US20180118562A1 - Method for the low-loss production of multi-component wafers - Google Patents
Method for the low-loss production of multi-component wafers Download PDFInfo
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- US20180118562A1 US20180118562A1 US15/565,445 US201515565445A US2018118562A1 US 20180118562 A1 US20180118562 A1 US 20180118562A1 US 201515565445 A US201515565445 A US 201515565445A US 2018118562 A1 US2018118562 A1 US 2018118562A1
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Images
Classifications
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- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/0005—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by breaking, e.g. dicing
- B28D5/0011—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by breaking, e.g. dicing with preliminary treatment, e.g. weakening by scoring
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- B23K26/0057—
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/50—Working by transmitting the laser beam through or within the workpiece
- B23K26/53—Working by transmitting the laser beam through or within the workpiece for modifying or reforming the material inside the workpiece, e.g. for producing break initiation cracks
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/22—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
- B28D1/221—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising by thermic methods
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- B81C—PROCESSES OR APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OR TREATMENT OF MICROSTRUCTURAL DEVICES OR SYSTEMS
- B81C1/00—Manufacture or treatment of devices or systems in or on a substrate
- B81C1/00349—Creating layers of material on a substrate
- B81C1/00357—Creating layers of material on a substrate involving bonding one or several substrates on a non-temporary support, e.g. another substrate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B81—MICROSTRUCTURAL TECHNOLOGY
- B81C—PROCESSES OR APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OR TREATMENT OF MICROSTRUCTURAL DEVICES OR SYSTEMS
- B81C1/00—Manufacture or treatment of devices or systems in or on a substrate
- B81C1/00349—Creating layers of material on a substrate
- B81C1/0038—Processes for creating layers of materials not provided for in groups B81C1/00357 - B81C1/00373
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/76—Making of isolation regions between components
- H01L21/762—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers
- H01L21/7624—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers using semiconductor on insulator [SOI] technology
- H01L21/76251—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers using semiconductor on insulator [SOI] technology using bonding techniques
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/76—Making of isolation regions between components
- H01L21/762—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers
- H01L21/7624—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers using semiconductor on insulator [SOI] technology
- H01L21/76251—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers using semiconductor on insulator [SOI] technology using bonding techniques
- H01L21/76254—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers using semiconductor on insulator [SOI] technology using bonding techniques with separation/delamination along an ion implanted layer, e.g. Smart-cut, Unibond
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1804—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof comprising only elements of Group IV of the Periodic Table
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1892—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof methods involving the use of temporary, removable substrates
- H01L31/1896—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof methods involving the use of temporary, removable substrates for thin-film semiconductors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B81—MICROSTRUCTURAL TECHNOLOGY
- B81C—PROCESSES OR APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OR TREATMENT OF MICROSTRUCTURAL DEVICES OR SYSTEMS
- B81C2201/00—Manufacture or treatment of microstructural devices or systems
- B81C2201/01—Manufacture or treatment of microstructural devices or systems in or on a substrate
- B81C2201/0174—Manufacture or treatment of microstructural devices or systems in or on a substrate for making multi-layered devices, film deposition or growing
- B81C2201/0191—Transfer of a layer from a carrier wafer to a device wafer
- B81C2201/0192—Transfer of a layer from a carrier wafer to a device wafer by cleaving the carrier wafer
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
- Y10T156/1052—Methods of surface bonding and/or assembly therefor with cutting, punching, tearing or severing
- Y10T156/1059—Splitting sheet lamina in plane intermediate of faces
Definitions
- the present invention relates according to claim 1 to a method for producing a multi-component wafer, in particular a MEMS wafer, according to claim 14 to a use of a substrate as donor wafer and bonding wafer in a multi-component production method, in particular a MEMS wafer production method, and according to claim 15 to a multi-component wafer, in particular a MEMS wafer.
- wafers In many technical fields (for example microelectronics or photovoltaic technology) materials such as silicon, germanium or sapphire are often used in the form of thin slices and plates (what are known as wafers). As standard, wafers of this kind are currently produced by sawing from an ingot, wherein relatively large material losses (“kerf loss”) are incurred. Since the used starting material is often very costly, it is highly sought to produce wafers of this kind with less material consumption and therefore more efficiently and more economically.
- kerf loss relatively large material losses
- Methods which dispense with the conventional sawing and for example can directly split off thin wafers from a thicker workpiece by use of temperature-induced stresses appear to be particularly attractive for wafer production of this kind without kerf loss (“kerf-free wafering”).
- kerf-free wafering include in particular methods as described for example in PCT/US2008/012140 and PCT/EP2009/067539, where a polymer layer applied to the workpiece is used in order to produce these stresses.
- MEMS wafers microelectromechanical systems wafer
- the production of wafers of this kind presupposes the use of a number of very thick starting wafers, the production of which generally already causes significant material losses.
- the great thickness of the starting wafer is required because only in this way can bow and warp be kept low enough.
- a starting wafer is usually used to cover an oxide layer on a further starting wafer, at the same time establishing an integrally bonded connection. Once the integrally bonded connection has been established, there is always a machining treatment of the starting wafer in order to significantly reduce the thickness thereof to the smaller size necessary for use, thus resulting in turn in material losses.
- the object of the present invention is therefore to reduce the material consumption in multi-component wafer production, in particular MEMS wafer production.
- the aforementioned object is achieved in accordance with the invention by a method according to claim 1 .
- the method according to the invention for producing a multi-component wafer, in particular a MEMS wafer preferably comprises at least the following steps:
- the method according to the invention preferably comprises at least the following steps: providing a bonding wafer, wherein at least one surface portion of the bonding wafer is formed by an oxide layer, providing a donor wafer, wherein the donor wafer is thicker than the bonding wafer, bringing the donor wafer into contact with the surface portion of the bonding wafer that is formed by the oxide layer, forming a multilayer arrangement by connecting the donor wafer and the bonding wafer in the region of the contact, producing modifications in the interior of the donor wafer for predefining a detachment region for separating the multilayer arrangement into a separation part and a connection part, wherein the production of the modifications takes place before the formation of the multilayer arrangement or after the formation of the multilayer arrangement, separating the multilayer arrangement along the detachment region as a result of a weakening of the multilayer arrangement brought about by the production of a sufficient number of modifications or as a result of production of mechanical stresses in the multilayer arrangement, wherein the connecting part remains on the bonding wafer, and where
- individual steps or groups of steps of the aforementioned method can be replaced or supplemented by the following steps: providing a bonding wafer, wherein at least one surface portion of the bonding wafer is formed by an oxide layer, providing a donor wafer, wherein the donor wafer is thicker than the bonding wafer, bringing the donor wafer into contact with the surface of the bonding wafer that is formed by the oxide layer, forming a multilayer arrangement by connecting the donor wafer and the bonding wafer in the region of the contact, arranging or producing a stress-producing layer on at least one exposed planar surface of the multilayer arrangement, thermally treating the stress-producing layer in order to produce mechanical stresses within the multilayer arrangement, wherein the stresses in the portion of the multilayer arrangement formed by the donor wafer are large enough that a crack forms in the donor wafer, by means of which the donor wafer is split into a separation part and a connection part, wherein the connection part remains on the bonding wafer, and wherein the split-off separation part has a greater thickness
- the donor wafer is not reduced by machining of the connection portion, and instead is divided by a crack into two parts, thus resulting in a separation part, which can be used further.
- the method according to the invention comprises the step of cleaning the separation part and/or the step of converting the separation part into a further bonding wafer by treatment of at least one surface portion, and preferably the entire surface, of the separation part.
- the bonding wafer thus produced is then particularly preferably provided as a further bonding wafer to be brought into contact with a further donor wafer.
- This embodiment is advantageous since the starting wafer is used in succession as a donor wafer, i.e. firstly as a donor wafer, and as a bonding wafer, i.e. after the use as donor wafer.
- the treatment in accordance with a further preferred embodiment of the present invention, comprises an SiOx process, whereby an oxidation of the at least one surface portion of the bonding wafer is effected.
- This embodiment is advantageous since the oxide layer necessary for a multi-component wafer, in particular a MEMS wafer, is produced easily in a defined manner.
- a multiplicity of wafers or separation parts are treated in a treatment space in succession or at the same time for production of the oxide layer(s).
- the donor wafer has a first thickness D 1
- the bonding wafer has a second thickness D 2
- the separation part has a third thickness D 3
- the connection part has a fourth thickness D 4
- the thickness D 1 is greater than the sum of the thicknesses D 3 and D 4
- the sum of the thicknesses D 3 and D 4 is greater than the thickness D 3
- the thickness D 3 is greater than the thickness D 2 by a thickness DL.
- the thickness D 2 is here preferably greater than 300 ⁇ m and preferably greater than 400 ⁇ m or 500 ⁇ m or 600 ⁇ m or 700 ⁇ m.
- this embodiment is advantageous since very stable elements, such as the bonding wafer, the donor wafer and/or the separation part, can be used, whereby these elements for example withstand the mechanical stresses occurring during an optional polishing step. Elements or wafers of such thickness also form much smaller warps and bows than thinner wafers.
- the thickness DL in accordance with a further preferred embodiment of the present invention, is less than 200 ⁇ m, in particular less than 100 ⁇ m, for example less than 90 ⁇ m or less than 80 ⁇ m or less than 70 ⁇ m or less than 60 ⁇ m or less than 50 ⁇ m, and is preferably removed as a result of polishing and/or etching steps or is as large as the material portions removed by means of polishing and/or etching treatment.
- This embodiment is advantageous since a thickness necessary for the surface treatment is provided, which thickness is sufficient to create a planar surface and at the same time only causes extremely small material losses.
- the method according to the invention comprises the step of producing modifications for predefining the course of the crack.
- the modifications are preferably produced before the multilayer arrangement is formed or after the multilayer arrangement is formed.
- the modifications are preferably produced by means of laser beams or ion radiation in the interior of the donor wafer.
- the laser beams are preferably emitted from a LASER device, wherein the LASER device is preferably a picosecond laser or a femtosecond laser.
- the modifications are local cracks in the crystal lattice and/or material portions in the interior of the donor wafer that have been converted into another phase as a result of a treatment.
- the LASER device in accordance with a further preferred embodiment of the present invention, comprises a femtosecond LASER (fs LASER), and the energy of the LASER beams of the fs LASER is preferably selected in such a way that the propagation of damage of each modification in the top layer and/or the sacrificial layer is less than 3 times the Rayleigh length, preferably less than the Rayleigh length, and particularly preferably less than a third of the Rayleigh length and/or the wavelength of the LASER beams of the fs LASER is selected in such a way that the absorption of the top layer and/or of the sacrificial layer is less than 10 cm ⁇ 1 and preferably less than 1 cm ⁇ 1 and particularly preferably less than 0.1 cm ⁇ 1 and/or the individual modifications are produced in each case as a result of a multi-photon excitation brought about by the fs LASER.
- fs LASER femtosecond LASER
- the laser beams for producing the modifications penetrate a surface of the donor wafer which is part of the connection part or belongs to the portion which is thinner than the other portion once the donor wafer has been divided into two portions as a result of the formation of a crack.
- This embodiment is advantageous since the laser beams have to move less far through a solid body than if they had to move through the other portion.
- an energy saving on the part of the laser is hereby possible, and an undesirable heating of the donor substrate as a result of the production of the modification is preferably reduced.
- the method according to the invention preferably comprises the steps of arranging or producing a stress-producing layer on at least one exposed surface of the multilayer arrangement and the step of thermally treating the stress-producing layer in order to produce the mechanical stresses within the multilayer arrangement, wherein the stresses in the portion of the multilayer arrangement formed by the donor wafer are so great that a crack forms in the donor wafer along the detachment region, by means of which crack the donor wafer is split into the separation part and the connection part, wherein the stress-producing layer comprises or consists of a polymer, in particular polydimethylsiloxane (PDMS), wherein the thermal treatment is performed in such a way that the polymer experiences a glass transition, wherein the stress-producing layer is temperature-controlled, in particular by means of liquid nitrogen, to a temperature below room temperature or below 0° C. or below ⁇ 50° C. or below ⁇ 100° C. or below ⁇ 110° C., in particular to a temperature below the glass transition temperature of the stress-producing layer.
- PDMS poly
- This embodiment is advantageous since it has been found that, due to the thermal treatment of the stress-producing layer, in particular by utilisation of the property changes of the material of the stress-producing layer occurring with the glass transition, the forces necessary to initiate and form a crack can be produced in a donor substrate. Furthermore, by means of the thermal treatment of the stress-producing layer, it is possible to very precisely control, in time, the moment at which the solid-body layer will be separated or the time at which the multilayer arrangement will be divided.
- the mechanical stresses can be produced additionally or alternatively by on the whole mechanical vibrations and/or temperature variations and/or pressure changes, in particular atmospheric pressure changes.
- the substrate or the donor wafer preferably comprises a material or a material combination from one of the main groups 3, 4 and 5 of the Periodic Table of Elements, such as Si, SiC, SiGe, Ge, GaAs, InP, GaN, Al2O3 (sapphire), AlN, or consists of one or more of these materials.
- the substrate or the donor wafer particularly preferably comprises a combination of elements occurring in the third and fifth group of the Periodic Table of Elements.
- Conceivable materials or material combinations are for example gallium arsenide, silicon, silicon carbide, etc.
- the substrate or the donor wafer can comprise a ceramic (for example Al2O3—aluminium oxide) or can consist of a ceramic, preferred ceramics being for example perovskite ceramics (such as Pb—O—, Ti/Zr-containing ceramics) in general, and lead magnesium niobates, barium titanate, lithium titanate, yttrium aluminium garnet, in particular yttrium aluminium garnet crystals for solid-body LASER applications, SAW (surface acoustic wave) ceramics, such as lithium niobate, gallium orthophosphate, quartz, calcium titanate, etc., in particular.
- a ceramic for example Al2O3—aluminium oxide
- preferred ceramics being for example perovskite ceramics (such as Pb—O—, Ti/Zr-containing ceramics) in general, and lead magnesium niobates, barium titanate, lithium titanate, yttrium aluminium garnet, in particular yttrium aluminium garnet crystal
- the substrate or the donor wafer thus preferably comprises a semiconductor material or a ceramic material, or the substrate or the donor wafer particularly preferably consists of at least one semiconductor material or a ceramic material. It is also conceivable that the substrate or the donor wafer comprises a transparent material or partially consists of or is made of a transparent material, such as sapphire. Further materials which can be considered here as solid-body material alone or in combination with another material are for example “wide band gap” materials, InAlSb, high-temperature superconductors, in particular rare earth cuprates (for example YBa2Cu3O7).
- the present invention also relates to a use of a substrate as donor wafer and bonding wafer in a multi-component wafer production method, in particular a MEMS wafer production method.
- the substrate is preferably arranged as donor wafer on a further bonding wafer, which has an oxidation layer, wherein the donor wafer is divided by being split into a connection part and a separation part as a result of the propagation of a crack, and wherein the separation part serves as bonding wafer after treatment in an oxidation process, in particular an SiOx process, wherein the bonding wafer is connected to a further donor substrate in order to form a multilayer arrangement.
- the present invention also relates to a multi-component wafer, in particular a MEMS wafer, according to claim 10 .
- the multi-component wafer according to the invention comprises at least one bonding wafer, wherein at least one surface portion of the bonding wafer is formed by an oxide layer, a connection part split off from a donor wafer as result of the propagation of a crack, wherein the connection part is arranged in an integrally bonded manner on a surface portion formed by the oxide layer, and wherein the bonding wafer is a portion, processed by means of an oxidation treatment, in particular an SiOx treatment, of a separation part separated from a donor wafer.
- the multi-component wafer according to the invention can be referred to alternatively for example as a MEMS wafer or as a silicon-on-insulator wafer or as a multilayer wafer or as wafer with inner bonding layer. It is merely essential here that an oxide layer is created or produced or formed or brought about or arranged as insulator layer or bonding layer or etching stop layer between two further layers or material portions.
- the further layers or material portions particularly preferably form on the one hand the bonding wafer and on the other hand the donor wafer.
- the bonding wafer and the donor wafer, in the portions neighbouring the insulator layer or bonding layer or etching stop layer, preferably consist of the same material and/or of a semiconductor material.
- the bonding wafer and the donor wafer, in the portions neighbouring the insulator layer or bonding layer or etching stop layer consists of different materials, in particular of one or more semiconductor materials, or comprises these materials.
