TWI723659B - Slider inspection device of slider assembly device - Google Patents
Slider inspection device of slider assembly device Download PDFInfo
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- TWI723659B TWI723659B TW108143965A TW108143965A TWI723659B TW I723659 B TWI723659 B TW I723659B TW 108143965 A TW108143965 A TW 108143965A TW 108143965 A TW108143965 A TW 108143965A TW I723659 B TWI723659 B TW I723659B
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- G01B11/00—Measuring arrangements characterised by the use of optical techniques
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Abstract
提供一種能夠檢查拉頭的鎖銷的彈簧力不良和拉片*** 不良這兩方的拉頭組裝裝置的拉頭檢查裝置。拉頭檢查裝置(30)具備:圖像感測器(31),其向拉頭(SL)照射光並感測由拉頭(SL)反射的反射光;和判定部(32),其與圖像感測器(31)連接,接收圖像感測器(31)的信號,判定部(32)具有至少一個感測區域(A1~A3),該至少一個感測區域配置在由鎖銷(L)的基部(L1)、鎖銷(L)的爪部(L2)、主體(D)的前柱部(D6)及主體(D)的後柱部(D7)圍成的感測空間(SP)內,用於感測反射光,根據在至少一個感測區域(A1~A3)感測的反射光的明暗度來檢測爪部(L2)及拉片(P)的位置。 Provides a way to check the spring force of the lock pin of the slider and the insertion of the pull tab Defective slider inspection device for both slider assembly devices. The slider inspection device (30) is provided with: an image sensor (31) that irradiates light to the slider (SL) and senses the reflected light reflected by the slider (SL); and a determination section (32), which is The image sensor (31) is connected to receive a signal from the image sensor (31). The determination unit (32) has at least one sensing area (A1~A3), and the at least one sensing area is arranged on the lock pin The sensing space enclosed by the base (L1) of (L), the claw (L2) of the lock pin (L), the front pillar (D6) of the main body (D), and the rear pillar (D7) of the main body (D) (SP) is used to sense the reflected light, and the position of the claw (L2) and the pull tab (P) is detected based on the brightness of the reflected light sensed in at least one sensing area (A1~A3).
Description
本發明是有關於一種對拉鍊的拉頭進行組裝的拉頭組裝裝置的拉頭檢查裝置。 The invention relates to a slider inspection device of a slider assembly device for assembling a slider of a zipper.
作為以往的拉頭檢查裝置,已知如下裝置:通過鐳射感測器檢測拉頭的鎖銷的爪部的位置是否處於規定位置,來檢查鎖銷的彈簧力不良(例如參照專利文獻1)。並且,圖4是表示組裝了彈簧力不良的鎖銷L的拉頭SL的側視圖,在鎖銷L的彈簧力不足(彈簧力不良)的情況下,由於爪部L2無法將拉片P的連接部P1壓下去,所以會成為爪部L2被提升到比規定位置靠上方的位置的狀態。 As a conventional slider inspection device, an apparatus is known that detects whether the position of the claw portion of the lock pin of the slider is at a predetermined position by a laser sensor, and detects that the spring force of the lock pin is defective (for example, refer to Patent Document 1). 4 is a side view showing the slider SL assembled with the lock pin L with poor spring force. When the spring force of the lock pin L is insufficient (poor spring force), the pull tab P cannot be removed due to the claw portion L2. The connecting portion P1 is pushed down, so the claw portion L2 is lifted to a position higher than the predetermined position.
