TWM481078U - Continuous near-net type rolling apparatus of linear slide rail material - Google Patents
Continuous near-net type rolling apparatus of linear slide rail material Download PDFInfo
- Publication number
- TWM481078U TWM481078U TW102224623U TW102224623U TWM481078U TW M481078 U TWM481078 U TW M481078U TW 102224623 U TW102224623 U TW 102224623U TW 102224623 U TW102224623 U TW 102224623U TW M481078 U TWM481078 U TW M481078U
- Authority
- TW
- Taiwan
- Prior art keywords
- rolling
- net
- linear slide
- roll
- type
- Prior art date
Links
Description
本創作係有關於一種線性滑軌素材之連續式近淨型軋延設備,特別是有關於一種四輥式軋延塑性加工之線性滑軌素材之連續式近淨型軋延設備。The present invention relates to a continuous near-net type rolling device for a linear slide material, in particular to a continuous near-net type rolling device for a four-roll rolling plastic processing linear slide material.
習知線性滑軌素材之抽線拉拔製造流程詳如圖1所示,首先將鋼線或棒材進行球化熱處理如圖2之球化組織(spheroidite),以避免眼模抽線或軋輥拉拔過程中,因加工硬化造成滑軌內部產生微裂痕,圖3為碳鋼之時間-溫度-相變態曲線(time-temperature-transformation diagram),球化溫度約700℃左右,由圖3得知變態完成所需時間需時18~24小時左右。鋼線或棒材球化處理完成後,進行矯直、清潔除鏽、抽線或拉拔製程,重覆上述步驟三次以上,將鋼線或棒材塑性加工成線性滑軌素材,再重新加熱進行正常化處理,以消除線性滑軌內部的球化組織,由於加熱過程沒有拘束力,線性滑軌容易產生翹曲或扭轉,因此正常化熱處理後,必須再進行一次線性滑軌素材矯直加工。The drawing process of the conventional linear slide material drawing is shown in Figure 1. First, the steel wire or bar is spheroidized and heat treated as shown in Figure 2. Spheroidite to avoid eye mold drawing or roll. During the drawing process, micro-cracks are generated inside the sliding rail due to work hardening. Figure 3 shows the time-temperature-transformation diagram of carbon steel. The spheroidizing temperature is about 700 °C. It takes about 18 to 24 hours to complete the time required to complete the metamorphosis. After the spheroidizing treatment of the steel wire or bar is completed, the straightening, cleaning, derusting, drawing or drawing process is repeated, and the above steps are repeated three times or more, and the steel wire or the bar is plastically processed into a linear sliding rail material, and then reheated. The normalization process is performed to eliminate the spheroidized structure inside the linear slide rail. Since the heating process is not restrained, the linear slide rail is prone to warp or twist. Therefore, after the normalization heat treatment, the linear slide rail material straightening processing must be performed. .
上述線性滑軌素材加工繁複,且每一次球化時間需時18~24小時左右,造成工時過非常長且加工成本太高。此外,球化時間非常長,容易造成表面發生脫碳情形,導致滑軌素材品質不良。The above-mentioned linear slide material processing is complicated, and each spheroidizing time takes about 18 to 24 hours, resulting in a very long working time and a high processing cost. In addition, the spheroidization time is very long, and it is easy to cause decarburization on the surface, resulting in poor quality of the slide rail material.
本創作之主要目的係在提供一種能夠大幅地減少製造時間、降低製造成本,並且可以製造出高品質線性滑軌素材之連續式近淨型軋延相關設備。The main purpose of this creation is to provide a continuous near-net type rolling-related apparatus capable of greatly reducing manufacturing time, reducing manufacturing cost, and manufacturing high-quality linear rail material.
