US5399248A - Clamping device for gravure printing cylinders to be processed in an electroplating plant - Google Patents

Clamping device for gravure printing cylinders to be processed in an electroplating plant Download PDF

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Publication number
US5399248A
US5399248A US08/141,540 US14154093A US5399248A US 5399248 A US5399248 A US 5399248A US 14154093 A US14154093 A US 14154093A US 5399248 A US5399248 A US 5399248A
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US
United States
Prior art keywords
cone
clamping device
sleeve
cone sleeve
sliding member
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Expired - Lifetime
Application number
US08/141,540
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English (en)
Inventor
Rudiger Ettelbruck
Klaus Hofmann
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Maschinenfabrik Kaspar Walter GmbH and Co KG
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Maschinenfabrik Kaspar Walter GmbH and Co KG
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Application filed by Maschinenfabrik Kaspar Walter GmbH and Co KG filed Critical Maschinenfabrik Kaspar Walter GmbH and Co KG
Assigned to MASCHINENFABRIK KASPAR WALTER GMBH & CO. KG reassignment MASCHINENFABRIK KASPAR WALTER GMBH & CO. KG ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: ETTELBRUCK, RUDIER, HOFMANN, KLAUS
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
    • B41C3/00—Reproduction or duplicating of printing formes
    • C—CHEMISTRY; METALLURGY
    • C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D7/00—Electroplating characterised by the article coated
    • C25D7/04—Tubes; Rings; Hollow bodies

