US4193285A - Method of deep-drawing of a container or the like from an aluminium material - Google Patents
Method of deep-drawing of a container or the like from an aluminium material Download PDFInfo
- Publication number
- US4193285A US4193285A US05/914,964 US91496478A US4193285A US 4193285 A US4193285 A US 4193285A US 91496478 A US91496478 A US 91496478A US 4193285 A US4193285 A US 4193285A
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- 238000000034 method Methods 0.000 title claims abstract description 28
- 239000004411 aluminium Substances 0.000 title claims abstract description 16
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 16
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 16
- 239000000463 material Substances 0.000 title abstract description 8
- 239000012530 fluid Substances 0.000 claims description 9
- 229910052751 metal Inorganic materials 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 7
- 230000000977 initiatory effect Effects 0.000 claims 1
- 235000000396 iron Nutrition 0.000 claims 1
- 238000005520 cutting process Methods 0.000 description 6
- 239000002966 varnish Substances 0.000 description 5
- 210000000078 claw Anatomy 0.000 description 4
- 239000012467 final product Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000007789 sealing Methods 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000013022 venting Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/20—Deep-drawing
- B21D22/26—Deep-drawing for making peculiarly, e.g. irregularly, shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/20—Deep-drawing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/16—Making hollow objects characterised by the use of the objects
- B21D51/26—Making hollow objects characterised by the use of the objects cans or tins; Closing same in a permanent manner
- B21D51/2646—Of particular non cylindrical shape, e.g. conical, rectangular, polygonal, bulged
Definitions
- the present invention relates to an improved method of producing a container or the like by deep-drawing a flat blank of a sheetlike aluminium material and to an apparatus for deep-drawing a flat blank of an aluminium metal sheet into an aluminium container or the like.
- the production or shaping, respectively, of a can having a depth of 70 mm calls for a minimal stroke of the press at the first drawing stroke of 60 mm, at the second drawing stroke a press stroke of 70 mm, for the opening of the drawing tool and subsequent ejection of the can produced 100 mm, thus total 230 mm.
- a further drawback is the fact that due to the large or high, respectively, stroke necessary for the production of such deep cans the relative plunger or ram speed is extremely high, following in the deep-drawing tool being heavily stressed which leads to a considerable reduction of its usable service life.
- Another object aims at the provision of a new and improved method of producing a container or the like by deep-drawing a flat blank of a sheetlike aluminium material manifested by the features that the sheetlike blank is deep-drawn by a first draw into a cylindrical container blank and drawn further by a counter draw into its final shape, whereby the positions of the inner and outer surfaces of the container blank remain unchanged.
- a further object is to provide a method of producing a container or the like of an aluminium material by deep-drawing a flat blank of an aluminium material manifested by the features that there are provided two telescoping die means having oppositely directed working strokes, between which said die means there is arranged at least one drawing ledge means, whereby said blank is deep-drawn by means of a first working stroke to a cylindrical container blank and by means of a counter working stroke being shaped into its final form, whereby the relative positions of the inner wall surface and the outer wall surface of said cylindrical container blank remain unchanged.
- Yet a further object aims at the provision of a new and improved construction of an apparatus for deep-drawing a flat blank of an aluminium metal sheet into an aluminium container or the like manifested by the features that there are provided two telescoping die means and at least one drawing ledge means, whereby said drawing ledge means is arranged between said two die means, and whereby said two die means feature oppositely to each other directed working strokes.
- the installed height of double stroke tools can be decreased such that commonly available deep-drawing presses can be utilized doing away with the need of custom-made presses. Accordingly, the stroke of the press can be decreased such that the deep-drawing tools can be operated at higher speeds or number of strokes, respectively, that hitherto was possible without impairing the service life thereof. Also, it is possible that the blank strip being shaped into a container or the like is bent only by an angle of 90° instead of 180°.
- the cylindrical container blank shaped by the first stroke comprises a container inner wall surface and a container outer wall surface.
- said inner wall surface and said outer wall surface maintain each their position.
- the outer wall surface of the cylindrical container blank will form the outer wall surface of the final product having e.g. the shape of a truncated cone, and the inner wall surface of the container blank will form the inner wall surface of the final product.
- the inner wall surface of the blank will form the outer wall surface of the final product, e.g. container, cup and the like, whereby the outer wall surface of the blank will form the inner wall surface of the final product.
- FIGS. 1-4 are views of a vertical section through the preferred embodiment of the inventive tool, whereby the relative positon of its various elements are shown at four consecutive operational steps.
- FIG. 1 a vertical section through a deep-drawing tool applied in the production of aluminium cans or containers or similar products, which deep-drawing tool is generally identified by the reference numeral 1.
- This tool is shown in FIG. 1 in a position of its structural elements at which a fresh or new blank 2 to be drawn, such as an aluminium metal sheet or a ronde, respectively, has been inserted by commonly known means into said tool 1 such to be subsequently deep-drawn.
- the deep-drawing tool is provided with a die 3 in the form of a hollow cylinder or sleeve, respectively.
- This die 3 is mounted on a frame portion 4 by the agency of screwed joints indicated generally at 27, which frame portion 4 forms together with frame portion 22 part of a die block or column mount of a drawing press, whereby the latter elements are not particularly shown and described because they are well known to a person skilled in the art.
- the other elements of the tool 1, which elements will be described as the description proceeds, are also mounted to said frame 4 or 22, respectively.
- Said frame portion 4 is driven by the drawing press in a known manner, thus a pressurized fluid is exerting a pressure force P1 acting in the direction identified by the arrow 28 onto said frame portion 4, such that the latter is subject to a pressure P1.
- a press pad 5 featuring the shape of an inverted cup, which press pad 5 is axially movable together with said die 3.
- This cup-shaped press pad 5 is acted upon by a pressurized fluid exerting a force P3 acting in the direction of arrow 30.
