US8297714B2 - Valve unit for a brake control device - Google Patents
Valve unit for a brake control device Download PDFInfo
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- US8297714B2 US8297714B2 US12/310,187 US31018707A US8297714B2 US 8297714 B2 US8297714 B2 US 8297714B2 US 31018707 A US31018707 A US 31018707A US 8297714 B2 US8297714 B2 US 8297714B2
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- 238000004891 communication Methods 0.000 claims description 72
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- 238000010276 construction Methods 0.000 description 10
- 230000006870 function Effects 0.000 description 9
- 238000013461 design Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 230000008901 benefit Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 2
- 230000004913 activation Effects 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000003213 activating effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
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- 230000008569 process Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T13/00—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
- B60T13/10—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release
- B60T13/66—Electrical control in fluid-pressure brake systems
- B60T13/68—Electrical control in fluid-pressure brake systems by electrically-controlled valves
- B60T13/683—Electrical control in fluid-pressure brake systems by electrically-controlled valves in pneumatic systems or parts thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T13/00—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
- B60T13/02—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with mechanical assistance or drive
- B60T13/04—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with mechanical assistance or drive by spring or weight
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T13/00—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
- B60T13/10—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release
- B60T13/58—Combined or convertible systems
- B60T13/588—Combined or convertible systems both fluid and mechanical assistance or drive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T13/00—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
- B60T13/10—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release
- B60T13/66—Electrical control in fluid-pressure brake systems
- B60T13/665—Electrical control in fluid-pressure brake systems the systems being specially adapted for transferring two or more command signals, e.g. railway systems
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T17/00—Component parts, details, or accessories of power brake systems not covered by groups B60T8/00, B60T13/00 or B60T15/00, or presenting other characteristic features
- B60T17/18—Safety devices; Monitoring
- B60T17/22—Devices for monitoring or checking brake systems; Signal devices
- B60T17/228—Devices for monitoring or checking brake systems; Signal devices for railway vehicles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T8/00—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force
- B60T8/32—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration
- B60T8/34—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition
- B60T8/36—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition including a pilot valve responding to an electromagnetic force
- B60T8/3615—Electromagnetic valves specially adapted for anti-lock brake and traction control systems
- B60T8/362—Electromagnetic valves specially adapted for anti-lock brake and traction control systems in pneumatic systems
Definitions
- the present invention generally relates to a valve unit for an electropneumatic brake control device for controlling an air-flow-boosting valve device which controls a vehicle parking brake.
- Valve devices for electropneumatic brake control devices for control of vehicle parking brakes are known, for example, from DE 103 36 611 A1 and EP 1571061 A1.
- Such known brake control devices are used in brake systems that are provided not only with a service brake, which can be actuated by means of a brake pedal, but also with a parking brake (often referred to as a handbrake), which can be actuated by means of an electrical signal transducer.
- the parking brake is regularly applied by means of spring-actuated brake cylinders.
- the spring-actuator part of the spring-actuated brake cylinders In order to release the parking brake, the spring-actuator part of the spring-actuated brake cylinders must be pressurized with compressed air. For this purpose, air must be admitted to the spring-actuator part. The necessary pressure for air admission is supplied from a compressed-air reservoir. However, this pressure supply is not permanently turned on, but can be shut off. Furthermore, the pressure in the spring-actuated brake cylinder can also be lowered, and, so, the spring-actuator part can be vented. The parking brake is applied by such venting.
- a relay valve is conventionally provided. With this relay valve, the pressure supply from the compressed-air reservoir tank to the spring-actuator part of the spring-actuated brake cylinders can be controlled. Control is exercised with the assistance of electropneumatic valve devices, especially, by means of electrically actuatable solenoid valves, which regulate a control pressure supplied to the relay valve.
- a bistable valve is used for this purpose.
- This valve can occupy two stable conditions. In the event of a power failure, it maintains the condition set at that instant.
- a holding valve is connected between the bistable valve and the control input of the relay valve in this brake system.
- the bistable valve Because of its construction, however, the bistable valve is complex and, therefore, expensive. Furthermore, as noted above, the bistable valve remains in its previous condition in the event of failure of the electrical power supply. Thus, a vehicle having such a brake system might not be able to be safely parked in the event of failure of the electrical power supply. In other words, it might not be able to be parked by automatic and permanent venting of the spring-actuator part of the spring-actuated brake cylinders—that is, by application of the parking brake.
- Electromagnetically actuatable multi-way valves of less complex construction are proposed in DE 35 01 708 A1.
- two valves disposed opposite one another be provided in a multi-way valve.
- An armature that cooperates with a coil disposed between the two valves is associated with each of these two valves.
- the springs associated with these armatures are designed such that different magnetic forces are necessary for actuation of the two valves. These magnetic forces are generated by application of a current flowing through the coil. Because a separate armature is associated with each valve, mutually independent actuation of the two valves is possible by appropriate energization of the coil.
- this known valve has the disadvantage that, in de-energized condition, its input is in communication with the output leading to the consuming load, whereas the outlet of the valve is shut off. If such a valve were to be used instead of the aforesaid bistable valve and holding valve, the full reservoir pressure would be injected into the control input of the relay valve in the event of failure of the electrical power supply, causing the parking brake to be released by the resulting admission of air to the spring-actuator part of the spring-actuated brake cylinders. This is undesirable, however, since the vehicle might no longer be safely parked in the event of failure of the electrical power supply.
