TWI526258B - Continuous linear rolling equipment for linear slides - Google Patents

Continuous linear rolling equipment for linear slides Download PDF

Info

Publication number
TWI526258B
TWI526258B TW102148674A TW102148674A TWI526258B TW I526258 B TWI526258 B TW I526258B TW 102148674 A TW102148674 A TW 102148674A TW 102148674 A TW102148674 A TW 102148674A TW I526258 B TWI526258 B TW I526258B
Authority
TW
Taiwan
Prior art keywords
rolling
net
linear slide
type
roll
Prior art date
Application number
TW102148674A
Other languages
Chinese (zh)
Other versions
TW201524625A (en
Inventor
Rui-Zhong Ye
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed filed Critical
Priority to TW102148674A priority Critical patent/TWI526258B/en
Priority to CN201410684046.XA priority patent/CN104741375A/en
Priority to JP2014248935A priority patent/JP2015127066A/en
Publication of TW201524625A publication Critical patent/TW201524625A/en
Application granted granted Critical
Publication of TWI526258B publication Critical patent/TWI526258B/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B1/00Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/08Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling structural sections, i.e. work of special cross-section, e.g. angle steel
    • B21B1/12Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling structural sections, i.e. work of special cross-section, e.g. angle steel in a continuous process, i.e. without reversing stands
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B15/00Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B15/0035Forging or pressing devices as units
    • B21B15/005Lubricating, cooling or heating means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B27/00Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
    • B21B27/02Shape or construction of rolls
    • B21B27/024Rolls for bars, rods, rounds, tubes, wire or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B27/00Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
    • B21B27/06Lubricating, cooling or heating rolls

Description

線性滑軌素材之連續式近淨型軋延設備 Continuous near-net rolling device for linear slide material

本發明係有關於一種線性滑軌素材之連續式近淨型軋延設備,特別是有關於一種四輥式軋延塑性加工之線性滑軌素材之連續式近淨型軋延設備。 The present invention relates to a continuous near-net type rolling device for a linear slide material, and more particularly to a continuous near-net type rolling device for a four-roll rolling plastic processing linear slide material.

目前常見的線性滑軌素材之抽線拉拔製造流程詳如圖1所示,首先將鋼線或棒材進行球化熱處理如圖2之球化組織(spheroidite),以避免眼模抽線或軋輥拉拔過程中,因加工硬化造成滑軌內部產生微裂痕,圖3為碳鋼之時間-溫度-相變態曲線(time-temperature-transformation diagram),球化溫度約700℃左右,由圖3得知變態完成所需時間需時18~24小時左右。鋼線或棒材球化處理完成後,進行矯直、清潔除鏽、抽線或拉拔製程,重覆上述步驟三次以上,將鋼線或棒材塑性加工成線性滑軌素材,再重新加熱進行正常化處理,以消除線性滑軌內部的球化組織,由於加熱過程沒有拘束力,線性滑軌容易產生翹曲或扭轉,因此正常化熱處理後,必須再進行一次線性滑軌素材矯直加工。 The current manufacturing process of the linear slide material drawing is shown in Figure 1. First, the steel wire or bar is spheroidized and heat treated as shown in Figure 2 to avoid spheroidite. During the drawing process of the roll, micro-cracks are generated inside the sliding rail due to work hardening. Figure 3 shows the time-temperature-transformation diagram of carbon steel, and the spheroidizing temperature is about 700 °C. It takes about 18~24 hours to know the time required for metamorphosis to complete. After the spheroidizing treatment of the steel wire or bar is completed, the straightening, cleaning, derusting, drawing or drawing process is repeated, and the above steps are repeated three times or more, and the steel wire or the bar is plastically processed into a linear sliding rail material, and then reheated. The normalization process is performed to eliminate the spheroidized structure inside the linear slide rail. Since the heating process is not restrained, the linear slide rail is prone to warp or twist. Therefore, after the normalization heat treatment, the linear slide rail material straightening processing must be performed. .

上述線性滑軌素材加工繁複,且每一次球化時間需時18~24小時左右,造成工時過非常長且加工成本太高。此外,球化時間非常長,容易造成表面發生脫碳情形,導致滑軌素材品質不良。 The above-mentioned linear slide material processing is complicated, and each spheroidizing time takes about 18 to 24 hours, resulting in a very long working time and a high processing cost. In addition, the spheroidization time is very long, and it is easy to cause decarburization on the surface, resulting in poor quality of the slide rail material.

