US20050148558A1 - Stabilized hydroxyvitamin D - Google Patents
Stabilized hydroxyvitamin D Download PDFInfo
- Publication number
- US20050148558A1 US20050148558A1 US11/065,429 US6542905A US2005148558A1 US 20050148558 A1 US20050148558 A1 US 20050148558A1 US 6542905 A US6542905 A US 6542905A US 2005148558 A1 US2005148558 A1 US 2005148558A1
- Authority
- US
- United States
- Prior art keywords
- pharmaceutical composition
- hydroxyvitamin
- shvd
- vitamin
- stabilized
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000008194 pharmaceutical composition Substances 0.000 claims abstract description 25
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- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 33
- HKXBNHCUPKIYDM-CGMHZMFXSA-N doxercalciferol Chemical compound C1(/[C@@H]2CC[C@@H]([C@]2(CCC1)C)[C@H](C)/C=C/[C@H](C)C(C)C)=C\C=C1\C[C@@H](O)C[C@H](O)C1=C HKXBNHCUPKIYDM-CGMHZMFXSA-N 0.000 claims description 31
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 claims description 27
- ZAFNJMIOTHYJRJ-UHFFFAOYSA-N Diisopropyl ether Chemical compound CC(C)OC(C)C ZAFNJMIOTHYJRJ-UHFFFAOYSA-N 0.000 claims description 24
- 239000011710 vitamin D Substances 0.000 claims description 21
- 229930003316 Vitamin D Natural products 0.000 claims description 20
- QYSXJUFSXHHAJI-XFEUOLMDSA-N Vitamin D3 Natural products C1(/[C@@H]2CC[C@@H]([C@]2(CCC1)C)[C@H](C)CCCC(C)C)=C/C=C1\C[C@@H](O)CCC1=C QYSXJUFSXHHAJI-XFEUOLMDSA-N 0.000 claims description 20
- 235000019166 vitamin D Nutrition 0.000 claims description 20
- 229940046008 vitamin d Drugs 0.000 claims description 20
- TZIHFWKZFHZASV-UHFFFAOYSA-N methyl formate Chemical group COC=O TZIHFWKZFHZASV-UHFFFAOYSA-N 0.000 claims description 16
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- 238000000034 method Methods 0.000 claims description 11
- -1 vitamin D compound Chemical class 0.000 claims description 11
- 238000004128 high performance liquid chromatography Methods 0.000 claims description 10
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- 238000003860 storage Methods 0.000 description 10
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- 229960004756 ethanol Drugs 0.000 description 8
- 238000003786 synthesis reaction Methods 0.000 description 8
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- MECHNRXZTMCUDQ-UHFFFAOYSA-N Vitamin D2 Natural products C1CCC2(C)C(C(C)C=CC(C)C(C)C)CCC2C1=CC=C1CC(O)CCC1=C MECHNRXZTMCUDQ-UHFFFAOYSA-N 0.000 description 6
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- 238000001953 recrystallisation Methods 0.000 description 6
- 238000012430 stability testing Methods 0.000 description 6
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 6
- 235000001892 vitamin D2 Nutrition 0.000 description 6
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- 229910052943 magnesium sulfate Inorganic materials 0.000 description 5
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- ODZFJAXAEXQSKL-USTMCHFFSA-N 1,24(S)-dihydroxyvitamin D2 Chemical compound C([C@@H]([C@]1(CCC2)C)[C@H](C)/C=C/[C@@](C)(O)C(C)C)CC1\C2=C\C=C1\C[C@@H](O)C[C@H](O)C1=C ODZFJAXAEXQSKL-USTMCHFFSA-N 0.000 description 3
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- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 235000010215 titanium dioxide Nutrition 0.000 description 1
- 230000003442 weekly effect Effects 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C401/00—Irradiation products of cholesterol or its derivatives; Vitamin D derivatives, 9,10-seco cyclopenta[a]phenanthrene or analogues obtained by chemical preparation without irradiation
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K31/00—Medicinal preparations containing organic active ingredients
- A61K31/59—Compounds containing 9, 10- seco- cyclopenta[a]hydrophenanthrene ring systems
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61P—SPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
- A61P3/00—Drugs for disorders of the metabolism
- A61P3/02—Nutrients, e.g. vitamins, minerals
Definitions
- This invention relates a stabilized hydroxyvitamin D (“SHVD”) which is particularly well suited for pharmaceutical formulations.
- SHVD stabilized hydroxyvitamin D
- Vitamin D compounds having a hydroxy group at the 1 a and 24 positions have had considerable attention in recent years because of their strong vitamin D activity. These activated vitamin D compounds are, however, also known as being chemically unstable, particularly under exposure of light and in the presence of oxygen, and as having poor storage stability at higher temperatures. The compounding of activated vitamin D into a pharmaceutical formulation exacerbates these stability problems.
- FIG. 1 is an exemplary reaction scheme for the synthesis of 1 ⁇ -hydroxyvitamin D 2 .
- FIGS. 2A and 2B are HPLC chromatograms showing the preparation of SHVD in accordance with the present invention.
- the present invention relates to a stabilized hydroxy vitamin D form with superior technical properties and superior stability (SHVD).
- SHVD is particularly well adapted for use in pharmaceutical compositions or formulations. Accordingly, the present invention will now be described in detail with respect to such endeavors; however, those skilled in the art will appreciate that such a description of the invention is meant to be exemplary only and should not be viewed as limitative on the full scope thereof.
- vitamin D is intended to include vitamins D 2 , D 3 and D 4 and related analogs.
- the term “1 ⁇ -hydroxyvitamin D” refers to a vitamin D compound or analog that has a substituted hydroxy group in at least the carbon-1 ⁇ position of the A ring of the compound. Those compounds that are substituted only with a hydroxy in the 1 ⁇ -position, e.g., 1 ⁇ -hydroxyvitamin D 2 and 1 ⁇ -hydroxyvitamin D 3 , are pro-drugs as they undergo further hydroxylation to form metabolically active vitamin D compounds.
- Those compounds that are hydroxylated in the 24 or 25 position as well as the 1 ⁇ position are typically metabolically active vitamin D compounds, i.e., 1 ⁇ , 24-dihydroxyvitamin D 2 and 1 ⁇ , 25-dihydroxyvitamin D 3 .
- 24-hydroxyvitamin D refers to a vitamin D compound or analog that has a substituted hydroxy group in at least the 24 carbon of the compound.
- active vitamin D or “activated vitamin D” references to a vitamin D compound that is hydroxylated in at least the 1 ⁇ , 24 or 25 position.
- the term “stabilized hydroxyvitamin D” or “SHVD” is meant to include, but is not limited to, any stabilized 1 ⁇ -hydroxyvitamin D and any stabilized 24-hydroxyvitamin D.
