WO2006057416A1 - Optical filter - Google Patents
Optical filter Download PDFInfo
- Publication number
- WO2006057416A1 WO2006057416A1 PCT/JP2005/021928 JP2005021928W WO2006057416A1 WO 2006057416 A1 WO2006057416 A1 WO 2006057416A1 JP 2005021928 W JP2005021928 W JP 2005021928W WO 2006057416 A1 WO2006057416 A1 WO 2006057416A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- layer
- shielding layer
- optical filter
- electromagnetic wave
- adhesive
- Prior art date
Links
Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J11/00—Gas-filled discharge tubes with alternating current induction of the discharge, e.g. alternating current plasma display panels [AC-PDP]; Gas-filled discharge tubes without any main electrode inside the vessel; Gas-filled discharge tubes with at least one main electrode outside the vessel
- H01J11/20—Constructional details
- H01J11/34—Vessels, containers or parts thereof, e.g. substrates
- H01J11/44—Optical arrangements or shielding arrangements, e.g. filters, black matrices, light reflecting means or electromagnetic shielding means
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
- G02B1/14—Protective coatings, e.g. hard coatings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
- G02B1/11—Anti-reflection coatings
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/003—Light absorbing elements
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/20—Filters
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/20—Filters
- G02B5/22—Absorbing filters
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K9/00—Screening of apparatus or components against electric or magnetic fields
- H05K9/0073—Shielding materials
- H05K9/0094—Shielding materials being light-transmitting, e.g. transparent, translucent
- H05K9/0096—Shielding materials being light-transmitting, e.g. transparent, translucent for television displays, e.g. plasma display panel
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J2211/00—Plasma display panels with alternate current induction of the discharge, e.g. AC-PDPs
- H01J2211/20—Constructional details
- H01J2211/34—Vessels, containers or parts thereof, e.g. substrates
- H01J2211/44—Optical arrangements or shielding arrangements, e.g. filters or lenses
- H01J2211/446—Electromagnetic shielding means; Antistatic means
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J2211/00—Plasma display panels with alternate current induction of the discharge, e.g. AC-PDPs
- H01J2211/20—Constructional details
- H01J2211/34—Vessels, containers or parts thereof, e.g. substrates
- H01J2211/44—Optical arrangements or shielding arrangements, e.g. filters or lenses
- H01J2211/448—Near infrared shielding means
Definitions
- the present invention relates to an optical filter and a method for manufacturing the same. More specifically, the present invention relates to a film-integrated optical filter used for a display surface of an optical image display device such as a plasma display, and a method for manufacturing the same.
- Background art
- a plasma display device (hereinafter abbreviated as PDP) includes a front glass substrate having a display electrode, a bus electrode, a dielectric layer and a protective layer, a display electrode, a dielectric layer and a stripe barrier rib.
- a cell is formed by adhering a back glass substrate having a phosphor layer to the electrodes so that the electrodes are orthogonal to each other, and a discharge gas such as xenon is enclosed in the cell.
- the plasma display device emits light when xenon discharge occurs when a voltage is applied between the data electrode and the display electrode, and when the xenon ions in the plasma state return to the base state, ultraviolet light is generated.
- a plasma display device is provided with an antireflection film, a near-infrared absorption film, and a filter with an electromagnetic wave force function on the front surface of the glass substrate light emitting portion.
- the plasma display device is considered to be useful as a wall-mounted display device because it has a small installation space as a thin display device.
- a PDP device including a light emitting means as described in Japanese Patent Application Laid-Open No.
- Patent Document 1 a certain amount of Because the optical filter means that is configured by laminating the film laminated body of several layers on the glass across the space is installed, it can not be said that sufficient weight reduction has been achieved, In fact, in order to hang a wall in a general household, the wall needs to be sufficiently strong, and it may be necessary to reinforce the wall itself in advance. In addition, there are drawbacks such as double reflection of external light on the display surface due to reflection on the front glass part of the PDP and the front and back surfaces of the optical filter. In general, the main electromagnetic shielding film used for optical film is an etched metal (copper) mesh, or the metal (copper) is exposed on the etched end face. Reflection color peculiar to metal (copper) has a defect in the color tone of the display image.
- the main electromagnetic shielding film used for optical film is an etched metal (copper) mesh, or the metal (copper) is exposed on the etched end face. Reflection color peculiar to metal (copper) has a defect in the color tone of the display
- Patent Document 1 Japanese Patent Application Laid-Open No. 10-0 3 1 9 8 5 9 Disclosure of Invention
- the object of the present invention is to provide excellent antireflection properties, near-infrared shielding properties, and electromagnetic wave shielding properties, excellent durability and visibility, lightweight, and easy to manufacture and handle.
- An object of the present invention is to provide an optical filter that can be used for a display surface of a display device such as a display device, and a method for manufacturing the same.
- the optical filter according to the present invention includes a transparent base material, an antireflection layer formed on one surface of the transparent base material, and formed on the other surface of the base material, and stacked on each other.
- Composite including electromagnetic shielding layer and near infrared shielding layer The exposed surface of the composite layer that is not bonded to the transparent substrate has adhesiveness.
- the electromagnetic wave shielding layer in the composite layer is formed on the other surface of the transparent substrate, and the near infrared shielding layer is the electromagnetic wave shielding. It is formed on the layer and has adhesive performance, and forms an adhesive exposed surface.
- the electromagnetic wave shielding layer in the composite layer is formed on the other surface of the transparent substrate, and the near-infrared shielding layer is It is formed on an electromagnetic wave shielding layer, and the adhesive exposed surface is formed by an adhesive layer formed on the other surface of the near infrared shielding layer.
- the adhesive layer formed on the near-infrared ray shielding layer has a maximum absorption peak in a wavelength range from 585 nm to 600 nm. It is preferable to have.
- the near-infrared shielding layer in the composite layer is formed on the other surface of the transparent substrate, and one surface of the electromagnetic wave shielding layer is The adhesive exposed surface is formed on the near infrared shielding layer, and the adhesive exposed surface is formed by an exposed surface of an adhesive layer formed on the other surface of the electromagnetic shielding layer.
- the adhesive layer formed on the electromagnetic wave shielding layer preferably has a maximum absorption peak in a wavelength region from 585 nm to 600 nm. .
- the near-infrared shielding layer in the composite layer is formed on the other surface of the transparent substrate, and one surface of the electromagnetic wave shielding layer is The adhesive exposed surface is bonded to the near-infrared shielding layer via a surface adhesive layer. It is formed by the exposed surface of the back surface adhesive layer formed on the other surface of the shielding layer.
- optical filter of the present invention in particular its embodiment (1) (
- the electromagnetic wave shielding layer is made of a metal mesh.
- optical filter of the present invention in particular its embodiment (1) (
- the electromagnetic wave shielding layer is
- the first electrode connection portions are provided at two positions apart from each other in the peripheral portion of the electromagnetic wave shielding layer.
- the electromagnetic wave shielding layer is
- the catalyst layer is preferably formed of a metal layer formed by printing a catalyst ink in a mesh shape on the near-infrared shielding layer and performing a metal plating treatment thereon.
- optical filter of the present invention in particular its embodiment (1) (
- the surface of the electromagnetic wave shielding layer is preferably covered with a black metal.
- the transparent base material has an external absorption capability.
- the near infrared shielding layer is formed on the electromagnetic shielding layer by a printing method. Is preferred.
- the front surface adhesive layer is formed on the one surface of the electromagnetic wave shielding layer, except that the first electrode joint portion is exposed. Covering the other whole surface, or It is preferably adhered to the near-infrared shielding layer, and the back surface adhesive layer preferably covers the entire surface of the other surface of the electromagnetic wave shielding layer.
- an antireflection layer is formed on one surface of a transparent substrate, and an electromagnetic wave shielding layer and a near red layer laminated on each other surface of the transparent substrate. Forming a composite layer including an external shielding layer (however, the surface of the composite layer that is not in contact with the transparent substrate has adhesiveness), and forming them into an integral film Is included.
- a ground electrode joint portion that is exposed without being covered at least two locations that are separated from each other in the peripheral portion of the electromagnetic wave shielding layer.
- the optical filter of the present invention is excellent in antireflection, near-infrared shielding, electromagnetic wave shielding, durability in use and ease of visual observation of images, and is light in weight, and therefore easy to manufacture and handle. Thus, it is practically useful as an optical filter for the display surface of various display devices such as a plasma display device.
- FIG. 1 is a cross-sectional explanatory view showing the configuration of the optical filter of the present invention.
- FIG. 2 (a) is a longitudinal section showing an example of a laminated configuration of an embodiment (1) of the optical filter of the present invention.
