US20220325446A1 - Stretch towel - Google Patents

Stretch towel Download PDF

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Publication number
US20220325446A1
US20220325446A1 US17/634,829 US202017634829A US2022325446A1 US 20220325446 A1 US20220325446 A1 US 20220325446A1 US 202017634829 A US202017634829 A US 202017634829A US 2022325446 A1 US2022325446 A1 US 2022325446A1
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US
United States
Prior art keywords
terrycloth
yarn
weft
woven
stretch fabric
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US17/634,829
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English (en)
Inventor
Julliette QU
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
London Luxury LLC
Original Assignee
London Luxury LLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by London Luxury LLC filed Critical London Luxury LLC
Priority to US17/634,829 priority Critical patent/US20220325446A1/en
Publication of US20220325446A1 publication Critical patent/US20220325446A1/en
Abandoned legal-status Critical Current

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Classifications

    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D27/00—Woven pile fabrics
    • D03D27/02—Woven pile fabrics wherein the pile is formed by warp or weft
    • D03D27/06—Warp pile fabrics
    • D03D27/08—Terry fabrics
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
    • D03D15/217—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/41—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads with specific twist
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/56—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads elastic
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01—Natural vegetable fibres
    • D10B2201/02—Cotton
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D10B2321/02—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins

Definitions

  • the present invention relates to stretchy terrycloth towels, and a terrycloth towel with a stretchiness feature, and a preparation method thereof.
  • a towel is one kind of textile fabric that is used for various purposes in everyday life. Normally it is woven fabric made of either cotton or cotton-polyester and is used to absorb moisture on the body after bathing or other purposes. There are various types of towels, such as bath towels, beach towel, hair towel, hand towel etc.
  • Terrycloth towels have been used as drying cloths, but have also been used in making clothing. Without regard to figure, age or sex, terrycloth is now being used as body and hair wraps for use after bath, spa or sports. Traditional, e.g., 100% cotton terrycloth towels, have a limited dimension, and no stretchability. In view of this lack of stretchability, traditional terrycloth towels or wraps fall off easily while wrapping, making the wearer feel uncomfortable and unsecure while moving or bending.
  • the present invention remedies the conventional problems by providing the stretch together with the physical stability of terrycloth, and provides a terrycloth with excellent elasticity using a composite yarn comprising cotton with a spandex core, which provides excellent handleability upon weaving.
  • a woven terrycloth stretch fabric includes: a plurality of weft yarns arranged along a first direction so as to form a weft base; a plurality of first ground warp yarns arranged along a second direction; a plurality of second ground warp yarns arranged along the second direction, the first and second ground warp yarns being looped around the weft yarns with a first degree of tightness; a plurality of face loop warp yarns; and a plurality of back loop warp yarns, the face loop and back loop yarns being looped around the weft yarns with a second degree of tightness, less tight than the first degree of tightness.
  • the plurality of face loop warp yarns and the plurality of back loop warp yarns each loop around the weft yarns so as to form front and back piles of the terrycloth stretch fabric.
  • At least one selected from the group consisting of the first and second ground warp yarns comprises a composite yarn comprising a cotton yarn having a core made of polyolefin-based elastic yarn.
  • each of the first and second ground warp yarns comprise a two-ply composite yarn, the two-ply composite yarn comprising a cotton yarn twisted together with the composite yarn having the core made of polyolefin-based elastic yarn.