- This press pad 5 acts or operates, respectively, also as a bottom die such as will be described as the description proceeds.
- the press pad 5 is provided with an outer circumferential groove 6 into which there is inserted an annular sealing member 7 which sealingly engages the inner wall surface 8 of the sleeve-like or cylindrical die 3.
- the side walls 31 of die 3 are provided with a plurality of through bores 9 for venting or discharging, respectively, any liquid matter which may be trapped under press pad 5.
- the frame portion 4 is provided with a centrally arranged through bore 10 defining an inlet channel for the pressurized fluid producing the pressure P3, which fluid acts upon the upper face 32 of press pad 5.
- the sleeve-like or cylindrical, respectively, die 3 is guided in a known manner in a column mount not particularly shown. Furthermore, there is shown in FIG. 1 an annular ring-like member 11, which acts as stripper plate of the stamped metal part or stamped grid, respectively.
- the frame part 4 is provided with a plurality of stepped through bores 33 defining a shoulder 34 each.
- the ring 11 is provided with tapped blind holes 35 at locations corresponding to the locations of the above mentioned through bores 33.
- a rod 36 having a threaded end section 37 and oppositely thereof a knurled head 38. It is to be noted that the inner diameter of the narrower section 39 of the through bore 33 is slightly larger than the outer diameter of the rod 36, such that each rod 36 is guided for longitudinal movement in each of said through bores 33.
- the deep-drawing tool 1 is provided further with a stationary drawing die 12.
- This stationary die 12 comprises a recess 13, in which recess 13 there is arranged a further movable drawing die 14.
- the stem 15 of die 14 extends through the lower section 16 of the stationary die 12.
- the body of die 14 features the shape of a truncated cone having a lower cylindrical portion 40 of a diameter slightly smaller than the inner diameter of the cylindrical recess 13.
- An annular drawing die 17 is arranged extending oppositely to the face 41 of the sleeve-like die 3. At the inner circumferential edge of this annular drawing die 17 there extends an annular claw 18.
- An annular recess 19 formed in the sleeve-like or cylindrical die 3 extends oppositely to the annular claw 18, whereby the function of claw 18 and recess 19 will be explained later on.
- the annular drawing die 17 is rigidly mounted to a plurality of plungers 20 connected in turn to a common annular piston 21 of a not particularly shown drawing cushion or pad known to the person skilled in the art.
- the annular drawing die 17 is provided with an outer circumferential groove 42 in which a sealing ring 43 is received and with an inner circumferential groove 44 in which a further sealing ring 45 is received.
- These sealing rings 43, 45 sealingly engage the inner circumferential wall sections 46 and 47 of a cylinder 48 of the drawing cushion, which cylinder 48 is connected by means of schematically drawn screw bolts 49 to the frame portion 22.
- the annular piston 21 is acted upon by a pressurized fluid exerting a pressure P2 in a direction indicated by the arrow 50.
- the plungers 20 extend each through a through bore 51 each arranged in the plate-like frame part 22 in which through bores 51 the respective plungers 20 are guided.
- the drawing die 17 is guided at its inner circumferential surface 52 in the stationary drawing die 12 and is furthermore guided at its outer circumferential surface 53 in a sleeve 23 rigidly mounted on frame part 22.
- the upper end of this sleeve 23 is rigidly releasably mounted to a cutting die 24.
- FIG. 1 of the drawings Attention is drawn initially to FIG. 1 of the drawings, whereby it is assumed that the blank 2 has by means known in the art and not particularly shown been brought in a correct operative position such as shown in FIG. 1.
- the blank 2 is punched out between cutting die 3 and stationary cutting die 24 which is obviously achieved by a downwards movement of cutting die 3.
- the ring-like member 11 is placed upon the ring-like cutting die 24 and the press pad 5 exposed by the action of a known control means to the pressurized fluid exerting a pressure P3 in the direction of arrow 30 is simultaneously pressed against the blank 2.
- the cylindrical die 3 is now moved downwards in the direction of the arrow A; see FIG. 2. To this end the pressure P1 acting upon frame part 4 is increased, see FIG. 1, until it overcomes the force P2 acting from below onto piston 21. Thereby the blank 2 is pressed against the carrying surfaces abutting same. Accordingly, the first drawing step is initiated, whereby the upper, outer circumferential edge 54 of the stationary drawing die 12 forms a drawing ledge.
- FIGS. 2-4 several reference numbers have been deleted for ease of understanding the operation of the drawing tool.
- the cutting die 3 and the drawing die 17 have been lowered simultaneously, whereby the press pad 5 and the drawing die 14 maintain their respective original positions such as shown in FIG. 1. Accordingly, between the cylindrical die 3 and drawing die 12 the wall 25 of a blank, cylindrical cup-like container is drawn such that the blank 2 is shaped such as disclosed in FIG. 2.
- the drawing die 14 Shortly prior to the cylindrical die 3 reaching its lower dead point the drawing die 14 is operated and begins to move in the direction of arrow B, upwards, see FIG. 3, and against the action of pressure P3 and in a direction oppositely to the direction of movement A of die 3 and enters into press pad 5. It is to be noted that the velocity of the upwards moving drawing die 14 exceeds the velocity of the downwards moving cylindrical die 3. In the embodiment shown and described the speed ratio is 4:1.
- the sheet metal forming the container blank is drawn upwards and accordingly forms a container or cup in the shape of a truncated cone.
- the press pad 5 does not abut the frame part 4 which has been the general procedure of the prior art.
- the press pad 5 is being held or arrested exclusively by pressure P3 of the pressurized fluid against the upwards directed forces acting thereupon and produced by the drawing die 14 and by the deformation of the metal.
- the press pad forming the or acting as the bottom die too abuts the frame portion 4. This position is shown in FIG. 3.