- Fig. 2- (b) is a plane explanatory diagram when the optical filter of Fig. 2- (a) is viewed from the direction of arrow A,
- FIG. 3 is a plane explanatory view of another example of the embodiment (1) of the optical filter of the present invention.
- FIG. 4 is a partial cross-sectional explanatory view of a device in which the embodiment (1) of the optical filter of the present invention is mounted on the display surface of the image display device.
- FIG. 5_ (a) is a longitudinal cross-sectional explanatory view showing an example of the laminated structure of the embodiment (2) of the optical filter according to the present invention
- FIG. (A) is an explanatory plan view when viewing the optical filter evening of (a) from the direction of arrow A,
- FIG. 6 is a plane explanatory view of another example of the embodiment (2) of the optical filter according to the present invention.
- FIG. 7 is a partial cross-sectional explanatory diagram of an apparatus in which the embodiment (2) of the optical filter of the present invention is mounted on the display surface of the image display apparatus.
- FIG. 8 (a) is a longitudinal sectional view showing an example of the laminated structure of the embodiment (3) of the optical filter of the present invention, and FIG. ) When viewed from the direction of arrow A,
- FIG. 9 is a plane explanatory view of another example of the embodiment (3) of the optical filter of the present invention.
- FIG. 10 is a partial cross-sectional explanatory view of a device in which the embodiment (3) of the optical filter of the present invention is mounted on the display surface portion of the image display device
- FIG. 11 is a cross-sectional explanatory view showing an example of a laminated structure of an embodiment (4) of the optical filter of the present invention.
- FIG. 12 is an explanatory cross-sectional view showing a laminated structure of an electromagnetic wave shielding layer as an example of the embodiment (4) of the optical filter of the present invention and a front surface and a back surface adhesive layer;
- FIG. 13 is a front explanatory view of the optical filter shown in FIG. 11.
- FIG. 14 is a front explanatory view of another example of the embodiment (4) of the optical filter according to the present invention.
- FIG. 15 shows still another embodiment (4) of the optical filter according to the present invention. It is front explanatory drawing of an example,
- FIG. 16 is a partial cross-sectional explanatory view of an apparatus when the embodiment (4) of the optical filter of the present invention is mounted on an image display apparatus.
- the optical filter according to the present invention includes a transparent base material, an antireflection layer formed on one surface of the transparent base material, and formed on the other surface of the base material, and laminated on each other.
- an exposed surface of the composite layer that is not in contact with the transparent substrate has adhesiveness.
- the electromagnetic wave shielding layer may be formed on the other surface of the substrate, or the near-infrared shielding layer on the other surface of the substrate. It may be formed.
- FIG. 1 is an explanatory cross-sectional view showing the configuration of the optical filter of the present invention.
- an optical filter 1 is composed of a sheet-like transparent substrate 2, an antireflection layer 3 formed on one surface, and a composite layer 4 formed on the opposite surface of the transparent substrate 2.
- the composite layer 4 includes an electromagnetic wave shielding layer 5 and a near-infrared shielding layer 6 laminated and bonded thereto.
- the composite layer 4 is composed of the electromagnetic wave shielding layer 5.
- the transparent substrate 2 is laminated and fixed on the opposite surface.
- the composite layer 4 may be laminated and fixed to the opposite surface of the transparent substrate in the near infrared shielding layer.
- the transparent substrate 2, the antireflection layer 3, and the composite layer 4 including the electromagnetic wave shielding layer 5 and the near infrared shielding layer 6 are laminated and joined together to form an integral body. Form a film-like laminate ing.
- the exposed surface 4a of the composite layer 4 that is not bonded to the transparent substrate 2 has adhesiveness.
- each of functional layers such as an antireflection layer, an electromagnetic wave shielding layer, and a near-infrared shielding layer are formed and supported on separate transparent substrates, and It is formed by sequentially laminating a plurality of composites composed of each and a transparent base material carrying the same on the glass panel via an adhesive layer.
- the plurality of functional layer-supporting composite films are formed through an adhesive layer.
- an antireflection layer is formed and fixed on one surface of a transparent substrate (film), and the other surface of the transparent substrate is mutually attached.
- a composite layer including an electromagnetic wave shielding layer and a near infrared ray shielding layer laminated and bonded is formed and fixed.
- the optical filter of the present invention has a smaller number of component layers, a lower material cost, and a smaller number of manufacturing processes than the conventional transparent laminate for optical films. The manufacturing cost is also low.
- the optical filter according to the present invention has excellent optical characteristics that the light transmittance is remarkably improved and the haze value is low due to the above configuration.
- the optical filter can be connected to the desired optical display surface on the adhesively exposed surface. For example, it can be easily bonded and fixed to the image display surface of the plasma television.
- the transparent base material used in the present invention is a transparent material
- the material constituting the transparent substrate is preferably selected from transparent plastic materials.
- Rate-, sheet-, or film-like polyester base materials, triacetyl cellulose base materials, polystrengthen Ponate base materials, polyether sulfone base materials, polyacrylate base materials, norbornene base materials, and amorphous Polyolefin base materials can be selected as appropriate, and the thickness is not particularly limited, usually 50 n! A film or plate of about ⁇ l Omm can be used.
- PET substrate polyethylene terephthalate (hereinafter also referred to as PET) substrate is preferably used because of its excellent durability, solvent resistance, and productivity. Further, in order to adjust the color tone and transmittance, a colored one may be used.
- PET polyethylene terephthalate
- an ultraviolet shielding material for the transparent substrate.
- the near-infrared absorbing dye contained in the composite layer usually has a low resistance to ultraviolet rays, so that the deterioration of the near-infrared absorbing dye can be suppressed by using an ultraviolet shielding material as the transparent substrate.
- an ultraviolet shielding material for example, an ultraviolet absorbing compound such as benzophenone, benzotriazole, paraaminobenzoic acid, and salicylic acid can be used. Usually, a sufficient effect cannot be obtained if the ultraviolet absorber is not used in an added amount of a specific amount or more.
- the amount of the ultraviolet absorber that can be contained in the coating layer is limited, and it is difficult to obtain the required ultraviolet shielding effect. is there.
- the near-infrared shielding adhesive layer is located inside the transparent substrate, an ultraviolet absorber is applied to the transparent substrate itself having a thickness larger than that of the thin coating layer.
- an optical film containing a sufficient amount of the UV absorber can be constructed. Therefore, it is possible to suppress deterioration of the near-infrared absorbing dye and maintain excellent near-infrared absorbing performance.
- the ultraviolet transmittance is preferably 2% or less.
- the configuration and composition of the antireflection layer formed on one surface of the transparent substrate are not particularly limited as long as the antireflection layer has a desired antireflection effect. Or may have a plurality of structures. Moreover, a conductive layer such as an antistatic layer and / or a thin film layer having a function such as antiglare may be further formed on the antireflection layer.
- the antireflection layer includes a hard coat layer, a conductive medium refractive index layer laminated on the hard coat layer, a high refractive index layer laminated on the conductive medium refractive index layer, and the high refractive index layer. It is preferably composed of a low refractive index layer laminated thereon.
- the antireflection layer having such a configuration is a conductive antireflection layer, and can prevent dust adhesion due to static electricity.
- this conductive medium refractive layer has the function of a medium refractive index layer, it is possible to form an antireflection film with three layers of medium refraction, high refraction, and low refraction, thereby providing excellent antireflection. An effect is obtained.
- the hard coat layer is formed of a resin component, but preferably contains oxide fine particles. By containing fine oxide particles, adhesion to a transparent substrate is improved.
- the content of oxide fine particles in the hard coat layer is preferably 30% by mass to 80% by mass.
- the content of the oxide fine powder is less than 30% by mass, the first transparent base material has poor adhesion to the middle refractive index layer, and the desired pencil hardness, film hardness such as steel wool strength, etc. Don't get Become.
- the content of the oxide fine powder is more than 80% by mass, the content of the oxide fine powder becomes excessive, the film strength of the obtained hard coat layer is lowered, and the resulting hard coat layer has a whitening phenomenon. Recognized problems such as reduced flexibility of the film after curing and easy cracking.
- the refractive index of the hard coat layer is preferably designed to be the same value as the average surface refractive index of the transparent substrate. This is to make the so-called “irregular color irregularity of the surface” inconspicuous by reducing the difference in the amplitude of the reflectance caused by the difference in the average refractive index of the surface of the transparent substrate and that of the hard coat layer It is because it can do.
- the refractive index of the hard coat layer is preferably the same as or close to the refractive index calculated by the following formula: .
- N Np-(Ns-Np) / 2
- Ns Surface average refractive index of PET substrate
- the oxide fine particles used in the hard coat layer include silicon oxide, aluminum oxide, antimony oxide, tin oxide, zirconium oxide, tantalum oxide, cerium oxide, titanium oxide, and the like.