  • the twist per inch of the core of polyolefin based elastic yarn of the composite yarn is 8.5 TPI.
  • the core of polyolefin based elastic yarn of the composite yarn is more than 100 dtex.
  • the cotton yarn that is twisted together with the composite yarn having the core made of polyolefin-based elastic yarn to form the 2-ply composite yarn comprises staple cotton fibers spun yarn in 20 British type cotton count.
  • the weft base comprises staple cotton fibers spun yarn in 16 British type cotton count, having a twist per meter of 4.1 TPM.
  • the yarn thread count of the pile is 1/13 Hollow yarn.
  • the twist per meter of the pile is 3.2 TM.
  • the ground count is 2/20 KW (carded warp/weft) with 55 denier spandex.
  • the weft count is 1/16 KW (carded warp/weft).
  • the composite yarn has 8.5 TPI (twist per inch).
  • the 2-ply composite yearn has a ground count of 1/20 KW with 55 cotton/spandex.
  • the woven terrycloth stretch fabric further includes a non-stretchy hem/border of the fabric having a count of 2/20 CW (combed warp/weft) with a preshrunk 8.5 TPI.
  • a method of forming the woven terrycloth stretch fabric includes applying a wet heat set at 60° C. or more to the 2-ply composite yarn before weaving using the warp and/or weft, wherein the constant load elongation rate is more than 480%, and the stretchability is facilitated by relaxing heat treatment at low tension in a post-weaving period.
  • FIG. 1 is a perspective view of a terrycloth towel embodying the present invention
  • FIG. 2 includes an enlarged, fragmentary warpwise sectional view through the towel taken substantially along line 2 - 2 in FIG. 1 , showing the warp, pile and weft fibers in accordance with an aspect of the present invention
  • FIG. 3 is a diagram showing a composite cotton fiber with a spandex elastic yarn at its core in accordance with an aspect of the present invention
  • FIG. 4 is a table showing construction details of a stretchy terrycloth in accordance with an aspect of the present invention.
  • FIG. 5 is a table showing construction details of a spandex yarn
  • FIG. 6 is a table showing construction details of a spandex yarn.
  • FIG. 7 is a table showing properties of a spandex yarn.
  • FIGS. 1 to 3 are diagrams illustrating the stretchy terrycloth of the present invention.
  • FIG. 1 shows a towel T representative of a towel that may be produced in accordance with the present invention, as described in detail hereinafter.
  • the towel comprising a base or ground fabric formed of ground warp yarns, weft yarns, and opposing pile surfaces composed of face warp yarns projecting outwardly from the base fabric.
  • FIG. 2 is a sectional view of the towel T in FIG. 1 and illustrates the towel construction, wherein sets of ground warp yarns 30 and 40 and weft yarns 50 are interwoven to form a woven base fabric, and terry loop warp yarns 10 and 20 are interwoven to form respective opposing pile surfaces of the terrycloth.
  • the stretchy terrycloth in accordance with the present invention comprises a face loop warp 10 and a back loop warp 20 , which form, respectively the face and back piles of the terrycloth.
  • piles are the loops that remain on the surface of a terrycloth.
  • Known terry weaving machines impart loops in the fabric produced by warp yarns.
  • the ground warp to be discussed below, with tightly tensioned ends
  • the pile warp including in this case the face loop warp 10 and the back loop warp 20 , with lightly tensioned ends.
  • the ground warp comprises a first ground warp 30 and a second ground warp 40 .
  • the first and second ground warps 30 , 40 each are tightly tensioned around the weft fibers 50 so as to form a terrycloth base of the towel.
  • a composite yarn 60 is used in the base of the terrycloth towel, the composite yarn being a cotton yarn having a polyolefin-based elastic yarn 55 as its core.
  • a composite yarn 60 is made, for example, of staple cotton fiber spun yarn in 20 British type cotton count having a polyolefin-based elastic yarn 55 as the core in 55 Denier.
  • the composite yarn 60 is used during weaving to be part of the warp and/or weft stretch base of the towel, wherein the proportion of the polyolefin-based elastic yarn is from 3 to 5% of the whole towel.
  • the terms elastane and spandex will be used interchangeably throughout this application and claims for the above-mentioned polyolefin-based elastic yarn