- the oxide layer which particularly preferably serves as insulator layer or bonding layer or etching stop layer, preferably has a thickness, in particular an average thickness or a minimum thickness or a maximum thickness, of at least or precisely or at most 1.25 ⁇ m or 1.5 ⁇ m or 1.75 ⁇ m or 2 ⁇ m or 2.25 ⁇ m or 2.5 ⁇ m or 2.75 ⁇ m or 3 ⁇ m or 4 ⁇ m or 5 ⁇ m or 6 ⁇ m or 7 ⁇ m or 7.5 ⁇ m or 8 ⁇ m or 9 ⁇ m or 10 ⁇ m.
- the method according to the invention preferably comprises one or more of the following steps: providing a donor substrate or a multilayer arrangement, producing modifications in the interior of the donor substrate or the multilayer arrangement by means of LASER beams, wherein, by means of the modifications, a detachment region is predefined, along which the solid-body layer is separated from the donor substrate or the multilayer arrangement, removing material of the donor substrate or of the multilayer arrangement starting from a surface extending in the peripheral direction of the donor substrate towards the centre of the donor substrate or the multilayer arrangement, in particular so as to produce a peripheral indentation, wherein the detachment region is exposed by the material removal, separating the solid-body layer from the donor substrate or the multilayer arrangement, wherein the donor substrate or the multilayer arrangement is weakened in the detachment region by the modifications in such a way that the solid-body layer detaches from the donor substrate or the multilayer arrangement as a result of the material removal or, after the material removal, such a number of modifications are produced that the donor substrate or the multilayer arrangement
- the detachment region predefined by the modifications in accordance with a further preferred embodiment of the present invention, is further distanced from the peripheral surface of the donor substrate before the material removal than after the material removal. This embodiment is advantageous since the detachment region thus can be easily produced and yet is still preferably adjacent to the outer peripheral surface of the donor substrate after the material removal.
- the modifications for predefining the detachment region are produced before the material removal, and, by means of the material removal, a reduction of the distance of the detachment region to less than 10 mm, in particular to less than 5 mm and preferably to less than 1 mm, is achieved at least at specific points, or the modifications for predefining the detachment region are produced after the material removal, wherein the modifications are produced in such a way that the detachment region is distanced, at least at specific points, by less than 10 mm, in particular less than 5 mm, and preferably less than 1 mm, from a surface exposed by the material removal.
- At least individual modifications of the detachment region are particularly preferably part of the surface of the donor substrate that is exposed by the material removal and that is peripheral at least in part, preferably completely.
- the material is removed by means of ablation beams, in particular ablation LASER beams, or ablation fluids, or an indentation with an asymmetrical design is produced by the material removal, or the material removal is performed at least in portions in the peripheral direction of the donor substrate as a reduction of the radial extent of the donor substrate, in the entire region between the detachment region and a surface of the donor substrate distanced homogeneously from the detachment region.
- the aforementioned object can be achieved additionally or alternatively by a method for separating solid-body slices from a donor substrate, said method preferably comprising at least the following steps: providing a donor substrate, removing material of the donor substrate starting from a surface extending in the peripheral direction of the donor substrate towards the centre of the donor substrate in order to produce an indentation, wherein the material is removed by means of ablation LASER beams and/or the indentation is produced asymmetrically, producing modifications by means of further LASER beams in the interior of the donor substrate, wherein the modifications are positioned in such a way that they are adjacent to the indentation, wherein the solid-body slice is detached from the donor substrate by the produced modifications or a stress-producing layer is produced or arranged on a surface which is oriented at an incline relative to the peripheral surface and in particular is planar, and mechanical stresses are produced in the donor substrate by a thermal treatment of the stress-producing layer, wherein a crack for separation of a solid-body layer is produced by the mechanical stresses and propagates, starting
- the modifications are achieved here preferably using the shortest possible pulses in the smallest possible vertical region by focusing in the material with a high numerical aperture.
- the ablation LASER beams are focused on the surface of the material with a lower numerical aperture and often a wavelength absorbed linearly by the material.
- the linear absorption of the ablation LASER beams at the material surface leads to an evaporation of the material (the ablation), i.e. to a material removal, and not only to a structural change.
- an edge region of the donor substrate is processed by means of a material-removing treatment, by means of which the outer edge of the donor substrate is displaced in the region of the plane in which the crack propagates, towards the centre of the donor substrate.
- the displacement preferably occurs in the direction of the centre to such an extent that all LASER beams can penetrate the donor substrate over the same planar surface, depending on the penetration depth of the LASER beams and/or the angle of the LASER beams to one another.
- the indentation surrounds the donor substrate, in accordance with a further preferred embodiment of the present invention, completely in the peripheral direction.
- This embodiment is advantageous since the crack can be introduced into the donor substrate in a defined manner over the entire periphery of the donor substrate.
- the indentation runs towards the centre as far as an indentation end that becomes increasingly narrower, in particular in a wedge-like or notch-like manner, wherein the indentation end lies in the plane in which the crack propagates.
- This embodiment is advantageous since a notch is created by the indentation end, which notch predefines the direction of propagation of the crack.
- the asymmetric indentation in accordance with a further preferred embodiment of the present invention, is produced by means of a grinding tool, which is negatively shaped at least in part in order to make the indentation.
- a grinding tool which is negatively shaped at least in part in order to make the indentation. This embodiment is advantageous since the grinding tool can be produced in accordance with the edge or indentation to be formed.
- the grinding tool has at least two differently shaped processing portions, wherein a first processing portion is intended for processing of the donor substrate in the region of the underside of a solid-body slice to be separated and a second processing portion is intended for processing of the donor substrate in the region of the upper side of the solid-body slice to be separated from the donor substrate.
- This embodiment is advantageous since, in addition to shapings for improved crack formation, shapings for improved handling can also be produced by means of the grinding tool at the same time or at a different time on the donor substrate or on the portions of the donor substrate forming one or more solid-body slices.
- the first processing portion produces a deeper or larger-volume indentation in the donor substrate than the second processing portion, wherein the first processing portion and/or the second processing portion have/has curved or straight grinding faces.
- the first processing portion preferably has a curved main grinding face and the second processing portion preferably likewise has a curved secondary grinding face, wherein the radius of the main grinding face is greater than the radius of the secondary grinding face, the radius of the main grinding face is preferably at least twice as large as the radius of the secondary grinding face, or the first processing portion has a straight main grinding face and the second processing portion has a straight secondary grinding face, wherein, by means of the main grinding face, more material is removed from the donor substrate than with the secondary grinding face, or the first processing portion has a straight main grinding face and the second processing portion has a curved secondary grinding face, or the first processing portion has a curved main grinding face and the second processing portion has a straight secondary grinding face.
- the grinding tool preferably has a multiplicity of processing portions, in particular more than 2, 3, 4, 5, 6, 7, 8, 9 or 10 processing portions, in order to process a corresponding multiplicity of portions of the donor substrate, which can be associated with different solid-body slices, in a machining or material-removing manner.
- the ablation LASER beams are produced with a wavelength in the range between 300 nm (UV ablation with frequency-tripled Nd:YAG or other solid-body laser) and 10 ⁇ m (CO 2 glass laser, often used for engraving and cutting processes), with a pulse length of less than 100 microseconds and preferably less than 1 microsecond, and particularly preferably less than 1/10 of a microsecond, and with a pulse energy of more than 1 ⁇ J and preferably more than 10 ⁇ J.
- This embodiment is advantageous since the indentation can be produced by means of a LASER device and not by means of a grinding tool, which becomes worn.
- the modifications in the donor substrate are produced in a material-dependent manner preferably with the following configurations or LASER parameters: If the donor substrate consists of silicon or the donor substrate comprises silicon, then nanosecond pulses or shorter ( ⁇ 500 ns), a pulse energy in the microjoule range ( ⁇ 100 ⁇ J), and a wavelength >100 nm are preferably used.
- a pulse ⁇ 5 picoseconds, pulse energies in the microjoule range ( ⁇ 100 ⁇ J), and wavelengths variable between 300 nm and 2500 nm are preferably used.
- the aperture for producing the modifications in the interior of the donor substrate is therefore preferably larger than the aperture for ablation of material by means of the ablation LASER beams for producing the indentation.
- the aperture is preferably multiple times larger, in particular at least 2, 3, 4, 5 or 6 times larger, than the aperture for ablation of material by means of the ablation LASER beams for producing the indentation.
- the size of the focus for producing a modification in particular with regard to the diameter of the focus, is preferably smaller than 10 ⁇ m, preferably smaller than 5 ⁇ m, and particularly preferably smaller than 3 ⁇ m.
- the present invention can relate to a method for detaching solid-body slices from a donor substrate.
- the method according to the invention preferably comprises at least the following steps: providing a donor substrate, producing modifications in the interior of the donor substrate by means of LASER beams, wherein the LASER beams penetrate the donor substrate over a planar surface of the donor substrate, wherein the totality of LASER beams is inclined relative to the surface of the donor substrate in such a way that a first portion of the LASER beams penetrates the donor substrate at a first angle to the surface of the donor substrate and at least one further portion penetrates the donor substrate at a second angle to the surface of the donor substrate, wherein the value of the first angle differs from the value of the second angle, wherein the first portion of the LASER beams and the second portion of the LASER beams are focused in the donor substrate in order to produce the modification, wherein the solid-body slice is detached from the donor substrate by the produced modifications or a stress-producing layer is produced or arranged on the planar surface of the donor substrate
- the donor wafer and/or the LASER device emitting the LASER beams are/is preferably rotated about an axis of rotation during the production of the modifications. Additionally or alternatively to the rotation of the donor wafer, the distance of the LASER beams from the centre of the donor wafer is particularly preferably changed.
- the totality of LASER beams is oriented in the same orientation relative to the planar surface of the donor substrate for the production of modifications in the region of the centre of the donor substrate and for the production of modifications in the region of an edge of the donor substrate provided in the radial direction.
- the first portion of the LASER beams penetrates the donor substrate at a first angle to the surface of the donor substrate and the further portion of the LASER beams penetrates at a second angle for production of modifications in the region of the centre of the donor substrate and for production of modifications in the region of an edge of the donor substrate provided in the radial direction, wherein the value of the first angle always differs from the value of the second angle.
- the first angle and the second angle are preferably constant or unchanged or are not actively changed during the production of the modifications.
- the LASER device comprises a femtosecond LASER (fs LASER) or a picosecond LASER (ps LASER), and the energy of the LASER beams of the LASER (fs LASER or ps LASER) is preferably selected in such a way that the propagation of damage of each modification in the top layer and/or the sacrificial layer is less than 3 times the Rayleigh length, preferably less than the Rayleigh length, and particularly preferably less than a third of the Rayleigh length and/or the wavelength of the LASER beams of the fs LASER is selected in such a way that the absorption of the top layer and/or of the sacrificial layer is less than 10 cm ⁇ 1 and preferably less than 1 cm ⁇ 1 and particularly preferably less than 0.1 cm ⁇ 1 and/or the individual modifications are produced in each case as a result of a multi-photon excitation brought about by the fs LASER.
- fs LASER femtosecond LASER
- the LASER beams for producing the modifications penetrate the donor wafer over a surface that is part of the solid-body slice to be separated. This embodiment is advantageous since the donor substrate is heated to a lesser extent, whereby the donor substrate is exposed only to low thermal stresses.
- the ablation radiation comprises accelerated ions and/or plasma and/or LASER beams and/or is formed by electron beam heating or ultrasound waves and/or is part of a lithographic method (electron beam, UV, ions, plasma) with at least one etching step following a previously executed photoresist coating and/or the ablation fluid is a liquid jet, in particular a water jet of a water jet cutting process.
- a lithographic method electron beam, UV, ions, plasma
- the stress-producing layer in accordance with a further preferred embodiment of the present invention, comprises a polymer, in particular polydimethylsiloxane (PDMS), or consists thereof, wherein the thermal treatment is preferably performed in such a way that the polymer experiences a glass transition, wherein the stress-producing layer is temperature-controlled, in particular by means of liquid nitrogen, to a temperature below room temperature (i.e. to a temperature below 20° C.) or below 0° C. or below ⁇ 50° C. or below ⁇ 100° C. or below ⁇ 110° C., in particular to a temperature below the glass transition temperature of the stress-producing layer.
- PDMS polydimethylsiloxane
- This embodiment is advantageous since it has been found that, due to the thermal treatment of the stress-producing layer, in particular by utilisation of the property changes of the material of the stress-producing layer occurring with the glass transition, the forces necessary to initiate and form a crack can be produced in a donor substrate.
- the donor substrate preferably comprises a material or a material combination from one of the main groups 3, 4 and 5 of the Periodic Table of Elements, such as Si, SiC, SiGe, Ge, GaAs, InP, GaN, Al2O3 (sapphire), AIN, or consists of one or more of these materials.
- the donor substrate particularly preferably comprises a combination of elements occurring in the third and fifth group of the Periodic Table of Elements.
- Conceivable materials or material combinations are for example gallium arsenide, silicon, silicon carbide, etc.
- the donor substrate can comprise a ceramic (for example Al2O3—aluminium oxide) or can consist of a ceramic, preferred ceramics being for example perovskite ceramics (such as Pb—, O—, Ti/Zr-containing ceramics) in general, and lead magnesium niobates, barium titanate, lithium titanate, yttrium aluminium garnet, in particular yttrium aluminium garnet crystals for solid-body laser applications, SAW (surface acoustic wave) ceramics, such as lithium niobate, gallium orthophosphate, quartz, calcium titanate, etc., in particular.
- a ceramic for example Al2O3—aluminium oxide
- preferred ceramics being for example perovskite ceramics (such as Pb—, O—, Ti/Zr-containing ceramics) in general, and lead magnesium niobates, barium titanate, lithium titanate, yttrium aluminium garnet, in particular yttrium aluminium garnet crystals for solid
- the donor substrate thus preferably comprises a semiconductor material or a ceramic material, or the donor substrate particularly preferably consists of at least one semiconductor material or a ceramic material. It is also conceivable that the donor substrate comprises a transparent material or partially consists of or is made of a transparent material, such as sapphire. Further materials which can be considered here as solid-body material alone or in combination with another material are for example “wide band gap” materials, InAlSb, high-temperature superconductors, in particular rare earth cuprates (for example YBa2Cu3O7).
- FIG. 1 shows a multi-component wafer production process
- FIG. 2 shows an alternative sub-process of the multi-component wafer production process according to the invention
- FIG. 3 shows a further or supplemented multi-component wafer production process
- FIG. 4 shows a first example of an edge treatment within the scope of the invention
- FIG. 5 shows examples of contours of grinding tools as can be used in accordance with the method shown in FIG. 4 ;
- FIG. 6 shows a second example of an edge treatment within the scope of the invention.
- FIGS. 7 a -7 d show a third example of an edge treatment within the scope of the invention.
- FIGS. 8 a -8 b show an illustration of a problem occurring when producing modifications by means of LASER beams in the edge region of a donor substrate or multilayer arrangement
- FIG. 9 shows an example of an edge treatment within the scope of the solid-body slice production or solid-body layer production according to the invention.
- FIG. 10 shows a further example of an edge treatment within the scope of the solid-body slice production or solid-body layer production according to the invention.
- FIG. 11 shows an illustration that shows problems that occur with the production of modifications in a solid body if the modifications are produced by means of LASER beams;
- FIG. 12 shows an illustration that shows the different LASER beam angles
- FIGS. 13 a / 13 b show an illustration of a modification production step and a schematic illustration of the produced modifications
- FIGS. 14 a / 14 b show two illustrations of modification production steps
- FIG. 15 shows production of a modification with an aberration adjustment.
- FIG. 1 shows a number of steps of a method according to the invention for producing a multi-component wafer 1 , in particular a MEMS wafer.
- a bonding wafer 2 is first provided in a first step I., wherein at least one surface portion 4 of the bonding wafer 2 is formed by an oxide layer.
- a donor wafer 6 is also provided in the first step I., wherein the donor wafer 6 is thicker than the bonding wafer.
- the donor wafer 6 is brought into contact with the surface portion 4 of the bonding wafer 2 formed by the oxide layer. This leads to the formation of a multilayer arrangement 8 by connection of the donor wafer 6 and of the bonding wafer 2 in the region of the contact.
- modifications 18 are produced in the interior of the donor wafer 6 for predefining a detachment region 11 for separation of the multilayer arrangement 8 into a separation part 14 and a connection part 16 , wherein the modifications 18 are produced before the formation of the multilayer arrangement 8 or after the formation of the multilayer arrangement 8 .
- Step IV shows the step of separation of the multilayer arrangement 8 along the detachment region 11 as a result of a weakening of the multilayer arrangement brought about by the production of a sufficient number of modifications, wherein the connection part 16 remains on the bonding wafer 2 , and wherein the split-off separation part 14 has a greater thickness than the connection part 16 .
