TWI814542B - Alignment device for workpiece appearance inspection machine - Google Patents
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- 238000007689 inspection Methods 0.000 title claims abstract description 11
- 230000001846 repelling effect Effects 0.000 claims abstract description 18
- 230000006698 induction Effects 0.000 claims abstract description 17
- 230000007423 decrease Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 5
- 230000032258 transport Effects 0.000 description 13
- 239000004020 conductor Substances 0.000 description 6
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- 238000005516 engineering process Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
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- 238000007599 discharging Methods 0.000 description 1
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Abstract
本發明有關一種工件外觀檢查機之整列裝置,包括有:一搬送轉盤、一承靠塊、一真空抽吸單元、一相斥塊以及一導電塊;藉此,施加電壓於該導電塊令該搬送轉盤、該承靠塊與該相斥塊皆產生靜電感應,致使該承靠塊與該相斥塊的底部皆相對該搬送轉盤的頂部產生相吸之靜電力,該承靠塊與該相斥塊之間則會產生相斥之靜電力,讓落下的工件亦因靜電感應作用而吸附於該搬送轉盤頂面,工件被該搬送轉盤與該真空抽吸單元逐一搬送至該承靠塊,工件觸碰到該承靠塊的瞬間會因感應起電讓工件頂部的電荷瞬間被帶走,致使工件成為帶電體而電性與該承靠塊/該相斥塊底部的電性相同,藉助該相斥塊的設置抵銷大部分該承靠塊對工件所產生相斥之靜電力,讓工件不致飛料而整列於預期的搬送軌跡。藉此,用以解決工件飛料機率高之問題,而具有降低工件飛料機率之功效。The invention relates to an arrangement device of a workpiece appearance inspection machine, which includes: a transfer turntable, a supporting block, a vacuum suction unit, a repulsive block and a conductive block; thereby, voltage is applied to the conductive block to cause the conductive block to The transfer turntable, the support block and the repulsion block all generate electrostatic induction, causing the bottoms of the support block and the repulsion block to generate electrostatic forces that attract each other relative to the top of the transfer turntable, and the support block and the repulsion block Repulsive electrostatic force will be generated between the blocks, so that the falling workpieces will also be adsorbed on the top surface of the transfer turntable due to electrostatic induction. The workpieces will be transferred to the support block one by one by the transfer turntable and the vacuum suction unit. The moment it touches the supporting block, the charge on the top of the workpiece will be instantly taken away due to induction electrification, causing the workpiece to become a charged body with the same electrical properties as the electrical properties of the bottom of the supporting block/repulsive block. With the help of this phase The setting of the repelling block offsets most of the repulsive electrostatic force generated by the supporting block on the workpiece, so that the workpiece will not fly and be arranged in the expected conveying path. This is used to solve the problem of high probability of workpiece flying and has the effect of reducing the probability of workpiece flying.
Description
本發明有關一種工件外觀檢查機之整列裝置,尤指一種降低工件飛料機率之整列裝置設計者。 The present invention relates to an alignment device of a workpiece appearance inspection machine, and in particular to a designer of an alignment device that reduces the probability of workpieces flying.