- SHVD is not meant to include certain commercially available vitamin D compounds, i.e., excludes 1 ⁇ -hydroxyvitamin D 3 , 1 ⁇ ,25-dihydroxyvitamin D 3 , 1,24-dihydroxyvitamin D 3 , 22-oxa-1,25-dihydroxyvitamin D 3 (OCT), paricalcitol (a 19-nor-vitamin D 2 ) and calcipotriol.
- non-SHVD refers to 1 ⁇ -hydroxyvitamin D and 24 hydroxyvitamin D compounds that do not meet the purity profile and other characteristics described herein for SHVD.
- SHVD of the present invention is crystalline, substantially solvent free, storage stable and well suited for modern therapy formulations. Studies have demonstrated that SHVD with the technical properties found in the present invention is surprisingly stable, particularly its reduced rate of conversion to the corresponding previtamin form on heat challenge or elevated temperature. SHVD in accordance with the present invention shows virtually no degradation after 6 years storage at ⁇ 70° C. This corresponds to excellent storage stability when formulated in a pharmaceutical dosage form, e.g., a soft gelatin capsule. The SHVD of the present invention does not require low oxygen or inert atmosphere for storage as has been advanced by some prior art stabilized formulations.
- SHVD of the present invention is also characterized in that it has an ultraviolet spectrum peak maximum ( ⁇ max ) at about 265 nm with a molar extinction coefficient, ⁇ 265nm of 17490 and a minimum ( ⁇ min ) at about 227 nm, and has a specific purity profile.
- SHVD has a purity equal to or greater than 98% weight-base (i.e., at least 98%) by high performance liquid chromatography (HPLC), has residual solvents of 0.5% or less, has total impurities of 1.5% or less, and has no single impurity greater than 0.5% by HPLC.
- the impurities include cis-1 ⁇ -OH-D 4 and cis-1 ⁇ -OH-D 2 . While not wanting to be bound by any particular theory, it is believed that the remarkable stability of SHVD is related to its being substantially solvent free and substantially free of impurities.
- the SHVD in accordance with the present invention is further characterized by a substantially reduced rate of conversion to the corresponding previtamin upon heat challenge when compared to the same non-SHVD.
- This stability of SHVD with respect to conversion to the corresponding previtamin D is especially surprising.
- a 1 ⁇ -hydroxyvitamin D compound is in thermal equilibrium with its previtamin form, i.e., they are thermal isomers of each other.
- the equilibrium for 1 ⁇ -OH-D 2 is illustrated below.
- the 1 ⁇ -hydroxyprevitamin D 2 has a characteristic ultraviolet spectrum peak maximum ( ⁇ max ) at 259 nm.
- Storage of the 1 ⁇ -hydroxyvitamin D form in solution or at elevated temperatures produces the 1 ⁇ -hydroxy previtamin D form.
- the isomers are in equilibrium with each other even at room temperature. Increased temperature shifts the equilibrium to the formation of the previtamin.
- the SHVD of the present invention shows reduced rate of conversion to 1 ⁇ -hydroxy previtamin D compared to corresponding non-SHVD compounds under the same conditions, e.g., a heat challenge.
- the heat challenge is suitably an elevated temperature held in air for a sustained period, which period may be up to 10 days.
- the elevated temperature is suitably about 60° C.
- the SHVD of the present invention has a lower rate of conversion compared to that for a non-SHVD compound under the same conditions.
- 1 ⁇ -hydroxyvitamin D compounds may be prepared by any of the known methods of synthesis. It has been found that certain synthetic pathways provide a compound that, upon purification, may have the superior technical properties of the SHVD of the present invention.
- An exemplary synthetic scheme is shown in FIG. 1 illustrating the synthesis of 1 ⁇ -hydroxyvitamin D 2 (also known as doxercalciferol).
- the synthesis includes conversion of a starting material vitamin D (i.e., the compound that is to be hydroxylated in the 1 ⁇ -position) to the cyclovitamin form, hydroxylation of the cyclovitamin in the 1 ⁇ -position, reconversion of the hydroxylated cyclovitamin to the cis and trans forms of the vitamin, and conversion of the trans form to the cis form.
- vitamin D i.e., the compound that is to be hydroxylated in the 1 ⁇ -position
- the hydroxy group in the 3-position is protected, suitably by conversion to a tosylate as a first step in the synthesis.
- vitamin D 2 (or ergocalciferol) is the starting material.
- Vitamin D 2 is first tosylated in the 3-position to form vitamin D 2 3-tosylate.
- the tosylate is then converted to the cyclovitamin that is then 1 ⁇ -hydroxylated.
- the hydroxylated cyclovitamin is then converted to cis and trans 1 ⁇ -hydroxyvitamin D 2 .
- the trans isomer is irradiated with ultraviolet light to convert to the cis isomer, i.e., 1 ⁇ -hydroxyvitamin D 2 .
- the resulting product is purified by column chromatography.
- the column-purified 1 ⁇ -hydroxyvitamin D 2 is then recrystallized from an organic solvent, e.g., methyl formate.
- the recrystallized crystals are then vacuum oven dried to a residual solvent content of ⁇ 0.5% to provide SHVD.
- the SHVD in accordance with the present invention is particularly satisfactory when successive (generally at least two) recrystallizations are performed.
- Suitable solvents include ethyl formate, ethyl acetate, acetone, methylethylketone, hexane, 2-propanol-hexane, pentane, heptane, diethyl ether, diisopropyl ether, methanol, ethanol acetonitrile, and combinations thereof.
- 24-hydroxyvitamin D compounds may also be prepared by any of the known methods of synthesis (see, e.g., U.S. Pat. No. 6,242,434, incorporated herein by reference).
- the synthesis includes conversion of a starting material vitamin D (i.e., the compound that is to be hydroxylated in the 24-position) to the cyclovitamin form, hydroxylation of the cyclovitamin in the 24-position, reconversion of the hydroxylated cyclovitamin to the cis and trans forms of the vitamin, and conversion of the trans form to the cis form.
- the hydroxy group in the 3-position is protected, suitably by conversion to a tosylate as a first step in the synthesis.
- the SHVD of the present invention is suitably used in pharmaceutical formulations, such as for oral use, e.g., soft gelatin capsules, solutions, tablets.
- concentration of active ingredient in convenient unit dosage form is 0.5 ⁇ g to 25 ⁇ g, with a weekly dose of between 1 ⁇ g and 100 ⁇ g/week.
- the capsule fill suitably contains SHVD of the present invention which is dissolved in a pharmaceutically acceptable oil, e.g., fractionated coconut oil, and includes an antioxidant which may be, for example, butylated hydroxyanisole (BHA), butylated hydroxytoluene (BHT) or vitamin E.
- BHA butylated hydroxyanisole
- BHT butylated hydroxytoluene
- the capsule shell suitably contains gelatin, glycerin, titanium dioxide and coloring agent.
- the fill is typically about 58-59% by weight of the whole capsule.
- UV spectra were taken on a Shimadzu UV 160V, IR spectra on a Analect DS-20, and NMR on a SEOL NMR spectrometer operating at 400 MH 3 or like instruments known in the art.