- valve unit for an electropneumatic brake control device for control of an air-flow-boosting valve device for actuating a parking brake of a vehicle, which valve unit permits the vehicle to be parked safely even in the event of failure of the electrical power supply.
- a vent valve with three operating state or conditions to vent a control input of an air-flow-boosting valve device
- the control input of the air-flow-boosting valve device is throttled via an orifice and, in this way, can be vented slowly.
- This throttled venting corresponds to a first venting stage.
- the control input of the air-flow-boosting valve device is not throttled and, thus, can be vented suddenly.
- This unthrottled venting corresponds to a second venting stage.
- it is provided that the control input of the air-flow-boosting valve device is not vented.
- the throttled venting of the control input is advantageous when the parking brake of the vehicle is to be applied slowly. This is desirable, in particular, in the event of failure of the electrical power supply, since the vehicle can then be braked slowly and parked safely. Sudden complete venting of the control input of the air-flow-boosting valve device and, thus, of the spring-actuator part of the spring-actuated brake cylinders, is practical when the driver has already brought the vehicle to a stop, for example, by means of the service brake, and intends to apply the parking brake. This can take place suddenly without the expectation that it will cause a traffic hazard.
- the vent valve is designed as a double-armature solenoid valve having two magnet armatures disposed in a common armature-guide housing and loaded with one spring each, namely, a primary armature and a secondary armature, which can be actuated respectively by a solenoid provided for both magnet armatures.
- a vent valve provided as a double-armature solenoid valve, two armatures and, thus, two sub-valves of the double-armature solenoid valve can be actuated with only one coil.
- this reduces the complexity of the construction of the multi-stage vent valve.
- the complexity of contacting and of electrical activation of the valve unit is reduced, since only two ports are necessary for the solenoid, even in the case of the multi-stage vent valve.
- the number of output stages needed for energization of the solenoid valve is reduced, including the components belonging to such output stages.
- the entire current consumption is reduced by the use of only one coil for two sub-valves. As a result, favorable heating behavior of the brake control device is achieved.
- valve unit is compact compared with a valve unit that would be provided for multi-stage venting of a plurality of independent valves.
- the double-armature solenoid valve has an inlet that can be placed in communication with the control input of the air-flow-boosting valve device and is associated with the secondary armature.
- it further has a first outlet that can be placed in communication with a venting device and is associated with the primary armature as well as a second outlet that can be placed in communication with the venting device and is associated with the secondary armature.
- the first and second outlets can be placed in communication with the venting device in such a way that the first is throttled via the orifice while the second is unthrottled.
- the solenoid When the solenoid is de-energized, the primary armature and the secondary armature are in their home positions established by spring loading, wherein the vent valve occupies its first condition and the control input of the air-flow-boosting device can be vented in throttled manner via an orifice.
- the inlet of the vent valve is in communication with its first outlet and the inlet is shut off from the second outlet.
- permanent throttled venting of the control input of the air-flow-boosting valve device is achieved and thus, throttled venting of the spring-actuated brake cylinders.
- the parking brake is applied slowly.
- a moving vehicle is braked slowly and can be parked safely because of the permanent venting of the spring-actuated brake cylinders.
- the secondary armature By injection of a higher current into the solenoid, the secondary armature is also displaced to its switching position, and, so, the inlet of the vent valve is in communication with its second outlet, which leads directly to venting. Preferably, this inlet of the vent valve is shut off from its outlet leading to the throttled first outlet.
- the vent valve then occupies its third condition, in which the control inlet of the air-flow-boosting valve device can be vented in unthrottled manner. In this condition, the control input of the air-flow-boosting valve device and, thus, also of the spring-actuator part of the spring-actuated brake cylinders can be vented suddenly. Consequently, the parking brake can be applied suddenly by establishing this condition.
- the third condition for sudden venting can already be attained during injection of the lower, first solenoid current, whereas the second condition, in which the inlet of the vent valve is shut off from both of its outlets, is occupied only during injection of the second, higher solenoid current.
- the spring force exerted on the primary armature by an associated spring is smaller than the spring force exerted on the secondary armature by a further spring associated with the secondary armature.
- springs of different strengths are used for this purpose.
- the primary armature and the secondary armature have different diameters.
- the secondary armature has a smaller diameter than the primary armature.
- the primary armature and the secondary armature are of identical design. This has the advantage that the manufacturing costs of these armatures can be reduced by virtue of larger production runs.
- the primary armature and the secondary armature are pulled to different depths into the solenoid.
- the primary armature is pulled more deeply into the solenoid than is the secondary armature.
- both the vent valve and an air-admission valve are provided in the valve unit.
- the inlet of the air-admission valve is in communication with a first connecting member that can be placed in communication with a compressed-air reservoir.
- the first outlet of the vent valve is in communication via the orifice and the second outlet of the vent valve with a second connecting member that can be placed in communication with the venting device.
- the outlet of the air-admission valve is in communication with the inlet of the vent valve and with a third connecting member that can be placed in communication with the control input of the air-flow-boosting valve device.