- the separation part 14 is then supplied in a further step to a treatment device 24 .
- the treatment device 24 produces an oxide layer by material application and/or by material conversion, by means of which oxide layer at least one, preferably planar, surface of the separation part 14 is formed.
- a material-removing step is preferably performed, in particular a polishing, lapping, etching and/or chemical-mechanical polishing, by means of which at least one surface or a surface portion of the detachment layer 14 or of the bonding wafer 2 is smoothed, i.e. experiences a roughness reduction at least in part.
- the separation part 14 is reconfigured into a further bonding wafer 3 .
- This further bonding wafer 3 is then used as bonding wafer 2 in accordance with the method described by steps I-IV.
- FIG. 2 shows an alternative production of the modifications 18 .
- the modifications 18 are produced before the production of a multilayer arrangement 8 .
- This embodiment is advantageous since the LASER beams 20 can penetrate the donor wafer 6 over a surface of the donor wafer 6 which is part of the connection part 16 once the donor wafer 6 has been divided.
- FIG. 3 shows a further or further supplemented multi-component wafer production process according to the invention, in particular a MEMS wafer production process.
- a bonding wafer 2 and a donor wafer 6 are provided in a first step I.
- the bonding wafer 2 has an oxide layer on preferably at least one surface, in particular on at least one planar surface 4 .
- the oxide layer can be produced by conversion of the starting material of the bonding wafer 2 or by deposition or coating.
- the donor wafer 6 preferably does not have an oxide layer.
- the bonding wafer 2 and the donor wafer 6 are connected to one another, in particular integrally bonded to one another.
- the oxide layer or at least part of the oxide layer of the bonding wafer 2 is hereby directly superimposed or covered by the donor wafer 6 .
- the surface of the oxide layer and the surface of the donor wafer 6 which are connected to one another here, both particularly preferably have a surface finish provided by polishing, lapping, etching and/or chemical-mechanical polishing.
- the mean roughness Ra is preferably less than 76 ⁇ m, or less than 38 ⁇ m or less than 12.5 ⁇ m or less than 6 ⁇ m or less than 3 ⁇ m or less than 2.5 ⁇ m or less than 1.25 ⁇ m or less than 0.5 ⁇ m.
- the multilayer arrangement 8 in particular the donor substrate 6 , is acted on by LASER beams 20 of a LASER device 22 .
- the LASER beams 20 cause modifications 18 of the material forming the donor wafer 6 to be created or produced in the interior of the donor wafer 6 , in particular on account of a multi-photon excitation.
- a multiplicity of modifications 18 are preferably produced, wherein the individual modifications 18 preferably lie in the same plane.
- the totality of modifications 18 thus constitutes a precise producible weakening of the donor wafer at 6 , which predefines the course of formation of a crack for separating the donor wafer 6 into two parts in the sense of a perforation.
- the LASER beams 20 in accordance with the shown example, penetrate the donor wafer 6 over a surface of the donor wafer 6 which is part of the thicker part following the splitting of the donor wafer 6 into two parts.
- FIG. 2 An alternative production of modifications 18 is shown by FIG. 2 .
- a stress-producing layer 10 is arranged or produced on a preferably further exposed and particularly preferably planar surface of the bonding wafer 2 and/or on a preferably further exposed and particularly preferably planar surface of the donor wafer 6 .
- the stress-producing layer 10 is here preferably a polymer layer, in particular a layer consisting of PDMS or comprising PDMS.
- step V. the stress-producing layer 10 arranged on the bonding wafer 2 and/or the stress-producing layer 10 arranged on the donor wafer 6 are/is exposed to a thermal treatment, whereby the stress-producing layer 10 contracts and thus introduces mechanical stresses into the multilayer arrangement 8 in such a way that a crack forms and propagates in the region of the modifications 18 .
- the thermal treatment is preferably provided via a cooling device 26 , which particularly preferably dispenses a free-flowing substance 28 , which cools the stress-producing layer 10 .
- the free-flowing substance 28 is here preferably a fluid and particularly preferably liquid nitrogen.
- the donor wafer 6 is split into two parts: a connection part 16 and a separation part 14 , wherein the connection part 16 remains on the bonding wafer 2 on account of the integrally bonded connection to the bonding wafer 2 , and the separation part 14 is separated.
- the separation part 14 and the connection part 16 both have a wafer-like design.
- the separation part 14 is preferably thicker than the connection part 16 , the separation part 14 is preferably at least 1.25 times or at least 1.5 times or at least 1.75 times or at least 2 times or at least 2.25 times or at least 2.5 times or at least 2.75 times or at least 3 times or at least 3.25 times or at least 3.5 times or at least 3.75 times or at least 4 times or at least 4.25 times or at least 4.5 times or at least 4.75 times or at least 5 times or at least 5.25 times or at least 5.5 times or at least 5.75 times or at least 6 times or at least 6.25 times as thick as the connection part 16 .
- the thickness of the connection part 16 is preferably determined by the mean distance of the planar surfaces of the connection part 16 from one another.
- the thickness of the separation part 14 is preferably determined by the mean distance of the planar surfaces of the separation part 14 from one another.
- step VI the stress-producing layers 10 are removed from the produced multi-component wafer 1 , in particular MEMS wafer 1 , by cleaning and are preferably likewise removed from the separation part 14 .
- the separation part 14 is then fed in a further step to a treatment device 24 .
- the treatment device 24 produces an oxide layer by material application and/or by material conversion, by means of which oxide layer at least one preferably planar surface of the separation part 14 is formed.
- a material-removing step is preferably performed, in particular a polishing, lapping, etching and/or chemical-mechanical polishing, by means of which at least one surface or a surface portion of the detachment layer 14 and/or of the bonding wafer 2 is smoothed, i.e. experiences a roughness reduction at least in part.
- the separation part 14 is reconfigured to form a further bonding wafer 3 .
- This further bonding wafer 3 is then used as bonding wafer 2 in accordance with the method described by steps I-VI.
- the present invention thus relates to a method for producing a multi-component wafer 1 , in particular a MEMS wafer 1 .
- the method according to the invention preferably comprises at least the following steps: providing a bonding wafer 2 , wherein at least one surface portion 4 of the bonding wafer 2 is formed by an oxide layer, providing a donor wafer 6 , wherein the donor wafer 6 is thicker than the bonding wafer 2 , bringing the donor wafer 6 into contact with the surface portion 4 of the bonding wafer 2 formed by the oxide layer, forming a multilayer arrangement 8 by connecting the donor wafer 6 and the bonding wafer 2 in the region of the contact, arranging or producing a stress-producing layer 10 on at least one exposed planar surface 12 of the multilayer arrangement 8 , thermally treating the stress-producing layer in order to produce mechanical stresses within the multilayer arrangement 8 , wherein the stresses in the portion of the multilayer arrangement 8 formed by the donor wafer 6 are so great that a crack forms in the donor wafer 6 , by
- the present invention thus relates to a method for producing a multi-component wafer, in particular a MEMS wafer.
- the method according to the invention comprises at least the following steps: providing a bonding wafer 2 , wherein at least one surface portion 4 of the bonding wafer 2 is formed by an oxide layer, providing a donor wafer 6 , wherein the donor wafer 6 is thicker than the bonding wafer 2 , bringing the donor wafer 6 into contact with the surface portion 4 of the bonding wafer 2 formed by the oxide layer, forming a multilayer arrangement 8 by connecting the donor wafer 6 and the bonding wafer 2 in the region of the contact, producing modifications 18 in the interior of the donor wafer 6 for predefining a detachment region 11 for separating the multilayer arrangement 8 into a separation part 14 and a connection part 16 , wherein the modifications 18 are produced prior to the formation of the multilayer arrangement 8 or after the formation of the multilayer arrangement 8 , separating the multilayer arrangement along the detachment region as a result of
- FIG. 4 shows 5 illustrations, by means of which examples of the solid-body slice production or wafer production according to the invention are shown.
- Illustration 1 shows a grinding tool 122 , which has two processing portions 24 distanced from one another, which each form a main grinding face 132 .
- the main grinding faces 132 are formed here so that they produce indentations 16 in a donor substrate 12 .
- the grinding tool 122 is preferably formed as a rotary grinding tool or as a belt grinding tool.
- Illustration 2 of FIG. 4 shows a donor substrate 12 , in which indentations 16 have been produced by means of the grinding tool 122 .
- the indentations 16 are distanced preferably uniformly from one another in the longitudinal direction of the donor wafer 12 , wherein it is also conceivable for the distances to be of different sizes.
- modifications 110 are also produced in the donor substrate 12 by means of a LASER device 146 .
- the LASER device 146 for this purpose emits LASER beams 112 , which penetrate the donor substrate 12 over a preferably planar surface 116 of the donor substrate 12 , and a modification 110 of the lattice structure of the solid body or of the donor substrate 12 is produced or brought about at a focus point 148 , in particular by a multi-photon excitation.
- the modification 110 is preferably a material conversion, in particular a conversion of the material into another phase, or a material degradation.
- the third illustration shows that a stress-producing layer 114 has been produced or arranged on the surface 116 over which the LASER beams 112 were introduced into the donor substrate 12 for production of the modifications 110 .
- the stress-producing layer 114 is thermally treated or temperature-controlled, in particular cooled, in order to produce mechanical stresses in the donor substrate 12 .
- the stress-producing layer 114 contracts, whereby the mechanical stresses are produced in the donor substrate 12 .
- the previously produced indentations 16 form notches, through which the mechanical stresses can be conducted in such a way that the crack 120 resulting from the stresses propagates in a targeted manner in the region of crack formation predefined by the modifications 110 .
- the indentation ends 118 therefore are preferably adjacent to the particular region of crack formation predefined by the modifications 110 . It is preferably always the case that only precisely the solid-body layer 11 of which the indentation 16 is distanced least far from the stress-producing layer 114 is split off.
- Illustration 4 shows a state following crack propagation.
- the solid-body slice 11 has been split off from the donor substrate 12 , and the stress-producing layer 114 initially still remains on the surface 116 of the solid-body slice 11 .
- Reference sign 128 denotes the side of the solid-body slice 11 which is denoted here as the underside of the solid-body slice 11
- reference sign 130 denotes the side of the solid-body slice 11 which is denoted here as the upper side of the solid-body slice 11 .
- Illustration 5 shows a method in which the solid-body layer 11 is detached from the donor substrate 12 without a stress-producing layer 114 .
- modifications 110 are preferably produced by means of LASER beams 112 , that the solid-body layer 11 detaches from the donor substrate 12 .
- the dashed line Z here preferably characterises a centre or an axis of rotation of the donor substrate 12 .
- the donor substrate 12 is preferably rotatable about the axis of rotation Z.
- FIG. 5 shows two illustrations, wherein each illustration shows a grinding tool 122 with a specific contour. If reference is made to a planar, straight or curved portion with regard to the grinding tool, this is always understood to mean a portion of the shown contour.
- the grinding tool 122 can be formed for example as a rotary grinding tool, whereby the portions adjacent to the contour in the peripheral direction would preferably extend in a curved manner in the peripheral direction.
- first processing portion 124 which has a curved main grinding face 132
- second processing portion 126 which has a curved secondary grinding face 134
- the radius of the main grinding face 132 is greater than the radius of the secondary grinding face 134
- the radius of the main grinding face 132 is at least twice, three times, four times or five times as great as the radius of the secondary grinding face 134 .
- the first processing portion 124 of the grinding tool 122 has a straight main grinding face 132 and the second processing portion 126 has a straight secondary grinding face 134 , wherein more material is removed from the donor substrate 12 by means of the main grinding face 132 than by means of the secondary grinding face 134 .
- the grinding tools 122 shown in FIG. 5 and the indentations produced by the shown grinding tools 122 can likewise be used in respect of the illustrations shown in FIG. 4 .
- FIG. 6 shows a further variant of the method according to the invention.
- the modifications 110 produced by means of the LASER beams 112 in the case of a planar surface 116 , can be produced closer to the edge 144 than if the tip of the edge 117 of the surface 116 is removed, as shown in the fifth illustration.
- the LASER beams 112 here penetrate the donor substrate 12 , similarly to the modification production explained with reference to FIG. 4 .
- the second illustration of FIG. 6 shows the production of an indentation 16 starting from a peripheral surface 14 in the direction of the centre Z of the donor substrate 12 , wherein the indentation is produced by means of ablation LASER beams 18 of an ablation LASER (not shown).
- the ablation LASER beams here preferably evaporate the material of the donor substrate 12 in order to produce the indentation 16 .
- Illustration 3 of FIG. 6 corresponds substantially to illustration 3 of FIG. 5 , wherein merely the form of the indentation here is not asymmetrical, but instead is symmetrical.
- a stress-producing layer 114 is thus produced or arranged on the donor substrate 12 and is thermally treated, in particular by means of liquid nitrogen, in order to produce mechanical stresses for initiating a crack 120 .
- Illustration 4 of FIG. 6 shows the solid-body slice 11 split off from the donor substrate 12 , with the stress-producing layer still arranged on said solid-body slice.
- the indentation 16 to be produced by means of ablation LASER beams 18 must reach further in the direction of the centre of the donor substrate 12 than if the tip of the edge 117 is not processed.
- the indentation is not produced by means of ablation LASER beams 18 , but instead by means of a grinding tool 122 (as is known for example from FIGS. 4 and 5 ).
- FIG. 7 a shows an additional or alternative solution according to the invention for the separation of solid-body layers 11 from a donor substrate 12 .
- a detachment region 111 is produced in the interior of the donor substrate 2 .
- the modifications 110 are preferably distanced here from a peripheral delimiting face 150 of the donor substrate 12 .
- the modifications 110 are preferably produced similarly to illustration 2 of FIG. 4 .
- the LASER beams 112 are introduced into the donor substrate 12 from below or from above, i.e. over the surface 116 .
- FIG. 7 b schematically shows the processing of the donor substrate 12 by means of an ablation tool 122 , in particular a tool for machining the donor substrate 12 , such as a grinding tool 122 .
- material is removed, at least in portions in the peripheral direction of the donor substrate 12 , in the entire region between the detachment region and a surface of the donor substrate 12 distanced preferably homogeneously, in particular in parallel, from the detachment region, for reduction of the radial extent of the donor substrate 12 .
- the material is preferably removed in an annular manner, in particular with a constant or substantially constant radial extent.
- FIG. 7 c shows an example of a state after the removal of the material.
- the material is removed in the axial direction of the donor substrate 12 up to the detachment plane, or therebeneath or thereabove.
- FIG. 7 d shows a state following the separation or detachment of the solid-body layer 11 from the donor substrate 12 .
- FIGS. 8 a and 8 b show a problem in the edge region of the donor substrate 12 occurring with the production of modifications by means of LASER beams 112 .
- the LASER beam portions 138 , 140 of a LASER beam 112 do not coincide exactly with one another, thus resulting in undesirable effects, such as the production of defects at undesirable locations, an undesirable local heating, or a prevention of the production of a modification.
- FIG. 8 b shows that a problem-free production of modifications 110 can be provided only if the modification 110 to be produced is distanced from the peripheral surface of the donor substrate 12 to such an extent that both LASER beam portions 138 , 140 are each refracted through material with the same refractive index and preferably over the same distance.
- the present invention thus relates to a method for separating solid-body slices 11 from a donor substrate 12 .
- the method according to the invention comprises the following steps:
- Providing a donor substrate 12 removing material of the donor substrate 12 starting from a surface 14 extending in the peripheral direction of the donor substrate 2 towards the centre Z of the donor substrate 12 in order to produce an indentation 16 , wherein the material is removed by means of ablation LASER beams 18 and/or the indentation 16 is produced asymmetrically, producing modifications 110 in the interior of the donor substrate 12 by means of further LASER beams 112 , wherein the modifications 10 are positioned in such a way that they are adjacent to the indentation 16 , wherein the solid-body slice 11 is detached from the donor substrate 12 by means of the produced modifications 110 , or a stress-producing layer 114 is produced or arranged on a surface 116 of the donor substrate 12 , which surface is oriented at an incline to the peripheral surface and in particular is planar, and mechanical stresses are produced in the donor substrate 12 by means of a thermal treatment of the stress-producing layer 114 , wherein a crack 120 for separating a solid-body layer 11 is created by the mechanical stresses and
- the present invention thus relates to a method for separating solid-body slices 11 from a donor substrate 12 .
- the method according to the invention comprises the following steps:
- FIG. 9 shows 4 illustrations.
- a donor substrate 22 is shown, which is acted on by LASER beams 212 .
- the LASER beams 212 are inclined in their totality relative to the surface 216 over which the LASER beams penetrate the donor substrate 22 , in such a way that the inclination deviates from an angle of 90°.
