US20050100442A1 - Method of soldering a compressor nozzle ring of a gas turbine - Google Patents

Method of soldering a compressor nozzle ring of a gas turbine Download PDF

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Publication number
US20050100442A1
US20050100442A1 US10/951,660 US95166004A US2005100442A1 US 20050100442 A1 US20050100442 A1 US 20050100442A1 US 95166004 A US95166004 A US 95166004A US 2005100442 A1 US2005100442 A1 US 2005100442A1
Authority
US
United States
Prior art keywords
inner shroud
blades
shroud
parts
aluminium alloy
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US10/951,660
Other languages
English (en)
Inventor
Jean-Francois Clement
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Safran Aircraft Engines SAS
Original Assignee
SNECMA Moteurs SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SNECMA Moteurs SA filed Critical SNECMA Moteurs SA
Assigned to SNECMA MOTEURS reassignment SNECMA MOTEURS ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: CLEMENT, JEAN-FRANCOIS
Publication of US20050100442A1 publication Critical patent/US20050100442A1/en
Assigned to SNECMA reassignment SNECMA CHANGE OF NAME (SEE DOCUMENT FOR DETAILS). Assignors: SNECMA MOTEURS
Abandoned legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00—Soldering, e.g. brazing, or unsoldering
    • B23K1/0008—Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
    • B23K1/0018—Brazing of turbine parts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00—Soldering, e.g. brazing, or unsoldering
    • B23K1/19—Soldering, e.g. brazing, or unsoldering taking account of the properties of the materials to be soldered
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/02—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
    • B23K35/0222—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in soldering, brazing
    • B23K35/0227—Rods, wires
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/24—Selection of soldering or welding materials proper
    • B23K35/28—Selection of soldering or welding materials proper with the principal constituent melting at less than 950 degrees C
    • B23K35/286—Al as the principal constituent
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D9/00—Stators
    • F01D9/02—Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles
    • F01D9/04—Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles forming ring or sector
    • F01D9/042—Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles forming ring or sector fixing blades to stators
    • F01D9/044—Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles forming ring or sector fixing blades to stators permanently, e.g. by welding, brazing, casting or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00—Articles made by soldering, welding or cutting
    • B23K2101/006—Vehicles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00—Materials to be soldered, welded or cut
    • B23K2103/08—Non-ferrous metals or alloys
    • B23K2103/14—Titanium or alloys thereof
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2230/00—Manufacture
    • F05D2230/20—Manufacture essentially without removing material
    • F05D2230/23—Manufacture essentially without removing material by permanently joining parts together
    • F05D2230/232—Manufacture essentially without removing material by permanently joining parts together by welding
    • F05D2230/237—Brazing
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2300/00—Materials; Properties thereof
    • F05D2300/10—Metals, alloys or intermetallic compounds
    • F05D2300/12—Light metals
    • F05D2300/125—Magnesium
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2300/00—Materials; Properties thereof
    • F05D2300/20—Oxide or non-oxide ceramics
    • F05D2300/22—Non-oxide ceramics
    • F05D2300/222—Silicon