Definitions

  • the present invention relates to a clamping device for gravure printing cylinders to be processed in an electroplating plant, which have different spindle diameters, and more particularly to where the current is transmitted from a current supply system to the outer ends of the gravure printing cylinders introduced into the plant.
  • the problem underlying the invention is, therefore, that of providing a clamping device of the kind indicated with which a simple, preferably automatic change is made possible for adaptation to different cylinder spindle ends.
  • FIG. 1 illustrates the clamping device according to the invention, associated with a printing cylinder electroplating plant (not shown), in accordance with the first embodiment, at the drive end, at which the current transmission is also effected, with the printing cylinder clamped in position;
  • FIG. 2 illustrates the same clamping device at the drive end, but here in the released state, that is to say during a change from one printing cylinder to the next printing cylinder to be processed;
  • FIG. 3 illustrates an end face plan view of the clamping device of the invention according to FIGS. 1 and 2;
  • FIG. 4 illustrates the clamping device according to the invention, associated with a printing cylinder electroplating plant (not shown), in accordance with the second embodiment, at the drive end, at which the current transmission is also effected, with the printing cylinder not clamped;
  • FIG. 5 illustrates an end face plan view, partly in section, of the clamping device according to FIG. 4.
  • the invention is characterized by:
  • a movably mounted interchange holder receiving the plurality of cone sleeves, provided with the appertaining intermediate sliding member, in bores adapted to their outside diameter
  • a quill cone sleeve which serves to transmit current to a respective spindle end by way of an appertaining external cone sleeve and whose internal cone is adapted to the respective identical external cone of the cone sleeves, and by
  • an ejector device mounted concentrically to the quill cone sleeve for the axial displacement of a respective intermediate sliding member and the respective cone sleeve to the released position inside the appertaining bore in the interchange holder.
  • the invention is characterized by a hardened hollow cone serving as holding and centering element for gravure printing cylinders which are to be clamped at the spindle ends and which have different spindle diameters, and serving as current transmission element between the current supply system and the spindle end of a clamped gravure printing cylinder.
  • the gravure printing cylinder is clamped axially tinder high pressure by means of hardened hollow cones.
  • pointed cones having an angle of inclination of less than 60° are used, and in a particularly preferred embodiment, an angle of inclination of approximately in the region of 45°, to the axis of the cone.
  • the second embodiment of the invention simplifies the problem of adaptation of the clamping device to different spindle ends to a very considerable extent, because with this solution, not only the constructionally expensive collets, which are complicated to manipulate, but also, the interchange holder according to the first embodiment can be dispensed with.
  • a critical point with this kind of clamping by way of a hollow cone is current transition.
  • the literature takes as its starting point transmissible current densities of 2 amperes per square millimeter. This would conflict with a high current transmission through the linear contact in a hollow cone.
  • trials have surprisingly shown that with a high contact pressure, for example of about 3000 kp, a practically gastight connection is made between the cone and the spindle end of the cylinder. Far higher current densities can thus be transmitted than was hitherto assumed.
  • a current of 3000 A was transmitted through a spindle journal of a diameter of 70 mm, with an estimated line width of 0.5 mm of the contact pressure between the hollow cone and the end face edge of the spindle journal, in continuous operation.
  • a tested plant there can even be transmitted up to 9000 A can with current transmission at both ends.
  • no noteworthy signs of wear are found on the cone or on the spindle end.
  • Even heat losses are surprisingly extremely low; that is to say, the current transmission region is not excessively heated. This is attributed to the fact that the resistance path between the cone and the spindle end has only a minimal contact resistance.
  • the current transmission principle according to the second basic embodiment of the invention very substantially simplifies the constructional design of electroplating plants for the purpose indicated, particularly when different types of cylinders have to be processed.
  • different adapter sleeves can in addition be dispensed with.
  • the automatic provision of the spindle end of printing cylinders to be treated by electroplating with a sleeve which compensates for differences in diameter and/or length and, therefore, adaptation to the respective identical receiving quill in the same electroplating plant are possible, so that all printing cylinders of a client can be processed in a continuous working process, irrespective of their various individual dimensions.
  • cylinder spindle 3 At one end of an electroplating vessel (not shown) for printing cylinders there are cylinder spindle 3 being shown in each case in FIGS. 1 and 2-disposed a drive 11, which is housed in a casing 10 and is of no further interest here since it is known, and a current supply system 12 which transmits the necessary electroplating current to the cylinder spindle end 3 by way of a collector sleeve 13, a quill cone sleeve 8 and a cone sleeve 2 provided with an external cone adapted to the quill cone sleeve.
  • the cone sleeve 2 is held for axial sliding in a bore 14, adapted to the outside diameter of said cone sleeve, in an interchange holder, which in the exemplary embodiment illustrated is an interchange disc 1.
  • the interchange disc 1 can be turned about an axis 15.
  • the inside diameter of the cone sleeve 2 is adapted to the diameter of the spindle end of the printing cylinder; that is to say, the cone sleeve 2 serves as an adapter for different spindle end diameters of the various types of printing cylinders.
  • a rotationally symmetrical intermediate sliding member 4, whose axial length expediently corresponds to that of the cone sleeve 2, is provided at each of its two end faces with flange-like outwardly projecting annular shoulders 16 and 17, respectively.
  • the annular shoulder 16 serves to limit the possible movement path of the intermediate sliding member 4 to the left in FIGS. 1 and 2, by cooperating with an annular stop surface 18 inside the cone sleeve 2.
  • the flange-like annular shoulder 17 limits the possible movement path of the intermediate sliding member 4 when the latter is pressed into the cone sleeve 2 by the piston or ram 6 of an ejector device 7 (see FIG. 2).
  • the ejector device 7 is a gas compression spring in the example illustrated.
  • the interchange holder that is to say the interchange disc 1
  • the interchange disc 1 is equipped with three different cone sleeves 2.
  • These different cone sleeves 2 are inserted into annular flange bore 18 disposed with approximately the same angular spacing around the periphery, the respective axes of which bores are disposed on a circle 20 around the axis of rotation 15 of the interchange disc 1.
  • the operating cycle for clamping or changing a printing cylinder, which is to be electroplated, with the aid of the clamping device according to the invention is as follows:
  • a cone sleeve 2 fitting a determined cylinder end is first prepositioned by turning the interchange disc 1.
  • the cylinder spindle 3 is then engaged and clamped, where the cylinder spindle end pushes the intermediate sliding member 4 in.
  • the intermediate sliding member 4 then carries with it the cone sleeve 2 by means of the flange like external shoulder 16 until the cone sleeve 2 reaches the quill cone sleeve 8, so that the cone sleeve 2 is then pressed onto the cylinder spindle end.
  • the electroplating treatment of the printing cylinder then follows.
  • the gas compression spring 7 pushes the ram 6 to the right in order to release the clamping, while the cone sleeve 2 is pushed back into the associated receiving bore 18 by means of the intermediate sliding member 4, until it lies against the stop 5.
  • the end stroke that is to say the engagement movement path of the gas compression spring, is limited by an annular shoulder stop 19 in cooperation with the quill cone sleeve 8.
  • the spindle end 3 of the gravure printing cylinder is now completely disengaged; it rests on the stop 5, which at the same time serves as a half-shell-shaped support, and the completely processed printing cylinder can be lifted out of the electroplating plant.
  • the interchange holder 1 according to the invention for the various cone sleeves 2 need not necessarily be in the form of an interchange disc, although for reasons of space and for automated changing of the cone sleeves this appears at the present time to be the optimum solution.
  • a plate-like interchange holder slidable horizontally or vertically in appropriate guides would for example also be possible.
  • FIGS. 4 and 5 One exemplary embodiment for the second basic type of a clamping device according to the invention will be explained below with reference to FIGS. 4 and 5. The parts and subassemblies already explained with reference to FIGS. 1 to 3 will not be described again.
  • FIG. 4 shows, in this second type of a clamping device according to the invention, the interchange disc provided with different cone sleeves is dispensed with.
  • the sole essential adapter element for adaptation to different spindle diameters of gravure printing cylinders use is made of a hardened hollow cone 21, which is screwed in place by means of an annular flange 22, which is inserted into the wall of the casing 10 and screwed to the end face of the sleeve of the gas compression spring 7, in order to transmit high axial forces.
  • the front region of the ram 6 of the gas compression spring 7 slides through the correspondingly adapted inside diameter of the hollow cone 21 when the printing cylinder is ejected.
  • the angle of inclination or slope of the hollow cone 21, which preferably slopes to a point, is about 45° relative to its axis. This angle of inclination should be smaller than 60° and, depending on the application and the current density to be transmitted, could be between 30° and 45°.
  • the most suitable hardenable material for the hollow cone 21 is the steel alloy 100 Cr 6. Despite the high contact pressures mentioned and the extremely high current densities, this material permits long service lives, so that the replacement of the cone sleeve 21 becomes necessary only very occasionally.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Electroplating Methods And Accessories (AREA)
US08/141,540 1992-10-28 1993-10-27 Clamping device for gravure printing cylinders to be processed in an electroplating plant Expired - Lifetime US5399248A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE4236419.1 1992-10-28
DE4236419A DE4236419C1 (de) 1992-10-28 1992-10-28 Spannvorrichtung für in einer galvanischen Anlage zu bearbeitende Tiefdruckzylinder