為達成前述目的,本創作提供之技術手段包含:送線機構、張力控制機構及至少一組加熱軋延機構。送線機構用來輸送一胚材。張力控制機構用來控制該胚材保持適當的輸送速度及輸送張力。該加熱軋延機構,係設置於送線機構與張力控制機構之間,其中該加熱軋延機構包含電磁感應加熱系統與四輥式近淨型軋延機構,電磁感應加熱系統,具有溫度回授控制裝置和頻率與功率控制系統,該溫度回授控制裝置用以偵測該胚材表面溫度,該頻率與功率控制系統用以根據該溫度回授控制裝置所回饋的溫度數據加熱該胚材並控制該胚材保持於該適合軋延溫度,四輥式近淨型軋延機構,以對該胚材軋延塑性加工,其包含四只行星式排列之軋輥,以其四個軋延面組構成一軋延塑形面之四個邊,以同時軋延該胚材的截面周圍。In order to achieve the foregoing objectives, the technical means provided by the present invention include: a wire feeding mechanism, a tension control mechanism, and at least one set of heating rolling mechanisms. The wire feeding mechanism is used to convey a seed material. The tension control mechanism is used to control the embryo material to maintain an appropriate conveying speed and conveying tension. The heating rolling mechanism is disposed between the wire feeding mechanism and the tension control mechanism, wherein the heating rolling mechanism comprises an electromagnetic induction heating system and a four-roll type near-net type rolling mechanism, an electromagnetic induction heating system, and a temperature a feedback control device and a frequency and power control system, wherein the temperature feedback control device is configured to detect a surface temperature of the seed material, and the frequency and the power control system are configured to heat the embryo according to the temperature data fed back by the control device And controlling the seed material to be maintained at the suitable rolling temperature, a four-roll near-net type rolling mechanism for rolling plastic processing of the billet, comprising four planetary-arranged rolls, with four rolling The quilt constitutes four sides of a rolled profile to simultaneously roll around the section of the preform.
本創作之特點包含:本創作之線性滑軌素材之連續式近淨型熱軋製造可連接成單一製造流程,從鋼線或棒材加熱到軋延塑性加工過程可全部於同一條產線上完成,達到連續性大量生產,大幅地減少製造時間、降低製造成本。本創作採用電磁感應加熱方式加熱盤元狀之鋼線或棒材鋼線,具有溫度回授控制系統、頻率與功率控制系統,可精確控制溫度,由於電磁感應加熱時間非常短,且完全不需進行球化退火與正常化熱處理,不會造成表面發生脫碳情形。鋼線或棒材加熱後,降伏強度大幅度地下降且具有極佳的可塑性,製造過程不會造成材料內部產生裂痕,因此可製造出高品質線性滑軌素材。The characteristics of this creation include: the continuous near-net hot rolling manufacturing of the linear slide material of the creation can be connected into a single manufacturing process, which can be completed from the steel wire or bar heating to the rolling plastic processing process on the same production line. To achieve continuous mass production, significantly reducing manufacturing time and reducing manufacturing costs. This creation uses electromagnetic induction heating to heat the disk-shaped steel wire or bar steel wire. It has a temperature feedback control system, frequency and power control system, which can precisely control the temperature. The electromagnetic induction heating time is very short and completely unnecessary. Spheroidizing annealing and normalizing heat treatment do not cause decarburization on the surface. After the steel wire or bar is heated, the drop strength is greatly reduced and the plasticity is excellent, and the manufacturing process does not cause cracks inside the material, so that high-quality linear slide material can be produced.