Definitions

  • the invention relates to a method of bonding titanium-based metal parts, in particular of the inner shroud and of the blades of a compressor nozzle ring of an aeronautical gas turbine engine.
  • EP 1 148 208 A discloses a method of bonding the blades by soldering to the inner shroud of a nozzle ring, but without indicating the constituent materials of the parts and of the solder.
  • the solders generally have a sufficiently long service life in the environment mentioned above.
  • the prior art does not teach what filler metals to use which are adapted to the soldering of titanium-based metals.
  • the object of the invention is to fill this gap, and thus to eliminate the disadvantages of the known method of adhesion by silicone elastomers.
  • the invention aims in particular at a method of the type defined in the introduction and provides that this comprises soldering under a gas pressure of less than 1.10 ⁇ 2 Pa using as a filler metal an aluminium alloy containing magnesium and virtually no silicon.
  • the mechanical, physical and chemical properties of the bond obtained by the method according to the invention are an improvement on adhesive bonds. Moreover, soldering is less expensive than adhesion both in terms of its material and its implementation.
  • the presence of silicon in the filler metal is disadvantageous as it reduces the temperature at which the solder can be used and its resistance to corrosion.
  • the invention also relates to a gas turbine compressor nozzle ring comprising a titanium-based inner shroud, an outer shroud and a plurality of titanium-based blades distributed in the circumferential direction and extending radially from the inner shroud to the outer shroud, each blade passing through a corresponding aperture formed in the inner shroud, characterised in that the blades are fixed to the inner shroud by an aluminium-based solder containing magnesium and virtually no silicon, formed in particular by the method above.
  • FIG. 1 is a partial view in axial section of a stage of an aeronautical gas turbine engine compressor nozzle ring, showing one blade connected to the inner shroud by the method according to the invention.
  • FIG. 2 is a detail in section showing an aluminium alloy wire positioned with a view to soldering the blade to the inner shroud.
  • FIG. 3 is a view similar to FIG. 2 showing the assembly obtained after soldering.
  • shroud 1 and the blade 3 are shown diagrammatically in the form of plane plates of uniform thickness.
  • the nozzle ring stage partially shown comprises, conventionally, an inner shroud 1 and an outer shroud 2 , both fixed, and a series of rectifying blades 3 extending in a generally radial direction from the inner shroud to the outer shroud.
  • the blades 3 are distributed in the circumferential direction, generally in a uniform manner.
  • the inner shroud 1 is pierced with apertures 4 whose shape is adapted to the profile of the blades.
  • Each aperture is traversed by a blade 3 , one end region 5 of which projects in the axial direction of the engine beyond the aperture 4 and consequently beyond the inner face 6 of the shroud 1 .
  • the blades 3 are fixed to the outer shroud 2 e.g. by electron-beam soldering.
  • the blades 3 are fixed to the inner shroud 1 by solders 7 formed by using as a filler metal an aluminium alloy containing 0.5 to 8% magnesium by mass and virtually no silicon.
  • the aluminium alloy is realised as a wire of a diameter of about 2 mm.
  • the blades 3 are inserted into the apertures 4 formed in the wall of the inner shroud 1 and adapted to the transverse cross-section of the blades, in such a manner that an assembly gap or clearance 9 of a width of 0.35 mm is left around the blades between their surface and the opposite surface of the apertures 4 .
  • An end region 5 of each blade projects in the axial direction of the engine beyond the inner face 6 of the shroud 1 .
  • a wire 8 made of an aluminium-based alloy containing 5% magnesium and less than 0.3% silicon by mass and having a diameter of 2 mm is placed folded into a U around the region 5 , so as to come into contact with the opposite faces thereof and with the face 6 of the shroud, as is shown in FIG. 2 .
  • the assembly thus obtained is placed in a vacuum furnace wherein the pressure is reduced to below 1.10 ⁇ 2 Pa. Then the following heating cycle is applied:
  • the metal forming the wire 8 melts and penetrates by capillary action into the assembly gap or clearance 9 , which it fills to form upon cooling a solder 7 , which forms joining radii 10 on each side of the shroud and the blade.
  • the filler metal can be realised in a form other than a wire, e.g. in the form of a strip, powder or paste, and can then be placed in the gap 9 , preferably overflowing on the inside and/or outside of the shroud 1 .
  • the titanium-based metal forming the parts to be soldered may have a different composition from that of the alloy TA6V.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)
US10/951,660 2003-10-10 2004-09-29 Method of soldering a compressor nozzle ring of a gas turbine Abandoned US20050100442A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR0311890A FR2860740B1 (fr) 2003-10-10 2003-10-10 Procede de brasage d'un redresseur de compresseur de turbomachine.
FR0311890 2003-10-10

Publications (1)

Publication Number Publication Date
US20050100442A1 true US20050100442A1 (en) 2005-05-12

Family

ID=34307526

Family Applications (1)

Application Number Title Priority Date Filing Date
US10/951,660 Abandoned US20050100442A1 (en) 2003-10-10 2004-09-29 Method of soldering a compressor nozzle ring of a gas turbine

Country Status (5)

