US3561693A - Yardage apparatus - Google Patents

Yardage apparatus Download PDF

Info

Publication number
US3561693A
US3561693A US796036A US3561693DA US3561693A US 3561693 A US3561693 A US 3561693A US 796036 A US796036 A US 796036A US 3561693D A US3561693D A US 3561693DA US 3561693 A US3561693 A US 3561693A
Authority
US
United States
Prior art keywords
receptacle
feed table
causing
source roll
roll
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US796036A
Inventor
John R Ulyate
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Scorpion Inc
Original Assignee
Scorpion Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Scorpion Inc filed Critical Scorpion Inc
Application granted granted Critical
Publication of US3561693A publication Critical patent/US3561693A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/02Registering, tensioning, smoothing or guiding webs transversely
    • B65H23/032Controlling transverse register of web
    • B65H23/0326Controlling transverse register of web by moving the unwinding device
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H16/00Unwinding, paying-out webs
    • B65H16/02Supporting web roll
    • B65H16/08Supporting web roll parallel rollers type

Definitions

  • ABSTRACT A yardage apparatus having a laterally movable and pivotable receptacle for supporting and unwinding a source roll of sheet material; a feed table having photoelectric [54] z g f g means for laterally aligning the material to keep the edges alms rawmg continuously even to eliminate coning on the generation of [52] U.S.
  • Cl 242/57.l a new roll; a control system for pivoting the receptacle to com- [Sl] Int.Cl B65h 25/ I0, pensate for any skewness in the position of the source roll; B65h 25/26 and, a reroll mechanism.
  • Both the receptacle and the reroll [50] Field of Search 242/57. 1 mechanism are capable of dumping their respective rolls when desired without manual handling.
  • This invention relates to a yardage handling apparatus and more particularly to a machine for unwinding, measuring, severing and rolling sheet material. It is particularly suited for handling carpet material, textile fabrics, paper, plastic and other rollable sheet materials.
  • the present invention introduces a new and improved yardage handling apparatus which allows the unwound material to be easily aligned without regard to the position of the source roll and automatically eliminates coning effects by utilization of photoelectric detection means.
  • the improved apparatus also allows for automatic dumping" of the source rolls and for the newly generated rolls when desired, thereby eliminating time consuming manual handling and making the yardage machine more efficient.
  • FIG. I is a partial plan view of the yardage machine also showing in phantom lines the movement of the bucket as sembly;
  • FIG. 2 is a diagrammatic left side elevational view of the yardage machine showing the feed table drive mechanisms and the reroll drive mechanism;
  • FIG. 3 is a left end view of the bucket and part of the feed table assembly also showing part of the cutter housing assembly cut away;
  • FIG. 4 is a partial plan view taken along line 4-4 of FIG. 3;
  • FIG. 5 is a vertical sectional view taken along line 5-5 of FIG. 3;
  • FIG. 6 is a partial plan view of the lateral drive mechanism taken along line 6-6 of FIG. 5;
  • FIG. 7 is a partial end view taken along line 7-7 of FIG. 5;
  • FIG. 7a is a sectional plan view taken along line 711-711 of FIG. 7;
  • FIG. 8 is a vertical sectional view showing the angular drive mechanism taken along line 8-8 of FIG. 5;
  • FIG. 9 is a vertical sectional view showing the bucket roller vertical drive mechanism taken along line 9-9 of FIG. 5;
  • FIG. 10 is a vertical sectional view taken along line 10-10 of FIG. 8;
  • FIG. 11 is a partial plan view taken through the line -11 of FIG. 10;
  • FIG. 12 is a partial right end view of the bucket showing the bucket drive mechanism.
  • FIG. 13 is a partial end view of the reroll mechanism showing the dump position.
  • FIG. 1 illustrates the overall configuration of the machine which comprises a bucket section A, a feed table B and the reroll portion C.
  • the bucket section A serves as the receptacle for a source roll of material I0.
  • the bucket A is shown by phantom lines in the various typical positions it may assume.
  • the bucket may be moved laterally as shown by the dimension X to compensate for coned" edges that may be present on the source roll.
  • the coned" edges are formed when material is rolled without keeping the edges of the material coincident with the previ' ously rolled layer.
  • the bucket may be pivoted about the point P to cause angular movement Y to compensate for the position of the source roll in the bucket.
  • the source roll 10 is placed on the bucket in a skew position and not parallel to the axis of bucket rollers 12 and I4 it is necessary to pivot the bucket so that the leading carpet edge E will be parallel to the cutter rail 50, as will be described below.
  • the bucket has two movable rollers I2 and 14 on which are positioned a plurality of drive belts 16.
  • the rollers I2 and I4 and belts I6 provide means in accordance with the present invention for partially causing the source roll 10 (shown in dotted lines in FIG. I) to rotate and to unwind with leading edge E driven toward the feed table B as described in detail hereinafter.
  • the bucket will be controlled, as described in detail hereinafter, to allow the material unwound from the source roll to be rerolled to a given length in such a manner that the edges are even and do not exhibit any of the coning effect previously mentioned. Also, the bucket A is controlled, as described in detail hereinafter, so that when a given length is rerolled and cut away from the source roll 10 the newly cut edge will be parallel with the leading edge E thereby yielding a square sheet of material in rolled form.
  • the bucket A is made up of three main assemblies. (See FIGS. 3, 5 and 8).
  • the first is a lower platform 18 which remains stationary and serves as the main bucket support.
  • the second is the laterally movable intermediate assembly 20 which provides the movement shown by the X dimension in FIG. I to eliminate the coning effect.
  • the third is the angularly movable upper assembly 22 which pivots about the point P and yields the motion Y shown in FIG. I to compensate for skewness in the source roll of material.
  • the feed table B is made up of two stages BI and B2 which are separated by the cutter assembly 52.
  • the reroll portion C is described in US. Pat. No. 3,228,620 and does not per se form a part of the present invention, except for the improved feature concerning the dumping of the reroll 100. (See FIG. 13)
  • the overall function of the present invention is basically to have a source roll 10 placed in the bucket A, to cause the source roll to be rerolled into rolls of a given length, (or to reroll a source roll in its entirety to remove coning); and to dump the rerolled material from the reroll portion C when the operation is complete.
  • the source roll 10 may also be dumped from the bucket making it unnecessary to manually lift either the source roll or the reroll from the machine manually, (See FIG. 8). With a suitable loading device the machine may be operated on essentially a continuous basis making the apparatus even more efficient.
  • the bucket A has the upper angularly movable assembly 22 which is comprised of housing members 24 and 26 between which are mounted movable rollers 12 and I4 and support members 28 and 30.
  • a plurality of endless belts 16 are driven by the rollers 12 and 14.
  • the moving belts l6 serve as supports for the source roll 10 and cause it to rotate and to unwind.
  • the angular movement is initiated by the worm drive mechanism 32 which comprises a threaded shaft 34 which is threaded through a bearing 36. (See FIGS. 3 and 8)
  • the bearing 36 and shaft 34 are engaged with bracket 38 which is securely mounted to a flange 4 8 on the underside of the bucket housing.
  • the motor lVl drives the threaded shaft 34 through the bearing 36.
  • the whole worm drive mechanism 32 is mounted on the intermediate assembly 20 at end R except for the bracket 33 and flange member M) which are mounted on the upper assembly 22.
  • the motor M drives the shaft it forces the upper assembly 22 to move angularly around the pivot point P located at the other end L of assembly 22.
  • the motion of the upper assembly is aided by the rollers 42 and 44 which are located at the same end of the bucket as the worm drive mechanism 32.
  • the rollers 42 and 44 provide a relatively low friction contact surface for moving assembly 22 angularly with respect to the rest of the bucket A.