- the particle size of the oxide fine particles which is appropriately used for reasons such as being able to form a hard coat layer excellent in transparency without being colored, is preferably 100 or less. This is because in the fine oxide powder of particle system exceeding lOOnm, the resulting hard coat layer scatters light significantly due to Rayleigh scattering, and appears to be white and the transparency is lowered.
- UV curable resin for example, UV curable resin, electron beam curing Resins, cationic polymerization resins, and the like can be mentioned.
- ultraviolet curable resins are preferably used because they are inexpensive and have excellent adhesion to a transparent plastic film.
- the UV curable resin may be any photosensitive resin used in the coating method (wet coating method).
- acrylic resin, acrylic urethane resin, silicone resin, epoxy resin A resin or the like is preferably used for the reason that the dispersibility of the oxide fine powder is not impaired.
- the hard coat layer in the antireflection layer is formed by, for example, applying a coating for forming a hard coat layer containing at least an organic resin component, oxide fine particles, and an organic solvent on a transparent substrate, drying, It is formed by ultraviolet irradiation.
- the transparent hard coat layer-forming coating material is, for example, an organic solvent using an ordinary method using ultrasonic dispersion, a homogenizer, a sand mill, etc., using the oxide fine particles and the resin component as a dispersant. It can be obtained as an organic solvent-based paint mixed and dispersed in it.
- the organic solvent can be selected from alcohols, glycols, acetates, ketones, etc., and these may be used singly or in combination of two or more.
- the hard coat layer-forming paint is applied to one side of the transparent substrate, and is hardened by crosslinking by ultraviolet irradiation or the like to form a hard coat layer.
- the thickness of this hard coat layer is 0.5 2 ⁇ ! It is preferably ⁇ 20 ⁇ , more preferably 0.5 to 2 ⁇ . If the film thickness is 0.5 mm or less, sufficient film hardness may not be achieved, and if it is 20 or more, the curling of the transparent substrate may increase.
- the coating method various coating methods can be used. For example, a bar coating method, a gravure coating method, a slitco overnight method, a roll coating method, a dip coating method, etc. are appropriately selected. can do
- the conductive middle refractive index layer formed on the hard coat layer preferably has conductivity, and includes fine particles having a middle refractive index and one binder component.
- the conductive middle refractive index layer in the conductive middle refractive index layer The content of fine particles is
- the content of the conductive medium refractive index fine particles is less than 50% by mass, the surface resistance value of the conductive medium refractive index layer increases, the conductivity deteriorates, and the filler component may decrease. For this reason, the adhesion with the hard coat layer may be insufficient.
- the content of the conductive medium refractive index fine particles exceeds 95% by mass, the content of the binder component is relatively decreased, so that a sufficient amount of the conductive medium refractive index is contained in the binder matrix. Fine particles cannot be retained, and when applying another layer on the conductive medium refractive index layer, the film is likely to be scratched, which may cause poor appearance.
- the conductive medium refractive index fine particles include antimony-containing tin oxide (hereinafter referred to as AT0), tin-containing indium oxide (hereinafter referred to as IT0), aluminum-containing zinc oxide, metal fine particles such as gold, silver, and palladium. It is preferably used for the reason that a conductive medium refractive index layer having excellent transparency and conductivity can be formed.
- the average particle diameter of the conductive medium refractive index fine particles is preferably 1 to 1 OOnm. If it is less than the average particle size force, it tends to agglomerate at the time of coating, making it difficult to uniformly disperse the coating, further increasing the viscosity of the coating and causing poor dispersion. Also, if the average particle size of the conductive medium refractive index fine particles exceeds lOOnm, the resulting conductive medium refractive index layer remarkably diffuses light due to Rayleigh scattering, so that it appears white. Decrease There is.
- binder component a substance produced from silicon alkoxide and / or a hydrolysis product is preferable.
- the conductive medium refractive index layer is a conductive medium refractive index layer forming coating material comprising at least conductive medium refractive index fine particles, silicon alkoxide and / or a hydrolysis product thereof, and an organic solvent. It can be formed by applying and drying on the hard coat layer.
- the conductive medium refractive index layer-forming coating material comprises the conductive medium refractive index oxide fine particles, silicon alkoxide and / or a hydrolysis product thereof, and other particles optionally added, using a dispersant. It can be dispersed in an organic solvent by an ordinary method using an ultrasonic disperser, a homogenizer, a sand mill or the like to obtain an organic solvent-based paint.
- the silicon alkoxide can be selected from, for example, a tetraalkoxysilane compound, an alkyltrialkoxysilane compound, and the like, and examples of the organic solvent include alcohols, glycols, acetate esters, and ketones. These can be selected from a single species or a mixture of two or more species.
- the conductive medium refractive index layer forming coating is applied on the transparent hard coat layer, and dried at 70 to 130 ° C. for 1 minute or longer, for example, and the optical film thickness is in the range of 140 dragons. It is preferable to adjust to.
- the drying temperature exceeds 130 ° C, it is not preferable because the transparent plastic film used causes thermal deformation. Further, if it is less than 70 ° C, the curing rate is slow and the strength is not exhibited. Further, if the curing time is less than the minutes, the film strength is insufficient, which is not preferable.
- coating methods include bar coating and gravure coating.
- the method can be appropriately selected from the following methods: slitting method, slitting method, roll coating method, dip coating method, and the like.
- the high refractive index layer formed on the conductive intermediate refractive index layer includes, for example, high refractive index fine particles and a binder component.
- the content of high refractive index oxide fine particles in the refractive index layer is preferably 50% by mass or more, more preferably 60 to 95% by mass.
- the content of the high refractive index oxide fine particles is less than 50%, the content of the binder component is relatively increased and the refractive index is lowered, so that a sufficiently high refractive index cannot be obtained, and the reflectance is excessive. May increase.
- the content of the high refractive index oxide fine particles exceeds 95%, the high refractive index oxide fine particles cannot be sufficiently fixed by the binder component, and the transparent high refractive index layer is not fixed. When other layers are applied to the surface, scratches are likely to occur, and appearance defects may occur.
- high refractive index oxide fine particles cerium oxide, zinc oxide, zirconium oxide, titanium oxide, tantalum oxide and the like are preferably used for the reason that a high refractive index layer excellent in transparency can be formed.
- the average particle diameter of the fine refractive index oxide fine powder is preferably 1 to 100 nm. If the average particle size is less than 1 nm, aggregation tends to occur during coating, making uniform dispersion difficult for coating, further increasing the viscosity of the coating and causing poor dispersion. In addition, when the average particle diameter of the high refractive index oxide fine powder exceeds lOOnm, the resulting high refractive index layer remarkably diffuses light due to Rayleigh scattering, so that it appears white and the transparency is high. It may be insufficient.
- silica derived from silicon alkoxide and / or a hydrolysis product thereof is preferable.
- the high refractive index layer includes high refractive index oxide fine particles, a binder component, It is formed by applying and drying on a conductive middle refractive index layer using a transparent high refractive index forming paint containing at least an organic solvent.
- the coating material for forming a high refractive index layer comprises ultrasonic waves using the above-mentioned high refractive index oxide fine powder, silicon alkoxide and z or a hydrolysis product thereof, and optionally added particles, using a dispersant. It can be dispersed in an organic solvent by an ordinary method using a disperser, a homogenizer, a sand mill, etc. to obtain an organic solvent-based paint.
- the silicon alkoxide can be selected from, for example, a tetraalkoxysilane compound, an alkyltrialkoxysilane compound, and the like, and examples of the organic solvent include alcohols, glycols, acetate esters, and ketones. These can be selected from a single species or a mixture of two or more species.
- the high refractive index layer-forming coating material is applied onto the conductive middle refractive index layer, and dried at 70 to 130 ° C. for 1 minute or longer to form a high refractive index layer.
- the film thickness is preferably set to 1.2 to 2.5 times the optical film thickness of the low refractive index layer.
- the film thickness design for anti-reflection is to set the film thickness of the high-refractive index layer and low-refractive index layer to 1/4 of the wavelength indicating the target minimum reflectivity (hereinafter referred to as the “potential wavelength”).
- the reflected color of the part becomes strong, and it shows a tight bluish purple to reddish purple reflected color. Furthermore, it leads to an increase in luminous reflectance, which is an index of visual reflectance.
- the optical film thickness of the low refractive index layer is 1.2 to 2.5 times. It was found that the problem can be solved by designing a design thicker than the design method. Regarding the drying temperature, if it exceeds 130 ° C, it may cause thermal deformation depending on the transparent plastic film used. Also, if it is less than 70 ° C, the curing rate is slow and sufficient strength may not be exhibited. Also, if the curing time is less than the strength of the film, the film strength may be insufficient.
