CN203527612U - Fast dehydration forming flue machine - Google Patents
Fast dehydration forming flue machine Download PDFInfo
- Publication number
- CN203527612U CN203527612U CN201320735524.6U CN201320735524U CN203527612U CN 203527612 U CN203527612 U CN 203527612U CN 201320735524 U CN201320735524 U CN 201320735524U CN 203527612 U CN203527612 U CN 203527612U
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- frame
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- component
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- flue machine
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- Expired - Lifetime
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- 230000018044 dehydration Effects 0.000 title claims abstract description 16
- 238000006297 dehydration reaction Methods 0.000 title claims abstract description 16
- 239000003921 oil Substances 0.000 claims description 24
- 239000004744 fabric Substances 0.000 claims description 18
- 238000000465 moulding Methods 0.000 claims description 14
- 230000000694 effects Effects 0.000 claims description 9
- 238000013016 damping Methods 0.000 claims description 8
- 230000007704 transition Effects 0.000 claims description 7
- 238000003466 welding Methods 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 239000000463 material Substances 0.000 abstract description 8
- 239000004570 mortar (masonry) Substances 0.000 abstract description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 3
- 238000006243 chemical reaction Methods 0.000 abstract description 2
- 238000010521 absorption reaction Methods 0.000 abstract 2
- 238000002347 injection Methods 0.000 abstract 1
- 239000007924 injection Substances 0.000 abstract 1
- 238000005086 pumping Methods 0.000 abstract 1
- 239000000047 product Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 238000007493 shaping process Methods 0.000 description 6
- 239000011398 Portland cement Substances 0.000 description 2
- 239000011083 cement mortar Substances 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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- Moulds, Cores, Or Mandrels (AREA)
Abstract
The utility model discloses a fast dehydration forming flue machine, and belongs to the technical field of flue manufacture. The fast dehydration forming flue machine comprises a balance component, a rack component, a machine body component, a conversion component, a vacuum water absorption component, an electric control component and a hydraulic component. During production, a lifter is started to drive the a rack to lift to a set position, side templates are combined, stirred mortar is injected into gaps between an inner die and the side templates, a vibrator is started during loading until full injection, and an oil pumping top is controlled to drive the upper template to press down to a set position; and the vacuum water absorption component is used for fast absorbing moisture in a production material, so that fast forming of a product is achieved, after forming, the machine body component is transferred to a to-be-aired area, and demolding is performed after airing.
Description
Technical field
The utility model relates to a kind of flue machine, relates in particular to a kind of flue machine of fast dewatering moulding that passes through, and belongs to flue manufacturing technology field.
Background technology
At present, flue tube is applied very extensive on house, and the quality requirement of flue tube is also progressively being improved.In recent years, " the one-shot forming square flue equipment " that the patent No. that I take charge of production is " ZL201120122841.1 " has been obtained application widely at flue production industry, the flue wall thickness of producing is even, intensity is high, promote the quality of residence chimney neck, but also had the high deficiency of production material cost; Under the tight demand in market, my company's independent research a kind of by fast dewatering moulding flue machine, this equipment adopts Portland cement to get final product rapid shaping, has broken away from existing flue machine to producing the specific (special) requirements of material, and in production process,, by pressure forming, intensity is high.
Utility model content
In order to overcome above-mentioned the deficiencies in the prior art part, the utility model provides a kind of flue machine of realizing rapid shaping by dehydration, has reduced production cost.
The utility model is achieved by the following technical solution: a kind of fast dewatering moulding flue machine, and it comprises balanced component, housing assembly, frame assembly, transition components, vacuum dehydration assembly, electric controling assembly and hydraulic package;
Described housing assembly is tower structure, two side templates are placed at housing assembly center, described side template and side oil top are fastened in frame, its inside is cavity, one end is welded with apopore, and inner surface is evenly manufactured with some air-vents, and side filter cloth is closely attached to air-vent surface, described side template outer surface is welded with some engaging lugs, and described engaging lug is connected with frame by hinge; Side template upside is separately installed with wash tub pipe, and described wash tub pipe is rotating to be placed in frame; Frame both sides are provided with vibrator, and bottom welding has some damping springs, and surrounding is fixed some legs, and described leg fixes on the ground after being connected with motor, lift, and the screw mandrel of lift and damping spring bottom square tube are passed through bolt-locking.