  • the use of such a composite yarn 60 in the base provides stretchability to the terrycloth in a manner far superior to a terrycloth that would, for example, have separate woven elastane fibers, or no elastane at all.
  • the composite yarn 60 is preferably used in the base as a part of a 2-ply composite yarn 70 , as shown in FIG. 3 .
  • the 2-ply composite yarn 70 is formed by false-twisting with a staple cotton fibers spun yarn 65 in 20 British type cotton count.
  • At least one of the ground warps of the base of the terrycloth comprises the 2-ply composite yarn 70 .
  • each of the ground warp 30 and the ground warp 40 of the base comprise the 2-ply composite yarn 70 .
  • the weft fibers do not comprise the 2-ply composite yarn 70 . Since most users wrap around the longer dimension of the, for example, towel, it is preferable if the stretch is only provided along this longer dimension, leaving the shorter dimension, formed by the orientation of the weft fibers 50 , made of regular cotton, or other appropriate yarn, without the stretchy characteristic.
  • the invention is not limited to the preferred embodiment, and it is possible to use stretchy material in the weft instead of, or in addition to, the warp.
  • an outer, pile-free, border or hem of the towel is provided, the border preferably not using the stretch fibers discussed above.
  • the twist per inch of the core of polyolefin based elastic yarn 55 of the composite yarn 60 is preferably 8.5.
  • the core of polyolefin based elastic yarn of the composite yarn is preferably more than 100 dtex for use in the warp stretch base, wherein, as discussed above, it is then false-twist with a staple cotton fibers spun yarn in 20 British type cotton count to the form the 2-ply composite yarn 70 .
  • the weft base 50 comprises staple cotton fibers spun yarn in 16 British type cotton count, twist per meter of 4 . 1 .
  • the warp is fully spread/stretched, wherein the 16 British type cotton count yarn of the weft is crosslinked.
  • the weft direction of the constant load pre-draft within 11.5+/ ⁇ 3%, wherein the washing shrinkage rate of 8% or less.
  • the piles of terrycloth do not add to the structural integrity or relate to the overall stretch of the terrycloth fabric, preferably neither the face loop warp 10 nor the back loop warp 20 , which form, respectively the face and back piles of the terrycloth, are made of the 2-ply composite 70 .
  • FIG. 4 provides a preferred construction detail with regard to the pile, the base (including the warp and weft) as well as the hem/border of the towel in accordance with an embodiment of the present invention.
  • the pile count i.e., the yarn thread count of the pile, is preferably 1/13 Hollow yarn.
  • the twist per meter of the pile (pile TM) is preferably 3.2 TM.
  • the ground count according to the invention is preferably 2/20 KW (carded warp/weft) with 55 denier spandex.
  • the stretchy composite yarn 60 has 8.5 TPI (twist per inch).
  • the cotton/spandex blend has a ground count of 1 / 20 KW with 55 cotton/spandex.
  • the weft count is 1/16 KW and the weft twists per meter is 4.1 TM. At the hem/border of the fabric the count is 2/20 CW (combed warp/weft) with a preshrunk 8.5 TPI.
  • a wet heat set at 60° C. or more is applied to the 2-ply composite yarn 70 before weaving using the warp and/or weft, constant load elongation rate is more than 480%, by relaxing heat treatment at low tension of a post-weaving method for producing a stretch terrycloth, to effect/create the stretchability
  • the stretch terrycloth of the present invention can be used in a number of applications.
  • bath towels may be formed using at least a part of the stretch terrycloth as described.
  • hair towels may be so formed, as well as beach and gym towels.
  • FIGS. 5-7 provide construction details of a typical spandex yarn that can be used in the present invention.
  • a terrycloth having stretchability, in one or more directions is provided.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Botany (AREA)
  • Woven Fabrics (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Knitting Of Fabric (AREA)
US17/634,829 2019-08-13 2020-08-13 Stretch towel Abandoned US20220325446A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US17/634,829 US20220325446A1 (en) 2019-08-13 2020-08-13 Stretch towel

