TWM322294U - Quadrant contact control and timing system for automatic welding - Google Patents

Quadrant contact control and timing system for automatic welding Download PDF

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Publication number
TWM322294U
TWM322294U TW96209908U TW96209908U TWM322294U TW M322294 U TWM322294 U TW M322294U TW 96209908 U TW96209908 U TW 96209908U TW 96209908 U TW96209908 U TW 96209908U TW M322294 U TWM322294 U TW M322294U
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Taiwan
Prior art keywords
welding
quadrant
automatic
automatic welding
touch timing
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TW96209908U
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Chinese (zh)
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Han-Ching Wang
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Han-Ching Wang
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Priority to TW96209908U priority Critical patent/TWM322294U/en
Publication of TWM322294U publication Critical patent/TWM322294U/en

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Description

M322294 八、新型說明: 【新型所屬之技術領域】 本創作係關於一種自動焊接象限觸控定時系統,尤俨 一種結合一象限觸控定時裝置之自動焊接裝置者。 【先前技術】 習知之自動焊接裝置,其係藉由一焊接主機連结一自 動焊接控制系統及相關週邊從動元件而構成,焊接:件上 ^焊道位置,依照自動焊接控制系統控制之焊炬:行= 逼’完成焊接動作而密合。例如:當兩管端焊σ相對焊二, ,將須對焊的兩管端焊口,固定在自動烊接控制^ ,固定冶具上’驢適當焊接數據參數並將焊炬對 ^焊ί焊道起始點,啟動自動焊接控制系統開始施焊,待 :逼完成後以予結束焊㈣作並給予若干 氧體,以賴焊道鱗低焊道溫度。 更人保°隻 然而’習知之自動焊接裝置具有下列之缺點:其—, 象k件^^焊接熱1持續輸人的_,常導致熱渦流現 於惶、、其是官路焊接®徑方向最為㈣),致使焊接工件在 二4== 急遽上升,遂導致焊道不均句、焊道起焊 易焊紅件在鱗過財,輸入控制不 氧化:區過大’致使焊接工件變形、焊道熔蝕或 ,雖^— 知自動焊接控㈣統採料接程序控制時 …做焊接象限分割,但其需要同時調整多個象限不 5 M322294 同的烊接電流、焊接時間等多項參數,並須在每個象限間 调整以達到焊接熱輸入量平衡,這種焊接程序控制每改變 一項焊接參數,則其他焊接參數設定也會接連影響,設定 機制繁多、操作學習不易、參數調整難度高;其四,現有 自動焊接控制系統採用焊接程序控制象限裝置,設定機制 繁多致使設備昂貴、維修難度高、專用零件取得不易,·以 及其五’習知行生式自動焊接系統(Automatic Orbital Welding System)雖亦具有上述象限分割設定裝置,但限制 於焊接主機與控制系統一體化專用機型,施焊工件型式與 尺寸受到專用焊具範圍侷限,亦不能與一般焊接自動焊接 控制系統或^f*接程序控制器(Welding Programmer)介接, 而且其設備昂貴、維修難度高、零配件不通用。 因此,如何創作出一種自動焊接象限觸控定時系統, 藉由結合一象限觸控定時裝置之自動焊接裝置,藉此當精 密薄板在自動焊接,焊接工件在施焊過程中,使之更容易 控制熱量之輸入大小並使熱影響區縮小,焊接工件變形量 因而減少,以避免焊道熔蝕或減少氧化;且裝置簡便,進 而達到使自動焊接設備購置成本降低、維修保固容易以及 零件通用性南的目的,將是本創作所欲積極探討之處。 【新型内容】 有鑑於上述習知之缺憾,創作人有感其未臻於完善, 遂竭其心智悉心研究克服,憑其從事該項產業多年之累積 經驗,進而研發出一種自動焊接象限觸控定時系統,其藉 M322294 由結合一象限觸控定時裝置之自動焊接裝置,進 焊接工件之成品良率更佳,且設備購置及維 達到令 廉的目的。 战本更為低 本創作之主要目的在提供一種自動焊接象 系統,其結合-象限觸控定時裝置之自動焊接尋4時 當精密薄板在自動桿接,焊接工件在施焊過程^,,错此 谷易控制熱i之輸入大小並使熱影響區縮小,焊 形量因而減少’明免焊道祕或減少氧化;且件變 進而達到使自動焊接設襟購置成本降低、維修保=更’ 及零件通用性高的目的。 μ 〜易以 本創作提供一種自動焊接象限觸控定時系統,复勺 含··一焊接主機;一自動焊接控制系統,其與該焊接^ 電性連接,其中該自動焊接控制系統包含:―痒接# 定單元;—焊接初始電流值設定單元;以及-象限觸^ 時裝置’其設於該焊接主機,並與該自動焊接控制系統電 性連接中該象限觸控定時裝置包含··複數個焊接時間 倒數設定單元;以及一電流增減值設定單元。 藉此,利用結合一象限觸控定時裝置之自動桿接系 統,藉此切㈣板在自動焊接,焊接卫件在施焊過程中, 使之更容易控制熱量之輸入大小並使熱影響區縮小,焊接 工^變形量因而減少,以避免焊道肺或減少氧化;且裝 置簡便’進而達到使自動焊接設備購置成本降低、維修保 固容易以及零件通用性高的目的。 M322294 【實施方式】 為充分瞭解本創作之目的、特徵及功效, 具體之實_,並配合雌之圖式,對本 二下述 明,說明如後: 坪細說 圖及第二时職梢作之自料接象限 守糸、為之线方塊岐象限麵料裝置之系統二 請同時參考第-圖及第二圖,該自動焊接象限觸控定^ 統1,其包含:一焊接主機2 ; 一自動焊接控制系統3 = 與該焊接主機2電性連接,其中該自動焊接控㈣統^ '•焊接_設定單元4 ;-焊接電流初始值設定單= 5 ^以及一象限觸控定時裝置6,其設於該焊接主機2 ,: 與該自動焊接控制系統3電性連接’其中該象限觸控定時 裝置6包含:複數個焊接時間倒數設定單元7 (本實施例 ,四個)’其巾’該些焊接時_數狀單元7分別具有一 第:顯示裝置9 (例如,一 LED顯示器,但不限於此),以 顯不時間倒數情形;以及一電流增減值設定單元8,其中, 該電流增減值設定單元具有一第二顯示裝置1〇 (例如,一 顯不器’但不限於此),以顯示電流增減值設定情形, :系統進行焊接動作時,使用者首先藉由該焊接時間設定 單元4没定總焊接時間(例如,2〇秒,但不限於此),接 著藉由該焊接電流初始值設定單元5設定焊接電流初始 值’(例如,6安培,但不限於此),然後,該些焊接時間 倒數设定單元7分別設定倒數時間(例如,6秒、6秒、4 心、4秒,時間間隔並無特別限制,但個別倒數時間秒數 M322294 ,加=_焊接時間相同),最後,藉由電流增減值設定 ,兀:疋電流增減值(例如,減i安培,但不限於此), 二本創作之自動痒接象限觸控定時系 運料,總悍接時間為20秒’谭接電流初始值為 6安培,當烊接6秒後,焊接電流值降為5如,再焊接6 Γΐ為=電流值降為4安培,祕接4秒後口,焊接電流 值降為3文培,直到結束。 