本發明的目的在於提供一種能夠大幅地減少製造時間、降低 製造成本,並且可以製造出高品質線性滑軌素材之連續式近淨型軋延相關設備。 It is an object of the present invention to provide a method capable of greatly reducing manufacturing time and reducing Manufacturing costs, and can produce high-quality linear slide material continuous near-net type rolling related equipment.

為達成前述目的,本發明提供之技術手段包含:送線機構、張力控制機構及至少一組加熱軋延機構。送線機構用來輸送一胚材。張力控制機構用來控制該胚材保持適當的輸送速度及輸送張力。該加熱軋延機構,係設置於送線機構與張力控制機構之間,其中該加熱軋延機構包含電磁感應加熱系統與四輥式近淨型軋延機構,電磁感應加熱系統,具有溫度回授控制裝置和頻率與功率控制系統,該溫度回授控制裝置用以偵測該胚材表面溫度,該頻率與功率控制系統用以根據該溫度回授控制裝置所回饋的溫度數據加熱該胚材並控制該胚材保持於該適合軋延溫度,四輥式近淨型軋延機構,以對該胚材軋延塑性加工,其包含四只行星式排列之軋輥,以其四個軋延面組構成一軋延塑形面之四個邊,以同時軋延該胚材的截面周圍。 In order to achieve the foregoing objects, the technical means provided by the present invention include: a wire feeding mechanism, a tension control mechanism, and at least one set of heating rolling mechanisms. The wire feeding mechanism is used to convey a seed material. The tension control mechanism is used to control the embryo material to maintain an appropriate conveying speed and conveying tension. The heating rolling mechanism is disposed between the wire feeding mechanism and the tension control mechanism, wherein the heating rolling mechanism comprises an electromagnetic induction heating system and a four-roll type near-net type rolling mechanism, an electromagnetic induction heating system, and a temperature a feedback control device and a frequency and power control system, wherein the temperature feedback control device is configured to detect a surface temperature of the seed material, and the frequency and the power control system are configured to heat the embryo according to the temperature data fed back by the control device And controlling the seed material to be maintained at the suitable rolling temperature, a four-roll near-net type rolling mechanism for rolling plastic processing of the billet, comprising four planetary-arranged rolls, with four rolling The quilt constitutes four sides of a rolled profile to simultaneously roll around the section of the preform.

本發明之特點包含:本發明之線性滑軌素材之連續式近淨型熱軋製造可連接成單一製造流程,從鋼線或棒材加熱到軋延塑性加工過程可全部於同一條產線上完成,達到連續性大量生產,大幅地減少製造時間、降低製造成本。本發明採用電磁感應加熱方式加熱盤元狀之鋼線或棒材鋼線,具有溫度回授控制系統、頻率與功率控制系統,可精確控制溫度,由於電磁感應加熱時間非常短,且完全不需進行球化退火與正常化熱處理,不會造成表面發生脫碳情形。鋼線或棒材加熱後,降伏強度大幅度地下降且具有極佳的可塑性,製造過程不會造成材料內部產生裂痕,因此可製造出高品質線性滑軌素材。 The invention has the following features: the continuous near-net hot rolling manufacturing of the linear slide material of the invention can be connected into a single manufacturing process, and the steel wire or bar heating to the rolling plastic processing can be completed on the same production line. To achieve continuous mass production, significantly reducing manufacturing time and reducing manufacturing costs. The invention adopts electromagnetic induction heating method to heat the disk-shaped steel wire or the bar steel wire, and has a temperature feedback control system, a frequency and power control system, can accurately control the temperature, and the electromagnetic induction heating time is very short, and no need at all Spheroidizing annealing and normalizing heat treatment do not cause decarburization on the surface. After the steel wire or bar is heated, the drop strength is greatly reduced and the plasticity is excellent, and the manufacturing process does not cause cracks inside the material, so that high-quality linear slide material can be produced.