Country Link
US (1) US20050100442A1 (fr)
EP (1) EP1522368A1 (fr)
JP (1) JP2005121014A (fr)
FR (1) FR2860740B1 (fr)
RU (1) RU2290285C2 (fr)

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100434721C (zh) * 2005-07-05 2008-11-19 洛阳双瑞精铸钛业有限公司 一种耐蚀、耐磨钛合金离心风机叶轮的制造方法
US20130112737A1 (en) * 2010-08-02 2013-05-09 Snecma Composite powder for diffusion-brazing assembly or resurfacing of superalloy parts
WO2014014750A1 (fr) * 2012-07-16 2014-01-23 United Technologies Corporation Joint entre un profil aérodynamique et un carénage
US8998581B2 (en) 2009-05-08 2015-04-07 Nuovo Pignone S.P.A. Composite shroud and methods for attaching the shroud to plural blades
EP2901023A4 (fr) * 2012-09-25 2015-11-04 United Technologies Corp Brasage fort par aluminium de pales de ventilateur creuses en titane
CN105715587A (zh) * 2016-01-26 2016-06-29 西安热工研究院有限公司 速度方向定制的燃气轮机高压压气机圆弧斜缝机匣处理方法
US20170197270A1 (en) * 2016-01-08 2017-07-13 Rolls-Royce Corporation Brazing titanium aluminum alloy components
US9797255B2 (en) 2011-12-14 2017-10-24 Nuovo Pignone S.P.A. Rotary machine including a machine rotor with a composite impeller portion and a metal shaft portion
US9810235B2 (en) 2009-11-23 2017-11-07 Massimo Giannozzi Mold for a centrifugal impeller, mold inserts and method for building a centrifugal impeller
US9816518B2 (en) 2009-11-23 2017-11-14 Massimo Giannozzi Centrifugal impeller and turbomachine
CN112775511A (zh) * 2020-12-17 2021-05-11 中国航发哈尔滨东安发动机有限公司 一种不锈钢整流器的真空钎焊连接方法
US11162505B2 (en) 2013-12-17 2021-11-02 Nuovo Pignone Srl Impeller with protection elements and centrifugal compressor

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2896019B1 (fr) * 2006-01-12 2011-11-25 Snecma Redresseur de compresseur de turbomachine
RU2613101C1 (ru) * 2015-10-26 2017-03-15 Акционерное общество "Объединенная двигателестроительная корпорация" (АО "ОДК") Газотурбинный двигатель
CN108031948A (zh) * 2018-01-12 2018-05-15 中国航发哈尔滨东安发动机有限公司 整流器组件的真空钎焊工装
CN113369617B (zh) * 2021-06-30 2023-06-27 中国航发动力股份有限公司 一种整流器组件加工方法

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2778926A (en) * 1951-09-08 1957-01-22 Licentia Gmbh Method for welding and soldering by electron bombardment
US3917151A (en) * 1973-02-08 1975-11-04 Kaiser Aluminium Chem Corp Vacuum brazing process
US5643690A (en) * 1994-11-11 1997-07-01 Kabushiki Kaisha Toshiba Molten carbonate fuel cell
US5902498A (en) * 1994-08-25 1999-05-11 Qqc, Inc. Methods of joining metal components and resulting articles particularly automotive torque converter assemblies
US6416286B1 (en) * 2000-12-28 2002-07-09 General Electric Company System and method for securing a radially inserted integral closure bucket to a turbine rotor wheel assembly having axially inserted buckets
US6491142B2 (en) * 2000-03-31 2002-12-10 Honda Giken Kogyo Kabushiki Kaisha Brake disk

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BE525556A (fr) * 1953-01-07
US3466737A (en) * 1966-05-18 1969-09-16 Gen Motors Corp Brazing of titanium
US3769101A (en) * 1971-06-28 1973-10-30 Rohr Industries Inc Liquid interface diffusion method of bonding titanium and titanium alloy honeycomb sandwich panel structure
US4040822A (en) * 1974-01-10 1977-08-09 Alloy Metals, Inc. Aluminum base fluxless brazing alloy
FR2404102A1 (fr) * 1977-09-27 1979-04-20 Snecma Couronne d'aubage fixe pour turbomachine axiale et son procede de realisation
JPH0382733A (ja) * 1989-08-28 1991-04-08 Furukawa Alum Co Ltd 気相ろう付用高強度アルミニウム合金フィン材
IT1317277B1 (it) * 2000-04-18 2003-05-27 Nuovo Pignone Spa Procedimento per la realizzazione di un diaframma statorico in unaturbina a vapore e diaframma statorico cosi' realizzato.

