメチル基、R5が水素原子、Xが-CONH-、n=10に相当)1.7部を仕込み、60℃に昇温した後30分間窒素バブリングにより系中を窒素置換した。上記の反応槽内温を60℃に調整し、2,2’-アゾビス(4-メトキシ-2,4-ジメチルバレロニトリル)1.2部を加えて重合を開始した。重合中は重合温度を60℃に維持し、ポリオキシブチレンメタクリル酸アミドの20%メタノール溶液を53mL/hrで連続添加し、5時間後に重合率が50%に達したところで冷却して重合を停止した。次いで、減圧下にて未反応の酢酸ビニルを除去し、ポリ酢酸ビニル(PVAc)のメタノール溶液を得た。30%に調整したPVAc溶液にアルカリモル比(NaOHのモル数/PVAc中のビニルエステル単位のモル数)が0.01となるようにNaOHメタノール溶液(10%濃度)を添加してけん化した。以上の操作によりけん化度88モル%のPVAを得た。重合後に未反応酢酸ビニルモノマーを除去して得られたPVAcのメタノール溶液をn-ヘキサンに投入してPVAcを沈殿させ、回収したPVAcをアセトンで溶解する再沈精製を3回行った後、60℃で減圧乾燥してPVAcの精製物を得た。該PVAcのプロトンNMR測定から求めた変性量は0.5モル%であった。該PVAの粘度平均重合度を常法のJIS K6726に準じて測定したところ500であった。等速電気泳動法(イソタコフォレシス)により測定した酢酸ナトリウム含有量は0.5%であった。
ポリ塩化ビニル樹脂100重量部に対し、1%濃度のPOA変性PVA水溶液を用いて表1に示す量になるようにPOA変性PVA水溶液を添加し、減圧乾燥機により50℃で8時間乾燥した。このポリ塩化ビニル樹脂組成物にステアリン酸亜鉛2重量部、ステアリン酸カルシウム1重量部、ジオクチルフタレート20重量部を混合した。このポリ塩化ビニル樹脂組成物をテストロールにより175℃で5分間混練し、厚さ0.45mmのシートを作成した。このシートを50×70mmにカットした。このシート片をギヤーオーブン中に入れ、180℃の温度で完全に黒色になるまでの時間を測定し、熱安定性の指標とした。
上記テストロールで得られたシートを45×30mmにカットし、得られたシート片を数枚重ね合わせ、185℃で5分間プレスして厚さ5mmの試験片を作成し、目視により着色性を比較し、以下の基準にしたがって判定した。
A:着色がほとんどない。
B:黄色である。
C:黄褐色である。
実施例1において、重合時にポリオキシアルキレン基を有する単量体をポリオキシエチレンメタクリル酸アミド(n=10)に変更し、酢酸ビニルとメタノールの仕込み重量を変更し、けん化時にアルカリモル比を変更した以外は同様の方法で、表1に示すPOA変性PVAを得た。実施例1と同様にして熱安定性、着色性の評価を行った。評価結果を表1に示す。
実施例1において、重合時にポリオキシアルキレン基を有する単量体をポリオキシエチレンポリオキシブチレンメタクリル酸アミド(一般式(3)においてR1が炭素数2のアルキル基、R2が水素原子、R3が水素原子、R4がメチル基、R5が水素原子、R6が水素原子、Xが-CONH-、m=2、n=10に相当)に変更し、酢酸ビニルとメタノールの仕込み重量を変更し、けん化時にアルカリモル比を変更した以外は同様の方法で、表1に示すPOA変性PVAを得た。実施例1と同様にして熱安定性、着色性の評価を行った。評価結果を表1に示す。
実施例1において酢酸ビニルとメタノールの仕込み重量およびポリオキシアルキレン基を有する単量体の仕込み重量を変更し、けん化時にアルカリモル比を変更した以外は同様の方法で、表1に示すPOA変性PVAを得た。実施例1と同様にして熱安定性、着色性の評価を行った。評価結果を表1に示す。
滑剤としてグリセリンモノステアレートを、ポリ塩化ビニル樹脂100重量部に対して、1重量部添加した例である。表1に示すような処方で実施例1と同様に混合して、熱安定性、透明性の評価を行った。評価結果を表1に示す。
実施例1において、重合時にポリオキシアルキレン基を有する単量体を使用せず、酢酸ビニルとメタノールの仕込み重量を変更し、けん化時にアルカリモル比を変更した以外は同様の方法で、表1に示すPVAを得た。実施例1と同様にして熱安定性、着色性の評価を行った。評価結果を表1に示す。長期の熱安定性が十分でなかった。
POA変性PVAのポリ塩化ビニル樹脂(PVC)に対する配合量を表1に示すように変更した以外は実施例1と同様の方法で、熱安定性、着色性の評価を行った。評価結果を表1に示す。POA変性PVA配合量が多すぎる場合は黄色に着色し、少なすぎる場合は長期の熱安定性が十分でなかった。
ポリ塩化ビニル樹脂にPOA変性PVAを添加しなかったこと以外は、実施例1と同様にして熱安定性、着色性の評価を行った。評価結果を表1に示す。熱安定性が十分ではなかった。
ステアリン酸亜鉛の配合量を表1に示すように変更した以外は実施例1と同様にして、熱安定性、着色性の評価を行った。評価結果を表1に示す。いずれも熱安定性が不十分であった。