按,TWI480540B(CN103204375B/JP6009167B)揭露一種工件的外觀檢查裝置,其具備:搬送六面體形狀工件之線性給料器,使來自線性給料器的工件移載而搬送的搬送台,使來自線性給料器的工件移載至搬送台上進行排列之移載排列手段,保持工件於搬送台的保持手段,攝影工件的六面之攝影手段,以及真空抽吸搬送台與排列導件之間的間隙的真空抽吸單元;移載排列手段具有被設於線性給料器與搬送台之間的無振動部,及排列工件的排列導件,排列導件包含從平面上看成直線狀的導引面,保持手段可由配置在搬送台的下方的導體,並對導體施加直流電壓產生靜電感應所構成;其中,如圖1所示,導體11施加直流電壓致使搬送台12受到產生靜電感應作用,搬送台頂部與底部會感應不同極性,同理落至搬送台的工件13頂部與底部也會感應不同極性,工件13遂因靜電感應作用而吸附於搬送台12,再經由排列導件14與真空吸力的配合,將剛落至搬送台12而稍微歪斜的工件13進行整列,讓後續的工件外觀檢查工作可以順利進行。
Press, TWI480540B (CN103204375B/JP6009167B) discloses an appearance inspection device for workpieces, which is provided with: a linear feeder that transports hexahedral-shaped workpieces, a transfer platform that transfers the workpieces from the linear feeder, and a transfer platform that transfers the workpieces from the linear feeder. Transfer and arrangement means for transferring workpieces to the transfer table and arranging them, holding means for keeping the workpieces on the transfer table, photography means for photographing six sides of the workpiece, and vacuum for vacuuming the gap between the transfer table and the arrangement guide The suction unit; the transfer and arrangement means have a vibration-free part provided between the linear feeder and the transfer table, and an arrangement guide for arranging the workpieces. The arrangement guide includes a guide surface that is linear when viewed from a planar surface, and holds The means may be composed of a conductor arranged under the transport platform, and applying a DC voltage to the conductor to generate electrostatic induction; wherein, as shown in Figure 1, the
然而,為了使工件13更緊密吸附在搬送台12上,通常會將對導體11施加較大的直流電壓,也因為工件13與排列導件14都屬於金屬導體,工件13在觸碰到排列導件14的瞬間會因感應起電,將圖示的搬送台12/工件13/排列導件
14頂部標示為負極而底部為正極進行說明,工件13頂部負電會瞬間被帶走,致使工件13帶正電,乃與排列導件14底部同性相斥,工件13會有飛料的機率;因此,對於利用靜電感應配合排列導件與真空吸力進行工件整列工作之先前技術,為了克制工件13飛料的問題,可利用排列導件14下方的真空吸力而拉住工件13,但整列後真空吸力也須停止,讓工件13脫離排列導件14,工件13還是會有飛料的機率,且會因工件13越小造成飛料的機率越高。
However, in order to make the
本發明之主要目的,欲解決先前技術工件飛料機率高之問題,而具有降低工件飛料機率之功效。 The main purpose of the present invention is to solve the problem of high probability of workpiece flying in the prior art and to have the effect of reducing the probability of workpiece flying.
本發明之另一目的,則具有降低真空抽吸耗能之功效。 Another object of the present invention is to reduce vacuum suction energy consumption.
為達上述功效,本發明之技術特徵,包括有:一搬送轉盤,設置於工件外觀檢查機之機架,承接來自線性給料器的工件而予以搬送;一承靠塊,相對該線性給料器之出料端而設置於該機架,該承靠塊懸空位於該搬送轉盤之盤緣內側上方,該承靠塊具有一承靠面,該承靠面朝向該搬送轉盤之內側;一真空抽吸單元,設置於該承靠塊與該搬送轉盤之間,而於該承靠面相對該搬送轉盤徑向的切線點之前側下方產生吸力;一相斥塊,相對該承靠面設置於該機架,該相斥塊懸空位於該搬送轉盤上方,該相斥塊與該承靠塊之間形成整列間距;以及一導電塊,相對該承靠塊與該相斥塊設置於該機架,該導電塊懸空位於該搬送轉盤下方,施加電壓於該導電塊令該搬送轉盤、該承靠塊與該相斥塊皆產生靜電感應,致使該承靠塊與該相斥塊的底部皆相對該搬送轉盤的頂部產生相吸之靜電力,該承靠塊與該相斥塊之間則會產生相斥之靜電力;藉此,自該線性給料器落下的工件亦因靜電感應作用而吸附於該搬送轉盤頂面,工件被 該搬送轉盤逐一搬送至該承靠塊,工件觸碰到該承靠塊的瞬間會因感應起電讓工件頂部的電荷瞬間被帶走,致使工件成為帶電體而電性與該承靠塊/該相斥塊底部的電性相同;於是,工件被搬送至該承靠面相對該搬送轉盤徑向的切線點之前,該真空抽吸單元的吸力將工件吸往該承靠面進行整列,當工件被搬送至該承靠面相對該搬送轉盤徑向的切線點之後,該搬送轉盤之靜電吸力所產生的徑向摩擦力讓工件脫離該承靠塊而整列於預期的搬送軌跡。 In order to achieve the above effect, the technical features of the present invention include: a transfer turntable, which is installed on the frame of the workpiece appearance inspection machine to receive the workpieces from the linear feeder and transport them; a supporting block relative to the linear feeder. The discharging end is arranged on the frame, and the supporting block is suspended above the inner side of the rim of the conveying turntable. The supporting block has a supporting surface, and the supporting surface faces the inner side of the conveying turntable; a vacuum suction A unit is arranged between the supporting block and the transfer turntable, and suction is generated below