- reaction mixture was dripped into a chilled beaker containing saturated sodium bicarbonate.
- the reaction mixture was rinsed into a separatory funnel with 900 mL isopropyl ether.
- the mixture was extracted with isopropyl ether by shaking, and the organic and aqueous layers separated.
- the isopropyl ether extracts were washed with dilute hydrochloric acid, saturated sodium bicarbonate, and saturated sodium chloride.
- the combined isopropyl ether extracts were dried over 250 g of anhydrous magnesium sulfate and filtered.
- the isopropyl ether extracts were combined and concentrated in vacuo.
- the crude tosylate was suitable for use in the solvolysis below.
- the reaction mixture was cooled to 25-30° C., and the sodium bicarbonate was removed by filtration.
- the reaction flask, filtered sodium bicarbonate and filtration flask were rinsed with 1000 mL of isopropyl ether.
- the organic filtrate was concentrated in vacuo, maintaining the temperature of the bath at 50° C.
- the semi-solid residue was diluted with isopropyl ether.
- This isopropyl ether solution was washed three times with water and once with saturated sodium chloride, and then dried over magnesium sulfate.
- the magnesium sulfate was removed by filtration and rinsed with isopropyl ether.
- the combined organic filtrate and the isopropyl ether rinse of the filtration flask were concentrated in vacuo for 4-18 hours to yield the 6(R)-methoxycyclovitamin.
- the reaction was quenched with 10% sodium hydroxide.
- the aqueous and organic layers were separated, and the aqueous layer was extracted with isopropyl ether.
- This isopropyl ether extract was added to the organic layer from the reaction mixture.
- the combined extracts were dried with anhydrous magnesium sulfate and filtered.
- the flask and residual magnesium sulfate were rinsed with isopropyl ether, and the combined isopropyl ether extracts and isopropyl ether rinse of the filtration flask were concentrated in vacuo.
- the product was dissolved in 500 mL of 5% ethyl acetate in hexanes, purified on a silica gel (60/230-400 Mesh) in a column (75 mm I.D.), and eluted with approximately 4000 mL 5% ethyl acetate in hexanes, followed by 8000 mL 20% ethyl acetate in hexanes under positive argon pressure. Fractions of approximately 200 mL each were collected during the elution. The fractions were analyzed by silica gel TLC. The fractions containing the 1 ⁇ -hydroxy-6(R)-methoxy-3,5-cyclovitamin D 2 were identified, combined, and concentrated in vacuo.
- Isopropyl ether was added and the mixture was stirred. This mixture was then rinsed into a separatory funnel with 950 mL isopropyl ether and extracted by shaking. The aqueous and organic layers were separated. The aqueous layer was extracted with isopropyl ether. The organic layer from the reaction mixture was combined with this isopropyl ether extract and washed with saturated sodium bicarbonate three times, water three times, and saturated sodium chloride once. The organic extracts were dried over magnesium sulfate, filtered, and the cake magnesium sulfate and filtration flask were rinsed with isopropyl ether. The combined isopropyl ether filtrates were concentrated in vacuo, maintaining the temperature of the bath at about 35° C. Residual solvent was removed from the remaining residue by vacuum.
- the cis- and trans-1 ⁇ -OH-D 2 mixture from Step 4 and 1.1 g of 9-acetylanthracene were dissolved in 2000 mL methyl alcohol and transferred with methyl alcohol rinses totaling 2000 mL to a photolysis chamber and diluted with additional methyl alcohol to a total of 13.7 L.
- the photolysis was run to completion, approximately 2-6 hours.
- the product solution and 400 mL methyl alcohol rinse were concentrated in vacuo, maintaining the temperature of the bath around 35° C.
- the column-purified crude drug substance (usually 15-30 g) was resuspended in 3500 mL methyl formate in a round bottom flask.
- This flask was attached to a rotary evaporator with a chilled condenser and slowly rotated in a water bath at 40° C. until the solids dissolve.
- the solution was concentrated in the rotary evaporator, maintained at 40° C. until crystals began to form. When crystals were observed, the flask was placed in a ⁇ 20° C. freezer to cool for 48-72 hours.
- the crystals obtained from the recrystallization had air dried for 5-10 minutes, the crystals were milled to a powder, and then, transferred to a crystallization dish.
- the dish with crystals was placed in a vacuum oven set at about 55° C. for 72-120 hours.
- the amount of drug substance obtained (SHVD 2 ) was usually 5-10 g, which represents a yield of 5-10% of the starting material, ergocalciferol.
- FIG. 2 The first chromatogram (A) was obtained with column-purified crude drug substance. Chromatogram (B) shows the final product. As shown in FIG. 2 , the levels of the impurities with retention times of approximately 37.7 and 41 minutes were reduced by recrystallization.
- the target analytes included methanol, methyl formate, methylene chloride, hexane, diisopropyl either, 1,1-dichloroethane and ethyl acetate.
- a gas chromatographic method was used with helium as the carrier gas, split injections/run, and run in single ion mode (SIM mode). It required a 60 m ⁇ 0.25 mm ID, DB-624 capillary column with a film thickness of 1.4 ⁇ m, a split/splitless injector, a gas chromatograph capable of ramping from 50° C. to 250° C., and a mass selective detector.
- the chromatograph was set to detect ions 31, 32, 43, 45, 49, 60, 61, 62, 84, 86 and 87 at a dwell time of 25 ms per ion.
- An external calibration was used, consisting of a blank, matrix blank and a 4-point curve.
- a curve was prepared at concentration of 1 ⁇ g/g, 10 ⁇ g/g and 50 ⁇ g/g.
- a 10 mg sample of cis-1 ⁇ -OH-D 2 was prepared in toluene. Results from the samples were calculated using the linear curve generated above. The lower limit for all analytes was 100 ⁇ g/g. The results indicated that the amount of residual solvents in the cis-1 ⁇ -OH-D 2 (SHVD 2 ) was ⁇ 0.5%
- Approximately 1 mg of SHVD 2 or non-stabilized 1 ⁇ -hydroxyvitamin D 2 (non-SHVD 2 ) is placed in each of 9 (12 ⁇ 75 mm) test tubes.
- the test tubes are placed in an oven at about 60° C.
- One test tube of each of the two vitamin D 2 preparations is removed at 0, 3, 6, 9, 12, 18, 24, 36 and 48 hours of incubation.
- the contents in each test tube are dissolved in ethanol to produce a 1 mg/mL solution.
- Each solution (10 ⁇ L) is analyzed by the following HPCL conditions: a YMC Pack C8 column (4.6 ⁇ 250 mm, 5 ⁇ m) with a mobile phase of acetonitrile: methanol: water (60:20:20) at a flow rate of 1.0 mL/min.
- the rate of appearance of the peak migrating with a relative retention time of approximately 0.9 compared with the 1 ⁇ -hydroxyvitamin D 2 peak is greater with the non-SHVD 2 than with SHVD 2 .