- the coating method can be appropriately selected from, for example, a bar coating method, a gravure coating method, a slitco overnight method, a mouthful ruco overnight method, a dip coating method, and the like.
- the low refractive index layer laminated on the high refractive index layer is, for example, a high-refractive index layer forming coating containing silicon alkoxide and / or a hydrolysis product thereof, silicone oil, and an organic solvent. It is formed by coating on the refractive index layer and drying.
- the refractive index of the low refractive index layer is preferably 0.1 or more smaller than the refractive index of the high refractive index layer.
- the silicon alkoxide used as the coating material for forming the low refractive index layer can be appropriately selected from tetraalkoxysilane compounds, alkyltrialkoxysilane compounds, and the like, and the silicone oil can be a dialkylalkoxysilane. It can be suitably used from the lan compound.
- the organic solvent can be appropriately selected from alcohols, glycols, acetates, and ketones. These may be used alone or in combination of two or more. .
- silicone oil is contained in the transparent refractive index layer-forming coating in an amount of 0.01 to 5.0% by mass, the contact angle of the coating film with water becomes 90 ° or more, water repellency is exhibited, and slipperiness is achieved.
- Antistatic and transparent film with antireflection film The film strength of the film (especially steel wool strength) is improved and antifouling properties can be imparted.
- the silicone oil When the content of the silicone oil is less than 0.01% by mass, the silicone oil does not sufficiently bleed on the surface of the transparent low refractive index layer, and the contact angle with water is less than 90 °, and sufficient water repellency cannot be obtained. The film strength improvement and antifouling property of the transparent film with antistatic and antireflection film may not be obtained. If the content exceeds 5.0% by mass, the silicone oil becomes excessive on the surface of the transparent low refractive index layer, so that the contact angle with water exceeds 90 ° and sufficient water repellency is obtained. In order to inhibit the polymerization and curing reaction of silicon alkoxide and Z or its hydrolysis product, it may cause a decrease in film strength of the transparent film with antistatic / antireflection film.
- drying temperature exceeds 130 ° C, it may cause thermal deformation depending on the transparent plastic film used. Also, if it is less than '70 ° C, the curing rate is slow and strength may not be exhibited. If the curing time is less than enough, the film strength may be insufficient.
- the coating method can be appropriately selected from, for example, a bar coating method, a gravure coating method, a slit coating method, a mouth coating method, a dip coating method, and the like.
- the antistatic / antireflection film prepared by the above method has a good antistatic effect, antireflection property, strong film hardness, and antifouling properties. The reason is considered as follows.
- the presence of a large amount of inorganic compound filler in the transparent hard coat layer, the transparent conductive medium refractive index layer, and the transparent high refractive index layer increases the surface energy of the layer and wets each coating onto the surface of each layer.
- the wettability-improving effect can improve the adhesion between the layers, thereby obtaining a stronger film strength than before.
- the transparent low refractive index layer as the outermost layer contains silicone oil, and the water contact angle exceeds 90 ° and can impart water repellency. This water-repellent effect is sufficiently maintained even when rubbed with cotton cloth or the like, and higher antifouling properties than before can be obtained. The reason why the antifouling property lasts is thought to be because silicone oil is incorporated in the silica matrix and does not ooze out easily.
- the composite layer included in the optical filter of the present invention is bonded onto the other surface of the transparent substrate, and includes an electromagnetic wave shielding layer laminated and bonded to each other, and a near infrared shielding layer. Yes, the exposed surface of the composite layer must have adhesiveness.
- the composition / composition of the electromagnetic wave shielding layer contained in the composite layer formed on the other surface of the transparent substrate so that the optical filter has electromagnetic wave shielding properties and image transparency.
- a metal mesh layer, a transparent conductive film containing a conductive substance, or the like can be used.
- the metal mesh layer may be formed by printing a mesh pattern with a catalyst ink on a transparent base material and applying a gold plating to the mesh pattern.
- a conductive material such as silver formed by vapor deposition, sputtering, or the like is used as the transparent conductive film layer.
- the thickness of the electromagnetic shielding layer is preferably 1 to 10 / im.
- the thickness of the metal mesh layer is greater than 10 m, the viewing angle becomes narrow and visibility is reduced. Furthermore, even if the surface is blackened, when viewed from an oblique direction, the metal The depth direction of the screen is difficult to be blackened, and the color tone of the metal is exposed, resulting in problems with the color tone of the screen.
- the edge of the two sides of the metal mesh layer may be a metal film.
- the near-infrared shielding performance of the near-infrared shielding adhesive layer contained in the composite layer preferably has a shielding property against near-infrared rays in the wavelength range of 800 to ll O Onm.
- a near-infrared absorbing dye is contained in the resin matrix.
- the near-infrared absorbing dye is not particularly limited as long as it has a shielding property against near infrared rays in the range of 800 to 1100 nm.
- dimonium compounds, aluminum compounds, phthalocyanine compounds, organometallic complexes Systemic compounds, cyanine compounds, azo compounds, polymethine compounds, quinone compounds, diphenylmethane compounds, triphenylmethane compounds, mercaptonaphthol compounds, etc. can be used. It may be used, or it may be used in combination with an aircraft, or two or more may be used in appropriate combination.
- Dimmonium compounds have strong absorptivity with a molar extinction coefficient of about 100,000 in the near infrared region with a wavelength of 850 to l l O Onm, and thus have excellent near infrared shielding properties. Dimmonium compounds have a slight absorption in the visible light region with a wavelength of 400 to 500 nm and exhibit a yellowish brown transmission color, but the visible light transmission is superior to other near-infrared absorbing dyes. Therefore, it is preferable that at least one dimonium-based compound is contained in the near-infrared absorbing dye used in the optical film according to the present invention.
- Near-infrared shielding adhesive layer exhibits practically sufficient near-infrared shielding properties
- the near infrared transmittance at a wavelength of 850 to lOO Onm is 20% or less.
- the preferred amount of the near-infrared absorbing dye in the near-infrared shielding adhesive layer varies depending on the thickness of the adhesive layer. When using a dimonium-based compound and designing the adhesive layer to have a thickness of about 5 to 50 m, blending a near-infrared absorbing dye compound with 100 parts by mass of the transparent resin used as a matrix The amount is preferably about 0.5 to 5.0 parts by mass.
- the blending amount of the near-infrared ray absorbing dye compound with respect to 100 parts by mass of the transparent matrix resin exceeds 5 parts by mass, the segregation of the dye occurs in the obtained near-infrared shielding layer or the visible light transparency is increased. May decrease.
- the second near-infrared absorbing dye has an absorption maximum at 750 to 900 nm and has substantially no absorption in the visible light region 1 More than one type of dye, for example, its absorption coefficient at its absorption maximum wavelength and its respective absorption coefficient at wavelengths of 450 nm (center wavelength of blue light), 525 nm (center wavelength of green light) and 620 nm (center wavelength of red light)
- one or two or more near-infrared absorbing dyes having a ratio of 5.0 or more are used in combination, and the ratio of the extinction coefficients of the second near-infrared absorbing dyes is 8.0 or more.
- the wavelength of 450 nm (the central wavelength of blue light) when the average transmittance of 850 to 900 nm required for practical use is 20% or less , 525nm (center wavelength of green light), and 620 ⁇ (center wavelength of red light) are less than 60% of visible light transmittance, and the transmittance in the visible light region may be insufficient in practice. .
- Examples of the second near-infrared absorbing dye compound having the above-described characteristics include dithiol nickel complex compounds, indolium compounds, phthalocyanine compounds, naphthalocyanine compounds, and the like. Can be. In particular, phthalocyanine compounds and naphthalocyanine compounds are generally excellent in durability and can be suitably used. However, since naphthalocyanine compounds are more expensive, phthalocyanine compounds are more practical. Preferably used.
- the composite layer includes an electromagnetic wave shielding layer bonded to the other surface of the transparent substrate, and a near infrared shielding layer formed on the electromagnetic wave shielding layer.
- the near-infrared shielding layer may contain an adhesive, so that the exposed surface of the near-infrared shielding layer may exhibit adhesiveness, or the adhesive may be formed on the exposed surface of the near-infrared shielding layer.
- the adhesive layer containing may be formed, and thereby the adhesive exposed surface may be formed.
- a near-infrared shielding layer is formed on the other surface of the transparent substrate, and the electromagnetic shielding layer
- One surface is bonded to the near-infrared shielding layer via a front surface adhesive layer containing an adhesive, and a surface adhesive layer containing an adhesive is formed on the other surface of the electromagnetic wave shielding layer.