Described balanced component is fixed on the top of frame by transverse axis and the top that oils, on transverse axis, place pulley, pulley groove has steel wire rope, the described top that oils is positioned at balanced component center, lower end is connected with cope match-plate pattern, and described cope match-plate pattern inside is cavity, and one end is welded with apopore, and lower surface is evenly covered with air-vent, upper filter cloth is attached to air-vent surface.
Described frame assembly is comprised of base, supporting plate and internal mold, described base bottom welding has two angle bar, end is connected with internal mold by bolt, described internal mold two ends are placed with for controlling the tool of flue thickness and length, described supporting plate is positioned between internal mold and base, described internal mold is retractable structure, can realize and magnifies and dwindle;
Described transition components is " V " type track being welded;
Described vacuum dehydration assembly is some vavuum pump integrated systems, and connects in the outlet pipe of side template, cope match-plate pattern end;
Described electric controling assembly is each assembly automatic control system;
Described hydraulic package is oil supply system;
It is pneumatic or electric device that the described top that oils, side oil push up replaceable;
Described side filter cloth is attached to side template air-vent one side, bottom is fixed on side template bottom side, and top is fixed on tube connector and connects, and described tube connector connects with guide rail and is bolted, guide rail is placed on the upper and lower two-layer centre of roller, realizes the tensioning of side filter cloth under the effect of counterweight.
The utility model has the advantages that: raw material can adopt Portland cement, by vacuum dehydration assembly, blot fast and produce moisture in material, realize the rapid shaping of product, whole frame assembly is released and shifted away from housing assembly, realize many specifications and shared a side template, reduce cost, improved efficiency.
Accompanying drawing explanation
According to drawings and embodiments the utility model is further illustrated below.
Fig. 1 is utility model agent structure schematic diagram;
Fig. 2 is utility model housing assembly schematic diagram;
Fig. 3 is utility model balanced component schematic diagram;
Fig. 4 is utility model frame assembly schematic diagram;
Fig. 5 is the utility model side template filter cloth tensioning schematic diagram;
Fig. 6 is the utility model water suction fundamental diagram;
In figure: a, balanced component, b, housing assembly, c, frame assembly, d, transition components; E, vacuum dehydration assembly; F, electric controling assembly; G, hydraulic package.
1, motor, 2, lift, 3, leg, 4, engaging lug, 5, vibrator, 6, side oil top, 7, damping spring, 8, side template, 9, wash tub pipe, 10, upper filter cloth, 11, cope match-plate pattern, 12, steel wire rope, 13, transverse axis, 14, pulley, 15, the top that oils, 16, supporting plate, 17, tool, 18, flue, 19, internal mold, 20, base, 21, angle bar, 22, roller, 23, counterweight, 24, side filter cloth, 25, tube connector connects, 26, guide rail.
The specific embodiment
Below in conjunction with embodiment, the utility model is further illustrated.
A kind of fast dewatering moulding flue machine as shown in the figure, it comprises balanced component a, housing assembly b, frame assembly c, transition components d, vacuum dehydration assembly e, electric controling assembly f and hydraulic package g;
Described housing assembly b is tower structure, two side templates 8 are placed at housing assembly b center, described side template 8 is fastened in frame with side oil top 6, its inside is cavity, one end is welded with apopore, and inner surface is evenly manufactured with some air-vents, side filter cloth 24 is closely attached to air-vent surface, under the effect of vacuum dehydration assembly e, can blot fast the moisture in product two layers of material, realize the rapid shaping of the product left and right sides, described side template 8 outer surfaces are welded with some engaging lugs 4, and described engaging lug 4 is connected with frame by hinge; Side template 8 upsides are separately installed with wash tub pipe 9, and described wash tub pipe 9 is rotating to be placed in frame, are used for cleaning the mortar retaining on side filter cloth 24 and upper filter cloth 10; Frame both sides are provided with vibrator 5, bottom welding has some damping springs 7, surrounding is fixed some legs 3, described leg 3 fixes on the ground after being connected with motor 1, lift 2, the screw mandrel of lift 2 and damping spring 7 bottom square tubes are passed through bolt-locking, under the effect of motor 1, lift 2 screw mandrels drive housing assembly b to move up and down; During material loading, open the vibration that vibrator 5 can be realized whole housing assembly b, damping spring 7 has played good cushioning effect.