- a first portion 236 of LASER beams 212 is preferably oriented at a first angle 238 relative to the surface 216
- a further portion 240 of LASER beams 212 is oriented at a second angle 242 relative to the surface 216 .
- the LASER beam portions 236 and 240 for production of all modifications 212 produced for separation of a specific solid-body layer 21 , are preferably always inclined identically relative to the surface 216 over which the LASER beam portions 236 , 240 penetrate the donor substrate 22 . It can also be inferred from the first illustration of FIG. 12 that the focus point 248 can be guided in the donor substrate 22 as far as the edge 244 or directly adjacently to the edge 244 for production of modifications 210 on account of the inclined LASER beam portions 236 , 240 .
- Illustration 3 of FIG. 9 shows a solid-body slice 21 completely split off from the donor substrate 22 , wherein the solid-body slice 21 preferably has not experienced any edge tip treatment in accordance with this embodiment.
- Illustration 4 of FIG. 9 indicates that a solid-body slice 21 can be removed from the donor substrate 22 likewise by production of modifications 210 by means of LASER beams 236 , 240 (without a stress-producing layer 214 ).
- the present invention thus relates to a method for separating solid-body slices 21 from a donor substrate 22 .
- the method according to the invention comprises the following steps:
- FIG. 10 shows a further variant of the method according to the invention.
- the modifications 210 produced by means of the LASER beams 212 in the case of a planar surface 216 , can be produced closer to the edge 244 than if the tip of the edge 217 is removed from the surface 216 , as is shown in the fifth illustration.
- the LASER beams 212 here penetrate the donor substrate 22 similarly to the production of a modification explained with reference to FIG. 9 .
- the second illustration of FIG. 10 shows the production of an indentation 26 starting from a peripheral surface 24 towards the centre Z of the donor substrate 22 , wherein the indentation is produced by means of ablation LASER beams 28 of an ablation LASER (not shown).
- the ablation LASER beams here preferably evaporate the material of the donor substrate 22 in order to produce the indentation 26 .
- Illustration 3 of FIG. 10 corresponds substantially to illustration 3 of FIG. 9 , wherein merely the form of the indentation here is not asymmetrical, but instead is symmetrical.
- a stress-producing layer 214 is thus likewise produced or arranged on the donor substrate 22 and is thermally treated, in particular by means of liquid nitrogen, in order to produce mechanical stresses for initiating a crack 220 .
- Illustration 4 of FIG. 10 shows the solid-body slice 21 split off from the donor substrate 2 , with the stress-producing layer still arranged on said solid-body slice.
- the indentation 26 to be produced by means of ablation LASER beams 28 must reach further in the direction of the centre of the donor substrate 22 than if the tip of the edge 217 is not processed.
- the indentation is not produced by means of ablation LASER beams 28 , but instead by means of a grinding tool 222 (as is known for example from FIG. 9 ).
- FIG. 11 shows an arrangement in accordance with which a LASER beam 212 is oriented parallel to the longitudinal axis L.
- This illustration additionally or alternatively also shows a LASER beam 260 inclined at an angle al relative to the longitudinal axis L.
- Both LASER beams 212 and 260 can serve here for the production of the modifications 210 , by means of which a detachment region 211 is predefined.
- a plurality of the modifications 210 are produced by the LASER beam 212 , which is not inclined relative to the longitudinal axis L, and that the modifications 210 in the edge region, that is to say at a distance of less than 10 mm, in particular of less than 5 mm or of less than 2 mm or of less than 1 mm or of less than 0.5 mm from the peripherally extending surface (peripheral surface), are produced by the LASER beam 260 inclined relative to the longitudinal axis L.
- the modifications 210 in the edge region can be produced by a further LASER beam 262 , 264 inclined relative to the longitudinal axis L of the donor substrate 22 , wherein this LASER beam preferably penetrates the donor substrate 22 over a peripheral surface of the donor substrate 22 .
- a LASER beam 262 for production of the modifications 210 in the edge region, can be introduced into the donor substrate 22 over the peripheral surface for example at an angle ⁇ 2 , which is greater than 0° and smaller than 90°, relative to the detachment region 211 .
- a LASER beam 264 in order to produce the modifications 210 , can be introduced into the donor substrate 22 over the peripheral surface of the donor substrate 22 in the direction of extent of the detachment region 211 .
- the LASER beam 264 is preferably inclined at an angle ⁇ 3 , between 80° and 100°, in particular 90° or substantially 90°, relative to the longitudinal axis L of the donor substrate 22 .
- a modification 210 can thus be produced in the region of the edge by one of the LASER beams 260 , 262 , 264 .
- FIG. 13 a shows a detachment region 211 produced just short from the edge region.
- FIG. 13 a also shows the production of modifications by means of a LASER beam 264 .
- a plurality of modifications 210 are preferably produced in the radial direction by the LASER beam 264 , in particular over a line, with increasingly greater distances from the centre or an axis of rotation (which extends preferably orthogonally to the planar surface 216 of the donor substrate 22 ) of the donor wafer 22 .
- FIG. 13 b schematically shows a state following the production of the modifications 210 .
- the detachment region 211 is formed as a modification layer extending completely in the interior of the donor wafer 22 .
- FIGS. 14 a and 14 b show two variants for producing modifications 210 by means of LASER beams introduced over the peripheral surface.
- a multiplicity of modifications 210 are produced over the same penetration point, through which the LASER beams 264 penetrate the donor substrate 22 .
- the LASER beams are focused into the donor substrate 22 at different depths in the radial direction in order to produce the modifications 210 .
- the modifications 210 are preferably produced with decreasing penetration depth of the LASER beams or with increasingly shorter distance of the focus point from the penetration point.
- FIG. 14 b shows the filament-like production of modifications.
- the modifications 210 produced in the form of filaments are longer then a multiple of their cross-sectional extent, in particular for example 10 times, 20 times, or 50 times longer.
- FIG. 15 shows a LASER device 246 , an aberration means 247 , and a sectional illustration of a donor substrate 2 .
- the detailed illustration of FIG. 15 shows the LASER beam 212 penetrating the donor wafer 22 over the curved peripheral surface of the donor wafer 22 , wherein the course of the radiation adapted by means of the aberration means 247 is illustrated by the dashed lines.
- the present invention therefore relates to a method for separating solid-body slices 21 from a donor substrate 22 .
- the method according to the invention comprises the following steps: providing a donor substrate 22 , producing at least one modification 10 in the interior of the donor substrate 2 by means of at least one LASER beam 212 , wherein the LASER beam 212 penetrates the donor substrate 22 over a planar surface 216 of the donor substrate 22 , wherein the LASER beam 212 is inclined relative to the planar surface 216 of the donor substrate 22 , in such a way that it penetrates the donor substrate at an angle that is unequal to 0° or 180° relative to the longitudinal axis of the donor substrate, wherein the LASER beam 212 is focused in the donor substrate 22 in order to produce the modification 210 , wherein the solid-body slice 21 is detached from the donor substrate 22 by the produced modifications 210 or a stress-producing layer 214 is produced or arranged on the planar surface 216 of the donor substrate 22 and mechanical stresses are produced in the donor substrate 22 by a thermal treatment of
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Abstract
The present invention relates to a method for producing a multi-component wafer, in particular a MEMS wafer. The method according to the invention comprises at least the following steps: providing a bonding wafer (2), wherein at least one surface portion (4) of the bonding wafer (2) is formed by an oxide film, providing a dispenser wafer (6), wherein the dispenser wafer (6) is thicker than the bonding wafer (2), bringing the dispenser wafer (6) into contact with the surface portion (4) of the bonding wafer (2) that is formed by the oxide film, forming a multilayer arrangement (8) by connecting the dispenser wafer (6) and the bonding wafer (2) in the region of the contact, producing modifications (18) in the interior of the dispenser wafer (6) for predefining a detachment region (11) for separating the multilayer arrangement (8) into a detaching part (14) and a connecting part (16), wherein the production of the modifications (18) takes place before the formation of the multilayer arrangement (8) or after the formation of the multilayer arrangement (8), separating the multilayer arrangement along the detachment region as a result of a weakening of the multilayer arrangement brought about by the production of a sufficient number of modifications or as a result of production of mechanical stresses in the multilayer arrangement, wherein the connecting part (16) remains on the bonding wafer (2) and wherein the split-off detachment part (14) has a greater thickness than the connecting part (16).
Description
- The present invention relates according to
claim 1 to a method for producing a multi-component wafer, in particular a MEMS wafer, according toclaim 14 to a use of a substrate as donor wafer and bonding wafer in a multi-component production method, in particular a MEMS wafer production method, and according to claim 15 to a multi-component wafer, in particular a MEMS wafer. - In many technical fields (for example microelectronics or photovoltaic technology) materials such as silicon, germanium or sapphire are often used in the form of thin slices and plates (what are known as wafers). As standard, wafers of this kind are currently produced by sawing from an ingot, wherein relatively large material losses (“kerf loss”) are incurred. Since the used starting material is often very costly, it is highly sought to produce wafers of this kind with less material consumption and therefore more efficiently and more economically.
- By way of example, with the currently conventional methods, almost 50% of the used material is lost as “kerf loss” in the production of silicon wafers for solar cells alone. Considered globally, this corresponds to an annual loss of more than 2 billion euros. Since the costs of the wafer account for the largest share of the cost of the finished solar cell (over 40%), the costs of solar cells could be significantly reduced by corresponding improvements in the wafer production.
- Methods which dispense with the conventional sawing and for example can directly split off thin wafers from a thicker workpiece by use of temperature-induced stresses appear to be particularly attractive for wafer production of this kind without kerf loss (“kerf-free wafering”). These include in particular methods as described for example in PCT/US2008/012140 and PCT/EP2009/067539, where a polymer layer applied to the workpiece is used in order to produce these stresses.
- Particularly high material losses occur with the production of multi-component wafers, for example what are known as MEMS wafers (microelectromechanical systems wafer). The production of wafers of this kind presupposes the use of a number of very thick starting wafers, the production of which generally already causes significant material losses. The great thickness of the starting wafer is required because only in this way can bow and warp be kept low enough. In the case of MEMS wafers, a starting wafer is usually used to cover an oxide layer on a further starting wafer, at the same time establishing an integrally bonded connection. Once the integrally bonded connection has been established, there is always a machining treatment of the starting wafer in order to significantly reduce the thickness thereof to the smaller size necessary for use, thus resulting in turn in material losses.
- The object of the present invention is therefore to reduce the material consumption in multi-component wafer production, in particular MEMS wafer production.
- The aforementioned object is achieved in accordance with the invention by a method according to
claim 1. The method according to the invention for producing a multi-component wafer, in particular a MEMS wafer, preferably comprises at least the following steps: - The method according to the invention preferably comprises at least the following steps: providing a bonding wafer, wherein at least one surface portion of the bonding wafer is formed by an oxide layer, providing a donor wafer, wherein the donor wafer is thicker than the bonding wafer, bringing the donor wafer into contact with the surface portion of the bonding wafer that is formed by the oxide layer, forming a multilayer arrangement by connecting the donor wafer and the bonding wafer in the region of the contact, producing modifications in the interior of the donor wafer for predefining a detachment region for separating the multilayer arrangement into a separation part and a connection part, wherein the production of the modifications takes place before the formation of the multilayer arrangement or after the formation of the multilayer arrangement, separating the multilayer arrangement along the detachment region as a result of a weakening of the multilayer arrangement brought about by the production of a sufficient number of modifications or as a result of production of mechanical stresses in the multilayer arrangement, wherein the connecting part remains on the bonding wafer, and wherein the split-off separation part has a greater thickness than the connection part. Additionally or alternatively, individual steps or groups of steps of the aforementioned method can be replaced or supplemented by the following steps: providing a bonding wafer, wherein at least one surface portion of the bonding wafer is formed by an oxide layer, providing a donor wafer, wherein the donor wafer is thicker than the bonding wafer, bringing the donor wafer into contact with the surface of the bonding wafer that is formed by the oxide layer, forming a multilayer arrangement by connecting the donor wafer and the bonding wafer in the region of the contact, arranging or producing a stress-producing layer on at least one exposed planar surface of the multilayer arrangement, thermally treating the stress-producing layer in order to produce mechanical stresses within the multilayer arrangement, wherein the stresses in the portion of the multilayer arrangement formed by the donor wafer are large enough that a crack forms in the donor wafer, by means of which the donor wafer is split into a separation part and a connection part, wherein the connection part remains on the bonding wafer, and wherein the split-off separation part has a greater thickness than the connection part.
- This solution is advantageous since the donor wafer is not reduced by machining of the connection portion, and instead is divided by a crack into two parts, thus resulting in a separation part, which can be used further. This makes it possible for the starting wafers, or the bonding wafer and the donor wafer, to be connected to one another, and more specifically each can have a great thickness, but without having to experience the material losses known from the prior art.
- Further preferred embodiments are the subject of the following parts of the description and/or the dependent claims.
- In accordance with a preferred embodiment of the present invention, the method according to the invention comprises the step of cleaning the separation part and/or the step of converting the separation part into a further bonding wafer by treatment of at least one surface portion, and preferably the entire surface, of the separation part. The bonding wafer thus produced is then particularly preferably provided as a further bonding wafer to be brought into contact with a further donor wafer. This embodiment is advantageous since the starting wafer is used in succession as a donor wafer, i.e. firstly as a donor wafer, and as a bonding wafer, i.e. after the use as donor wafer.
- The treatment, in accordance with a further preferred embodiment of the present invention, comprises an SiOx process, whereby an oxidation of the at least one surface portion of the bonding wafer is effected. This embodiment is advantageous since the oxide layer necessary for a multi-component wafer, in particular a MEMS wafer, is produced easily in a defined manner. Here, it is conceivable that a multiplicity of wafers or separation parts are treated in a treatment space in succession or at the same time for production of the oxide layer(s).
- In accordance with a further preferred embodiment of the present invention, the donor wafer has a first thickness D1, the bonding wafer has a second thickness D2, the separation part has a third thickness D3, and the connection part has a fourth thickness D4, wherein the thickness D1 is greater than the sum of the thicknesses D3 and D4, and wherein the sum of the thicknesses D3 and D4 is greater than the thickness D3, and wherein the thickness D3 is greater than the thickness D2 by a thickness DL. The thickness D2 is here preferably greater than 300 μm and preferably greater than 400 μm or 500 μm or 600 μm or 700 μm. this embodiment is advantageous since very stable elements, such as the bonding wafer, the donor wafer and/or the separation part, can be used, whereby these elements for example withstand the mechanical stresses occurring during an optional polishing step. Elements or wafers of such thickness also form much smaller warps and bows than thinner wafers.
- The thickness DL, in accordance with a further preferred embodiment of the present invention, is less than 200 μm, in particular less than 100 μm, for example less than 90 μm or less than 80 μm or less than 70 μm or less than 60 μm or less than 50 μm, and is preferably removed as a result of polishing and/or etching steps or is as large as the material portions removed by means of polishing and/or etching treatment. This embodiment is advantageous since a thickness necessary for the surface treatment is provided, which thickness is sufficient to create a planar surface and at the same time only causes extremely small material losses.
- In accordance with a further preferred embodiment of the present invention, the method according to the invention comprises the step of producing modifications for predefining the course of the crack. The modifications are preferably produced before the multilayer arrangement is formed or after the multilayer arrangement is formed. The modifications are preferably produced by means of laser beams or ion radiation in the interior of the donor wafer. The laser beams are preferably emitted from a LASER device, wherein the LASER device is preferably a picosecond laser or a femtosecond laser. Additionally or alternatively, it is conceivable that the modifications are local cracks in the crystal lattice and/or material portions in the interior of the donor wafer that have been converted into another phase as a result of a treatment.
- The LASER device, in accordance with a further preferred embodiment of the present invention, comprises a femtosecond LASER (fs LASER), and the energy of the LASER beams of the fs LASER is preferably selected in such a way that the propagation of damage of each modification in the top layer and/or the sacrificial layer is less than 3 times the Rayleigh length, preferably less than the Rayleigh length, and particularly preferably less than a third of the Rayleigh length and/or the wavelength of the LASER beams of the fs LASER is selected in such a way that the absorption of the top layer and/or of the sacrificial layer is less than 10 cm−1 and preferably less than 1 cm−1 and particularly preferably less than 0.1 cm−1 and/or the individual modifications are produced in each case as a result of a multi-photon excitation brought about by the fs LASER.
