WO2006049831A1 - Method of production of high purity silver particles - Google Patents
Method of production of high purity silver particles Download PDFInfo
- Publication number
- WO2006049831A1 WO2006049831A1 PCT/US2005/036727 US2005036727W WO2006049831A1 WO 2006049831 A1 WO2006049831 A1 WO 2006049831A1 US 2005036727 W US2005036727 W US 2005036727W WO 2006049831 A1 WO2006049831 A1 WO 2006049831A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- silver
- surfactants
- surfactant
- oxalate
- group
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/16—Making metallic powder or suspensions thereof using chemical processes
- B22F9/18—Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds
- B22F9/20—Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds starting from solid metal compounds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/16—Making metallic powder or suspensions thereof using chemical processes
- B22F9/30—Making metallic powder or suspensions thereof using chemical processes with decomposition of metal compounds, e.g. by pyrolysis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/16—Making metallic powder or suspensions thereof using chemical processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/16—Making metallic powder or suspensions thereof using chemical processes
- B22F9/18—Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2998/00—Supplementary information concerning processes or compositions relating to powder metallurgy
- B22F2998/10—Processes characterised by the sequence of their steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2999/00—Aspects linked to processes or compositions used in powder metallurgy
Definitions
- the object of the present invention is to synthesize high purity silver particles and colloids in a process that does not require either surfactants or reducing agents, or only a minimal amount of a surfactant.
- this object is achieved by dispersing silver oxalates into an appropriate carrier and then thermally decomposing the silver oxalates at a
- the process of synthesizing silver particles and colloids by the method of the present invention comprises: (i) a silver oxalate synthesizing process; (ii) a process of dispersing silver oxalates into an appropriate carrier, for example, water, alcohol or the like, including a combination of more than one carrier; and (iii) a process of heating said silver oxalates
- Fig. 1 is a microphotograph of silver particles obtained under the conditions described in Example " ! .
- Fig. 2 is a microphotograph of silver particles obtained under the conditions described in Example 2.
- Fig. 3 is a microphotograph of silver particles obtained under the conditions described in Example 3.
- Fig. 4 is a microphotograph of silver particles obtained under the conditions described in Example 4.
- Fig. 5 is a microphotograph of silver particles obtained under the conditions described in Example 5.
- Fig. 6 is a microphotograph of silver particles obtained under the conditions described in Example 6.
- a method for the production of silver particles and colloids comprises three processes as follows: (i) a silver oxalate (Ag 2 C 2 O 4 ) synthesizing process; (ii) a process of dispersing silver oxalate into an appropriate carrier, for example, water, alcohol or the like, including a combination of more than one carrier; and (iii) a process of heating said
- a silver oxalate Ag 2 C 2 O 4
- a first solution of a water soluble silver compound and a second solution of an oxalate compound are mixed together to precipitate silver oxalates.
- the silver compound may be AgNO 3 .
- the oxalate compound may be sodium oxalate or oxalic acid.
- the present invention is not, however, limited to these specific compounds but may include any two solutions of compounds that form silver oxalates upon mixing. After water cleaning processes, preferably two or more rounds of water cleaning processes, are performed to remove impure ions from the precipitated silver oxalate, the silver oxalate is used as the starting material for synthesizing silver powder or colloids.
- the synthesized silver oxalate is dispersed into an appropriate carrier.
- the silver oxalate is not dissolved to any substantial extent in the carrier, but is dispersed as solid particles by using ultrasonic treatment.
- the appropriate carrier may include all types of carriers which can disperse silver oxalate to effectively deliver heat.
- the carrier is selected to have properties that allow it to behave similarly to a surfactant so as to prevent agglomeration of the silver particles formed from the thermal decomposition of the silver oxalate.
- alcohols consist of alkyl and hydroxyl groups. Generally, alkyl groups have hydrophobic properties and hydroxyl groups have hydrophilic properties. Organic materials having both hydrophobic and hydrophilic properties can play a role as a surfactant.
- organic materials having higher carbon numbers tend to be dominantly hydrophobic and may therefore tend to lose the ability to act as a surfactant in the process of the present invention.
- organic materials having higher numbers of carbon atoms have superior surfactant properties.
- organic materials with a higher number of carbon atoms is observed to agglomerate silver particles.
- organic materials with a higher number of carbon atoms do not mix well with water. Therefore, the present invention is limited to methyl, ethyl and propyl alcohols, which have a low number of carbon atoms. Water is also effective in the practice of the present invention.
- the appropriate carrier may therefore consist of ethyl alcohol, methyl alcohol, propyl alcohol, water or a combination of more than one of the preceding.