- connecting member is to be understood to comprise any kind of connecting means, especially, for example, pneumatic connecting lines, connecting ducts, connecting bores or other passages as well as connecting ports, especially ports for pneumatic connecting lines, ducts and bores.
- the valve unit can be designed either as a stand-alone device or as a non-independent, integral part of a brake control device.
- valve unit as a stand-alone device, a very compact construction is achieved, in which both the vent valve and the air-admission value are mounted in a common unit, advantageously in a common housing.
- This unit functions with only three pneumatic and three electrical ports. This compact construction reduces the number of necessary components and, thus, also the manufacturing costs.
- the present invention accordingly comprises the features of construction, combination of elements, and arrangement of parts that will be exemplified in the constructions hereinafter set forth, and the scope of the invention will be indicated in the claims.
- FIG. 1 is a simplified schematic diagram of an air-brake system having an electropneumatic brake control device for control of a parking brake, including two valve units according to an exemplary embodiment of the present invention
- FIG. 2 shows a valve unit according to an exemplary embodiment of the present invention for the brake control device according to FIG. 1 ;
- FIG. 3 is a simplified schematic diagram of a brake control device for a parking brake, including a valve unit according to a further exemplary embodiment of the present invention.
- FIG. 4 is a simplified schematic diagram of a brake control device for a parking brake, including a valve unit according to a further exemplary embodiment of the present invention.
- FIG. 1 schematically shows part of an air-brake system 10 for a vehicle, especially an electropneumatic brake control device for control of a parking brake of the vehicle.
- air-brake systems are used, for example, in commercial vehicles, heavy motor trucks or buses.
- brake systems are used in particular in vehicle trains comprising a tractor and a trailer.
- FIG. 1 shows only some components of brake system 10 that are helpful to understanding the present invention.
- Brake system 10 is electrically controlled, meaning that the metering of brake pressure to brake cylinders for actuation of wheel brakes provided on the vehicle wheels is controlled by electrical or electronic control elements.
- the brake cylinders are designed partly or completely as combination service and spring-actuated brake cylinders 12 (for simplicity, only one such brake cylinder is illustrated in FIG. 1 ).
- the spring-actuator part is controlled by an electropneumatic brake control device designed as parking-brake module 14 for control of the parking brake.
- Brake system 10 is provided with a brake-force transducer 16 , which senses braking intent of the vehicle operator.
- Brake-force transducer 16 comprises an electrical part and a pneumatic or hydraulic part (only the pneumatic part is illustrated in FIG. 1 ).
- the pneumatic part Via compressed-air lines (not illustrated), the pneumatic part is supplied with compressed air by a first compressed-air reservoir tank 18 and a second compressed-air reservoir tank 20 .
- Compressed-air reservoir tanks 18 , 20 are used to supply compressed air to the brake cylinders of the service brakes. As illustrated in FIG. 1 , however, they can also be used to supply compressed air to the parking brake. Alternatively, the compressed air for the parking brake can be supplied by a separate compressed-air reservoir tank.
- brake-force transducer 16 By actuation of a brake pedal 22 , brake-force transducer 16 generates a pneumatic manipulated variable either by electrical activation of electropneumatic devices or directly, the variable being passed via a compressed-air line 24 , 26 to combination service and spring-actuated brake cylinder 12 .
- Combination service and spring-actuated brake cylinder 12 is designed as a combination spring-actuator/diaphragm cylinder. Besides the function of a diaphragm cylinder, it additionally has a spring-actuator function.
- Brake cylinder 12 is therefore provided with a diaphragm part, which is in communication pneumatically with the service-brake system and can be pressurized with the actual brake pressure, and with a spring-actuator part 30 , which is pneumatically separated from diaphragm part 28 and can be pressurized with compressed air via separate compressed-air lines 32 , 34 .
- Spring-actuator part 30 forms part of the parking brake.
- Spring-actuator part 30 includes the spring-actuator function, which preloads an actuator spring upon pressurization of spring-actuator part 30 and, thus, prevents or diminishes braking action of the spring-actuator function, whereas the actuator spring relaxes upon venting of spring-actuator part 30 and, thus, in connection with the spring-actuator function, exerts a braking action on the brake in communication with the respective brake cylinder.
- brake cylinders of this type will be referred to as “spring-actuated brake cylinders”.
- an overload-protection valve 35 is provided, which is designed as a changeover valve or select-high valve and is connected between spring-actuator part 30 , a pneumatic output 102 of the parking-brake module and the output of brake-force transducer 16 having the modulated pressure.
- Overload-protection valve 35 selects the higher of two pressures present at its two inputs 35 a , 35 b , namely, the higher of the modulated brake pressure at the output of brake-force transducer 16 and the pressure made available by air-flow-boosting valve device 64 . It supplies this selection via its output 35 c to spring-actuator part 30 of spring-actuated brake cylinder 12 .
- Overload-protection valve 35 prevents addition of the brake force supplied by the service brake, or, in other words, via the pneumatic part of diaphragm part 28 , to the brake force supplied by the parking brake, or, in other words, spring-actuator part 30 , so that, in this way, it prevents mechanical overloading of the brake mechanism of the wheel brake associated with this brake cylinder.
