CN211588863U - Automatic welding device - Google Patents

Automatic welding device Download PDF

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Publication number
CN211588863U
CN211588863U CN201922437337.XU CN201922437337U CN211588863U CN 211588863 U CN211588863 U CN 211588863U CN 201922437337 U CN201922437337 U CN 201922437337U CN 211588863 U CN211588863 U CN 211588863U
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China
Prior art keywords
welding
cylinder
conveying channel
nail
feeding
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CN201922437337.XU
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Chinese (zh)
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曾燕华
冯强
叶强
蔡森钢
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Jiaxing Youjia Metal Products Co ltd
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Jiaxing Youjia Metal Products Co ltd
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Abstract

The utility model discloses an automatic welding device, including following device: the welding bench, body vibration dish, welding nail vibration dish beat the body cylinder, send the body cylinder, correct the cylinder, send the nail cylinder, the nailing cylinder, the negative pole cylinder, the welding cylinder, the cylinder that resets. The utility model discloses can realize the work of automatic feed, welding, the ejection of compact between body part and the weld nail through the coordination work between a plurality of cylinders for the job schedule has alleviateed workman's working strength.

Description

Automatic welding device
Technical Field
The utility model belongs to the technical field of automatic processing and specifically relates to an automatic welding device.
Background
The connecting piece product used in the furniture is a widely used spare part and accessory, which is welded together by a metal body and a welding nail, and the existing operation mode is manually welded. But the product requires traceless welding between the metal body and the metal nail, the surface requirement is higher, the manual operation is slow, the production efficiency is low, the finished product after the operation has welding traces, the surface requirement is easy to not reach the standard, and the welding consistency is poorer. In the welding process, workers work for a long time and are easy to fatigue, and in the condition, industrial accidents are easy to happen. And the existing production process lacks corresponding automatic production equipment and automatic production process.
Disclosure of Invention
In order to solve the above problems, the utility model provides an automatic welding device.
The technical scheme of the utility model is that:
an automatic welding device comprising the following:
the welding device comprises a welding workbench, wherein a welding chuck is arranged at the center of the welding workbench, and a cylinder mounting seat is arranged above the welding workbench;
the body vibration disc is used for feeding and conveying body parts;
the welding nail vibration disc is used for feeding and conveying welding nail parts;
a body beating cylinder is used for sending the body parts into the body conveying channel from the body vibration disc;
the body feeding cylinder is used for feeding the body parts;
the correcting cylinder is used for correcting the position of the body part at the tail end of the body conveying channel;
the nail feeding cylinder is used for pushing the welding nail parts from the welding nail vibration disc into the welding nail conveying channel;
the nailing cylinder is used for pushing the welding nail part into the welding chuck from the welding nail conveying channel;
the negative cylinder is used for pushing the body part to the upper part of the welding chuck from the body conveying channel;
the welding cylinder is used for pushing and pressing the body part and the welding nail part in the welding chuck together;
and the resetting cylinder is used for pushing out the welded product after welding to the tail end of the body conveying channel.
Preferably, the device also comprises a welding machine, the welding machine comprises a positive electrode and a negative electrode, the negative electrode of the welding machine is connected with the negative electrode cylinder, and the positive electrode of the welding machine is connected with the tail end of the welding chuck.
Preferably, the body vibration disc is arranged on the left side of the welding workbench, an extending body feeding arm extending above the welding workbench is arranged at an outlet of the body vibration disc, a body conveying channel is arranged at the front part of the welding workbench, the left end of the body conveying channel is arranged at the tail end of the extending body feeding arm, and the horizontal height of the body conveying channel is positioned below the extending body feeding arm; the body beating cylinder is fixed on the cylinder mounting seat, and the piston end of the body beating cylinder extends to the lower surface of the cylinder mounting seat and is opposite to the starting end of the body conveying channel; the body feeding cylinder is arranged below the extension body feeding arm and is opposite to the starting end of the body conveying channel; the correcting cylinder is arranged at the tail end of the body conveying channel and is opposite to the tail end of the body conveying channel; the front side of the welding workbench is provided with a negative cylinder mounting seat, and the negative cylinder is fixed on the negative cylinder mounting seat and is just opposite to the tail end of the body conveying channel.