- the adhesive adhesive exposed surface of the composite layer may be formed by the back surface adhesive layer.
- Adhesives contained in each of the adhesive layers are acrylic resin, polyester resin, epoxy resin, urethane resin, melamine resin, acrylonitrile-butadiene copolymer (NBR), and ethylene vinyl acetate copolymer ( It may contain one or more selected from EVA).
- the concentration of the near-infrared absorbing dye in the mixture of the near-infrared absorbing dye and the adhesive is preferably 0, 5 to 5% by mass.
- the visible wavelength of 590 nm is obtained.
- the light transmittance is preferably 10% or more lower than the visible light transmittance at wavelengths of 450 nm, 525 nm, and 620 nm.
- the contrast of a display such as a plasma display is improved, and the color tone correction function is enhanced.
- the coloring material that selectively absorbs visible light having a wavelength of 590 nm is not particularly limited as long as it does not adversely affect the compositional alteration of the dimonium compound.
- quinacridone pigments, azomethine compounds, cyanine compounds It is preferable to use a compound, a porphyrin compound, or the like.
- FIG. Fig. 2-(a) is a longitudinal sectional view of this optical filter
- Fig. 2-(b) is a front view of this optical filter when viewed in direction A.
- the optical film 1 is formed on the transparent substrate 2, the antireflection layer 3 formed on one surface thereof, and the other surface of the transparent substrate 2.
- an electromagnetic wave shielding layer 5 force is formed on the transparent substrate 2, and a near infrared shielding layer 6 is formed and fixed on the electromagnetic wave shielding layer 5. ing.
- the electromagnetic wave shielding layer 5 preferably has two or more earth electrode connection parts, and the ground electrode connection parts are formed of the electromagnetic wave shielding layer 5. It is preferable that the peripheral portions 7 are provided at at least two locations that are separated from each other. For this reason, at least one part of the peripheral portion 7 of the electromagnetic wave shielding layer 5 is covered with the near infrared shielding layer 6 as shown in FIGS. 2 (a) and (b). It is preferable to be exposed to the outside without being exposed. For example, as shown in Fig.
- the optical film 1 has a quadrilateral shape, especially a rectangular shape, at least two opposite sides ( That is, the exposed portion 7 for forming the ground electrode connection portion is formed at the edge portions of the upper and lower sides or both the left and right sides.
- the left and right two edge portions 8 of the electromagnetic wave shielding layer 5 are subjected to treatment such as electric fitting or adhesion of a conductive tape.
- a band-shaped metal film is formed. Since the upper and lower two edge portions 7 of the electromagnetic wave shielding layer 5 are not covered with the near infrared ray shielding layer 6, the upper and lower sides of the left and right two edge portions 8 on which the metal film is formed are not covered.
- the end portion 9 is exposed without being covered at the left, right-upper and lower four corners of the electromagnetic wave shielding layer 5, and the exposed solid metal film portion 9 can be used as a ground electrode connecting portion. it can.
- the ground electrode connection portion 7 is effective for taking out the electromagnetic wave captured by the electromagnetic wave shielding layer as electric energy and removing it from the optical filter.
- FIG. 4 shows the situation when the optical filter embodiment (1) of the present invention is mounted on the display surface of an image display device, for example, the image display surface of a PDP (plasma display device) module.
- the optical filter 1 is attached to the surface of the image display glass 1 2 placed in the housing 1 1 of the image display device 10, and the near-infrared shielding layer of the composite layer 4 is bonded and fixed by its adhesiveness.
- the anti-reflection layer 3 is bonded to the casing 11 at the edge of the anti-reflection layer 3 so as to be stably held.
- the anti-reflection layer 3 of the optical film evening 1 is facing the viewing direction V.
- Electromagnetic wave shielding layer 5 has a ground electrode connection at the upper and lower edges, which is connected to ground 1 3 force S, and connected ground 1 3 as shown in Figure 4. It may be directly connected to the housing 1 3 or the crank Alternatively, it may be connected to the grounding means via a gasket (not shown).
- the near-infrared shielding adhesive layer contained in the embodiment (1) of the optical filter of the present invention is formed of a mixture of a near-infrared absorbing dye and an adhesive (including a pressure-sensitive adhesive).
- a near-infrared absorbing dye and an adhesive (including a pressure-sensitive adhesive).
- an adhesive including a pressure-sensitive adhesive.
- One or more selected from acrylic resin, polyester resin, epoxy resin, urethane resin, melamine resin, acrylonitrile-butadiene copolymer (NBR), and ethylene vinyl acetate copolymer (EVA) can be used.
- the concentration of the near-infrared absorbing dye in the mixture of the near-infrared absorbing dye and the adhesive is preferably 0 to 5 to 5% by mass.
- a transparent substrate preferably After forming an antireflection layer on the surface of a transparent substrate having ultraviolet absorbing performance, an electromagnetic wave shielding layer is formed on the back surface. Further, a near infrared shielding adhesive layer is formed on the electromagnetic shielding layer. At this time, it is preferable to expose the near-infrared shielding adhesive layer on the portion where the ground electrode lead-out portion is to be formed without forming a coating. After forming the near-infrared shielding adhesive layer, it is preferable to perform a defoaming and transparentizing step. As the defoaming method, a force that can be applied by pressurization or reduced pressure.
- This near-infrared shielding adhesive layer may contain a coloring material for adjusting the color tone and transmittance of the dye and the optical filter that enhance the light emission in the wavelength region of Ne light.
- the optical filter according to the present invention is used, it is affixed directly to the image display screen glass of the PDP module. It is possible to reduce the weight by about 5 kg in inch size. In addition, optical Since the filter itself is essentially a film laminate, it is approximately 30% lighter and the optical filter is approximately 40% thinner than the previous two-film film. It is possible to make it thinner. In addition, the film used as the base material is made to be a minimum, and the amount of adhesive used for bonding is reduced, which makes it possible to significantly reduce costs.
- FIG. 5 In the embodiment (2) of the optical filter according to the present invention shown in (a) and (b), the antireflection layer 3 is formed on one surface of the transparent substrate 2 of the optical filter, The composite layer 4 is formed on the other surface of the transparent substrate 2, and the electromagnetic wave shielding layer 5 in the composite layer 4 is bonded to the other surface of the transparent substrate 2, and is close to the electromagnetic wave shielding layer 5.
- An infrared shielding layer 6 is formed, and an adhesive exposed surface 4 a of the composite layer 4 is formed on the near infrared shielding layer 6 and is formed by an adhesive layer 2 1 containing an adhesive (including an adhesive). ing .
- the near infrared shielding layer 6 is formed by a printing method (preferably a screen printing method), and the adhesive layer 21 is formed by a direct coating method such as a gravure method or by laminating a non-carrier film.
- the earth electrode lead-out unit that can be used is effective for leaking from a display device such as a plasma panel, converting the electromagnetic wave captured by the electromagnetic wave shielding layer into an electric current, and grounding it via the housing of the display device. It is a thing.
- the adhesive layer formed on the near-infrared shielding layer is formed of a transparent adhesive (including an adhesive), As such an adhesive, an acrylic resin can be used.
- the adhesive layer is formed of an adhesive
- the adhesive strength between the adhesive layer and the near-infrared shielding layer is preferably 1 to 10 NZ 2 5 ⁇ ⁇ ⁇ ⁇ at the initial stage, and more preferably 4 to 8 NZ 2 5 ⁇ .
- the adhesive strength is in the range of 1 to 10 NZ 25 mm, when the optical filter is adhered to the display surface of the display, it can be held sufficiently practically, and the optical filter When it is necessary to peel off, it can be peeled off without any practical difficulty, and the expensive display unit can be used continuously, and the peeled optical film Can be reused. Further, the adhesive strength increases with time, and the adhesive strength at the time when the equilibrium is reached is more preferably 10 to 15 NZ 2 5 ⁇ .
- the adhesive layer formed on the near-infrared shielding layer preferably has a maximum absorption peak in a wavelength range from 585 nm to 600 nm.
- An adhesive for forming such an adhesive layer can be selected from, for example, acrylic resins.
- the adhesive layer has a maximum absorption peak in a wavelength range from 5 85 nm to 60 O nm, and from 5 85 nm.
- Visible light transmittance in the wavelength range up to 600 nm is 4 5 O nm, 5 2
- the visible light transmittance of the optical filter of the present invention in the wavelength range from 585 nm to 600 nm is defined as visible light in each of the wavelengths 4500 nm, 525 nm, and 620 nm. 10% or more lower than the transmittance of For this purpose, it is preferable to include a selectively absorbing colorant in the near infrared shielding layer.