  • FIG. l illustrates the operation of the angular movement caused by the worm drive mechanism 32.
  • FIGS. 7 and 7a The pivot and bearing at end L are shown in FIGS. 7 and 7a.
  • Bearing member to and pivot 48 are located between the intermediate and upper assemblies 20 and 22, respectively, and
  • the pivot 46 is shown in FIG. I as pivot point P.
  • the bearing 46 may be made up of a plurality of ball bearings 60, such as those shown in FIG. 7a, which provide a low friction surface that allows the upper assembly 22 to slide easily about the pivot 48.
  • the ball bearings are seated in elongated slots 62 which are located in blocks 70 and 72 which are attached to assemblies 20 and 22 respectively.
  • the intermediate assembly 20 is comprised of support members 27 and 29 and is mounted so that it may move laterally in the direction X shown in FIG. 1. This is accomplished by providing a lateral drive mechanism 74 which comprises a drive motor M two standard electrical clutches 76 and 78 to allow lateral movement to both the right and the left and a standard brake 80 which prevents coasting or override. (See FIG. 6)
  • the lateral drive mechanism is mounted on the stationary assembly 18 between the support rails 21 and 23. When either of the clutches 76 and 78 is actuated the drive members 86 and 88 are driven which causes the shaft 92 to drive the chain 9th thereby driving the jack screw 94 either to the right or left depending on which of the clutches has been actuated.
  • the drive member 88 is shown as two meshing gears 8&2. and 83b. while the drive mechanism 86 is shown as chain 86 mounted on sprocket wheels 37 and 89.
  • the drive members or mechanisms may be of any other conventional type.
  • the screw jack 94 is mounted to the intermediate assembly 26 by means of fiange '96 which is mounted to support member 29. Therefore, as the rotation of the screw proceeds, the entire intermediate assembly .241) will be driven laterally since the threaded block portion 97 of the screw jack 94 is securely mounted to the support 29 of the assembly 20.
  • the lateral movement of the intermediate assembly is effected by two rollers 98 and Hill (total of 4 rollers) on each end of the lower assembly I18.
  • Guide rails lltl 2 and I04 attached on each end of the intermediate assembly 20 keep the assembly firmly fixed on the rollers @d and WI).
  • the bucket roller 34 is driven in a conventional manner by motor M sprocket wheels E06 and H1 8 and belt llllll.
  • the bucket roller drive may be mounted in a conventional manner by means of brackets or the like such as shown in FIG. 5.
  • the bucket roller 32 is driven by virtue of the belts 16.
  • the belts l6 being in contact with the source roll cause it to unwind.
  • the lower assembly 318 is comprised of support members 211 and 23 mounted on platforms l3 and I19 which in turn are supported by four legs 17 (one of each corner of the assembly M3).
  • the assembly i3 is secured to the feed table support member 13 by means of members 9 with belts or other suitablc fastening means as shown in FIGS. 3 and 8.
  • the bucket A also has another screw jack mechanism I12 which allows the rear bucket roller 12 to be raised and lowered thereby allowing the source roll I0 to be dumped into a receptacle and raised to accept a new source roll from a suitable loading device (not shown).
  • a suitable loading device not shown.
  • he phantom lines in FIG. 8 show the rear roller 12 and the source roll l0 in the dumping position.
  • the raising and lowering mechanism 112 for the rear bucket roller 12 comprises two right angle drives I 14 (located mounts I20 connected to roller 12 to move in guide rails 122 a and 124. (See FIGS. 8 through II)
  • the movement of the screw 118 causes the roller 12 to move vertically and when desired the source roll can be dumped as shown by the phantom lines in FIG. 8.
  • the right angle screw mechanisms 114 are driven by a drive assembly which comprises a shaft 116 which is coupled to a reversible motor M, by means of a belt 126 and drive in a conventional manner. As the shaft 116 rotates it causes the right angle drive 114 to rotate the screw I18 thereby driving the bearing 120 up or down depending on the direction of rotation of the motor M,.
  • the direction of rotation of the motor M is controlled by an operator by means of an ordinary switching circuit.
  • the shaft 116 is secured to support member 28 by brackets 115 which are spaced at convenient locations. (See FIG. 5)
  • the bucket A is adjacent to the feed table B and may be bolted as shown in FIGS. 3 and 8 to the supporting member I3 of the feed table as previously described.
  • the first stage of the feed table B is comprised of a plurality of flat metal strips 126 separated from each other by belts 128 which surround and are driven by movable rollers I30 and 132.
  • the strips 126 are of lesser length than the distance between rollers I30 and I32 and are suitably supported such that the belts and strips form the surface upon which the material is supported while passing over the feed table section 8,.
  • a plurality of metallic bands 134 are spaced at suitable distances and above the feed table B, surface formed by the strips 126 and belts I28 and serve to keep the material coming from the source roll 10 flat on the feed table.
  • the bands 134 are fastened to rod 138 and are positioned a given distance above the feed table surface to allow the material to pass therebetween smoothly without bulging.
  • the bands 134 also act as guides so that the material is fed toward the second stage of the feed table B
  • the 8,, stage of the feed table is comprised ofa plurality of flat metal strips 140 separated from each other by belts 142 which surround and are driven by movable rollers I44 and 146 in a manner similar to the structure described for the B,
  • the B stage of the feed table also has bands 148 at-' tached to rod 15% to hold the material flat on the feed table. (See FIG. 3)
  • the first and second stages of the feed table B are driven independently for reasons that will be discussed below. (See FIG. 2)
  • a number of hold down rollers 152 may be positioned along the rod 138.
  • an operator by means of switching circuits (not shown) may stop the bucket drive motor M and/or the feed table drive motors M and M (FIG. 2), causing the upper assembly 22 of the bucket assembly A to pivot above the point P to compensate for any skewness of the source roll llt) as it was placed on the bucket.
  • the operator stops the pivotal movement of the assembly 22 when the edge F of the material is coincident with a scribed line 154 which is placed on the feed table surface for alignment purposes (See FIG. 4).
  • the operator then proceeds to start the bucket drive motor M and the feed table drive motors M 5 and M At this stage of operation the machine begins to automatically keep the edge F coincident to the scribed line 154 thereby insuring that the material will roll up on the reroll without any of the coning" effects previously described.
  • the automatic control against coning is accomplished by means of two photocell assemblies 156 and 158 electrically coupled to the lateral drive mechanism 74.
  • the first photocell assembly 156 is comprised of a single photocell 160 which is exposed to the ambient light and which will be covered whenever the unwound material reaches its location on the feed table.
  • the photocell 160 acts as an on-off switch thereby actuating the automatic lateral control system by signaling that the material is on the feed table ready to be rerolled.
  • the second photocell assembly 158 is comprised of two photocells 162 and 164.
  • the photocells 162 and 164 are actually single pole double throw light actuated photo relays. Once photocell 160 is actuated indicating that material is on the feed table the photocells 162 and 164 take over the control of keeping edge F of the material coincident with the scribed line 154.
  • the photocells 162 and 164 are positioned on the feed table B, in such a manner that when both cells are open to light (the material being to the right of the scribed line 154) clutch 78 is actuated by the photorelays and the intermediate bucket assembly 20 moves left toward the scribed line 154.
  • edge F comes within proximity of the photocell assembly 158, a portion of edge F will make contact with a lever 166 which is pivoted at 168.
  • the lever 166 traverses the photocell assembly 158 in conjunction with the movement of edge F which is in contact with lever 166.
  • edge F is coincident with scribed line 154 the photocells 162 and 164 are balanced, that is cell 162 is open to the light and the other cell 164 is covered by lever 166 which is in contact with a portion of edge F of the material. At the balanced position there is no lateral movement of the intermediate bucket assembly 20.