Preferably, the horizontal height of the body conveying cylinder is consistent with that of the body conveying channel, the piston end of the body conveying cylinder faces the starting end of the body conveying channel from the left side, and the movement direction of the piston is consistent with that of the body conveying channel; the horizontal height of the correcting cylinder is consistent with that of the body conveying channel, the piston end of the correcting cylinder is over against the tail end of the body conveying channel from the right side, and the motion direction of the piston is consistent with that of the body conveying channel; the horizontal height of the cathode cylinder is consistent with that of the body conveying channel, the piston end of the cathode cylinder is opposite to the tail end of the body conveying channel from the front side, and the motion direction of the piston is vertical to that of the body conveying channel; the welding chuck, the tail end of the body conveying channel and the cathode cylinder are in a straight line.
Preferably, the welding nail vibration dish locate weldment work platform's right side, just the export of welding nail vibration dish be equipped with the extension welding nail pay-off arm that extends to the weldment work platform top, weldment work platform rear portion be equipped with welding nail transfer passage, the end that extends welding nail pay-off arm extend to welding nail transfer passage's initiating terminal, welding nail transfer passage's end be located the top of welding chuck, send nail cylinder level with welding nail transfer passage unanimous, and its piston end just to welding nail transfer passage's initiating terminal from the rear side, piston direction of motion is unanimous with welding nail transfer passage.
Preferably, the welding cylinder is installed on the cylinder installation seat, the welding chuck is right aligned to the welding chuck from the upper side, the nailing cylinder is arranged on a cylinder shaft of the welding cylinder, the cylinder shaft of the nailing cylinder is located in the cylinder shaft of the welding cylinder, the nailing cylinder moves up and down synchronously with the cylinder shaft of the welding cylinder, and the cylinder shaft of the nailing cylinder can independently move up and down.
Preferably, the device also comprises a control system which comprises a PLC (programmable logic controller), electromagnetic valves, a magnetic sensor, a full material blowing device and a monitoring sensor, wherein each electromagnetic valve is electrically connected with the PLC, one end of an air path of each electromagnetic valve is connected with an air source, and the other end of the air path of each electromagnetic valve is connected with a corresponding air cylinder; the full material blowing device is also provided with a full material blowing electromagnetic valve connected with the full material blowing device, the electromagnetic valve is electrically connected with the PLC, one end of the gas circuit is connected with a gas source, and the other end of the gas circuit is connected with the full material blowing device; two ends of each cylinder are provided with magnetic sensors which are respectively an original point and a working point, and the magnetic sensors are electrically connected with the PLC; the system also comprises a voice control module which is electrically connected with the PLC; the monitoring sensor include full material sensor and lack the body sensor, these two sensors all with PLC controller electric connection.
The utility model has the advantages that: the utility model discloses replaced original manual production process with automated production equipment and production method, improved production efficiency greatly, welding strength is reliable, and the welding uniformity is stable. The welding chuck of the device is an easily-consumed product, adopts a universal chuck, is economical and practical in market purchase, and greatly reduces the manufacturing cost. By adopting the energy storage stud welding machine, the machine can discharge electricity within one thousandth of a second, the heat influence of the material is small, the pressure is 8N, and the material with small force is not easy to deform. The welded product meets the surface traceless requirement of a client. This equipment is for improving work efficiency, with nailing cylinder and welding cylinder dress in same position, adopts cylinder jacket cylinder mode, and two processes of a station have reduced space and time. In the aspect of welding product ejection of compact, adopt the body to push away the body mode, release the good product of welding when the pay-off. The space and time are greatly reduced by realizing one station and two processes. In the aspect of feeding of the body and the welding nails, the vibration disc is adopted for feeding, the requirement on welding speed is met, and meanwhile, the welding device has the advantage of small occupied size.
Drawings
Fig. 1 is a front view of the present invention.
Fig. 2 is a plan view of the present invention.
Fig. 3 is a left side view of the present invention.
Fig. 4 is a structural relationship diagram of the welding cylinder and the nailing cylinder of the present invention.
Fig. 5 is a gas circuit connection diagram of the present invention.