- the coloring material that selectively absorbs visible light having a wavelength of 590 nm is not particularly limited as long as it does not adversely affect the compositional change of the dimonium compound.
- quinacridone pigments, azomethine compounds It is preferable to use a cyanine compound, a porphyrin compound, or the like.
- Embodiment 2 of the optical filter of the present invention can be produced as follows.
- an antireflection layer is formed on the surface of a transparent substrate, preferably a transparent substrate having ultraviolet absorbing ability, and then an electromagnetic wave shielding layer is formed on the back surface thereof. Further, a near infrared shielding layer is formed on the electromagnetic shielding layer by a printing method such as a screen printing method. At this time, it is preferable to expose the near-infrared shielding layer and the adhesive layer on the portion where the ground electrode take-out portion is provided without forming a coating.
- the near infrared shielding layer obtained by printing the dye-containing ink forming the near infrared shielding layer on the metal mesh layer by a printing method such as a screen printing method. It is possible to omit the defoaming process and the clearing process.
- the near-infrared shielding layer and the adhesive layer may further contain a colorant for adjusting the color tone and transmittance of the optical filter.
- the adhesive layer preferably has a maximum absorption peak in a wavelength range from 585 nm to 600 nm.
- the left and right two edge portions 8 of the electromagnetic wave shielding layer 5 are subjected to electrical fitting or treatment such as conductive tape.
- a solid metal film may be formed in a band shape.
- the electromagnetic wave shielding layer 5 having the left and right belt edges 8 formed into a metal film the upper and lower edges 2 are left so that they are exposed.
- the near-infrared shielding layer 6 may be coated (not shown).
- the solid metal film left / right band edge 8 left • right • top • bottom 4 exposed metal film 9 exposed at the bottom corner should be used as the ground electrode extraction part. Can do.
- FIG. 7 shows an example of a state in which the embodiment (2) of the optical filter of the present invention is mounted on a display surface of an image display device, for example, an image display surface of a PDP module.
- an image display device for example, an image display surface of a PDP module.
- it is directly attached to the image display surface, for example, the surface of the image display glass 12 of the PDP module 10, and its peripheral edge is joined and held to the casing 11 of the module 10.
- the upper and lower edges of the electromagnetic wave shielding layer 5 are provided with ground electrode take-out portions, and a ground 1 3 is attached.
- the ground 1 3 is a housing 1 as shown in FIG. It may be connected directly to 1 or may be electrically connected to a grounding means via a clip, clamp or gasket (not shown).
- the optical filter 1 includes a transparent substrate 2 and an antireflection layer 3 formed on one surface thereof. And the composite layer 4 formed on the other surface of the transparent substrate 2, and in this composite layer, the near infrared shielding layer 6 force is formed on the other surface of the transparent substrate 2, and this near infrared An electromagnetic wave shielding layer 5 is formed and bonded on the shielding layer 6, and an adhesive exposed surface of the composite layer is formed by an adhesive layer 22 formed on the electromagnetic wave shielding layer 5.
- an exposed portion 7 for forming a ground electrode connection portion is formed at the peripheral edge portion of the electromagnetic wave shielding layer 5 joined in an integral film shape.
- the near-infrared shielding layer 6 can be formed by the same method as in the embodiments (1) and (2). Further, the electromagnetic wave shielding layer is also provided in the embodiments (1) and (2).
- the metal mesh layer or the transparent conductive film containing a conductive substance can be formed by the same method, dimensions, and shape as those described above.
- the metal mesh layer is formed in the shape of a mesh pattern by laminating a metal mesh on a near-infrared shielding layer, or applying a metal layer to a metal layer formed by plating a metal such as copper.
- a paste containing a catalyst such as palladium can be printed in a mesh pattern shape, and a metal plating can be applied to the mesh pattern.
- a conductive material such as silver formed by vapor deposition, sputtering, or the like is used as the transparent conductive film layer.
- the multiple adhesive layers (3) are formed on the electromagnetic wave shielding layer to form the adhesive exposed surface of the composite layer.
- This adhesive layer has the same composition, dimensions, shape, and characteristics as the adhesive layer of the embodiment (2).
- the adhesive layer preferably has a maximum absorption peak in a wavelength range from 585 nm to 600 nm, and from 585 nm to 60 nm.
- the transmittance of visible light having a wavelength up to 0 nm is preferably 10% or more lower than the transmittance of visible light at wavelengths of 4500 nm, 5225 nm, and 620 nm.
- the transmittance of visible light having a wavelength from 585 nm to 600 nm in the optical filter of the present invention is expressed as visible light in each of the wavelengths of 4500 nm, 525 nm, and 620 nm.
- the coloring material that selectively absorbs visible light with a wavelength of 590 nm has an adverse effect on the compositional change of the dimonium compound.
- quinacridone pigments, azomethine compounds, cyanine compounds, porphyrin compounds, and the like are preferably used.
- an antireflection layer is formed on the surface of a transparent base material, preferably a transparent base material having ultraviolet absorbing performance, and then a composite layer is formed on the back surface thereof.
- a composite layer is formed on the back surface thereof.
- a near-infrared shielding layer is formed on the back surface of the transparent substrate, and an electromagnetic shielding layer is further formed on the near infrared shielding layer by a printing method such as a screen printing method.
- An adhesive layer is formed on to form an exposed adhesive surface. At this time, it is preferable to expose the adhesive layer on the portion of the electromagnetic wave shielding layer where the earth electrode connecting portion is to be formed without forming a coating.
- the left and right two edge portions 8 of the electromagnetic wave shielding layer 5 are formed into a solid metal film in a band shape by electric fitting or treatment with conductive tape or the like. May be.
- the upper and lower two edge portions 7 are left exposed so that the adhesion layer 2 2 may be coated.
- the solid metal film portions 9 exposed at the upper and lower four corners of the left and right belt-shaped edge portions 8 formed into a solid metal film can be used as the ground electrode connection portion.
- FIG. 10 shows an example of a state in which the embodiment (3) of the optical filter of the present invention is mounted on the display surface of the image display device, for example, the image display surface of the PDP module.
- the image display surface for example, the surface of the image display glass 12 of the PDP module 10
- its peripheral edge is bonded and held to the casing 11 of the module 10.
- the upper and lower edges of the electromagnetic wave shielding layer 5 are formed with ground electrode connections, and the earth 13 is attached.
- the earth 13 is shown in FIG. As shown, it may be directly connected to the housing 11 or may be electrically connected to the grounding means via a clip, clamp or gasket (not shown).
- an antireflection layer 3 is formed on one surface of the transparent substrate 2 of the optical filter 1, and the other surface of the transparent substrate 2 is formed.
- the composite layer 4 is bonded, and in the composite layer 4, a near infrared shielding layer 6 is formed on the other surface of the transparent substrate 2, and the near infrared shielding layer 6 is bonded to the front surface.
- the electromagnetic wave shielding layer 5 is bonded via the layer 2 3, and the adhesive exposed surface 4 a of the composite layer 4 is formed by the back surface adhesive layer 2 4 formed on the back surface of the electromagnetic wave shielding layer 5.
- These component layers are joined in an integral film.
- the front surface adhesive layer 2 3 and the back surface adhesive layer 24 are preferably connected to each other through an opening of a metal mesh forming the electromagnetic wave shielding layer 5.
- a portion 7 exposed without being covered is formed on the peripheral edge portion of the electromagnetic wave shielding layer 5.
- the front surface and the back surface adhesive layer formed on both the front and back surfaces of the electromagnetic wave shielding layer are each formed of a transparent adhesive (including a pressure-sensitive adhesive).
- suitable adhesives include silicon resins and acrylic resins.
- the adhesive strength is preferably 1 to 10 N / 2 5 thighs in the initial stage, more preferably 4 ⁇ 8 N / 2 5 dragons.
- the adhesive strength is in the range of 1 to 10 N / 25 mm, when the optical filter is adhered to the surface of the PDP panel, the adhesive can be held sufficiently practically. However, the optical filter is peeled off.
- the adhesive strength increases with time, and the adhesive strength at the time when equilibrium is reached is more preferably 10 to 15 N 25 mm.
- the electromagnetic wave shielding material layer is formed of a metal mesh, it is preferable that a part of each of the front surface and back surface adhesive layers penetrate into the opening of the metal mesh and be connected to each other. Good.
- the peripheral portion 7 of the electromagnetic wave shielding layer is not covered with the surface adhesive layer 2 3 but is exposed.
- the back surface adhesive layer 24 covers the entire back surface of the electromagnetic wave shielding layer 5 to form an adhesive exposed surface 4 a.
- the front surface and the back surface adhesive layers 23 and 24 are preferably connected to each other via an opening of a metal mesh forming the electromagnetic wave shielding layer 5.