- the brake force supplied to the brake cylinder via diaphragm part 28 is not increased by the brake force exerted by spring-actuator part 30 , since, in the case of actuation of the service brake, the brake force exerted by the actuator spring is reduced by a force corresponding to actuation of the service brake. In this way, critical overloading of the corresponding wheel brake can be avoided.
- a manually actuatable parking-brake signal transducer 36 is electrically connected via a multi-conductor electrical line 38 to an electrical control unit 40 of parking-brake module 14 .
- the electrical devices in the vehicle are supplied with energy by an electrical power supply device (not illustrated), such as, for example, a vehicle battery.
- the vehicle is suitable for coupling a trailer having a further parking brake equipped with spring-actuated brake cylinders.
- Brake system 10 is therefore provided with what is known as a tractor-truck protection valve 42 , which is used for brake-pressure control, especially of the parking brake of the trailer.
- tractor-truck protection valve 42 Via compressed-air lines 44 , 46 , tractor-truck protection valve 42 is supplied with the reservoir pressure of compressed-air reservoir tanks 18 , 20 .
- a pressure modulated by means of an air-flow-boosting valve device, namely, a relay valve 48 and intended for the parking brake of the trailer is supplied to tractor-truck protection valve 42 .
- relay valve 48 delivers to compressed-air line 58 an output pressure that corresponds to the pressure injected via compressed-air line 62 at control input 50 and, thus, to the pressure in a control chamber of relay valve 48 .
- Relay valve 48 draws the compressed air needed for this purpose from compressed-air supply line 54 , which is in communication with inlet 56 of relay valve 48 and, via further compressed-air lines, is in communication with compressed-air reservoir tanks 18 , 20 .
- relay valve 64 delivers to a compressed-air line 78 an output pressure that corresponds to the pressure injected via compressed-air line 84 at control input 82 and, thus, to the pressure in a control chamber of relay valve 64 .
- Relay valve 64 draws the compressed air needed for this purpose from compressed-air supply line 66 , which is in communication with inlet 76 of relay valve 64 . Any venting of compressed-air line 78 that may be necessary takes place via a vent port 88 in indirect or direct communication with atmosphere. In the exemplary embodiment shown in FIG. 1 , this vent port 88 is in communication via a compressed-air line 90 with a venting device 92 .
- Parking-brake module 14 is further provided upstream from compressed-air reservoir tanks 18 , 20 with check valves 94 , 96 , respectively, which, in the event of a pressure drop or of detachment of or damage to compressed-air lines 71 and 75 , respectively, to compressed-air reservoir tanks 20 and 18 , respectively, prevent a pressure drop or pressure loss from occurring in parking-brake module 14 .
- Such a pressure drop or pressure loss is undesirable, since it could lead, in particular, to sudden application of the parking brake and, thus, to emergency braking of the tractor. Under certain circumstances, this might cause an uncontrollable driving situation.
- Parking-brake module 14 is provided with a plurality of pneumatic ports 98 , 100 , 102 , 104 , 106 .
- compressed-air line 74 is in communication with compressed-air line 75 for connection of first compressed-air reservoir tank 18 .
- compressed-air line 70 is in communication with compressed-air line 71 for connection of second compressed-air reservoir tank 20 .
- compressed-air line 78 is in communication with compressed-air line 34 for placing relay valve 64 in communication with brake cylinder 12 .
- compressed-air line 44 to relay valve 48 is in communication via the trailer controller with a compressed-air line 108 and, thus, via compressed-air lines 67 to 75 with compressed-air reservoir tanks 18 , 20 .
- compressed-air line 62 to control input 50 of relay valve 48 for the trailer controller is in communication with a valve unit 110 disposed in parking-brake module 14 for control of the trailer parking brake.
- Parking-brake module 14 is further provided with a pressure sensor 114 , which is mounted within cover 112 and is used for monitoring the reservoir pressure inside parking-brake module 14 .
- pressure sensor 114 is in communication via a pressure line 116 with pressure line 72 and, thus, is directly or indirectly in communication with pressure lines 66 to 71 , 73 to 75 as well as lines 108 , 44 and 46 .
- Electrical control unit 40 by means of which valve unit 86 as well as valve unit 110 can be switched electrically via electrical lines 118 , 120 , is also disposed in the area of cover 112 .
- valve unit 86 and 110 disposed in parking-brake module 14 just as relay valve 48 for the trailer and relay valve 64 for the tractor, are of identical design and are connected in the same way, as shown in FIG. 1 .
- valve unit 86 the discussion will focus on valve unit 86 , although the discussion will apply equally to valve unit 110 .
- connecting member any kind of connecting means, or, in other words, both ports and other types of connections, such as, for example, connecting lines, connecting ducts or bores and other like structures.
- port as used in connection with valve units 86 and 110 is to be understood as a connecting member, so that, in this way, the exemplary embodiment in which valve units 86 and 110 are integrated into parking-brake module 14 can also be explained.
- Valve unit 86 is provided with a first port 122 , which, via compressed-air lines 126 , and 68 to 75 , is in communication with compressed-air reservoir tanks 18 , 20 . Valve unit 86 is further provided with a second port 128 , which, via compressed-air line 130 , is in communication with venting device 92 . Venting device 86 is further provided with a third port 132 , which, via compressed-air line 84 , is in communication with control input 82 of relay valve 64 . Valve unit 86 is provided with an air-admission valve 133 as well as a vent valve 134 . Air-admission valve 133 is designed as a 2/2-way solenoid valve. Vent valve 134 is designed as a double-armature solenoid valve with three switched conditions.