- each test tube Approximately 1 mg of SHVD 2 or commercial 1 ⁇ -hydroxyvitamin D 2 is placed in each of 2 (12 ⁇ 75 mm) test tubes. One test tube from each of the two preparations is placed in an oven at about 60° C. For analysis, the contents in each test tube are dissolved in ethanol to produce a 1 mg/mL solution. Each solution (10 ⁇ L) is analyzed by the following HPLC conditions: a YMC Pack C8 column (4.6 ⁇ 250 mm, 5 ⁇ m) with a mobile phase of acetonitrile: methanol: water (60:20:20) at a flow rate of 1.0 mL/min. The rate of appearance of the peak migrating with a relative retention time of approximately 0.9 compared with the 1 ⁇ -hydroxyvitamin D 2 peak is greater with the commercial 1 ⁇ -hydroxyvitamin D 2 than with SHVD 2 .
- doxercalciferol stabilized 1 ⁇ -hydroxyvitamin D 2
- SHVD 2 stabilized 1 ⁇ -hydroxyvitamin D 2
- One sample was placed in a dessicator containing an atmosphere of ethanol vapors to increase the residual solvent content of the material to form non-stabilized doxercalciferol (non-SHVD 2 ).
- the material in the dessicator was heated at 60° C. for 48 hours.
- the other sample was not subjected to the ethanol atmosphere, thereby retaining its stabilized form, but was heated at 60° C. for 48 hours.
- the contents in each test tube were dissolved in ethanol to produce a 1 mg/mL solution.
- Each solution (10 ⁇ L) was analyzed by the following HPLC conditions: a YMC Pack C8 column (4.6 ⁇ 250 mm, 5 ⁇ m) with a mobile phase of acetonitrile: methanol: water (60:20:20) at a flow rate of 1.0 mL/min.
- the rate of appearance of the peak migrating with a relative retention time of approximately 0.9 compared with the doxercalciferol peak is greater with the non-SHVD 2 material than with SHVD 2 .
- 24-hydroxyvitamin D 2 is synthesized according to generally known procedures such as those set forth in U.S. Pat. No. 6,242,434 (incorporated herein by reference).
- the 24-hydroxyvitamin D 2 is successively recrystallized from methyl formate.
- the 24-hydroxyvitamin D 2 (usually 15-30 g) is resuspended in 3500 mL methyl formate in a round bottom flask.
- This flask is attached to a rotary evaporator with a chilled condenser and slowly rotated in a water bath at 40° C. until the solids dissolve.
- the solution is concentrated in the rotary evaporator, maintained at 40° C. until crystals begin to form.
- the flask is placed in a ⁇ 20° C. freezer to cool for 48-72 hours.
- the crystals obtained from the recrystallization After the crystals obtained from the recrystallization have air dried for 5-10 minutes, the crystals are milled to a powder, and then, transferred to a crystallization dish. The dish with crystals is placed in a vacuum oven set at about 55° C. for 72-120 hours.
- the present invention provides SHVD, a stabilized hydroxyvitamin D form with superior technical properties and superior stability.
- the novel form of the present invention is crystalline, substantially solvent free, stable and well suited for modern therapy formulations.
Abstract
The invention provides a stabilized 1α-hydroxyvitamin D (“SHVD”) which is particularly well suited for pharmaceutical formulations.
Description
- This application is a continuation-in-part under 35 U.S.C. § 111 from International Application No. PCT/US01/22729 which designated the United States and which claims priority to U.S. provisional patent application No. 60/219,068 filed Jul. 18, 2000.
- Not Applicable
- This invention relates a stabilized hydroxyvitamin D (“SHVD”) which is particularly well suited for pharmaceutical formulations.
- Vitamin D compounds having a hydroxy group at the 1 a and 24 positions have had considerable attention in recent years because of their strong vitamin D activity. These activated vitamin D compounds are, however, also known as being chemically unstable, particularly under exposure of light and in the presence of oxygen, and as having poor storage stability at higher temperatures. The compounding of activated vitamin D into a pharmaceutical formulation exacerbates these stability problems.
- Despite recognition and study of various aspects of the problem as well as prior art attempts to stabilize pharmaceutical compositions of activated vitamin D, the prior art has produced very little in the way of an active vitamin D form that has a specific chemical and physical profile which provides for a stabilized compound useful for pharmaceutical formulations. It has now been found that a stabilized 1α-hydroxyvitamin D and 24-hydroxyvitamin D with heretofore unknown technical properties are surprisingly stable compared to known forms of activated vitamin D.
-
FIG. 1 is an exemplary reaction scheme for the synthesis of 1α-hydroxyvitamin D2. -
FIGS. 2A and 2B are HPLC chromatograms showing the preparation of SHVD in accordance with the present invention. - The present invention relates to a stabilized hydroxy vitamin D form with superior technical properties and superior stability (SHVD). SHVD is particularly well adapted for use in pharmaceutical compositions or formulations. Accordingly, the present invention will now be described in detail with respect to such endeavors; however, those skilled in the art will appreciate that such a description of the invention is meant to be exemplary only and should not be viewed as limitative on the full scope thereof.
- In the following description of the method of the invention, process steps are carried out at room temperature and atmospheric pressure unless otherwise specified.
- As used herein, the term “vitamin D” is intended to include vitamins D2, D3 and D4 and related analogs. The term “1α-hydroxyvitamin D” refers to a vitamin D compound or analog that has a substituted hydroxy group in at least the carbon-1α position of the A ring of the compound. Those compounds that are substituted only with a hydroxy in the 1α-position, e.g., 1α-hydroxyvitamin D2 and 1α-hydroxyvitamin D3, are pro-drugs as they undergo further hydroxylation to form metabolically active vitamin D compounds. Those compounds that are hydroxylated in the 24 or 25 position as well as the 1α position are typically metabolically active vitamin D compounds, i.e., 1α, 24-dihydroxyvitamin D2 and 1α, 25-dihydroxyvitamin D3. The term “24-hydroxyvitamin D” refers to a vitamin D compound or analog that has a substituted hydroxy group in at least the 24 carbon of the compound. The term “active vitamin D” or “activated vitamin D” references to a vitamin D compound that is hydroxylated in at least the 1α, 24 or 25 position. As used herein, the term “stabilized hydroxyvitamin D” or “SHVD” is meant to include, but is not limited to, any stabilized 1α-hydroxyvitamin D and any stabilized 24-hydroxyvitamin D. The term “SHVD” is not meant to include certain commercially available vitamin D compounds, i.e., excludes 1α-hydroxyvitamin D3, 1α,25-dihydroxyvitamin D3, 1,24-dihydroxyvitamin D3, 22-oxa-1,25-dihydroxyvitamin D3 (OCT), paricalcitol (a 19-nor-vitamin D2) and calcipotriol. The term “non-SHVD” refers to 1α-hydroxyvitamin D and 24 hydroxyvitamin D compounds that do not meet the purity profile and other characteristics described herein for SHVD.