10‧‧‧線性滑軌素材之連續式近淨型軋延設備 10‧‧‧Continuous near net type rolling equipment for linear slide material

20‧‧‧送線機構 20‧‧‧Wire delivery agency

21‧‧‧胚材 21‧‧‧Bearwood

30‧‧‧張力控制機構 30‧‧‧Tension control mechanism

40‧‧‧加熱軋延機構 40‧‧‧Heating rolling mechanism

41‧‧‧電磁感應加熱系統 41‧‧‧Electromagnetic induction heating system

411‧‧‧溫度回授控制裝置 411‧‧‧Temperature feedback control device

412‧‧‧頻率與功率控制系統 412‧‧‧Frequency and Power Control System

42‧‧‧四輥式近淨型軋延機構 42‧‧‧ four-roller near-net type rolling mechanism

420‧‧‧軋輥 420‧‧‧ rolls

421‧‧‧軋延面 421‧‧‧ rolling face

422‧‧‧軋延塑形面 422‧‧‧Rolling and shaping surface

423‧‧‧主動輪組 423‧‧‧Active wheel set

424‧‧‧從動輪組 424‧‧‧ driven wheel set

425‧‧‧軋輥冷卻系統 425‧‧‧ Roll Cooling System

426‧‧‧動力分配裝置 426‧‧‧Power distribution device

427‧‧‧張力與速度控制系統 427‧‧‧Tension and speed control system

50‧‧‧冷卻機構 50‧‧‧Cooling mechanism

60‧‧‧裁切機構 60‧‧‧ cutting mechanism

圖1為先前技術之線性滑軌素材之抽線拉拔製程的流程方塊圖;圖2為碳鋼之球化金相組織圖;圖3為碳鋼之時間-溫度的相變態圖;圖4為本發明一實施例之線性滑軌素材之連續式近淨型軋延設備示意圖;圖5為圖4之沿著5-5切剖線的剖面圖;圖6為本發明一實施例之標準型軋延塑形面示意圖;圖7為本發明一實施例之微型軋延塑形面示意圖;圖8為本發明一實施例之寬軌型軋延塑形面示意圖;圖9為本發明一實施例之交叉滾柱型軋延塑形面示意圖;以及圖10為本發明一實施例之交叉滾珠型軋延塑形面示意圖。 1 is a flow block diagram of a prior art linear slide material drawing process; FIG. 2 is a spheroidized metallographic structure of carbon steel; and FIG. 3 is a time-temperature phase transition diagram of carbon steel; BRIEF DESCRIPTION OF THE DRAWINGS FIG. 5 is a cross-sectional view taken along line 5-5 of FIG. 4; FIG. 6 is a standard diagram of an embodiment of the present invention; FIG. 7 is a schematic view of a micro-rolled profiled surface according to an embodiment of the present invention; FIG. 8 is a schematic view of a wide-track rolling profiled surface according to an embodiment of the present invention; A schematic view of a cross roller type rolling profile of an embodiment; and FIG. 10 is a schematic view of a cross ball type rolling profile of an embodiment of the present invention.

茲配合圖式說明本發明之實施例如下。 The embodiment of the present invention will be described with reference to the drawings.

請參照圖4及圖5所示,本實施例之線性滑軌素材之連續式近淨型軋延設備10包含:送線機構20、張力控制機構30及至少一組加熱軋延機構40。 Referring to FIG. 4 and FIG. 5, the continuous near-net type rolling device 10 of the linear slide material of the present embodiment includes a wire feeding mechanism 20, a tension control mechanism 30, and at least one set of heating rolling mechanism 40.

送線機構20用以輸送一胚材21,該胚材21可來向線材/棒材盤元(圖中未示出),且在軋延前可在胚材21輸送線上進行矯直、清潔或除鏽等預處理。 The wire feeding mechanism 20 is configured to convey a blank material 21, which can be fed to a wire/bar disk (not shown), and can be straightened, cleaned or cleaned on the blank 21 conveying line before rolling. Pretreatment such as rust removal.

張力控制機構30係用以控制該胚材21保持適當的輸送速度及輸送張力,以利軋輥作業之進行。 The tension control mechanism 30 is for controlling the blanking material 21 to maintain an appropriate conveying speed and conveying tension to facilitate the roll work.