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2778926A (en) * 1951-09-08 1957-01-22 Licentia Gmbh Method for welding and soldering by electron bombardment
US3917151A (en) * 1973-02-08 1975-11-04 Kaiser Aluminium Chem Corp Vacuum brazing process
US5902498A (en) * 1994-08-25 1999-05-11 Qqc, Inc. Methods of joining metal components and resulting articles particularly automotive torque converter assemblies
US5643690A (en) * 1994-11-11 1997-07-01 Kabushiki Kaisha Toshiba Molten carbonate fuel cell
US6491142B2 (en) * 2000-03-31 2002-12-10 Honda Giken Kogyo Kabushiki Kaisha Brake disk
US6416286B1 (en) * 2000-12-28 2002-07-09 General Electric Company System and method for securing a radially inserted integral closure bucket to a turbine rotor wheel assembly having axially inserted buckets

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100434721C (zh) * 2005-07-05 2008-11-19 洛阳双瑞精铸钛业有限公司 一种耐蚀、耐磨钛合金离心风机叶轮的制造方法
US8998581B2 (en) 2009-05-08 2015-04-07 Nuovo Pignone S.P.A. Composite shroud and methods for attaching the shroud to plural blades
US9810230B2 (en) 2009-05-08 2017-11-07 Nuovo Pignone Srl Impeller for a turbomachine and method for attaching a shroud to an impeller
US9816518B2 (en) 2009-11-23 2017-11-14 Massimo Giannozzi Centrifugal impeller and turbomachine
US9810235B2 (en) 2009-11-23 2017-11-07 Massimo Giannozzi Mold for a centrifugal impeller, mold inserts and method for building a centrifugal impeller
US20130112737A1 (en) * 2010-08-02 2013-05-09 Snecma Composite powder for diffusion-brazing assembly or resurfacing of superalloy parts
US9797255B2 (en) 2011-12-14 2017-10-24 Nuovo Pignone S.P.A. Rotary machine including a machine rotor with a composite impeller portion and a metal shaft portion
US9169736B2 (en) 2012-07-16 2015-10-27 United Technologies Corporation Joint between airfoil and shroud
WO2014014750A1 (fr) * 2012-07-16 2014-01-23 United Technologies Corporation Joint entre un profil aérodynamique et un carénage
EP2901023A4 (fr) * 2012-09-25 2015-11-04 United Technologies Corp Brasage fort par aluminium de pales de ventilateur creuses en titane
US11162505B2 (en) 2013-12-17 2021-11-02 Nuovo Pignone Srl Impeller with protection elements and centrifugal compressor
US20170197270A1 (en) * 2016-01-08 2017-07-13 Rolls-Royce Corporation Brazing titanium aluminum alloy components
EP3202520A1 (fr) * 2016-01-08 2017-08-09 Rolls-Royce Corporation Brasage de composants en alliage aluminium titane
CN105715587A (zh) * 2016-01-26 2016-06-29 西安热工研究院有限公司 速度方向定制的燃气轮机高压压气机圆弧斜缝机匣处理方法
CN112775511A (zh) * 2020-12-17 2021-05-11 中国航发哈尔滨东安发动机有限公司 一种不锈钢整流器的真空钎焊连接方法

Also Published As

Publication number Publication date
RU2004129633A (ru) 2006-03-20
JP2005121014A (ja) 2005-05-12
RU2290285C2 (ru) 2006-12-27
EP1522368A1 (fr) 2005-04-13
FR2860740A1 (fr) 2005-04-15
FR2860740B1 (fr) 2007-03-02

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