- Die 3 begins to move again and moves upwards in the direction of arrow C.
- the annular claw 18 engages the edge 18 of the container being thus produced and forms in cooperation with the recess 19 the rolled in edge or rim portion 26 of the container.
- the drawing die 14 was retracted again into the interior space 13 of the drawing die 12 and the finished product can be ejected.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Table Devices Or Equipment (AREA)
Abstract
A method of and apparatus for producing a container or the like by deep-drawing a flat blank of a sheetlike aluminium material. The blank is deep-drawn by means of a first drawing stroke into a cylindrical container blank and brought into its final shape by means of a counter drawing stroke, whereby the inner wall and outer wall of the cylindrical container maintain their positions. The apparatus comprises two telescoping dies with oppositely directed working strokes, between which dies there is arranged at least one drawing ledge.
Description
1. Field of the Invention
The present invention relates to an improved method of producing a container or the like by deep-drawing a flat blank of a sheetlike aluminium material and to an apparatus for deep-drawing a flat blank of an aluminium metal sheet into an aluminium container or the like.
2. Description of the Prior Art
These are known several techniques of deep-drawing in the art, by means of which drawing ratios of β=2 can be achieved by one single working stroke of the press. Such known techniques are for instance the Auble process (multistep process), the simultaneous system (compound process), the inversion deep-drawing process and the sequential deep-drawing process.
All of these known processes or methods, respectively, are bestowed a common drawback in that the drawing tool necessary for carrying out any said processes demand the installation of presses incorporating extremely large strokes, which demand originates from the prevalence of two sequentially carried out process steps.
For instance, the production or shaping, respectively, of a can having a depth of 70 mm calls for a minimal stroke of the press at the first drawing stroke of 60 mm, at the second drawing stroke a press stroke of 70 mm, for the opening of the drawing tool and subsequent ejection of the can produced 100 mm, thus total 230 mm. Now, deep-drawing presses for the production of aluminium cans and the like commonly available on the market feature in general a stroke of 140-220 mm. Therefore, it is not possible to mount tools or such presses which are necessary for producing cans with a depth of 70 mm. Conclusively, it is necessary to install a custom-made press of special design which however from the viewpoint of capital investment and power consumption is not attractive.
A further drawback is the fact that due to the large or high, respectively, stroke necessary for the production of such deep cans the relative plunger or ram speed is extremely high, following in the deep-drawing tool being heavily stressed which leads to a considerable reduction of its usable service life.
Furthermore, the commonly known inversion deep-drawing process involves a bending of the material being drawn through an angle of 180°. Considering an aluminium sheet coated with varnish such large bending angle involves that the varnish coating is subject to injury.
Hence, it is a general object of the present invention to provide an improved method of and apparatus for deep-drawing an aluminium container or the like which allows installment of a deep-drawing tool having a reduced total working stroke compatible with the stroke of commonly available presses.
Another object aims at the provision of a new and improved method of producing a container or the like by deep-drawing a flat blank of a sheetlike aluminium material manifested by the features that the sheetlike blank is deep-drawn by a first draw into a cylindrical container blank and drawn further by a counter draw into its final shape, whereby the positions of the inner and outer surfaces of the container blank remain unchanged.
A further object is to provide a method of producing a container or the like of an aluminium material by deep-drawing a flat blank of an aluminium material manifested by the features that there are provided two telescoping die means having oppositely directed working strokes, between which said die means there is arranged at least one drawing ledge means, whereby said blank is deep-drawn by means of a first working stroke to a cylindrical container blank and by means of a counter working stroke being shaped into its final form, whereby the relative positions of the inner wall surface and the outer wall surface of said cylindrical container blank remain unchanged.
Yet a further object aims at the provision of a new and improved construction of an apparatus for deep-drawing a flat blank of an aluminium metal sheet into an aluminium container or the like manifested by the features that there are provided two telescoping die means and at least one drawing ledge means, whereby said drawing ledge means is arranged between said two die means, and whereby said two die means feature oppositely to each other directed working strokes.
It thus follows that the installed height of double stroke tools can be decreased such that commonly available deep-drawing presses can be utilized doing away with the need of custom-made presses. Accordingly, the stroke of the press can be decreased such that the deep-drawing tools can be operated at higher speeds or number of strokes, respectively, that hitherto was possible without impairing the service life thereof. Also, it is possible that the blank strip being shaped into a container or the like is bent only by an angle of 90° instead of 180°.
Because now according to the invention the positions of the inner wall surface and outer wall surface of the container blank remain unchanged during the execution of the counter stroke, this in contrast to the commonly known inversion deep-drawing processes involving a change of the direction of flow of the material drawn, it is now possible to process blanks carrying already a coating of varnish. The cylindrical container blank shaped by the first stroke comprises a container inner wall surface and a container outer wall surface. During the second draw said inner wall surface and said outer wall surface maintain each their position. In other words, the outer wall surface of the cylindrical container blank will form the outer wall surface of the final product having e.g. the shape of a truncated cone, and the inner wall surface of the container blank will form the inner wall surface of the final product. It is commonly known that at the known inversion deep-drawing process the inner wall surface of the blank will form the outer wall surface of the final product, e.g. container, cup and the like, whereby the outer wall surface of the blank will form the inner wall surface of the final product.
The present invention will be more fully understood by reference to the following detailed description thereof, when read in conjunction with the attached drawings, wherein like reference numerals refer to like elements, and wherein
FIGS. 1-4 are views of a vertical section through the preferred embodiment of the inventive tool, whereby the relative positon of its various elements are shown at four consecutive operational steps.
