US9195010B2 - Optical connector apparatus - Google Patents

Optical connector apparatus Download PDF

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Publication number
US9195010B2
US9195010B2 US13/147,888 US201013147888A US9195010B2 US 9195010 B2 US9195010 B2 US 9195010B2 US 201013147888 A US201013147888 A US 201013147888A US 9195010 B2 US9195010 B2 US 9195010B2
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Prior art keywords
ferrule
connector
optical
connection member
connection
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US13/147,888
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US20110293223A1 (en
Inventor
Hideto Shimazu
Osamu Hashiguchi
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Japan Aviation Electronics Industry Ltd
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Japan Aviation Electronics Industry Ltd
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Priority claimed from JP2009024630A external-priority patent/JP4922320B2/ja
Priority claimed from JP2009138537A external-priority patent/JP4976446B2/ja
Priority claimed from JP2009198748A external-priority patent/JP4987048B2/ja
Priority claimed from JP2009247022A external-priority patent/JP4976476B2/ja
Application filed by Japan Aviation Electronics Industry Ltd filed Critical Japan Aviation Electronics Industry Ltd
Priority claimed from PCT/JP2010/051496 external-priority patent/WO2010090211A1/ja
Assigned to JAPAN AVIATION ELECTRONICS INDUSTRY, LIMITED reassignment JAPAN AVIATION ELECTRONICS INDUSTRY, LIMITED ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: HASHIGUCHI, OSAMU, SHIMAZU, HIDETO, TANAKA, YUKITAKA, FUKAYAMA, KENZO, IZAKI, MASAHIRO
Publication of US20110293223A1 publication Critical patent/US20110293223A1/en
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    • G—PHYSICS
    • G02—OPTICS
    • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24—Coupling light guides
    • G02B6/36—Mechanical coupling means
    • G02B6/38—Mechanical coupling means having fibre to fibre mating means
    • G02B6/3807—Dismountable connectors, i.e. comprising plugs
    • G02B6/381—Dismountable connectors, i.e. comprising plugs of the ferrule type, e.g. fibre ends embedded in ferrules, connecting a pair of fibres
    • G02B6/3817—Dismountable connectors, i.e. comprising plugs of the ferrule type, e.g. fibre ends embedded in ferrules, connecting a pair of fibres containing optical and electrical conductors
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K11/00—Luminescent, e.g. electroluminescent, chemiluminescent materials
    • C09K11/08—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
    • C09K11/61—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing fluorine, chlorine, bromine, iodine or unspecified halogen elements
    • C09K11/615—Halogenides
    • C09K11/616—Halogenides with alkali or alkaline earth metals
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K11/00—Luminescent, e.g. electroluminescent, chemiluminescent materials
    • C09K11/08—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
    • C09K11/63—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing boron
    • C09K11/636—Silicates
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K11/00—Luminescent, e.g. electroluminescent, chemiluminescent materials
    • C09K11/08—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
    • C09K11/66—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing germanium, tin or lead
    • C09K11/664—Halogenides
    • C09K11/665—Halogenides with alkali or alkaline earth metals
    • G—PHYSICS
    • G02—OPTICS
    • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24—Coupling light guides
    • G02B6/36—Mechanical coupling means
    • G02B6/38—Mechanical coupling means having fibre to fibre mating means
    • G02B6/3807—Dismountable connectors, i.e. comprising plugs
    • G02B6/381—Dismountable connectors, i.e. comprising plugs of the ferrule type, e.g. fibre ends embedded in ferrules, connecting a pair of fibres
    • G02B6/3818—Dismountable connectors, i.e. comprising plugs of the ferrule type, e.g. fibre ends embedded in ferrules, connecting a pair of fibres of a low-reflection-loss type
    • G02B6/3821—Dismountable connectors, i.e. comprising plugs of the ferrule type, e.g. fibre ends embedded in ferrules, connecting a pair of fibres of a low-reflection-loss type with axial spring biasing or loading means
    • G—PHYSICS
    • G02—OPTICS
    • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24—Coupling light guides
    • G02B6/36—Mechanical coupling means
    • G02B6/38—Mechanical coupling means having fibre to fibre mating means
    • G02B6/3807—Dismountable connectors, i.e. comprising plugs
    • G02B6/381—Dismountable connectors, i.e. comprising plugs of the ferrule type, e.g. fibre ends embedded in ferrules, connecting a pair of fibres
    • G02B6/3825—Dismountable connectors, i.e. comprising plugs of the ferrule type, e.g. fibre ends embedded in ferrules, connecting a pair of fibres with an intermediate part, e.g. adapter, receptacle, linking two plugs
    • G—PHYSICS
    • G02—OPTICS
    • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24—Coupling light guides
    • G02B6/36—Mechanical coupling means
    • G02B6/38—Mechanical coupling means having fibre to fibre mating means
    • G02B6/3807—Dismountable connectors, i.e. comprising plugs
    • G02B6/3869—Mounting ferrules to connector body, i.e. plugs
    • G—PHYSICS
    • G02—OPTICS
    • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24—Coupling light guides
    • G02B6/36—Mechanical coupling means
    • G02B6/38—Mechanical coupling means having fibre to fibre mating means
    • G02B6/3807—Dismountable connectors, i.e. comprising plugs
    • G02B6/3873—Connectors using guide surfaces for aligning ferrule ends, e.g. tubes, sleeves, V-grooves, rods, pins, balls
    • G02B6/3874—Connectors using guide surfaces for aligning ferrule ends, e.g. tubes, sleeves, V-grooves, rods, pins, balls using tubes, sleeves to align ferrules
    • G—PHYSICS
    • G02—OPTICS
    • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24—Coupling light guides
    • G02B6/36—Mechanical coupling means
    • G02B6/38—Mechanical coupling means having fibre to fibre mating means
    • G02B6/3807—Dismountable connectors, i.e. comprising plugs
    • G02B6/3873—Connectors using guide surfaces for aligning ferrule ends, e.g. tubes, sleeves, V-grooves, rods, pins, balls
    • G02B6/3874—Connectors using guide surfaces for aligning ferrule ends, e.g. tubes, sleeves, V-grooves, rods, pins, balls using tubes, sleeves to align ferrules
    • G02B6/3877—Split sleeves
    • G—PHYSICS
    • G02—OPTICS
    • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24—Coupling light guides
    • G02B6/36—Mechanical coupling means
    • G02B6/38—Mechanical coupling means having fibre to fibre mating means
    • G02B6/3807—Dismountable connectors, i.e. comprising plugs
    • G02B6/3873—Connectors using guide surfaces for aligning ferrule ends, e.g. tubes, sleeves, V-grooves, rods, pins, balls
    • G02B6/3874—Connectors using guide surfaces for aligning ferrule ends, e.g. tubes, sleeves, V-grooves, rods, pins, balls using tubes, sleeves to align ferrules
    • G02B6/3878—Connectors using guide surfaces for aligning ferrule ends, e.g. tubes, sleeves, V-grooves, rods, pins, balls using tubes, sleeves to align ferrules comprising a plurality of ferrules, branching and break-out means
    • G02B6/3879—Linking of individual connector plugs to an overconnector, e.g. using clamps, clips, common housings comprising several individual connector plugs
    • G—PHYSICS
    • G02—OPTICS
    • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24—Coupling light guides
    • G02B6/36—Mechanical coupling means
    • G02B6/38—Mechanical coupling means having fibre to fibre mating means
    • G02B6/3807—Dismountable connectors, i.e. comprising plugs
    • G02B6/3887—Anchoring optical cables to connector housings, e.g. strain relief features
    • G02B6/3888—Protection from over-extension or over-compression
    • G—PHYSICS
    • G02—OPTICS
    • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24—Coupling light guides
    • G02B6/36—Mechanical coupling means
    • G02B6/38—Mechanical coupling means having fibre to fibre mating means
    • G02B6/3807—Dismountable connectors, i.e. comprising plugs
    • G02B6/389—Dismountable connectors, i.e. comprising plugs characterised by the method of fastening connecting plugs and sockets, e.g. screw- or nut-lock, snap-in, bayonet type
    • G02B6/3893—Push-pull type, e.g. snap-in, push-on
    • G—PHYSICS
    • G02—OPTICS
    • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24—Coupling light guides
    • G02B6/42—Coupling light guides with opto-electronic elements
    • G02B6/4292—Coupling light guides with opto-electronic elements the light guide being disconnectable from the opto-electronic element, e.g. mutually self aligning arrangements
    • G02B6/4293—Coupling light guides with opto-electronic elements the light guide being disconnectable from the opto-electronic element, e.g. mutually self aligning arrangements hybrid electrical and optical connections for transmitting electrical and optical signals
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • G—PHYSICS
    • G02—OPTICS
    • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24—Coupling light guides
    • G02B6/36—Mechanical coupling means
    • G02B6/38—Mechanical coupling means having fibre to fibre mating means
    • G02B6/3807—Dismountable connectors, i.e. comprising plugs
    • G02B6/3833—Details of mounting fibres in ferrules; Assembly methods; Manufacture
    • G02B6/3855—Details of mounting fibres in ferrules; Assembly methods; Manufacture characterised by the method of anchoring or fixing the fibre within the ferrule
    • G—PHYSICS
    • G02—OPTICS
    • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24—Coupling light guides
    • G02B6/36—Mechanical coupling means
    • G02B6/38—Mechanical coupling means having fibre to fibre mating means
    • G02B6/3807—Dismountable connectors, i.e. comprising plugs
    • G02B6/3887—Anchoring optical cables to connector housings, e.g. strain relief features

Definitions

  • This invention relates to an optical connector apparatus, and especially to an optical connector apparatus comprising: a wiring structure for an electro-optical composite cable and a ferrule, a connector connected with the electro-optical composite cable, and an adaptor relaying a connection between the connector and a connection object (a mating connector, an optical element, or the like).
  • a wiring structure for an electro-optical composite cable and a ferrule is disclosed in, for example, Patent Document 1 to Patent Document 3.
  • the wiring structures disclosed in them are as follows. First, a tubular member integrally formed with (or prepared separately from) the ferrule is inserted between an optical fiber strand and a tensile-strength resistant fiber. Next, the ferrule is crimped so that the tensile-strength resistant fiber and an outer jacket are interposed between the ferrule and the tubular member. Thus, the electro-optical composite cable is connected with the ferrule without using an adhesive agent or the like.
  • a split sleeve (a sleeve having a cut portion) is known as a connection member connected with the ferrule.
  • Techniques which solve a problem of the split sleeve are disclosed in Patent Document 4 to Patent Document 6.
  • Each of the connection members disclosed in them is not provided with the cut portion.
  • the connection member is configured to support the ferrule at three points (surfaces).
  • Patent Document 7 discloses an improved technique of Patent Document 4.
  • Patent Document 8 discloses one of the examples of connectors and an adaptor wherein each of the connectors is connected with an electro-optical composite cable, and the adaptor connects the connectors with each other.
  • the disclosed connector comprises a conductive ferrule holding an optical fiber included in the electro-optical composite cable while connected with a metal conductive material of the electro-optical composite cable.
  • the adaptor is made of a synthetic resin.
  • a conductive connection member adjusting a position of an axis of the ferrule is formed in the adaptor by insert molding.
  • An electrical connection between the ferrules is carried out as follows. First, each ferrule of two connectors is inserted into the connection member. Then, end surfaces of the ferrules are brought into contact with each other within the connection member.
  • a technique relating to hot swapping of the electrical connector is disclosed in, for example, Patent Document 9.
  • the disclosed electrical connector uses contacts each of which has a projection length from the connector wherein the projection lengths are different from each other so that a timing of connection can be shifted for every contact.
  • the above-described structure enables the hot swapping.