- In accordance with a further preferred embodiment of the present invention, the laser beams for producing the modifications penetrate a surface of the donor wafer which is part of the connection part or belongs to the portion which is thinner than the other portion once the donor wafer has been divided into two portions as a result of the formation of a crack. This embodiment is advantageous since the laser beams have to move less far through a solid body than if they had to move through the other portion. In particular, an energy saving on the part of the laser is hereby possible, and an undesirable heating of the donor substrate as a result of the production of the modification is preferably reduced.
- The method according to the invention preferably comprises the steps of arranging or producing a stress-producing layer on at least one exposed surface of the multilayer arrangement and the step of thermally treating the stress-producing layer in order to produce the mechanical stresses within the multilayer arrangement, wherein the stresses in the portion of the multilayer arrangement formed by the donor wafer are so great that a crack forms in the donor wafer along the detachment region, by means of which crack the donor wafer is split into the separation part and the connection part, wherein the stress-producing layer comprises or consists of a polymer, in particular polydimethylsiloxane (PDMS), wherein the thermal treatment is performed in such a way that the polymer experiences a glass transition, wherein the stress-producing layer is temperature-controlled, in particular by means of liquid nitrogen, to a temperature below room temperature or below 0° C. or below −50° C. or below −100° C. or below −110° C., in particular to a temperature below the glass transition temperature of the stress-producing layer.
- This embodiment is advantageous since it has been found that, due to the thermal treatment of the stress-producing layer, in particular by utilisation of the property changes of the material of the stress-producing layer occurring with the glass transition, the forces necessary to initiate and form a crack can be produced in a donor substrate. Furthermore, by means of the thermal treatment of the stress-producing layer, it is possible to very precisely control, in time, the moment at which the solid-body layer will be separated or the time at which the multilayer arrangement will be divided.
- The mechanical stresses can be produced additionally or alternatively by on the whole mechanical vibrations and/or temperature variations and/or pressure changes, in particular atmospheric pressure changes.
- The substrate or the donor wafer preferably comprises a material or a material combination from one of the
main groups - The present invention, according to claim 9, also relates to a use of a substrate as donor wafer and bonding wafer in a multi-component wafer production method, in particular a MEMS wafer production method. The substrate is preferably arranged as donor wafer on a further bonding wafer, which has an oxidation layer, wherein the donor wafer is divided by being split into a connection part and a separation part as a result of the propagation of a crack, and wherein the separation part serves as bonding wafer after treatment in an oxidation process, in particular an SiOx process, wherein the bonding wafer is connected to a further donor substrate in order to form a multilayer arrangement.
- The present invention also relates to a multi-component wafer, in particular a MEMS wafer, according to
claim 10. The multi-component wafer according to the invention comprises at least one bonding wafer, wherein at least one surface portion of the bonding wafer is formed by an oxide layer, a connection part split off from a donor wafer as result of the propagation of a crack, wherein the connection part is arranged in an integrally bonded manner on a surface portion formed by the oxide layer, and wherein the bonding wafer is a portion, processed by means of an oxidation treatment, in particular an SiOx treatment, of a separation part separated from a donor wafer. - The multi-component wafer according to the invention can be referred to alternatively for example as a MEMS wafer or as a silicon-on-insulator wafer or as a multilayer wafer or as wafer with inner bonding layer. It is merely essential here that an oxide layer is created or produced or formed or brought about or arranged as insulator layer or bonding layer or etching stop layer between two further layers or material portions. The further layers or material portions particularly preferably form on the one hand the bonding wafer and on the other hand the donor wafer. The bonding wafer and the donor wafer, in the portions neighbouring the insulator layer or bonding layer or etching stop layer, preferably consist of the same material and/or of a semiconductor material. However, it is also conceivable that the bonding wafer and the donor wafer, in the portions neighbouring the insulator layer or bonding layer or etching stop layer, consists of different materials, in particular of one or more semiconductor materials, or comprises these materials. The oxide layer, which particularly preferably serves as insulator layer or bonding layer or etching stop layer, preferably has a thickness, in particular an average thickness or a minimum thickness or a maximum thickness, of at least or precisely or at most 1.25 μm or 1.5 μm or 1.75 μm or 2 μm or 2.25 μm or 2.5 μm or 2.75 μm or 3 μm or 4 μm or 5 μm or 6 μm or 7 μm or 7.5 μm or 8 μm or 9 μm or 10 μm.
- The method according to the invention preferably comprises one or more of the following steps: providing a donor substrate or a multilayer arrangement, producing modifications in the interior of the donor substrate or the multilayer arrangement by means of LASER beams, wherein, by means of the modifications, a detachment region is predefined, along which the solid-body layer is separated from the donor substrate or the multilayer arrangement, removing material of the donor substrate or of the multilayer arrangement starting from a surface extending in the peripheral direction of the donor substrate towards the centre of the donor substrate or the multilayer arrangement, in particular so as to produce a peripheral indentation, wherein the detachment region is exposed by the material removal, separating the solid-body layer from the donor substrate or the multilayer arrangement, wherein the donor substrate or the multilayer arrangement is weakened in the detachment region by the modifications in such a way that the solid-body layer detaches from the donor substrate or the multilayer arrangement as a result of the material removal or, after the material removal, such a number of modifications are produced that the donor substrate or the multilayer arrangement is weakened in the detachment region in such a way that the solid-body layer detaches from the donor substrate or the multilayer arrangement or a stress-producing layer is produced or arranged on a surface of the donor substrate or multilayer arrangement, which surface is oriented at an incline relative to the peripheral surface and in particular is planar, and mechanical stresses are produced in the donor substrate or in the multilayer arrangement by a thermal treatment of the stress-producing layer, wherein a crack for separation of a solid-body layer is created by the mechanical stresses and propagates, starting from the surface of the donor substrate or multilayer arrangement exposed by the material removal, along the modifications.
- This solution is advantageous since an edge of the donor substrate or the multilayer arrangement, in the region of which modifications for further forming of the detachment region can be produced only in a very complex manner, can be removed or reduced or modified. A radial material removal is thus hereby provided, as a result of which the distance of the peripheral surface from the detachment region is reduced.
- Further preferred embodiments are the subject of the dependent claims and/or the following parts of the description.
- The detachment region predefined by the modifications, in accordance with a further preferred embodiment of the present invention, is further distanced from the peripheral surface of the donor substrate before the material removal than after the material removal. This embodiment is advantageous since the detachment region thus can be easily produced and yet is still preferably adjacent to the outer peripheral surface of the donor substrate after the material removal.
- The modifications for predefining the detachment region, in accordance with a further preferred embodiment of the present invention, are produced before the material removal, and, by means of the material removal, a reduction of the distance of the detachment region to less than 10 mm, in particular to less than 5 mm and preferably to less than 1 mm, is achieved at least at specific points, or the modifications for predefining the detachment region are produced after the material removal, wherein the modifications are produced in such a way that the detachment region is distanced, at least at specific points, by less than 10 mm, in particular less than 5 mm, and preferably less than 1 mm, from a surface exposed by the material removal. At least individual modifications of the detachment region are particularly preferably part of the surface of the donor substrate that is exposed by the material removal and that is peripheral at least in part, preferably completely.
- In accordance with a further preferred embodiment of the present invention, the material is removed by means of ablation beams, in particular ablation LASER beams, or ablation fluids, or an indentation with an asymmetrical design is produced by the material removal, or the material removal is performed at least in portions in the peripheral direction of the donor substrate as a reduction of the radial extent of the donor substrate, in the entire region between the detachment region and a surface of the donor substrate distanced homogeneously from the detachment region.
- The aforementioned object can be achieved additionally or alternatively by a method for separating solid-body slices from a donor substrate, said method preferably comprising at least the following steps: providing a donor substrate, removing material of the donor substrate starting from a surface extending in the peripheral direction of the donor substrate towards the centre of the donor substrate in order to produce an indentation, wherein the material is removed by means of ablation LASER beams and/or the indentation is produced asymmetrically, producing modifications by means of further LASER beams in the interior of the donor substrate, wherein the modifications are positioned in such a way that they are adjacent to the indentation, wherein the solid-body slice is detached from the donor substrate by the produced modifications or a stress-producing layer is produced or arranged on a surface which is oriented at an incline relative to the peripheral surface and in particular is planar, and mechanical stresses are produced in the donor substrate by a thermal treatment of the stress-producing layer, wherein a crack for separation of a solid-body layer is produced by the mechanical stresses and propagates, starting from the indentation, along the modifications.
- The modifications are achieved here preferably using the shortest possible pulses in the smallest possible vertical region by focusing in the material with a high numerical aperture.
- During the ablation, the ablation LASER beams are focused on the surface of the material with a lower numerical aperture and often a wavelength absorbed linearly by the material. The linear absorption of the ablation LASER beams at the material surface leads to an evaporation of the material (the ablation), i.e. to a material removal, and not only to a structural change.
- This solution is advantageous since an edge region of the donor substrate is processed by means of a material-removing treatment, by means of which the outer edge of the donor substrate is displaced in the region of the plane in which the crack propagates, towards the centre of the donor substrate. The displacement preferably occurs in the direction of the centre to such an extent that all LASER beams can penetrate the donor substrate over the same planar surface, depending on the penetration depth of the LASER beams and/or the angle of the LASER beams to one another.
- The indentation surrounds the donor substrate, in accordance with a further preferred embodiment of the present invention, completely in the peripheral direction. This embodiment is advantageous since the crack can be introduced into the donor substrate in a defined manner over the entire periphery of the donor substrate.
- In accordance with a further preferred embodiment of the present invention, the indentation runs towards the centre as far as an indentation end that becomes increasingly narrower, in particular in a wedge-like or notch-like manner, wherein the indentation end lies in the plane in which the crack propagates. This embodiment is advantageous since a notch is created by the indentation end, which notch predefines the direction of propagation of the crack.
- The asymmetric indentation, in accordance with a further preferred embodiment of the present invention, is produced by means of a grinding tool, which is negatively shaped at least in part in order to make the indentation. This embodiment is advantageous since the grinding tool can be produced in accordance with the edge or indentation to be formed.
- In accordance with a further preferred embodiment of the present invention, the grinding tool has at least two differently shaped processing portions, wherein a first processing portion is intended for processing of the donor substrate in the region of the underside of a solid-body slice to be separated and a second processing portion is intended for processing of the donor substrate in the region of the upper side of the solid-body slice to be separated from the donor substrate. This embodiment is advantageous since, in addition to shapings for improved crack formation, shapings for improved handling can also be produced by means of the grinding tool at the same time or at a different time on the donor substrate or on the portions of the donor substrate forming one or more solid-body slices.
- In accordance with a further preferred embodiment of the present invention, the first processing portion produces a deeper or larger-volume indentation in the donor substrate than the second processing portion, wherein the first processing portion and/or the second processing portion have/has curved or straight grinding faces. The first processing portion preferably has a curved main grinding face and the second processing portion preferably likewise has a curved secondary grinding face, wherein the radius of the main grinding face is greater than the radius of the secondary grinding face, the radius of the main grinding face is preferably at least twice as large as the radius of the secondary grinding face, or the first processing portion has a straight main grinding face and the second processing portion has a straight secondary grinding face, wherein, by means of the main grinding face, more material is removed from the donor substrate than with the secondary grinding face, or the first processing portion has a straight main grinding face and the second processing portion has a curved secondary grinding face, or the first processing portion has a curved main grinding face and the second processing portion has a straight secondary grinding face.
- The grinding tool preferably has a multiplicity of processing portions, in particular more than 2, 3, 4, 5, 6, 7, 8, 9 or 10 processing portions, in order to process a corresponding multiplicity of portions of the donor substrate, which can be associated with different solid-body slices, in a machining or material-removing manner.
- In accordance with a further preferred embodiment of the present invention, the ablation LASER beams are produced with a wavelength in the range between 300 nm (UV ablation with frequency-tripled Nd:YAG or other solid-body laser) and 10 μm (CO2 glass laser, often used for engraving and cutting processes), with a pulse length of less than 100 microseconds and preferably less than 1 microsecond, and particularly preferably less than 1/10 of a microsecond, and with a pulse energy of more than 1 μJ and preferably more than 10 μJ. This embodiment is advantageous since the indentation can be produced by means of a LASER device and not by means of a grinding tool, which becomes worn.
- The modifications in the donor substrate are produced in a material-dependent manner preferably with the following configurations or LASER parameters: If the donor substrate consists of silicon or the donor substrate comprises silicon, then nanosecond pulses or shorter (<500 ns), a pulse energy in the microjoule range (<100 μJ), and a wavelength >100 nm are preferably used.
- In the case of all other materials and material combinations, a pulse <5 picoseconds, pulse energies in the microjoule range (<100 μJ), and wavelengths variable between 300 nm and 2500 nm are preferably used.
- It is important here that a large aperture is provided in order to pass deep into the material. The aperture for producing the modifications in the interior of the donor substrate is therefore preferably larger than the aperture for ablation of material by means of the ablation LASER beams for producing the indentation. The aperture is preferably multiple times larger, in particular at least 2, 3, 4, 5 or 6 times larger, than the aperture for ablation of material by means of the ablation LASER beams for producing the indentation. The size of the focus for producing a modification, in particular with regard to the diameter of the focus, is preferably smaller than 10 μm, preferably smaller than 5 μm, and particularly preferably smaller than 3 μm.
- Alternatively, the present invention can relate to a method for detaching solid-body slices from a donor substrate. Here, the method according to the invention preferably comprises at least the following steps: providing a donor substrate, producing modifications in the interior of the donor substrate by means of LASER beams, wherein the LASER beams penetrate the donor substrate over a planar surface of the donor substrate, wherein the totality of LASER beams is inclined relative to the surface of the donor substrate in such a way that a first portion of the LASER beams penetrates the donor substrate at a first angle to the surface of the donor substrate and at least one further portion penetrates the donor substrate at a second angle to the surface of the donor substrate, wherein the value of the first angle differs from the value of the second angle, wherein the first portion of the LASER beams and the second portion of the LASER beams are focused in the donor substrate in order to produce the modification, wherein the solid-body slice is detached from the donor substrate by the produced modifications or a stress-producing layer is produced or arranged on the planar surface of the donor substrate and mechanical stresses are produced in the donor substrate by a thermal treatment of the stress-producing layer, wherein a crack for separation of a solid-body layer is produced by the mechanical stresses and propagates along the modifications. The donor wafer and/or the LASER device emitting the LASER beams are/is preferably rotated about an axis of rotation during the production of the modifications. Additionally or alternatively to the rotation of the donor wafer, the distance of the LASER beams from the centre of the donor wafer is particularly preferably changed.
- The totality of LASER beams, in accordance with a further preferred embodiment of the present invention, is oriented in the same orientation relative to the planar surface of the donor substrate for the production of modifications in the region of the centre of the donor substrate and for the production of modifications in the region of an edge of the donor substrate provided in the radial direction.
- This solution is advantageous since the total cross-section of the LASER beam upon entry into the solid body contacts a planar surface, and since homogeneous damage then occurs in the depth. This homogeneous damage can be produced as far as the outer edge of the donor substrate extending in particular orthogonally to the planar surface. The modifications in the edge region of the donor substrate and in the region of the centre of the donor substrate can thus be produced by means of one processing step.
- In accordance with a further preferred embodiment of the present invention, the first portion of the LASER beams penetrates the donor substrate at a first angle to the surface of the donor substrate and the further portion of the LASER beams penetrates at a second angle for production of modifications in the region of the centre of the donor substrate and for production of modifications in the region of an edge of the donor substrate provided in the radial direction, wherein the value of the first angle always differs from the value of the second angle. The first angle and the second angle are preferably constant or unchanged or are not actively changed during the production of the modifications. This embodiment is advantageous since
- In accordance with a further preferred embodiment of the present invention, the LASER device comprises a femtosecond LASER (fs LASER) or a picosecond LASER (ps LASER), and the energy of the LASER beams of the LASER (fs LASER or ps LASER) is preferably selected in such a way that the propagation of damage of each modification in the top layer and/or the sacrificial layer is less than 3 times the Rayleigh length, preferably less than the Rayleigh length, and particularly preferably less than a third of the Rayleigh length and/or the wavelength of the LASER beams of the fs LASER is selected in such a way that the absorption of the top layer and/or of the sacrificial layer is less than 10 cm−1 and preferably less than 1 cm−1 and particularly preferably less than 0.1 cm−1 and/or the individual modifications are produced in each case as a result of a multi-photon excitation brought about by the fs LASER.
- In accordance with a further preferred embodiment of the present invention the LASER beams for producing the modifications penetrate the donor wafer over a surface that is part of the solid-body slice to be separated. This embodiment is advantageous since the donor substrate is heated to a lesser extent, whereby the donor substrate is exposed only to low thermal stresses.