- SHVD of the present invention is crystalline, substantially solvent free, storage stable and well suited for modern therapy formulations. Studies have demonstrated that SHVD with the technical properties found in the present invention is surprisingly stable, particularly its reduced rate of conversion to the corresponding previtamin form on heat challenge or elevated temperature. SHVD in accordance with the present invention shows virtually no degradation after 6 years storage at −70° C. This corresponds to excellent storage stability when formulated in a pharmaceutical dosage form, e.g., a soft gelatin capsule. The SHVD of the present invention does not require low oxygen or inert atmosphere for storage as has been advanced by some prior art stabilized formulations.
- SHVD of the present invention is also characterized in that it has an ultraviolet spectrum peak maximum (λmax) at about 265 nm with a molar extinction coefficient, Σ265nm of 17490 and a minimum (λmin) at about 227 nm, and has a specific purity profile. SHVD has a purity equal to or greater than 98% weight-base (i.e., at least 98%) by high performance liquid chromatography (HPLC), has residual solvents of 0.5% or less, has total impurities of 1.5% or less, and has no single impurity greater than 0.5% by HPLC. The impurities include cis-1α-OH-D4 and cis-1β-OH-D2. While not wanting to be bound by any particular theory, it is believed that the remarkable stability of SHVD is related to its being substantially solvent free and substantially free of impurities.
- The SHVD in accordance with the present invention is further characterized by a substantially reduced rate of conversion to the corresponding previtamin upon heat challenge when compared to the same non-SHVD. This stability of SHVD with respect to conversion to the corresponding previtamin D is especially surprising. A 1α-hydroxyvitamin D compound is in thermal equilibrium with its previtamin form, i.e., they are thermal isomers of each other.
- By way of example, the equilibrium for 1α-OH-D2 is illustrated below.
The 1α-hydroxyprevitamin D2 has a characteristic ultraviolet spectrum peak maximum (λmax) at 259 nm. Storage of the 1α-hydroxyvitamin D form in solution or at elevated temperatures produces the 1α-hydroxy previtamin D form. The isomers are in equilibrium with each other even at room temperature. Increased temperature shifts the equilibrium to the formation of the previtamin. - The SHVD of the present invention shows reduced rate of conversion to 1α-hydroxy previtamin D compared to corresponding non-SHVD compounds under the same conditions, e.g., a heat challenge. The heat challenge is suitably an elevated temperature held in air for a sustained period, which period may be up to 10 days. The elevated temperature is suitably about 60° C. Upon such heat challenge the SHVD of the present invention has a lower rate of conversion compared to that for a non-SHVD compound under the same conditions.
- 1α-hydroxyvitamin D compounds may be prepared by any of the known methods of synthesis. It has been found that certain synthetic pathways provide a compound that, upon purification, may have the superior technical properties of the SHVD of the present invention. An exemplary synthetic scheme is shown in
FIG. 1 illustrating the synthesis of 1α-hydroxyvitamin D2 (also known as doxercalciferol). Generally, the synthesis includes conversion of a starting material vitamin D (i.e., the compound that is to be hydroxylated in the 1α-position) to the cyclovitamin form, hydroxylation of the cyclovitamin in the 1α-position, reconversion of the hydroxylated cyclovitamin to the cis and trans forms of the vitamin, and conversion of the trans form to the cis form. The hydroxy group in the 3-position is protected, suitably by conversion to a tosylate as a first step in the synthesis. - By way of example, as shown is
FIG. 1 , vitamin D2 (or ergocalciferol) is the starting material. Vitamin D2 is first tosylated in the 3-position to form vitamin D2 3-tosylate. The tosylate is then converted to the cyclovitamin that is then 1α-hydroxylated. The hydroxylated cyclovitamin is then converted to cis and trans 1α-hydroxyvitamin D2. The trans isomer is irradiated with ultraviolet light to convert to the cis isomer, i.e., 1α-hydroxyvitamin D2. - The resulting product is purified by column chromatography. The column-purified 1α-hydroxyvitamin D2 is then recrystallized from an organic solvent, e.g., methyl formate. The recrystallized crystals are then vacuum oven dried to a residual solvent content of <0.5% to provide SHVD. The SHVD in accordance with the present invention is particularly satisfactory when successive (generally at least two) recrystallizations are performed. Suitable solvents, in addition to methyl formate, include ethyl formate, ethyl acetate, acetone, methylethylketone, hexane, 2-propanol-hexane, pentane, heptane, diethyl ether, diisopropyl ether, methanol, ethanol acetonitrile, and combinations thereof.
- 24-hydroxyvitamin D compounds may also be prepared by any of the known methods of synthesis (see, e.g., U.S. Pat. No. 6,242,434, incorporated herein by reference). Generally, the synthesis includes conversion of a starting material vitamin D (i.e., the compound that is to be hydroxylated in the 24-position) to the cyclovitamin form, hydroxylation of the cyclovitamin in the 24-position, reconversion of the hydroxylated cyclovitamin to the cis and trans forms of the vitamin, and conversion of the trans form to the cis form. The hydroxy group in the 3-position is protected, suitably by conversion to a tosylate as a first step in the synthesis.
- The SHVD of the present invention is suitably used in pharmaceutical formulations, such as for oral use, e.g., soft gelatin capsules, solutions, tablets. The concentration of active ingredient in convenient unit dosage form is 0.5 μg to 25 μg, with a weekly dose of between 1 μg and 100 μg/week. In a soft gelatin formulation, the capsule fill suitably contains SHVD of the present invention which is dissolved in a pharmaceutically acceptable oil, e.g., fractionated coconut oil, and includes an antioxidant which may be, for example, butylated hydroxyanisole (BHA), butylated hydroxytoluene (BHT) or vitamin E. The capsule shell suitably contains gelatin, glycerin, titanium dioxide and coloring agent. The fill is typically about 58-59% by weight of the whole capsule.
- The present invention is further explained by the following examples, which should not be construed by way of limiting the scope of the present invention.
- In the examples, UV spectra were taken on a Shimadzu UV 160V, IR spectra on a Analect DS-20, and NMR on a SEOL NMR spectrometer operating at 400 MH3 or like instruments known in the art.
- Preparation of Stabilized 1α-hydroxyvitamin D2 (SHVD2)
- (1) Preparation of Ergocalciferol Tosylate(2)
- To 100 g of ergocalciferol (vitamin D2) was added 3.1 g of 4-dimethylaminopyridine, 100 mL anhydrous pyridine, and 340 mL anhydrous dichloromethane. The flask contents were stirred until the internal reaction temperature was ≦5° C. Then, 122.6 g of p-toluenesulfonyl chloride was added, and the mixture stirred until all the solids were dissolved. The reaction was allowed to proceed with slow stirring under argon. After 32 hours, the completion of the reaction was monitored by TLC (silica gel plates; ethyl acetate in hexanes; 20% phosphomolybdic acid in ethanol).