  • Each of the sleeves disclosed in Patent Document 4 to Patent Document 7 has a high spring constant so that there is a possibility that the ferrule may be damaged when the ferrule is inserted into the sleeve. Another problem is that a manufacturing cost may be high because high precision is required for holding the ferrule appropriately. It is therefore another object of the present invention to provide an optical connector apparatus which comprises sleeve which is of a low cost and which can hold the ferrule appropriately without giving damage thereto.
  • the sleeve included in an adaptor of Patent Document 1 is generally made of conductive material so that the sleeve has a possibility to contribute to the electrical connection between the ferrules.
  • the sleeve does not assure the electrical connection between the ferrules, in a case where, for example the ferrules are slightly uneven in size.
  • a principal object of the sleeve is to adjust axes of the ferrules as clearly understood from a fact that the sleeve is formed into the adaptor by insert molding so that the sleeve is prevented from being moved and/or displaced within the adaptor. Accordingly, a connection simply between conductive ferrules may cause the contact therebetween be unstable.
  • foreign matter may be attached thereto so that an electrical short may occur, and the ferrule may be accidentally touched by a finger because an end of the ferrule is projected from a housing of the connector.
  • One aspect of the present invention provides an optical connector apparatus comprising: a first connector connected with a first electro-optical composite cable including a first optical fiber and a first metal conductor; a second connector connected with a second electro-optical composite cable including a second optical fiber and a second metal conductor; and an adaptor relaying a connection between the first connector and the second connector.
  • the first connector comprises a first ferrule holding the first optical fiber, at least a part of a surface of the first ferrule having a conductive portion electrically connected with the first metal conductor.
  • the second connector comprises a second ferrule holding the second optical fiber, at least a part of a surface of the second ferrule having a conductive portion electrically connected with the second metal conductor.
  • the adaptor comprises a connection member holding the first ferrule and the second ferrule, at least a part of a surface of the adaptor having conductivity for making an electrical connection between the conductive portion of the first ferrule and the conductive portion of the second ferrule.
  • an optical connector apparatus comprising: an optical element; a ferrule holding an optical fiber of an electro-optical composite cable and having a conductive portion electrically connected with a metal conductor of the electro-optical composite cable; and an adaptor holding the optical element and relaying a connection between the ferrule and the optical element.
  • the adaptor comprises a connection member holding the ferrule, at least a part of a surface of the connection member having conductivity for making an electrical connection with the conductive portion.
  • an optical connector apparatus comprising: a ferrule holding an optical fiber of an electro-optical composite cable and having a contact portion electrically connected with a metal conductor of the electro-optical composite cable; and a connection object making an optical connection and an electrical connection simultaneously with the ferrule.
  • the connection object comprises: a receiving portion receiving an end portion of the ferrule; a conductive portion provided on at least the end portion of the receiving portion; and an optical connection portion provided inside the receiving portion. The end portion of the ferrule is received in the receiving portion so that the optical connection is made by facing an end surface of the optical fiber toward the optical connection portion while the electrical connection is made by contacting the contact portion to the conductive portion.
  • an optical connector apparatus comprising: a first connector connected with a first electro-optical composite cable including a first optical fiber and a first metal conductor; a second connector connected with a second electro-optical composite cable including a second optical fiber and a second metal conductor; and an adaptor and relaying a connection between the first connector and the second connector.
  • the first connector comprises a first ferrule holding the first optical fiber, at least a part of a surface of the first ferrule having a first conductive portion, the first conductive portion being connected with the first metal conductor.
  • the second connector comprises a second ferrule holding the second optical fiber, at least a part of the second ferrule having a second conductive portion, the second conductive portion being connected with the second metal conductor.
  • the adaptor comprises a connection member which connects the first ferrule with the second ferrule. An end portion of the first ferrule is provided with a recess portion, and an end of the first optical fiber is positioned within the recess portion so as not to project from an end surface of the first ferrule.
  • connection member connecting ferrules
  • the connection member is formed by processing a metal sheet having two edge portions so that the connection member has a main body having a tube or a cylinder shape, the two edge portions facing each other.
  • the main body portion comprises a plurality of ferrule-contact portions, each of the ferrule-contact portions being separated from each other on a perpendicular surface perpendicular to an axis-direction of the connection member and being brought into contact with the ferrule when the connection member holds the ferrule.
  • Another aspect of the present invention provides an optical connector comprising a first ferrule having a first end surface and a second ferrule having a second end surface.
  • the first ferrule is provided with a first conductive portion.
  • the second ferrule is provided with a second conductive portion. A distance between the first end surface and the first conductive portion is different from another distance between the second end surface and the second conductive portion.
  • the crimped portion is crimped in a state that size difference between the metal conductor and the outer jacket is adjusted by an adjuster portion so that the connection strength can be stable.
  • the crimped portion has no unnecessary clearance so that there is another advantageous that simple jig may be used for crimping.
  • connection member (the split sleeve) is configured to hold the first ferrule and the second ferrule from outside in a diameter direction so that an electrical connection between the first ferrule and the second ferrule is reliable even when a polishing process is carried out for each ferrule.
  • the sleeve is formed by processing a metal sheet having two edge portions so that the sleeve has a main body having a tube or a cylinder shape wherein the two edge portions face (or join to) each other. For this reason, the spring constant can be decreased, and the ferrules are held appropriately.
  • the opposed-edges portion (joint portion) is formed on the sleeve, and the ferrule is held by three ferrule-contact portions formed by the process. Therefore, a manufacturing cost can be reduced.
  • a plurality of the ferrules are provided in the optical connector, wherein each of the ferrules has a length between an end surface of the ferrule and the conductive portion to be connected with the mating connector or the like, and the lengths of the ferrules are different from each other. Therefore, the electrical connection is reliably established when the optical connection with the mating connector or the like is established, in addition, hot swapping is usable.
  • FIG. 1 An oblique view showing an optical connector apparatus according to a first embodiment of the present invention.
  • the illustrated optical connector apparatus comprising connectors (a first connector and a second connector) and an adaptor is in a separated state.
  • FIG. 2 An exploded oblique view showing the optical connector apparatus of FIG. 1 .
  • FIG. 3 A cross-sectional view showing the optical connector apparatus of FIG. 1 , taken along lines III-III.
  • the illustrated optical connector apparatus is in a connection state.
  • FIG. 4 A cross-sectional view showing a wiring structure between an electro-optical composite cable and a ferrule according to a first wiring method of the present invention.
  • FIG. 5 A partially-cutaway cross-sectional view showing procedures of making the wiring structure of FIG. 4 .
  • FIG. 6 An oblique view showing a structure of an electro-optical composite cable according to the embodiment of the present invention. Each part of the electro-optical composite cable is shown exposed for easy understanding.
  • FIG. 7 A cross-sectional view showing the electro-optical composite cable of FIG. 6 .
  • FIG. 8 A cross-sectional view showing a wiring structure between an electro-optical composite cable and a ferrule according to a second wiring structure of the present invention.
  • FIG. 9 An oblique view showing procedures of making the wiring structure of FIG. 8 .
  • FIG. 10 A cross-sectional view showing a wiring structure between an electro-optical composite cable and a ferrule according to a third wiring method of the present invention.
  • FIG. 11 An oblique view showing procedures of making the wiring structure of FIG. 10 .
  • FIG. 12 A cross-sectional view showing a wiring structure between an electro-optical composite cable and a ferrule according to a fourth wiring method of the present invention.
  • FIG. 13 An oblique view showing procedures of making the wiring structure of FIG. 12 .
  • FIG. 14 An enlarged cross-sectional view of the optical connector apparatus of FIG. 3 showing a connection member and its vicinity wherein the connection member is included in an adaptor.
  • FIG. 15 A cross-sectional view showing only the connector (the first connector) included in the optical connector apparatus of FIG. 3 .
  • FIG. 16 A cross-sectional view showing a variation example of the ferrule (composite type).
  • FIG. 17 An oblique view showing the ferrule of FIG. 16 .
  • FIG. 18 A view showing a variation example of an adaptor used for the connector of FIG. 1 .
  • FIG. 19 A cross-sectional view showing an optical connector apparatus composing of the ferrules illustrated in FIG. 16 and FIG. 17 , the adaptors illustrated in FIG. 18 and the connection member illustrated in FIG. 20 .
  • the illustrated optical connector apparatus is in the connection state.
  • FIG. 20 A view showing a connection member (variation example 1) used for the optical connector apparatus of FIG. 19 .
  • FIG. 21 A view showing another type of a connection member (variation example 2) to be used instead of the connection member of FIG. 1 .
  • FIG. 22 An oblique view showing an optical connector apparatus using other types of the connection member.
  • the connectors and the adaptor included in the illustrated connector apparatus are in a separated state.
  • FIG. 23 An exploded oblique view showing the connector of FIG. 22 .
  • FIG. 24 A cross-sectional view showing the optical connector of FIG. 22 , taken along lines XXIV-XXIV.
  • the illustrated optical connector apparatus is in the connection state.
  • FIG. 25 A top view showing the connector of FIG. 22 .
  • FIG. 26 A front view showing the connector of FIG. 22 .
  • FIG. 27 A cross-sectional view showing the adaptor of FIG. 26 , taken along lines XXVII-XXVII.
  • FIG. 28 A cross-sectional view showing the connection member (variation example 3) included in the adaptor of FIG. 23 .
  • FIG. 29 A front view showing the connection member of FIG. 28 .
  • An inscribed circle and a circumscribed circle are also illustrated.
  • FIG. 30 A cross-sectional view showing the adaptor of FIG. 25 , taken along lines XXX-XXX.
  • FIG. 31 A cross-sectional view of an adaptor of FIG. 27 in a case where the connection member (variation example 4) of FIG. 33 is applied.
  • FIG. 32 An oblique view showing the connection member included in the adaptor of FIG. 31 .
  • FIG. 33 A front view showing the connection member of FIG. 32 .
  • FIG. 34 A partially-cutaway internal side view showing an optical connector apparatus according to a second embodiment of the present invention. In the illustration, only a housing is illustrated in cross section.
  • FIG. 35 An oblique view showing an adaptor used for an optical connector apparatus according to a third embodiment of the present invention.
  • the adaptor holds a connection member.
  • FIG. 36 An oblique view showing the connection member held by the adaptor of FIG. 35 .
  • FIG. 37 Across-Sectional view showing the adaptor of FIG. 35 , taken along lines XXXVII-XXXVII. An illustration of an optical element is omitted.
  • FIG. 38 An oblique view showing a connection object (an adaptor and a connector (a second connector)) included in an optical connector apparatus according to a fourth embodiment of the present invention.
  • the illustrated optical connector apparatus is in the connection state.
  • FIG. 39 A cross-sectional view showing a ferrule (an insulation type) included in the optical connector apparatus of FIG. 38 .
  • FIG. 40 An oblique view showing the ferrule of FIG. 39 .
  • FIG. 41 An oblique view showing the adaptor included in the optical connector apparatus of FIG. 38 .
  • FIG. 42 An oblique view showing a connection member (contact type) included in the adaptor of FIG. 41 .
  • FIG. 43 An oblique view showing an adaptor used for an optical connector apparatus according to a fifth embodiment of the present invention.
  • the adaptor holds a connection member.
  • FIG. 44 An oblique view showing the connection member held by the adaptor of FIG. 43 .
  • FIG. 45 A cross-sectional view showing the adaptor of FIG. 43 , taken along lines XLV-XLV. An illustration of an optical element is omitted.
  • FIG. 46 An oblique view showing an adaptor used for an optical connector apparatus according to a sixth embodiment of the present invention. Connectors (a first connector and a second connector) and an adaptor which constitutes the optical connector apparatus are in an unconnected state.