Considering now the drawings there is shown in FIG. 1 a vertical section through a deep-drawing tool applied in the production of aluminium cans or containers or similar products, which deep-drawing tool is generally identified by the reference numeral 1. This tool is shown in FIG. 1 in a position of its structural elements at which a fresh or new blank 2 to be drawn, such as an aluminium metal sheet or a ronde, respectively, has been inserted by commonly known means into said tool 1 such to be subsequently deep-drawn.
The deep-drawing tool is provided with a die 3 in the form of a hollow cylinder or sleeve, respectively. This die 3 is mounted on a frame portion 4 by the agency of screwed joints indicated generally at 27, which frame portion 4 forms together with frame portion 22 part of a die block or column mount of a drawing press, whereby the latter elements are not particularly shown and described because they are well known to a person skilled in the art. The other elements of the tool 1, which elements will be described as the description proceeds, are also mounted to said frame 4 or 22, respectively. Said frame portion 4 is driven by the drawing press in a known manner, thus a pressurized fluid is exerting a pressure force P1 acting in the direction identified by the arrow 28 onto said frame portion 4, such that the latter is subject to a pressure P1. In the interior space 29 of said cylindrical die 3 there is arranged a press pad 5 featuring the shape of an inverted cup, which press pad 5 is axially movable together with said die 3. This cup-shaped press pad 5 is acted upon by a pressurized fluid exerting a force P3 acting in the direction of arrow 30. This press pad 5 acts or operates, respectively, also as a bottom die such as will be described as the description proceeds. The press pad 5 is provided with an outer circumferential groove 6 into which there is inserted an annular sealing member 7 which sealingly engages the inner wall surface 8 of the sleeve-like or cylindrical die 3. The side walls 31 of die 3 are provided with a plurality of through bores 9 for venting or discharging, respectively, any liquid matter which may be trapped under press pad 5. The frame portion 4 is provided with a centrally arranged through bore 10 defining an inlet channel for the pressurized fluid producing the pressure P3, which fluid acts upon the upper face 32 of press pad 5. The sleeve-like or cylindrical, respectively, die 3 is guided in a known manner in a column mount not particularly shown. Furthermore, there is shown in FIG. 1 an annular ring-like member 11, which acts as stripper plate of the stamped metal part or stamped grid, respectively. The frame part 4 is provided with a plurality of stepped through bores 33 defining a shoulder 34 each. The ring 11 is provided with tapped blind holes 35 at locations corresponding to the locations of the above mentioned through bores 33. In each of said through bores 33 there is inserted a rod 36 having a threaded end section 37 and oppositely thereof a knurled head 38. It is to be noted that the inner diameter of the narrower section 39 of the through bore 33 is slightly larger than the outer diameter of the rod 36, such that each rod 36 is guided for longitudinal movement in each of said through bores 33.
The deep-drawing tool 1 is provided further with a stationary drawing die 12. This stationary die 12 comprises a recess 13, in which recess 13 there is arranged a further movable drawing die 14. The stem 15 of die 14 extends through the lower section 16 of the stationary die 12. The body of die 14 features the shape of a truncated cone having a lower cylindrical portion 40 of a diameter slightly smaller than the inner diameter of the cylindrical recess 13.
An annular drawing die 17 is arranged extending oppositely to the face 41 of the sleeve-like die 3. At the inner circumferential edge of this annular drawing die 17 there extends an annular claw 18. An annular recess 19 formed in the sleeve-like or cylindrical die 3 extends oppositely to the annular claw 18, whereby the function of claw 18 and recess 19 will be explained later on.
The annular drawing die 17 is rigidly mounted to a plurality of plungers 20 connected in turn to a common annular piston 21 of a not particularly shown drawing cushion or pad known to the person skilled in the art. The annular drawing die 17 is provided with an outer circumferential groove 42 in which a sealing ring 43 is received and with an inner circumferential groove 44 in which a further sealing ring 45 is received. These sealing rings 43, 45 sealingly engage the inner circumferential wall sections 46 and 47 of a cylinder 48 of the drawing cushion, which cylinder 48 is connected by means of schematically drawn screw bolts 49 to the frame portion 22.
The annular piston 21 is acted upon by a pressurized fluid exerting a pressure P2 in a direction indicated by the arrow 50. The plungers 20 extend each through a through bore 51 each arranged in the plate-like frame part 22 in which through bores 51 the respective plungers 20 are guided. The drawing die 17 is guided at its inner circumferential surface 52 in the stationary drawing die 12 and is furthermore guided at its outer circumferential surface 53 in a sleeve 23 rigidly mounted on frame part 22. The upper end of this sleeve 23 is rigidly releasably mounted to a cutting die 24.
Following, the operation of the above described embodiment of the inventive drawing tool 1 when carrying out the inventive method is described.
Attention is drawn initially to FIG. 1 of the drawings, whereby it is assumed that the blank 2 has by means known in the art and not particularly shown been brought in a correct operative position such as shown in FIG. 1. Firstly, the blank 2 is punched out between cutting die 3 and stationary cutting die 24 which is obviously achieved by a downwards movement of cutting die 3. At the same time the ring-like member 11 is placed upon the ring-like cutting die 24 and the press pad 5 exposed by the action of a known control means to the pressurized fluid exerting a pressure P3 in the direction of arrow 30 is simultaneously pressed against the blank 2.
The cylindrical die 3 is now moved downwards in the direction of the arrow A; see FIG. 2. To this end the pressure P1 acting upon frame part 4 is increased, see FIG. 1, until it overcomes the force P2 acting from below onto piston 21. Thereby the blank 2 is pressed against the carrying surfaces abutting same. Accordingly, the first drawing step is initiated, whereby the upper, outer circumferential edge 54 of the stationary drawing die 12 forms a drawing ledge.