至少一組加熱軋延機構40係設置於該送線機構20與該張力控制機構30之間,其包含有一電磁感應加熱(induction heating)系統41和一四輥式近淨型軋延機構42,該係包含溫度回授控制裝置411和頻率與功率控制系統412,該溫度回授控制裝置411用以偵測該胚材21表面的溫度,該頻率 與功率控制系統412用以根據該溫度回授控制裝置411所回饋的該胚材21表面溫度數據,進行加熱該胚材21或停止加熱,並控制該胚材21的溫度,使保持在適合軋延溫度。當然,前述的至少一組加熱軋延機構40之前段可搭配數組的二輥式軋延機(此二輥式軋延機為習知機構,圖中未示出),以重複加熱與軋延塑性加工數次。另外,值得一提的是,在一實施例中,該加熱軋延機構可設為三組(或三組以上),且該些加熱軋延機構係連續串接排列設置,以重複加熱與軋延塑性加工。 At least one set of heating rolling mechanism 40 is disposed between the wire feeding mechanism 20 and the tension control mechanism 30, and includes an electromagnetic induction heating system 41 and a four-roll type near-net rolling mechanism 42. The system includes a temperature feedback control device 411 and a frequency and power control system 412 for detecting the temperature of the surface of the blank material 21, the frequency And the power control system 412 is configured to heat the blank material 21 or stop heating according to the surface temperature data of the blank material 21 fed back by the control device 411, and control the temperature of the blank material 21 to be maintained in suitable rolling. Delay temperature. Of course, the foregoing at least one set of the heating and rolling mechanism 40 can be matched with an array of two-roll mills (the two-roll mill is a conventional mechanism, not shown) for repeated heating and rolling. Plasticity processing several times. In addition, it is worth mentioning that, in an embodiment, the heating rolling mechanism can be set to three groups (or three or more groups), and the heating rolling mechanisms are arranged in series in series to repeatedly heat. With rolling plastic processing.

如圖5所示,四輥式近淨型軋延機構42係用以對該胚材21軋延塑性加工,其包含四只行星式排列之軋輥420,以其四個軋延面421組構成一軋延塑形面422之四個邊,以同時軋延該胚材21的截面周圍。在一實施例中,該四輥式近淨型軋延機構42中的該四只行星式排列之軋輥420,包含一主動輪組423及一從動輪組424,該主動輪組423具有相對配置的相同直徑、相同轉速但相反方向轉動的軋輥420,以將胚材21咬入二軋輥420中,該從動輪組424同樣為相同直徑、相對配置,但可不受拘束地自由轉動的軋輥420,藉以隨著鋼線或棒材之胚材21咬入後透過摩擦力而自行轉動。而該動力分配機構驅動主動輪組423係以動力分配裝置426驅動該主動輪組423。另外,該四輥式近淨型軋延機構42之軋延開度係為可調或不可調式。 As shown in FIG. 5, a four-roller near-net type rolling mechanism 42 is used for rolling plastic processing of the blank material 21, which comprises four planetary-arranged rolls 420, and is composed of four rolling faces 421. A four sides of the profiled surface 422 are rolled to simultaneously roll around the cross section of the blank 21. In one embodiment, the four planetary-arranged rolls 420 of the four-roll type near-net rolling mechanism 42 include a driving wheel set 423 and a driven wheel set 424, and the driving wheel set 423 has a relative configuration. Rollers 420 of the same diameter, the same rotational speed but rotating in opposite directions, to bite the blank material 21 into the two rolls 420, which are also the same diameter, opposite arrangement, but can be freely rotated by the roll 420, Therefore, as the steel wire or the bar material 21 of the bar bites in, it is rotated by the frictional force. The power split mechanism drives the drive wheel set 423 to drive the drive wheel set 423 with the power split device 426. In addition, the rolling opening degree of the four-roll type near-net type rolling mechanism 42 is adjustable or not adjustable.

進一步而言,該四輥式近淨型軋延機構42係具有軋輥冷卻系統425提供軋輥420強制冷卻。另外,前述的軋延塑形面422包括標準型(如圖6所示)、微型(如圖7所示)、寬軌型(如圖8所示)、交叉滾柱型(如圖9所示)和交叉滾珠型(如圖10所示),因此可生產之產品種類與外形包括:標準型、微型、寬軌型、交叉滾珠與交叉滾柱型。 Further, the four-roll near-net-type rolling mechanism 42 has a roll cooling system 425 that provides forced cooling of the rolls 420. In addition, the aforementioned rolling and molding surface 422 includes a standard type (as shown in FIG. 6), a micro (as shown in FIG. 7), a wide rail type (as shown in FIG. 8), and a cross roller type (as shown in FIG. 9). Shown and cross-ball type (as shown in Figure 10), so the types and shapes of products that can be produced include: standard, miniature, wide rail, cross ball and cross roller.