- valve unit 86 The structural design of valve unit 86 is shown in FIG. 2 .
- Vent valve 134 is provided with two magnet armatures 138 , 140 disposed in a common armature-guide arrangement 136 .
- Armature-guide arrangement 136 is designed as an armature-guide tube, wherein the inside tube diameter is constant at least over some portions and is matched to the outside diameter of magnet armatures 138 , 140 .
- a first magnet armature, namely, primary armature 138 is loaded by means of a spring 142 and is therefore compressed toward the right in the diagram according to FIG. 2 .
- a second magnet armature namely, secondary armature 140
- a spring 144 which compresses magnet armature 140 toward the left in the diagram shown in FIG. 2 .
- Armature-guide arrangement 136 is surrounded by a solenoid 146 .
- the outside diameter of armature-guide arrangement 136 is matched to the inside diameter of solenoid 146 .
- solenoid 146 pulls primary armature 138 and, possibly, secondary armature 140 in the direction of the interior of the coil.
- both primary armature 138 and secondary armature 140 are located in their home positions, determined by springs 142 , 144 , as illustrated in FIGS. 1 and 2 .
- sub-valve 148 associated with primary armature 138 places a first outlet 154 of vent valve 134 in communication with a conduit 156 extending along armature-guide arrangement 136 .
- magnet armature 138 shuts off first outlet 154 from conduit 156 .
- second sub-valve 150 shuts off an inlet 158 from a second outlet 160 .
- conduit 156 In this home position, conduit 156 is further in communication with inlet 158 , whereas conduit 156 is shut off from second outlet 160 .
- second sub-valve 150 places inlet 158 of vent valve 134 in communication with the second outlet of vent valve 160 .
- first outlet 154 of vent valve 134 Via an orifice 162 and ducts 164 , 166 , first outlet 154 of vent valve 134 is pneumatically in communication with second port 128 .
- Orifice 162 acts as a throttle and reduces the cross section of the pneumatic line at first outlet 154 of vent valve 134 .
- solenoid 146 When solenoid 146 is de-energized, both primary armature 138 and secondary armature 140 are in their illustrated home positions. If solenoid 146 is operated with a first, low current, which is supplied via ports 152 of first solenoid 146 , primary armature 138 shifts into its switched position, or, in other words, is pulled inward in the direction of the interior of solenoid 146 . If the current flowing through solenoid 146 is further increased, secondary armature 140 also shifts into its switched position, or, in other words, is pulled inward in the direction of the interior of the solenoid.
- Elastomeric inserts 168 , 170 are disposed at both ends of primary armature 138 , or at least at the end of primary armature 138 facing conduit 156 .
- Elastomeric inserts 168 , 170 can also be designed in one piece, by providing primary armature 138 with a through bore, through which there extends an elastomeric of corresponding one-piece design.
- Elastomeric insert 168 which faces conduit 156 , forms a valve seat together with a corresponding shaped projection 172 on armature-guide arrangement 136 .
- Secondary armature 140 is provided with an elastomeric insert 174 , 176 at each of its two ends. These elastomeric inserts may also be designed as separate pieces or, as illustrated in FIG. 2 , as one piece. In the one-piece construction, the elastomeric insert passes through a conduit extending through secondary armature 140 . Elastomeric inserts 174 , 176 protruding at both ends of secondary armature 140 form valve seats together with corresponding shaped projections 178 , 180 on a valve head 182 or on armature-guide arrangement 136 .
- elastomeric inserts 174 , 176 and the shaped projections 178 , 180 it is possible to shut off second outlet 160 of vent valve 134 or conduit 156 .
- a recess 184 in the region of shaped projection 180 on armature-guide arrangement 136 the valve seat between the elastomeric insert and shaped projection 178 always remains open.
- recess 184 can also be omitted.
- elastomeric insert 174 would completely close shaped projection 178 in the switched position of secondary armature 140 .
- Primary armature 138 and secondary armature 140 each have substantially rotationally symmetric design.
- Recess 186 of the primary armature establishes communication between first outlet 154 of vent valve 134 and conduit 156 when primary armature 138 is in its home position.
- Recess 188 of secondary armature 140 establishes communication between recess 184 or conduit 156 and inlet 158 or second outlet 160 of the vent valve when secondary armature 140 is in its home position.
- Air-admission valve 133 is formed within valve unit 86 . It is provided with a magnet armature 192 disposed in a further armature-guide arrangement 190 .
- Armature-guide arrangement 190 is provided with a tubular portion having an inside diameter matched to the outside diameter of magnet armature 192 .
- Magnet armature 192 is loaded by means of a spring 194 and is compressed toward the left in the diagram depicted in FIG. 2 .
- Armature-guide arrangement 190 is surrounded by a solenoid 196 .
- the outside diameter of armature-guide arrangement 190 is matched to the inside diameter of solenoid 196 .
