USRE24582E - Method and electrolyte for - Google Patents

Description

METHOD AND ELECTROLYTE FOR PRODUCING BRIGHT GOLD Re. 24,582 Reissued P P- potassium gold cyanide electroplating solution containing free potassium cyanide, the said minute amount of potassium silver will affect the crystal structure of the deposited gold without adversely affecting the color or the karat 5 of the gold deposit so that deposits of relatively high g z fgfig i gi gfifiz fi ii gg g gi hardness and bright surfaces may be obtained regardless Jersey I rp of the thickness of the gold plating layer.

Solutions containing potassium gold cyanide, potassium No Drawing. Original No. 2,799,633, datedJuly 16, silver cyanide and/or free potassium cyanide have all 1957, y Applicafioll been employed heretofore for plating gold or silver elecf "Issue N 1957 serial 704,224 trolytically. However, potassium gold cyanide and po- 14 Claims (CL 204 43) tassium silver cyanide have not been employed together in I the same bath except in cases for the plating out of a gold alloy containing a substantial proportion of silver. g gg i g g ffis agfig g gggfiz $52522 15 In the process according to the present invention the cation; matter printed in italics indicates the additions plated metffl conslsts or more of Pure made, by reissue. The ob ects of the invention [are] may be accomplished by providing a salt mixture or electrolyte con- This invention relates to the process of plating substantailling the essential ingredients] the following tially pure gold on metallic or similar conductive surfaces Polleflts in the Proportions Set forth! a Minimum Normal Maximum Components Prop. of Prop. Prop. of Pr p. Prop. of Prop.

Salt as fine Salt as fine Salt as fine metal metal metal 12 4s 32 0.08 0. 0.16 0. 5 0.4 0.32 Ratio, Au/Ag 100/1.5 10o/1.5 100/1 by the electroplating process, to compositions for making electrolytic solutions for such process and to gold plated products made by such process.

This application is a continuation-in-part of my U. S. application Serial No. 346,261, filed April 1, 1953, now abandoned.

Among the objects of this invention is to provide a process and composition for electroplating gold o'n'objects having metallic or similar conducting surfaces so as to produce a bright and relatively hard gold layer of any desired thickness and having the color of natural gold, on said objects.

Electrolytic gold platings as heretofore produced have generally been limited to extremely thin flash deposits of the order of 0.000001 to 0.0001 inch and have been applied to items of jewelry, razors and the like, after which a lacquer has been applied in order to provide resistance to abrasion. Such thin gold deposits offer little resistance to corrosion. When such deposits have been applied in thicknesses as great as about 0.000005 inch they begin to acquire a smoky, cloudy appearance. This latter effecttakes place, regardless of whether or not the basis metalis polished since even relatively thin deposits do not retain the finish of the basis metal.

The crystalline, non-lustrous, matte yellow deposits of relatively soft gold which have been produced heretofore have been buffed or scratch brushed to give them brighter surfaces but such refinishing operations are costly, waste-. ful-and not entirely satisfactory.

Among other objects of this invention, therefore, is to provide articles with a plating of bright gold of relatively greater thickness, in excess of 0.000001 inch, for example, up to as high as 0.010 inch or more, which plating possesses a hard, mirror-like surface capable of. pro ducing a clear image reflection of objects facing its sur- 's r s n ts efleq a .aarssiuasti as if si -b a be 1 highly. polished without actually having been polished,

after removal'from't'he electroplating solutiomi' This invention is based on the discovery that if a minute amount of potassium silver cyanide is added to a Basedon the amountof gold and silver calculated as pure metal in the bath, the silver metal can vary from about 0.1% to about 2.0% by weight of said gold. If less than 0.1% by weight of silver is present in'the bath the thickness at which bright deposits can still be obtained is limited. With over 2% 'by weight of silver (based on the amount of gold) there is a limit to the thickness at which bright deposits are still obtained and at this proportion of silver the color of the deposit already begins to be affected. It is well known, for ex- .ample, that the color of gold deposits is readily affected alloyed copper.

The plating bath of the invention may be operated at a current density of from 3-6 amperes per square foot of cathode surface which is within the normally employed plating density of 3l0 amperes per squarelfoot of cath: ode surface. Better results are obtained with the bath of the invention when operated at around the higher current densities of about 6 amperes per square foot. The process operates with a cathode elficiency of 100%.

The bath of the invention is operated at a maximum temperature of about 80 F. A verysatis-factory operat ing temperature is around or normal room temperature. The lower limit of operating temperature is 3' crystallize out of the bath, for example at about 45 I F.-

The temperature requirements for plating with-conventional gold plating baths is much higher. Thus, normal ambient temperatures are very satisfactory for the operation of the bath of the invention. Where stop-0E tape,-'. paint or other coatings are employed the low temperature of operation of th ehath isyeryadyantageous Also, the low temperature avoids dete riorationof theibathit'lifougl'ill decomposition of the cyanide content, etc., which oc'c'ui's' to an undesirable degree at higher temperatures.