由以上所述可發現,本創作之自動焊接象限觸控定時 系統係具有下列優點:其―,焊接卫件因為焊接熱量輸入 得到調節、,可減少熱渦流現象導致的焊接工件在施焊過程 中溫度急遽上升、焊道過熱、焊道鱗絲透*足或 末端產生焊㈣情形;其二;在精密薄板自動烊接時,焊 接工件在鱗_巾’較容易控㈣量輸人並使熱影響區 縮小,焊接工件變形量減少,避免焊道熔蝕或氧化;其^, 適用自動焊接控制系統採用焊接程序控制器,可較容、^做 焊接象限分割,使其不需要同時調整多個象限不同 電流、焊接時間等多項參數’僅設㈣個象限統—的電产 下降(或增加)設定值及象限日销’即可達到熱量輸^ 衡設定機制驗、操作學習容易及參數調整難度低的目 的;其四,現有自動焊接控㈣、統加袭象限觸控定時裝置, 相對裝置簡便’使設備購置成本低、維修保固容易、交件 通用性高,其五’與習知行星式自動焊接系統(Aut(jatic Orbital Welding System)比較,不受焊接主機盥押制***一 體化限制,施焊工件型式與尺寸應用寬廣,技術難度也相 M322294 =幸乂低,可節約成本;以及其六,可增減焊接象限分割數 里依不同If况需求,修改容易,設備應用性高。 =上所述,本創作係利用結合一象限觸控定時裝置之 =系統’藉此當精㈣板在自動焊接,焊接工件在 \、 使之更各易控制熱量之輸入大小並使熱影響 二f ]、’焊接工件變形量因而減少,以避免焊道熔蝕或減 >氧化’且类番雜y壬 ^ 1間便’進而達到使自動焊接設備購置成本 可維修保gj容易以及零件通用性高的目的;就產業上 ο二二=眭而§,利用本創作所衍生的產品,當可充分滿 足目W市場的需求。 被乍在上文中已以較佳實施例揭露,然熟習本項技 读為+的疋,該實施例僅用於描繪本創作,而不應解 創作之範圍。應注意的是,舉凡與該實施例等 ,太劊你/、置換,均應設為涵蓋於本創作之範疇内。因此 準。之保濩粑圍當以下文之申請專利範圍所界定者為 【圖式簡單說明】 楚 、 置之系統方塊圖 方塊圖I為本創作之自動烊接象限觸控定時系統之系統 第一圖為本創作之象限觸控定時裝 【主要元件符號說明】 1自動焊接象限觸控定時系統 M322294 2焊接主機 3自動焊接控制系統 4焊接時間設定單元 5焊接電流初始值設定單元 6象限觸控定時裝置 7焊接時間倒數設定單元 8電流增減值設定單元 9第一顯示裝置 10第二顯示裝置 11M322294 VIII. New Description: [New Technology Field] This creation is about an automatic welding quadrant touch timing system, especially an automatic welding device that combines a quadrant touch timing device. [Prior Art] A conventional automatic welding device is constructed by connecting an automatic welding control system and related peripheral driven components by a welding main body, and welding: the position of the bead on the piece, and the welding according to the automatic welding control system. Torch: OK = Forced to complete the welding action and close. For example, when the two pipe ends are welded to σ relative to the second weld, the two pipe end welds to be butt welded are fixed on the automatic splicing control ^, on the fixed smelting tool, 驴 proper welding data parameters and welding torch welding At the starting point of the road, the automatic welding control system is started to start welding. After the completion, the welding is finished (4) and a number of oxygen bodies are given to lower the weld bead temperature. More people's insurance only, however, 'the automatic welding device of the prior art has the following disadvantages: -, like k pieces ^ ^ welding heat 1 continues to lose _, often causing the hot vortex to appear in the 惶, which is the official road welding о radial direction Most (4)), causing the welding workpiece to rise in the second 4 == 遂 遂 遂 遂 焊 焊 焊 焊 焊 焊 焊 焊 焊 焊 焊 焊 焊 焊 焊 焊 焊 焊 焊 焊 焊 焊 焊 焊 焊 焊 焊 焊 焊 焊 焊 焊 焊 焊 焊 焊 焊 焊 焊 焊接 焊接 焊接 焊接 焊接Road erosion or, although ^ - know automatic welding control (four) system mining control program control ... do welding quadrant segmentation, but it needs to adjust multiple quadrants not 5 M322294 with the same splicing current, welding time and other parameters, and It must be adjusted between each quadrant to achieve the balance of welding heat input. This welding procedure control will change the welding parameters every time, and other welding parameter settings will be affected successively. The setting mechanism is numerous, the operation and learning are not easy, and the parameter adjustment is difficult; Fourth, the existing automatic welding control system uses a welding program to control the quadrant device, and the setting mechanism is numerous, which makes the equipment expensive, the maintenance difficulty is high, the special parts are not easy to obtain, and the five' Although the Automatic Orbital Welding System also has the above-mentioned quadrant division setting device, it is limited to the special model of the welding main machine and the control system. The type and size of the welding workpiece are limited by the special welding tool range. It is connected with the general welding automatic welding control system or the Welding Programmer, and its equipment is expensive, the maintenance