Fig. 6 is a circuit connection diagram of the present invention.
Description of reference numerals:
1: a body vibration disk; 2: extending the body feed arm; 3: beating a body cylinder; 4: a nailing cylinder; 5: welding the cylinder; 6: extending the welding nail feeding arm; 7: welding nail vibration discs; 8: welding a chuck; 9: a body transfer passage; 10: a negative cylinder; 11: a straightening cylinder; 12: a welding operation table; 13: a reset cylinder; 14: a nail feeding cylinder; 15: a body conveying cylinder; 16: a limiting shaft; 17: a cylinder mounting seat; 18: a welding machine; 19: and a blowing device.
Y1, a nail feeding electromagnetic valve; y2, nailing electromagnetic valve; y3, negative pole electromagnetic valve; y4, welding the electromagnetic valve; y5, a reset electromagnetic valve; y6, beating the body electromagnetic valve; y7, a main body electromagnetic valve; y10, correction solenoid valve; y20 full material blowing electromagnetic valve.
X1, correcting the original point; x2, feeding the original point of the nail; x3, nail feeding working point; x4, nailing origin; x5, nailing working point; x6, negative pole origin; x7, negative working point; x10, welding origin; x11, welding working point; x12, resetting the origin; x13, resetting the working point; x14, marking the origin of the body; x15, beating a body working point; x16 full sensor; x17, lack of body sensor; x21, correction operating point; x22, sound control signal; x23: and (6) a good product signal.
Detailed Description
The present invention will be further explained with reference to the drawings and the embodiments.
The utility model discloses a following device:
the welding device comprises a welding workbench 12, wherein a welding chuck 8 is arranged at the center of the welding workbench 12, and a cylinder mounting seat 17 is arranged above the welding workbench 12;
the body vibration disc 1 is used for feeding and conveying body parts;
the welding nail vibration disc 7 is used for feeding and conveying welding nail parts;
beating the body cylinder 3, and sending the body parts into the body conveying channel 9 from the body vibration disc 1;
a body-feeding cylinder 15 for pushing the body parts;
the correcting cylinder 11 is used for correcting the position of the body part at the tail end of the body conveying channel 9;
the nail feeding cylinder 14 is used for pushing the welding nail parts from the welding nail vibration disc 7 into the welding nail conveying channel;
the nailing cylinder 4 is used for pushing the welding nail parts from the welding nail conveying channel into the welding chuck 8;
the negative cylinder 10 is used for pushing the body part from the body conveying channel 9 to the upper part of the welding chuck 8;
the welding cylinder 5 is used for pushing and pressing the body part and the welding nail part in the welding chuck 8 together;
and the resetting cylinder 13 is used for pushing out the welded product after welding to the tail end of the body conveying channel 9.
In this embodiment, the device further comprises a welder 18, the welder 18 comprises a positive electrode and a negative electrode, the negative electrode of the welder 18 is connected with the negative electrode cylinder 10, and the positive electrode of the welder 18 is connected with the tail end of the welding chuck 8. Because the product requires seamless welding, the common resistance welding requires high pressure and slow discharge time, and the product has indentation and burnt traces and cannot meet the product requirement. Therefore, the energy storage stud welding machine is adopted, the machine can discharge electricity within one thousandth of a second, the heat influence of the material is small, the pressure is 8N, and the material with small force is not easy to deform. The welded product meets the surface traceless requirement of a client. The welding chuck 8 of the device is an easily-consumed product, adopts a universal chuck, is economical and practical in market purchase, and greatly reduces the manufacturing cost.