  • both cells 162 and 164 are closed to light since the lever 166 in contact with a portion of edge F covers both cells.
  • clutch 76 is actuated by the photorelays and the intermediate bucket assembly 20 moves right toward the scribed line 154 and the balanced condition.
  • a brake 80 is utilized.
  • the brake 80 keeps the assembly 20 in a fixed position until one of the clutches 76 or 78 is positively actuated, at which time the brake disengages.
  • the brake 80 provides positive stopping action thereby preventing assembly 20 from coasting and position hunting which would be caused by the inertia of assembly 20.
  • a counter 170 indicates the length of material that has passed the cutter assembly 52 which is located between the B and B stages of the feed table.
  • the counter 170 is linked by means of a chain 172 to a rod 174 which is driven by rollers 176 and 178.
  • Roller 176 is mounted on supports 175 and rod 173 and is positioned above the top surface of the material and holds the material against the bottom roller 176. This arrangement insures that the material will cause the bottom roller 178 to rotate without slipping.
  • the bottom roller 178 is mounted on the surface of the feed table so that about one halfofthe roller extend above the table surface and it is rotated by the bottom surface of the material as it passes through the feed table and over the roller. The bottom roller 178 rotates the rod 174 which actuates the mechanical counter 170. (See FIG. 4)
  • the reroll mechanism is made up of a number of material conveying segments such as 180, 182 and 184 which are capable of taking the leading edge E of material and turning it upon itselfto form a new roll 10a.
  • the segments 180, 182 and 184 form a "troughlikc position which allows the reroll to develop itselfto the desired length.
  • the material conveying segments are made up of shafts 181 and drive belts 183 which are driven by motor M and drive means 196.
  • the drive belts cause the new roll to rotate merely generating a new roll of material in the reroll section C.
  • the operator may stop all the drive motors and initiate the cutting mechanism 52.
  • a pushbutton linked to a conventional solenoid mechanism (not shown) a plurality of metallic fingers 186 are caused to be lowered onto the top surface of the material thereby holding the material tightly against the flat cutting surface 190.
  • the solenoid further actuates the cutter 52 assembly which is comprised up of a motor driven rotary blade 54 which traverses the entire width of the feed table B.
  • the cutter assembly is mounted on a horizontal rail 50 located above the surface of the feed table.
  • the cutter assembly 52 and rail 50 are suspended in a housing 58 above the feed table.
  • the rail 50 extends the entire width of the feed table.
  • the operator may then selectively and independently drive the belts of two stages B, and B as desired.
  • the belts 142 of the B stage forward by means of drive 192 the material attached to the reroll 10a may be taken up on the reroll.
  • the operator may cause the segments 180, 182 and 184 to shift from the troughlike" position to the dump position shown in P10. 13.
  • the main feature of the dump feature is to cause the segment 184 which acts as a back stop for the roll 10a to tuck itself below the roll 10a.
  • the belts 183 which cause the material to wind onto the reroll 10a and rotate the reroll 10a are kept moving. As the segment 184 takes on the position shown in FIG. 13 the entire reroll section is sloped downward and the reroll 10a is spun off the machine by virtue of the slope and the inertia provided by the moving belts 183.
  • the drive means 194 and the motor M may then be driven in the reverse direction to cause the material on the feed table connected to the source roll 10 to be rewound onto the source roll 10.
  • the drive mechanism may be actuated by the operator to lower roller 12 while the belts 16 continue to spin, thereby causing the source roll 10 to fall from the bucket as shown by the phantom lines in FIG. 8.
  • the drive mechanism 125 would then be reversed to bring the roller 12 back to its normal position ready for a new source roll.
  • a yardage handling apparatus comprising:
  • a receptacle means for supporting a source roll of material said receptacle means having drive means for causing the source roll to unwind, drive means for causing said receptacle to move laterally and drive means causing said receptacle to pivot about one of its ends;
  • a feed table adjacent said receptacle means and having means for causing said unwound material to be driven, aligned, measured and severed from said source roll; said feed table having first photoelectric means for detecting the presence of material on said feed table and second photoelectric means actuated by said first photoelectric means and Coupled to a control circuit for causing said receptacle means to move laterally with respect to said feed table as equired to keep the material on the feed table aligned thereby compensating for any side edge unevenness present in the source roll; and
  • c. means for pivoting said receptacle means about one of its ends, thereby compensating for any skewness in the placement of the source roll on the receptacle and providing ease in the alignment of said material on said feed table.
  • said second photoelec tric means comprises two photocells positioned in such a manner that when the material side edge closest to said photocells is properly aligned said photocells are in a balanced condition and the receptacle means remain laterally stationary and when the edge is not aligned the receptacle means will be driven laterally until said material side edge causes the photocells to achieve a balanced condition.
  • said receptacle means comprises at least two parallelly spaced rollers and a plurality of endless belts positioned around said rollers, drive means coupled to one of said rollers for causing it to move vertically with respect to said other roller to form an inclined slope in said belts whereby the source roll can be caused to be dropped from said receptacle and said vertically driven roller may then be raised to accept another source roll.
  • a yardage handling apparatus comprising: a. a receptacle means for supporting a source roll of material, said receptacle means having drive means for causing the source roll to unwind. drive means for causing said receptacle to move laterally and drive means causing said receptacle to pivot about one ofits ends;
  • a feed table adjacent said receptacle means and having means for causing said unwound material to be driven. aligned, measured and severed from said source roll; said feed table having first photoelectric means for detecting the presence of material on said feed table and second photoelectric means actuated by said first photoelectric means and coupled to a control circuit for causing said receptacle means to move laterally with respect to said feed table as required to keep the material on the feed table aligned thereby compensating for any side edge unevenness present in the source roll;
  • reroll means adjacent said feed table for causing the material to be rcwound into a roll having the desired length of material and even edges.
  • said feed table is comprised of two sections with a means for severing the unwound material from said source roll positioned between said two sections and independently controlled reversible drive means on each of said sections for allowing the material on one side of said severing means to be rolled back onto the source roll and allowing the material on the other side of said severing means to be rolled by the reroll means into a roll of desired length.
  • said second photoelectric means comprises two photocells positioned in such a manner that when the material side edge closest to said photocells is properly aligned said photocells are in a balanced condition and the receptacle means remain laterally stationary and when the edge is not aligned the receptacle means will be driven laterally until said material side edge causes the photocells to achieve a balanced condition.
  • said receptacle means comprises at least two parallelly spaced rollers and a plurality of endless belts positioned around said rollers.
  • drive means coupled to one of said rollers for causing it to move vertically with respect to said other roller to form an inclined slope in said belts whereby the source roll can be caused to be dropped from said receptacle and said vertically driven roller may then be raised to accept another source roll.