  • FIG. 47 An exploded oblique view showing the optical connector apparatus of FIG. 46 .
  • FIG. 48 A cross-sectional view showing the optical connector apparatus of FIG. 46 , taken along lines XLVIII-XLVIII.
  • FIG. 49 A cross-sectional view showing the optical connector apparatus of FIG. 46 , taken along lines IL-IL.
  • FIG. 50 A top view showing the adaptor of FIG. 46 .
  • FIG. 51 A front view showing the adaptor of FIG. 46 .
  • FIG. 52 a cross-sectional view showing the adaptor of FIG. 50 , taken along lines LII-LII.
  • FIG. 53 A cross-sectional view showing the adaptor of FIG. 51 , taken along lines LIII-LIII.
  • FIG. 54 An oblique view showing an adaptor used for an optical connector apparatus according to a eighth embodiment of the present invention.
  • FIG. 55 An oblique view showing a variation example of an end portion of the ferrule.
  • FIG. 56 A side view showing a connection between the ferrule of FIG. 54 and a normal ferrule.
  • the optical connector apparatus comprises a connector and an adaptor, wherein the connector is connected with an electro-optical cable, and the adaptor relays between the connector and a connection object.
  • the connector comprises a ferrule connected with an electro-optical composite cable.
  • the adaptor comprises a connection member. An electro-optical connection between the connector and the adaptor is made by connecting the ferrule of the connector to the connection member of the adaptor.
  • connection object taking a mating connector or a connector comprising an optical element as an example.
  • a combination of the adaptor and the mating connector or a combination of adaptor and the connector comprising the optical element may be considered as one connection object.
  • a detailed explanation will be made hereinbelow about the optical connector applicable for the electro-optical composite cable according to the embodiment.
  • the optical connector 10 comprises a first connector 200 connected with a first electro-optical composite cable 100 , a second connector 200 ′ connected with a second electro-optical composite cable 100 ′, and an adaptor 500 relaying a connection between the first connector 200 and the second connector 200 ′.
  • the first connector 200 comprises a first ferrule 220 .
  • the first ferrule 220 is connected with the first electro-optical composite cable 100 .
  • the second connector 200 ′ comprises a second ferrule 220 ′.
  • the second ferrule 220 ′ is connected with the second electro-optical composite cable 100 ′.
  • a first to fourth wiring structures illustrated in FIGS. 4 to 13 may be used as a wiring structure between the first electro-optical composite cable 100 and the first ferrule 220 (or a wiring structure between the second electro-optical composite cable 100 ′ and the second ferrule 220 ′) as appropriate.
  • the first wiring structure comprise an electro-optical composite cable 100 , a ferrule 2200 a made of conductive material such as metal, and a sleeve 240 made of conductive material such as metal. Except for metal, conductive resin or insulation resin formed with a metal thin layer on a surface may be used as the conductive material.
  • the electro-optical composite cable 100 comprises an optical fiber strand 121 composed of an optical fiber 110 and a protection cover covering the optical fiber 110 , a metal conductor 130 positioned on an outer circumference of the optical fiber strand 121 and constituting a pipe-shaped outer conductor by disposing a plurality of metal wires without gaps therebetween, and an outer jacket 140 covering them.
  • the outer jacket 140 of the present embodiment is made of polyvinyl chloride.
  • the electro-optical composite cable 100 further comprises a tensile-strength fiber 122 provided between the optical fiber strand 121 and the metal conductor 130 .
  • the ferrule 2200 a comprises a main body portion 210 and a wiring portion 211 positioned at a back of the main body portion 210 .
  • the main body portion 210 is inserted with the optical fiber strand 121 and holds the inserted optical fiber strand 121 in a center part.
  • wiring portion 211 functions as a portion to be wired with the electro-optical composite cable 100 (especially, metal conductor 130 ).
  • a holding hole is formed at a back end of the ferrule 2200 a (i.e. back end of wiring portion 211 ) and the main body portion 210 , wherein the holding hole has an inner diameter substantially equal to an outer diameter of the optical fiber strand 121 .
  • the main body portion 210 is formed with a communication hole which communicates the holding hole with a front end of the ferrule 2200 a (i.e. front end of the main body portion 210 ), wherein the communication hole has a diameter substantially equal to that of the optical fiber 110 .
  • the communication hole is provided on a center part of the main body portion 210 in a diameter direction.
  • the wiring portion 211 of the ferrule 2200 a comprises a tubular portion 212 extending toward the back end and a ring-like recess 232 receiving the sleeve 240 .
  • the tubular portion 212 of the present embodiment has an inner diameter substantially equal to the outer diameter of the optical fiber strand 121 has a thickness and substantially equal to a thickness of the outer jacket 140 of the electro-optical composite cable 100 .
  • the ring-like recess 232 has an L-like shape in cross-section. The L-like shape extends toward the back end of the ferrule 2200 a , wherein the L-like shape specifically projects outward from the tubular portion 212 in the diameter direction and in parallel with the tubular portion 212 .
  • the maximum inner diameter of the ring-like recess 232 of the present embodiment is substantially equal to the outer diameter of the sleeve 240 .
  • a connection is carried out between the electro-optical composite cable 100 and the ferrule 2200 a with the sleeve 240 as illustrated in FIG. 5 .
  • the outer jacket 140 of the electro-optical composite cable 100 is removed so that the metal conductor 130 is bared (exposed). Moreover, an unnecessary metal conductor 130 is removed so that the optical fiber strand is bared (exposed). In addition, the protection cover 120 is removed in the front end of the optical fiber strand 121 so that the optical fiber 110 is bared (exposed).
  • the electro-optical composite cable 100 is inserted into the sleeve 240 . In other words, the sleeve 240 is positioned at a back of the bared metal conductor 130 and on the outer jacket 140 .
  • a length of an exposed portion (bared portion) of the metal conductor 130 is substantially equal to a length of the tubular portion in an axis direction.
  • adhesive agent is applied on an outer circumference of the protection cover 120 (outer circumference of the optical fiber strand 121 ), and the optical fiber strand 121 is inserted into the ferrule 2200 a as illustrated in FIG. 5( b ).
  • the electro-optical composite cable 100 (optical fiber strand 121 ) is adhered to the ferrule 2200 a .
  • the metal conductor 130 is arranged on an outer circumference of the tubular portion 212 .
  • the sleeve is slid toward the front end of the ferrule 2200 a so that a front end of the sleeve 240 is brought into contact with the ring-like recess 232 .
  • the sleeve 240 is electrically connected with the ferrule 2200 a .
  • the tubular portion 212 having a thickness substantially equal to that of outer jacket 140 is inserted inside of the bared metal conductor 130 . Therefore, the size difference between the outer circumference of the metal conductor 130 and the outer circumference of the outer jacket 140 is adjusted.
  • the tubular portion 212 functions as the adjuster portion.
  • the sleeve 240 is crimped in a state where the adjuster portion adjusts the size difference so as to carry out the connection between the metal conductor 130 and ferrule 2200 a .
  • the sleeve 240 of the present embodiment functions as a crimped portion.
  • the adhesive agent is dried by heating.
  • the optical fiber 110 is polished. The connection between the electro-optical composite cable 100 and the ferrule 2200 a is completed.
  • the size difference does not exist between the outer circumference of the metal conductor 130 and the outer circumference of the outer jacket 140 because of a presence of the tubular portion 212 . Therefore, there is no undesired clearance inside the sleeve 240 .
  • the crimped portion has a simple shape so that a crimped sleeve has also a simple shape. Therefore, high connection strength can be obtained.
  • FIG. 8 and FIG. 9 As a second wiring structure, a wiring structure as illustrated in FIG. 8 and FIG. 9 will be explained. Upon explaining the present, the same reference numerals are given to the components similar to the above-described first structure and, therefore, the description of those components will be omitted.
  • the second wiring structure is different from the first wiring structure in that the second wiring structure does not have the sleeve.
  • the second wiring structure comprises a part which functions as the crimped portion and the adjuster portion. In this point, the second wiring structure is similar to the first wiring structure.
  • the ferrule 2200 b comprises a main body portion 210 a and a wiring portion 211 a .
  • the main body portion 210 a comprises a structure similar to the main body portion 210 (see FIG. 4 ) of the first wiring structure.
  • the wiring portion 211 a comprises a first tubular portion 212 a extending backward from the main body portion 210 a and a second tubular portion 226 a further extending backward from the first tubular portion 212 a.
  • the first tubular portion 212 a has a first inner radius corresponding to a length between the center part of the electro-optical composite cable 100 and an outer circumference of the metal conductor 130 .
  • the second tubular portion 226 a has a second inner radius corresponding to a length between the center part of the electro-optical composite cable 100 and an outer circumference of the outer jacket 140 (outer radius of the outer jacket 140 ). Outer radiuses of the first tubular portion 212 a and the second tubular portion 226 a are equal to each other.
  • an exterior of the wiring portion 211 a has a tubular shape which has no size difference while an interior of the wiring portion 211 a has the size difference between the first tubular portion 212 a and the second tubular portion 226 a .
  • a size of the size difference between the first tubular portion 212 a and the second tubular portion 226 a of the present wiring structure is substantially equal to a thickness of the outer jacket 140 .
  • connection between the above-described ferrule 2200 b and the electro-optical composite cable 100 is carried out as illustrated in FIG. 9 .
  • the outer jacket 140 of the electro-optical composite cable 100 is removed so that the metal conductor 130 is bared.
  • an unnecessary metal conductor 130 is removed so that the optical fiber strand 121 is bared.
  • the protection cover 120 is removed in the front end of the optical fiber strand 121 so that optical fiber 110 is bared (see FIG. 9( a )).
  • the adhesive agent is applied on an outer circumference of the protection cover 120 (an outer circumference of the optical fiber strand 121 ) and the optical fiber strand 121 is inserted into the ferrule 2200 b as illustrated in FIG. 9( b ) so that the electro-optical composite cable 100 (optical fiber strand 121 ) is adhered to the ferrule 2200 a .
  • a size of the front end surface of the metal conductor 130 corresponds to a size of the back end surface of the first tubular portion 212 a . Therefore, there is no undesired clearance in the wiring portion 211 a .
  • the adhesive agent is dried by heating.
  • the optical fiber 110 is polished.
  • the wiring portion 211 a of the present wiring structure is constituted by integrally forming the crimped portion and the adjuster portion.
  • the wiring portion 211 a may be divided to the first tubular portion 212 a and the second tubular portion 226 a in the axis direction while the wiring portion 211 a may be divided to the adjuster portion and the crimped portion, in this order from inside, in a radius direction.
  • the first tubular portion 212 a has functions of the adjuster portion and the crimped portion while the second tubular portion 226 a has only the function of the crimped portion.
  • a shape of the crimped wiring portion 211 a may be made simple because the wiring portion 211 a having the above structure enables to eliminate the undesired clearance in the wiring portion 211 a . Therefore, high connection strength can be obtained.
  • FIG. 10 and FIG. 11 As a third wiring structure, the wiring structure illustrated in FIG. 10 and FIG. 11 will be explained. Upon explaining the present, the same reference numerals are given to the components similar to the above-described first structure and, therefore, the description of those components will be omitted.
  • a ferrule 2200 c comprises a main body portion 210 b and a wiring portion 211 b .
  • the main body portion 210 b comprises a structure similar to the main body portion 210 (see FIG. 4 ) of the first wiring structure.
  • the wiring portion 211 b has a tubular shape extending backward and has an inner diameter substantially the same as the outer diameter of the outer jacket 140 of the electro-optical composite cable 100 .
  • the present wiring structure comprises a sleeve 240 b .