-In order to widen the bright plating. range of the plat.-

ingbatlt the. alkali. double. cyanides. of. other metals such as nickel, cobalt, in amounts. varying from gr./liter to 30 gr./liter may be added" without affecting the color of the deposit.

The addition of sodium thiosulfate besides the above mentioned double metal cyanides, in amounts ranging 'from 5 gin/liter to 35: gr./liter, has been found to increase the brilliance and lustre of the deposit.

Hardness tests made on a Tukon hardness tester on gold deposits produced in this bathrindicated a hardness (converted to Vickers) of 1 as compared with a hardness of 65 on gold deposits produced in conventional hot plating solutions.

It will be" noted that the. free cyanide content of the bath is: relatively high compared to the free cyanide content of' conventional gold cyanide baths. Whereas conventional gold; cyanidei baths have. a content of about 3 gin/liter to. 1'0 gr./liter of'free cyanide, the bath of the present invention has: a content of from 10 gr./liter to 200' [Z100] gr:/ liter.

A: satisfactory way of marketing the bath ingredients, isto combine all of the bathingredients except the potassium gold cyanide. Since such. a small amount of potassium silver cyanide is employed this provides a convenient way to assure the proper ratio of this ingredient. In that way the measuring and weighing of the minute amount of potassium silver cyanide by the user is eliminated; This-composition may contain the hardener (potassium nickel cyanide, for example) and/or the brightener (sodium thiosulfate, for example) where either or both of such components are to be employed. To make up the electrolyte then, all that is necessary is to add the correct proportions ofthe said mixture, the potassium gold' cyanide and water;

It isunderstood that otherwise than is herein indicated the method of. electroplating with any formula within the limits of, the invention. follows approved practice in maintaining; a mild to rapid circulation ofthe electrolyte, the restoring of, the indicated metal content as it becomes depleted during use, and other features of approved electrolytic deposition.

The following example serves to illustrate the method of, operation of. the invention and additional objects and advantages, thereofi. I

EXAMPLE 1 880 parts by: weight of potassium cyanide are thoroughly mixed with 1.5 parts byweight of potassium silver cyanide, 3 5 parts by weight of potassium nickel cyanide, and (optionally) 10 grams of sodium thiosulfate. These components are tumbled or otherwise mixed together for several' hours: untila thoroughly uniform mixtureisobtained. When it is desired to gold plate an article approximately 88.5 grams of the above mixture and 1 1.5 grarns' of potas'sium' gold cyanide are dissolved in.one liter'of water; Products plated by this bath have a bright-gold color and finish, capable of producing a clearimage reflection of objects facing their surface, and this finish is obtained with heavy deposits of up to 0.010" thickness as well as I with thin deposits.

The brightness, hardness, non-porosity and extremely uniform coverage of this golddeposit makes it particv larly desirable as a protective coatingforindustrial applications in modern-communicationand electronic apparatus.

I claim:

11 In the art of 'fo'rming a layer in excess of .000005" thickness of bright gold containing about 0.1 to 2% of silver byelectrolytic deposition, the method which consi'stsitIeIeCtrOIYZing' -an electrolyte containing the following-"componentsin the following proportionsdissolved in one literof water:

Potassium silver cyanide 0.08 to 0.4

theproportion of potassium silver cyanide calculated assilver to potassium gold cyanide calculated as gold being between 0.1% and 2% by weight, and maintaining said bath at a temperature of between 45F. and 80 F.

2. The process as claimed in claim 1 wherein the proportion of potassium silver cyanide calculated as silver to potassium gold cyanide calculated as gold is about 1.5:100.

3. The process as claimed in claim 1 comprising plat ing relatively thick layers of up to .010" and-more of gold from said bath at a current density of 3-6 amperes per square foot.

sists in'electrolyzing an electrolyte containing the follow 4. Acompositi'on of matter for use as the electrolyte in an electrolytic cell to produce an electrodeposited layer of mirror bright gold containing about 0.1 to 2% of silver of a thickness of .000005" to about .010" consisting essentially of from 45.200 parts of free potassium cyanide, 6,-48 parts of potassium gold cyanide and 0:08

to 04' parts of potassium silver cyanide, the proportion: of potassium silver cyanide calculated as silver in the composition being between 0.1 to 2.0% of the proportion of potassium gold cyanide calculated as gold.

5 In a process of electrodepositing a layer in excess of .000005" thickness of bright gold containing about 0.1 to 2% of silver the steps comprising providing a composition containing a homogeneous mixture of 45 to 200 parts of free potassium cyanide, 0.08 to 0.4 parts of potassium silver cyanide, up to 15 parts of potassium nickel cyanide and up to 30 parts of sodium thiosulfate, mixing this composition with potassium gold cyanide in such proportions that the silver present in the mixture is 0.1 to 2.0% of the gold present therein and dissolving said composition in water in proportion to provide 648 grams per liter of potassium gold cyanide, thereafter electroplating a basis metal in said solution at temperatures of 45 F. to- F. p

6. A composition of matter for use as an electrolyte in an electrolytic cell' to produce an 'electr'odeposited layer of mirrorbright. gold containing about 1.5% of silver of a thickness of .00000 to about .010", consisting of 45 to 200 parts. of free potassium cyanide, 6 to 48 parts of potassium gold cyanide, 0.08 to 0.4 parts of potassium silver cyanide, up to 15 parts of a double metal cyanide selected from the group consistingof alkali metal nickel cyanide; alkali metal-cobalt cyanide, and mixtures thereof, and up to 30 parts of an alkali metal thiocyanate, the proportion of potassium silver cyanide calculated'as silver to potassium gold cyanide calculated as gold being about 15:100.