- Over a period of approximately 20 minutes, the reaction mixture was dripped into a chilled beaker containing saturated sodium bicarbonate. The reaction mixture was rinsed into a separatory funnel with 900 mL isopropyl ether. The mixture was extracted with isopropyl ether by shaking, and the organic and aqueous layers separated. The isopropyl ether extracts were washed with dilute hydrochloric acid, saturated sodium bicarbonate, and saturated sodium chloride. The combined isopropyl ether extracts were dried over 250 g of anhydrous magnesium sulfate and filtered. The isopropyl ether extracts were combined and concentrated in vacuo. The crude tosylate was suitable for use in the solvolysis below.
- (2) Preparation of 6(R)-methoxy-3,5-cyclovitamin D2(3)
- To a stirred mixture of 1950 mL of dry methyl alcohol and 500 g of sodium bicarbonate was added the ergocalciferol tosylate from
Step 1 dissolved and rinsed in 250 mL dichloromethane. The stirred mixture was refluxed under an argon atmosphere for 18-22 hours with an internal temperature of about 56° C. After about 20 hours, the extent of reaction was monitored by TLC (silica gel; solvents 20% phosphomolybdic acid in ethanol). - The reaction mixture was cooled to 25-30° C., and the sodium bicarbonate was removed by filtration. The reaction flask, filtered sodium bicarbonate and filtration flask were rinsed with 1000 mL of isopropyl ether. The organic filtrate was concentrated in vacuo, maintaining the temperature of the bath at 50° C. The semi-solid residue was diluted with isopropyl ether. This isopropyl ether solution was washed three times with water and once with saturated sodium chloride, and then dried over magnesium sulfate. The magnesium sulfate was removed by filtration and rinsed with isopropyl ether. The combined organic filtrate and the isopropyl ether rinse of the filtration flask were concentrated in vacuo for 4-18 hours to yield the 6(R)-methoxycyclovitamin.
- (3) Preparation of 1α-hydroxy-6(R)-methoxy-3,5-cyclovitamin D2(4)
- To a stirred suspension of 12.3 g of freshly ground selenium dioxide in 1500 mL of 1,2-dichioroethane was added 81 mL of anhydrous t-butyl hydroperoxide (5-6 M in decane). After stirring under positive argon atmosphere for 3-4 hours at ambient temperature, 18 mL of pyridine was added. The 6(R)-methoxy-3,5-cyclovitamin D2 from
Step 2, dissolved in 1,2-dichloroethane, was added dropwise into the chilled reaction flask followed by a rinse of 1,2-dichloroethane. The reaction continued with stirring at an internal temperature of <5° C., and the reaction progress was monitored at 15-minute intervals by TLC. The reaction was considered complete when the starting 6(R)-methoxy-3,5-cyclovitamin D2 was either no longer visible or did not appear to change between two consecutive monitoring thin layer chromatograms. - The reaction was quenched with 10% sodium hydroxide. The aqueous and organic layers were separated, and the aqueous layer was extracted with isopropyl ether. This isopropyl ether extract was added to the organic layer from the reaction mixture. The combined extracts were dried with anhydrous magnesium sulfate and filtered. The flask and residual magnesium sulfate were rinsed with isopropyl ether, and the combined isopropyl ether extracts and isopropyl ether rinse of the filtration flask were concentrated in vacuo.
- The product was dissolved in 500 mL of 5% ethyl acetate in hexanes, purified on a silica gel (60/230-400 Mesh) in a column (75 mm I.D.), and eluted with approximately 4000
mL 5% ethyl acetate in hexanes, followed by 8000 mL 20% ethyl acetate in hexanes under positive argon pressure. Fractions of approximately 200 mL each were collected during the elution. The fractions were analyzed by silica gel TLC. The fractions containing the 1α-hydroxy-6(R)-methoxy-3,5-cyclovitamin D2 were identified, combined, and concentrated in vacuo. - (4) Preparation of cis- and trans-1α-hydroxyvitamin D2(5 and 6)
- A stirred solution of the 1α-hydroxy-6(R)-methoxy-3,5-cyclovitamin D2 from
Step 3 in 120 mL of dimethyl sulfoxide and 130 mL of glacial acetic acid was heated to about 60° C. and stirred at this temperature under an argon atmosphere for 60 minutes. The reaction was monitored periodically by silica gel TLC for the consumption of the reactant 1α-hydroxy-6(R)-methoxy-3,5-cyclovitamin D2. Upon completion, the reaction was cooled to 20-25° C. The reaction was quenched by pouring the mixture and an isopropyl ether rinse into saturated sodium bicarbonate and water held at a temperature ≦10° C. Isopropyl ether was added and the mixture was stirred. This mixture was then rinsed into a separatory funnel with 950 mL isopropyl ether and extracted by shaking. The aqueous and organic layers were separated. The aqueous layer was extracted with isopropyl ether. The organic layer from the reaction mixture was combined with this isopropyl ether extract and washed with saturated sodium bicarbonate three times, water three times, and saturated sodium chloride once. The organic extracts were dried over magnesium sulfate, filtered, and the cake magnesium sulfate and filtration flask were rinsed with isopropyl ether. The combined isopropyl ether filtrates were concentrated in vacuo, maintaining the temperature of the bath at about 35° C. Residual solvent was removed from the remaining residue by vacuum. - The product, dissolved in 350 mL dichloromethane, was purified on silica gel (60/230-400 mesh) in a column (75 mm I.D.) eluted with 40% ethyl acetate in hexanes under argon. Fractions of approximately 125 mL were collected. The fractions were analyzed by silica gel TLC eluted with 40% ethyl acetate in hexanes. The fractions containing cis- and trans-1α-OH-D2 were identified, combined, and concentrated in vacuo.
- (5) Preparation of cis-1α-hydroxyvitamin D2(5)
- The cis- and trans-1α-OH-D2 mixture from
Step 4 and 1.1 g of 9-acetylanthracene were dissolved in 2000 mL methyl alcohol and transferred with methyl alcohol rinses totaling 2000 mL to a photolysis chamber and diluted with additional methyl alcohol to a total of 13.7 L. The photolysis was run to completion, approximately 2-6 hours. The product solution and 400 mL methyl alcohol rinse were concentrated in vacuo, maintaining the temperature of the bath around 35° C. - The residual solvent was removed under high vacuum. The product, dissolved in dichloromethane, was purified on silica gel (60/230-400 mesh) in a column (75 mm I.D.) eluted with 40% ethyl acetate in hexanes and ethyl acetate under argon pressure. Fractions (125 mL) were collected with 40% ethyl acetate in hexanes elution, then fractions (200 mL) were collected with 100% ethyl acetate elution. The fractions were analyzed by silica gel TLC eluted with 40% ethyl acetate in hexanes. The fractions containing the cis-1α-OH-D2 were identified, combined, and concentrated in vacuo, The residual solvent was removed under high vacuum. A typical yield for this step was 15-30 g (15-30% overall yield from the starting material, ergocalciferol).