  • An inner diameter of the sleeve 240 b is substantially equal to a predetermined diameter (which is defined as an outer diameter of the metal conductor 130 ) wherein the predetermined diameter is twice the radius corresponding to a length between the center part of the electro-optical composite cable 100 and the outer circumference of the metal conductor 130 .
  • An outer diameter of the sleeve 240 b is substantially equal to the outer diameter of the outer jacket 140 .
  • a thickness of the sleeve 240 b is substantially equal to a thickness of the outer jacket 140 .
  • the above-described ferrule 2200 c and the sleeve 240 b are connected with the electro-optical composite cable 100 as illustrated in FIG. 11 .
  • the outer jacket 140 of the electro-optical composite cable 100 is removed so that the metal conductor 130 is bared.
  • the unnecessary metal conductor 130 is removed so that the optical fiber strand 121 is bared.
  • the protection cover 120 is removed in the front end of the optical fiber strand 121 so that optical fiber 110 is bared (see FIG. 11( a )).
  • a length of an exposed portion is substantially equal to a length of the sleeve 240 b in the axis direction.
  • the sleeve 240 b is inserted with the electro-optical composite cable 100 .
  • the metal conductor 130 is covered with the sleeve 240 b so that a size difference between the metal conductor 130 and the outer jacket 140 is adjusted.
  • the sleeve 240 b functions as the adjuster portion which adjusts the size difference between metal conductor 130 and the outer jacket 140 .
  • the adhesive agent is applied on an outer circumference of the protection cover 120 (an outer circumference of the optical fiber strand 121 ), and the optical fiber strand 121 is inserted into the ferrule 2200 c as illustrated in FIG. 11( c ).
  • the electro-optical composite cable 100 (the optical fiber strand 121 ) is adhered to the ferrule 2200 c .
  • the wiring portion 211 b is crimped to connect the metal conductor 130 and the wiring portion 211 b (the ferrule 2200 c )
  • the adhesive agent is dried by heating.
  • the optical fiber 110 is polished.
  • the wiring portion 211 b of the present embodiment functions as the crimped portion.
  • the size difference between the metal conductor 130 and the outer jacket 140 is adjusted so that there is no undesired clearance or the like in the wiring portion 211 b .
  • a shape of the crimped wiring portion 211 b may be made simple so that high connection strength can be obtained.
  • FIG. 12 and FIG. 13 As a fourth wiring structure, the wiring structure illustrated in FIG. 12 and FIG. 13 will be explained. Upon explaining the present, the same reference numerals are given to the components similar to the above-described first structure and, therefore, the description of those components will be omitted.
  • the ferrule 2200 d comprises a main body portion 210 c and a wiring portion 211 c .
  • the main body portion 210 c comprises a structure similar to the main body portion 210 (see FIG. 4 ) according to the first wiring structure.
  • the wiring portion 211 c according to the present wiring structure has a tubular shape extending backward and is similar to the above-described wiring portion 211 b according to the third wiring structure.
  • An inner diameter of the wiring portion 211 c is substantially equal to the outer diameter of the outer jacket 140 of the electro-optical composite cable 100 .
  • the present wiring structure comprises a sleeve 240 c .
  • An inner diameter of the sleeve 240 c is substantially equal to an outer diameter of the optical fiber strand 121 .
  • a thickness of the sleeve 240 c is substantially equal to a thickness of the outer jacket 140 .
  • the above-described ferrule 2200 d and the sleeve 240 c are connected with the electro-optical composite cable 100 as illustrated in FIG. 13 .
  • the outer jacket 140 of the electro-optical composite cable 100 is removed so that the metal conductor 130 is bared.
  • the unnecessary metal conductor 130 is removed so that the optical fiber strand 121 is bared.
  • the protection cover 120 is removed in the front end of the optical fiber strand 121 so that optical fiber 110 is bared (see FIG. 13( a )).
  • a length of an exposed portion is substantially equal to a length of the sleeve 240 c in the axis direction.
  • the sleeve 240 b is inserted with the electro-optical composite cable 100 so that a size difference between the metal conductor 130 and the outer jacket 140 is adjusted.
  • the sleeve 240 c functions as the adjuster portion which adjusts the size difference between the metal conductor 130 and the outer jacket 140 .
  • the adhesive agent is applied on an outer circumference of the protection cover 120 (an outer circumference of the optical fiber strand 121 ), and the optical fiber strand 121 is inserted into the ferrule 2200 d as illustrated in FIG. 13( c ) so that the electro-optical composite cable 100 (the optical fiber strand 121 ) is adhered to the ferrule 2200 d .
  • the adhesive agent is dried by heating.
  • the optical fiber 110 is polished.
  • the wiring portion 211 c of the present embodiment functions as the crimped portion.
  • the size difference between the metal conductor 130 and the outer jacket 140 is adjusted so that there is no undesired clearance in the wiring portion 211 c .
  • a shape of the crimped wiring portion 211 c may be made simple so that high connection strength can be obtained.
  • the present invention is not limited thereto.
  • a thickness of the tubular portion or the sleeve may be slightly thicker than a thickness of the outer jacket in consideration of the decrease of the thickness.
  • the wiring structure between the electro-optical composite cable and the ferrule relating to the present invention and the wiring method connecting the electro-optical composite cable with the ferrule may be applied to all electro-optical composite cable which uses a ferrule.
  • an electro-optical composite connector can be constituted to have a size same as a conventional connector for an optical fiber cable.
  • the electric wiring may also be laid out within a space which was used for an optical wiring in an apparatus. Therefore, the apparatus may have a space-saving configuration.
  • the first electro-optical composite cable 100 and the first ferrule 220 (or the second electro-optical composite cable 100 ′ and the second ferrule 220 ′) of the first embodiment is wired by the above-described first wiring structure.
  • the first connector 200 comprises a first connector housing 202 made of insulative material, a first ferrule 220 , a first sleeve (a first crimped portion 240 ), a first bias member 206 and a first cable stopper 207 made of insulative material.
  • the first connector housing 202 has a lock portion 204 (will be described later) to be locked with the adaptor 500 and a lock release member 205 for operating the lock portion 204 .
  • the entire surface of the first ferrule 220 is made of conductive materials (hereafter, the ferrule of this type is called “a metal type”).
  • a base material of the first ferrule 220 is made of copper, and nickel-plate and gold-plate are applied thereon.
  • the first ferrule 220 may be made of other member. However, at least a surface is required to have conductivity in order to make an electrical connection with the first conductor 130 .
  • the ferrule may be constituted by forming the base member with resin, followed by plating the surface with metal.
  • a crimping process is used for a connection with the electro-optical composite cable 100 (see FIG. 5 ). It is therefore preferable that the base member of the first ferrule 220 is made of copper (metal).
  • the first ferrule 220 comprises a connected portion 221 including an end surface 225 of the first ferrule 220 and being connected with and held by a connection portion 520 of the adaptor 500 (mentioned later), a large diameter portion 228 having a diameter larger than the connected portion 221 , a shoulder portion 230 having a diameter larger than the large diameter portion 228 , and a tubular portion (a first adjuster portion) 212 extending backward from the shoulder portion 230 .
  • the first ferrule 220 is held by the first connector housing 202 so that the connected portion 221 projects forward from a front end surface 203 of the first connector housing 202 and is movable in a front-back direction.
  • the large diameter portion 228 of the first ferrule 220 is slidably supported by the shoulder portion 230 .
  • the shoulder portion 230 defines a limit of movement in frontward.
  • the front end of the first ferrule 220 is bevel-processed (chamfer-processed) and a bevel portion 223 is formed.
  • a diameter R 1 of the end surface 225 of the first ferrule 220 is smaller than an outer diameter R 2 of the connected portion 221 .
  • a thickness of the tubular portion 212 is substantially equal to a thickness of the first outer jacket 140 of the first electro-optical composite cable 100 .
  • the electro-optical composite cable 100 is also inserted into the first bias member 206 composed of a coil spring when the first electro-optical composite cable 100 is connected with the first ferrule 220 as described above.
  • these components are inserted into through the back and into the first connector housing 202 .
  • the first cable stopper 207 is fitted into the back of the first connector housing 202 so that the first bias member (coil spring) 206 is compressed and accommodated between a pushed surface 227 of the first ferrule 220 and the first cable stopper 207 .
  • the first bias member 206 always forwardly biases the pushed surface 227 of the first ferrule 220 .
  • the first bias member 206 always biases the first ferrule 220 of the first connector 200 toward the second ferrule 220 ′ of the second connector 200 ′ (mentioned later) as illustrated in FIG. 14 .
  • the first bias member 206 or the first cable stopper 207 does not contribute to the electrical connection between the first metal conductor 130 and the first ferrule 220 .
  • the first cable stopper may be made of insulative material as mentioned above and the first bias member may be made of an insulation member such as resin at a low cost.
  • the second connector 200 ′ comprises a second connector housing 202 ′ made of insulative material, a second ferrule 220 ′, a second sleeve (a second crimped portion) 240 ′, a second bias member 206 ′, and a second cable stopper 207 ′ made of insulative material.
  • Each component of the second connector 200 ′ has the structure same as the respective component of the first connector 200 .
  • the second connector housing 202 ′ similarly to the first connector housing 202 , has a lock portion 204 ′ (mentioned later) and a lock release member 205 ′ for operating the lock portion 204 ′ as illustrated in FIG. 1 .
  • FIG. 1 As illustrated in FIG.
  • the second ferrule 220 ′ is provided with a second tubular portion 212 ′.
  • the tubular portion 212 ′ functions as a second adjuster portion which adjusts a size difference between the second metal conductor 130 ′ and the second outer jacket 140 within the second sleeve 240 ′ which functions as the second crimped portion.
  • the adaptor 500 comprises an adaptor housing 510 made of insulative material, a connection member 520 made of conductive material, and an accommodation portion 550 composed of a first part 530 and second part 540 holding the connection member 520 .
  • the adaptor housing 510 is formed with an lock hole 512 in which the lock portion 204 of the first connector 200 is to be locked and an lock hole 512 ′ in which the lock portion 204 ′ of the second connector 200 ′.
  • connection member 520 holds the first ferrule 220 and the second ferrule 220 ′ and makes the electrical connection between the first ferrule 220 and the second ferrule 220 ′.
  • the illustrated connection member 520 has a shape of a so-called split sleeve which is made by forming a slit on the cylindrical tube in parallel with an axis.
  • an inner diameter of the connection member 520 in an unconnected state is smaller than the outer diameter R 2 (see FIG.
  • connection member 520 grips the connected portion 221 of the first ferrule 220 and the connected portion of the second ferrule 220 ′ from outside.
  • the electrical connection is positively made between the first ferrule 220 and the second ferrule 220 ′.
  • the electrical connection may be made between the first ferrule 220 and the second ferrule 220 ′ even when a good electrical connection is not ensured between the front end portions of the first ferrule 220 and the second ferrule 220 ′ because the front end portions of the first ferrule 220 and the second ferrule 220 ′ are polished.
  • the inner diameter of the connection member 520 of the present invention is larger than the diameter R 1 (see FIG. 15 ) of the front end surfaces of the first ferrule 220 and the second ferrule 220 . Therefore, when the first ferrule 220 and the second ferrule 220 ′ are inserted into the connection portion 520 , the bevel portion 223 of the first ferrule 220 and a bevel portion (a portion similar to the bevel portion 223 of the first ferrule 220 ) of the second ferrule 220 widen the inner diameter of the connection member 520 . Thus the first ferrule 220 and the second ferrule 220 ′ are smoothly inserted into the connection member 520 .
  • connection member 520 is made of the conductive material.
  • the resinous connection member having a metal-plated surface may be used.
  • the connection member 520 itself is preferred to be made of the conductive material as described in the present embodiment.