Described balanced component a is fixed on the top of frame by transverse axis 13 and the top 15 that oils, on transverse axis 13, place pulley 14, pulley 14 grooves have steel wire rope 12, thereby guarantee that the realization of balanced component a both sides is equidistant mobile, the described top 15 that oils is positioned at balanced component a center, lower end is connected with cope match-plate pattern 11, be used for controlling the lifting of cope match-plate pattern 11, realize the molding effect of product upper surface, described cope match-plate pattern 11 inside are cavity, one end is welded with apopore, and lower surface is evenly covered with air-vent, upper filter cloth 10 is attached to air-vent surface, under the effect of vacuum dehydration assembly e, can blot fast the moisture in product top surface, realize the rapid shaping of product upper surface.
Described frame assembly c is comprised of base 20, supporting plate 16 and internal mold 19, described base 20 bottom weldings have two angle bar 21, be used for coordinating with transition components d the fast transfer of realizing frame assembly c, end is connected with internal mold 19 by bolt, described internal mold 19 two ends are placed with for controlling the tool 17 of flue 18 thickness and length, described supporting plate 16 is positioned between internal mold 19 and base 20, and described internal mold 19 is retractable structure, can realize and magnifies and dwindle;
Described transition components d is " V " type track being welded;
Described vacuum dehydration assembly e is some vavuum pump integrated systems, and connects in the outlet pipe of side template 8, cope match-plate pattern 11 ends, plays the effect of quick suck dry moisture;
Described electric controling assembly f is each assembly automatic control system, realizes automatically and controlling;
Described hydraulic package g is oil supply system, is used to provide the power on oil top 15 and side oil top 6;
The described oily top 6 of the top 15 that oils, side is replaceable is pneumatic or electric device;
Described side filter cloth 24 is attached to side template 8 air-vent one sides, bottom is fixed on side template 8 bottom sides, top is fixed on tube connector and connects on 25, described tube connector connects 25 and is bolted with guide rail 26, guide rail 26 is placed on the upper and lower two-layer centre of roller 22, under the effect of counterweight 23, realize the tensioning of side filter cloth 24, the mode successively departing from by side template 8 and side filter cloth 24 guarantees the attractive in appearance of product surface.
The course of work: when the utility model is used, promote frame assembly and enter frame inner setting position, opening lift drives frame to rise to desired location, side template closes, the mortar being stirred is injected to the gap between internal mold and side template, vibrator vibration is opened until fill with in material loading limit, limit, controls the moving cope match-plate pattern of the heading tape that oils and is depressed into desired location; Open vacuum dehydration assembly and blot fast the moisture in production material until close after anhydrous distributing, open respectively cope match-plate pattern and side template, frame assembly is dropped down onto to bottom and releases from housing assembly.The utility model is used pressure-and-suction type operation principle, by vacuum dehydration assembly, realized moisture in cement mortar is blotted fast, realizing cement mortar can rapid shaping in the situation that not there is not chemical reaction, after moulding, frame assembly is run to and treats airing region, the demoulding after drying.