(エチレン変性PVAの製造)
撹拌機、窒素導入口、エチレン導入口および開始剤添加口を備えた100L加圧反応槽に酢酸ビニル26.4kg、メタノール33.5kgを仕込み、60℃に昇温した後30分間窒素バブリングにより系中を窒素置換した。次いで反応槽圧力が0.22MPaとなるようにエチレンを導入した。開始剤として2,2’-アゾビス(4-メトキシ-2,4-ジメチルバレロニトリル)をメタノールに溶解した濃度2.8g/L溶液を調製し、窒素ガスによるバブリングを行って窒素置換した。上記の反応槽内温を60℃に調整した後、上記の開始剤溶液77mLを注入し、重合を開始した。重合中はエチレンを導入して反応槽圧力を0.22MPaに、重合温度を60℃に維持し、上記の開始剤溶液を241mL/hrで連続添加した。5時間後に重合率が60%に達したところで冷却して重合を停止した。反応槽を開放して脱エチレンした後、窒素ガスをバブリングして脱エチレンを完全に行った。次いで減圧下に未反応酢酸ビニルモノマーを除去し、エチレン-ポリ酢酸ビニル共重合体(エチレン変性PVAc)のメタノール溶液を得た。30%に調整した該溶液にアルカリモル比(NaOHのモル数/変性PVAc中のビニルエステル単位のモル数)が0.01となるようにNaOHメタノール溶液(10%濃度)を添加してけん化した。得られたエチレン変性PVAのけん化度は90モル%であった。
実施例1と同様にして得られたポリ塩化ビニル樹脂100重量部に対して、1%濃度のエチレン変性PVAの水/メタノール(=1/1重量比)混合溶液を用いて表2に示す量になるようにエチレン変性PVA溶液を添加し、減圧乾燥機により50℃で8時間乾燥した。このポリ塩化ビニル樹脂組成物にステアリン酸亜鉛2重量部、ステアリン酸カルシウム1重量部、ジオクチルフタレート20重量部を混合した。このポリ塩化ビニル樹脂組成物をテストロールにより160℃で5分間混練し、厚さ0.45mmのシートを作成した。このシートを50×70mmにカットした。このシート片をギヤーオーブン中に入れ、180℃の温度で完全に黒色になるまでの時間を測定し、熱安定性の指標とした。
上記テストロールで得られたシートを45×30mmにカットし、得られたシート片を数枚重ね合わせ、185℃で5分間プレスして厚さ5mmの試験片を作成し、目視により着色性を比較し、以下の基準にしたがって判定した。
A:着色がほとんどない。
B:わずかに着色が認められる。
C:黄色である。
D:黄褐色である。
実施例7において、重合時に酢酸ビニルとメタノールの仕込み重量および反応槽内のエチレンの圧力を変更し、けん化時にアルカリモル比を変更した以外は同様の方法で、表2に示すエチレン変性PVAを得た。実施例7と同様にして熱安定性、着色性の評価を行った。評価結果を表2に示す。
滑剤としてグリセリンモノステアレートを、ポリ塩化ビニル樹脂100重量部に対して、1重量部添加した例である。表2に示すような処方で実施例7と同様に混合して、熱安定性、透明性の評価を行った。評価結果を表2に示す。
実施例7において、重合時に酢酸ビニルとメタノールの仕込み重量および反応槽内のエチレンの圧力を変更し、けん化時にアルカリモル比を変更した以外は同様の方法で、表2に示すエチレン変性PVAを得た。実施例7と同様にして熱安定性、透明性の評価を行った。評価結果を表2に示す。いずれも熱安定性が十分でなかった。
実施例7において、重合時に酢酸ビニルとメタノールの仕込み重量を変更し、エチレンを用いなかった以外は同様の方法で、表2に示すPVAを得た。実施例7と同様にして熱安定性、透明性の評価を行った。評価結果を表2に示す。黄色に着色した。
実施例7において、けん化時にアルカリモル比を変更した以外は同様の方法で、表2示すエチレン変性PVAを得た。実施例7と同様にして熱安定性、透明性の評価を行った。評価結果を表2に示す。熱安定性が十分でなく、黄色に着色した。
実施例7において、エチレン変性PVAのポリ塩化ビニル樹脂(PVC)に対する配合量を変更した以外は同様の方法で、表2に示す変性PVAを得た。実施例7と同様にして熱安定性、透明性の評価を行った。評価結果を表2に示す。エチレン変性PVAの配合量が少なすぎる場合は熱安定性が十分でなく、配合量が多すぎる場合は著しく黄色に着色した。
ポリ塩化ビニル樹脂にエチレン変性PVAを添加しなかったこと以外は、実施例7と同様にして熱安定性、透明性を評価した。評価結果を表2に示す。熱安定性が十分ではなかった。
ステアリン酸亜鉛の配合量を表2に示すように変更した以外は実施例7と同様にして、熱安定性、着色性の評価を行った。評価結果を表2に示す。いずれも熱安定性が不十分であり、シートが着色した。
滑剤としてグリセリンモノステアレートを、ポリ塩化ビニル樹脂100重量部に対して1重量部添加した例である。表2に示すような処方で実施例7と同様に混合して、熱安定性、透明性の評価を行った。評価結果を表2に示す。
Claims (10)
- ビニルアルコール系重合体および亜鉛化合物を、ポリ塩化ビニル樹脂に添加することによって含有させた請求項1に記載のポリ塩化ビニル樹脂組成物。