7-. A composition of matter for use as an electrolyte in an electrolytic cell'to produce an electrodeposited layer of mirror bright gold containingabout 0.1 to 2% of silver ofa thickness 0151000005 to about .010, consisting of 45' to 200 parts-of: free potassiumcyanid'e, 6 to43 parts ofpotassium gold cyanide, .08 to 0.4" parts of: po-

tassiumv silver cyanide,.up to 15 parts of a double metal cyanide selected from the group consisting of alkali metal nickel cyanide, alkali metal cobalt cyanide, and mixtures thereof, upto 30' parts of an alkali metal thiocyanate, the proportion of potassium silver cyanide calculated as silver being between 0.1 to 2% of the proportion of potassium gold' cyanide calculated as gold.

8. In the art of forming a layer'in excess of .000005" thickness of brigh'tg'old containing about 0.1 to 2 of silver by electrolytic deposition, the method 'which' coning components in the following proportions dissolved in one liter ofwater:

tlie proportion of potassium silver cyanide: calculated on silver to potassium gold cyanide calculated as gold being between 0.1% and 2% by weight, and maintaining said bath at a temperature of between 45 F. and 80 F.

9. The process as claimed in claim 8 wherein the proportion of potassium silver cyanide calculated as silver to potassium gold cyanide calculated as gold is about 1.5:100.

10. The process as claimed in claim 8 comprising plating relatively thick layers of up to .010" and more of gold from said bath at a current density of 3-6 amperes per square foot.

11. A composition of matter for use as the electrolyte in an electrolytic cell to produce an electrodeposited layer of mirror bright gold containing about 0.1 to 2% of silver of a thickness of .000005" to about .010" consisting essentially of from about to 200 parts of free potassium cyanide, 6-48 parts of potassium gold cyanide and 0.08 to 0.4 part of potassium silver cyanide, the proportion of potassium silver cyanide calculated as silver in the composition being between 0.1 and 2.0% of the proportion of potassium gold cyanide calculated as gold.

12. In a process of electrodepositing a layer in excess of .000005 thickness of bright gold containing about 0.1 to 2% of silver the steps comprising providing a composition containing a homogeneous mixture of about 10 to 200 parts of free potassium cyanide, 0.08 to 0.4 part of potassium silver cyanide, up to parts of potassium nickel cyanide and up to 30 parts of sodium thiosulfate, mixing this composition with potassium gold cyanide in such proportions that the silver present in the mixture is 0.1 to 2.0% of the gold present therein and dissolving said composition in water in proportion to provide 6-48 grams per liter of potassium gold cyanide, thereafter electroplating a basis metal in said solution at temperatures of 45 F. to 80 F.

13. A composition of matter for use as an electrolyte in an electrolytic cell to produce an electrodeposited layer of mirror bright gold containing about 1.5% of silver of 6 a thickness of .00000 to about .010", consisting of about 10 to 200 parts of free potassium cyanide, 6 to 48 parts of potassium gold cyanide, 0.08 to 0.4 part of potassium silver cyanide, up to 15 parts of a double metal cyanide selected from the group consisting of alkali metal nickel cyanide, alkali metal cobalt cyanide, and mixtures thereof, and up to 30 parts of an alkali metal thiocyanate, the proportion of potassium silver cyanide calculated as silver to potassium gold cyanide calculated as gold being about 1.5:100.

14. A composition of matter for use as an electrolyte in an electrolytic cell to produce an electrodeposited layer of mirror bright gold containing about 0.1 to 2% of silver of a thickness of .000005" to about .010", consisting of about 10 to 200 parts of free potassium cyanide, 6 to 48 parts of potassium gold cyanide, 0.08 to 0.4 part of potassium silver cyanide, up to 15 parts of a double metal cyanide selected from the group consisting of alkali metal nickel cyanide, alkali metal cobalt cyanide, and mixtures thereof, up to 30 parts of an alkali metal thiocyanate, the proportion of potassium silver cyanide calculated as silver being between 0.1 and 2% of the proportion of potassium gold cyanide calculated as gold.

References Cited in the file of this patent or the original patent 1,104,842 Smith July 28, 1914 1,732,317 Thoma Oct. 22, 1929 2.110,792 Egeberg et a1 Mar. 8, 1938 FOREIGN PATENTS 2,029 Great Britain Aug. 15, 1864 OTHER REFERENCES Young et al.: Metal Industry, April 1940, pp. 194-196. Thews: Metal Finishing, September 1952, pp. -85.