In this embodiment, the body vibration tray 1 is arranged on the left side of the welding workbench 12, an outlet of the body vibration tray 1 is provided with an extension body feeding arm 2 extending above the welding workbench 12, a body conveying channel 9 is arranged in front of the welding workbench 12, the left end of the body conveying channel 9 is arranged at the tail end of the extension body feeding arm 2, and the horizontal height of the body conveying channel 9 is located below the extension body feeding arm 2; the body beating cylinder 3 is fixed on the cylinder mounting seat 17, and the piston end of the body beating cylinder extends to the lower surface of the cylinder mounting seat 17 and is opposite to the starting end of the body conveying channel 9; the body feeding cylinder 15 is arranged below the extension body feeding arm 2 and is opposite to the starting end of the body conveying channel 9; the correcting cylinder 11 is arranged at the tail end of the body conveying channel 9 and is opposite to the tail end of the body conveying channel 9; the front side of the welding workbench 12 is provided with a mounting seat of a negative cylinder 10, and the negative cylinder 10 is fixed on the mounting seat of the negative cylinder 10 and is just opposite to the tail end of the body conveying channel 9. In the aspect of the feeding of the body and the welding nails, the vibration disc is adopted for feeding, the discharging speed of the vibration disc per minute is more than 40 times per minute, the requirement on the welding speed is met, and meanwhile, the welding nail feeding device has the advantage of small occupied size.
In this embodiment, the horizontal height of the body conveying cylinder 15 is consistent with that of the body conveying channel 9, the piston end of the body conveying cylinder faces the starting end of the body conveying channel 9 from the left side, and the movement direction of the piston is consistent with that of the body conveying channel 9; the horizontal height of the correcting cylinder 11 is consistent with that of the body conveying channel 9, the piston end of the correcting cylinder is over against the tail end of the body conveying channel 9 from the right side, and the moving direction of the piston is consistent with that of the body conveying channel 9; the horizontal height of the negative cylinder 10 is consistent with that of the body conveying channel 9, the piston end of the negative cylinder is opposite to the tail end of the body conveying channel 9 from the front side, and the motion direction of the piston is vertical to that of the body conveying channel 9; the welding chuck 8, the tail end of the body conveying channel 9 and the negative cylinder 10 are in a straight line.
In this embodiment, welding nail vibration dish 7 locate the right side of welding table 12, just the export of welding nail vibration dish 7 be equipped with the extension welding nail pay-off arm 6 that extends to welding table 12 top, welding table 12 rear portion be equipped with welding nail transfer passage, the end that extends welding nail pay-off arm 6 extend to welding nail transfer passage's initiating terminal, welding nail transfer passage's end be located the top of welding chuck 8, send 14 level of nail cylinder with welding nail transfer passage unanimous, and its piston end just to welding nail transfer passage's initiating terminal from the rear side, piston direction of motion is unanimous with welding nail transfer passage.
In this embodiment, the welding cylinder 5 is installed on the cylinder mounting seat 17, and is just right from the top to the welding chuck 8, the nailing cylinder 4 be located the cylinder axle of welding cylinder 5 on, the cylinder axle of nailing cylinder 4 is located the cylinder axle of welding cylinder 5, the synchronous up-and-down motion of nailing cylinder 4 and the cylinder axle of welding cylinder 5, and the cylinder axle of nailing cylinder 4 can independent up-and-down motion. This equipment is for improving work efficiency, adorns nailing cylinder 4 and welding cylinder 5 in same position, adopts cylinder jacket cylinder mode, and the cylinder shaft of nailing cylinder 4 is located inside the cylinder shaft of welding cylinder 5. The whole cylinder shaft synchronous motion that can follow welding cylinder 5 of nailing cylinder 4, the cylinder shaft of nailing cylinder 4 can be relative welding cylinder 5's cylinder shaft independent up-and-down motion again, realizes squeezing into the welding chuck 8 with the welding nail part in. Two processes for one station reduces space and time. The lower end of the welding cylinder 5 is also provided with a limiting shaft 16 for preventing the cylinder shaft of the welding cylinder 5 from rotating, so that the stability of the operation of the cylinder is improved.