藉由上述結構,首先以加熱軋延機構40之電磁感應加熱系統41將盤元狀之鋼線或棒材鋼線等胚材21加熱,再以溫度回授控制裝置偵測 鋼線或棒材等胚材21表面溫度,回饋給頻率與功率控制系統412進行頻率與功率調整,可達到準確控制溫度之效,由於電磁感應加熱時間非常短,不會造成表面發生脫碳情形,俟胚材21(鋼線或棒材)加熱至適當溫度,再以四輥式近淨型軋延機構42進行胚材21(鋼線或棒材)軋延塑性加工,胚材21(鋼線或棒材)加熱後,降伏強度大幅度地下降且具有極佳的可塑性,製造過程不會造成材料內部產生裂痕,軋延塑性加工過程中,該四輥式近淨型軋延機構42皆透過張力與速度控制系統427進行張力與速度控制,防止軋延過程線性滑軌素材發生變形或扭曲現象,並達到所需之尺寸精度。重複上述加熱與軋延塑性加工三次(含)以上,將圓形鋼線或棒材胚材21塑性加工成線性滑軌素材後,以接續在加熱軋延機構40的冷卻機構50一進行沖水冷卻定型,再以該冷卻機構50後續的裁切機構60裁切成所需之尺寸(如圖4所示)。 With the above structure, first, the electromagnetic induction heating system 41 of the heating and rolling mechanism 40 heats the preform 21 such as a disk-shaped steel wire or a bar steel wire, and then detects it by a temperature feedback control device. The surface temperature of the blank material such as steel wire or bar is fed back to the frequency and power control system 412 for frequency and power adjustment, which can achieve accurate temperature control. Since the electromagnetic induction heating time is very short, the surface decarburization will not be caused. , the enamel material 21 (steel wire or bar) is heated to a suitable temperature, and then the metal material 21 (steel wire or bar) is subjected to rolling plastic processing by a four-roll type near-net rolling mechanism 42, and the preform 21 (steel) After heating by wire or bar), the drop strength is greatly reduced and has excellent plasticity, and the manufacturing process does not cause cracks inside the material. During the rolling plastic processing, the four-roll type near-net rolling mechanism 42 is Tension and speed control is performed through the tension and speed control system 427 to prevent deformation or distortion of the linear slide material during the rolling process and to achieve the required dimensional accuracy. The heating and rolling plastic working are repeated three times or more, and the circular steel wire or the bar blank 21 is plastically processed into linear slide material, and then spliced by the cooling mechanism 50 of the heating rolling mechanism 40. The water is cooled and shaped, and then cut by the cutting mechanism 60 of the cooling mechanism 50 to a desired size (as shown in FIG. 4).

承上所述,本發明可獲得如下優點:(1)本發明所有設備與機構皆連接成單一製造流程,從鋼線或棒材之胚材加熱到軋延塑性加工過程可全部於同一條產線上完成,達到連續性大量生產,大幅地減少製造時間、降低製造成本。(2)本發明係採用電磁感應加熱方式加熱盤元狀之胚材(鋼線或棒材鋼線),其具有溫度回授控制系統、頻率與功率控制系統,可精確控制溫度,由於電磁感應加熱時間非常短,且完全不需進行球化退火與正常化熱處理,不會造成表面發生脫碳情形。鋼線或棒材等胚材加熱後,降伏強度大幅度地下降且具有極佳的可塑性,製造過程不會造成材料內部產生裂痕,因此可製造出高品質線性滑軌素材。 According to the above, the present invention can obtain the following advantages: (1) all the equipments and mechanisms of the present invention are connected into a single manufacturing process, and the heating process from the steel wire or the bar to the rolling plastic processing can be all in the same product. Completed online, achieving continuous mass production, significantly reducing manufacturing time and manufacturing costs. (2) The invention adopts electromagnetic induction heating to heat the disk-shaped embryo material (steel wire or bar steel wire), which has temperature feedback control system, frequency and power control system, can accurately control temperature, due to electromagnetic induction The heating time is very short, and no spheroidizing annealing and normalizing heat treatment are required at all, and no decarburization occurs on the surface. When the steel wire or the bar is heated, the drop strength is greatly reduced and the plasticity is excellent, and the manufacturing process does not cause cracks inside the material, so that high-quality linear slide material can be produced.