  • the accommodation portion 550 is composed of two parts which are the first part 530 and the second part 540 and holds the connection member 520 so that the inner diameter of the connection portion 520 is variable.
  • the accommodation portion 550 has an accommodation portion 552 accommodating the connection member 520 , and a first insertion opening 532 and a second insertion opening 542 communicating with an accommodation space 554 .
  • the accommodation space 554 has a space larger than the outer diameter of the connection member 520 in a state where the connected portion of the first ferrule 220 or the connected portion 221 of the second ferrule 220 ′ is inserted into the connection member 520 .
  • the inner diameter of the connection member 520 is variable when the connected portion 221 of the first ferrule 220 or the connected portion of the second ferrule 220 ′ is connected with the connection member 520 .
  • the first insertion opening 532 and the second insertion opening 542 are inserted with the connected portion 221 of the first ferrule 220 and the connected portion of the second ferrule 220 ′, respectively.
  • the inner diameters of the first opening 532 and the second opening 542 are larger than the inner diameter of the connection portion 520 in a normal state but smaller than the outer diameter of the connection portion 520 in the normal state. Therefore, the connection member 520 will not fall away from the accommodation portion 550 after the accommodation portion 550 is made up by combining the first part 530 and the second part 540 .
  • the accommodation portion 550 is made up by combining the first part 530 and the second part 540 so as to arrange the connection member 520 therein. Then the adaptor 500 is formed by holding and fixing the accommodation portion 550 in the adaptor housing 510 .
  • the conductive connection member 520 grips the first ferrule 220 and the second ferrule 220 ′. Therefore, the electro-optical connection between the first ferrule 220 and the second ferrule 220 ′ is ensured.
  • the present invention is appliable to a case that the good electrical connection is made between the front end of the first ferrule 220 and the front end of the second ferrule 220 ′.
  • first ferrule 220 and the second ferrule 220 ′ has conductivity at least on the entire surface thereof.
  • an end portion including a front end surface 225 a of a first ferrule 220 a may be partially made of insulative material as illustrated in FIG. 16 and FIG. 17 so that unintentional occurrence of the short-circuit at the front end of the first ferrule 220 a may be prevented (hereinafter, such ferrule is called a “composite type”).
  • composite type such ferrule is called a “composite type”.
  • the illustrated first ferrule 220 comprises a connected portion 221 and a large diameter portion 228 which has a substantially tubular shape and has an outer diameter larger than the outer diameter of the connected portion 221 .
  • the connected portion 221 of the present embodiment is composed of a front portion 222 made of insulative material and a back portion 224 made of conductive material and integrally formed with the large diameter portion 228 .
  • the front portion 222 is provided with a hole 229 in a center for holding the optical fiber and also with a part at a back which has an outer diameter similar than that of the front part.
  • the outer diameter of the front portion 222 is almost equal to an outer diameter of a back portion 224 .
  • the back portion 224 is formed of a base member made of copper and plated with nickel and gold.
  • the back portion 224 and the large diameter portion 228 are electrically connected with the first metal conductor 130 of the first electro-optical composite cable 100 .
  • the first ferrule 220 a of the present embodiment is connected with the first electro-optical composite cable 100 by the above-described second wiring structure ( FIGS. 8 to 10 ).
  • the back portion 224 of the first ferrule 220 a may be made of other material. However, at least the surface thereof is required to have conductivity in order to make the electrical connection with the first metal conductor 130 .
  • the first ferrule 220 a may be formed by preparing the base member made of resin and plating the surface with metal. In this case, the back portion 224 and the large diameter portion 228 are integrally formed with each other by resin. The respective surfaces are plated with metal.
  • the base member of the first ferrule 220 a is preferred to be made of copper (metal) because the present embodiment employs the crimping process for the connection with the first electro-optical composite cable 100 .
  • the first ferrule 220 a of the present embodiment is formed by combining a member (a front member) including the front portion 222 with a member (a back member) including the back portion 224 and the large diameter portion 228 .
  • the back member has a cavity positioned inside the back member and is inserted with the front member.
  • the first ferrule 220 a is formed by inserting the front member into the cavity.
  • the above-described adaptor 500 (see FIG. 3 and FIG. 14 ) is applicable to the optical connector apparatus.
  • an adaptor 500 a illustrated, for example, in FIG. 18 is more preferred to be applied.
  • the adaptor 500 a comprises an adaptor housing 510 a made of insulative material and a connection member 520 b made of conductive material and held by the adaptor housing 510 a (the connection 520 b will be mentioned later).
  • the first connector 200 and the second connector 200 ′ comprise ferrules same as the above-described ferrule 220 a (see FIG. 16 and FIG. 17 ).
  • the adaptor housing 510 a comprises a projection 505 and an accommodation portion 550 a having a substantially tubular shape and accommodating the connection member 520 a .
  • the accommodation portion 550 a of the present embodiment is not formed with the first part 530 and the second part 540 , like the above-described adaptor housing 510 (see FIG. 14 ), but is formed seamlessly and integrally with each other.
  • the projection 505 prevents fingers or the like from being accidentally inserted in the adaptor housing 510 a .
  • a length of the projection 505 from an inner surface is longer than a length of the accommodation portion 550 a.
  • connection member 520 a illustrated in FIG. 20 is accommodated in the accommodation portion 550 a .
  • the connection member 520 a comprises receiving portions 527 provided on both ends in a longitudinal direction, a press-fit portions 551 , and two spring portions 528 formed by making three cuts 526 along the longitudinal direction into an edge portion 541 of each receiving portion 527 .
  • Each receiving portion 527 receives the connected portion 221 of the first ferrule 220 a (or the connected portion 221 of the second ferrule 220 a ′) along a predetermined direction (insertion and ejection direction).
  • the connection member 520 a is provided with the spring portions 528 having relatively low spring constant so that the connection member 520 a is given a slight gripping force.
  • connection member 520 a when the first ferrule 110 a is inserted into the connection member 520 a , the connection member 520 a is flexibly deformed so that the diameter thereof increases. Therefore, it may be possible to deal with the first ferrule 220 a or the connection member 520 a which are different in size. Furthermore, the back portion 224 of the first ferrule 220 a inserted into the connection member 520 a is electrically connected with the connection member 520 a through three portions, i.e. two spring portions 528 and the receiving portion 527 of the connection member 520 a so that a connection reliability is improved.
  • connection member 520 a is press-fitted into the accommodation portion 550 a of the adaptor housing 510 a so that the press-fit portions 551 are locked to an inner wall of the accommodation portion 550 a .
  • the connection member 520 a is accommodated in the accommodation portion 550 a .
  • the first connector 200 a and the second connector 200 a ′ are connected with the adaptor 500 a.
  • connection member 520 a may be held by the adaptor 500 (see FIG. 14 ).
  • the connection member 520 a is press-fitted into the first part 530 and the second part 540 of the adaptor 500 so that the press-fit portions 551 are locked an inner wall of the first part 530 and the second part 540 .
  • the connection member 520 a is held.
  • connection member a connection member having a slit, a connection member having T-like wide recess in addition to the slit, or a connection member having an H-shaped cut (recess) 526 as illustrated in FIG. 21 may be used, wherein the H-shaped cut is perpendicular to a slit 523 defining a width of split of the connection member 520 b .
  • the connection member may have a holding function as a sub function and an electrical-connection function between the ferrules as a main function while axis alignment of the ferrules may be carried out by using other member which is specially provided.
  • An optical connector apparatus 10 b illustrated in FIG. 22 to FIG. 30 is an example of the optical connector using other types of the connection member.
  • components except for the first ferrule 220 a and the connection member 520 c are the same as those of the above-described optical connector 10 (see FIG. 1 ).
  • the same reference numerals are given to the same components and therefore the description thereof will be omitted.
  • the optical connector apparatus 10 b comprises a first connector 200 connected with a first electro-optical composite cable 100 , a second connector 200 ′ connected with a second electro-optical composite cable 100 ′, and an adaptor 500 relaying a connection between the first connector 200 and the second connector 200 ′.
  • the first ferrule 220 b is of the composite type and has a structure similar to the first ferrule 220 a .
  • the first ferrule 220 b comprises a connected portion 221 composed of a front portion 222 made of conductive material and a back portion 224 made of insulative material, a large diameter portion 228 , a shoulder portion 230 , and a first tubular portion 212 .
  • a wiring structure of the first ferrule 220 b is different from that of the first ferrule 220 a .
  • the first ferrule 220 b has the first wiring structure as illustrated in FIG. 4 and FIG. 5 .
  • the first ferrule 220 b is held by the first connector housing 202 so that a front portion 222 of the connected portion 221 projects forward from a front end surface of the first connector housing 202 and is movable in a front-back direction.
  • the large diameter portion 228 is slidably supported by the shoulder portion 230 .
  • the shoulder portion 230 defines a limit of movement in frontward.
  • the first ferrule 220 b inserted from a back of the first connector housing 202 is always biased forwardly by the first bias member 206 .
  • the first bias member 206 may be formed with a low-cost insulating material such as resin or the like.
  • the second ferrule 220 b ′ similarly to the first ferrule 220 b , the second ferrule 220 b ′ comprises a connected portion 221 ′ composed of a front portion 222 ′ and a back portion 224 ′, a large diameter portion 228 , a shoulder portion 230 ′, and a second tubular portion 212 ′.
  • the adaptor 500 has a structure substantially the same as the adaptor 500 explained in the above-described embodiment (see FIG. 1 to FIG. 3 ) except that a connection member 520 c (a sleeve) is different.
  • the adaptor 500 comprises the adaptor housing 510 made of insulative material, the connection member 520 c made of conductive material, and the accommodation portion 550 holding the connection member 520 c.
  • the accommodation portion 550 of the present embodiment is composed of two parts which are a first part 530 and a second part 540 .
  • the accommodation portion 550 has the accommodation space 554 accommodating the connection portion, and the insertion openings 532 , 542 communicating with the accommodation space 554 .
  • each inner diameter of the insertion openings 532 , 542 is smaller than an inner diameter (a diameter of an inner wall portion) of the accommodation space 554 .
  • the accommodation space 554 is formed so as to accommodate the connection member 520 c while the insertion openings 532 , 542 are formed so as to prevent the connection member 520 c from falling away from the accommodation space 554 .
  • the accommodation portion 550 is made up by combining the first part 530 and the second part 540 so as to arrange the connection member 520 c therein. Then the adaptor 500 is formed by holding and fixing the accommodation portion 550 in the adaptor housing 510 .
  • the connection member 520 c of the present embodiment holds the first ferrule 220 b and the second ferrule 220 b ′ and electrically connects the first ferrule 220 b with the second ferrule 220 b ′.
  • the connection member 520 c grips the front portion 222 formed on the connected portion 221 of the first ferrule 220 b and the front portion 222 ′ formed on the connected portion 221 ′ of the second ferrule 220 b ′ from outside so that they are electrically connected.
  • connection member 520 c is formed by stamping a metal plate having two edge portions so that the edge portions are opposite to each other and thus forming a main body portion 522 having a tubular shape.
  • an opposed-edges portion (joint portion) 524 is formed of the edges portions opposite to each other is substantially formed of the edge portions facing each other.
  • the main body portion 522 is tubular as mentioned above.
  • the present invention is not limited to this structure.
  • the opposed-edges portion 524 may be formed by arranging the edges opposite to each other with a slight space therebetween.
  • the main body portion 522 may have a shape that is substantially tubular.
  • the entire connection member 520 c may be regard as the main body portion 522 because it is processed by stamping the metal plate having a simple shape. Even if a frond end and a back end are provided with characteristic shape, a part of the connection member 520 c is required to be provided with a portion corresponding to the main body portion 522 in order to keep a suitable ferrule-holding function.