The device also comprises a control system, which comprises a PLC controller, electromagnetic valves, a magnetic sensor, a full material blowing device 19 and a monitoring sensor, wherein one end of each electromagnetic valve is electrically connected with the PLC controller, one end of each electromagnetic valve is connected with an air source, and the other end of each electromagnetic valve is connected with a corresponding air cylinder; the full material blowing device 19 is also provided with a full material blowing electromagnetic valve Y20 connected with the full material blowing device, the electromagnetic valve is electrically connected with the PLC, one end of the gas path is connected with a gas source, and the other end of the gas path is connected with the full material blowing device 19. The solenoid valves comprise a nail feeding solenoid valve Y1, a nailing solenoid valve Y2, a negative pole solenoid valve Y3, a welding solenoid valve Y4, a reset solenoid valve Y5, a body beating solenoid valve Y6, a body feeding solenoid valve Y7 and a correction solenoid valve Y10, the solenoid valves are all connected with corresponding cylinders and are commonly used two-position five-way solenoid valves, and a throttle valve is connected between each solenoid valve and each cylinder. Two ends of each cylinder are provided with magnetic sensors which are respectively an original point and a working point, and the magnetic sensors are electrically connected with the PLC; the square points at the upper end and the lower end of each cylinder are shown in the drawing of the specification. The magnetic sensor comprises a nail feeding and feeding original point X2, a nail feeding working point X3, a nailing original point X4, a nailing working point X5, a negative pole original point X6, a negative pole working point X7, a welding original point X10, a welding working point X11, a reset original point X12, a reset working point X13, a main body beating original point X14, a main body beating working point X15, a correction original point X1 and a correction working point X21. And the original point magnetic sensor and the working point magnetic sensor are used for sensing that the cylinder works in place and transmitting the corresponding model to the PLC. The control system is also connected with a touch screen for realizing human-computer interaction. The system further comprises a voice control module, and the voice control module is electrically connected with the PLC. Through the acoustic control module, can judge that the welding sound size distinguishes the rosin joint, the sound of normal welding is very crisp loud, and the rosin joint sound is very little or not, so when normal welding, the non-defective products signal X23 who is connected with the PLC controller sends, and follow-up ejection of compact action is normally gone on. When the cold joint occurs, the sound control signal X22 is sent out, and the device generates an alarm. The monitoring sensor comprises a full material sensor X16 and a body missing sensor X17, and the two sensors are electrically connected with the PLC. These two sensors are located the initial section and the end of extending body pay-off arm 2 respectively, and when full material sensor X16 monitored and extended in body pay-off arm 2 that it is the full material state, just can send a signal to the PLC controller, then body vibration dish 1 stops the vibration, and locates and extend body pay-off arm 2 initial end's gas blowing device 19 and will blow off the body part that the pay-off was come. When lacking body sensor X17 and monitoring the one end of body pay-off arm and lack the body part, just can signal to the PLC controller, then the feeding is begun shaking by body vibrations dish. The lack-body sensor and the full-material sensor are both infrared sensors.
The whole equipment is completed by 8 cylinders under the control of the PLC in a cooperative work mode, the welding is completed within 2 seconds in one working period, the nail feeding and the body feeding are performed in parallel, the nail feeding and the body feeding are performed in a self-locking mode respectively in flow work and perform beat work, the waiting time is greatly saved, the actual measurement efficiency can reach 34 times/minute of welding speed, the welding strength is reliable, and the welding consistency is stable. Each cylinder controls whether each process is accurate in place in the movement process according to the magnetic sensor. Magnetic sensor through nailing cylinder 4 can the perception weld nail have or not accurate dress on the chuck, can perceive the body through the magnetic sensor who beats body cylinder 3 and have or not accurate target in place, through the acoustic control module, can judge that welding sound size distinguishes the rosin joint, and normal welded sound is very clear and crisp loud, and the rosin joint sound is very little or not. The device adopts sound-light alarm to remind an operator that the machine has a fault, and adopts the touch screen to display the content of the fault, so that the problem is conveniently solved. In the aspect of welding product ejection of compact, adopt the body to push away the body mode, release the good product of welding when the pay-off. The space and time are greatly reduced by realizing one station and two processes.