In FIGS. 2-4 several reference numbers have been deleted for ease of understanding the operation of the drawing tool. The cutting die 3 and the drawing die 17 have been lowered simultaneously, whereby the press pad 5 and the drawing die 14 maintain their respective original positions such as shown in FIG. 1. Accordingly, between the cylindrical die 3 and drawing die 12 the wall 25 of a blank, cylindrical cup-like container is drawn such that the blank 2 is shaped such as disclosed in FIG. 2.
Shortly prior to the cylindrical die 3 reaching its lower dead point the drawing die 14 is operated and begins to move in the direction of arrow B, upwards, see FIG. 3, and against the action of pressure P3 and in a direction oppositely to the direction of movement A of die 3 and enters into press pad 5. It is to be noted that the velocity of the upwards moving drawing die 14 exceeds the velocity of the downwards moving cylindrical die 3. In the embodiment shown and described the speed ratio is 4:1. By said upwards movement of the drawing die 14 the sheet metal forming the container blank is drawn upwards and accordingly forms a container or cup in the shape of a truncated cone. Thereby the upper outer circumferential edge 55 of the stationary die forms a drawing ledge and a further drawing ledge 56 is arranged at the press pad 5 acting as bottom die. During this second drawing step the press pad 5 does not abut the frame part 4 which has been the general procedure of the prior art. In the present embodiment the press pad 5 is being held or arrested exclusively by pressure P3 of the pressurized fluid against the upwards directed forces acting thereupon and produced by the drawing die 14 and by the deformation of the metal. As soon as the tool reached its lower dead point the press pad forming the or acting as the bottom die too abuts the frame portion 4. This position is shown in FIG. 3.
The final step is shown in FIG. 4. Die 3 begins to move again and moves upwards in the direction of arrow C. The annular claw 18 engages the edge 18 of the container being thus produced and forms in cooperation with the recess 19 the rolled in edge or rim portion 26 of the container. During the reverse upwards directed stroke the drawing die 14 was retracted again into the interior space 13 of the drawing die 12 and the finished product can be ejected.
Out of the drawings it is clear that during the deep-drawing the blank 2 is at no location bent by an angle of 180°. Any bend is maximal by an angle of 90°. This results however that a blank 2 having a varnish coat can be processed without said varnish coat being damaged due to an excessive bending, such as suffering the generation of pores. It is likewise obvious that the sleeve, the die and thus the total mounting height of the tool is small, such that it can be mounted without trouble into commonly available pressing or punching machines.
While there is shown and described a present preferred embodiment of the invention, it is to be distinctly understood that the invention is not limited thereto, but may be otherwise variously embodied and practiced within the scope of the following claims. Accordingly,
Claims (5)
1. A method of producing a container or the like having the shape of a truncated cone and a rolled-in edge portion by deep-drawing a flat blank of sheet-like aluminium metal, including the steps of
(a) deep-drawing the sheet-like blank by a first draw into a cylindrical container blank and
(b) further drawing said blank by a counter draw into its final shape in the form of a truncated cone, such that the positions of the inner and outer surfaces of the container blank remain unchanged,
wherein the improvement comprises
(c) initiating the counter draw prior to the completion of the first draw,
(d) the velocity of said counter draw exceeding the velocity of the first draw.
2. A method according to claim 1, wherein said draw and said counter draw are respectively performed by a first movable die having a cylindrical inner wall defining a space and by a second movable die having an outer wall in the shape of a truncated cone, said first movable die performing said first draw by moving from an initial position, at a first velocity in a first direction along a rectilinear axis, telescopingly over a stationary hollow open-ended die member within which said second movable die is initially positioned, said second movable die performing said counter draw by moving along said axis in a second direction opposite to said first direction and a second velocity higher than said first velocity into the space defined by said inner wall of said first movable die, said first movable die and said stationary die member respectively having concentric annular edges which are disposed in facing spaced relation along said axis when said first movable die is in said initial position and between which said flat blank is initially disposed.
3. A method according to claim 1, wherein a press pad is initially disposed concentrically within the space defined by the inner wall of said first movable die, said press pad defining a recess in the shape of a truncated cone opening toward said second movable die and in register therewith, said press pad having a limited range of movement in said second direction along said axis and being normally held by fluid pressure away from the limit of its movement in said second direction, such that during said counter draw said second movable die initially draws said blank while entering said recess and moving said press pad in said second direction against said fluid pressure until said press pad reaches said limit and then irons the drawn blank by pressure against said press pad.
4. A method according to claim 1, wherein a third movable annular die initially concentrically surrounding said stationary die member is moved in said second direction along said axis after said blank is further drawn by said counter draw as aforesaid for forming a rolled-in rim on the drawn blank.