- In accordance with a further preferred embodiment of the present invention, the ablation radiation comprises accelerated ions and/or plasma and/or LASER beams and/or is formed by electron beam heating or ultrasound waves and/or is part of a lithographic method (electron beam, UV, ions, plasma) with at least one etching step following a previously executed photoresist coating and/or the ablation fluid is a liquid jet, in particular a water jet of a water jet cutting process.
- The stress-producing layer, in accordance with a further preferred embodiment of the present invention, comprises a polymer, in particular polydimethylsiloxane (PDMS), or consists thereof, wherein the thermal treatment is preferably performed in such a way that the polymer experiences a glass transition, wherein the stress-producing layer is temperature-controlled, in particular by means of liquid nitrogen, to a temperature below room temperature (i.e. to a temperature below 20° C.) or below 0° C. or below −50° C. or below −100° C. or below −110° C., in particular to a temperature below the glass transition temperature of the stress-producing layer.
- This embodiment is advantageous since it has been found that, due to the thermal treatment of the stress-producing layer, in particular by utilisation of the property changes of the material of the stress-producing layer occurring with the glass transition, the forces necessary to initiate and form a crack can be produced in a donor substrate.
- The donor substrate preferably comprises a material or a material combination from one of the
main groups - The subject matter of patent application DE 2013 205 720.2 with the title: “Method for rounding edges of semiconductor parts produced from a semiconductor starting material, and semiconductor products produced by this method” is hereby incorporated by reference in its full extent in the subject matter of the present description.
- The use of the word “substantially” in all cases in which this word is used within the scope of the present invention preferably defines a deviation in the range of 1% to 30%, in particular 1% to 20%, in particular 1% to 10%, in particular 1% to 5%, in particular 1% to 2%, from the definition that would be given without the use of this word.
- Further advantages, objectives and properties of the present invention will be explained on the basis of drawings accompanying the following description, in which the solutions according to the invention are illustrated by way of example. Components or elements or method steps of the solutions according to the invention which in the figures coincide at least substantially in terms of their function can be denoted here by the same reference signs, wherein these components or elements do not have to be provided with reference signs or explained in all figures.
- In the drawings:
-
FIG. 1 shows a multi-component wafer production process; -
FIG. 2 shows an alternative sub-process of the multi-component wafer production process according to the invention; -
FIG. 3 shows a further or supplemented multi-component wafer production process; -
FIG. 4 shows a first example of an edge treatment within the scope of the invention; -
FIG. 5 shows examples of contours of grinding tools as can be used in accordance with the method shown inFIG. 4 ; -
FIG. 6 shows a second example of an edge treatment within the scope of the invention; and -
FIGS. 7a-7d show a third example of an edge treatment within the scope of the invention; and -
FIGS. 8a-8b show an illustration of a problem occurring when producing modifications by means of LASER beams in the edge region of a donor substrate or multilayer arrangement; -
FIG. 9 shows an example of an edge treatment within the scope of the solid-body slice production or solid-body layer production according to the invention; -
FIG. 10 shows a further example of an edge treatment within the scope of the solid-body slice production or solid-body layer production according to the invention; -
FIG. 11 shows an illustration that shows problems that occur with the production of modifications in a solid body if the modifications are produced by means of LASER beams; -
FIG. 12 shows an illustration that shows the different LASER beam angles; -
FIGS. 13a /13 b show an illustration of a modification production step and a schematic illustration of the produced modifications; -
FIGS. 14a /14 b show two illustrations of modification production steps; and -
FIG. 15 shows production of a modification with an aberration adjustment. -
FIG. 1 shows a number of steps of a method according to the invention for producing amulti-component wafer 1, in particular a MEMS wafer. - In accordance with this illustration, a
bonding wafer 2 is first provided in a first step I., wherein at least onesurface portion 4 of thebonding wafer 2 is formed by an oxide layer. Adonor wafer 6 is also provided in the first step I., wherein thedonor wafer 6 is thicker than the bonding wafer. - In a second step II., the
donor wafer 6 is brought into contact with thesurface portion 4 of thebonding wafer 2 formed by the oxide layer. This leads to the formation of amultilayer arrangement 8 by connection of thedonor wafer 6 and of thebonding wafer 2 in the region of the contact. - In a third step III.,
modifications 18 are produced in the interior of thedonor wafer 6 for predefining adetachment region 11 for separation of themultilayer arrangement 8 into aseparation part 14 and aconnection part 16, wherein themodifications 18 are produced before the formation of themultilayer arrangement 8 or after the formation of themultilayer arrangement 8. - Step IV. shows the step of separation of the
multilayer arrangement 8 along thedetachment region 11 as a result of a weakening of the multilayer arrangement brought about by the production of a sufficient number of modifications, wherein theconnection part 16 remains on thebonding wafer 2, and wherein the split-offseparation part 14 has a greater thickness than theconnection part 16. - The
separation part 14 is then supplied in a further step to atreatment device 24. Thetreatment device 24 produces an oxide layer by material application and/or by material conversion, by means of which oxide layer at least one, preferably planar, surface of theseparation part 14 is formed. - Before or after production of the oxide layer, a material-removing step is preferably performed, in particular a polishing, lapping, etching and/or chemical-mechanical polishing, by means of which at least one surface or a surface portion of the
detachment layer 14 or of thebonding wafer 2 is smoothed, i.e. experiences a roughness reduction at least in part. - By means of the roughness reduction and the oxide layer production, in particular an SiOx process, the
separation part 14 is reconfigured into afurther bonding wafer 3. Thisfurther bonding wafer 3 is then used asbonding wafer 2 in accordance with the method described by steps I-IV. -
FIG. 2 shows an alternative production of themodifications 18. In accordance with this variant themodifications 18 are produced before the production of amultilayer arrangement 8. This embodiment is advantageous since the LASER beams 20 can penetrate thedonor wafer 6 over a surface of thedonor wafer 6 which is part of theconnection part 16 once thedonor wafer 6 has been divided. -
FIG. 3 shows a further or further supplemented multi-component wafer production process according to the invention, in particular a MEMS wafer production process. In accordance with this multi-component wafer production process, abonding wafer 2 and adonor wafer 6 are provided in a first step I. Thebonding wafer 2 has an oxide layer on preferably at least one surface, in particular on at least oneplanar surface 4. Here, the oxide layer can be produced by conversion of the starting material of thebonding wafer 2 or by deposition or coating. Thedonor wafer 6 preferably does not have an oxide layer. - In step II., the
bonding wafer 2 and thedonor wafer 6 are connected to one another, in particular integrally bonded to one another. The oxide layer or at least part of the oxide layer of thebonding wafer 2 is hereby directly superimposed or covered by thedonor wafer 6. The surface of the oxide layer and the surface of thedonor wafer 6, which are connected to one another here, both particularly preferably have a surface finish provided by polishing, lapping, etching and/or chemical-mechanical polishing. The mean roughness Ra is preferably less than 76 μm, or less than 38 μm or less than 12.5 μm or less than 6 μm or less than 3 μm or less than 2.5 μm or less than 1.25 μm or less than 0.5 μm. - In step III., the
multilayer arrangement 8, in particular thedonor substrate 6, is acted on byLASER beams 20 of aLASER device 22. The LASER beams 20cause modifications 18 of the material forming thedonor wafer 6 to be created or produced in the interior of thedonor wafer 6, in particular on account of a multi-photon excitation. A multiplicity ofmodifications 18 are preferably produced, wherein theindividual modifications 18 preferably lie in the same plane. The totality ofmodifications 18 thus constitutes a precise producible weakening of the donor wafer at 6, which predefines the course of formation of a crack for separating thedonor wafer 6 into two parts in the sense of a perforation. The LASER beams 20, in accordance with the shown example, penetrate thedonor wafer 6 over a surface of thedonor wafer 6 which is part of the thicker part following the splitting of thedonor wafer 6 into two parts. - An alternative production of
modifications 18 is shown byFIG. 2 . - In step IV., a stress-producing
layer 10 is arranged or produced on a preferably further exposed and particularly preferably planar surface of thebonding wafer 2 and/or on a preferably further exposed and particularly preferably planar surface of thedonor wafer 6. The stress-producinglayer 10 is here preferably a polymer layer, in particular a layer consisting of PDMS or comprising PDMS. - In step V., the stress-producing
layer 10 arranged on thebonding wafer 2 and/or the stress-producinglayer 10 arranged on thedonor wafer 6 are/is exposed to a thermal treatment, whereby the stress-producinglayer 10 contracts and thus introduces mechanical stresses into themultilayer arrangement 8 in such a way that a crack forms and propagates in the region of themodifications 18. The thermal treatment is preferably provided via acooling device 26, which particularly preferably dispenses a free-flowingsubstance 28, which cools the stress-producinglayer 10. The free-flowingsubstance 28 is here preferably a fluid and particularly preferably liquid nitrogen. By means of the crack, thedonor wafer 6 is split into two parts: aconnection part 16 and aseparation part 14, wherein theconnection part 16 remains on thebonding wafer 2 on account of the integrally bonded connection to thebonding wafer 2, and theseparation part 14 is separated. Theseparation part 14 and theconnection part 16 both have a wafer-like design. Theseparation part 14 is preferably thicker than theconnection part 16, theseparation part 14 is preferably at least 1.25 times or at least 1.5 times or at least 1.75 times or at least 2 times or at least 2.25 times or at least 2.5 times or at least 2.75 times or at least 3 times or at least 3.25 times or at least 3.5 times or at least 3.75 times or at least 4 times or at least 4.25 times or at least 4.5 times or at least 4.75 times or at least 5 times or at least 5.25 times or at least 5.5 times or at least 5.75 times or at least 6 times or at least 6.25 times as thick as theconnection part 16. The thickness of theconnection part 16 is preferably determined by the mean distance of the planar surfaces of theconnection part 16 from one another. The thickness of theseparation part 14 is preferably determined by the mean distance of the planar surfaces of theseparation part 14 from one another. - In step VI, the stress-producing
layers 10 are removed from the producedmulti-component wafer 1, inparticular MEMS wafer 1, by cleaning and are preferably likewise removed from theseparation part 14. - The
separation part 14 is then fed in a further step to atreatment device 24. Thetreatment device 24 produces an oxide layer by material application and/or by material conversion, by means of which oxide layer at least one preferably planar surface of theseparation part 14 is formed. - Before or after production of the oxide layer, a material-removing step is preferably performed, in particular a polishing, lapping, etching and/or chemical-mechanical polishing, by means of which at least one surface or a surface portion of the
detachment layer 14 and/or of thebonding wafer 2 is smoothed, i.e. experiences a roughness reduction at least in part. - Due to the roughness reduction and the oxide layer production, the
separation part 14 is reconfigured to form afurther bonding wafer 3. Thisfurther bonding wafer 3 is then used asbonding wafer 2 in accordance with the method described by steps I-VI. - The present invention thus relates to a method for producing a
multi-component wafer 1, in particular aMEMS wafer 1. The method according to the invention preferably comprises at least the following steps: providing abonding wafer 2, wherein at least onesurface portion 4 of thebonding wafer 2 is formed by an oxide layer, providing adonor wafer 6, wherein thedonor wafer 6 is thicker than thebonding wafer 2, bringing thedonor wafer 6 into contact with thesurface portion 4 of thebonding wafer 2 formed by the oxide layer, forming amultilayer arrangement 8 by connecting thedonor wafer 6 and thebonding wafer 2 in the region of the contact, arranging or producing a stress-producinglayer 10 on at least one exposedplanar surface 12 of themultilayer arrangement 8, thermally treating the stress-producing layer in order to produce mechanical stresses within themultilayer arrangement 8, wherein the stresses in the portion of themultilayer arrangement 8 formed by thedonor wafer 6 are so great that a crack forms in thedonor wafer 6, by means of which crack thedonor wafer 6 is split into aseparation part 14 and aconnection part 16, wherein theconnection part 16 remains on thebonding wafer 2, and wherein the split-offseparation part 14 has a greater thickness than theconnection part 16. - The present invention thus relates to a method for producing a multi-component wafer, in particular a MEMS wafer. The method according to the invention comprises at least the following steps: providing a
bonding wafer 2, wherein at least onesurface portion 4 of thebonding wafer 2 is formed by an oxide layer, providing adonor wafer 6, wherein thedonor wafer 6 is thicker than thebonding wafer 2, bringing thedonor wafer 6 into contact with thesurface portion 4 of thebonding wafer 2 formed by the oxide layer, forming amultilayer arrangement 8 by connecting thedonor wafer 6 and thebonding wafer 2 in the region of the contact, producingmodifications 18 in the interior of thedonor wafer 6 for predefining adetachment region 11 for separating themultilayer arrangement 8 into aseparation part 14 and aconnection part 16, wherein themodifications 18 are produced prior to the formation of themultilayer arrangement 8 or after the formation of themultilayer arrangement 8, separating the multilayer arrangement along the detachment region as a result of a weakness of the multilayer arrangement brought about by the production of a sufficient number of modifications or as a result of a production of mechanical stresses in the multilayer arrangement, wherein theconnection part 16 remains on thebonding wafer 2, and wherein the split-offseparation part 14 has a thickness greater than theconnection part 16. -
FIG. 4 shows 5 illustrations, by means of which examples of the solid-body slice production or wafer production according to the invention are shown.Illustration 1 shows a grindingtool 122, which has two processingportions 24 distanced from one another, which each form a maingrinding face 132. The main grinding faces 132 are formed here so that they produceindentations 16 in adonor substrate 12. The grindingtool 122 is preferably formed as a rotary grinding tool or as a belt grinding tool. -
Illustration 2 ofFIG. 4 shows adonor substrate 12, in which indentations 16 have been produced by means of the grindingtool 122. Here, theindentations 16 are distanced preferably uniformly from one another in the longitudinal direction of thedonor wafer 12, wherein it is also conceivable for the distances to be of different sizes. In accordance with the second illustration inFIG. 5 ,modifications 110 are also produced in thedonor substrate 12 by means of aLASER device 146. TheLASER device 146 for this purpose emitsLASER beams 112, which penetrate thedonor substrate 12 over a preferablyplanar surface 116 of thedonor substrate 12, and amodification 110 of the lattice structure of the solid body or of thedonor substrate 12 is produced or brought about at afocus point 148, in particular by a multi-photon excitation. Here, themodification 110 is preferably a material conversion, in particular a conversion of the material into another phase, or a material degradation. - The third illustration shows that a stress-producing
layer 114 has been produced or arranged on thesurface 116 over which theLASER beams 112 were introduced into thedonor substrate 12 for production of themodifications 110. The stress-producinglayer 114 is thermally treated or temperature-controlled, in particular cooled, in order to produce mechanical stresses in thedonor substrate 12. By means of the thermal treatment of the stress-producinglayer 114, the stress-producinglayer 114 contracts, whereby the mechanical stresses are produced in thedonor substrate 12. The previously producedindentations 16 form notches, through which the mechanical stresses can be conducted in such a way that thecrack 120 resulting from the stresses propagates in a targeted manner in the region of crack formation predefined by themodifications 110. The indentation ends 118 therefore are preferably adjacent to the particular region of crack formation predefined by themodifications 110. It is preferably always the case that only precisely the solid-body layer 11 of which theindentation 16 is distanced least far from the stress-producinglayer 114 is split off. -
Illustration 4 shows a state following crack propagation. The solid-body slice 11 has been split off from thedonor substrate 12, and the stress-producinglayer 114 initially still remains on thesurface 116 of the solid-body slice 11. -
Reference sign 128 denotes the side of the solid-body slice 11 which is denoted here as the underside of the solid-body slice 11, andreference sign 130 denotes the side of the solid-body slice 11 which is denoted here as the upper side of the solid-body slice 11. -
Illustration 5 shows a method in which the solid-body layer 11 is detached from thedonor substrate 12 without a stress-producinglayer 114. Here, following production of theindentation 16, somany modifications 110 are preferably produced by means ofLASER beams 112, that the solid-body layer 11 detaches from thedonor substrate 12. The dashed line Z here preferably characterises a centre or an axis of rotation of thedonor substrate 12. Thedonor substrate 12 is preferably rotatable about the axis of rotation Z. -
FIG. 5 shows two illustrations, wherein each illustration shows a grindingtool 122 with a specific contour. If reference is made to a planar, straight or curved portion with regard to the grinding tool, this is always understood to mean a portion of the shown contour. Of course, the grindingtool 122 can be formed for example as a rotary grinding tool, whereby the portions adjacent to the contour in the peripheral direction would preferably extend in a curved manner in the peripheral direction. The grindingtool 122 shown in the first illustration ofFIG. 5 has afirst processing portion 124, which has a curved main grindingface 132, and has asecond processing portion 126, which has a curved secondarygrinding face 134, wherein the radius of the main grindingface 132 is greater than the radius of the secondary grindingface 134, preferably the radius of the main grindingface 132 is at least twice, three times, four times or five times as great as the radius of the secondary grindingface 134. - In accordance with the second illustration of
