WO2008122480A1 - Verfahren und vorrichtung zum mehrlagigen bestapeln eines trägers - Google Patents
Verfahren und vorrichtung zum mehrlagigen bestapeln eines trägers Download PDFInfo
- Publication number
- WO2008122480A1 WO2008122480A1 PCT/EP2008/053008 EP2008053008W WO2008122480A1 WO 2008122480 A1 WO2008122480 A1 WO 2008122480A1 EP 2008053008 W EP2008053008 W EP 2008053008W WO 2008122480 A1 WO2008122480 A1 WO 2008122480A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- packages
- carrier
- handling means
- conveyor
- stack
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/16—Stacking of articles of particular shape
- B65G57/20—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical
- B65G57/22—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical in layers each of predetermined arrangement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
Definitions
- the invention relates to an automatic method for multilayer stacking a carrier, in particular a pallet, with packages of different dimensions, in a predetermined spatial arrangement, and a corresponding device.
- the stack formed should have a certain stability, u. a. so that it does not fall over during transport.
- a wrapping with foil helps, but can not alone stabilize a faulty stack.
- EP 1 462 394 B1 is z.
- a device for automatically loading a load carrier with a loading stack forming packing units ie a device for palletizing known.
- the packing units are supplied on trays in stock and stored by them on a packing table.
- the packing unit is moved on the table by a pusher along the broad side of the pallet to be loaded, until the loading coordinates in the X direction are reached.
- another pusher and a loading tongue pushes the packing unit in the direction of the loading depth over the pallet until the loading coordinates in the Z direction are reached.
- the loading tongue then retracts, stopping the pusher and acting as a scraper, so that the pack unit is deposited "freely falling" on the pallet at the desired position, whereby the stack forming is supported by a loading aid on the remaining three sides. So it is stacked "against the wall".
- the pallet or a trolley are only accessible from one side.
- the pallet must be adjusted in height after each loading process for loading the next free space if the pallet is loaded in the so-called "mixed-case” method, ie with different packing units.
- the constructive design of the device long waiting times for the change of pallets or trolleys.This again lowers the overall achievable performance and the throughput per hour.
- a method for stacking piece goods of different size and / or quality is known, which are supplied in any desired, changing order, the size and / or the quality of the piece goods registered and these each with known size and / or quality at a certain location within the access area of a stacking handling mechanism for gripping, thereafter being detected by the handling mechanism in a sequence controlled in dependence on the availability of the parcels in or for the access area of the handling mechanism and the instantaneous state of the stack to be formed to be dropped off at a certain point in the stack.
- the piece goods become before the access area after Size and / or quality are distributed separately over several buffers, from which they are selectively taken according to the current state of the stack and the availability in the buffers.
- DE 41 14 215 A1 describes a device for loading pallets with cuboid objects, by a palletizer with movable up and down and pivotable articulated arm, at the end of a suction head or the like is arranged, the cartons are the palletizer on at least one feed conveyor can be fed wherein the palletizer comprises two articulated arms that are independently movable.
- an apparatus for creating a unit of a stack of articles with stacking elements is known to stack a plurality of objects on a surface on a turntable or on the surface thereof. As the articles are stacked on the selected surface, a wrap film or foil is wrapped around the stack at intervals according to the staple or completion of the staple.
- a device for supplying a wrapping material to the turntable and a cutting device for severing the wrapping material is provided.
- the object of the present invention is to provide a method and apparatus for automatically stacking a carrier with packages of varying degrees in a predetermined spatial arrangement that flexibly permits high throughput mixed-case stacking.
- each handling means is assigned to a conveyor, it is possible, the stacking of the carrier flexible and with high performance perform.
- a wide range of different packages can be stacked continuously. It can therefore be stacked in succession to the carrier in addition to the course, of course, also manageable uniform little demanding packages packages with different dimensions.
- packages come a variety of goods, packaged goods, packaged in groups, such as boxes, boxes, boxes, containers, goods on trays, as well as unpackaged goods of all kinds, etc. in question.