5. A method according to claim 1, wherein the velocity of said counter draw is about four times the velocity of said first draw.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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CH7379/77 | 1977-06-15 | ||
CH737977A CH621271A5 (en) | 1977-06-15 | 1977-06-15 |
Publications (1)
Publication Number | Publication Date |
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US4193285A true US4193285A (en) | 1980-03-18 |
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Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US05/914,964 Expired - Lifetime US4193285A (en) | 1977-06-15 | 1978-06-12 | Method of deep-drawing of a container or the like from an aluminium material |
Country Status (15)
Country | Link |
---|---|
US (1) | US4193285A (en) |
JP (1) | JPS546853A (en) |
AU (1) | AU515944B2 (en) |
BE (1) | BE865666A (en) |
CA (1) | CA1077783A (en) |
CH (1) | CH621271A5 (en) |
DE (1) | DE2727174C2 (en) |
DK (1) | DK154808C (en) |
ES (1) | ES470765A1 (en) |
FR (1) | FR2394340A1 (en) |
GB (1) | GB2000065B (en) |
NL (1) | NL185066C (en) |
NO (1) | NO149572C (en) |
SE (1) | SE425463B (en) |
ZA (1) | ZA783107B (en) |
Cited By (29)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4331017A (en) * | 1980-12-11 | 1982-05-25 | Joseph Bulso, Jr. | High reduction process and apparatus |
US4386514A (en) * | 1979-07-10 | 1983-06-07 | Blechwarenfabrik Gustav Gruss & Co. | Method forming a drawn container and a container produced by this method |
EP0172732A1 (en) * | 1984-08-25 | 1986-02-26 | Alcan International Limited | Forming of metal articles |
US4696177A (en) * | 1986-12-31 | 1987-09-29 | Redicon Corporation | Method and apparatus for forming containers |
US5505916A (en) * | 1992-08-25 | 1996-04-09 | C/T Med--Systems Ltd. Inc. | Autoclave cassette |
EP1543894A1 (en) * | 2003-10-27 | 2005-06-22 | Alcan Deutschland Gmbh | Deep-drawing device for a workpiece |
US7237423B1 (en) | 2004-11-12 | 2007-07-03 | Miller Tool And Die Company Inc. | Apparatus for stretch forming blanks |
US20080229802A1 (en) * | 2004-01-28 | 2008-09-25 | Glud & Marstrand A/S | Method of Forming a Metal Sheet Blank |
WO2011012196A1 (en) * | 2009-07-30 | 2011-02-03 | Amcor Flexibles Kreuzlingen Ltd. | Device for forming deep-drawn containers |
WO2012045701A1 (en) * | 2010-10-07 | 2012-04-12 | Adval Tech Holding Ag | Method for producing tapered components in a deep-drawing process and components produced by this method |
US20120090371A1 (en) * | 2009-04-17 | 2012-04-19 | Voestalpine Automotive Gmbh | Method for producing a shaped part |
US20120137749A1 (en) * | 2010-12-06 | 2012-06-07 | Hyundai Motor Company | Press system |
RU2481913C2 (en) * | 2011-06-10 | 2013-05-20 | Открытое акционерное общество "АВТОВАЗ" | Method of drawing complex large-size half-stock from blank at press (versions) |
US8474296B2 (en) | 2006-01-11 | 2013-07-02 | Mate Precision Tooling Inc. | Formation tool for a punching machine |
RU2501618C2 (en) * | 2011-07-15 | 2013-12-20 | Открытое акционерное общество "АВТОВАЗ" | Method of drawing complex large-size half-stock from blank at press (versions) |
RU2504450C2 (en) * | 2011-06-08 | 2014-01-20 | Государственное образовательное учреждение высшего профессионального образования "Воронежский государственный технический университет" | Ironing die set |
CN104136141A (en) * | 2012-03-22 | 2014-11-05 | 奥盖尔沃克有限公司 | Device and method for machining a workpiece consisting of metal, particularly for producing a cup-shaped component for the automobile industry, as well as such a workpiece |
RU2545875C2 (en) * | 2013-02-21 | 2015-04-10 | Открытое акционерное общество "АВТОВАЗ" | Die for drawing, forming and straightening of part with stiffness ribs (versions) |
RU2557042C2 (en) * | 2013-10-15 | 2015-07-20 | Открытое акционерное общество "АВТОВАЗ" | Multistage drawing of axially symmetric part from sheet blank at simple-action presses or multiposition automatic press |
RU2560805C2 (en) * | 2013-12-26 | 2015-08-20 | Открытое акционерное общество "АВТОВАЗ" | Method of drawing of complicated large-size semi-finished product with pneumatic strippers in pressing plate (versions) |
RU2623521C2 (en) * | 2015-07-22 | 2017-06-27 | Открытое акционерное общество "АВТОВАЗ" | Method of pre-flexible flexibility with the following semi-finish |
RU2627318C2 (en) * | 2015-11-24 | 2017-08-07 | Общество с ограниченной ответственностью "Автомобильный завод "ГАЗ" (ООО "Автозавод "ГАЗ") | Method of body parts rolling out and punch for its implementation |
RU2631070C2 (en) * | 2016-03-09 | 2017-09-18 | Открытое акционерное общество "АВТОВАЗ" | Stamp for drawingf large-sized workpieces |
RU2631065C2 (en) * | 2015-10-27 | 2017-09-18 | Открытое акционерное общество "АВТОВАЗ" | Stamp for drawing large-sized workpieces of complex form |
RU2633865C2 (en) * | 2015-11-19 | 2017-10-18 | Открытое акционерное общество "АВТОВАЗ" | Method for drawing large-sized parts of complex shape |
RU2705830C1 (en) * | 2019-07-19 | 2019-11-12 | Федеральное государственное бюджетное образовательное учреждение высшего образования "Тульский государственный университет" (ТулГУ) | Die for drawing with thinning |