and in front of the supporting surface relative to the radial tangent point of the transporting turntable; a repulsive block is provided on the machine relative to the supporting surface. rack, the repulsive block is suspended above the transfer turntable, and a full row spacing is formed between the repelling block and the supporting block; and a conductive block is arranged on the frame relative to the supporting block and the repelling block, the The conductive block is suspended below the transfer turntable. Applying voltage to the conductive block causes the transfer turntable, the support block and the repulsion block to generate electrostatic induction, causing the bottoms of the support block and the repulsion block to face the transfer turntable. The top of the linear feeder generates an electrostatic force of attraction, and the support block and the repulsive block generate a repulsive electrostatic force; thereby, the workpieces falling from the linear feeder are also attracted to the transfer turntable due to electrostatic induction. On the top surface, the workpiece is The transfer turntable transports the support block one by one. The moment the workpiece touches the support block, the charge on the top of the workpiece is instantly taken away due to induction electrification, causing the workpiece to become a charged body and electrically connected to the support block/ The electrical properties of the bottoms of the repulsive blocks are the same; therefore, before the workpiece is transported to the tangent point of the radial direction of the supporting surface relative to the transfer turntable, the suction force of the vacuum suction unit will suck the workpieces to the supporting surface for alignment. After the workpiece is transported to the radial tangent point of the support surface relative to the transport turntable, the radial friction force generated by the electrostatic attraction of the transport turntable causes the workpiece to break away from the support block and align on the expected transport trajectory.
此外,該相斥塊與該承靠塊之間的相對位置可調整。該真空抽吸單元的吸力由前往後逐漸縮小。 In addition, the relative position between the repelling block and the supporting block is adjustable. The suction power of the vacuum suction unit gradually decreases from front to back.
11:導體 11:Conductor
12:搬送台 12:Transportation platform
13:工件 13:Workpiece
14:排列導件 14: Arrange guides
20:搬送轉盤 20: Transport carousel
21:機架 21:Rack
22:線性給料器 22: Linear feeder
23:工件 23:Artifact
30:承靠塊 30: Support block
31:承靠面 31:Resisting surface
40:真空抽吸單元 40: Vacuum suction unit
41:抽氣通道 41:Exhaust channel
42:抽氣泵 42:Air pump
50:相斥塊 50: Repulsive block
501:長形孔 501: long hole
51:整列間距 51: whole column spacing
52:懸臂 52:Cantilever
521:長形孔 521: long hole
60:導電塊 60:Conductive block
T:切線點 T: tangent point
R:搬送軌跡 R:Transportation track
F1:徑向摩擦力 F1: Radial friction
F2:頂推力 F2: pushing force
F3:靜電斥力 F3: Electrostatic repulsion
F4:吸力 F4: Suction
F5:靜電斥力 F5: Electrostatic repulsion
圖1係先前技術致使工件會有飛料機率之說明圖。 Figure 1 is an illustrative diagram illustrating the probability of workpiece flying due to prior technology.
圖2係本發明之結構立體圖。 Figure 2 is a structural perspective view of the present invention.
圖3係本發明之結構俯視圖。 Figure 3 is a top view of the structure of the present invention.
圖4係本發明整列過程前半段之工件受力說明圖。 Figure 4 is an explanatory diagram of the force on the workpiece in the first half of the alignment process of the present invention.
圖5係本發明整列過程後半段之工件受力說明圖。 Figure 5 is an explanatory diagram of the stress on the workpiece in the second half of the alignment process of the present invention.