- Conveyor technology refers to conveyors in general, and in particular to roller conveyors, conveyor belts and conveyor systems. These can be fed manually or automatically. The packages are separated and tendered in the correct order for the desired packing sequence on the conveyor. The correct order, etc. is calculated by processing an order. Corresponding software is known.
- the packages are therefore delivered separately.
- For handling the packages can then be taken or handled individually.
- the handling means can displace the packages in at least two, preferably three, spatial directions during storage on the forming stack on the carrier. This allows a great freedom of positioning of the packages, which is important in order to achieve good space utilization when stacking and to implement the mathematical requirements as accurately as possible. Thus, in particular, such packages can be loaded, are not provided for the known systems. It is also favorable if the packages are aligned before being picked up by the handling means. This allows a standardized takeover of the packages by the handling means. Alternatively or additionally, corresponding optical methods for detecting the orientation of the packages and controlling the handling means may be used.
- handling means even with a corresponding configuration for aligning the packages. This could be done either in a separate step or even in the relocation step from the conveyor to the carrier.
- the stack is stabilized on the carrier during and / or after stacking.
- the individual layers retain their structure and the stacked carrier can be transported safely.
- the stack can be stabilized together with the stacked carrier by wrapping with a film, mesh or the like, as is known in the art.
- Stabilizing e.g. Wrapping
- the stabilization may take place within the actual device for stacking, e.g. by layering and wrapping the partially-stacked carrier. This saves time.
- the stabilization done as a whole, including the stabilization then takes place spatially separated from Bestapeln.
- the device for automatic multi-layer stacking of a carrier, in particular a pallet, with packages of varying degrees characterized in that at least two independent conveyors are provided to procure the packages, and that the handling means for mutual package takeover of each a conveyor and displacement are provided at least twice, wherein each handling means is assigned to a conveyor.
- the handling means are designed to displace the packages in at least two, preferably three, spatial directions during storage on the stack that is being formed on the carrier.
- the handling means may comprise at least one automatic multi-axis gripping system. Particularly preferred is the use of two multi-axis gripper systems whose working areas overlap.
- packages can be alternately removed and stacked by the conveyors or the conveyor. With appropriate control, the carriers can therefore be stacked in parallel at two points.
- multi-axis gripping systems with at least two degrees of freedom of movement are suitable.
- the multi-axis gripping systems can, for. B. two on a common linear axis in one direction (X) independent of each other Entfahrin institution with in two other directions (Y and Z) movable package gripping means.
- Each of the package gripper means may additionally have at least one rotational degree of freedom of movement, ie be rotatable and also be tiltable in the presence of two axes of rotation.
- Particularly suitable handling means are gantry robots or articulated robots, and in particular double gantry robots or double articulated robots.
- Particularly preferred is the use of two multi-axis gripper systems, so that double portals should be used which have two overlapping work areas.
- the handling means may thus comprise automatic multi-axis gripping systems which share a common horizontal displacement path. This allows to easily form overlapping work areas.
- the package gripping means may comprise lift forks, combs, grippers, suckers or staple grippers, and combinations of these for gripping the individual packages.
- package gripping means are the packages, especially from the bottom supporting and pushing from above, take clamping. This allows a safe rearrangement of the conveyor at high speed, without slipping, shifting or a crash of the packages.
- the clamping can be done from above via a corresponding movable punch. This can be provided for gentle treatment of the packages with a soft resilient support to the package side. This may be, for example, a foam pad or an air cushion.
- the device may additionally comprise a unit for aligning the individual packages. This may include a subunit for horizontal displacement and a subunit for rotation of the individual packages.
- a further increase in the speed can be achieved if the carriers are fed in and out in such a way that empty carriers can be tracked at the same time, while stacked carriers are removed.
- the stacked carrier is discharged down and to the side, while at the same time a new empty carrier is supplied at a different height.
- the possibly heavily loaded carrier can be dissipated more slowly, without affecting the overall speed of the system.
- the sheet material can be stored in a suitable manner and / or delivered and placed with provided on the handling means suckers.
- Both the carriers e.g., pallets
- the sheets boards
- the acquisition or transfer of the carrier or layers can be done on the one hand with dedicated technology.