- solenoid 196 Upon injection of a solenoid current of predefined magnitude into solenoid 196 , solenoid 196 pulls magnet armature 192 in the direction of the interior of the coil. Magnet armature 192 is provided as an operating element for air-admission valve 133 . Solenoid 196 is provided with two electrical ports 152 , one of the two ports coinciding with one of the two ports of solenoid 146 . Thus, three ports 152 in total are sufficient for valve unit 86 in order to electrically connect solenoid 146 of vent valve 134 and also solenoid 196 of air-admission valve 133 . All three ports 152 are connected by means of electrical lines 118 to electrical control unit 40 .
- magnet armature 192 Upon injection of a current of predefined magnitude into solenoid 196 , magnet armature 192 is displaced into its switched position. In the process, inlet 198 and, thus, first port 122 of valve unit 86 is placed in communication with outlet 200 of air-admission valve 133 . In this way, compressed air can be supplied via compressed-air lines 68 to 75 , 84 , 126 from compressed-air reservoir tanks 18 , 20 to control input 82 of relay valve 64 . If magnet armature 192 remains in its home position, the pressure at control input 82 of relay valve 64 can be maintained even if inlet 158 of vent valve 134 is shut off from its outlets 154 , 160 .
- vent valve 134 places its inlet 158 in communication with one of its two outlets 154 or 160 , depending on whether slow venting or sudden venting of control input 82 of relay valve 64 is to take place.
- Elastomeric insert 202 , 204 can also be designed in one piece, by providing magnet armature 192 with a through bore, through which the elastomeric insert extends.
- Elastomeric insert 202 associated with inlet 198 of air-admission valve 133 forms a valve seat together with a shaped projection 206 on valve head 182 .
- FIG. 3 shows a further exemplary embodiment of a parking-brake module 14 ′, which corresponds largely to parking-brake module 14 shown in FIG. 1 .
- the parking-brake module 14 ′ shown in FIG. 3 reveals only valve unit 86 for the tractor, whereas valve 110 for the trailer is not illustrated.
- like reference numerals denote like parts as in FIG. 1 and FIG. 2 . Accordingly, the foregoing discussion need not be repeated.
- spring-actuator part 30 is to be vented slowly via orifice 162 .
- control volume of relay valve 64 or 64 ′ is very small, venting of control input 82 of relay valve 64 , 64 ′ is permitted only through a very small orifice 162 . Therefore, orifice 162 would inherently have to be designed with a very small diameter. However, a very small diameter can become clogged by dirt or ice. In turn, throttled venting could be made inoperative by dirt or ice, and, thus, safe venting of spring-actuator part 30 of the spring-actuated brake cylinders could no longer be assured.
- control volume of the relay valve is virtually enlarged by establishing communication between control input 82 and outlet 80 of relay valve 64 ′.
- Such communication has the form, for example, of a through bore in the relay piston, thus forming an orifice 208 .
- Orifice 208 increases the amount of air to be vented in the control area of relay valve 64 ′. In this way, the working volume at control input 82 of relay valve 64 ′ can be vented sufficiently slowly despite a sufficiently large opening of orifice 162 —to reduce the danger of fouling by dirt or ice.
- Orifice 208 of the relay piston of relay valve 64 ′ is advantageously provided with a larger cross-sectional area than the cross-sectional area of orifice 162 of valve unit 86 .
- the pressure at control input 82 of relay valve 64 ′ corresponds substantially to the pressure at outlet 80 of relay valve 64 ′.
- venting of spring-actuator part 30 no longer takes place via vent port 88 of relay valve 64 ′ or does so to only an immaterial extent. Instead, substantially the entire volume of spring-actuator part 30 as well as the control volume at control input 82 of relay valve 64 ′ is vented via orifice 162 and in sufficiently slow manner by virtue of the small opening of orifice 162 .
- FIG. 4 shows another exemplary embodiment of a parking-brake module 14 ′′.
- the design of vent valve 134 ′ in the parking-brake module 14 ′′ shown in FIG. 4 differs from that of the previous exemplary embodiments.
- parking-brake module 14 ′′ and, thus, also, valve 86 ′ corresponds to the parking-brake module 14 ′ and to the valve unit 86 , respectively, as shown in FIG. 3 .
- Like reference numerals therefore denote like parts, and the foregoing discussion need not be repeated.
- valve unit 86 ′ includes the different design of vent valve 134 ′, in which second condition II and third condition III are interchanged. However, first condition I remains unchanged. This interchange of conditions means that, in the case of injection of a first low solenoid current into the solenoid of vent valve 134 ′, sudden venting of control input 82 of relay valve 64 , 64 ′ takes place and, thus, the parking brake is applied suddenly. Only when vent valve 134 ′ is energized with a higher current does inlet 158 of vent valve 134 ′ become shut off from its outlets 154 , 160 .
- vent valve 134 ′ In the event of a power failure, this exemplary embodiment might seem to establish first condition I of vent valve 134 ′ only after third condition III has been briefly turned on. However, since vent valve 134 ′ is designed as a double-armature solenoid valve, both the primary armature and the secondary armature of vent valve 134 ′ are switched to their respective home positions at substantially the same time in the event that the coil of vent valve 134 ′ is switched to de-energized condition. To this extent, the duration for which third condition III is active, as shown in the exemplary embodiment in FIG. 4 , is negligible, and it has no significant effect on the operation of venting of control input 82 of relay valve 64 ′.