- The column-purified cis-1α-hydroxyvitamin D2 (crude drug substance) was successively recrystallized from methyl formate.
- For each recrystallization, the column-purified crude drug substance (usually 15-30 g) was resuspended in 3500 mL methyl formate in a round bottom flask. This flask was attached to a rotary evaporator with a chilled condenser and slowly rotated in a water bath at 40° C. until the solids dissolve. The solution was concentrated in the rotary evaporator, maintained at 40° C. until crystals began to form. When crystals were observed, the flask was placed in a −20° C. freezer to cool for 48-72 hours.
- After the crystals obtained from the recrystallization had air dried for 5-10 minutes, the crystals were milled to a powder, and then, transferred to a crystallization dish. The dish with crystals was placed in a vacuum oven set at about 55° C. for 72-120 hours. The amount of drug substance obtained (SHVD2) was usually 5-10 g, which represents a yield of 5-10% of the starting material, ergocalciferol.
- Evidence that the purification procedure improved the purity of the crude drug substance was demonstrated by the HPLC chromatogram in
FIG. 2 . The first chromatogram (A) was obtained with column-purified crude drug substance. Chromatogram (B) shows the final product. As shown inFIG. 2 , the levels of the impurities with retention times of approximately 37.7 and 41 minutes were reduced by recrystallization. - A method for quantitating residual solvents with toluene was used. The target analytes included methanol, methyl formate, methylene chloride, hexane, diisopropyl either, 1,1-dichloroethane and ethyl acetate.
- A gas chromatographic method was used with helium as the carrier gas, split injections/run, and run in single ion mode (SIM mode). It required a 60 m×0.25 mm ID, DB-624 capillary column with a film thickness of 1.4 μm, a split/splitless injector, a gas chromatograph capable of ramping from 50° C. to 250° C., and a mass selective detector. The chromatograph was set to detect ions 31, 32, 43, 45, 49, 60, 61, 62, 84, 86 and 87 at a dwell time of 25 ms per ion.
- An external calibration was used, consisting of a blank, matrix blank and a 4-point curve. A curve was prepared at concentration of 1 μg/g, 10 μg/g and 50 μg/g. A 10 mg sample of cis-1α-OH-D2 was prepared in toluene. Results from the samples were calculated using the linear curve generated above. The lower limit for all analytes was 100 μg/g. The results indicated that the amount of residual solvents in the cis-1α-OH-D2 (SHVD2) was ≦0.5%
- The stability of samples from four lots of SHVD2 was examined at 6-month intervals during long-term storage at −70° C. All lots were stored in the container-closure system selected as packaging for the drug substance. Stability was assessed by examining samples for changes in (1) weight percent 1α-OH-D2 content, (2) percent related substances content, and (3) impurity profile, using HPLC. In addition, all lots were examined for changes in UV spectrum by UV spectrophotometry.
- Results of this study showed no significant differences in mean weight % 1α-OH-D2 content between baseline and 6 or 12 months. The weight % 1α-OH-D2 content for all lots examined was >98.0% at all time points. Impurity profile chromatography demonstrated no new peaks at 6 or 12 months relative to baseline. The percent related substances remained <2.0%.
- BHA was added to fractionated coconut oil (FCO), heated and stirred until the BHA was completely dissolved. This solution was then cooled. SHVD2 was accurately weighed into a suitable container, dehydrated alcohol was added, and the solution was stirred until the SHVD2 was dissolved. FCO was weighed into a stainless steel mixing tank. The BHA/FCO solution was added to the FCO while stirring. Then SHVD2/dehydrated alcohol solution was added and the solution was stirred until uniform. The vessel containing the SHVD2/dehydrated alcohol solution was rinsed with dehydrated alcohol and the rinses were added to the FCO/SHVD2/dehydrated alcohol mix. The mixing tank containing this mix was sealed, a vacuum was applied, and the contents were mixed (deaerated). The resulting solution was transferred through filters to receivers and blanketed with nitrogen.
- Approximately 1 mg of SHVD2 or non-stabilized 1α-hydroxyvitamin D2 (non-SHVD2) is placed in each of 9 (12×75 mm) test tubes. The test tubes are placed in an oven at about 60° C. One test tube of each of the two vitamin D2 preparations is removed at 0, 3, 6, 9, 12, 18, 24, 36 and 48 hours of incubation. The contents in each test tube are dissolved in ethanol to produce a 1 mg/mL solution. Each solution (10 μL) is analyzed by the following HPCL conditions: a YMC Pack C8 column (4.6×250 mm, 5 μm) with a mobile phase of acetonitrile: methanol: water (60:20:20) at a flow rate of 1.0 mL/min. The rate of appearance of the peak migrating with a relative retention time of approximately 0.9 compared with the 1α-hydroxyvitamin D2 peak is greater with the non-SHVD2 than with SHVD2.
- Approximately 1 mg of SHVD2 or commercial 1α-hydroxyvitamin D2 is placed in each of 2 (12×75 mm) test tubes. One test tube from each of the two preparations is placed in an oven at about 60° C. For analysis, the contents in each test tube are dissolved in ethanol to produce a 1 mg/mL solution. Each solution (10 μL) is analyzed by the following HPLC conditions: a YMC Pack C8 column (4.6×250 mm, 5 μm) with a mobile phase of acetonitrile: methanol: water (60:20:20) at a flow rate of 1.0 mL/min. The rate of appearance of the peak migrating with a relative retention time of approximately 0.9 compared with the 1α-hydroxyvitamin D2 peak is greater with the commercial 1α-hydroxyvitamin D2 than with SHVD2.
- Approximately 1 mg of stabilized 1α-hydroxyvitamin D2 (doxercalciferol) (SHVD2) was placed in each of two test tubes (12×75 mm). One sample was placed in a dessicator containing an atmosphere of ethanol vapors to increase the residual solvent content of the material to form non-stabilized doxercalciferol (non-SHVD2). The material in the dessicator was heated at 60° C. for 48 hours. The other sample was not subjected to the ethanol atmosphere, thereby retaining its stabilized form, but was heated at 60° C. for 48 hours. The contents in each test tube were dissolved in ethanol to produce a 1 mg/mL solution. Each solution (10 μL) was analyzed by the following HPLC conditions: a YMC Pack C8 column (4.6×250 mm, 5 μm) with a mobile phase of acetonitrile: methanol: water (60:20:20) at a flow rate of 1.0 mL/min. The rate of appearance of the peak migrating with a relative retention time of approximately 0.9 compared with the doxercalciferol peak is greater with the non-SHVD2 material than with SHVD2.