CN110479844A (en) * | 2019-08-26 | 2019-11-22 | 佛山市康思达液压机械有限公司 | A kind of the deep drawing hydraulic machine and its application method of bidirectional variable pressure-pad-force |
CN110743954A (en) * | 2019-10-21 | 2020-02-04 | 宁波奥克斯厨电制造有限公司 | Stretching die and method for forming sheet metal part |
RU2714017C1 (en) * | 2019-10-14 | 2020-02-11 | Федеральное государственное бюджетное образовательное учреждение высшего образования "Тульский государственный университет" (ТулГУ) | Device for extracting shells from sheet workpieces of square shape |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3127227C2 (en) * | 1981-07-10 | 1994-05-11 | Koerner Waltraud | Drawing tool |
AU564379B2 (en) * | 1982-08-30 | 1987-08-13 | Amada Company Limited | Press-bellow with pneumatic to hydraulic control |
IT1281722B1 (en) * | 1996-02-01 | 1998-02-27 | Vev Inox Ind Casalinghi S R L | PROCEDURE FOR THE PRODUCTION OF ALUMINUM BOILERS FOR COFFEE MAKERS PARTICULARLY DESIGNED FOR THE PRODUCTION OF SURFACE BOILERS |
US20080098789A1 (en) * | 2004-11-24 | 2008-05-01 | Honda Motor Co., Ltd. | Draw Forming Method and Device |
DE102013219819A1 (en) | 2013-09-30 | 2015-04-02 | Allgaier Werke Gmbh | Device for forming a workpiece from sheet metal |
JP7113624B2 (en) * | 2018-01-11 | 2022-08-05 | 株式会社神戸製鋼所 | Press molding equipment |
CN109047509B (en) * | 2018-09-28 | 2023-10-31 | 浙江龙文精密设备有限公司 | Bowl-shaped tank and forming die thereof |
Citations (5)
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US2075847A (en) * | 1930-05-16 | 1937-04-06 | American Can Co | Art of drawing |
US2761406A (en) * | 1954-05-25 | 1956-09-04 | Michael S Schnell | Die for drawing sheet material |
US3452396A (en) * | 1967-07-14 | 1969-07-01 | Continental Can Co | Die center pad |
US3685338A (en) * | 1970-04-24 | 1972-08-22 | Krause Ass F A | Hem formation |
US3844154A (en) * | 1970-07-20 | 1974-10-29 | Continental Can Co | Method and apparatus for forming a can end |
Family Cites Families (4)
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GB550635A (en) * | 1942-04-08 | 1943-01-18 | Bliss E W Co | Improved apparatus for drawing articles |
GB688730A (en) * | 1950-01-20 | 1953-03-11 | Clearing Machine Corp | Improvements in or relating to mechanical sheet metal drawing presses of the triple action type |
US3302441A (en) * | 1963-07-09 | 1967-02-07 | Continental Can Co | Die for deep drawn tapered container |
US3695084A (en) * | 1970-11-24 | 1972-10-03 | Reynolds Metals Co | Nestable container and apparatus for and method of making same |
-
1977
- 1977-06-15 CH CH737977A patent/CH621271A5/de not_active IP Right Cessation
- 1977-06-16 DE DE2727174A patent/DE2727174C2/en not_active Expired
-
1978
- 1978-04-04 BE BE186545A patent/BE865666A/en not_active IP Right Cessation
- 1978-04-13 NL NLAANVRAGE7803937,A patent/NL185066C/en not_active IP Right Cessation
- 1978-05-30 ZA ZA00783107A patent/ZA783107B/en unknown
- 1978-05-31 SE SE7806323A patent/SE425463B/en not_active IP Right Cessation
- 1978-06-07 GB GB7826491A patent/GB2000065B/en not_active Expired
- 1978-06-12 US US05/914,964 patent/US4193285A/en not_active Expired - Lifetime
- 1978-06-13 DK DK264978A patent/DK154808C/en not_active IP Right Cessation
- 1978-06-13 FR FR7817627A patent/FR2394340A1/en active Granted
- 1978-06-14 NO NO782077A patent/NO149572C/en unknown
- 1978-06-14 AU AU37087/78A patent/AU515944B2/en not_active Expired
- 1978-06-14 CA CA305,396A patent/CA1077783A/en not_active Expired
- 1978-06-14 ES ES470765A patent/ES470765A1/en not_active Expired
- 1978-06-15 JP JP7270178A patent/JPS546853A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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US2075847A (en) * | 1930-05-16 | 1937-04-06 | American Can Co | Art of drawing |
US2761406A (en) * | 1954-05-25 | 1956-09-04 | Michael S Schnell | Die for drawing sheet material |
US3452396A (en) * | 1967-07-14 | 1969-07-01 | Continental Can Co | Die center pad |
US3685338A (en) * | 1970-04-24 | 1972-08-22 | Krause Ass F A | Hem formation |
US3844154A (en) * | 1970-07-20 | 1974-10-29 | Continental Can Co | Method and apparatus for forming a can end |
Cited By (36)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4386514A (en) * | 1979-07-10 | 1983-06-07 | Blechwarenfabrik Gustav Gruss & Co. | Method forming a drawn container and a container produced by this method |
US4331017A (en) * | 1980-12-11 | 1982-05-25 | Joseph Bulso, Jr. | High reduction process and apparatus |
EP0172732A1 (en) * | 1984-08-25 | 1986-02-26 | Alcan International Limited | Forming of metal articles |
US4644626A (en) * | 1984-08-25 | 1987-02-24 | Alcan International, Ltd. | Forming of metal articles |
AU582184B2 (en) * | 1984-08-25 | 1989-03-16 | Alcan International Limited | Forming of metal articles |
US4696177A (en) * | 1986-12-31 | 1987-09-29 | Redicon Corporation | Method and apparatus for forming containers |
US5505916A (en) * | 1992-08-25 | 1996-04-09 | C/T Med--Systems Ltd. Inc. | Autoclave cassette |
EP1543894A1 (en) * | 2003-10-27 | 2005-06-22 | Alcan Deutschland Gmbh | Deep-drawing device for a workpiece |
US20080229802A1 (en) * | 2004-01-28 | 2008-09-25 | Glud & Marstrand A/S | Method of Forming a Metal Sheet Blank |
US7237423B1 (en) | 2004-11-12 | 2007-07-03 | Miller Tool And Die Company Inc. | Apparatus for stretch forming blanks |