- a valve unit of simple and inexpensive design that simultaneously ensures safe parking of the vehicle even in the event of failure of the electrical power supply is provided by virtue of the inventive double-armature solenoid valve for the vent valve with an orifice for slow venting and an outlet for fast venting.
- the embodiments according to the present invention permits simple implementation of a parking brake that ensures a safe condition even in the event of failure of the electrical power supply and, moreover, that can be actuated by purely electrical means.
- the pneumatic tubing that has often been common heretofore in the operator's cab for the purpose of activating the parking brake can be omitted, and operator-control of the parking brake can be achieved completely via an electrical actuating means.
Landscapes
- Engineering & Computer Science (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Fluid Mechanics (AREA)
- Valves And Accessory Devices For Braking Systems (AREA)
- Braking Systems And Boosters (AREA)
- Regulating Braking Force (AREA)
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10200641012.2 | 2006-08-31 | ||
DE102006041012A DE102006041012A1 (de) | 2006-08-31 | 2006-08-31 | Ventileinheit, Bremssteuerungseinrichtung, Fahrzeugbremsanlage sowie Fahrzeug |
DE102006041012 | 2006-08-31 | ||
PCT/EP2007/005910 WO2008025400A1 (de) | 2006-08-31 | 2007-07-04 | Ventileinheit, bremssteuerungseinrichtung, fahrzeugbremsanlage sowie fahrzeug |
Publications (2)
Publication Number | Publication Date |
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US20100072810A1 US20100072810A1 (en) | 2010-03-25 |
US8297714B2 true US8297714B2 (en) | 2012-10-30 |
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ID=38578494
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/310,187 Active 2029-04-22 US8297714B2 (en) | 2006-08-31 | 2007-07-04 | Valve unit for a brake control device |
Country Status (6)
Country | Link |
---|---|
US (1) | US8297714B2 (zh) |
EP (1) | EP2059426B1 (zh) |
CN (1) | CN101489845B (zh) |
AT (1) | ATE470607T1 (zh) |
DE (2) | DE102006041012A1 (zh) |
WO (1) | WO2008025400A1 (zh) |
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US20090309413A1 (en) * | 2006-08-31 | 2009-12-17 | Uwe Bensch | Valve unit, electro-pneumatic brake control device having a valve unit of said type for controlling a parking brake, vehicle brake system having a brake control device of said type and vehicle having a brake system of said type |
US20170057479A1 (en) * | 2011-02-24 | 2017-03-02 | Bendix Commercial Vehicle Systems Llc | Traction-Slip Controlled Brake System of a Motor Vehicle Approaching Stops |
US9694801B2 (en) | 2010-12-16 | 2017-07-04 | Wabco Gmbh | Compressed air supply installation and pneumatic system |
US20170313293A1 (en) * | 2014-12-16 | 2017-11-02 | Scania Cv Ab | Pneumatic brake system for a commercial vehicle |
US9944266B2 (en) * | 2014-05-23 | 2018-04-17 | Knorr-Bremse Systeme Fuer Nutzfahrzeuge Gmbh | Electropneumatic brake control device with automatic ventilation of the spring applied brake in the event of a power loss |
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US20190111904A1 (en) * | 2016-03-29 | 2019-04-18 | Siemens Mobility GmbH | Brake system, rail vehicle having a brake system, and method for operating a brake system |
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US11691608B2 (en) * | 2017-10-04 | 2023-07-04 | Volvo Lastvagnar Ab | By-pass of air supply protection for electronic parking brake system and vehicle comprising such system |
US11745719B2 (en) * | 2017-04-12 | 2023-09-05 | Faiveley Transport Italia S.P.A. | Electronic control system of emergency and service braking for a railway vehicle |
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DE102010050580A1 (de) * | 2010-11-05 | 2012-05-10 | Wabco Gmbh | Ventileinrichtung, Bremsanlage und Fahrzeug |
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CN106458195B (zh) * | 2014-04-09 | 2019-11-19 | 克诺尔商用车制动***有限公司 | 电-气驻车制动控制装置 |
CN105000009B (zh) * | 2014-04-22 | 2017-11-24 | 陕西重型汽车有限公司 | 机电一体挂车制动控制*** |
DE102015102133A1 (de) * | 2015-02-13 | 2016-08-18 | Knorr-Bremse Systeme für Nutzfahrzeuge GmbH | Elektropneumatische Betriebsbremseinrichtung eines Fahrzeugs mit Geräuschreduzierung beim Bremslösen sowie Verfahren zu ihrer Steuerung |
DE102015006197A1 (de) * | 2015-05-15 | 2016-11-17 | Wabco Gmbh | Steuereinheit |
DE102015007383A1 (de) * | 2015-06-10 | 2016-12-15 | Wabco Gmbh | Pneumatische Bremsanlage für ein Anhängefahrzeug |