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US201962886108P 2019-08-13 2019-08-13
PCT/US2020/046133 WO2021030562A2 (fr) 2019-08-13 2020-08-13 Serviette extensible
US17/634,829 US20220325446A1 (en) 2019-08-13 2020-08-13 Stretch towel

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2020/046133 A-371-Of-International WO2021030562A2 (fr) 2019-08-13 2020-08-13 Serviette extensible

Related Child Applications (1)

Application Number Title Priority Date Filing Date
US18/631,719 Continuation US20240254664A1 (en) 2024-04-10 Stretch towel

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US20220325446A1 true US20220325446A1 (en) 2022-10-13

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Family Applications (1)

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US17/634,829 Abandoned US20220325446A1 (en) 2019-08-13 2020-08-13 Stretch towel

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WO (1) WO2021030562A2 (fr)

Citations (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3661853A (en) * 1969-01-28 1972-05-09 Myron J Coplan Filamentary material
US4499741A (en) * 1982-05-19 1985-02-19 Kemfast Textiles, Inc. Stretchable knitted article with printed design
US4984606A (en) * 1989-09-11 1991-01-15 Fieldcrest Cannon, Inc. Terry fabrics with tucks and method of making
US5667865A (en) * 1996-06-26 1997-09-16 Fieldcrest Cannon, Inc. Terry fabric with increased rate of absorbency and method of forming same
US20050055997A1 (en) * 2003-09-15 2005-03-17 Yves Bader Composite twist core-spun yarn and method and device for its production
US20080268734A1 (en) * 2007-04-17 2008-10-30 Cone Mills Llc Elastic composite yarns and woven fabrics made therefrom, and methods and apparatus for making the same
US7520121B2 (en) * 2004-03-15 2009-04-21 Kuraray Trading Co., Ltd. Composite twisted yarn
US7762287B2 (en) * 2008-01-25 2010-07-27 Invista North America S.A.R.L. Stretch wovens with separated elastic yarn system
US20160024692A1 (en) * 2013-09-09 2016-01-28 Central Fabrics Limited Core spun elastic composite yarn and woven fabric thereof
US20160160406A1 (en) * 2014-05-29 2016-06-09 Arun Agarwal Production of high cotton number or low denier core spun yarn for weaving of reactive fabric and enhanced bedding
US20160251782A1 (en) * 2013-10-14 2016-09-01 Invista North America S.A R.L. Stretch circular knit fabrics with multiple elastic yarns
US20180002839A1 (en) * 2014-12-24 2018-01-04 Invista North America S.A R.L. Easily settable stretch fabrics including low-melt fiber
US9982372B2 (en) * 2012-03-30 2018-05-29 INVISTA North America S.à.r.l. Stretch wovens with a control yarn system
US20190003085A1 (en) * 2015-12-31 2019-01-03 Kipas Mensucat Isletmeleri Anonim Sirketi Obtaining emerized fabric properties by without applying sueding process to woven fabric with cotton yarn
US20190062974A1 (en) * 2017-08-23 2019-02-28 Yanping Yu Method for Preparing Hollow Textile with Core-Spun Yarn of Short-Staple Wrapped Microporous Alkali-Soluble Polyester Filament
US11208761B2 (en) * 2016-12-13 2021-12-28 Levi Strauss & Co. Clothing with enhanced response characteristics for laser finishing
US20220042217A1 (en) * 2019-03-01 2022-02-10 Kaihara Co., Ltd. Stretchable fabric, and manufacturing method and manufacturing device for same
US11486065B2 (en) * 2017-06-06 2022-11-01 Welspun India Limited Hygro terry structures, articles, and related processes

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1873285B1 (fr) * 2004-11-10 2015-10-21 Invista Technologies S.à.r.l. Procédé de fabrication de tissu de shirting élastique comportant un fil élasthanne et dur
WO2018182567A1 (fr) * 2017-03-27 2018-10-04 Sysco Guest Supply, Llc Serviettes éponge comprenant des fils à âme et procédés associés de fabrication