Claims (7)
1. a fast dewatering moulding flue machine, it is characterized in that: it comprises balanced component (a), housing assembly (b), frame assembly (c), transition components (d), vacuum dehydration assembly (e) electric controling assembly (f) and hydraulic package (g);
Described housing assembly (b) is tower structure, two side templates (8) are placed at housing assembly (b) center, described side template (8) is fastened in frame with side oil top (6), its inside is cavity, one end is welded with apopore, and inner surface is evenly manufactured with some air-vents, side filter cloth (24) is closely attached to air-vent surface, described side template (8) outer surface is welded with some engaging lugs (4), and described engaging lug (4) is connected with frame by hinge; Side template (8) upside is separately installed with wash tub pipe (9), described wash tub pipe (9) is rotating to be placed in frame, frame both sides are provided with vibrator (5), bottom welding has some damping springs (7), surrounding is fixed some legs (3), described leg (3) fixes on the ground after being connected with motor (1), lift (2), and the screw mandrel of lift (2) and damping spring (7) bottom square tube are passed through bolt-locking.
2. fast dewatering moulding flue machine according to claim 1, it is characterized in that: described balanced component (a) is fixed on the top of frame by transverse axis (13) and the top (15) that oils, the upper pulley (14) of placing of transverse axis (13), pulley (14) groove has steel wire rope (12), the described top (15) that oils is positioned at balanced component (a) center, lower end is connected with cope match-plate pattern (11), described cope match-plate pattern (11) inside is cavity, one end is welded with apopore, and lower surface is evenly covered with air-vent, upper filter cloth (10) is attached to air-vent surface.
3. fast dewatering moulding flue machine according to claim 1, it is characterized in that: described frame assembly (c) is comprised of base (20), supporting plate (16) and internal mold (19), described base (20) bottom welding has two angle bar (21), end is connected with internal mold (19) by bolt, described internal mold (19) two ends are placed with for controlling the tool (17) of flue (18) thickness and length, described supporting plate (16) is positioned between internal mold (19) and base (20), described internal mold (19) is retractable structure, can realize and magnifies and dwindle.
4. fast dewatering moulding flue machine according to claim 1, is characterized in that: described vacuum dehydration assembly (e) is some vavuum pump integrated systems, and connects in the outlet pipe of side template (8), cope match-plate pattern (11) end.
5. fast dewatering moulding flue machine according to claim 1, is characterized in that: described hydraulic package (g) is oil supply system, is used to provide the power on oil top (15) and side oil top (6).
6. fast dewatering moulding flue machine according to claim 1, is characterized in that: it is pneumatic or electric device that the described top (15) that oils, side oil push up (6) replaceable.
7. fast dewatering moulding flue machine according to claim 1, it is characterized in that: described side filter cloth (24) is attached to side template (8) air-vent one side, bottom is fixed on side template (8) bottom side, top is fixed on tube connector and connects on (25), described tube connector connects (25) and is bolted with guide rail (26), guide rail (26) is placed on the upper and lower two-layer centre of roller (22), realizes tensioning and the disengaging of side filter cloth (24) under the effect of counterweight (23).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320735524.6U CN203527612U (en) | 2013-11-16 | 2013-11-16 | Fast dehydration forming flue machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320735524.6U CN203527612U (en) | 2013-11-16 | 2013-11-16 | Fast dehydration forming flue machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203527612U true CN203527612U (en) | 2014-04-09 |
Family
ID=50413870
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320735524.6U Expired - Lifetime CN203527612U (en) | 2013-11-16 | 2013-11-16 | Fast dehydration forming flue machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203527612U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106113247A (en) * | 2016-08-14 | 2016-11-16 | 徐州共进机械有限公司 | A kind of flue flow production line and production technology thereof |
| CN106738236A (en) * | 2017-02-08 | 2017-05-31 | 徐州共进机械有限公司 | A kind of smoke flue machine demoulding push-pull mechanism |
-
2013
- 2013-11-16 CN CN201320735524.6U patent/CN203527612U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106113247A (en) * | 2016-08-14 | 2016-11-16 | 徐州共进机械有限公司 | A kind of flue flow production line and production technology thereof |
| CN106738236A (en) * | 2017-02-08 | 2017-05-31 | 徐州共进机械有限公司 | A kind of smoke flue machine demoulding push-pull mechanism |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140409 |
|
| CX01 | Expiry of patent term |