Publications (1)

Publication Number Publication Date
US5399248A true US5399248A (en) 1995-03-21

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ID=6471575

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US08/141,540 Expired - Lifetime US5399248A (en) 1992-10-28 1993-10-27 Clamping device for gravure printing cylinders to be processed in an electroplating plant

Country Status (5)

Country Link
US (1) US5399248A (de)
EP (1) EP0596399B1 (de)
JP (1) JPH08992B2 (de)
AT (1) ATE138117T1 (de)
DE (1) DE4236419C1 (de)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5706724A (en) * 1996-03-14 1998-01-13 Hurletron, Incorporated High-voltage contact assembly for a gravure press
US6314879B1 (en) 1999-05-12 2001-11-13 Hurletron Incorporated Flexographic printing apparatus

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1996001336A1 (de) * 1994-07-01 1996-01-18 Ecograph Ag Stromzuführungs- und antriebs-adapter für druckzylinder
US7556722B2 (en) 1996-11-22 2009-07-07 Metzger Hubert F Electroplating apparatus
US8298395B2 (en) 1999-06-30 2012-10-30 Chema Technology, Inc. Electroplating apparatus
DE10121937C2 (de) * 2001-05-05 2003-05-28 Effing Gmbh Geb Einspannvorrichtung für Druckzylinder
DE10124251B4 (de) * 2001-05-18 2007-04-12 Malte-Matthias Dr. Zimmer Vorrichtung zum Halten von Werkstücken
DE102004033332A1 (de) * 2004-07-09 2006-02-09 Kaspar Walter Gmbh & Co. Kg Einspannvorrichtung für Druckzylinder
DE102006033449B3 (de) * 2006-07-19 2008-01-24 Kaspar Walter Gmbh & Co. Kg Einspannvorrichtung für Druckzylinder

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0082268A1 (de) * 1981-12-19 1983-06-29 Saueressig & Co. Vorrichtung zum Galvanisieren eines Rotations-Druckzylinders
CH666697A5 (de) * 1985-12-16 1988-08-15 Daetwyler Ag Vorrichtung zur galvanischen behandlung von druckzylindern.

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3325316A1 (de) * 1983-07-13 1985-01-31 Maschinenfabrik Kaspar Walter GmbH & Co KG, 8000 München Verfahren und vorrichtung zum metallbeschichten, insbesondere zum verkupfern von zylindrischen koerpern
DE4113361A1 (de) * 1990-04-26 1991-10-31 Daetwyler Ag Anlage zum galvanischen behandeln von drehkoerpern, insbesondere druckzylindern

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0082268A1 (de) * 1981-12-19 1983-06-29 Saueressig & Co. Vorrichtung zum Galvanisieren eines Rotations-Druckzylinders
CH666697A5 (de) * 1985-12-16 1988-08-15 Daetwyler Ag Vorrichtung zur galvanischen behandlung von druckzylindern.

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
Von Dr. Ing. W. Burkhardt, 100 Jahre galvanische und spezielle Prozesse sowie Anlaen f r den Fortschritt der Drucktechnik (Teil 2) , Galvanotechnik, Jun. 1992, pp. 1943 1956, Nr. 6, (1992). *
Von Dr.-Ing. W. Burkhardt, "100 Jahre galvanische und spezielle Prozesse sowie Anlaen fur den Fortschritt der Drucktechnik (Teil 2)", Galvanotechnik, Jun. 1992, pp. 1943-1956, Nr. 6, (1992).

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5706724A (en) * 1996-03-14 1998-01-13 Hurletron, Incorporated High-voltage contact assembly for a gravure press
US6314879B1 (en) 1999-05-12 2001-11-13 Hurletron Incorporated Flexographic printing apparatus
US6408754B2 (en) 1999-05-12 2002-06-25 Steven J. Siler Flexographic printing apparatus

Also Published As

Publication number Publication date
DE4236419C1 (de) 1994-01-13
EP0596399B1 (de) 1996-05-15
JPH06220687A (ja) 1994-08-09
JPH08992B2 (ja) 1996-01-10
EP0596399A1 (de) 1994-05-11
ATE138117T1 (de) 1996-06-15

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