Patent Citations (25)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3661853A (en) * 1969-01-28 1972-05-09 Myron J Coplan Filamentary material
US4499741A (en) * 1982-05-19 1985-02-19 Kemfast Textiles, Inc. Stretchable knitted article with printed design
US4984606A (en) * 1989-09-11 1991-01-15 Fieldcrest Cannon, Inc. Terry fabrics with tucks and method of making
US5667865A (en) * 1996-06-26 1997-09-16 Fieldcrest Cannon, Inc. Terry fabric with increased rate of absorbency and method of forming same
US20050055997A1 (en) * 2003-09-15 2005-03-17 Yves Bader Composite twist core-spun yarn and method and device for its production
US7520121B2 (en) * 2004-03-15 2009-04-21 Kuraray Trading Co., Ltd. Composite twisted yarn
US8093160B2 (en) * 2007-04-17 2012-01-10 Cone Denim Llc Core-spun elastic composite yarns having a filamentary core and ring-spun staple fiber sheath, and denim fabrics which include the same
US20120244771A1 (en) * 2007-04-17 2012-09-27 Cone Denim Llc Methods and apparatus for making elastic composite yarns
US20080268734A1 (en) * 2007-04-17 2008-10-30 Cone Mills Llc Elastic composite yarns and woven fabrics made therefrom, and methods and apparatus for making the same
US20160208419A1 (en) * 2007-04-17 2016-07-21 Cone Denim Llc Methods for making elastic composite yarns
US7762287B2 (en) * 2008-01-25 2010-07-27 Invista North America S.A.R.L. Stretch wovens with separated elastic yarn system
US9982372B2 (en) * 2012-03-30 2018-05-29 INVISTA North America S.à.r.l. Stretch wovens with a control yarn system
US20160024692A1 (en) * 2013-09-09 2016-01-28 Central Fabrics Limited Core spun elastic composite yarn and woven fabric thereof
US9689091B2 (en) * 2013-10-14 2017-06-27 Invista North America S.A.R.L. Stretch circular knit fabrics with multiple elastic yarns
US20160251782A1 (en) * 2013-10-14 2016-09-01 Invista North America S.A R.L. Stretch circular knit fabrics with multiple elastic yarns
US20160194791A1 (en) * 2014-05-29 2016-07-07 Arun Agarwal Production of high cotton number or low denier core spun yarn for weaving of reactive fabric and enhanced bedding
US20160160406A1 (en) * 2014-05-29 2016-06-09 Arun Agarwal Production of high cotton number or low denier core spun yarn for weaving of reactive fabric and enhanced bedding
US20180002839A1 (en) * 2014-12-24 2018-01-04 Invista North America S.A R.L. Easily settable stretch fabrics including low-melt fiber
US20190003085A1 (en) * 2015-12-31 2019-01-03 Kipas Mensucat Isletmeleri Anonim Sirketi Obtaining emerized fabric properties by without applying sueding process to woven fabric with cotton yarn
US10544526B2 (en) * 2015-12-31 2020-01-28 Kipas Mensucat Isletmeleri Anonim Sirketi Obtaining emerized fabric properties by without applying sueding process to woven fabric with cotton yarn
US11208761B2 (en) * 2016-12-13 2021-12-28 Levi Strauss & Co. Clothing with enhanced response characteristics for laser finishing
US11486065B2 (en) * 2017-06-06 2022-11-01 Welspun India Limited Hygro terry structures, articles, and related processes
US20190062974A1 (en) * 2017-08-23 2019-02-28 Yanping Yu Method for Preparing Hollow Textile with Core-Spun Yarn of Short-Staple Wrapped Microporous Alkali-Soluble Polyester Filament
US10422063B2 (en) * 2017-08-23 2019-09-24 Yanping Yu Method for preparing hollow textile with core-spun yarn of short-staple wrapped microporous alkali-soluble polyester filament
US20220042217A1 (en) * 2019-03-01 2022-02-10 Kaihara Co., Ltd. Stretchable fabric, and manufacturing method and manufacturing device for same

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WO2021030562A2 (fr) 2021-02-18

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