前述本發明所採用的技術手段之實施方式或實施例,並非用來限定本發明專利實施之範圍。即凡與本發明專利申請範圍文義相符,或依本發明專利範圍所做的均等變化與修飾,皆為本發明專利範圍所涵蓋。 The embodiments or examples of the technical means employed in the foregoing are not intended to limit the scope of the invention. That is, the equivalent changes and modifications made in accordance with the scope of the patent application of the present invention or the scope of the invention are covered by the scope of the invention.

10‧‧‧線性滑軌素材之連續式近淨型軋延設備 10‧‧‧Continuous near net type rolling equipment for linear slide material

20‧‧‧送線機構 20‧‧‧Wire delivery agency

21‧‧‧胚材 21‧‧‧Bearwood

30‧‧‧張力控制機構 30‧‧‧Tension control mechanism

40‧‧‧加熱軋延機構 40‧‧‧Heating rolling mechanism

41‧‧‧電磁感應加熱系統 41‧‧‧Electromagnetic induction heating system

411‧‧‧溫度回授控制裝置 411‧‧‧Temperature feedback control device

412‧‧‧頻率與功率控制系統 412‧‧‧Frequency and Power Control System

42‧‧‧四輥式近淨型軋延機構 42‧‧‧ four-roller near-net type rolling mechanism

50‧‧‧冷卻機構 50‧‧‧Cooling mechanism

60‧‧‧裁切機構 60‧‧‧ cutting mechanism

Claims (9)