Landscapes

  • Details Of Cutting Devices (AREA)

Abstract

A yardage apparatus having a laterally movable and pivotable receptacle for supporting and unwinding a source roll of sheet material; a feed table having photoelectric means for laterally aligning the material to keep the edges continuously even to eliminate ''''coning'''' on the generation of a new roll; a control system for pivoting the receptacle to compensate for any skewness in the position of the source roll; and, a reroll mechanism. Both the receptacle and the reroll mechanism are capable of dumping their respective rolls when desired without manual handling.

Description

O United States Patent 1 3,561,693
[72] Inventor John R. Ulyate [56] References Cited Torrance Calii- UNITED STATES PATENTS P 7964) 2,635,826 4/1953 Kuzinski....................... 242/57.1 [221 Fled 3 228 620 1/1966 L 242/56 45] Patented Feb. 9 1971 l 3,232,547 2/1966 Thiede et al. 242/57.] [73] Assignec Scorpion, Inc.
Los Angeles, Calif. Primary Examiner-George F. Mautz a corporation of California. by mesne Attorney-Spensley and Horn assignments ABSTRACT: A yardage apparatus having a laterally movable and pivotable receptacle for supporting and unwinding a source roll of sheet material; a feed table having photoelectric [54] z g f g means for laterally aligning the material to keep the edges alms rawmg continuously even to eliminate coning on the generation of [52] U.S. Cl 242/57.l a new roll; a control system for pivoting the receptacle to com- [Sl] Int.Cl B65h 25/ I0, pensate for any skewness in the position of the source roll; B65h 25/26 and, a reroll mechanism. Both the receptacle and the reroll [50] Field of Search 242/57. 1 mechanism are capable of dumping their respective rolls when desired without manual handling.
PATENTED rm 9:911 Y SHEET 2 BF 4 INVENTOR.
.nwliiiiimn L JIIIII I PATENIED FEB 9197:
SHEET UF 4 INVENTOR.
L/o/m/ A? [/4 m 77;
fjzz YARDAGE APPARATUS BACKGROUND OF THE INVENTION l. Field of the Invention This invention relates to a yardage handling apparatus and more particularly to a machine for unwinding, measuring, severing and rolling sheet material. It is particularly suited for handling carpet material, textile fabrics, paper, plastic and other rollable sheet materials.
2. Description of the Prior Art In the past, yardage on bolts had to be manually lifted onto suitable supports for unwinding. the material was then cut by hand, spread on a flat surface where it was rerolled or folded as required.
The above procedure was replaced by yardage handling systems such as the one described in US. Pat. Ser. No. 3,228,620 in which most of the manual handling such as the unwinding, cutting and rerolling was replaced by automatic means including a mechanism for rerolling the unwound material. The problems with this latter apparatus were that it was difficult to keep the new roll which was generated on the reroll mechanism square (no coning), especially, if the original bolt or source roll had uneven edges. Also, it was usually difficult to place the heavy source rolls in precisely the desired position on the receptacle so that the material could be unwound evenly and cut perpendicularly to the side edges of the material. Further, the source rolls and newly generated rolls had to be manually removed from the machine.
SUMMARY OF THE INVENTION The present invention introduces a new and improved yardage handling apparatus which allows the unwound material to be easily aligned without regard to the position of the source roll and automatically eliminates coning effects by utilization of photoelectric detection means. The improved apparatus also allows for automatic dumping" of the source rolls and for the newly generated rolls when desired, thereby eliminating time consuming manual handling and making the yardage machine more efficient.
This and other advantages of the present invention will become apparent from a reading of the following description and claims in view of the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. I is a partial plan view of the yardage machine also showing in phantom lines the movement of the bucket as sembly;
FIG. 2 is a diagrammatic left side elevational view of the yardage machine showing the feed table drive mechanisms and the reroll drive mechanism;
FIG. 3 is a left end view of the bucket and part of the feed table assembly also showing part of the cutter housing assembly cut away;
FIG. 4 is a partial plan view taken along line 4-4 of FIG. 3;
FIG. 5 is a vertical sectional view taken along line 5-5 of FIG. 3;
FIG. 6 is a partial plan view of the lateral drive mechanism taken along line 6-6 of FIG. 5;
FIG. 7 is a partial end view taken along line 7-7 of FIG. 5;
FIG. 7a is a sectional plan view taken along line 711-711 of FIG. 7;
FIG. 8 is a vertical sectional view showing the angular drive mechanism taken along line 8-8 of FIG. 5;
FIG. 9 is a vertical sectional view showing the bucket roller vertical drive mechanism taken along line 9-9 of FIG. 5;
FIG. 10 is a vertical sectional view taken along line 10-10 of FIG. 8;
FIG. 11 is a partial plan view taken through the line -11 of FIG. 10;
FIG. 12 is a partial right end view of the bucket showing the bucket drive mechanism; and
FIG. 13 is a partial end view of the reroll mechanism showing the dump position.
DESCRIPTION OF THE PREFERRED EMBODIMENT FIG. 1 illustrates the overall configuration of the machine which comprises a bucket section A, a feed table B and the reroll portion C.
The bucket section A serves as the receptacle for a source roll of material I0. The bucket A is shown by phantom lines in the various typical positions it may assume. The bucket may be moved laterally as shown by the dimension X to compensate for coned" edges that may be present on the source roll. The coned" edges are formed when material is rolled without keeping the edges of the material coincident with the previ' ously rolled layer. The bucket may be pivoted about the point P to cause angular movement Y to compensate for the position of the source roll in the bucket. For example, ifthe source roll 10 is placed on the bucket in a skew position and not parallel to the axis of bucket rollers 12 and I4 it is necessary to pivot the bucket so that the leading carpet edge E will be parallel to the cutter rail 50, as will be described below.
The bucket has two movable rollers I2 and 14 on which are positioned a plurality of drive belts 16. The rollers I2 and I4 and belts I6 provide means in accordance with the present invention for partially causing the source roll 10 (shown in dotted lines in FIG. I) to rotate and to unwind with leading edge E driven toward the feed table B as described in detail hereinafter.
The bucket will be controlled, as described in detail hereinafter, to allow the material unwound from the source roll to be rerolled to a given length in such a manner that the edges are even and do not exhibit any of the coning effect previously mentioned. Also, the bucket A is controlled, as described in detail hereinafter, so that when a given length is rerolled and cut away from the source roll 10 the newly cut edge will be parallel with the leading edge E thereby yielding a square sheet of material in rolled form.
The operation and structure of the machine will be described simultaneously to simplify the description and explanation of a preferred embodiment of the present invention.
The bucket A is made up of three main assemblies. (See FIGS. 3, 5 and 8). The first is a lower platform 18 which remains stationary and serves as the main bucket support. The second is the laterally movable intermediate assembly 20 which provides the movement shown by the X dimension in FIG. I to eliminate the coning effect. The third is the angularly movable upper assembly 22 which pivots about the point P and yields the motion Y shown in FIG. I to compensate for skewness in the source roll of material.
The feed table B, as shown particularly in FIGS. I and 3, is made up of two stages BI and B2 which are separated by the cutter assembly 52.
The reroll portion C is described in US. Pat. No. 3,228,620 and does not per se form a part of the present invention, except for the improved feature concerning the dumping of the reroll 100. (See FIG. 13)
The overall function of the present invention is basically to have a source roll 10 placed in the bucket A, to cause the source roll to be rerolled into rolls of a given length, (or to reroll a source roll in its entirety to remove coning); and to dump the rerolled material from the reroll portion C when the operation is complete. The source roll 10 may also be dumped from the bucket making it unnecessary to manually lift either the source roll or the reroll from the machine manually, (See FIG. 8). With a suitable loading device the machine may be operated on essentially a continuous basis making the apparatus even more efficient.
The bucket A has the upper angularly movable assembly 22 which is comprised of housing members 24 and 26 between which are mounted movable rollers 12 and I4 and support members 28 and 30. A plurality of endless belts 16 are driven by the rollers 12 and 14. The moving belts l6 serve as supports for the source roll 10 and cause it to rotate and to unwind. The angular movement is initiated by the worm drive mechanism 32 which comprises a threaded shaft 34 which is threaded through a bearing 36. (See FIGS. 3 and 8) The bearing 36 and shaft 34 are engaged with bracket 38 which is securely mounted to a flange 4 8 on the underside of the bucket housing. The motor lVl,, drives the threaded shaft 34 through the bearing 36. The whole worm drive mechanism 32 is mounted on the intermediate assembly 20 at end R except for the bracket 33 and flange member M) which are mounted on the upper assembly 22. When the motor M,. drives the shaft it forces the upper assembly 22 to move angularly around the pivot point P located at the other end L of assembly 22. The motion of the upper assembly is aided by the rollers 42 and 44 which are located at the same end of the bucket as the worm drive mechanism 32. The rollers 42 and 44 provide a relatively low friction contact surface for moving assembly 22 angularly with respect to the rest of the bucket A. FIG. l illustrates the operation of the angular movement caused by the worm drive mechanism 32. By causing the pivots at end L of the bucket to move a distance 2; the R end of the bucket, where the worm drive mechanism is located, will move a distance Y. It has been found that about 4 inches of movement in the Z distance will usually be adequate for most applications.
The pivot and bearing at end L are shown in FIGS. 7 and 7a. Bearing member to and pivot 48 are located between the intermediate and upper assemblies 20 and 22, respectively, and