- ポリ塩化ビニル樹脂100重量部に対して、エチレン単位の含有量が0.5~18モル%であり酢酸ビニル単位のけん化度が30~99.9モル%であるビニルアルコール系重合体を0.005~5重量部、および亜鉛化合物を0.01~5重量部含有するポリ塩化ビニル樹脂組成物。
- ビニルアルコール系重合体および亜鉛化合物を、ポリ塩化ビニル樹脂に添加することによって含有させた請求項4に記載のポリ塩化ビニル樹脂組成物。
- ポリ塩化ビニル樹脂100重量部に対して、エチレン単位の含有量が0.5~18モル%であり酢酸ビニル単位のけん化度が30~99.9モル%であるビニルアルコール系重合体0.005~5重量部、および亜鉛化合物0.01~5重量部をポリ塩化ビニル樹脂に添加するポリ塩化ビニル樹脂組成物の製造方法。
- ポリ塩化ビニル樹脂100重量部に対して滑剤を0.001~10重量部含有する、請求項1、2、4、5のいずれか1項に記載のポリ塩化ビニル樹脂組成物。
- 滑剤がポリオールの脂肪酸エステルである、請求項7に記載のポリ塩化ビニル樹脂組成物。
- ポリオールの脂肪酸エステルがグリセリンモノステアレートである、請求項8に記載のポリ塩化ビニル樹脂組成物。
- ポリ塩化ビニル樹脂100重量部に対して滑剤0.001~10重量部を添加する、請求項3または6に記載のポリ塩化ビニル樹脂組成物の製造方法。
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CN103772862A (zh) * | 2014-01-08 | 2014-05-07 | 华南理工大学 | 一种易分散于水中的部分醇解型聚乙烯醇粉末及其制备方法 |
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US8288465B2 (en) * | 2008-10-08 | 2012-10-16 | Kuraray Co., Ltd. | Polyvinyl chloride resin compositions and manufacturing method therefor |
US9181373B2 (en) * | 2011-07-22 | 2015-11-10 | Kuraray Co., Ltd. | Polyoxyalkylene modified vinyl alcohol-based polymer and use thereof |
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WO2010074139A1 (ja) * | 2008-12-26 | 2010-07-01 | 株式会社クラレ | ポリ塩化ビニル樹脂組成物およびその製造方法 |
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JP2012241119A (ja) * | 2011-05-20 | 2012-12-10 | Adeka Corp | 射出成形用塩化ビニル系樹脂組成物 |
JP2015034204A (ja) * | 2013-08-08 | 2015-02-19 | リケンテクノス株式会社 | 医療用放射線滅菌対応塩化ビニル樹脂組成物およびそれからなる医療用器具 |
CN103772862A (zh) * | 2014-01-08 | 2014-05-07 | 华南理工大学 | 一种易分散于水中的部分醇解型聚乙烯醇粉末及其制备方法 |
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CN102124051A (zh) | 2011-07-13 |
EP2423258B1 (en) | 2013-01-16 |
ATE557067T1 (de) | 2012-05-15 |
JP5421912B2 (ja) | 2014-02-19 |
EP2289995A1 (en) | 2011-03-02 |
TW201002773A (en) | 2010-01-16 |
JPWO2009154179A1 (ja) | 2011-12-01 |
ES2384149T3 (es) | 2012-07-02 |
CN102124051B (zh) | 2013-05-29 |
KR20110030585A (ko) | 2011-03-23 |
US20110178217A1 (en) | 2011-07-21 |
EP2423258A1 (en) | 2012-02-29 |
ES2398443T3 (es) | 2013-03-19 |
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EP2289995B1 (en) | 2012-05-09 |
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