The utility model discloses a work flow, including following step:
A. starting the equipment, wherein the body conveying cylinder 15 is in an extending state, and the rest cylinders are in a returning state;
B. the body vibration disc 1 vibrates to send the body parts into the extension body feeding arm 2, the body parts are orderly arranged in the extension body feeding arm 2 and are gradually conveyed to the right end of the extension body feeding arm 2, and the body part at the rightmost end of the extension body feeding arm 2 is positioned at the tail end of the piston of the extension body feeding cylinder 15; when the full material sensor X16 at the starting end of the extension body feeding arm 2 detects full material, the body vibrating tray 1 stops vibrating feeding, and when the body lacking sensor X17 at the tail end of the extension body feeding arm 2 detects lack material, the body vibrating tray 1 vibrates to feed; the welding nail vibration disc 7 vibrates, welding nail parts are fed into the extension welding nail feeding arm 6, the welding nail parts are arranged in the extension welding nail feeding arm 6 in order and are gradually conveyed to the left end of the extension welding nail feeding arm 6;
C. the body feeding cylinder 15 retreats to give a body part position; the nail feeding cylinder 14 extends out to push the nail to be fed into the welding nail conveying channel, and the welding nail part is pushed to the upper part of the welding chuck 8;
D. the body beating cylinder 3 extends out, body parts at the tail end of the extension body feeding arm 2 are fed into the starting end of the body conveying channel 9 from top to bottom, and the body parts in the body conveying channel 9 are orderly arranged; the nailing cylinder 4 extends out, and the welding nail part is sent into the welding chuck 8 from top to bottom;
E. the nailing cylinder 4, the nail feeding cylinder 14 and the nailing body cylinder 3 return; the body feeding cylinder 15 extends out, the body part in the body feeding channel 9 is pushed to move rightwards to move to a body part station, the body vibration disc 1 vibrates to push and extend a body part at the tail end of the body feeding arm 2 to fall onto a piston extending out of the body feeding cylinder 15, and meanwhile, a welded product which is processed and located at the right end of the body feeding channel 9 is pushed out of the body feeding channel 9 to discharge;
F. the correcting cylinder 11 extends out, and the position of the body part at the right end of the body conveying channel 9 is calibrated from the right side;
G. the correcting cylinder 11 returns to reset;
H. the negative electrode cylinder 10 extends out, and the body part at the tail end of the body conveying channel 9 is pushed to the upper part of the welding chuck 8;
I. the welding cylinder 5 extends out to press the body part and the welding nail part together;
J. welding;
K. the welding cylinder 5 returns to reset;
l, the negative electrode cylinder 10 returns to reset, and the reset cylinder 13 pushes the welded product to the right end of the body conveying channel 9;
and M, repeating the steps A-L to realize automatic welding and discharging.
In the description of the present invention, it should be understood that the terms "upper", "lower", "left", "right", "start end", "origin", "operating point", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
In the present invention, unless otherwise expressly stated or limited, the term "connected" or the like is to be construed broadly, e.g., as meaning a fixed connection, a detachable connection, or an integral part; the connection can be mechanical connection, air circuit connection, electric connection or mutual communication; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention.

Claims (7)

1. An automatic welding device is characterized by comprising the following devices:
the welding device comprises a welding workbench, wherein a welding chuck is arranged at the center of the welding workbench, and a cylinder mounting seat is arranged above the welding workbench;
the body vibration disc is used for feeding and conveying body parts;
the welding nail vibration disc is used for feeding and conveying welding nail parts;
a body beating cylinder is used for sending the body parts into the body conveying channel from the body vibration disc;
the body feeding cylinder is used for feeding the body parts;
the correcting cylinder is used for correcting the position of the body part at the tail end of the body conveying channel;
the nail feeding cylinder is used for pushing the welding nail parts from the welding nail vibration disc into the welding nail conveying channel;
the nailing cylinder is used for pushing the welding nail part into the welding chuck from the welding nail conveying channel;
the negative cylinder is used for pushing the body part to the upper part of the welding chuck from the body conveying channel;
the welding cylinder is used for pushing and pressing the body part and the welding nail part in the welding chuck together;
and the resetting cylinder is used for pushing out the welded product after welding to the tail end of the body conveying channel.
2. An automatic welding device according to claim 1, further comprising a welder including a positive electrode and a negative electrode, the negative electrode of the welder being connected to said negative electrode cylinder, the positive electrode of the welder being connected to the end of the welding collet.