首先,請參閱圖2、圖3所示,本發明包括有:一搬送轉盤20,設置於工件外觀檢查機之機架21,承接來自線性給料器22的工件23而予以搬送;一承靠塊30,相對該線性給料器22之出料端而設置於該機架21,該承靠塊30懸空位於該搬送轉盤20之盤緣內側上方,該承靠塊30具有一承靠面31,該承靠面31朝向該搬送轉盤20之內側;一真空抽吸單元40,設置於該承靠塊30與該搬送轉盤20之間,而於該承靠面31相對該搬送轉盤20徑向的切線點T之前(上游)側下
方產生吸力,該真空抽吸單元40可令該承靠塊30底面與該搬送轉盤20頂面之間形成/設置抽氣通道41,並將該抽氣通道41連接於抽氣泵42,且令該真空抽吸單元40的吸力由前(上游)往後(下游)逐漸縮小;一相斥塊50,相對該承靠面31設置於該機架21,該相斥塊50懸空位於該搬送轉盤20上方,該相斥塊50與該承靠塊30之間形成整列間距51,該相斥塊50經由一懸臂52設置於該機架21,該懸臂52相對該機架21具有一長形孔521,該相斥塊50相對該懸臂52具有一長形孔501,致使該相斥塊50與該承靠塊30之間的相對位置可調整;以及一導電塊60,相對該承靠塊30與該相斥塊50設置於該機架21,該導電塊60懸空位於該搬送轉盤20下方。
First, please refer to Figures 2 and 3. The present invention includes: a
藉此,請參閱圖4、圖5所示,施加電壓於該導電塊60令該搬送轉盤20、該承靠塊30與該相斥塊50皆產生靜電感應,致使該承靠塊30與該相斥塊50的底部皆相對該搬送轉盤20的頂部產生相吸之靜電力,該承靠塊30與該相斥塊50之間則會產生相斥之靜電力;於是,自該線性給料器22落下的工件23亦因靜電感應作用而吸附於該搬送轉盤20頂面,工件23被該搬送轉盤20逐一搬送至該承靠塊30,工件23觸碰到該承靠塊30的瞬間會因感應起電讓工件23頂部的電荷瞬間被帶走,致使工件23成為帶電體而電性與該承靠塊30/該相斥塊50底部的電性相同。
4 and 5 , applying a voltage to the
基於如是之構成,工件23會被限制在該相斥塊50與該承靠塊30間所形成之整列間距51進行整列過程;其中,先如圖4所示,工件23被搬送至該承靠面31相對該搬送轉盤20徑向的切線點T之前,工件23於該搬送轉盤20的徑向會受到該搬送轉盤20之靜電吸力所產生的徑向摩擦力F1(忽略工件重量產生的徑向摩擦力)、該承靠塊30的頂推力F2與靜電斥力F3、該真空抽吸單元40的吸力F4與
該相斥塊50的靜電斥力F5,該承靠塊30對工件23的靜電斥力F3與該相斥塊50對工件23的靜電斥力F5會相互抵銷,該真空抽吸單元40的吸力F4只要大於該搬送轉盤20的徑向摩擦力F1,即可將工件23吸往該承靠面31,工件23遂受到該承靠塊30的頂推力F2而進行整列;接著,如圖5所示,當工件23被搬送至該承靠面31相對該搬送轉盤20徑向的切線點T之後,因已不再有該真空抽吸單元40的吸力F4,該承靠塊30對工件23的靜電斥力F3與該相斥塊50對工件23的靜電斥力F5會相互抵銷,工件23乃受到該搬送轉盤20之靜電吸力所產生的徑向摩擦力F1,逐一脫離該承靠塊30而整列於預期的搬送軌跡R。
Based on such a structure, the
是以,本發明透過設置相斥塊50抵銷承靠塊30對工件23的靜電斥力,在工件23被搬送至承靠面31相對搬送轉盤20徑向的切線點T之前,真空抽吸單元40對工件23的吸力F4只要大於搬送轉盤20對工件23的徑向摩擦力F1,即可將工件23吸往承靠面31而利用頂推力F2進行整列;而前揭先前技術的真空吸力要大於搬送台(搬送轉盤)的徑向摩擦力加上排列導件(承靠塊)對工件的靜電斥力,也就必須比本發明耗費較大的真空吸力,故本發明具有降低真空抽吸耗能之功效。然而,在工件23被搬送至承靠面31相對搬送轉盤20徑向的切線點T之後,雖已不再有該真空抽吸單元40的吸力F4,但因該承靠塊30對工件23的靜電斥力F3會被該相斥塊50對工件23的靜電斥力F5予以抵銷,工件23利用徑向摩擦力F1脫離該承靠塊30,即可於整列間距51內順利整列於預期的搬送軌跡R,不會飛料,而讓本發明具有降低工件飛料機率之功效。
Therefore, the present invention counteracts the electrostatic repulsive force of the supporting
綜上所述,本發明所揭示之技術手段,確具「新穎性」、「進步性」及「可供產業利用」等發明專利要件,祈請 鈞局惠賜專利,以勵發明,無任德感。 In summary, the technical means disclosed in the present invention indeed meet the requirements for invention patents such as "novelty", "progressivity" and "available for industrial utilization". We pray that the Jun Bureau will grant patents to encourage inventions without any restrictions. Sense of morality.