is difficult, and the spare parts are not universal. Therefore, how to create an automatic welding quadrant touch timing system, by combining the automatic welding device of a quadrant touch timing device, so that when the precision thin plate is automatically welded, the welding workpiece is more easily controlled during the welding process. The input of heat and the heat-affected zone are reduced, the deformation of the welding workpiece is reduced, so as to avoid erosion or reduction of oxidation of the weld bead; and the device is simple, thereby achieving the cost of purchasing the automatic welding equipment, the maintenance warranty is easy, and the parts are universal. The purpose of this creation will be to actively explore the place of this creation. [New content] In view of the above-mentioned shortcomings, the creator feels that he has not perfected it, exhausted his mind and researched and overcome it, and based on his accumulated experience in the industry for many years, he developed an automatic welding quadrant touch timing. The system, which uses the M322294 automatic welding device combined with a quadrant touch timing device, has better finished product yield for welding workpieces, and the equipment purchase and maintenance achieves the purpose of achieving low cost. The main purpose of this creation is to provide an automatic welding image system, which combines the automatic welding of the quadrant touch timing device to find 4 when the precision thin plate is in the automatic rod connection, the welding workpiece is in the welding process ^, wrong This valley controls the input size of the heat i and reduces the heat-affected zone. The amount of weld shape is thus reduced. 'The weld bead is secreted or the oxidation is reduced; and the change of the parts is such that the cost of the automatic welding installation is reduced, and the maintenance cost is reduced. And the purpose of high versatility of parts. μ ~ 易 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本 本a predetermined unit; a soldering initial current value setting unit; and a quadrant sensing device disposed on the soldering host and electrically connected to the automatic soldering control system, the quadrant touch timing device includes a plurality of a welding time countdown setting unit; and a current increase and decrease value setting unit. Thereby, an automatic rod-connecting system combined with a quadrant touch timing device is used, whereby the (four) plate is automatically welded, and the welding guard is more easily controlled during the welding process, and the heat-affected zone is reduced and the heat-affected zone is reduced. The welding worker ^ reduces the amount of deformation to avoid welding the lungs or reduce oxidation; and the device is simple 'to achieve the purpose of reducing the cost of automatic welding equipment purchase, easy maintenance and maintenance, and high versatility of parts. M322294 [Embodiment] In order to fully understand the purpose, characteristics and effects of this creation, the specific reality _, and with the female figure, the following description of the second, the following is as follows: Ping fine diagram and second time job Please refer to the first and second figures of the system for the quadrant of the quadrant of the quadrant, and the automatic welding quadrant touch control system 1, which comprises: a welding host 2; The automatic welding control system 3 = is electrically connected to the welding host 2, wherein the automatic welding control (four) system ^ ' welding _ setting unit 4; - welding current initial value setting single = 5 ^ and a quadrant touch timing device 6, It is disposed on the welding host 2, and is electrically connected to the automatic welding control system 3, wherein the quadrant touch timing device 6 comprises: a plurality of welding time reciprocal setting units 7 (four in this embodiment) 'the towel' Each of the soldering-time units 7 has a first display device 9 (for example, an LED display, but is not limited thereto) to display a time countdown condition; and a current increase/decrease value setting unit 8, wherein Current increase and decrease value setting unit There is a second display device 1 (for example, a display device 'but not limited to this') to display the current increase and decrease value setting situation: when the system performs the welding action, the user first determines by the welding time setting unit 4 The total welding time (for example, 2 seconds, but not limited thereto), and then the welding current initial value setting unit 5 sets the initial value of the welding current ' (for example, 6 amps, but is not limited thereto), and then, the welding The time countdown setting unit 7 sets the countdown time (for example, 6 seconds, 6 seconds, 4 hearts, 4 seconds, and the time interval is not particularly limited, but the individual countdown time seconds M322294, plus =_ weld time are the same), and finally, By the current increase and decrease value setting, 兀: 疋 current increase and decrease value (for example, minus ampere, but not limited to this), the two created automatic itch quadrant touch timing system transport, the total connection time is 20 seconds 'The initial value of the current is 6 amps. When the splicing is 6 seconds, the welding current value is reduced to 5, for example, and then 6 Γΐ is = the current value is reduced to 4 amps. After 4 seconds, the welding current value is reduced to 3 Wenpei until the end. It can be found from the above that the automatic welding quadrant touch timing system of the present invention has the following advantages: the welding guard is adjusted due to the welding heat input, and the welding workpiece can be reduced during the welding process due to the hot eddy current phenomenon. The temperature rises sharply, the weld bead is overheated, the weld bead is permeable to the foot or the end is welded (4); the second; when the precision thin plate is automatically spliced, the welded workpiece is easier to control in the scale _ towel (four) input and heat The affected area is reduced, the deformation of the welding workpiece is reduced, and the weld bead is prevented from being eroded or oxidized. The ^, the automatic welding control system is applied to the welding program controller, which can be used for welding and quadrant separation, so that it is not necessary to adjust multiple at the same time. Quadrant different current, welding time and other parameters 'only set (four) quadrant system - the electricity production drop (or increase) set value and quadrant daily sales can achieve the heat transfer balance setting mechanism test, easy operation and parameter adjustment difficulty Low purpose; fourth, existing automatic welding control (four), unified attack quadrant touch timing device, relative device is simple 'making equipment acquisition cost low, maintenance warranty Easy to use, the versatility of the parts is high, and its five's are not limited by the integration of the welding master 盥 制 system, and the welding workpiece type and size are widely used. The technical difficulty is also M322294 = lucky, low, can save costs; and the sixth, can increase or decrease the number of weld quadrants according