- FIG. 13 The plan view of the embodiment (4) of the optical filter of the present invention is shown in FIG. 13 so that the peripheral portion 7 is exposed on the electromagnetic wave shielding layer 5 and the back surface adhesive layer 24.
- the antireflection layer 3, the transparent substrate 2, the near-infrared shielding layer 6, and the front surface adhesive layer 2 3 are laminated and integrated into a film.
- the periphery of the electromagnetic wave shielding layer 5 may be a solid metal film to form a solid metal film part 8, or as shown in FIG.
- the solid metal film portion 8 may be formed only at the edge portions of the left and right sides of the electromagnetic wave shielding layer 5 facing each other. It is preferable to provide ground electrode connection portions at two or more locations separated from each other in the solid metal film portion 8 shown in FIGS. 14 and 15, for example, at the four corners.
- an antireflection layer is formed on a transparent substrate, preferably a transparent substrate containing an ultraviolet absorber.
- the film having the near-infrared shielding layer formed on the back surface thereof has an adhesive layer on the front surface except for the electrode portion, and has an adhesion layer on the entire back surface.
- the electromagnetic shielding layer may be a full-face mesh or the peripheral part may be a flat part, but the part corresponding to the ground electrode part is not covered with an adhesive. Since the adhesive layer is formed directly on the metal mesh without using a film such as PET film, the process of defoaming and clearing by pressurization or vacuum, which was required when using a metal mesh film, is used. Do not need.
- the optical filter of the present invention can be significantly reduced in weight by directly attaching it to the front panel glass of the PDP panel.
- it since it consists essentially of a single film, it is possible to significantly reduce costs and save resources by reducing the film used as the substrate and the adhesive used for bonding.
- FIG. 16 shows the configuration (cross-section) when the embodiment (4) of the transparent film-like optical filter of the present invention is mounted on PDP.
- the optical file according to the present invention is directly attached to the display surface 12 of the PDP panel 10 via the back surface adhesive layer 2 4.
- the ground electrode connection portion 7 not covered with the front surface adhesive layer is attached with continuity through the ground 13 or the gasket (not shown) for taking out the electrode.
- optical filter of the present invention is further illustrated by the following examples. The following measurement and evaluation were performed for the optical filter of the following example.
- Luminous reflectance measured using a spectrophotometer (V-5570 manufactured by JASCO Corporation) in accordance with JISR 3 10 6
- Adhesion In accordance with JISD 0 202, with the antireflection layer surface facing up, cut into the 1 cm square area of the film surface at 1 mm intervals parallel to each side of the vertical plane, and the surface The number of cells remaining after the peel test with an adhesive tape was measured.
- Spectral transmittance Using a spectrophotometer (manufactured by JASCO Corporation V—570), measure the transmittance of each sample at wavelengths of 85, 95, and 100 nm. did.
- Electromagnetic wave shielding property Measured according to the KE C method (one method of Kansai Electronics Industry Promotion Center).
- an UV curable resin layer containing 50% by weight of a silicon oxide filler on one side is formed by about 1 / im.
- a refractive index layer is formed, and a refractive index layer is formed thereon, which is composed of a silicon oxide layer containing 65% by weight of titanium oxide, and having a thickness of about 11 O nm.
- a low-refractive index layer made of only silicon oxide and having a thickness of about 90 nm was formed to form an antireflection layer, and a protective film made of PET was laminated on the surface.
- Dimmonium dyes containing a dimonium compound having a counter ion represented by (CH 3 S 0 2 ) 2 N ⁇ , and phthalocyanine dyes (Trademark: XX Color IR _ 10 A, manufactured by Nippon Shokubai Co., Ltd.) )
- a mass ratio of 2: 1 and further containing an acrylic resin adhesive in an amount of 2500 times (mass) with respect to the total mass of the dye a near-infrared shielding adhesive layer (thickness 2) 5 ⁇ m) was formed.
- the laminate is subjected to a transparent treatment for 1 hour in a vacuum chamber. Thus, an optical filter was produced.
- the optical filter of the present invention has excellent light transmittance, low haze value, low reflectivity, excellent electromagnetic wave shielding property and near infrared ray shielding property, and is practically sufficient. It has also been confirmed that it has excellent hardness, adhesion, durability in use, visibility of visible images, and lightness.
- PET film containing an ultraviolet absorber with a thickness of 100 m as a transparent substrate Using Lum, an antireflection layer consisting of a hard coat layer, a conductive medium refractive index layer, a high refractive index layer, and a low refractive index layer is formed on one surface in the same manner as in Example 1. The film was laminated. Next, a paste containing palladium colloid is printed on the opposite surface of the PET film using a screen having a lattice-like (mesh-like) pattern of LZS 30/270 (m).
- An ink containing xanone and toluene was printed by a screen printing method and dried to form a near-infrared shielding layer. Furthermore, an adhesive layer was applied and formed on the near-infrared shielding layer to produce an optical film.
- the optical film according to the present invention has excellent light transmittance, low haze value, low reflectivity, excellent electromagnetic wave shielding property and near infrared ray shielding property, and practically. It had sufficient hardness, adhesion, durability to use, and visibility of visible images.
- a PET film having a thickness of 100 m containing an ultraviolet absorber was used, and a hard coat layer, a conductive intermediate refractive index layer, a high refractive index layer, An antireflection layer consisting of a low refractive index layer was formed, and a PET protective film was laminated on the surface.
- the ink was printed by a screen printing method and dried to form a near infrared shielding layer. Further, an acrylic resin containing 0.1% of a porphyrin compound dye was applied on the near infrared shielding layer to form an adhesive layer, thereby producing an optical filter.
- the obtained optical filter was subjected to the measurement evaluation.
- Table 3 shows the evaluation results.
- the optical filter of the present invention has excellent light transmittance, low haze value, low reflectivity, excellent electromagnetic wave shielding property and near infrared ray shielding property, and practically sufficient hardness. Adhesion, durability in use, visibility of visible images, and light weight.
- the near-infrared shielding layer and the selective absorption layer for light with a wavelength from 585 nm to 600 nm, that is, the adhesive layer are arranged as separate layers. It has been confirmed that the material can be handled easily and has high practicality as an optical filter for a display device such as a plasma display device.
- a PET film containing a UV absorber with a thickness of 100 m was used as the transparent substrate, and a hard coat was applied on one side in the same manner as in Example 1.
- An antireflection layer comprising a layer, a conductive middle refractive index layer, a high refractive index layer, and a low refractive index layer was formed, and a PET protective film was laminated on the surface.
- a dimonium dye and a phthalocyanine dye which are dimonium compounds having a counteranion represented by the chemical formula: (CH 3 S 0 2 ) 2 N on the opposite surface of the PET film (Nippon Shokubai Co., Ltd., Trademark: IX Color IR-1OA) and transparent resin (methacrylate, cellulose, etc.), solvent (toluene, methyl ethyl ketone, ethyl acetate, etc.) A near infrared shielding layer was formed.
- a black electromagnetic wave shielding layer was formed by immersing in an electroless copper plating solution, applying an electroless copper plating, followed by an electrolytic copper plating, and further applying an electrolytic plating of a Ni—Sn alloy.
- An optical filter was prepared by applying an adhesive layer containing a pressure-sensitive adhesive on the electromagnetic wave shielding layer.
- the obtained optical filter was subjected to the measurement evaluation.
- Table 4 shows the evaluation results.
- the optical filter of the present invention has excellent light transmittance, low haze value, low reflectivity, excellent electromagnetic wave shielding property and near infrared ray shielding property, and is practically sufficient. Strength, durability, durability in use, visibility of visible images, and light weight.
- a PET film having a thickness of 100 zm containing an ultraviolet absorber was used, and a hard coat layer, a conductive intermediate refractive index layer, a refractive index layer, An antireflection layer consisting of a low refractive index layer was formed, and a PET protective film was laminated on the surface.
- a dimonium dye and a phthalocyanine dye (a dimonium compound having a counteranion represented by the chemical formula: (CH 3 S 0 2 ) 2 N-on the opposite surface of the PET film) Made by Nippon Shokubai Co., Ltd.
- a black electromagnetic wave shielding layer was formed by immersing in an electrolytic copper plating solution, applying an electroless copper plating, followed by electrolytic copper plating, and further applying electrolytic plating of a NiSn alloy. On this electromagnetic wave shielding layer, an acrylic resin containing 0.1% of a porphyrin compound dye was applied to form an adhesive layer to produce an optical filter.
- the obtained optical filter was subjected to the measurement evaluation.
- the evaluation results are shown in Table 5.