cause the upper assembly 22 to move angularly about the pi ot 46 with respect to the intermediate assembly 20 which cannot move angularly since the bracket 38 and flange 40, upon which the worm drive mechanism 32 operates, are permanently secured to the upper assembly 22 at the R end of the bucket. The pivot 46 is shown in FIG. I as pivot point P. The bearing 46 may be made up of a plurality of ball bearings 60, such as those shown in FIG. 7a, which provide a low friction surface that allows the upper assembly 22 to slide easily about the pivot 48. The ball bearings are seated in elongated slots 62 which are located in blocks 70 and 72 which are attached to assemblies 20 and 22 respectively.
The intermediate assembly 20 is comprised of support members 27 and 29 and is mounted so that it may move laterally in the direction X shown in FIG. 1. This is accomplished by providing a lateral drive mechanism 74 which comprises a drive motor M two standard electrical clutches 76 and 78 to allow lateral movement to both the right and the left and a standard brake 80 which prevents coasting or override. (See FIG. 6) The lateral drive mechanism is mounted on the stationary assembly 18 between the support rails 21 and 23. When either of the clutches 76 and 78 is actuated the drive members 86 and 88 are driven which causes the shaft 92 to drive the chain 9th thereby driving the jack screw 94 either to the right or left depending on which of the clutches has been actuated. The drive member 88 is shown as two meshing gears 8&2. and 83b. while the drive mechanism 86 is shown as chain 86 mounted on sprocket wheels 37 and 89. However, the drive members or mechanisms may be of any other conventional type. The screw jack 94 is mounted to the intermediate assembly 26 by means of fiange '96 which is mounted to support member 29. Therefore, as the rotation of the screw proceeds, the entire intermediate assembly .241) will be driven laterally since the threaded block portion 97 of the screw jack 94 is securely mounted to the support 29 of the assembly 20.
The lateral movement of the intermediate assembly is effected by two rollers 98 and Hill (total of 4 rollers) on each end of the lower assembly I18. Guide rails lltl 2 and I04 attached on each end of the intermediate assembly 20 keep the assembly firmly fixed on the rollers @d and WI).
The bucket roller 34 is driven in a conventional manner by motor M sprocket wheels E06 and H1 8 and belt llllll. The bucket roller drive may be mounted in a conventional manner by means of brackets or the like such as shown in FIG. 5. The bucket roller 32 is driven by virtue of the belts 16. The belts l6 being in contact with the source roll cause it to unwind.
The lower assembly 318 is comprised of support members 211 and 23 mounted on platforms l3 and I19 which in turn are supported by four legs 17 (one of each corner of the assembly M3). The assembly i3 is secured to the feed table support member 13 by means of members 9 with belts or other suitablc fastening means as shown in FIGS. 3 and 8.
The bucket A also has another screw jack mechanism I12 which allows the rear bucket roller 12 to be raised and lowered thereby allowing the source roll I0 to be dumped into a receptacle and raised to accept a new source roll from a suitable loading device (not shown). he phantom lines in FIG. 8 show the rear roller 12 and the source roll l0 in the dumping position.
The raising and lowering mechanism 112 for the rear bucket roller 12 comprises two right angle drives I 14 (located mounts I20 connected to roller 12 to move in guide rails 122 a and 124. (See FIGS. 8 through II) The movement of the screw 118 causes the roller 12 to move vertically and when desired the source roll can be dumped as shown by the phantom lines in FIG. 8.
The right angle screw mechanisms 114 are driven by a drive assembly which comprises a shaft 116 which is coupled to a reversible motor M, by means of a belt 126 and drive in a conventional manner. As the shaft 116 rotates it causes the right angle drive 114 to rotate the screw I18 thereby driving the bearing 120 up or down depending on the direction of rotation of the motor M,. The direction of rotation of the motor M, is controlled by an operator by means of an ordinary switching circuit.
The shaft 116 is secured to support member 28 by brackets 115 which are spaced at convenient locations. (See FIG. 5)
The bucket A is adjacent to the feed table B and may be bolted as shown in FIGS. 3 and 8 to the supporting member I3 of the feed table as previously described.
As the source roll I0 is unwound by virtue of the action of rollers 12 and 14 and belts 16 it is fed onto the first stage of the feed table B,. (See FIGS. I, 3 and 4). The first stage of the feed table B, is comprised of a plurality of flat metal strips 126 separated from each other by belts 128 which surround and are driven by movable rollers I30 and 132. The strips 126 are of lesser length than the distance between rollers I30 and I32 and are suitably supported such that the belts and strips form the surface upon which the material is supported while passing over the feed table section 8,. (See FIG. 4) A plurality of metallic bands 134 are spaced at suitable distances and above the feed table B, surface formed by the strips 126 and belts I28 and serve to keep the material coming from the source roll 10 flat on the feed table. The bands 134 are fastened to rod 138 and are positioned a given distance above the feed table surface to allow the material to pass therebetween smoothly without bulging. The bands 134 also act as guides so that the material is fed toward the second stage of the feed table B The 8,, stage of the feed table is comprised ofa plurality of flat metal strips 140 separated from each other by belts 142 which surround and are driven by movable rollers I44 and 146 in a manner similar to the structure described for the B,
stage. The B stage of the feed table also has bands 148 at-' tached to rod 15% to hold the material flat on the feed table. (See FIG. 3) The first and second stages of the feed table B are driven independently for reasons that will be discussed below. (See FIG. 2)
To further aid in holding the material flat on the feed table stage B, a number of hold down rollers 152 may be positioned along the rod 138. When the leading edge E of the material enters the feed table B an operator, by means of switching circuits (not shown) may stop the bucket drive motor M and/or the feed table drive motors M and M (FIG. 2), causing the upper assembly 22 of the bucket assembly A to pivot above the point P to compensate for any skewness of the source roll llt) as it was placed on the bucket. The operator stops the pivotal movement of the assembly 22 when the edge F of the material is coincident with a scribed line 154 which is placed on the feed table surface for alignment purposes (See FIG. 4).
1f the edge F is too far to the right of the scribed lined 154, (See F108. 1 and 4) the operator may by means of an additional switching circuit (not shown) cause the intermediate bucket assembly to move laterally to the left by actuating clutch 78. A manually operated pushbutton which directly actuates clutch 78 may be utilized for laterally driving the bucket assembly until the automatic system, described below, takes over control. These alignments insure that the material be fed onto the feed table in such a manner that the leading edge E of the material is parallel to the axis of the cutting rail 50 and perpendicular to the scribed line 154.
When the initial alignments described above are complete, the operator then proceeds to start the bucket drive motor M and the feed table drive motors M 5 and M At this stage of operation the machine begins to automatically keep the edge F coincident to the scribed line 154 thereby insuring that the material will roll up on the reroll without any of the coning" effects previously described. The automatic control against coning is accomplished by means of two photocell assemblies 156 and 158 electrically coupled to the lateral drive mechanism 74.
The first photocell assembly 156 is comprised of a single photocell 160 which is exposed to the ambient light and which will be covered whenever the unwound material reaches its location on the feed table. The photocell 160 acts as an on-off switch thereby actuating the automatic lateral control system by signaling that the material is on the feed table ready to be rerolled.
The second photocell assembly 158 is comprised of two photocells 162 and 164. The photocells 162 and 164 are actually single pole double throw light actuated photo relays. Once photocell 160 is actuated indicating that material is on the feed table the photocells 162 and 164 take over the control of keeping edge F of the material coincident with the scribed line 154. The photocells 162 and 164 are positioned on the feed table B, in such a manner that when both cells are open to light (the material being to the right of the scribed line 154) clutch 78 is actuated by the photorelays and the intermediate bucket assembly 20 moves left toward the scribed line 154. As the edge F comes within proximity of the photocell assembly 158, a portion of edge F will make contact with a lever 166 which is pivoted at 168. The lever 166 traverses the photocell assembly 158 in conjunction with the movement of edge F which is in contact with lever 166. When the edge F is coincident with scribed line 154 the photocells 162 and 164 are balanced, that is cell 162 is open to the light and the other cell 164 is covered by lever 166 which is in contact with a portion of edge F of the material. At the balanced position there is no lateral movement of the intermediate bucket assembly 20. When edge F overshoots the scribed line 154 and goes too far to the left of the line, both cells 162 and 164 are closed to light since the lever 166 in contact with a portion of edge F covers both cells. When both photocells 162 and 164 are closed to light, clutch 76 is actuated by the photorelays and the intermediate bucket assembly 20 moves right toward the scribed line 154 and the balanced condition.
In order to avoid coasting or override and position hunting, a brake 80 is utilized. The brake 80 keeps the assembly 20 in a fixed position until one of the clutches 76 or 78 is positively actuated, at which time the brake disengages. The brake 80 provides positive stopping action thereby preventing assembly 20 from coasting and position hunting which would be caused by the inertia of assembly 20.
The upper assembly 22 and the intermediate assembly 20 are mounted so that although the upper assembly 22 may pivot with respect to assembly 20, both assemblies 20 and 22 are moved laterally when the lateral drive mechanism 74 is energized. As the material is fed through the feed table B, a counter 170 indicates the length of material that has passed the cutter assembly 52 which is located between the B and B stages of the feed table.
The counter 170 is linked by means of a chain 172 to a rod 174 which is driven by rollers 176 and 178. Roller 176 is mounted on supports 175 and rod 173 and is positioned above the top surface of the material and holds the material against the bottom roller 176. This arrangement insures that the material will cause the bottom roller 178 to rotate without slipping. The bottom roller 178 is mounted on the surface of the feed table so that about one halfofthe roller extend above the table surface and it is rotated by the bottom surface of the material as it passes through the feed table and over the roller. The bottom roller 178 rotates the rod 174 which actuates the mechanical counter 170. (See FIG. 4)