10‧‧‧線性滑軌素材之連續式近淨型軋延設備10‧‧‧Continuous near net type rolling equipment for linear slide material
20‧‧‧送線機構20‧‧‧Wire delivery agency
21‧‧‧胚材21‧‧‧Bearwood
30‧‧‧張力控制機構30‧‧‧Tension control mechanism
40‧‧‧加熱軋延機構40‧‧‧Heating rolling mechanism
41‧‧‧電磁感應加熱系統41‧‧‧Electromagnetic induction heating system
411‧‧‧溫度回授控制裝置411‧‧‧Temperature feedback control device
412‧‧‧頻率與功率控制系統412‧‧‧Frequency and Power Control System
42‧‧‧四輥式近淨型軋延機構42‧‧‧ four-roller near-net type rolling mechanism
420‧‧‧軋輥420‧‧‧ rolls
421‧‧‧軋延面421‧‧‧ rolling face
422‧‧‧軋延塑形面422‧‧‧Rolling and shaping surface
423‧‧‧主動輪組423‧‧‧Active wheel set
424‧‧‧從動輪組424‧‧‧ driven wheel set
425‧‧‧軋輥冷卻系統425‧‧‧ Roll Cooling System
426‧‧‧動力分配裝置426‧‧‧Power distribution device
427‧‧‧張力與速度控制系統427‧‧‧Tension and speed control system
50‧‧‧冷卻機構50‧‧‧Cooling mechanism
60‧‧‧裁切機構60‧‧‧ cutting mechanism
圖1為先前技術之線性滑軌素材之抽線拉拔製程的流程方塊圖;圖2為碳鋼之球化金相組織圖;圖3為碳鋼之時間-溫度的相變態圖;圖4為本創作一實施例之線性滑軌素材之連續式近淨型軋延設備示意圖;圖5為圖4之沿著5-5切剖線的剖面圖;圖6為本創作一實施例之標準型軋延塑形面示意圖;圖7為本創作一實施例之微型軋延塑形面示意圖;圖8為本創作一實施例之寬軌型軋延塑形面示意圖;圖9為本創作一實施例之交叉滾柱型軋延塑形面示意圖;以及圖10為本創作一實施例之交叉滾珠型軋延塑形面示意圖。1 is a flow block diagram of a prior art linear slide material drawing process; FIG. 2 is a spheroidized metallographic structure of carbon steel; and FIG. 3 is a time-temperature phase transition diagram of carbon steel; A schematic diagram of a continuous near-net type rolling device for a linear slide material according to an embodiment of the present invention; FIG. 5 is a cross-sectional view taken along line 5-5 of FIG. 4; FIG. 6 is a standard of an embodiment of the present invention. FIG. 7 is a schematic view showing a micro-rolling forming surface of an embodiment; FIG. 8 is a schematic view showing a wide-track rolling profile of an embodiment; FIG. A cross-roller type rolling profile of the embodiment; and FIG. 10 is a schematic view of a cross-roll type rolling profile of an embodiment of the present invention.
茲配合圖式說明本創作之實施例如下。The implementation of this creation is described in conjunction with the schema below.
請參照圖4及圖5所示,本實施例之線性滑軌素材之連續式近淨型軋延設備10包含:送線機構20、張力控制機構30及至少一組加熱軋延機構40。Referring to FIG. 4 and FIG. 5, the continuous near-net type rolling device 10 of the linear slide material of the present embodiment includes a wire feeding mechanism 20, a tension control mechanism 30, and at least one set of heating rolling mechanism 40.
送線機構20用以輸送一胚材21,該胚材21可來向線材/棒材盤元(圖中未示出),且在軋延前可在胚材21輸送線上進行矯直、清潔或除鏽等預處理。The wire feeding mechanism 20 is configured to convey a blank material 21, which can be fed to a wire/bar disk (not shown), and can be straightened, cleaned or cleaned on the blank 21 conveying line before rolling. Pretreatment such as rust removal.
張力控制機構30係用以控制該胚材21保持適當的輸送速度及輸送張力,以利軋輥作業之進行。The tension control mechanism 30 is for controlling the blanking material 21 to maintain an appropriate conveying speed and conveying tension to facilitate the roll work.
至少一組加熱軋延機構40係設置於該送線機構20與該張力控制機構30之間,其包含有一電磁感應加熱(induction heating)系統41和一四輥式近淨型軋延機構42,該係包含溫度回授控制裝置411和頻率與功率控制 系統412,該溫度回授控制裝置411用以偵測該胚材21表面的溫度,該頻率與功率控制系統412用以根據該溫度回授控制裝置411所回饋的該胚材21表面溫度數據,進行加熱該胚材21或停止加熱,並控制該胚材21的溫度,使保持在適合軋延溫度。當然,前述的至少一組加熱軋延機構40之前段可搭配數組的二輥式軋延機(此二輥式軋延機為習知機構,圖中未示出),以重複加熱與軋延塑性加工數次。另外,值得一提的是,在一實施例中,該加熱軋延機構可設為三組(或三組以上),且該些加熱軋延機構係連續串接排列設置,以重複加熱與軋延塑性加工。At least one set of heating rolling mechanism 40 is disposed between the wire feeding mechanism 20 and the tension control mechanism 30, and includes an electromagnetic induction heating system 41 and a four-roll type near-net rolling mechanism 42. , the system includes temperature feedback control device 411 and frequency and power control System 412, the temperature feedback control device 411 is configured to detect the temperature of the surface of the blank material 21, and the frequency and power control system 412 is configured to feedback the surface temperature data of the blank material 21 fed back by the control device 411 according to the temperature. Heating or heating the preform 21 is stopped, and the temperature of the preform 21 is controlled so as to be maintained at a suitable rolling temperature. Of course, the foregoing at least one set of the heating and rolling mechanism 40 can be matched with an array of two-roll mills (the two-roll mill is a conventional mechanism, not shown) for repeated heating and rolling. Plasticity processing several times. In addition, it is worth mentioning that, in an embodiment, the heating rolling mechanism can be set to three groups (or three or more groups), and the heating rolling mechanisms are arranged in series in series to repeatedly heat. With rolling plastic processing.