惟,上述所揭露之圖式、說明,僅為本發明之較佳實施例,大凡熟悉此項技術人士,依本案精神範疇所作之修飾或等效變化,仍應包括在本案申請專利範圍內。 However, the above disclosed drawings and descriptions are only preferred embodiments of the present invention. Modifications or equivalent changes made by those familiar with this technology according to the spirit of the present case should still be included in the patent application scope of the present case.
20:搬送轉盤 20: Transport carousel
21:機架 21:Rack
22:線性給料器 22: Linear feeder
23:工件 23:Artifact
30:承靠塊 30: Support block
31:承靠面 31:Resisting surface
40:真空抽吸單元 40: Vacuum suction unit
41:真空流道 41: Vacuum flow channel
42:真空產生器 42: Vacuum generator
50:相斥塊 50: Repulsive block
501:長形孔 501: long hole
51:整列間距 51: whole column spacing
52:懸臂 52:Cantilever
521:長形孔 521: long hole
60:導電塊 60:Conductive block
T:切線點 T: tangent point
R:搬送軌跡 R:Transportation track
Claims (3)
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Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2008260594A (en) * | 2007-04-10 | 2008-10-30 | Okano Denki Kk | Part conveying device |
TW201140035A (en) * | 2009-11-27 | 2011-11-16 | Tokyo Weld Co Ltd | Appearance inspection device for workpiece and appearance inspection method for workpiece |
TW201339571A (en) * | 2012-01-17 | 2013-10-01 | Tokyo Weld Co Ltd | Appearance inspection apparatus for workpiece and appearance inspection method for workpiece |
TW201713935A (en) * | 2015-08-26 | 2017-04-16 | Tokyo Weld Co Ltd | Appearance inspection apparatus of workpiece and appearance inspection method of workpiece capable of properly positioning a workpiece on the transfer table without causing electrostatic damages or characteristic deterioration |
TWM614717U (en) * | 2021-03-18 | 2021-07-21 | 視趨智動股份有限公司 | Appearance inspection device of workpiece |
CN114249128A (en) * | 2020-09-25 | 2022-03-29 | 株式会社村田制作所 | Electrostatic induction adsorption type conveying body and electrostatic induction adsorption type conveying device |
TWM635047U (en) * | 2022-08-17 | 2022-12-01 | 產台股份有限公司 | Alignment device of workpiece appearance inspection machine |
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2022
- 2022-08-17 TW TW111131033A patent/TWI814542B/en active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008260594A (en) * | 2007-04-10 | 2008-10-30 | Okano Denki Kk | Part conveying device |
TW201140035A (en) * | 2009-11-27 | 2011-11-16 | Tokyo Weld Co Ltd | Appearance inspection device for workpiece and appearance inspection method for workpiece |
TW201339571A (en) * | 2012-01-17 | 2013-10-01 | Tokyo Weld Co Ltd | Appearance inspection apparatus for workpiece and appearance inspection method for workpiece |
TW201713935A (en) * | 2015-08-26 | 2017-04-16 | Tokyo Weld Co Ltd | Appearance inspection apparatus of workpiece and appearance inspection method of workpiece capable of properly positioning a workpiece on the transfer table without causing electrostatic damages or characteristic deterioration |
CN114249128A (en) * | 2020-09-25 | 2022-03-29 | 株式会社村田制作所 | Electrostatic induction adsorption type conveying body and electrostatic induction adsorption type conveying device |
TWM614717U (en) * | 2021-03-18 | 2021-07-21 | 視趨智動股份有限公司 | Appearance inspection device of workpiece |
TWM635047U (en) * | 2022-08-17 | 2022-12-01 | 產台股份有限公司 | Alignment device of workpiece appearance inspection machine |
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