US8474296B2 (en) | 2006-01-11 | 2013-07-02 | Mate Precision Tooling Inc. | Formation tool for a punching machine |
US20120090371A1 (en) * | 2009-04-17 | 2012-04-19 | Voestalpine Automotive Gmbh | Method for producing a shaped part |
US10022769B2 (en) * | 2009-04-17 | 2018-07-17 | Voestalpine Metal Forming Gmbh | Method for producing a shaped part from an aluminum alloy sheet |
US9302315B2 (en) | 2009-07-30 | 2016-04-05 | Amcor Flexibles Kreuzlingen Ltd. | Device for forming deep-drawn containers |
WO2011012196A1 (en) * | 2009-07-30 | 2011-02-03 | Amcor Flexibles Kreuzlingen Ltd. | Device for forming deep-drawn containers |
WO2012045701A1 (en) * | 2010-10-07 | 2012-04-12 | Adval Tech Holding Ag | Method for producing tapered components in a deep-drawing process and components produced by this method |
US20120137749A1 (en) * | 2010-12-06 | 2012-06-07 | Hyundai Motor Company | Press system |
RU2504450C2 (en) * | 2011-06-08 | 2014-01-20 | Государственное образовательное учреждение высшего профессионального образования "Воронежский государственный технический университет" | Ironing die set |
RU2481913C2 (en) * | 2011-06-10 | 2013-05-20 | Открытое акционерное общество "АВТОВАЗ" | Method of drawing complex large-size half-stock from blank at press (versions) |
RU2501618C2 (en) * | 2011-07-15 | 2013-12-20 | Открытое акционерное общество "АВТОВАЗ" | Method of drawing complex large-size half-stock from blank at press (versions) |
CN104136141A (en) * | 2012-03-22 | 2014-11-05 | 奥盖尔沃克有限公司 | Device and method for machining a workpiece consisting of metal, particularly for producing a cup-shaped component for the automobile industry, as well as such a workpiece |
CN104136141B (en) * | 2012-03-22 | 2017-11-10 | 奥盖尔沃克有限公司 | For making device, apparatus and method and the workpiece manufactured whereby of slab deformation |
US9289812B2 (en) | 2012-03-22 | 2016-03-22 | Allgaier Werke Gmbh | Device and method for machining a workpiece consisting of metal, particularly for producing a cup-shaped component for the automobile industry, as well as such a workpiece |
JP2018187681A (en) * | 2012-03-22 | 2018-11-29 | アルガイエル・ヴェルケ・ゲーエムベーハー | Device, equipment and method for molding metal blank, and workpiece manufactured by the same |
RU2545875C2 (en) * | 2013-02-21 | 2015-04-10 | Открытое акционерное общество "АВТОВАЗ" | Die for drawing, forming and straightening of part with stiffness ribs (versions) |
RU2557042C2 (en) * | 2013-10-15 | 2015-07-20 | Открытое акционерное общество "АВТОВАЗ" | Multistage drawing of axially symmetric part from sheet blank at simple-action presses or multiposition automatic press |
RU2560805C2 (en) * | 2013-12-26 | 2015-08-20 | Открытое акционерное общество "АВТОВАЗ" | Method of drawing of complicated large-size semi-finished product with pneumatic strippers in pressing plate (versions) |
RU2623521C2 (en) * | 2015-07-22 | 2017-06-27 | Открытое акционерное общество "АВТОВАЗ" | Method of pre-flexible flexibility with the following semi-finish |
RU2631065C2 (en) * | 2015-10-27 | 2017-09-18 | Открытое акционерное общество "АВТОВАЗ" | Stamp for drawing large-sized workpieces of complex form |
RU2633865C2 (en) * | 2015-11-19 | 2017-10-18 | Открытое акционерное общество "АВТОВАЗ" | Method for drawing large-sized parts of complex shape |
RU2627318C2 (en) * | 2015-11-24 | 2017-08-07 | Общество с ограниченной ответственностью "Автомобильный завод "ГАЗ" (ООО "Автозавод "ГАЗ") | Method of body parts rolling out and punch for its implementation |
RU2631070C2 (en) * | 2016-03-09 | 2017-09-18 | Открытое акционерное общество "АВТОВАЗ" | Stamp for drawingf large-sized workpieces |
RU2705830C1 (en) * | 2019-07-19 | 2019-11-12 | Федеральное государственное бюджетное образовательное учреждение высшего образования "Тульский государственный университет" (ТулГУ) | Die for drawing with thinning |
CN110479844A (en) * | 2019-08-26 | 2019-11-22 | 佛山市康思达液压机械有限公司 | A kind of the deep drawing hydraulic machine and its application method of bidirectional variable pressure-pad-force |
RU2714017C1 (en) * | 2019-10-14 | 2020-02-11 | Федеральное государственное бюджетное образовательное учреждение высшего образования "Тульский государственный университет" (ТулГУ) | Device for extracting shells from sheet workpieces of square shape |
CN110743954A (en) * | 2019-10-21 | 2020-02-04 | 宁波奥克斯厨电制造有限公司 | Stretching die and method for forming sheet metal part |
Also Published As
Publication number | Publication date |
---|---|
DK264978A (en) | 1978-12-16 |
DK154808B (en) | 1988-12-27 |
AU3708778A (en) | 1979-12-20 |
FR2394340A1 (en) | 1979-01-12 |
SE7806323L (en) | 1978-12-16 |
DE2727174A1 (en) | 1978-12-21 |
NO149572C (en) | 1984-05-16 |
SE425463B (en) | 1982-10-04 |
CH621271A5 (en) | 1981-01-30 |
BE865666A (en) | 1978-07-31 |
NL7803937A (en) | 1978-12-19 |
NO782077L (en) | 1978-12-18 |
GB2000065B (en) | 1982-03-03 |
GB2000065A (en) | 1979-01-04 |
JPS546853A (en) | 1979-01-19 |
FR2394340B1 (en) | 1985-03-29 |
NO149572B (en) | 1984-02-06 |
ZA783107B (en) | 1979-06-27 |
AU515944B2 (en) | 1981-05-07 |
DK154808C (en) | 1989-05-16 |
ES470765A1 (en) | 1979-02-01 |
NL185066C (en) | 1990-01-16 |
CA1077783A (en) | 1980-05-20 |
DE2727174C2 (en) | 1984-02-23 |
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