- the carriers selected for the practice of the present invention all have low boiling points: water (10O 0 C), methyl alcohol (64.65°C), ethyl alcohol (78.3°C), and propyl alcohol (82°C). Accordingly, when the carrier with the dispersed silver oxalate is heated in a container at or above 100 0 C, the pressure is always above atmospheric pressure. Typical reaction pressures are about 1.86 * 10 5 N/m 2 when using water as the carrier and about 5.31 * 10 5 N/m 2 when using ethyl alcohol as the carrier.
- the carbon dioxide gas evolved during the thermal decomposition of the silver oxalate and the carrier vapor may be evacuated as necessary but pressure drops of less than about 6.89 * 10 4 N/m 2 do not affect the quality of the silver particles.
- the dispersed silver oxalate in the carrier is placed into a closed reactor to heat the dispersed silver oxalate and carrier up to at least 100 0 C to synthesize silver powder or colloids of various form factors.
- This method may optionally use surfactants in order to prevent coagulation or agglomeration of the silver particles.
- Surfactants may be added to the water soluble silver or oxalate solutions used to produce silver oxalate, or may be added after the silver oxalate is produced by mixing the two solutions.
- Surfactants used in this method may include anionic surfactants, cationic surfactants, amphoteric surfactants, nonionic surfactants, fluorochemical surfactants, and polymerizable surfactants, or combinations of the preceding, which may be added to aid in forming silver particles and to break down silver plates or prevent silver plates from coagulation.
- Surfactants suitable for use in the present invention include PVP (polyvinyl pyrrolidone) and gelatine.
- silver particles or colloids can be obtained by the method of the present invention, however, it is desirable to limit the amount of surfactant to no more than 80% of the weight of the silver. For example, if 10 grams of silver is placed into the reactor, the weight of the surfactant, such as PVP or gelatin, should be no more than 8 grams.
- the weight of the surfactant such as PVP or gelatin
- Example 2 After 2.8 grams of silver oxalate was placed into 300cc of distilled water, ten minutes of ultrasonic treatment was performed to disperse the particles. The dispersed silver oxalate was reacted for 15 minutes at 130 0 C to obtain a solution containing silver particles as shown in Fig. 1.
- Example 2 After 2.8 grams of silver oxalate was placed into 300cc of distilled water, ten minutes of ultrasonic treatment was performed to disperse the particles. The dispersed silver oxalate was reacted for 15 minutes at 130 0 C to obtain a solution containing silver particles as shown in Fig. 1. Example 2
Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020077008295A KR100888559B1 (en) | 2004-10-14 | 2005-10-13 | Method of production of high purity silver particles |
EP05851218A EP1819467A4 (en) | 2004-10-14 | 2005-10-13 | Method of production of high purity silver particles |
US11/664,640 US20080105085A1 (en) | 2004-10-14 | 2005-10-13 | Method Of Production Of High Purity Silver Particles |
CNA2005800348201A CN101065205A (en) | 2004-10-14 | 2005-10-13 | Method of production of high purity silver particles |
JP2007536851A JP2008517153A (en) | 2004-10-14 | 2005-10-13 | Method for producing high purity silver particles |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US61887604P | 2004-10-14 | 2004-10-14 | |
US60/618,876 | 2004-10-14 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2006049831A1 true WO2006049831A1 (en) | 2006-05-11 |
Family
ID=36319502
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2005/036727 WO2006049831A1 (en) | 2004-10-14 | 2005-10-13 | Method of production of high purity silver particles |
Country Status (6)
Country | Link |
---|---|
US (1) | US20080105085A1 (en) |
EP (1) | EP1819467A4 (en) |
JP (1) | JP2008517153A (en) |
KR (1) | KR100888559B1 (en) |
CN (1) | CN101065205A (en) |
WO (1) | WO2006049831A1 (en) |
Cited By (1)
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---|---|---|---|---|
JP2008214695A (en) * | 2007-03-05 | 2008-09-18 | Shoei Chem Ind Co | Method for producing ultra-fine particle of silver |
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KR100869666B1 (en) * | 2004-10-14 | 2008-11-21 | 토쿠센, 유.에스.에이. 인코포레이티드 | Method for synthesizing nano-sized titanium dioxide particles |