如圖5所示,四輥式近淨型軋延機構42係用以對該胚材21軋延塑性加工,其包含四只行星式排列之軋輥420,以其四個軋延面421組構成一軋延塑形面422之四個邊,以同時軋延該胚材21的截面周圍。在一實施例中,該四輥式近淨型軋延機構42中的該四只行星式排列之軋輥420,包含一主動輪組423及一從動輪組424,該主動輪組423具有相對配置的相同直徑、相同轉速但相反方向轉動的軋輥420,以將胚材21咬入二軋輥420中,該從動輪組424同樣為相同直徑、相對配置,但可不受拘束地自由轉動的軋輥420,藉以隨著鋼線或棒材之胚材21咬入後透過摩擦力而自行轉動。而該動力分配機構驅動主動輪組423係以動力分配裝置426驅動該主動輪組423。另外,該四輥式近淨型軋延機構42之軋延開度係為可調或不可調式。As shown in FIG. 5, a four-roller near-net type rolling mechanism 42 is used for rolling plastic processing of the blank material 21, which comprises four planetary-arranged rolls 420, and is composed of four rolling faces 421. A four sides of the profiled surface 422 are rolled to simultaneously roll around the cross section of the blank 21. In one embodiment, the four planetary-arranged rolls 420 of the four-roll type near-net rolling mechanism 42 include a driving wheel set 423 and a driven wheel set 424, and the driving wheel set 423 has a relative configuration. Rollers 420 of the same diameter, the same rotational speed but rotating in opposite directions, to bite the blank material 21 into the two rolls 420, which are also the same diameter, opposite arrangement, but can be freely rotated by the roll 420, Therefore, as the steel wire or the bar material 21 of the bar bites in, it is rotated by the frictional force. The power split mechanism drives the drive wheel set 423 to drive the drive wheel set 423 with the power split device 426. In addition, the rolling opening degree of the four-roll type near-net type rolling mechanism 42 is adjustable or not adjustable.
進一步而言,該四輥式近淨型軋延機構42係具有軋輥冷卻系統425提供軋輥420強制冷卻。另外,前述的軋延塑形面422包括標準型(如圖6所示)、微型(如圖7所示)、寬軌型(如圖8所示)、交叉滾柱型(如圖9所示)和交叉滾珠型(如圖10所示),因此可生產之產品種類與外形包括:標準型、微型、寬軌型、交叉滾珠與交叉滾柱型。Further, the four-roll near-net-type rolling mechanism 42 has a roll cooling system 425 that provides forced cooling of the rolls 420. In addition, the aforementioned rolling and molding surface 422 includes a standard type (as shown in FIG. 6), a micro (as shown in FIG. 7), a wide rail type (as shown in FIG. 8), and a cross roller type (as shown in FIG. 9). Shown and cross-ball type (as shown in Figure 10), so the types and shapes of products that can be produced include: standard, miniature, wide rail, cross ball and cross roller.