The material leaving the B stage is fed into the reroll section C. The basic manner in which the reroll mechanism operates is described in detail in US. Pat. No. 3,228,620. Briefly, however, the reroll mechanism is made up of a number of material conveying segments such as 180, 182 and 184 which are capable of taking the leading edge E of material and turning it upon itselfto form a new roll 10a. The segments 180, 182 and 184 form a "troughlikc position which allows the reroll to develop itselfto the desired length.
The material conveying segments are made up of shafts 181 and drive belts 183 which are driven by motor M and drive means 196. The drive belts cause the new roll to rotate merely generating a new roll of material in the reroll section C.
After a given amount of material has been unrolled from the source roll and passed the counting device, previously described, the operator may stop all the drive motors and initiate the cutting mechanism 52. By means of a pushbutton linked to a conventional solenoid mechanism (not shown) a plurality of metallic fingers 186 are caused to be lowered onto the top surface of the material thereby holding the material tightly against the flat cutting surface 190. (See FIG. 3) Simultaneously the solenoid further actuates the cutter 52 assembly which is comprised up of a motor driven rotary blade 54 which traverses the entire width of the feed table B. The cutter assembly is mounted on a horizontal rail 50 located above the surface of the feed table. The cutter assembly 52 and rail 50 are suspended in a housing 58 above the feed table. The rail 50 extends the entire width of the feed table.
After the rotary blade 54 has traversed the width of the feed table thereby severing the material, the operator may then selectively and independently drive the belts of two stages B, and B as desired. By driving the belts 142 of the B stage forward by means of drive 192 the material attached to the reroll 10a may be taken up on the reroll.
By actuating a switching circuit the operator may cause the segments 180, 182 and 184 to shift from the troughlike" position to the dump position shown in P10. 13. The main feature of the dump feature is to cause the segment 184 which acts as a back stop for the roll 10a to tuck itself below the roll 10a. The belts 183 which cause the material to wind onto the reroll 10a and rotate the reroll 10a are kept moving. As the segment 184 takes on the position shown in FIG. 13 the entire reroll section is sloped downward and the reroll 10a is spun off the machine by virtue of the slope and the inertia provided by the moving belts 183.
If a new roll from the same source roll is not desired, the drive means 194 and the motor M may then be driven in the reverse direction to cause the material on the feed table connected to the source roll 10 to be rewound onto the source roll 10. After the material is rewound the drive mechanism may be actuated by the operator to lower roller 12 while the belts 16 continue to spin, thereby causing the source roll 10 to fall from the bucket as shown by the phantom lines in FIG. 8. The drive mechanism 125 would then be reversed to bring the roller 12 back to its normal position ready for a new source roll.
If after severing the material fromthe source roll it was desired to start another reroll 100 from the same source it would not be necessary to reverse the motor M and drive means 194 as described above. The operator would merely reset the counter and allow the machine to continue operating as described previously before the cutting operation.
By utilizing separate feed table drives 192 and 194 it is possible to drive the B and B phases independently thereby making the takeup operations on the source roll and reroll simple to accomplish without any manual manipulation Also. slack on the feed table may be taken up by manipulating the separate drive mechanism, as desired.
While the yardage handling apparatus described above has been set forth in specific detail it will be appreciated by those skilled in the art than the same may be susceptible to other modifications without departing from the spirit of the invention. Therefore, my invention should be limited only by the scope of the following claims.
lclaim:
l. A yardage handling apparatus comprising:
a. A receptacle means for supporting a source roll of material, said receptacle means having drive means for causing the source roll to unwind, drive means for causing said receptacle to move laterally and drive means causing said receptacle to pivot about one of its ends;
b. a feed table adjacent said receptacle means and having means for causing said unwound material to be driven, aligned, measured and severed from said source roll; said feed table having first photoelectric means for detecting the presence of material on said feed table and second photoelectric means actuated by said first photoelectric means and Coupled to a control circuit for causing said receptacle means to move laterally with respect to said feed table as equired to keep the material on the feed table aligned thereby compensating for any side edge unevenness present in the source roll; and
c. means for pivoting said receptacle means about one of its ends, thereby compensating for any skewness in the placement of the source roll on the receptacle and providing ease in the alignment of said material on said feed table.
2. The apparatus of claim 1 in which said second photoelec tric means comprises two photocells positioned in such a manner that when the material side edge closest to said photocells is properly aligned said photocells are in a balanced condition and the receptacle means remain laterally stationary and when the edge is not aligned the receptacle means will be driven laterally until said material side edge causes the photocells to achieve a balanced condition.
3. The apparatus of claim 1 in which said receptacle means comprises at least two parallelly spaced rollers and a plurality of endless belts positioned around said rollers, drive means coupled to one of said rollers for causing it to move vertically with respect to said other roller to form an inclined slope in said belts whereby the source roll can be caused to be dropped from said receptacle and said vertically driven roller may then be raised to accept another source roll.
4. The apparatus of claim 2 in which said second photoelectric means and said control circuit actuate clutch means coupled to said lateral drive means whereby said clutch means causes said receptacle means to be driven laterally in the direction required to restore balance in said control circuit.
5. The apparatus of claim 2 in which a lever means is secured to said feed table and contacts said side edge of material, said lever means being pivoted at one end and free to move with said side edge so as to traverse said second photoelectric means in such a manner that the control circuit responds to the position of said lever means.
6. The apparatus of claim 4 in which said lateral drive means comprise brake means to prevent coasting when the receptacle means have been driven to a position causing the control circuit to be balanced.
7. A yardage handling apparatus comprising: a. a receptacle means for supporting a source roll of material, said receptacle means having drive means for causing the source roll to unwind. drive means for causing said receptacle to move laterally and drive means causing said receptacle to pivot about one ofits ends;
b. a feed table adjacent said receptacle means and having means for causing said unwound material to be driven. aligned, measured and severed from said source roll; said feed table having first photoelectric means for detecting the presence of material on said feed table and second photoelectric means actuated by said first photoelectric means and coupled to a control circuit for causing said receptacle means to move laterally with respect to said feed table as required to keep the material on the feed table aligned thereby compensating for any side edge unevenness present in the source roll;
. means for pivoting said receptacle means about one of its ends. thereby compensating for any skewness in the placement of the source roll on the receptacle and providing ease in the alignment of said material on said feed table; and
d. reroll means adjacent said feed table for causing the material to be rcwound into a roll having the desired length of material and even edges.
8 The apparatus ofclaim 7 in which said feed table is comprised of two sections with a means for severing the unwound material from said source roll positioned between said two sections and independently controlled reversible drive means on each of said sections for allowing the material on one side of said severing means to be rolled back onto the source roll and allowing the material on the other side of said severing means to be rolled by the reroll means into a roll of desired length.
9. The apparatus of claim 7 in which said second photoelectric means comprises two photocells positioned in such a manner that when the material side edge closest to said photocells is properly aligned said photocells are in a balanced condition and the receptacle means remain laterally stationary and when the edge is not aligned the receptacle means will be driven laterally until said material side edge causes the photocells to achieve a balanced condition.
10. The apparatus of claim 7 in which said receptacle means comprises at least two parallelly spaced rollers and a plurality of endless belts positioned around said rollers. drive means coupled to one of said rollers for causing it to move vertically with respect to said other roller to form an inclined slope in said belts whereby the source roll can be caused to be dropped from said receptacle and said vertically driven roller may then be raised to accept another source roll.
11. The apparatus of claim 9 in which said second photoelectric means and said control circuit actuate clutch means coupled to said lateral drive means whereby said clutch means causes said receptacle means to be driven laterally in the direction required to restore balance in said control circuit.
12. The apparatus of claim 9 in which a lever means is secured to said feed table and contacts said side edge of material, said lever means being pivoted at one end and free to move with said side edge so as to traverse said second photoelectric means in such a manner that the control circuit responds to the position of said lever means.
13. The apparatus of claim 11 in which said lateral drive means comprise brake means to prevent coasting when the receptacle means have been driven to a position causing the control circuit to be balanced.