3. The automatic welding device according to claim 1, wherein the body vibration tray is arranged at the left side of the welding workbench, an extending body feeding arm extending above the welding workbench is arranged at an outlet of the body vibration tray, a body conveying channel is arranged at the front part of the welding workbench, the left end of the body conveying channel is arranged at the tail end of the extending body feeding arm, and the horizontal height of the body conveying channel is positioned below the extending body feeding arm; the body beating cylinder is fixed on the cylinder mounting seat, and the piston end of the body beating cylinder extends to the lower surface of the cylinder mounting seat and is opposite to the starting end of the body conveying channel; the body feeding cylinder is arranged below the extension body feeding arm and is opposite to the starting end of the body conveying channel; the correcting cylinder is arranged at the tail end of the body conveying channel and is opposite to the tail end of the body conveying channel; the front side of the welding workbench is provided with a negative cylinder mounting seat, and the negative cylinder is fixed on the negative cylinder mounting seat and is just opposite to the tail end of the body conveying channel.
4. The automatic welding device of claim 3, wherein the body-feeding cylinder has a horizontal height corresponding to the body-feeding passage, and a piston end thereof faces the starting end of the body-feeding passage from the left side, and a moving direction of the piston is corresponding to the body-feeding passage; the horizontal height of the correcting cylinder is consistent with that of the body conveying channel, the piston end of the correcting cylinder is over against the tail end of the body conveying channel from the right side, and the motion direction of the piston is consistent with that of the body conveying channel; the horizontal height of the cathode cylinder is consistent with that of the body conveying channel, the piston end of the cathode cylinder is opposite to the tail end of the body conveying channel from the front side, and the motion direction of the piston is vertical to that of the body conveying channel; the welding chuck, the tail end of the body conveying channel and the cathode cylinder are in a straight line.
5. The automatic welding device of claim 1, wherein the welding nail vibration disc is arranged on the right side of the welding workbench, an extending welding nail feeding arm extending above the welding workbench is arranged at an outlet of the welding nail vibration disc, a welding nail conveying channel is arranged at the rear part of the welding workbench, the tail end of the extending welding nail feeding arm extends to the starting end of the welding nail conveying channel, the tail end of the welding nail conveying channel is positioned above the welding chuck, the horizontal height of the nail feeding cylinder is consistent with that of the welding nail conveying channel, the piston end of the nail feeding cylinder is opposite to the starting end of the welding nail conveying channel from the rear side, and the movement direction of the piston is consistent with that of the welding nail conveying channel.
6. The automatic welding device according to claim 1, wherein the welding cylinder is mounted on the cylinder mounting base to face the welding chuck from above, the nailing cylinder is disposed on a cylinder shaft of the welding cylinder, the cylinder shaft of the nailing cylinder is disposed in the cylinder shaft of the welding cylinder, the nailing cylinder moves up and down in synchronization with the cylinder shaft of the welding cylinder, and the cylinder shaft of the nailing cylinder can move up and down independently.
7. The automatic welding device of claim 1, further comprising a control system including a PLC controller, solenoid valves, magnetic sensors, a full charge blowing device and a monitoring sensor, wherein each solenoid valve is electrically connected with the PLC controller, one end of each solenoid valve is connected with an air source, and the other end of each solenoid valve is connected with a corresponding air cylinder; the full material blowing device is also provided with a full material blowing electromagnetic valve connected with the full material blowing device, the electromagnetic valve is electrically connected with the PLC, one end of the gas circuit is connected with a gas source, and the other end of the gas circuit is connected with the full material blowing device; two ends of each cylinder are provided with magnetic sensors which are respectively an original point and a working point, and the magnetic sensors are electrically connected with the PLC; the system also comprises a voice control module which is electrically connected with the PLC; the monitoring sensor include full material sensor and lack the body sensor, these two sensors all with PLC controller electric connection.
CN201922437337.XU 2019-12-30 2019-12-30 Automatic welding device Active CN211588863U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110977116A (en) * 2019-12-30 2020-04-10 嘉兴优佳金属制品有限公司 Automatic welding device and welding method
CN110977116B (en) * 2019-12-30 2024-07-12 嘉兴优佳金属制品有限公司 Automatic welding device and welding method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110977116A (en) * 2019-12-30 2020-04-10 嘉兴优佳金属制品有限公司 Automatic welding device and welding method
CN110977116B (en) * 2019-12-30 2024-07-12 嘉兴优佳金属制品有限公司 Automatic welding device and welding method

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