一種線性滑軌素材之連續式近淨型軋延設備,包括:一送線機構,用以輸送一胚材;一張力控制機構,用以控制該胚材保持適當的輸送速度及輸送張力;以及至少一組加熱軋延機構,係設置於該送線機構與該張力控制機構之間,該加熱軋延機構包含:一電磁感應加熱系統,係包含溫度回授控制裝置和頻率與功率控制系統,該溫度回授控制裝置用以偵測該胚材表面溫度,該頻率與功率控制系統用以根據該溫度回授控制裝置所回饋的溫度數據加熱該胚材並控制該胚材保持於該適合軋延溫度,並應用電磁感應加熱對該胚材進行時間非常短的加熱,以免除後續對該胚材的球化退火與正常化熱處理,且不會造成表面發生脫碳情形避免在該胚材表面發生脫碳情形;及一四輥式近淨型軋延機構,以對該胚材軋延塑性加工,其包含四只行星式排列之軋輥,以其四個軋延面組構成一軋延塑形面之四個邊,以同時軋延該胚材的截面周圍。 A continuous near-net rolling device for linear slide material, comprising: a wire feeding mechanism for conveying a blank material; and a force control mechanism for controlling the seed material to maintain an appropriate conveying speed and conveying tension; At least one set of heating rolling mechanism is disposed between the wire feeding mechanism and the tension control mechanism, the heating rolling mechanism comprises: an electromagnetic induction heating system, comprising a temperature feedback control device and frequency and power control System, the temperature feedback control device is configured to detect the surface temperature of the germ material, and the frequency and the power control system are configured to heat the material according to the temperature data fed back by the control device and control the seed material to remain in the It is suitable for rolling temperature, and uses electromagnetic induction heating to heat the seed material for a very short time, so as to avoid subsequent spheroidizing annealing and normalizing heat treatment of the seed material, and does not cause decarburization on the surface to avoid the embryo. a decarburization condition occurs on the surface of the material; and a four-roll type near-net type rolling mechanism for rolling plastic processing of the billet, which comprises four planetary-arranged rolls, four of which are Surface extension group consisting of the four sides of a casting roll surface shaped to simultaneously and rolling around the section of the embryo material. 如申請專利範圍第1項所述線性滑軌素材之連續式近淨型軋延設備,其中,該加熱軋延機構為三組,該些加熱軋延機構係連續串接排列設置。 The continuous near-net rolling device of the linear slide material according to claim 1, wherein the heating rolling mechanism is three sets, and the heating rolling mechanisms are arranged in series. 如申請專利範圍第1項或第2項所述線性滑軌素材之連續式近淨型軋延設備,其中,該胚材為一線材或棒材。 The continuous near-net rolling device of the linear slide material according to claim 1 or 2, wherein the blank material is a wire or a bar. 如申請專利範圍第1項或第2項所述線性滑軌素材之連續式近淨型軋延設備,其中,該軋延塑形面包括標準型、微型、寬軌型、交叉滾珠與交叉 滾柱型。 The continuous near-net rolling device of the linear slide material according to claim 1 or 2, wherein the rolling profile comprises a standard type, a miniature type, a wide rail type, a crossed ball and a cross Roller type. 如申請專利範圍第1項或第2項所述線性滑軌素材之連續式近淨型軋延設備,其中,該四輥式近淨型軋延機構之該四只行星式排列之軋輥,包含一主動輪組及一從動輪組,該主動輪組具有相對配置的相同直徑、相同轉速但相反方向轉動的軋輥,以將胚材咬入軋輥中,該從動輪組同樣為相同直徑、相對配置,但可不受拘束地自由轉動的軋輥。 The continuous near-net rolling device of the linear slide material according to claim 1 or 2, wherein the four-wheel-type roll of the four-roll type near-net rolling mechanism includes a driving wheel set and a driven wheel set having oppositely configured rolls of the same diameter and the same rotational speed but rotating in opposite directions to bite the seed material into the rolls, the driven wheel sets are also of the same diameter and relative arrangement , but the roll that can be freely rotated without restraint. 如申請專利範圍第1項或第2項所述線性滑軌素材之連續式近淨型軋延設備,其中,該四輥式近淨型軋延機構之軋延開度係為可調或不可調式。 The continuous near-net rolling device of the linear slide material according to the first or the second aspect of the patent application, wherein the rolling-opening degree of the four-roll type near-net rolling mechanism is adjustable or not debug. 如申請專利範圍第1項或第2項所述線性滑軌素材之連續式近淨型軋延設備,其中,該四輥式近淨型軋延機構具有冷卻系統提供軋輥強制冷卻。 The continuous near-net rolling device of the linear slide material according to claim 1 or 2, wherein the four-roll near-net type rolling mechanism has a cooling system to provide forced cooling of the rolls. 如申請專利範圍第1項或第2項所述線性滑軌素材之連續式近淨型軋延設備,其中,該至少三組加熱軋延機構之後更包含一冷卻機構,以對該加工完之胚材進行冷卻。 The continuous near-net rolling device of the linear slide material according to claim 1 or 2, wherein the at least three sets of heating rolling mechanisms further comprise a cooling mechanism to finish the processing The embryo material is cooled. 如申請專利範圍第8項所述線性滑軌素材之連續式近淨型軋延設備,其中,該張力控制機構之後,更包含一裁切機構,以對該冷卻完之胚材進行裁切。 The continuous near-net rolling device of the linear slide material according to claim 8, wherein the tension control mechanism further comprises a cutting mechanism for cutting the cooled blank.
TW102148674A 2013-12-27 2013-12-27 Continuous linear rolling equipment for linear slides TWI526258B (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
TW102148674A TWI526258B (en) 2013-12-27 2013-12-27 Continuous linear rolling equipment for linear slides
CN201410684046.XA CN104741375A (en) 2013-12-27 2014-11-25 Continuous near-net type rolling equipment for linear slide rail material
JP2014248935A JP2015127066A (en) 2013-12-27 2014-12-09 Near-net shape continuous rolling equipment for manufacturing linear guide raw material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW102148674A TWI526258B (en) 2013-12-27 2013-12-27 Continuous linear rolling equipment for linear slides

Publications (2)

Publication Number Publication Date
TW201524625A TW201524625A (en) 2015-07-01
TWI526258B true TWI526258B (en) 2016-03-21

Family

ID=53581955

Family Applications (1)

Application Number Title Priority Date Filing Date
TW102148674A TWI526258B (en) 2013-12-27 2013-12-27 Continuous linear rolling equipment for linear slides

Country Status (3)

Country Link
JP (1) JP2015127066A (en)
CN (1) CN104741375A (en)
TW (1) TWI526258B (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107350740B (en) * 2017-06-19 2019-04-26 江阴兴澄特种钢铁有限公司 A kind of fine grinding stick cold drawing production technology that high intensity high dimensional accuracy concentricity is good
CN108296303A (en) * 2018-01-19 2018-07-20 广州众山金属科技有限公司 Rolling for profile shapes class product draws Joint Production equipment and its rolls drawing production technology
CN110340156B (en) * 2019-07-31 2020-11-20 首钢京唐钢铁联合有限责任公司 Strip steel coiling temperature control method and device and strip steel processing system
CN112355208A (en) * 2020-09-30 2021-02-12 贵州安大航空锻造有限责任公司 Near-net rolling forming method of GH907 special-shaped ring forging
CN113976622B (en) * 2021-12-27 2022-03-22 邯郸一三高研科技有限公司 High-speed steel bar cold rolling mill