JP2010504272A (en) * | 2006-09-21 | 2010-02-12 | トクセン ユー.エス.エー.、インコーポレイテッド | Low temperature method for the production of nano-sized titanium dioxide particles |
US8231704B2 (en) * | 2009-05-01 | 2012-07-31 | E I Du Pont De Nemours And Company | Silver particles and processes for making them |
WO2011013542A1 (en) * | 2009-07-30 | 2011-02-03 | 国立大学法人京都大学 | Metal nanoparticles, dispersion containing same, and process for production of same |
WO2011065135A1 (en) * | 2009-11-27 | 2011-06-03 | トクセン工業株式会社 | Composition containing metal microparticles |
KR20110113877A (en) * | 2010-04-12 | 2011-10-19 | 서울대학교산학협력단 | Process for large-scale production of uniform silver nanoparticle |
US20110088593A1 (en) * | 2010-12-23 | 2011-04-21 | Mansour Hemmati | Silver dz nano-fluid composition for nano-fin formation and a method of producing the same |
JP6182294B2 (en) * | 2011-01-28 | 2017-08-16 | 宣政 奥田 | Bactericidal composition and medicine |
FR2977178B1 (en) * | 2011-06-30 | 2014-05-16 | Thales Sa | METHOD FOR MANUFACTURING A DEVICE COMPRISING BRASURES REALIZED FROM METAL OXALATE |
JP5872440B2 (en) * | 2012-02-13 | 2016-03-01 | Dowaエレクトロニクス株式会社 | Spherical silver powder and method for producing the same |
KR20150081253A (en) | 2012-08-30 | 2015-07-13 | 코닝 인코포레이티드 | Solvent-free syntheses of silver and silver products produced thereby |
JP2015531432A (en) | 2012-08-31 | 2015-11-02 | コーニング インコーポレイテッド | Low temperature dispersion synthesis of silver and silver products produced thereby |
DE112013004232T5 (en) | 2012-08-31 | 2015-08-20 | Corning Incorporated | Silver recovery process and silver products produced thereby |
TWI508799B (en) * | 2012-12-06 | 2015-11-21 | China Steel Corp | A Method for Synthesis of Silver Powder with Adjustable Particle Size |
JP6157104B2 (en) * | 2012-12-14 | 2017-07-05 | 田中貴金属工業株式会社 | Silver precursor for producing silver compound, method for producing the same, and method for producing silver compound |
CN103602019B (en) * | 2013-11-15 | 2015-12-02 | 三河市京纳环保技术有限公司 | A kind of novel method preparing high transparency plastics silver-containing inorganic antibacterial matrices on a large scale |
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EP1201301A1 (en) | 2000-10-25 | 2002-05-02 | Mitsubishi Chemical Corporation | Olefin oxidation catalyst comprising silver and alkali metal(s) and process for its production |
US20050217429A1 (en) * | 2004-04-01 | 2005-10-06 | Dong-A University | Synthesis of nanosized metal particles |
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-
2005
- 2005-10-13 JP JP2007536851A patent/JP2008517153A/en active Pending
- 2005-10-13 CN CNA2005800348201A patent/CN101065205A/en active Pending
- 2005-10-13 US US11/664,640 patent/US20080105085A1/en not_active Abandoned
- 2005-10-13 EP EP05851218A patent/EP1819467A4/en not_active Withdrawn
- 2005-10-13 KR KR1020077008295A patent/KR100888559B1/en active IP Right Grant
- 2005-10-13 WO PCT/US2005/036727 patent/WO2006049831A1/en active Application Filing
Patent Citations (5)
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US2426761A (en) | 1943-08-28 | 1947-09-02 | Honorary Advisory Council Sci | Preparation of silver catalysts |
US4463030A (en) * | 1979-07-30 | 1984-07-31 | Graham Magnetics Incorporated | Process for forming novel silver powder composition |
US5250101A (en) * | 1991-04-08 | 1993-10-05 | Mitsubishi Gas Chemical Company, Inc. | Process for the production of fine powder |
EP1201301A1 (en) | 2000-10-25 | 2002-05-02 | Mitsubishi Chemical Corporation | Olefin oxidation catalyst comprising silver and alkali metal(s) and process for its production |
US20050217429A1 (en) * | 2004-04-01 | 2005-10-06 | Dong-A University | Synthesis of nanosized metal particles |
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Title |
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See also references of EP1819467A4 |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008214695A (en) * | 2007-03-05 | 2008-09-18 | Shoei Chem Ind Co | Method for producing ultra-fine particle of silver |
Also Published As
Publication number | Publication date |
---|---|
JP2008517153A (en) | 2008-05-22 |
EP1819467A1 (en) | 2007-08-22 |
EP1819467A4 (en) | 2010-01-20 |
KR20070073775A (en) | 2007-07-10 |
KR100888559B1 (en) | 2009-03-16 |
CN101065205A (en) | 2007-10-31 |
US20080105085A1 (en) | 2008-05-08 |
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