FIG. 5 , thefirst processing portion 124 of the grindingtool 122 has a straight main grindingface 132 and thesecond processing portion 126 has a straight secondary grindingface 134, wherein more material is removed from thedonor substrate 12 by means of the main grindingface 132 than by means of the secondary grindingface 134. - The grinding
tools 122 shown inFIG. 5 and the indentations produced by the shown grindingtools 122 can likewise be used in respect of the illustrations shown inFIG. 4 . -
FIG. 6 shows a further variant of the method according to the invention. By means of a comparison of the first and fifth illustration, it can be seen that themodifications 110 produced by means of theLASER beams 112, in the case of aplanar surface 116, can be produced closer to theedge 144 than if the tip of theedge 117 of thesurface 116 is removed, as shown in the fifth illustration. The LASER beams 112 here penetrate thedonor substrate 12, similarly to the modification production explained with reference toFIG. 4 . - The second illustration of
FIG. 6 shows the production of anindentation 16 starting from aperipheral surface 14 in the direction of the centre Z of thedonor substrate 12, wherein the indentation is produced by means ofablation LASER beams 18 of an ablation LASER (not shown). The ablation LASER beams here preferably evaporate the material of thedonor substrate 12 in order to produce theindentation 16. -
Illustration 3 ofFIG. 6 corresponds substantially toillustration 3 ofFIG. 5 , wherein merely the form of the indentation here is not asymmetrical, but instead is symmetrical. In accordance with this illustration as well, a stress-producinglayer 114 is thus produced or arranged on thedonor substrate 12 and is thermally treated, in particular by means of liquid nitrogen, in order to produce mechanical stresses for initiating acrack 120. -
Illustration 4 ofFIG. 6 shows the solid-body slice 11 split off from thedonor substrate 12, with the stress-producing layer still arranged on said solid-body slice. - It can also be seen from
illustration 5 ofFIG. 6 that in the case of adonor substrate 12 of which the tip of theedge 117 is processed, theindentation 16 to be produced by means ofablation LASER beams 18 must reach further in the direction of the centre of thedonor substrate 12 than if the tip of theedge 117 is not processed. Here, however, it is also conceivable that the indentation is not produced by means of ablation LASER beams 18, but instead by means of a grinding tool 122 (as is known for example fromFIGS. 4 and 5 ). -
FIG. 7a shows an additional or alternative solution according to the invention for the separation of solid-body layers 11 from adonor substrate 12. In accordance withFIG. 7a , adetachment region 111 is produced in the interior of thedonor substrate 2. Themodifications 110 are preferably distanced here from a peripheral delimitingface 150 of thedonor substrate 12. Themodifications 110 are preferably produced similarly toillustration 2 ofFIG. 4 . Here, it is conceivable that theLASER beams 112 are introduced into thedonor substrate 12 from below or from above, i.e. over thesurface 116. -
FIG. 7b schematically shows the processing of thedonor substrate 12 by means of anablation tool 122, in particular a tool for machining thedonor substrate 12, such as a grindingtool 122. By means of the processing, material is removed, at least in portions in the peripheral direction of thedonor substrate 12, in the entire region between the detachment region and a surface of thedonor substrate 12 distanced preferably homogeneously, in particular in parallel, from the detachment region, for reduction of the radial extent of thedonor substrate 12. The material is preferably removed in an annular manner, in particular with a constant or substantially constant radial extent. -
FIG. 7c shows an example of a state after the removal of the material. Here, it is conceivable for example that the material is removed in the axial direction of thedonor substrate 12 up to the detachment plane, or therebeneath or thereabove. -
FIG. 7d shows a state following the separation or detachment of the solid-body layer 11 from thedonor substrate 12. -
FIGS. 8a and 8b show a problem in the edge region of thedonor substrate 12 occurring with the production of modifications by means of LASER beams 112. By means of the different refractive indices in the air and in the donor substrate, theLASER beam portions LASER beam 112 do not coincide exactly with one another, thus resulting in undesirable effects, such as the production of defects at undesirable locations, an undesirable local heating, or a prevention of the production of a modification. -
FIG. 8b shows that a problem-free production ofmodifications 110 can be provided only if themodification 110 to be produced is distanced from the peripheral surface of thedonor substrate 12 to such an extent that bothLASER beam portions - The present invention thus relates to a method for separating solid-body slices 11 from a
donor substrate 12. Here, the method according to the invention comprises the following steps: - Providing a
donor substrate 12, removing material of thedonor substrate 12 starting from asurface 14 extending in the peripheral direction of thedonor substrate 2 towards the centre Z of thedonor substrate 12 in order to produce anindentation 16, wherein the material is removed by means ofablation LASER beams 18 and/or theindentation 16 is produced asymmetrically, producingmodifications 110 in the interior of thedonor substrate 12 by means offurther LASER beams 112, wherein themodifications 10 are positioned in such a way that they are adjacent to theindentation 16, wherein the solid-body slice 11 is detached from thedonor substrate 12 by means of the producedmodifications 110, or a stress-producinglayer 114 is produced or arranged on asurface 116 of thedonor substrate 12, which surface is oriented at an incline to the peripheral surface and in particular is planar, and mechanical stresses are produced in thedonor substrate 12 by means of a thermal treatment of the stress-producinglayer 114, wherein acrack 120 for separating a solid-body layer 11 is created by the mechanical stresses and propagates, starting from theindentation 16, along themodifications 110. - The present invention thus relates to a method for separating solid-body slices 11 from a
donor substrate 12. Here, the method according to the invention comprises the following steps: - producing
modifications 110 in the interior of thedonor substrate 12 by means ofLASER beams 112, wherein a detachment region is predefined by themodifications 110, along which detachment region the solid-body layer 11 is separated from thedonor substrate 12 or the multilayer arrangement, - removing material of the
donor substrate 12, starting from asurface 14 extending in the peripheral direction of thedonor substrate 12 towards the centre Z of thedonor substrate 12, in particular in order to produce aperipheral indentation 16, wherein the detachment region is exposed by the material removal, separating the solid-body layer from the donor substrate, wherein the donor substrate is weakened in the detachment region by the modifications in such a way that the solid-body layer 11 is detached from thedonor substrate 12 as a result of the material removal or such a number of modifications are produced after the material removal that the donor substrate is weakened in the detachment region in such a way that the solid-body layer 11 is detached from thedonor substrate 12 or a stress-producinglayer 114 is produced or arranged on asurface 16 of thedonor substrate 12, which surface is oriented at an incline to the peripheral surface and in particular is planar, and mechanical stresses are produced in thedonor substrate 12 by means of a thermal treatment of the stress-producinglayer 114, wherein by means of the mechanical stresses acrack 120 for separating a solid-body layer 11 is created and propagates, starting from the surface of the donor substrate exposed by the material removal, along themodifications 110. -
FIG. 9 shows 4 illustrations. In the first illustration ofFIG. 9 , adonor substrate 22 is shown, which is acted on byLASER beams 212. The LASER beams 212 are inclined in their totality relative to thesurface 216 over which the LASER beams penetrate thedonor substrate 22, in such a way that the inclination deviates from an angle of 90°. Afirst portion 236 ofLASER beams 212 is preferably oriented at afirst angle 238 relative to thesurface 216, and afurther portion 240 ofLASER beams 212 is oriented at asecond angle 242 relative to thesurface 216. TheLASER beam portions modifications 212 produced for separation of a specific solid-body layer 21, are preferably always inclined identically relative to thesurface 216 over which theLASER beam portions donor substrate 22. It can also be inferred from the first illustration ofFIG. 12 that thefocus point 248 can be guided in thedonor substrate 22 as far as theedge 244 or directly adjacently to theedge 244 for production ofmodifications 210 on account of the inclinedLASER beam portions - It can also be deduced from
illustration 2 ofFIG. 9 that, in accordance with theLASER beam portions edge 244 of thedonor substrate 22 is not necessary or is only necessary to a significantly reduced extent. The stress-producinglayer 214 arranged or produced on thesurface 216 causes a production of mechanical stresses in thedonor substrate 22, whereby acrack 220 propagates in a very precisely guided manner from theedge 244 into thedonor substrate 22 on account of themodifications 210 produced as far as theedge 244. -
Illustration 3 ofFIG. 9 shows a solid-body slice 21 completely split off from thedonor substrate 22, wherein the solid-body slice 21 preferably has not experienced any edge tip treatment in accordance with this embodiment. -
Illustration 4 ofFIG. 9 indicates that a solid-body slice 21 can be removed from thedonor substrate 22 likewise by production ofmodifications 210 by means ofLASER beams 236, 240 (without a stress-producing layer 214). - The present invention thus relates to a method for separating solid-body slices 21 from a
donor substrate 22. Here, the method according to the invention comprises the following steps: - providing a donor substrate 22, producing modifications 210 in the interior of the donor substrate 22 by means of LASER beams 212, wherein the LASER beams 212 penetrate the donor substrate 22 over a planar surface 216 of the donor substrate 22, wherein the totality of the LASER beams 212 is inclined relative to the planar surface 216 of the donor substrate 22 in such a way that a first portion 236 of the LASER beams 212 penetrates the donor substrate 22 at a first angle 238 to the planar surface 216 of the donor substrate 22 and at least one further portion 240 of the LASER beams 212 penetrates the donor substrate 22 at a second angle 242 to the planar surface 216 of the donor substrate 22, wherein the value of the first angle 238 differs from the value of the second angle 242, wherein the first portion 236 of the LASER beams 212 and the further portion 240 of the LASER beams 212 are focused in the donor substrate 22 in order to produce the modification 210, wherein the solid-body slice 21 is detached from the donor substrate 22 by the produced modifications 210 or a stress-producing layer 214 is produced or arranged on the planar surface 216 of the donor substrate and mechanical stresses are produced in the donor substrate 22 by means of a thermal treatment of the stress-producing layer 214, wherein a crack 220 for separating a solid-body layer 21 is created by the mechanical stresses and propagates along the modifications 210.
-
FIG. 10 shows a further variant of the method according to the invention. By means of a comparison of the first and the fifth illustration, it can be seen that themodifications 210 produced by means of theLASER beams 212, in the case of aplanar surface 216, can be produced closer to theedge 244 than if the tip of theedge 217 is removed from thesurface 216, as is shown in the fifth illustration. The LASER beams 212 here penetrate thedonor substrate 22 similarly to the production of a modification explained with reference toFIG. 9 . - The second illustration of
FIG. 10 shows the production of anindentation 26 starting from aperipheral surface 24 towards the centre Z of thedonor substrate 22, wherein the indentation is produced by means ofablation LASER beams 28 of an ablation LASER (not shown). The ablation LASER beams here preferably evaporate the material of thedonor substrate 22 in order to produce theindentation 26. -
Illustration 3 ofFIG. 10 corresponds substantially toillustration 3 ofFIG. 9 , wherein merely the form of the indentation here is not asymmetrical, but instead is symmetrical. In accordance with this illustration, a stress-producinglayer 214 is thus likewise produced or arranged on thedonor substrate 22 and is thermally treated, in particular by means of liquid nitrogen, in order to produce mechanical stresses for initiating acrack 220. -
Illustration 4 ofFIG. 10 shows the solid-body slice 21 split off from thedonor substrate 2, with the stress-producing layer still arranged on said solid-body slice. - It can also be seen from
illustration 5 ofFIG. 10 that in the case of adonor substrate 22 of which the tip of theedge 217 is processed, theindentation 26 to be produced by means ofablation LASER beams 28 must reach further in the direction of the centre of thedonor substrate 22 than if the tip of theedge 217 is not processed. Here, however, it is also conceivable that the indentation is not produced by means of ablation LASER beams 28, but instead by means of a grinding tool 222 (as is known for example fromFIG. 9 ). -
FIG. 11 shows an arrangement in accordance with which aLASER beam 212 is oriented parallel to the longitudinal axis L. This illustration additionally or alternatively also shows aLASER beam 260 inclined at an angle al relative to the longitudinal axis L. BothLASER beams modifications 210, by means of which adetachment region 211 is predefined. It is conceivable here that a plurality of themodifications 210 are produced by theLASER beam 212, which is not inclined relative to the longitudinal axis L, and that themodifications 210 in the edge region, that is to say at a distance of less than 10 mm, in particular of less than 5 mm or of less than 2 mm or of less than 1 mm or of less than 0.5 mm from the peripherally extending surface (peripheral surface), are produced by theLASER beam 260 inclined relative to the longitudinal axis L. - Alternatively, it is also conceivable that all
modifications 210 of the detachment region or the plurality ofmodifications 210 of thedetachment region 211 are produced by theLASER beam 260 inclined at an angle α1 relative to the longitudinal axis L. - Additionally or alternatively, within the sense of the present invention, the
modifications 210 in the edge region can be produced by afurther LASER beam donor substrate 22, wherein this LASER beam preferably penetrates thedonor substrate 22 over a peripheral surface of thedonor substrate 22. It can be seen from the illustration that aLASER beam 262, for production of themodifications 210 in the edge region, can be introduced into thedonor substrate 22 over the peripheral surface for example at an angle α2, which is greater than 0° and smaller than 90°, relative to thedetachment region 211. It can also be seen from the illustration that aLASER beam 264, in order to produce themodifications 210, can be introduced into thedonor substrate 22 over the peripheral surface of thedonor substrate 22 in the direction of extent of thedetachment region 211. Here, theLASER beam 264 is preferably inclined at an angle α3, between 80° and 100°, in particular 90° or substantially 90°, relative to the longitudinal axis L of thedonor substrate 22. - A
modification 210 can thus be produced in the region of the edge by one of theLASER beams - Furthermore, in accordance with the invention, the statements provided with reference to
FIG. 9 can be applied or transferred similarly to the subjects shown inFIG. 211 , and vice versa. -
FIG. 13a shows adetachment region 211 produced just short from the edge region.FIG. 13a also shows the production of modifications by means of aLASER beam 264. A plurality ofmodifications 210 are preferably produced in the radial direction by theLASER beam 264, in particular over a line, with increasingly greater distances from the centre or an axis of rotation (which extends preferably orthogonally to theplanar surface 216 of the donor substrate 22) of thedonor wafer 22. -
FIG. 13b schematically shows a state following the production of themodifications 210. In accordance with this illustration thedetachment region 211 is formed as a modification layer extending completely in the interior of thedonor wafer 22. -
FIGS. 14a and 14b show two variants for producingmodifications 210 by means of LASER beams introduced over the peripheral surface. - In accordance with
FIG. 14a , a multiplicity ofmodifications 210 are produced over the same penetration point, through which theLASER beams 264 penetrate thedonor substrate 22. The LASER beams are focused into thedonor substrate 22 at different depths in the radial direction in order to produce themodifications 210. Themodifications 210 are preferably produced with decreasing penetration depth of the LASER beams or with increasingly shorter distance of the focus point from the penetration point. -
FIG. 14b shows the filament-like production of modifications. Themodifications 210 produced in the form of filaments are longer then a multiple of their cross-sectional extent, in particular for example 10 times, 20 times, or 50 times longer. -
FIG. 15 shows aLASER device 246, an aberration means 247, and a sectional illustration of adonor substrate 2. The detailed illustration ofFIG. 15 shows theLASER beam 212 penetrating thedonor wafer 22 over the curved peripheral surface of thedonor wafer 22, wherein the course of the radiation adapted by means of the aberration means 247 is illustrated by the dashed lines. - The present invention therefore relates to a method for separating solid-body slices 21 from a
donor substrate 22. The method according to the invention comprises the following steps: providing adonor substrate 22, producing at least onemodification 10 in the interior of thedonor substrate 2 by means of at least oneLASER beam 212, wherein theLASER beam 212 penetrates thedonor substrate 22 over aplanar surface 216 of thedonor substrate 22, wherein theLASER beam 212 is inclined relative to theplanar surface 216 of thedonor substrate 22, in such a way that it penetrates the donor substrate at an angle that is unequal to 0° or 180° relative to the longitudinal axis of the donor substrate, wherein theLASER beam 212 is focused in thedonor substrate 22 in order to produce themodification 210, wherein the solid-body slice 21 is detached from thedonor substrate 22 by the producedmodifications 210 or a stress-producinglayer 214 is produced or arranged on theplanar surface 216 of thedonor substrate 22 and mechanical stresses are produced in thedonor substrate 22 by a thermal treatment of the stress-producinglayer 214, wherein acrack 220 for separating a solid-body layer 21 is produced by the mechanical stresses and propagates along themodifications 210.