Family Cites Families (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS635801A (en) * 1986-06-24 1988-01-11 Nippon Steel Corp Method and apparatus for producing h-shape steel having thin wall and section of large thickness ratio
JPH0696746B2 (en) * 1990-10-16 1994-11-30 川崎製鉄株式会社 Shaped steel manufacturing method
DE69613178T2 (en) * 1995-07-10 2001-09-27 Kawasaki Steel Co Method and device for continuous hot strip finishing
JPH09206671A (en) * 1996-02-07 1997-08-12 Sekisui Chem Co Ltd Automatically putty-applying apparatus and manufacture of wall body
JPH10244301A (en) * 1997-03-04 1998-09-14 Nkk Corp Hot rolling equipment and method therefor
JP2001009504A (en) * 1999-06-30 2001-01-16 Hitachi Metals Ltd Thin wire rolling method and equipment
JP2007237232A (en) * 2006-03-08 2007-09-20 Sumitomo Metal Ind Ltd Method of rolling steel sheet
CN101181718B (en) * 2007-12-11 2010-06-02 武汉钢铁(集团)公司 Method for producing wide strip steel by bar strip continuous casting and rolling as well as system therefor
JP5776873B2 (en) * 2011-02-14 2015-09-09 住友電気工業株式会社 Magnesium alloy rolled material, magnesium alloy member, and method for producing magnesium alloy rolled material
CN103286143B (en) * 2012-02-27 2016-08-24 宝山钢铁股份有限公司 Hot rolling slab Edge Heating Temperature Measure Control method
CN103381426B (en) * 2013-07-04 2015-05-13 中钢集团邢台机械轧辊有限公司 Automatic roller cooling temperature control device

Also Published As

Publication number Publication date
CN104741375A (en) 2015-07-01
TW201524625A (en) 2015-07-01
JP2015127066A (en) 2015-07-09

Similar Documents

Publication Publication Date Title
TWI526258B (en) Continuous linear rolling equipment for linear slides
CN103736727B (en) A kind of TC16 titanium alloy rod bar temperature control method for tandem rolling
CN104759469A (en) Production method for non-annealed medium carbon cold heading steel hot-rolled wire rod
CN104971940A (en) Screw rolling method and screw rolling device for titanium rod
CN105107866A (en) Thermal shaping method and device of high-strength sharp-corner square rectangular tube
CN102965489B (en) Device and method for thermal treatment and online straightening of elongated rod type parts
CN102836946A (en) Roll forging forming process for last stage of moving blade of 600MW unit steam turbine
CN103028602B (en) A kind of method of rolling magnesium alloy board
CN105714027A (en) Heat treatment process for hardening and tempering of 45 steel
CN110551880A (en) softening heat treatment process for small-size 22Si2MnCrNi2MoA steel rolled material
CN102248370B (en) Method for producing precise linear guide slide seat for machining center
CN103805764A (en) Hot rolling process for thinning high manganese austenitic steel grains
CN107739794B (en) Production line and production process for quenching and tempering heat treatment of online quenching device and steel pipe
CN103341728B (en) A kind of bearer ring organizes thin homogenize controlled rolling and controlled cooling method
CN101862750B (en) Method for producing titanium or titanium alloy T sections
AU2019305746B2 (en) Corner-thickened cold/hot composite formation square/rectangular pipe forming system
TWI616537B (en) Method of heat treatment for metal
CN110153199A (en) A kind of controlled rolling method of large scale rod bar
TWM481078U (en) Continuous near-net type rolling apparatus of linear slide rail material
CN104028553A (en) Method for producing TC4 titanium alloy rods and wires through high-speed continuous mill
CN105414177B (en) A kind of cold rolling super-high strength steel short route production and processing technology and equipment
CN103572037A (en) Steel hot-rolled coil plate collinear heat treatment production line and production technique thereof
WO2009054657A3 (en) Apparatus for producing inverted angle and method thereof
TWI648122B (en) Hot process for rolling to approch final contour of guide rails
CN203546105U (en) Collinear heat treatment production line for hot-rolled coiled materials and sheet materials of steel

Legal Events

Date Code Title Description
MC4A Revocation of granted patent