藉由上述結構,首先以加熱軋延機構40之電磁感應加熱系統 41將盤元狀之鋼線或棒材鋼線等胚材21加熱,再以溫度回授控制裝置偵測鋼線或棒材等胚材21表面溫度,回饋給頻率與功率控制系統412進行頻率與功率調整,可達到準確控制溫度之效,由於電磁感應加熱時間非常短,不會造成表面發生脫碳情形,俟胚材21(鋼線或棒材)加熱至適當溫度,再以四輥式近淨型軋延機構42進行胚材21(鋼線或棒材)軋延塑性加工,胚材21(鋼線或棒材)加熱後,降伏強度大幅度地下降且具有極佳的可塑性,製造過程不會造成材料內部產生裂痕,軋延塑性加工過程中,該四輥式近淨型軋延機構42皆透過張力與速度控制系統427進行張力與速度控制,防止軋延過程線性滑軌素材發生變形或扭曲現象,並達到所需之尺寸精度。重複上述加熱與軋延塑性加工三次(含)以上,將圓形鋼線或棒材胚材21塑性加工成線性滑軌素材後,以接續在加熱軋延機構40的冷卻機構50一進行沖水冷卻定型,再以該冷卻機構50後續的裁切機構60裁切成所需之尺寸(如圖4所示)。With the above structure, the electromagnetic induction heating system of the heating rolling mechanism 40 is first used. 41, the bulb material such as the disk-shaped steel wire or the bar steel wire is heated, and the temperature of the surface of the preform 21 such as the steel wire or the bar is detected by the temperature feedback control device, and fed back to the frequency and power control system 412 for frequency. With the power adjustment, the effect of accurately controlling the temperature can be achieved. Since the electromagnetic induction heating time is very short, the surface decarburization will not be caused, and the blasting material 21 (steel wire or bar) is heated to an appropriate temperature, and then four-roller type. The near-net type rolling mechanism 42 performs rolling plastic processing of the seed material 21 (steel wire or bar), and after the heating of the seed material 21 (steel wire or bar), the fall strength is greatly lowered and the plasticity is excellent, and the manufacturing is performed. The process does not cause cracks inside the material. During the rolling plastic processing, the four-roll near-net rolling mechanism 42 performs tension and speed control through the tension and speed control system 427 to prevent linear sliding material from occurring during the rolling process. Deformation or distortion and achieve the required dimensional accuracy. The heating and rolling plastic working are repeated three times or more, and the circular steel wire or the bar blank 21 is plastically processed into linear slide material, and then spliced by the cooling mechanism 50 of the heating rolling mechanism 40. The water is cooled and shaped, and then cut by the cutting mechanism 60 of the cooling mechanism 50 to a desired size (as shown in FIG. 4).
承上所述,本創作可獲得如下優點:(1)本創作所有設備與機構皆連接成單一製造流程,從鋼線或棒材之胚材加熱到軋延塑性加工過程可全部於同一條產線上完成,達到連續性大量生產,大幅地減少製造時間、降低製造成本。(2)本創作係採用電磁感應加熱方式加熱盤元狀之胚材(鋼線或棒材鋼線),其具有溫度回授控制系統、頻率與功率控制系統,可精確控制溫度,由於電磁感應加熱時間非常短,且完全不需進行球化退火與正常化熱處理,不會造成表面發生脫碳情形。鋼線或棒材等胚材加熱後,降伏強度大幅度地下降且具有極佳的可塑性,製造過程不會造成材料內部產生裂痕,因此可製造出高品質線性滑軌素材。As mentioned above, this creation can achieve the following advantages: (1) All equipment and institutions of this creation are connected into a single manufacturing process, from the heating of the steel wire or the bar to the rolling plastic processing. Completed online, achieving continuous mass production, significantly reducing manufacturing time and manufacturing costs. (2) This creation system uses electromagnetic induction heating to heat the disk-shaped embryo material (steel wire or bar steel wire), which has a temperature feedback control system, frequency and power control system, which can accurately control the temperature, due to electromagnetic induction. The heating time is very short, and no spheroidizing annealing and normalizing heat treatment are required at all, and no decarburization occurs on the surface. When the steel wire or the bar is heated, the drop strength is greatly reduced and the plasticity is excellent, and the manufacturing process does not cause cracks inside the material, so that high-quality linear slide material can be produced.
前述本創作所採用的技術手段之實施方式或實施例,並非用來限定本創作專利實施之範圍。即凡與本創作專利申請範圍文義相符,或 依本創作專利範圍所做的均等變化與修飾,皆為本創作專利範圍所涵蓋。The embodiments or examples of the technical means employed in the foregoing are not intended to limit the scope of implementation of the present patent. That is, in accordance with the scope of the scope of this patent application, or The equal changes and modifications made in accordance with the scope of this patent are covered by the scope of the patent.