- Approximately 1 mg of 1α,24(S)-dihydroxyvitamin D2 containing >0.5% residual solvents (non-SHVD) was placed in a capped vial and heated at 60° C. for 48 hours. The contents of the vial were dissolved in ethanol to produce a 1 mg/mL solution. The solution (10 μL) was analyzed by the following HPLC conditions: a YMC Pack Pro C18 column (4.6×150 mm, 5 μm) with a mobile phase of acetonitrile: water (50:50) at a flow rate of 1.0 mL/min. After heating the non-SHVD, a compound with a relative retention time of approximately 0.85 compared with standard 1α,24(S)-dihydroxyvitamin D2 was observed.
- 24-hydroxyvitamin D2 is synthesized according to generally known procedures such as those set forth in U.S. Pat. No. 6,242,434 (incorporated herein by reference).
- The 24-hydroxyvitamin D2 is successively recrystallized from methyl formate.
- For each recrystallization, the 24-hydroxyvitamin D2 (usually 15-30 g) is resuspended in 3500 mL methyl formate in a round bottom flask. This flask is attached to a rotary evaporator with a chilled condenser and slowly rotated in a water bath at 40° C. until the solids dissolve. The solution is concentrated in the rotary evaporator, maintained at 40° C. until crystals begin to form. When crystals are observed, the flask is placed in a −20° C. freezer to cool for 48-72 hours.
- After the crystals obtained from the recrystallization have air dried for 5-10 minutes, the crystals are milled to a powder, and then, transferred to a crystallization dish. The dish with crystals is placed in a vacuum oven set at about 55° C. for 72-120 hours.
- The stability of samples from four lots of stabilized 24-Hydroxyvitamin D2 is examined at 6-month intervals during long-term storage at −70° C. All lots are stored in the container-closure system selected as packaging for the drug substance. Stability is assessed by examining samples for changes in (1) weight percent 24-OH-D2 content, (2) percent related substances content, and (3) impurity profile, using HPLC. In addition, all lots are examined for changes in UV spectrum by UV spectrophotometry.
- No significant differences are found in mean weight % 24-OH-D2 content between baseline and 6 or 12 months. The weight % 24-OH-D2 content for all lots examined is >98.0% at all time points. Impurity profile chromatography demonstrates no new peaks at 6 or 12 months relative to baseline. The percent related substances remains <2.0%.
- In summary, the present invention provides SHVD, a stabilized hydroxyvitamin D form with superior technical properties and superior stability. The novel form of the present invention is crystalline, substantially solvent free, stable and well suited for modern therapy formulations.
- While the present invention has now been described and exemplified with some specificity, those skilled in the art will appreciate the various modifications, including variations, additions, and omissions, which may be made in what has been described. Accordingly, it is intended that these modifications also be encompassed by the present invention and that the scope of the present invention be limited solely by the broadest interpretation that lawfully can be accorded the appended claims.
Claims (23)
1-41. (canceled)
42. A method of making stabilized 1α-hydroxyvitamin D2 comprising: a) tosylating the hydroxy group in the 3-position of a starting material which is a vitamin D compound to which a hydroxy is to be added in the 1α-position; b) converting the tosylated form to a cyclovitamin; c) hydroxylating the cyclovitamin in the 1α-position; d) converting the cyclovitamin to the cis and trans vitamin forms; e) irradiating the trans vitamin form to yield the cis form; f) recrystallizing the cis form in an organic solvent, g) milling the recrystallized cis form into a powder and vacuum oven drying the recrystallized form for 72-120 hours and at 55° C. to yield the stabilized 1α-hydroxyvitamin D2.
43. A 1α-hydroxyvitamin D2 synthesized by the method of claim 42 .
44-50. (canceled)
50. A method as claimed in claim 42 , wherein the organic solvent is methyl formate, ethyl formate, ethyl acetate, acetone, methylethylketone, hexane, 2-propanol-hexane, pentane, heptane, diethyl ether, diisopropyl ether, methanol, ethanol acetonitrile, or combinations thereof.
51-78. (canceled)
79. A pharmaceutical composition consisting essentially of 1α-hydroxyvitamin D2 in a pharmaceutically acceptable carrier, wherein, relative to the amount of 1α-hydroxyvitamin D2 present in the composition,
(i) impurities are present at no more than 2% (w/w) as determined by HPLC;
(ii) no single impurity is present in an amount greater than 0.5% (w/w); and
(iii) residual solvents from the process used to prepare the 1α-hydroxyvitamin D2 are present in an amount of no more than 0.5% (w/w).
80. The pharmaceutical composition of claim 79 wherein the composition is in solid form.
81. The pharmaceutical composition of claim 79 wherein the composition is in solution form.
82. The pharmaceutical composition of claim 79 is suitable for oral administration.
83. The pharmaceutical composition of claim 79 is a soft gelatin capsule.
84. The pharmaceutical composition of claim 83 wherein the carrier comprises a pharmaceutically acceptable oil.
85. The pharmaceutical composition of claim 84 wherein the oil is fractionated coconut oil.
86. The pharmaceutical composition of claim 79 wherein the composition further comprises an antioxidant.
87. The pharmaceutical composition of claim 86 , wherein the antioxidant is butylated hydroxyanisole (BHA).
88. The pharmaceutical composition of claim 86 , wherein the antioxidant is butylated hydroxytoluene (BHT).
89. The pharmaceutical composition of claim 86 , wherein the antioxidant is vitamin E.
90. The pharmaceutical composition of claim 80 , wherein the solid form is a tablet.
91. The pharmaceutical composition of claim 80 , wherein the solid form is a granule.
92. The pharmaceutical composition of claim 80 , wherein the solid form is a powder.
93. The pharmaceutical composition of claim 29 wherein the concentration of 1α-hydroxyvitamin D2 is 0.5 μg to 25 μg.
94. A process for making a pharmaceutical composition comprising combining a pharmaceutically acceptable carrier with a stabilized 1α-hydroxyvitamin D2 characterized by a purity equal to or greater than 98% by a weight-based HPLC assay, residual solvents of 0.5% or less, a total impurity of 1.5% or less, and no single impurity of greater than 0.5%.
95. A pharmaceutical composition made according to the process of claim 94.
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US10/223,986 US6903083B2 (en) | 2000-07-18 | 2002-08-20 | Stabilized hydroxyvitamin D |
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Also Published As
Publication number | Publication date |
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IL153378A0 (en) | 2003-07-06 |
US6903083B2 (en) | 2005-06-07 |
WO2002006218A3 (en) | 2002-07-18 |
AU7895601A (en) | 2002-01-30 |
US20030045509A1 (en) | 2003-03-06 |
WO2002006218A2 (en) | 2002-01-24 |
AU2001278956B2 (en) | 2007-04-05 |
IL153378A (en) | 2007-02-11 |
EP1301479A2 (en) | 2003-04-16 |
JP2004504295A (en) | 2004-02-12 |
CA2414407A1 (en) | 2002-01-24 |
EP2070911A2 (en) | 2009-06-17 |
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