to different If conditions, easy to modify, high equipment applicability. A quadrant touch timing device = system 'by this, when the fine (four) plate is automatically welded, the workpiece is welded, making it easier to control the input of heat and the heat influence is two], and the amount of deformation of the welded workpiece is reduced. In order to avoid the erosion or reduction of the weld bead, and the oxidation of the type of y 壬 1 1 1 1 进而 进而 进而 进而 进而 自动 自动 自动 自动 自动 自动 自动 自动 自动 自动 自动 自动 自动 自动 自动 自动 自动 自动 自动 自动 自动 自动 自动 自动 自动 自动 自动 自动 自动 自动2 = 眭 and §, using the products derived from this creation, can fully meet the needs of the market. The above has been disclosed in the preferred embodiment, but familiar with this technical reading as +, the implementation example It is only used to describe this creation, and should not be used to solve the scope of creation. It should be noted that if you and the embodiment are too much, you should be set to cover the scope of this creation.濩粑 濩粑 当 当 当 当 当 当 当 当 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 、 Creative quadrant touch timing device [main component symbol description] 1 automatic welding quadrant touch timing system M322294 2 welding host 3 automatic welding control system 4 welding time setting unit 5 welding current initial value setting unit 6 quadrant touch timing device 7 welding Time countdown setting unit 8 current increase/decrease value setting unit 9 first display device 10 second display device 11

Claims (1)

M322294 九、申請專利範圍: 1. 一種自動焊接象限觸控定時系統,其包含: 一焊接主機; 一自動焊接控制系統,其與該焊接主機電性連接, 其中該自動焊接控制系統包含: 一焊接時間設定单元; 一焊接電流初始值設定單元;以及 一象限觸控定時裝置,其設於該焊接主機,並與該 自動焊接控制系統電性連接,其中該象限觸控定時裝置 包含: 複數個焊接時間倒數設定單元; 一電流增減值設定單元。 2. 如申請專利範圍第1項所述之自動焊接象限觸控定時系 統,其中,該些焊接時間倒數設定單元分別具有一第一 顯示裝置,以顯示時間倒數情形。 3. 如申請專利範圍第2項所述之自動焊接象限觸控定時系 統,其中,該第一顯示裝置為一 LED顯示器。 4. 如申請專利範圍第1項所述之自動焊接象限觸控定時系 統’其中’該電流增減值設定早元具有一弟二顯不裝置’ 以顯示電流增減值設定情形。 5. 如申請專利範圍第4項所述之自動焊接象限觸控定時系 統,其中,該第二顯示裝置為一 LED顯示器。 12M322294 IX. Patent application scope: 1. An automatic welding quadrant touch timing system, comprising: a welding host; an automatic welding control system electrically connected to the welding host, wherein the automatic welding control system comprises: a welding a time setting unit; a welding current initial value setting unit; and a quadrant touch timing device disposed on the welding host and electrically connected to the automatic welding control system, wherein the quadrant touch timing device comprises: a plurality of welding Time countdown setting unit; a current increase/decrease value setting unit. 2. The automatic welding quadrant touch timing system of claim 1, wherein the welding time countdown setting units each have a first display device to display a time countdown condition. 3. The automatic soldering quadrant touch timing system of claim 2, wherein the first display device is an LED display. 4. The automatic welding quadrant touch timing system 'in which the current increase/decrease value is set to have a second display device' as described in claim 1 to display the current increase and decrease value setting situation. 5. The automatic soldering quadrant touch timing system of claim 4, wherein the second display device is an LED display. 12
TW96209908U 2007-06-15 2007-06-15 Quadrant contact control and timing system for automatic welding TWM322294U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI422455B (en) * 2007-12-03 2014-01-11 Daihen Corp Stitch pulse welding method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI422455B (en) * 2007-12-03 2014-01-11 Daihen Corp Stitch pulse welding method

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