- pallets could e.g. Stacks are stored in the gripping area of the handling means, so that the top pallet could be taken in the stack of the gripping mittein the handling means and stored on the lifting table. The same applies to the layers.
- the carrier during loading with the Packages on four sides of a, in particular provided with a funnel-shaped inlet the forming stack or respective layer supporting loading aid is surrounded.
- This allows a particularly safe and accurate loading with great protection of the environment.
- This type of loading aid is only possible if the packages are moved in at least three spatial directions during storage on the forming stack on the carrier. Viewed in cross-section, the loading aid is adapted to the dimensions of the carrier or of the stack so that it can be stacked "against the wall".
- the handling means can be controlled so that they approach the corresponding Z coordinates.
- the device is then of course to design so that there is enough space for the forming stack.
- the device may be configured with a unit for lowering / raising the carrier. This allows not only the lowering after stacking a layer, if necessary, also a level control when stacking itself. This leads to a significant increase in performance, since longer ways to store the packages are avoided on average or the travel times can be done in the vertical direction during the positioning in the X and Z directions.
- a stabilizing unit may be provided, e.g. a film winding device (see above).
- This unit can be inserted directly into the device, e.g. Palletizer, to be integrated.
- stabilization already takes place after each lowering of a layer or layer. This has the consequence that even with actually unstably stacked carriers a great stability of the stack can be achieved. This also greatly expands the possibilities of stacking the goods and the selectable order.
- Fig. 1 shows a schematic plan view from above of an apparatus for automatic multi-layer stacking of pallets shows
- FIG. 2 shows a schematic side view on a section along the line A-A through the device from FIG. 1.
- FIGS. 1 and 2 a device designated as a whole by 1 for the automatic multi-layer stacking of pallets P2 with packages W of different dimensions is shown in a predetermined spatial arrangement. It is therefore a device for "mixed-case" palletizing.Of course, with the device 1, only similar packages W can be palletized.
- the device 1 comprises two independent conveyors 2A, B for feeding the packages or goods W separated in the required order. These are any conveyors. Preferably, as in the case shown, belt conveyors are used, which pass into the roller conveyor in the roller conveyor.
- the conveyor 2 are arranged opposite the ground at an elevated level and spaced from each other.
- the device 1 further comprises two handling means 3, 4, which take over the respective currently to be loaded packing unit W from the respective conveyor 2A, B and alternately place at the desired spatial position on the forming stack S on each in-service pallet P2.
- the handling means 3, 4 are automatic multi-axis gripping systems which have at least three degrees of freedom of movement. These have two on a common horizontal displacement section 5 in a direction X independent traversing units 6, 7 with movable in two other directions Y and Z package gripping means 8, 9, each additionally having a rotational degree of freedom of movement.
- the package gripping means 8, 9 can thus move the respective product W in three spatial directions X, Y, Z and rotate at the same time.
- the goods W can also be aligned by the handling means 3, 4 when moving.
- the grippers 10, 1 1 each include both a gripper 10, 1 1, which is designed to grip the packages from the top pushing and supporting from below by clamping.
- the grippers 10, 1 1 include a lower fork, which is moved in a known manner below the goods W between the rollers of the conveyor at the gripping point.
- the goods W is clamped by a corresponding movable punch from above against the fork.
- the commodity W is securely fixed in the gripper 10, 1 1 when moving at high speed.
- the handling means are executed in the example shown as a gantry robot R, whose structure 12 is designed so that the conveyor 2A, B respectively enter at one end face 12A in its built-in area and end there.
- the delivered goods W can each be taken from the associated handling means 3 and 4 and alternately stored on the pallet P2 and the stack S forming thereon.
- the empty pallets P1 are conveyed by a pallet supplier 13, which is arranged between the conveyors 2A, B and approximately parallel to them. Indeed With regard to the height, it is slightly below the level of the conveyors 2A, B, which brings advantages in the subsequent stacking (see below).
- the pallet supplier 13 leads to a Palettenhubtisch 14, which allows a level control when loading the pallet P2 with the packages.