10‧‧‧線性滑軌素材之連續式近淨型軋延設備10‧‧‧Continuous near net type rolling equipment for linear slide material
20‧‧‧送線機構20‧‧‧Wire delivery agency
21‧‧‧胚材21‧‧‧Bearwood
30‧‧‧張力控制機構30‧‧‧Tension control mechanism
40‧‧‧加熱軋延機構40‧‧‧Heating rolling mechanism
41‧‧‧電磁感應加熱系統41‧‧‧Electromagnetic induction heating system
411‧‧‧溫度回授控制裝置411‧‧‧Temperature feedback control device
412‧‧‧頻率與功率控制系統412‧‧‧Frequency and Power Control System
42‧‧‧四輥式近淨型軋延機構42‧‧‧ four-roller near-net type rolling mechanism
50‧‧‧冷卻機構50‧‧‧Cooling mechanism
60‧‧‧裁切機構60‧‧‧ cutting mechanism
Claims (9)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW102224623U TWM481078U (en) | 2013-12-27 | 2013-12-27 | Continuous near-net type rolling apparatus of linear slide rail material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW102224623U TWM481078U (en) | 2013-12-27 | 2013-12-27 | Continuous near-net type rolling apparatus of linear slide rail material |
Publications (1)
Publication Number | Publication Date |
---|---|
TWM481078U true TWM481078U (en) | 2014-07-01 |
Family
ID=51723241
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW102224623U TWM481078U (en) | 2013-12-27 | 2013-12-27 | Continuous near-net type rolling apparatus of linear slide rail material |
Country Status (1)
Country | Link |
---|---|
TW (1) | TWM481078U (en) |
-
2013
- 2013-12-27 TW TW102224623U patent/TWM481078U/en unknown
Similar Documents
Publication | Publication Date | Title |
---|---|---|
TWI526258B (en) | Continuous linear rolling equipment for linear slides | |
CN103736727B (en) | A kind of TC16 titanium alloy rod bar temperature control method for tandem rolling | |
CN104971940A (en) | Screw rolling method and screw rolling device for titanium rod | |
CN104759469A (en) | Production method for non-annealed medium carbon cold heading steel hot-rolled wire rod | |
CN101612632B (en) | Method for enhancing dimensional accuracy and surface quality of bearing steel wire rod | |
CN105215626A (en) | Be applicable to chromium bearing steel cold-drawn material and the manufacture method thereof of miniature bearing lasso cutting members | |
CN104415968A (en) | Hot-rolling high-speed tool steel bar and wire producing process | |
CN103028602B (en) | A kind of method of rolling magnesium alloy board | |
CN103276177A (en) | Heat treatment-straightening integrated device for rod/wire production, and rod/wire heat treatment-straightening method adopting the heat treatment-straightening integrated device | |
CN110551880A (en) | softening heat treatment process for small-size 22Si2MnCrNi2MoA steel rolled material | |
CN105714027A (en) | Heat treatment process for hardening and tempering of 45 steel | |
CN103341728B (en) | A kind of bearer ring organizes thin homogenize controlled rolling and controlled cooling method | |
CN102181621A (en) | Quenching and tempering treatment method of steel slender axle type part | |
CN107739794B (en) | Production line and production process for quenching and tempering heat treatment of online quenching device and steel pipe | |
CN103230943A (en) | Method for improving bending of head portion of medium plate | |
TWI616537B (en) | Method of heat treatment for metal | |
CN102965489A (en) | Device and method for thermal treatment and online straightening of elongated rod type parts | |
CN110153199A (en) | A kind of controlled rolling method of large scale rod bar | |
TWM481078U (en) | Continuous near-net type rolling apparatus of linear slide rail material | |
CN101862750A (en) | Method for producing titanium or titanium alloy T sections | |
CN102876866B (en) | Heat treatment process for relieving or removing banded structure of hot-work die steel 4Cr5MoSiV1 | |
US3201287A (en) | Heat treating method | |
CN103557235A (en) | Manufacturing method for bearing roller needle | |
CN203346440U (en) | Heat treatment and straightening integrated device used in wire rod production process | |
CN103131837A (en) | Sheet milling cutter air cooling micro-distortion quenching process |