  • the main body portion 522 comprises three ferrule contact portions 525 a , 525 b , 525 c which are brought into contact with the first ferrule 220 b and the second ferrule 220 b ′ when the connection member 520 c holds the first ferrule 220 b and the second ferrule 220 b ′.
  • the ferrule-contact portions are separated from each other in a plane (a perpendicular plane) perpendicular to the axis-direction. Concretely, the ferrule contact portion 525 a is positioned at an opposite side of the opposed-edges portion 524 in the perpendicular plane.
  • the ferrule contact portions 525 b , 525 c are arranged so that each of the ferrule contact portions 525 b , 525 c , the ferrule contact portion 525 a and a center of the connection member 520 c forms a central angle of 120 degrees.
  • the illustrated ferrule contact portions 525 a , 525 b , 525 c are arranged on the main body portion at about 120 degree intervals in the perpendicular plane.
  • Each of the ferrule contact portions 525 a , 525 b , and 525 c has a linear shape in the perpendicular plane and extends along the axis-direction of the connection member 520 c .
  • each of the ferrule contact portions 525 a , 525 b and 525 c has a long and thin plate-like shape.
  • the connection member 520 c has a shape like a triangular rice ball (a shape of a triangle having rounded corners) in the perpendicular plane.
  • connection member 520 c having the above-described shape, a difference between an inscribed circle and a circumscribed circle shown in FIG. 29 may be made larger than the thickness of the connection member 520 c .
  • the suitable ferrule-holding function can be obtained by adjusting the inscribed circle while the connection member 520 c is prevented from rattling in the accommodation space 554 of the accommodation portion 550 by adjusting the circumscribed circle.
  • the adjustment may be carried out during the stamp process of the metal plate or by the stamping process which is carried out afterwards.
  • the circumscribed circle and the inscribed circle of the connection member 520 c are easily adjusted by low-cost stamping so that both the suitable holding of the ferrule and the prevention of the rattling in the accommodation portion 550 can be achieved.
  • connection member may be constituted to have more suitable structure for the connection with the electro-optical composite cable, for example, such as a connection member 520 d illustrated in FIG. 31 to FIG. 33 .
  • connection member 520 d is formed by stamping a metal plate having two edge portions so that the edge portions are opposite to each other and thus forming a main body portion 522 d having a tubular shape.
  • An opposed-edges portion formed of the edge portions opposite to each other is substantially formed of the edge portions facing each other.
  • the main body portion 522 d of the connection member 520 d is provided with ferrule contact portions 525 a , 525 b , 525 c by stamping in a like manner of the above-described ferrule 520 c (see FIG. 29 ).
  • the ferrule contact portion 525 a is positioned at an opposite side of the opposed-edges portion 524 in the perpendicular plane.
  • the ferrule contact portions 525 b , 525 c are arranged so that each of the ferrule contact portions 525 b , 525 c , the ferrule contact portion 525 a and a center of the connection member 520 c forms a central angle of 120 degrees.
  • the illustrated ferrule contact portions 525 a , 525 b , 525 c are arranged on the main body portion at about 120 degree intervals in the perpendicular plane.
  • connection member 520 d is not obtained by stamping the metal plate having a simple structure but is obtained by punching out a front end and a back end so as to have a predetermined shape and followed by bending.
  • each of the front end and the back end has a pair of spring portions 528 d and a support portion 529 .
  • the spring portions 528 d is provided to correspond to two ferrule contact portions 525 b , 525 c positioned apart from each other by the same distance from the opposed-edges portion 524 which locates between the ferrule contact portion 525 b and the ferrule contact portion 525 c .
  • the spring portions 528 d are brought into contact with the back portion 224 provided on the connected portion 221 of the first ferrule 220 b illustrated in FIG. 24 (or the back portion 224 ′ provided on the connected portion 221 ′ of the first ferrule 220 b ′).
  • the spring portions 528 d in an normal state project inwardly than the inscribed circle defined by the main body portion 522 d (see FIG. 33 ) in order to secure more solid electrical connection with the first ferrule 220 b (or the second ferrule 220 b ′).
  • the support portion 529 is provided to correspond to the opposed-edges portion 524 .
  • the support portion 529 is positioned midway between the pair of spring portions 528 d in the perpendicular plane. As illustrated in FIG. 31 , the support portion 529 is provided so as to minimize a clearance between an inner wall of the accommodation space 554 of the accommodation portion 550 and an outer circumference of the connection member 520 d .
  • the connection member 520 d is accommodated in the accommodation space 554 of the connection member 550 with clearance.
  • the two spring portions 528 d are positioned a part from a line extending in the center of the connection member 520 d , in case if the support portion 529 is not provided, there is a possibility that the first ferrule 220 b (or the second ferrule 220 b ′) may be misaligned in the accommodation space 554 in an upward and a downward direction.
  • the first ferrule 220 b (the second ferrule 220 b ′) is to be inserted into the connection member 520 d
  • the first ferrule 220 b (the second ferrule 220 b ′) will be brought into contact with an edge of the connection member 520 d so that the insertion may be failed or may not be well guided.
  • the clearance between the accommodation space 554 of the accommodation portion 550 and an outer circumference of the connection member 520 d i.e. the clearance, is minimized so that the misalignment in the upward and downward directions is resolved.
  • the first ferrule 220 b (the second ferrule 220 b ′) is guided toward the connection member 520 d and inserted securely.
  • the support portion 529 may or may not have elasticity.
  • the support portion 529 may be initially brought into contact with the inner wall of the accommodation portion 550 or may be brought into contact after the first ferrule 220 b (or the second ferrule 220 b ′) is inserted into the connection member 520 d.
  • the optical connector apparatus of the present embodiment is not limited thereto.
  • the optical connector apparatus may be constituted by selecting the most suitable components and combining them.
  • the optical connector apparatus comprises three components including two connectors (the first connector 200 and the second connector 200 ′) and the adaptor.
  • the present invention is not limited thereto.
  • the concept of the present invention can be applied to any kind of the optical connector apparatus having the connection member which holds two ferrules in a state that the ferrules are butted (faced) with each other.
  • the optical connector apparatus connects the electro-optical composite connector with another electro-optical composite connector through the adaptor.
  • an optical element such as a photo diode may be used as an object which is connected through the adaptor.
  • an optical connector apparatus comprises the ferrule 220 connected with the electro-optical composite cable 100 , an optical element 800 such as the photo diode, and a housing 810 holding the optical element 800 .
  • the electro-optical composite cable 100 has the structure similar to that of the electro-optical composite cable of the first embodiment.
  • the metal-type ferrule 220 (see FIG. 3 ) according to the first embodiment is used. Therefore, the ferrule 220 of the present embodiment comprises the connected portion 221 , the large diameter portion 228 , the shoulder portion 230 and the tubular portion (not shown) which functions as the adjuster portion.
  • a sleeve 240 which functions as the crimped portion is crimped in a state that the size difference is adjusted by the tubular portion so that the electro-optical composite cable 100 is connected with the ferrule 220 .
  • the optical connector apparatus is also provided with the bias member (a coil spring) 206 which is arranged so as to always push a pushed portion 227 of the ferrule 220 and biases the ferrule 220 toward the optical element 800 .
  • the ferrule 220 , the sleeve 140 and the bias member 206 may be accommodated in a space defined by a cable stopper and an-insulative connector housing (see FIG. 3 ).
  • the optical element 800 is installed on the substrate (not shown) and comprises terminals 801 connected with conductive patterns (not shown) on the substrate.
  • the housing 810 of the present embodiment is made of conductive material and comprises an installation surface 802 to be installed on the substrate.
  • the housing 810 is formed with a tubular connection portion 820 extending toward the ferrule 220 .
  • the connected portion 221 of the ferrule 220 is inserted into the connection portion 820 so that a contact end surface 812 of the connection portion 820 is brought into contact with a contact surface 233 which faces forward and defines a boundary between the connected portion 221 of the ferrule 220 and the large diameter portion 228 .
  • an electrical connection between the ferrule 220 and the housing 810 is established.
  • a distance between the optical element 800 and a front end surface 225 of the ferrule 220 is fixed because the contact surface 233 of the ferrule 220 is brought into contact with the contact-end surface 812 . Therefore, an optical connection between the optical element 800 and the optical fiber held by the ferrule 200 may be stable.
  • the housing 810 is entirely made of conductive material.
  • a part of the housing may be metal-plated so that the housing is partially conductive and that an electrical path may be established between the ferrule 220 and the substrate.
  • the optical element is held by the housing.
  • the optical element may be held by an adaptor 900 illustrated in FIG. 35 .
  • an explanation will be made about a third embodiment of the optical connector apparatus which comprises the connector and the adaptor holding the optical element and relaying a connection between the connector and the optical element.
  • the above-described first connector 200 (see FIG. 1 ) according to the first embodiment may be used.
  • the ferrule 220 (see FIG. 14 ), the ferrule 220 a (see FIG. 16 ) or the ferrule 220 b (see FIG. 24 ) may be used as the ferrule to be held by the first connector 200 .
  • detailed descriptions of the connector and the ferrule will be omitted. An explanation will be made only about the adaptor and the connection member held by the adaptor.
  • the adaptor 900 of the present embodiment comprises a housing 910 having an insulation property, and a connection member 930 made of the conductive material held by the housing 910 .
  • the housing 910 has a tubular accommodation portion 950 which accommodates the connection member 930 , and an element-accommodation portion 960 which accommodates the optical element (not shown).
  • the optical element is accommodated in the element-accommodation portion 960 so as to face an end surface of the optical fiber held by the ferrule of the connector when the connector is connected with the adaptor 900 .
  • connection member 930 comprises a structure as if the connection member 520 a illustrated in FIG. 20 into halves. Specifically, the connection member 930 is formed by attaching an extended-connection portion 970 to a tubular shaped portion wherein the extended-connection portion 970 extends in a diameter direction of the tubular shaped portion.
  • the connection member 930 comprises a receiving portion 927 receiving the ferrule of the connector along a predetermined direction, two spring portions formed by making three cuts 926 along the longitudinal direction in an end portion 941 of the receiving portion 927 , and the above-described extended-connection portion 970 . As is clear from FIG.
  • the extended-connection portion 970 is provided on an end portion opposite to the end portion 941 which is formed with the above-described cuts 926 .
  • the extended-connection portion 970 is electrically connected with a circuit pattern on the substrate when the adaptor of FIG. 35 is installed on the substrate (not shown).
  • the connection member 930 is formed with the spring portions 928 which has a relatively low elastic constant so that a small amount of gripping force is given to the connection member 930 .
  • connection member 930 is suitable for variety sizes of the ferrules 220 or the connection members 930 . Even when the composite-type ferrule 220 a (or the ferrule 220 b : see FIG. 24 ) is used, the back portion 224 (or the back portion 224 ′) of the ferrule 220 a which is inserted into the connection member 930 is electrically connected with the three points which are two spring portions 928 and the accommodation portion 927 . Therefore, each of the ferrules can improve the connection reliability with the connection member 930 .
  • connection member 930 is accommodated in the accommodation portion 950 in the similar manner to the connection member 520 a (see FIG. 20 ) that the connection member 930 is press-fitted into the accommodation portion 950 so as to engage the press-fit portions 951 with an inner wall of the accommodation portion 950 .
  • an optical connector apparatus comprises the first connector 200 connected with the first electro-optical composite cable 100 , the second connector 200 ′ connected with the second electro-optical composite cable 100 , and an adaptor 500 a relaying a connection between the first connector 200 and the second connector 200 ′.
  • components, except for a connection member 520 e and a first ferrule 220 c , of the optical connector apparatus 10 c according to the present embodiment are similar to that of the optical connector apparatus 10 a (see FIG. 19 ).