- the ready-stacked pallet P3 is removed by a pallet conveyor 15 which is aligned with the pallet supplier 13 and exits from the area of the gantry robot R on the opposite end face 12B, but is arranged at a lower level than the pallet supplier 13, so that the pallet P2 can be lowered when stacking and, after the end of the stacking process, reaches the level of the pallet conveyor 15 almost automatically.
- a new empty pallet P1 can be tracked at the top, while at the bottom the finished stacked pallet P3 is removed.
- the difference in height of the pallet conveyor 15 and the pallet supplier 13 corresponds to the height of the stack formed, so that the lifting table 14 does not have to carry out a separate movement for delivering the pallet to the pallet conveyor 15.
- the illustrated variant further comprises a film winding unit 16, which is integrated into the device. This is annularly arranged around the lifting table 14, on which the stacking of the pallet P2 takes place.
- the film winding unit 16 corresponds in structure to known spatially separated film winding devices.
- the pallet P2 After stacking the pallet P2 with a layer of goods W, the pallet P2 is lowered by the average height of the layer via the lifting table 14. Thus, the layer enters the region of the film winding unit 16 and can be wrapped there in layers for stabilization.
- the finished stacked pallet is already completely wrapped and does not need to be moved to a spatially separated winding station.
- the integration of the film winding unit 16 allows the permanent stabilization of the forming Stacking, which opens the possibility of automatic stacking of a wider range of goods.
- the list of goods or packages is compiled due to the respective order and determined based on their known size, weight, etc. computer-aided the order and spatial position of the packages in the stack S on the pallet P.
- an empty pallet P1 is placed on the lift table 14 via the pallet supplier 13.
- the handling means 3, 4 take over alternately the goods W from the respective conveyor 2A, B.
- Conveyor 2A operates the handling means 3 and accordingly the handling means 4 are supplied with goods from the conveyor 2B.
- the respectively to be loaded package or goods W is stored by the appropriate handling means 3 or 4 at the desired spatial position on the forming stack on the carrier, to which the packages are usually shifted in at least three spatial directions and at the same time - as necessary - rotated.
- the pallet For the stacking of the first layer, it is possible to arrange the pallet so that only a displacement of the packages in the horizontal, ie in the X and Y direction is necessary.
- the pallet After stacking the first layer, the pallet is lowered over the lifting table 14 by the average height of the surfaces of the packages, so that the occupancy of the next layer on average with optimized paths when stacking done can.
- the wrapping unit if present, can wrap the layer below the palletizing level for stabilization. Alternatively, the wrapping is done completely after the stacking.
- the stacked pallet is in the best case at the level of the discharge conveyor 15 and is transferred from the lifting table 14 on this and transported away.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Stacking Of Articles And Auxiliary Devices (AREA)
Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US12/294,495 US20100178149A1 (en) | 2007-04-07 | 2008-03-13 | Process and device for multi-layer stacking on a support |
AU2008235585A AU2008235585A1 (en) | 2007-04-07 | 2008-03-13 | Method and device for layered stacking a support |
EP08717752A EP2144832A1 (de) | 2007-04-07 | 2008-03-13 | Verfahren und vorrichtung zum mehrlagigen bestapeln eines trägers |
CA002682537A CA2682537A1 (en) | 2007-04-07 | 2008-03-13 | Method and device for layered stacking a support |
MX2009010829A MX2009010829A (es) | 2007-04-07 | 2008-03-13 | Metodo y sistema para el apilamiento de capas de soporte. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007016727A DE102007016727B4 (de) | 2007-04-07 | 2007-04-07 | Verfahren zum mehrlagigen Bestapeln eines Trägers |