DE102015119135A1 (de) * | 2015-11-06 | 2017-05-11 | Knorr-Bremse Systeme für Nutzfahrzeuge GmbH | Pneumatische Bremseinrichtung |
DE102016100289A1 (de) | 2016-01-11 | 2017-07-13 | Knorr-Bremse Systeme für Nutzfahrzeuge GmbH | Steuerventileinrichtung für eine elektrische Parkbremsvorrichtung und elektrische Parkbremsvorrichtung |
US10150457B2 (en) * | 2016-04-28 | 2018-12-11 | Bendix Commercial Vehicle Systems Llc | Valve module for an air braking system of a heavy vehicle |
EP3515778B1 (en) * | 2016-09-22 | 2022-08-17 | New York Air Brake, LLC | Electronically controlled pneumatic (ecp) overlay control valve |
DE102017005980A1 (de) * | 2017-03-21 | 2018-09-27 | Wabco Gmbh | Integriertes Anhängersteuermodul (TCV) mit externer elektropneumatischer Handbremseinheit (EPH) |
DE102017008184A1 (de) * | 2017-08-31 | 2019-02-28 | Wabco Gmbh | Parkbrems-Ventileinrichtung |
DE102017120691A1 (de) | 2017-09-07 | 2019-03-07 | Knorr-Bremse Systeme für Nutzfahrzeuge GmbH | Elektropneumatische Parkbremssteuereinrichtung |
US10851736B1 (en) * | 2019-06-03 | 2020-12-01 | Denso International America, Inc. | Dual armature purge valve |
JP7133530B2 (ja) * | 2019-10-17 | 2022-09-08 | ナブテスコオートモーティブ株式会社 | ブレーキシステム |
DE102019131110A1 (de) * | 2019-11-18 | 2021-05-20 | Wabco Europe Bvba | Bremssystem mit sicherer Notstoppfunktion und Verfahren hierzu |
EP3984843B1 (en) * | 2020-10-19 | 2023-09-13 | KNORR-BREMSE Systeme für Nutzfahrzeuge GmbH | Electronically controlled protection valve |
PL4019367T3 (pl) * | 2020-12-24 | 2024-01-15 | Alstom Holdings | Sprzęg pociągu, system oraz sposób automatycznego sprzęgania pociągów, oraz powiązany pociąg |
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- 2007-07-04 US US12/310,187 patent/US8297714B2/en active Active
- 2007-07-04 WO PCT/EP2007/005910 patent/WO2008025400A1/de active Application Filing
- 2007-07-04 DE DE502007004090T patent/DE502007004090D1/de active Active
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Cited By (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20090309413A1 (en) * | 2006-08-31 | 2009-12-17 | Uwe Bensch | Valve unit, electro-pneumatic brake control device having a valve unit of said type for controlling a parking brake, vehicle brake system having a brake control device of said type and vehicle having a brake system of said type |
US8794718B2 (en) * | 2006-08-31 | 2014-08-05 | Wabco Gmbh | Valve unit for an electro-pneumatic brake control device for controlling a parking brake |
US9694801B2 (en) | 2010-12-16 | 2017-07-04 | Wabco Gmbh | Compressed air supply installation and pneumatic system |
US10093144B2 (en) | 2010-12-16 | 2018-10-09 | Wabco Gmbh | Compressed air supply installation and pneumatic system |
US20170057479A1 (en) * | 2011-02-24 | 2017-03-02 | Bendix Commercial Vehicle Systems Llc | Traction-Slip Controlled Brake System of a Motor Vehicle Approaching Stops |
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US9944266B2 (en) * | 2014-05-23 | 2018-04-17 | Knorr-Bremse Systeme Fuer Nutzfahrzeuge Gmbh | Electropneumatic brake control device with automatic ventilation of the spring applied brake in the event of a power loss |
US20170313293A1 (en) * | 2014-12-16 | 2017-11-02 | Scania Cv Ab | Pneumatic brake system for a commercial vehicle |
US10407037B2 (en) * | 2014-12-16 | 2019-09-10 | Scania Cv Ab | Pneumatic brake system for a commercial vehicle |
EP3421312B1 (en) | 2016-02-24 | 2020-11-25 | Nabtesco Automotive Corporation | Air supply system |
US20190111904A1 (en) * | 2016-03-29 | 2019-04-18 | Siemens Mobility GmbH | Brake system, rail vehicle having a brake system, and method for operating a brake system |
US11745719B2 (en) * | 2017-04-12 | 2023-09-05 | Faiveley Transport Italia S.P.A. | Electronic control system of emergency and service braking for a railway vehicle |
US20190032808A1 (en) * | 2017-07-28 | 2019-01-31 | Denso Corporation | Valve apparatus |
US10890269B2 (en) * | 2017-07-28 | 2021-01-12 | Denso Corporation | Valve apparatus |
US11691608B2 (en) * | 2017-10-04 | 2023-07-04 | Volvo Lastvagnar Ab | By-pass of air supply protection for electronic parking brake system and vehicle comprising such system |
Also Published As
Publication number | Publication date |
---|---|
EP2059426B1 (de) | 2010-06-09 |
DE102006041012A1 (de) | 2008-03-06 |
DE502007004090D1 (de) | 2010-07-22 |
CN101489845B (zh) | 2013-03-20 |
ATE470607T1 (de) | 2010-06-15 |
EP2059426A1 (de) | 2009-05-20 |
US20100072810A1 (en) | 2010-03-25 |
WO2008025400A1 (de) | 2008-03-06 |
CN101489845A (zh) | 2009-07-22 |
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