  • the same reference numerals are given to the components similar to the above-described first structure and, therefore, the description of those components will be omitted.
  • the first ferrule 220 c is composed of a connected portion 221 made only of insulative material and the large diameter portion 228 made of conductive material (hereinafter, a ferrule of such type is called the “insulation type”).
  • the connected portion 221 is a tubular insulator formed with a hole 229 and is inserted in the large diameter portion 228 so as to form a front end of the ferrule 220 c .
  • the hole 229 holds the optical fiber in its center.
  • the large diameter portion 228 is formed so as to constitute a tubular shaped frontend portion of a conductive member which is electrically connected with the first metal conductor 130 of the first electro-optical composite cable.
  • an edge of the large diameter portion 228 i.e. a boundary between the large diameter portion 228 and the connected portion 221 , forms a contact portion 233 having a ring-shape.
  • the adaptor 500 a comprises an adaptor housing 510 a made of insulative material and a connection member 520 e wherein the connection member 520 e is made of conductive material and is held by the adaptor housing 510 a.
  • the adaptor housing 510 a comprises a projection 505 and a tubular accommodation portion 550 a which accommodates the connection member 520 e .
  • the projection 505 prevents fingers or the like from being accidentally inserted in the adaptor housing 510 a .
  • a length of the projection from an inner surface is longer than a length of the accommodation portion 550 a.
  • connection member 520 e is made of conductor and has a substantially tubular shape.
  • the connection member 520 e comprises the receiving portion 527 receiving the end portion of the first ferrule 220 c (or the second ferrule 220 c ′) in the predetermined direction (the insertion and the ejection direction), support portions 552 extending in the predetermined direction, the spring portions 528 e extending from the support portions 552 in a peripheral direction of the connection member 520 e , conductive portions 541 e provided on the front ends of the spring portions 528 e , and press-fit portions 551 .
  • a free end portion of the each of the spring portions 528 e has a cut portion which is formed by making a cut in an end portion, into which a first ferrule 220 c (or the second ferrule 220 c ′) is inserted, along the insertion direction.
  • the conductive portion 541 e of the present embodiment is supported by the spring portions 528 e so as to be displaceable in the predetermined direction.
  • An end portion 554 a of the support portion 552 and an end portion 554 b of the receiving portion 527 are positioned at the same position in the insertion and the ejection directions.
  • the conductive portion 541 e of the present embodiment is positioned closer to the ferrule than the end portions 554 a , 554 b and is supported by the spring portions 528 e so as to be displaceable in the predetermined direction.
  • connection member 520 e is accommodated in the accommodation portion 550 a of the adaptor housing 510 a in a manner as follows.
  • the connection member 520 e is press-fitted into the accommodation portion 550 a .
  • the press-fit portions 551 are engaged with an inner wall of the accommodation portion 550 a .
  • the conductive portion 541 e of the connection member 520 e is projected from an end portion 502 a of the accommodation portion 550 a.
  • the contact portion 233 of the first ferrule 220 c is brought into contact with the conductive portion 541 e of the connection member 520 e when the first connector 200 is inserted into the adaptor 500 a .
  • the conductive portion 541 e slides on the contact surface 233 and is displaced.
  • the connected portion 221 is inserted into the connection member 520 e till the contact surface 233 is brought into contact with the end portions 554 a , 554 b of the connection member 520 e so that a connection of the first ferrule 220 c and the connection member 520 e is completed.
  • the conductive portion 541 e of the connection member 520 e of the present embodiment is supported by the spring portions 528 e . Therefore, the conductive portion 541 e is securely brought into contact with the contact surface 233 by the restoring force of the spring portion 528 e . In addition, the contact surface 233 is brought into contact with the end portions 554 a , 554 b so that reliability of an electrical connection between the adaptor 500 a and the first connector 200 is increased.
  • a portion including the end surface of the first ferrule 220 c of the present embodiment has an insulation property so that, similarly to the above-described composite-type ferrule, unintentional occurrence of the short-circuit at the front end of the first ferrule 220 c may be prevented.
  • the ferrule held by the connector is brought into contact with the connection object so that the electrical and the optical connections are established.
  • the component which constitutes the above-described connection object may be regard as a single component with the second connector 200 ′ and the adaptor 500 a combined together.
  • connection object may be not only the combination of the connector and the adaptor but also a housing which accommodates the optical element such as the photo diode, for example.
  • the explanation of the optical connector apparatus according to a fifth embodiment of the present invention will be made about an optical connector apparatus which comprises the connection object having the optical element.
  • the connector (see FIG. 39 and FIG. 40 ) which comprises the insulation-type ferrule 220 c may be used as a connector connected with the connection object. For this reason, a detailed explanation about the connector will be omitted.
  • connection object 900 a comprises a housing 910 a having insulation property, the connection member 930 a made of conductive material and held by the housing 910 a and the optical element (not shown).
  • the housing 910 a has a tubular accommodation portion 950 a accommodating the connection member 930 a , and an element accommodation portion 960 accommodating the optical element (not shown).
  • the optical element is held by the housing 910 a so that, when the ferrule is inserted into the connection member 900 a , the optical element faces the end surface of the optical fiber which is held by the ferrule.
  • connection member 930 a comprises a structure as if the connection member 520 e illustrated in FIG. 42 is divided into halves. Specifically, the connection member 930 a is formed so that an extended-connection portion 970 extending in a diameter direction is attached to a tubular shaped part of the connection member 930 a .
  • connection member 930 a comprises receiving portions 927 a receiving the end portion of the first ferrule in the predetermined direction, support portions 952 extending the predetermined direction, spring portions 928 a extending from the support portions 952 in a peripheral direction of the connection member 930 a , conductive portions 941 a provided on front ends of the spring portions 928 a , and the above-described extended-connection portion 970 .
  • the conductive portion 941 a is formed so that an end portion 954 a of the support portion 952 and an end portion 954 b of the receiving portion 927 a are positioned at the same position in the insertion and the ejection directions.
  • the conductive portion 941 a of the present embodiment is projected toward the ferrule than the end portions 954 a , 954 b and is supported by the spring portions 928 a so as to be displaceable in the predetermined direction.
  • the extended-connection portion 970 is provided on an end portion located opposite to another end portion which is provided with the conductive portion 841 a .
  • connection member 930 a is accommodated in the accommodation portion 950 a similarly to the case of the adaptor 900 a (see FIG. 35 ) of the optical connector apparatus according to third embodiment. Specifically, the connection member 930 a is press-fitted into the accommodation portion 950 a so that the press-fit portions 951 are engaged with an inner wall of the accommodation portion 950 a . The conductive portion 941 a of the connection member 930 a is projected from an end portion of the accommodation portion 950 a . Thus, the connection member 930 a is accommodated in the accommodation portion 950 a.
  • the contact surface 233 of the first ferrule 220 c is brought into contact with the conductive portion 941 a when the first connector 200 as illustrated in FIG. 40 is inserted into the connection object 900 a .
  • the conductive portion 941 a slides on the contact surface 233 and is displaced.
  • the connected portion 221 is inserted till the contact surface 233 is brought into contact with the end portions 954 a , 954 b of the connection member 930 a so that a connection between the first ferrule 220 c and the connection object 900 a is completed.
  • an electrical connection and an optical connection are made between the connector and the connection object 900 a .
  • the conductive portion 941 a is securely brought into contact with the contact surface 233 by a restoring force of the spring portions 928 a .
  • the contact surface 233 is brought into contact with the end portions 954 a , 954 b so that reliability of an electrical connection between the connection object 900 a and the electro-optical composite connector increases.
  • the connector holds the ferrules identical with each other.
  • two ferrules held by one connector are electrically connected with the connection member at the same time.
  • a timing of the electrical connection with the connection member is delayed within at least two or more ferrules.
  • the optical connector-apparatus 10 d comprises a first connector 200 and a second connector 200 ′ connected with a first electro-optical composite cable 100 and a second electro-optical composite cable 100 ′, respectively, and the adaptor 500 relaying a connection between the first connector 200 and the second connector 200 .
  • the first connector 200 , the second connector 200 ′ and the adaptor 500 , and a below described first ferrule 220 , a first ferrule 220 b and a connection member 520 d are the same as those explained above.
  • the same reference numerals are given to those components and, therefore, the description of those components will be omitted.
  • first ferrule indicates two ferrules which are held by the first connector while the term “second ferrule” indicates two ferrules which are held by the second connector.
  • one connector (the first connector or the second connector) includes two ferrules, and the two ferrules are called “first ferrule” and “second ferrule”. In other words, the first ferrule and the second ferrule are held by a common connector.
  • the first connector 200 comprises a first connector housing 202 made of insulative material, the first ferrule 220 , the second ferrule 220 b , a first sleeve (a first crimped portion) 240 , a first bias member 206 , and a first cable stopper 207 made of insulative material.
  • the first connector 200 comprises the metal-type ferrule 220 and the composite-type ferrule 220 b .
  • the first ferrule 220 has the connected portion 221 , the large diameter portion 228 , the shoulder portion 230 , and the tubular portion 212 .
  • the connected portion 221 and the large diameter portion 228 of the first ferrule 220 are made of the conductive material.
  • the connected portion 221 of the first ferrule 220 functions as a first conductive portion.
  • the second ferrule 220 b has the connected portion 221 , the large diameter portion 228 , the shoulder portion 230 , and the tubular portion 212 .
  • the connected portion 221 of the second ferrule 220 b is composed of the front portion 222 made of the insulative material and the back portion 224 made of the conductive material and integrally formed with the large diameter portion 228 .
  • the back portion 224 functions as a second conductive portion.
  • the first ferrule 220 itself functions as the first conductive portion. Therefore, a distance between a first front end surface 225 of the end surface of the first ferrule 220 and the first conductive portion is zero.
  • a second end surface 225 a of the end surface of the second ferrule 220 b is apart from the second conductive portion (the back portion 224 ) by a length of the front portion 222 which is made of an insulative material and which is positioned between the second end surface 225 a and the second conductive portion.
  • a distance between the first end surface 225 and the first conductive portion (the first ferrule 220 in itself) is different from a distance between the second end surface 225 a and the second conductive portion (the back portion 224 ).
  • the first ferrule 220 is connected with the first electro-optical composite cable 100 by the above-described wiring structure (see FIG. 4 and FIG. 5 ).
  • the first ferrule 220 always pushes the first ferrule 220 and the second ferrule 220 b forward by the first bias member 206 .
  • the first bias member 206 may be made of the insulative material such as resin.
  • the second connector 200 ′ has a mirror-image structure of the first connector.
  • the second connector 200 ′ has a structure same as the first connector 200 except for an arrangement of the second ferrule 220 ′ and the second ferrule 220 b ′ which are in reversed positions of those in the first connector 200 .
  • the second connector 200 ′ comprises a second connector housing 202 ′ made of the insulative material, a first ferrule 220 ′, a second ferrule 220 b ′, a second sleeve (a second crimped portion) 240 ′, a second bias member 206 ′, and a cable stopper 207 ′ made of the insulative material.
  • the first ferrule 220 ′ of the second connector 200 ′ is the composite-type ferrule (see FIG. 24 ) while the second ferrule 220 b ′ is the metal-type ferrule (see FIG. 3 ).
  • a distance between a front end surface of the first ferrule 220 ′ and a first conductive portion (a back portion 224 ′) is different from a distance between a front end surface of the second ferrule 220 b ′ and a second conductive portion (the second ferrule 220 b ′ in itself).
  • the adaptor 500 of the present embodiment comprises an adaptor housing 510 made of the insulative material, two connection member 520 d made of the conductive material (see FIG. 32 ), and an accommodation portion 550 accommodating the connection member 520 d .