DE102007016727.1 | 2007-04-07 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2008122480A1 true WO2008122480A1 (de) | 2008-10-16 |
Family
ID=39427773
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2008/053008 WO2008122480A1 (de) | 2007-04-07 | 2008-03-13 | Verfahren und vorrichtung zum mehrlagigen bestapeln eines trägers |
Country Status (7)
Country | Link |
---|---|
US (1) | US20100178149A1 (de) |
EP (1) | EP2144832A1 (de) |
AU (1) | AU2008235585A1 (de) |
CA (1) | CA2682537A1 (de) |
DE (1) | DE102007016727B4 (de) |
MX (1) | MX2009010829A (de) |
WO (1) | WO2008122480A1 (de) |
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WO2010059923A1 (en) | 2008-11-21 | 2010-05-27 | Dematic Corp. | Stacking apparatus and method of multi-layer stacking of objects on a support |
EP2447168A1 (de) * | 2010-10-26 | 2012-05-02 | Krones AG | Verfahren und Vorrichtung zum Zusammenstellen eines Gebindes aus befüllten Behältern |
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DE102012024593A1 (de) * | 2012-11-14 | 2014-05-15 | Winkler + Dünnebier Gmbh | Anlage zur Herstellung von verpackten Produktstapeln von gefalzten oder ungefalzten Produktzuschnitten aus Papier, Zellstoff oder dergleichen, insbesondere von Hygieneprodukten |
DE102013005615A1 (de) * | 2013-04-04 | 2014-10-09 | Atlantic C Handels- Und Beratungs-Gmbh | Verfahren und Vorrichtung zum Beladen einer Palette |
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DE10313576B4 (de) * | 2003-03-26 | 2006-01-05 | Witron Logistik & Informatik Gmbh | Ladungsträger-Beladevorrichtung |
US7266422B1 (en) * | 2004-04-09 | 2007-09-04 | Fanuc Robotics America, Inc. | Automated palletizing cases having mixed sizes and shapes |
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US20060120850A1 (en) * | 2004-11-23 | 2006-06-08 | Aidco International, Inc. | Workpiece handling system with geostationary ejection function |
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US7153085B2 (en) * | 2004-12-22 | 2006-12-26 | Aidco International, Inc. | Multi-modal package handling tool and system |
EP2358617B2 (de) * | 2008-11-21 | 2017-12-13 | Dematic Corp. | Stapelvorrichtung und verfahren zur mehrschichtigen stapelung von objekten auf einer unterlage |
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2007
- 2007-04-07 DE DE102007016727A patent/DE102007016727B4/de not_active Revoked
-
2008
- 2008-03-13 AU AU2008235585A patent/AU2008235585A1/en not_active Abandoned
- 2008-03-13 EP EP08717752A patent/EP2144832A1/de not_active Withdrawn
- 2008-03-13 CA CA002682537A patent/CA2682537A1/en not_active Abandoned
- 2008-03-13 MX MX2009010829A patent/MX2009010829A/es unknown
- 2008-03-13 WO PCT/EP2008/053008 patent/WO2008122480A1/de active Application Filing
- 2008-03-13 US US12/294,495 patent/US20100178149A1/en not_active Abandoned
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2010059923A1 (en) | 2008-11-21 | 2010-05-27 | Dematic Corp. | Stacking apparatus and method of multi-layer stacking of objects on a support |
EP2447168A1 (de) * | 2010-10-26 | 2012-05-02 | Krones AG | Verfahren und Vorrichtung zum Zusammenstellen eines Gebindes aus befüllten Behältern |
US8834779B2 (en) | 2010-10-26 | 2014-09-16 | Krones Ag | Method and device for assembling a handling unit of filled containers |
WO2018137033A1 (en) * | 2017-01-26 | 2018-08-02 | Premier Tech Technologies Ltée | Robotic palletizing system and method |
US11267661B2 (en) | 2017-01-26 | 2022-03-08 | Premier Tech Technologies Ltée | Robotic palletizing system and method |
Also Published As
Publication number | Publication date |
---|---|
DE102007016727A1 (de) | 2008-10-09 |
EP2144832A1 (de) | 2010-01-20 |
DE102007016727B4 (de) | 2010-06-10 |
CA2682537A1 (en) | 2008-10-16 |
MX2009010829A (es) | 2009-12-15 |
AU2008235585A1 (en) | 2008-10-16 |
US20100178149A1 (en) | 2010-07-15 |
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