Claims (13)

1. A yardage handling apparatus comprising: a. A receptacle means for supporting a source roll of material, said receptacle means having drive means for causing the source roll to unwind, drive means for causing said receptacle to move laterally and drive means causing said receptacle to pivot about one of its ends; b. a feed table adjacent said receptacle means and having means for causing said unwound material to be driven, aligned, measured and severed from said source roll; said feed table having first photoelectric means for detecting the presence of material on said feed table and second photoelectric means actuated by said first photoelectric means and coupled to a control circuit for causing said receptacle means to move laterally with respect to said feed table as required to keep the material on the feed table aligned thereby compensating for any side edge uNevenness present in the source roll; and c. means for pivoting said receptacle means about one of its ends, thereby compensating for any skewness in the placement of the source roll on the receptacle and providing ease in the alignment of said material on said feed table.
2. The apparatus of claim 1 in which said second photoelectric means comprises two photocells positioned in such a manner that when the material side edge closest to said photocells is properly aligned said photocells are in a balanced condition and the receptacle means remain laterally stationary and when the edge is not aligned the receptacle means will be driven laterally until said material side edge causes the photocells to achieve a balanced condition.
3. The apparatus of claim 1 in which said receptacle means comprises at least two parallelly spaced rollers and a plurality of endless belts positioned around said rollers, drive means coupled to one of said rollers for causing it to move vertically with respect to said other roller to form an inclined slope in said belts whereby the source roll can be caused to be dropped from said receptacle and said vertically driven roller may then be raised to accept another source roll.
4. The apparatus of claim 2 in which said second photoelectric means and said control circuit actuate clutch means coupled to said lateral drive means whereby said clutch means causes said receptacle means to be driven laterally in the direction required to restore balance in said control circuit.
5. The apparatus of claim 2 in which a lever means is secured to said feed table and contacts said side edge of material, said lever means being pivoted at one end and free to move with said side edge so as to traverse said second photoelectric means in such a manner that the control circuit responds to the position of said lever means.
6. The apparatus of claim 4 in which said lateral drive means comprise brake means to prevent coasting when the receptacle means have been driven to a position causing the control circuit to be balanced.
7. A yardage handling apparatus comprising: a. a receptacle means for supporting a source roll of material, said receptacle means having drive means for causing the source roll to unwind, drive means for causing said receptacle to move laterally and drive means causing said receptacle to pivot about one of its ends; b. a feed table adjacent said receptacle means and having means for causing said unwound material to be driven, aligned, measured and severed from said source roll; said feed table having first photoelectric means for detecting the presence of material on said feed table and second photoelectric means actuated by said first photoelectric means and coupled to a control circuit for causing said receptacle means to move laterally with respect to said feed table as required to keep the material on the feed table aligned thereby compensating for any side edge unevenness present in the source roll; c. means for pivoting said receptacle means about one of its ends, thereby compensating for any skewness in the placement of the source roll on the receptacle and providing ease in the alignment of said material on said feed table; and d. reroll means adjacent said feed table for causing the material to be rewound into a roll having the desired length of material and even edges.
8. The apparatus of claim 7 in which said feed table is comprised of two sections with a means for severing the unwound material from said source roll positioned between said two sections and independently controlled reversible drive means on each of said sections for allowing the material on one side of said severing means to be rolled back onto the source roll and allowing the material on the other side of said severing means to be rolled by the reroll means into a roll of desired length.
9. The apparatus of claim 7 in which said second photoelectric means comprises two photocells positioned in such a manner that when the material side edge closest to said photocells is properly aligned said photocells are in a balanced condition and the receptacle means remain laterally stationary and when the edge is not aligned the receptacle means will be driven laterally until said material side edge causes the photocells to achieve a balanced condition.
10. The apparatus of claim 7 in which said receptacle means comprises at least two parallelly spaced rollers and a plurality of endless belts positioned around said rollers, drive means coupled to one of said rollers for causing it to move vertically with respect to said other roller to form an inclined slope in said belts whereby the source roll can be caused to be dropped from said receptacle and said vertically driven roller may then be raised to accept another source roll.
11. The apparatus of claim 9 in which said second photoelectric means and said control circuit actuate clutch means coupled to said lateral drive means whereby said clutch means causes said receptacle means to be driven laterally in the direction required to restore balance in said control circuit.
12. The apparatus of claim 9 in which a lever means is secured to said feed table and contacts said side edge of material, said lever means being pivoted at one end and free to move with said side edge so as to traverse said second photoelectric means in such a manner that the control circuit responds to the position of said lever means.
13. The apparatus of claim 11 in which said lateral drive means comprise brake means to prevent coasting when the receptacle means have been driven to a position causing the control circuit to be balanced.
US796036A 1969-02-03 1969-02-03 Yardage apparatus Expired - Lifetime US3561693A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US79603669A 1969-02-03 1969-02-03