  • the adaptor housing 510 is formed with an lock hole 512 locked with the lock portion 204 of the first connector 200 , an lock hole 512 ′ locked with the lock portion 204 ′ of the second connector 200 ′, and the accommodation portion 550 .
  • the accommodation portion 550 is composed of two parts which are a first part 530 and a second part 540 . Furthermore, the accommodation portion 550 has an accommodation space 554 in which the connection member 520 d is positioned, a first insertion opening 532 and a second insertion opening 542 wherein the first insertion opening 532 and a second insertion opening 542 communicate with the accommodation space 554 .
  • Each of inner diameters of the first insertion opening 532 and the second insertion opening 542 is smaller than an inner diameter of the accommodation space 554 (a diameter of the inner walls). Therefore, the accommodation space 554 is able to accommodate the connection member 520 d while the first insertion opening 532 and the second insertion opening 542 are made so that the connection member 520 d will not fall out from the accommodation space 554 .
  • connection members 520 d grips the connected portion 221 (a first end portion) of the first ferrule 220 of the first connector 200 and the connected portion 221 ′ (the first end portion) of the first ferrule 220 ′ of the second connector 200 ′ so as to electrically connect between them.
  • the other one of the connection member 520 d grips the connected portion 221 (a second end portion) of the second ferrule 220 b of the first connector 200 and the connected portion 221 ′ (the second end portion) of the second ferrule 220 b ′ of the second connector 200 ′ so as to electrically connects between them.
  • each of the first ferrule 220 and the second ferrule 220 b has a length between the end surface and the conductive portion, and the lengths are different from each other. Therefore, when the first connector 200 or the second connector 200 ′ is connected with the adaptor 500 , their conductive portions are connected with the connection member 520 d of the adaptor 500 with a time lag. Thus, the hot swapping can be carried out.
  • the members of the optical connector apparatus are not limited to the above-mentioned members.
  • the already-explained first to the fourth wiring structure may be used as the wiring structure between the ferrule and the optical composite cable
  • the adaptor housing 510 (see FIG. 14 or FIG. 27 ) or 510 a (see FIG. 19 ) may be used as the adaptor housing
  • the connection member 520 (see FIG. 2 ), 520 a (see FIG. 20 ), 520 b (see FIG. 21 ), 520 c (see FIG. 28 ), or 520 d (see FIG.
  • connection member 32 may be used as the connection member, and the above components may be in an appropriate combination.
  • one connection member of the two connection members comprised by the adaptor may be used as the connection member 520 e (see FIG. 42 ) connected with the connection member by contacting the ferrules.
  • an adaptor similar to the adaptor 500 a illustrated in FIG. 19 may be used for the connection member 520 e and the insulation-type ferrule 220 c (see FIG. 39 and FIG. 40 ) may be used for the ferrule brought into contact with the connection member.
  • the first ferrules may be connected through the connection member while the second ferrules may be connected by contacting their end surfaces with each other.
  • the optical connector apparatus comprises two connectors and the adaptor relaying them.
  • the optical connector may have the connector and the adaptor comprising the optical element.
  • the adaptor 900 and the connection member 930 illustrated in FIG. 35 to FIG. 37 may be used.
  • the ferrule which is connected with the connection member 930 the metal-type ferrule 220 (see FIG. 3 ) or the composite-type ferrule 220 a (see FIG. 16 and FIG. 7 : the composite-type ferrule illustrated in FIG. 24 may be appliable) may be used.
  • the metal-type ferrule 220 see FIG. 3
  • the composite-type ferrule 220 a see FIG. 16 and FIG. 7 : the composite-type ferrule illustrated in FIG. 24 may be appliable
  • the metal-type ferrule 220 may be used for the first ferrule while the composite-type ferrule 220 b (or the ferrule 220 a ) may be used for the second ferrule.
  • the distances between the first end surface 225 of the first ferrule 220 and the connected portion 221 (the first conductor) is different from the distance between the second end surface 225 a of the second ferrule 220 b and the back portion 224 (the second conductor). Therefore, a timing of the electrical connection between the first ferrule 220 and one of the connection member 930 is different from a timing of the electrical connection between the second ferrule 220 a and the other one of the connection members 930 .
  • the hot swapping may be possible.
  • Either the first ferrule or the second ferrule may be applied to the connection method which establishes the connection between the connection member and the ferrule brought into contact with the connection member.
  • the adaptor 900 a illustrated in FIG. 43 to FIG. 45 may be used for the adaptor and a combination of the connection member 930 and the connection member 930 a may be used for the connection members.
  • the metal-type ferrule 220 or the composite-type ferrule 220 a (or the ferrule 220 b ) may be used for the ferrule connected with the connection member 930 .
  • the insulation-type ferrule 220 c ( FIG. 39 and FIG. 40 ) may be used for the ferrule connected with the connection member 930 a .
  • a distance between the first front end surface 225 of the first ferrule 220 (or 225 a ) and the first conductive portion (a distance being zero in case of the metal-type ferrule/a distance corresponds to a length of the front portion 222 in case of the composite type ferrule) is different from a distance between the second front end surface 225 c of the second ferrule 220 c and the second conductive portion (a distance corresponding to a length of the connected portion 221 ).
  • a timing of the electrical connection between one of the ferrules (the metal-type or the composite-type) and the connection member 930 is different from a timing of the electrical connection between the other one of the ferrules (the insulation-type) and the connection member 930 a .
  • the hot swapping may be possible.
  • the present invention is not limited thereto.
  • three or more ferrules may be installed to the connector.
  • each of the ferrules may have a distance between the end surface and the conductive portion, and each of the distances may be different in length from each other.
  • the first connector 200 may have the first ferrule 220 of the metal-type, the second ferrule 220 a (or the ferrule 220 b ) of the composite-type and a third ferrule of the composite-type.
  • each of the first to the third ferrules of the first connector 200 may be formed with the composite-type ferrule.
  • a distance between a third conductive portion (a back part of the connected portion) which is formed on the third ferrule as the conductive portion and a third end surface which is an end surface of the third ferrule may be different from either a distance between the first front end surface 225 and the first conductive portion (the first ferrule 220 in itself) or a distance between the second front end surface 225 a and the second conductive portion (a back portion 224 ).
  • the combination of the first ferrule, the second ferrule and the third ferrule may be made up by selecting the appropriate one from the metal-type ferrule 220 , the composite-type ferrule 220 a (or the ferrule 220 b ) or the insulation-type ferrule 220 c . Needless to say, any of the first to the fourth wiring structures (see FIG. 4 , FIG. 5 and FIG. 8 to FIG. 13 ) may be applied to each ferrule.
  • the front end of the ferrule may be formed as illustrated, for example, in FIG. 54 and FIG. 55 .
  • a recess portion 226 e is formed across a center of the front end surface 225 e of a ferrule 2200 e as illustrated in FIG. 54 .
  • the recess portion 226 e has a rectangular shape when the ferrule 2200 e is seen from the front end.
  • a recess portion 226 f is formed on the front end surface 226 f of a ferrule 2200 f illustrated in FIG. 55 .
  • the recess portion 226 f has a fan-like shape which has a central angle of 180 degree or less when the ferrule 2200 f seen from the front.
  • the optical fiber may be scratched and stressed within the recess portion 226 e and 226 f of the ferrule 2200 e and 2200 f , respectively, when the optical fiber is stressed and cut so that the front end surface of the optical fiber is positioned at the position (i.e.
  • the recess portion 226 e , 226 f may be formed to both ferrules which are brought into contact with each other. Depending on the shape of the recess portion, the front end portions may be unintentionally engaged with each other by a rotation of the ferrules. However, by applying the fan shaped recess portion 226 f , the unintentional engaged state between the ferrules may be prevented even if the ferrule rotates and the connection is made through the front end surface.
  • the front end of the ferrule 2200 e (or the ferrule 2200 f ) which is provided with the recess portion may be brought into contact with a front end of a normal ferrule which is provided with no recess portion.
  • the electrical connection between the ferrules may be established with reliability while the optical fiber may be prevented from being damaged by butting the end portions of the optical fibers with each other.
  • optical connector apparatus according to first to the eighth embodiments explained above are used for the connection of the electro-optical composite cable.
  • the above-described concept may be applied to an optical connector apparatus which is used simply for connecting the optical cable.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Coupling Of Light Guides (AREA)
  • Connector Housings Or Holding Contact Members (AREA)
  • Cable Accessories (AREA)
US13/147,888 2009-02-05 2010-02-03 Optical connector apparatus Active 2032-09-11 US9195010B2 (en)

Applications Claiming Priority (9)

Application Number Priority Date Filing Date Title
JP2009024630A JP4922320B2 (ja) 2009-02-05 2009-02-05 光電気複合ケーブルとフェルールとの結線構造及び結線方法
JP2009-024630 2009-02-05
JP2009138537A JP4976446B2 (ja) 2009-02-23 2009-06-09 光コネクタ装置
JP2009-138537 2009-06-09
JP2009-198748 2009-08-28
JP2009198748A JP4987048B2 (ja) 2009-08-28 2009-08-28 光コネクタ装置
JP2009-247022 2009-10-27
JP2009247022A JP4976476B2 (ja) 2009-10-27 2009-10-27 光コネクタ及び光コネクタ装置
PCT/JP2010/051496 WO2010090211A1 (ja) 2009-02-05 2010-02-03 光コネクタ装置

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US14/930,046 Division US9335487B2 (en) 2009-02-05 2015-11-02 Optical connector apparatus
US14/929,915 Division US9594218B2 (en) 2009-02-05 2015-11-02 Optical connector apparatus
US14/929,992 Division US10151885B2 (en) 2009-02-05 2015-11-02 Optical connector apparatus
US14/930,082 Division US10191222B2 (en) 2009-02-05 2015-11-02 Optical connector apparatus
US14/930,134 Division US9880360B2 (en) 2009-02-05 2015-11-02 Optical connector apparatus

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US14/929,992 Active US10151885B2 (en) 2009-02-05 2015-11-02 Optical connector apparatus
US14/930,046 Active US9335487B2 (en) 2009-02-05 2015-11-02 Optical connector apparatus
US14/930,082 Active US10191222B2 (en) 2009-02-05 2015-11-02 Optical connector apparatus
US14/929,915 Active US9594218B2 (en) 2009-02-05 2015-11-02 Optical connector apparatus
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US14/930,082 Active US10191222B2 (en) 2009-02-05 2015-11-02 Optical connector apparatus
US14/929,915 Active US9594218B2 (en) 2009-02-05 2015-11-02 Optical connector apparatus
US14/930,134 Active US9880360B2 (en) 2009-02-05 2015-11-02 Optical connector apparatus

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US9594218B2 (en) 2017-03-14
US20160062048A1 (en) 2016-03-03
US9880360B2 (en) 2018-01-30
CA2841694C (en) 2019-08-20
CN102405430B (zh) 2014-09-24
CA2841697A1 (en) 2010-08-12
CA2841697C (en) 2016-11-22
US20160070073A1 (en) 2016-03-10
CA2841689A1 (en) 2010-08-12
US20160062067A1 (en) 2016-03-03
CA2751691C (en) 2016-06-28
US9335487B2 (en) 2016-05-10
CN104101955A (zh) 2014-10-15
CA2841694A1 (en) 2010-08-12
CN102405430A (zh) 2012-04-04
CA2841689C (en) 2016-01-05
CA2751691A1 (en) 2010-08-12
CN104101955B (zh) 2016-12-07
US20110293223A1 (en) 2011-12-01
US10151885B2 (en) 2018-12-11
US10191222B2 (en) 2019-01-29
US20160062047A1 (en) 2016-03-03
US20160062049A1 (en) 2016-03-03

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