- Electromagnetic wave shielding 50dB or more As is apparent from Table 5, the optical filter of the present invention has excellent light transmittance, low haze value, low reflectivity, excellent electromagnetic wave shielding property and near infrared ray shielding property, and is practically sufficient. It was confirmed that it has excellent strength, durability to use, visibility of visible image and light weight.
- the near-infrared shielding layer and the selective absorption layer for light having a wavelength of 5 85 M to 60 nm, that is, the adhesive layer are arranged in separate layers, It was recognized that the components are easy to handle and have high practicality as an optical filter for a display device such as a plasma display device.
- the mesh foil obtained by etching the copper foil is oxidized to blacken the surface, and in addition, a part of the front surface is secured as an electrode.
- a front surface adhesive layer made of an agent was bonded, and a back surface adhesive layer made of a non-carrier pressure-sensitive adhesive was also bonded to the entire other surface to prepare an electromagnetic wave shielding layer-containing laminate.
- An optical filter was prepared by laminating a composite film containing an antireflection / near infrared ray shielding layer and a laminate containing an electromagnetic wave shielding layer using a single wafer laminator.
- the optical film according to the present invention has excellent transmittance, low reflectivity, electromagnetic wave shielding, near-infrared shielding and strength, and is lightweight, durable and It was confirmed that the visibility of the visible image was excellent.
- the optical filter of the present invention and the manufacturing method thereof are antireflective, near infrared. It has excellent line shielding and electromagnetic wave shielding properties, excellent use durability, and visibility of visible images, is lightweight, and is easy to manufacture and handle.
- a display device such as a plasma display device It is used as an optical fill of this product and has high practicality.
Abstract
Description
Claims
Applications Claiming Priority (12)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2004340493A JP2006153950A (en) | 2004-11-25 | 2004-11-25 | Optical filter |
JP2004340551A JP2006153955A (en) | 2004-11-25 | 2004-11-25 | Optical filter |
JP2004-340493 | 2004-11-25 | ||
JP2004-340551 | 2004-11-25 | ||
JP2004-360179 | 2004-12-13 | ||
JP2004360179A JP2006173189A (en) | 2004-12-13 | 2004-12-13 | Optical filter |
JP2005243968A JP2007057889A (en) | 2005-08-25 | 2005-08-25 | Optical filter and its manufacturing method |
JP2005-243968 | 2005-08-25 | ||
JP2005-284439 | 2005-09-29 | ||
JP2005-284388 | 2005-09-29 | ||
JP2005284388A JP2007094090A (en) | 2005-09-29 | 2005-09-29 | Optical filter and its manufacturing method |
JP2005284439A JP2007096049A (en) | 2005-09-29 | 2005-09-29 | Optical filter and its manufacturing method |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2006057416A1 true WO2006057416A1 (en) | 2006-06-01 |
Family
ID=36498150
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2005/021928 WO2006057416A1 (en) | 2004-11-25 | 2005-11-22 | Optical filter |
Country Status (3)
Country | Link |
---|---|
KR (1) | KR20070088630A (en) |
TW (1) | TW200628851A (en) |
WO (1) | WO2006057416A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101509984B (en) * | 2008-02-13 | 2010-07-28 | 三星康宁精密琉璃株式会社 | Optical filter and display device having the same |
CN101452083B (en) * | 2007-12-06 | 2011-09-28 | 鸿富锦精密工业(深圳)有限公司 | Optical element and method for manufacturing same |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5176492B2 (en) * | 2007-11-06 | 2013-04-03 | 住友金属鉱山株式会社 | Near-infrared absorbing adhesive, near-infrared absorbing filter for plasma display panel, and plasma display panel |
KR101924174B1 (en) * | 2018-04-04 | 2019-02-22 | (주)유티아이 | Near-infrared filter and method of fabricating the same |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003195774A (en) * | 2001-12-27 | 2003-07-09 | Sumitomo Chem Co Ltd | Optical filter for display device |
JP2003307615A (en) * | 2002-04-15 | 2003-10-31 | Sumitomo Chem Co Ltd | Optical filter using transparent resin as substrate |
JP2004117545A (en) * | 2002-09-24 | 2004-04-15 | Mitsui Chemicals Inc | Method for manufacturing display filter |
JP2004281839A (en) * | 2003-03-18 | 2004-10-07 | Nitto Denko Corp | Optical laminated filter |
-
2005
- 2005-11-22 KR KR1020077010928A patent/KR20070088630A/en not_active Application Discontinuation
- 2005-11-22 WO PCT/JP2005/021928 patent/WO2006057416A1/en active Application Filing
- 2005-11-24 TW TW094141294A patent/TW200628851A/en unknown
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003195774A (en) * | 2001-12-27 | 2003-07-09 | Sumitomo Chem Co Ltd | Optical filter for display device |
JP2003307615A (en) * | 2002-04-15 | 2003-10-31 | Sumitomo Chem Co Ltd | Optical filter using transparent resin as substrate |
JP2004117545A (en) * | 2002-09-24 | 2004-04-15 | Mitsui Chemicals Inc | Method for manufacturing display filter |
JP2004281839A (en) * | 2003-03-18 | 2004-10-07 | Nitto Denko Corp | Optical laminated filter |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101452083B (en) * | 2007-12-06 | 2011-09-28 | 鸿富锦精密工业(深圳)有限公司 | Optical element and method for manufacturing same |
CN101509984B (en) * | 2008-02-13 | 2010-07-28 | 三星康宁精密琉璃株式会社 | Optical filter and display device having the same |
Also Published As
Publication number | Publication date |
---|---|
KR20070088630A (en) | 2007-08-29 |
TW200628851A (en) | 2006-08-16 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP1724741A1 (en) | Transparent laminate | |
KR100215589B1 (en) | Transparent laminate and optical filter for display using same | |
US6965191B2 (en) | Display filter, display apparatus, and method for production of the same | |
JP4837654B2 (en) | Conductive laminate, electromagnetic wave shielding film for plasma display, and protective plate for plasma display | |
JP2002323861A (en) | Manufacturing method for filter for display | |
JP2008311565A (en) | Composite filter for display | |
JP3004271B2 (en) | Display filters | |
JP2006153950A (en) | Optical filter | |
WO2006057416A1 (en) | Optical filter | |
JP3311697B2 (en) | Optical filter | |
JP4093927B2 (en) | Transparent conductive film and optical filter using the same | |
JP2007096049A (en) | Optical filter and its manufacturing method | |
JP5195146B2 (en) | Optical filter for display and manufacturing method thereof | |
JP2008300393A (en) | Electromagnetic wave shielding filter for display, composite filter and manufacturing method therefor | |
JP2002323860A (en) | Optical filter for display and display device and protective plate for display using the same | |
JP2000147245A (en) | Optical filter | |
KR101167226B1 (en) | Transparent laminate | |
JP4004161B2 (en) | Transparent laminate and display filter using the same | |
JP2006173189A (en) | Optical filter | |
JP2009014913A (en) | Filter substrate used for display filter, and display filter using the filter substrate | |
JP2008191395A (en) | Plasma display panel and near infrared ray absorption filter for same | |
JP2004304373A (en) | Filter for display and method for manufacturing the same | |
JP2007057889A (en) | Optical filter and its manufacturing method | |
JP2008292745A (en) | Front glass filter for plasma display and method for manufacturing the filter | |
JP2006153955A (en) | Optical filter |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
AK | Designated states |
Kind code of ref document: A1 Designated state(s): AE AG AL AM AT AU AZ BA BB BG BR BW BY BZ CA CH CN CO CR CU CZ DE DK DM DZ EC EE EG ES FI GB GD GE GH GM HR HU ID IL IN IS KE KG KM KN KP KR KZ LC LK LR LS LT LU LV LY MA MD MG MK MN MW MX MZ NA NG NI NO NZ OM PG PH PL PT RO RU SC SD SE SG SK SL SM SY TJ TM TN TR TT TZ UA UG US UZ VC VN YU ZA ZM ZW |
|
AL | Designated countries for regional patents |
Kind code of ref document: A1 Designated state(s): BW GH GM KE LS MW MZ NA SD SL SZ TZ UG ZM ZW AM AZ BY KG KZ MD RU TJ TM AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IS IT LT LU LV MC NL PL PT RO SE SI SK TR BF BJ CF CG CI CM GA GN GQ GW ML MR NE SN TD TG |
|
121 | Ep: the epo has been informed by wipo that ep was designated in this application | ||
WWE | Wipo information: entry into national phase |
Ref document number: 1020077010928 Country of ref document: KR |
|
WWE | Wipo information: entry into national phase |
Ref document number: 200580039998.5 Country of ref document: CN |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
122 | Ep: pct application non-entry in european phase |
Ref document number: 05811310 Country of ref document: EP Kind code of ref document: A1 |