Publications (1)

Publication Number Publication Date
US3561693A true US3561693A (en) 1971-02-09

Family

ID=25167101

Family Applications (1)

Application Number Title Priority Date Filing Date
US796036A Expired - Lifetime US3561693A (en) 1969-02-03 1969-02-03 Yardage apparatus

Country Status (1)

Country Link
US (1) US3561693A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4160528A (en) * 1978-01-05 1979-07-10 F. A. Malone & Son, Inc. Carpet roll winding apparatus
EP0502798A1 (en) * 1991-03-07 1992-09-09 Icbt Macotex Installation for unwinding a web material such as a textile web in order to inspect it and for winding it to a wound package of fixed length
US6800235B1 (en) * 2002-03-29 2004-10-05 S & K Flooring Carpet straightening apparatus
US20080313872A1 (en) * 2002-03-29 2008-12-25 Hurst Kevin W Carpet straightening apparatus

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2635826A (en) * 1947-11-07 1953-04-21 Kuzinski Adolph Lateral web control
US3228620A (en) * 1963-07-29 1966-01-11 Lee Kenneth Phillip Yardage combine
US3232547A (en) * 1962-08-03 1966-02-01 Hurletron Inc Edge monitor device

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2635826A (en) * 1947-11-07 1953-04-21 Kuzinski Adolph Lateral web control
US3232547A (en) * 1962-08-03 1966-02-01 Hurletron Inc Edge monitor device
US3228620A (en) * 1963-07-29 1966-01-11 Lee Kenneth Phillip Yardage combine

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4160528A (en) * 1978-01-05 1979-07-10 F. A. Malone & Son, Inc. Carpet roll winding apparatus
EP0502798A1 (en) * 1991-03-07 1992-09-09 Icbt Macotex Installation for unwinding a web material such as a textile web in order to inspect it and for winding it to a wound package of fixed length
FR2673650A1 (en) * 1991-03-07 1992-09-11 Guerin Michel INSTALLATION FOR DERATING A STRIP MATERIAL, SUCH AS AN ETOFFE, IN ORDER TO CHECK AND RECONDITION IT IN THE FORM OF A WINDING OF LENGTH DETERMINED.
US6800235B1 (en) * 2002-03-29 2004-10-05 S & K Flooring Carpet straightening apparatus
US20040234643A1 (en) * 2002-03-29 2004-11-25 Hurst Kevin W. Carpet straightening apparatus
US20080313872A1 (en) * 2002-03-29 2008-12-25 Hurst Kevin W Carpet straightening apparatus
US7513770B2 (en) 2002-03-29 2009-04-07 Hurst Kevin W Carpet straightening apparatus
US7771185B2 (en) 2002-03-29 2010-08-10 S & K Carpet Specialist, Llc Carpet straightening apparatus

Similar Documents

Publication Publication Date Title
US2849236A (en) Revolving layboy piler
JPH0550428B2 (en)
US4519595A (en) Apparatus for unwinding fabric from a roll
US3561693A (en) Yardage apparatus
US3643885A (en) Carpet supply cradle and feeder mechanism for a carpet measuring and cutting machine
GB1592948A (en) Apparatus for web feed
US3035835A (en) Pile feeder
GB1579554A (en) Display panel with movable posters
US4457505A (en) Web laying apparatus
US3260143A (en) Apparatus for storing bolts of cloth as well as paying out or spreading, measuring and cutting lengths therefrom
US3917183A (en) Roll-winding apparatus
US2287271A (en) Process camera
JP2919938B2 (en) How to cut an adhesive tape attached to a thin plate
US3338488A (en) Automatic photographic easel
US3684372A (en) Copying machine
JPS58139948A (en) Carpet winder
GB2096655A (en) Apparatus for laying a web of fabric on a table
US3069106A (en) Roll-changing mechanism
US3865296A (en) Apparatus for covering a glass sheet with paper
US3759177A (en) Printing press with sheet inspection station
US3092343A (en) Tape dispenser
US5048819A (en) Sorting machine having an uppermost tray which is only used in the non-sorting mode
GB2175572A (en) Loading/unloading device
US3271027A (en) Stacking device
JPH0364418B2 (en)