Claims (15)
1. A method for producing a multi-component wafer (1), in particular a MEMS wafer, at least comprising the following steps:
providing a bonding wafer (2), wherein at least one surface portion (4) of the bonding wafer (2) is formed by an oxide layer,
providing a donor wafer (6), wherein the donor wafer (6) is thicker than the bonding wafer (2),
bringing the donor wafer (6) into contact with the surface portion (4) of the bonding wafer (2) formed by the oxide layer,
forming a multilayer arrangement (8) by connecting the donor wafer (6) and the bonding wafer (2) in the region of the contact,
producing modifications (18) in the interior of the donor wafer (6) for predefining a detachment region (11) for separating the multilayer arrangement (8) into a separation part (14) and a connection part (16) by means of at least one LASER beam,
wherein the modifications (18) are produced prior to the formation of the multilayer arrangement (8) or after the formation of the multilayer arrangement (8),
separating the multilayer arrangement along the detachment region
as a result of a weakening of the multilayer arrangement brought about by the production of a sufficient number of modifications or
as a result of production of mechanical stresses in the multilayer arrangement,
wherein the connection part (16) remains on the bonding wafer (2), and
wherein the split-off separation part (14) has a greater thickness than the connection part (16).
2. The method according to claim 1 ,
further comprising the following steps:
cleaning the separation part (14) and/or
converting the separation part (14) into a further bonding wafer (3) by a treatment of at least one surface portion of the separation part (14), and
providing the further bonding wafer (3) so as to be brought into contact with a further donor wafer.
3. The method according to claim 2 ,
characterised in that
the treatment comprises an oxidation process, in particular an SiOx process, whereby an oxidation of the at least one surface portion is effected.
4. The method according to any one of the preceding claims,
characterised in that
the donor wafer (6) has a first thickness D1,
the bonding wafer (2) has a second thickness D2,
the separation part (14) has a third thickness D3, and
the connection part (16) has a fourth thickness D4,
wherein the thickness D1 is greater than the sum of the thicknesses D3 and D4,
wherein the sum of the thicknesses D3 and D4 is greater than the thickness D3,
wherein the thickness D3 is greater than the thickness D2 by a thickness DL.
5. The method according to claim 4 ,
characterised in that
the thickness DL is less than 200 μm, in particular less than 100 μm, and is removed as a result of polishing and/or etching steps.
6. The method according to any one of the preceding claims,
characterised in that the LASER beams (20) are emitted from a LASER device (22),
wherein the LASER device (22) is preferably a picosecond LASER or a femtosecond LASER or
wherein the modifications (18) are local cracks in the crystal lattice and/or material portions in the interior of the donor wafer (6) converted into another phase.
7. The method according to claim 6 ,
characterised in that
the energy of the LASER beams (20) of the fs LASER is selected in such a way that the propagation of damage of each modification (18) in the donor substrate is less than 3 times the Rayleigh length, preferably less than the Rayleigh length, and particularly preferably less than a third of the Rayleigh length and/or
the wavelength of the LASER beams (20) of the fs LASER is selected in such a way that the absorption of the donor substrate (6) is less than 10 cm−1 and preferably less than 1 cm−1 and particularly preferably less than 0.1 cm−1 and/or
the individual modifications (18) in each case are produced as a result of a multi-photon excitation brought about by the fs LASER.
8. The method according to claim 6 or 7 ,
characterised in that
the LASER beams (20) for producing the modifications (18) infiltrate the donor wafer (6) over a surface which is part of the connection part (16).
9. The method according to any one of the preceding claims,
further comprising the following step:
removing material of the multilayer arrangement starting from a surface (14) extending in the peripheral direction of the multilayer arrangement towards the centre (Z) of the multilayer arrangement, in particular so as to produce a peripheral indentation (16),
wherein the detachment region is exposed by the material removal,
separating the solid-body layer from the multilayer arrangement,
wherein the multilayer arrangement is weakened in the detachment region by the modifications in such a way that the solid-body layer (11) detaches from the multilayer arrangement as a result of the material removal or
after the material removal, such a number of modifications are produced that the donor substrate is weakened in the detachment region in such a way that the solid-body layer (11) detaches from the donor substrate (12) or
a stress-producing layer (114) is produced or arranged on a surface (116) of the donor substrate (12), which surface is oriented at an incline relative to the peripheral surface and in particular is planar, and mechanical stresses are produced in the donor substrate (12) by a thermal treatment of the stress-producing layer (114), wherein a crack (120) for detachment of a solid-body layer (11) is produced as a result of the mechanical stresses and propagates, starting from the surface of the donor substrate exposed by the material removal, along the modifications (110).
10. The method according to claim 9 ,
characterised in that
the detachment region predefined by the modifications (110) is distanced further from the peripheral surface of the donor substrate (12) prior to the material removal than after the material removal and/or
the modifications (110) for predefining the detachment region are produced prior to the material removal, and by means of the material removal a reduction of the distance of the detachment region to less than 10 mm, in particular to less than 5 mm and preferably to less than 1 mm, is achieved at least at specific points, or
the modifications for predefining the detachment region are produced after the material removal, wherein the modifications (110) are produced in such a way that the detachment region is distanced, at least at specific points, by less than 10 mm, in particular less than 5 mm, and preferably less than 1 mm, from a surface exposed by the material removal and/or
the material is removed by means of ablation beams (8), in particular ablation LASER beams, or ablation fluids or
an indentation (6) with an asymmetrical design is produced by the material removal or
the material removal is performed at least in portions in the peripheral direction of the donor substrate (12) as a reduction of the radial extent of the donor substrate (12), in the entire region between the detachment region and a surface of the donor substrate (12) distanced homogeneously from the detachment region, and/or
the indentation (16) surrounds the donor substrate (12) completely in the peripheral direction and/or
the indentation (16) runs towards the centre (Z) as far as an indentation end (118) in a manner becoming increasingly narrower, in particular in a wedge-like manner, wherein the indentation end (118) lies in the plane in which the crack (120) propagates and/or
the asymmetric indentation (16) is produced by means of a grinding tool (122) that is negatively shaped at least in part in order to make the indentation (16) and/or
the grinding tool (122) has at least two differently shaped processing portions (124, 126), wherein a first processing portion (124) is intended for processing of the donor substrate (12) in the region of the underside (128) of a solid-body slice (11) to be separated and a second processing portion (126) is intended for processing the donor substrate (12) in the region of the upper side (130) of the solid-body slice (11) to be separated from the donor substrate (12) and/or
the first processing portion (124) produces a deeper or larger-volume indentation (16) in the donor substrate (12) than the second processing portion (126), wherein the first processing portion (124) and/or the second processing portion (126) have/has curved or straight grinding faces (132, 134) and/or
the first processing portion (124) has a curved main grinding face (132) and the second processing portion (126) has a curved secondary grinding face (134), wherein the radius of the main grinding face (132) is greater than the radius of the secondary grinding face (134), the radius of the main grinding face (132) is preferably at least twice as large as the radius of the secondary grinding face (134) or
the first processing portion (124) has a straight main grinding face (132) and the second processing portion (126) has a straight secondary grinding face (134), wherein, by means of the main grinding face (132), more material is removed from the donor substrate (12) than with the secondary grinding face (134) or
the first processing portion (124) has a straight main grinding face (132) and the second processing portion (126) has a curved secondary grinding face (134) or
the first processing portion (124) has a curved main grinding face (132) and the second processing portion (126) has a straight secondary grinding face (134) and/or
the ablation LASER beams (18) are produced with a wavelength in the range between 300 nm and 10 μm, with a pulse length of less than 100 microseconds and preferably less than 1 microsecond, and particularly preferably less than 1/10 of a microsecond, and with a pulse energy of more than 1 μJ and preferably more than 10 μJ and/or
the material to be removed in the entire region between the detachment region and the surface distanced homogeneously from the detachment region describes an annular, in particular cylindrical design and/or
wherein the LASER beams (112) are emitted from a LASER device (146),
wherein the LASER device (146) is a picosecond LASER or a femtosecond LASER and/or
the energy of the LASER beams (112), in particular of the fs LASER, is selected in such a way that the propagation of damage of each modification (110) in the donor substrate (12) is less than 3 times the Rayleigh length, preferably less than the Rayleigh length, and particularly preferably less than a third of the Rayleigh length and/or
the wavelength of the LASER beams (112), in particular of the fs LASER, is selected in such a way that the absorption of the donor substrate (12) is less than 10 cm−1 and preferably less than 1 cm−1 and particularly preferably less than 0.1 cm−1 and/or
the individual modifications (110) are produced in each case as a result of a multi-photon excitation brought about by the LASER beams (112), in particular the fs LASER, and/or
the LASER beams (112) for producing the modifications (110) penetrate the donor wafer (12) over a surface (116) which is part of the solid-body slice (11) to be separated and/or
the stress-producing layer (114) comprises or consists of a polymer, in particular polydimethylsiloxane (PDMS), wherein the thermal treatment is performed in such a way that the polymer experiences a glass transition, wherein the stress-producing layer (114) is temperature-controlled, in particular by means of liquid nitrogen, to a temperature below room temperature or below 0° C. or below −50° C. or below −100° C. or below −110° C., in particular to a temperature below the glass transition temperature of the stress-producing layer (114) and/or
the ablation radiation comprises accelerated ions and/or plasma and/or LASER beams and/or is formed by electron beam heating or ultrasound waves and/or is part of a lithographic method (electron beam, UV, ions, plasma) with at least one etching step following a previously executed photoresist coating and/or the ablation fluid is a liquid jet, in particular a water jet of a water jet cutting process.
11. The method according to any one of the preceding claims,
characterised in that
the LASER beam (212) or the LASER beams is/are inclined relative to the planar surface (216) of the donor substrate (22) in such a way that it/they penetrates/penetrate the donor substrate at an angle that is unequal to 0° C. or 180° C. relative to the longitudinal axis of the donor substrate, wherein the LASER beam (212) is focused in the donor substrate (22) for production of the modification (210),
wherein preferably a first portion (236) of the LASER beam (212) penetrates the donor substrate (22) at a first angle (238) to the planar surface (216) of the donor substrate (22) and at least one further portion (240) of the LASER beam (212) penetrates the donor substrate (22) at a second angle (242) to the planar surface (216) of the donor substrate (22), wherein the value of the first angle (238) differs from the value of the second angle (242), wherein the first portion (236) of the LASER beam (212) and the further portion (240) of the LASER beam (212) are focused in the donor substrate (22) for production of the modification (210).
12. The method according to claim 11 ,
characterised in that
the totality of the LASER beams (212) for producing modifications (210) in the region of the centre (Z) of the donor substrate (22) and for producing modifications (210) in the region of an edge (244) provided in the radial direction, in particular at a distance of less than 10 mm and preferably of less than 5 mm and particularly preferably of less than 1 mm from the edge of the donor substrate (22), is oriented in the same orientation relative to the planar surface (216) of the donor substrate (22) and/or
the first portion (236) of the LASER beams (212) penetrates the donor substrate (22) at a first angle (238) to the planar surface (216) of the donor substrate (22) and the further portion (240) of the LASER beams (212) penetrates at a second angle (242) for production of modifications (210) in the region of the centre (Z) of the donor substrate (22) and for production of modifications (210) in the region of an edge (244) of the donor substrate (22) provided in the radial direction, wherein the value of the first angle (238) is always different from the value of the second angle (242) and/or
wherein the LASER beams (212) are emitted from a LASER device (246),
wherein the LASER device (246) is a picosecond LASER or a femtosecond LASER and/or
the energy of the LASER beams (212), in particular of the fs LASER, is selected in such a way that the propagation of damage of each modification (210) in the donor substrate (22) is less than 3 times the Rayleigh length, preferably less than the Rayleigh length, and particularly preferably less than a third of the Rayleigh length and/or
the wavelength of the LASER beams (212), in particular the fs LASER, is selected in such a way that the absorption of the donor substrate (22) is less than 10 cm−1 and preferably less than 1 cm−1 and particularly preferably less than 0.1 cm−1 and/or
the individual modifications (210) are produced in each case as the result of a multi-photon excitation brought about by the LASER beams (212), in particular of the fs LASER and/or
the LASER beams (212) for producing the modifications (210) penetrate the donor wafer (22) over a surface (216) which is part of the solid-body slice (21) to be detached and/or
the LASER beam (212) penetrates the donor substrate (22) over a peripheral surface of the donor substrate (22), in particular in the radial direction of the donor substrate (22), and/or
the LASER beams (212) introduced into the donor substrate (22) over the peripheral surface produce modifications (210) which are elongate, in particular filament-like, and/or
the LASER beams (212) introduced at a position of the peripheral surface of the donor substrate (22) are focussed at different penetration depths for production of a plurality of modifications (210), wherein the modifications (210) are produced here preferably starting from the deepest depth to the shallowest depth and/or
a means for aberration adjustment is provided, and by the means an aberration adjustment of the LASER beams penetrating over the peripheral surface is made.
13. The method according to any one of the preceding claims
further comprising the following steps:
arranging or producing a stress-producing layer (210) on at least one exposed surface (212) of the multilayer arrangement (28),
thermally treating the stress-producing layer (210) in order to produce the mechanical stresses within the multilayer arrangement (28),
wherein the stresses in the portion of the multilayer arrangement (28) formed by the donor wafer (26) are so great that a crack is formed in the donor wafer (26) along the detachment region (211), by means of which crack the donor wafer (26) is split into the separation part (214) and the connection part (216), wherein
the stress-producing layer (210) comprises or consists of a polymer, in particular polydimethylsiloxane (PDMS), wherein the thermal treatment is performed in such a way that the polymer experiences a glass transition, wherein the stress-producing layer (210) is temperature-controlled, in particular by means of liquid nitrogen, to a temperature below room temperature or below 0° C. or below −50° C. or below −100° C. or below −110° C., in particular to a temperature below the glass transition temperature of the stress-producing layer (210).
14. Use of a substrate as donor wafer (6) and bonding wafer (2) in a multi-component wafer production method, in particular a MEMS wafer production method,
wherein the substrate is arranged as donor wafer (6) on a further bonding wafer (3), which has an oxidation layer,
wherein the donor wafer (6) is divided, being split into a connection part (16) and a separation part (14), as a result of propagation of a crack, and
wherein the separation part (14) serves as bonding wafer (2) after treatment in a SiOx process,
wherein the bonding wafer (2) is connected to a further donor substrate in order to form a multilayer arrangement (8).
15. A multi-component wafer (1), in particular a MEMS wafer,
at least comprising
a bonding wafer (2),
wherein at least one surface portion of the bonding wafer (2) is formed by an oxide layer,
a connection part (16) split off from a donor wafer (6) as the result of propagation of a crack,
wherein the connection part (16) is arranged in an integrally bonded manner on a surface portion formed by the oxide layer, and
wherein the bonding wafer (2) is a portion, prepared by means of an oxidation treatment, in particular an SiOx treatment, of a separation part (14) separated from a donor wafer.
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PCT/EP2015/064104 WO2016162096A1 (en) | 2015-04-09 | 2015-06-23 | Method for the low-loss production of multi-component wafers |
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US17/067,899 Active 2036-05-30 US11518066B2 (en) | 2015-04-09 | 2020-10-12 | Method of treating a solid layer bonded to a carrier substrate |
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US17/067,899 Active 2036-05-30 US11518066B2 (en) | 2015-04-09 | 2020-10-12 | Method of treating a solid layer bonded to a carrier substrate |
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US (3) | US20180118562A1 (en) |
EP (2) | EP3281223B1 (en) |
CN (2) | CN107438581B (en) |
DE (1) | DE102015006971A1 (en) |
WO (2) | WO2016162096A1 (en) |
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Also Published As
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US20180243944A1 (en) | 2018-08-30 |
US10843380B2 (en) | 2020-11-24 |
EP3280577B1 (en) | 2020-10-14 |
US11518066B2 (en) | 2022-12-06 |
CN107438581A (en) | 2017-12-05 |
WO2016162428A1 (en) | 2016-10-13 |
DE102015006971A1 (en) | 2016-10-13 |
EP3281223B1 (en) | 2020-09-09 |
WO2016162096A1 (en) | 2016-10-13 |
EP3281223A1 (en) | 2018-02-14 |
US20210039279A1 (en) | 2021-02-11 |
EP3280577A1 (en) | 2018-02-14 |
CN107438581B (en) | 2020-04-03 |
CN107454892B (en) | 2021-08-31 |
CN107454892A (en) | 2017-12-08 |
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