[專利文獻1]國際公開第2015/129003號 [Patent Document 1] International Publication No. 2015/129003
然而,在上述專利文獻1所記載的拉頭檢查裝置中,儘管能夠檢查鎖銷的彈簧力不良,但無法檢查如圖5所示那樣組裝時拉片P的連接部P1進入到鎖銷L的基部L1與爪部L2之間這
樣的拉片***不良。另外,以往,拉片***不良的檢查由作業員以目視進行,會導致高成本。
However, in the slider inspection device described in
本發明是鑒於前述情況而做出的,其目的在於提供一種能夠檢查拉頭的鎖銷的彈簧力不良和拉片***不良這兩方的拉頭組裝裝置的拉頭檢查裝置。 The present invention was made in view of the foregoing circumstances, and its object is to provide a slider inspection device for a slider assembly device that can inspect both the spring force of the lock pin of the slider and the pull-tab insertion defect.
本發明的上述目的通過下述結構而實現。 The above-mentioned object of the present invention is achieved by the following structure.
(1)一種拉頭組裝裝置的拉頭檢查裝置,該拉頭組裝裝置將拉片及鎖銷安裝到拉鍊用拉頭的主體來組裝上述拉頭,上述拉頭組裝裝置的拉頭檢查裝置的特徵在於,上述主體具有:上翼板、和設在上述上翼板上且供上述鎖銷安裝的前柱部及後柱部,上述鎖銷具有:安裝於上述前柱部及上述後柱部的基部、和從上述基部的一端向下方折曲之後向上述基部的另一端側延伸的爪部,上述拉頭檢查裝置具備:圖像感測器,其向上述拉頭照射光,並感測由上述拉頭反射的反射光;和判定部,其與上述圖像感測器連接,接收上述圖像感測器的信號,上述判定部具有至少一個感測區域,該至少一個感測區域配置在由上述基部、上述爪部、上述前柱部及上述後柱部圍成的感測空間內,用於感測上述反射光,根據在上述至少一個感測區域感測的上述反射光的明暗度來檢測上述爪部及上述拉片的位置。 (1) A slider inspection device of a slider assembly device that mounts a slider and a lock pin to the main body of a slider for a zipper to assemble the slider, and the slider inspection device of the slider assembly device The main body has: an upper wing plate, and a front pillar portion and a rear pillar portion provided on the upper wing plate and for mounting the lock pin, and the lock pin has: mounted on the front pillar portion and the rear pillar portion The base portion of the base portion and the claw portion extending downward from one end of the base portion to the other end side of the base portion, the slider inspection device includes: an image sensor that irradiates light to the slider and senses Reflected light reflected by the slider; and a judging unit connected to the image sensor and receiving a signal from the image sensor, the judging unit having at least one sensing area, and the at least one sensing area is configured In the sensing space enclosed by the base, the claws, the front pillar, and the rear pillar, for sensing the reflected light, based on the brightness of the reflected light sensed in the at least one sensing area To detect the positions of the claws and the pull tab.
(2)根據(1)記載的拉頭組裝裝置的拉頭檢查裝置,其中,根據在上述至少一個感測區域感測的上述反射光的明暗度來檢測上述 爪部及上述拉片處於上述感測空間內、而不處於合格品位置。 (2) The slider inspection device of the slider assembling device according to (1), wherein the detection is performed based on the brightness of the reflected light sensed in the at least one sensing area. The claw portion and the pull tab are located in the sensing space, and not at the position of the qualified product.
(3)根據(2)記載的拉頭組裝裝置的拉頭檢查裝置,其中,上述至少一個感測區域為第1感測區域、第2感測區域、第3感測區域。 (3) The slider inspection device of the slider assembly device according to (2), wherein the at least one sensing area is a first sensing area, a second sensing area, and a third sensing area.
(4)根據(3)記載的拉頭組裝裝置的拉頭檢查裝置,其中,上述第1感測區域配置在上述爪部的上方且上述後柱部側,上述第2感測區域配置在上述爪部的上方且上述前柱部側,上述第3感測區域配置在上述第1感測區域的上方。 (4) The slider inspection device of the slider assembly device according to (3), wherein the first sensing area is arranged above the claw portion and on the side of the rear pillar portion, and the second sensing area is arranged on the Above the claw portion and on the side of the front pillar portion, the third sensing area is arranged above the first sensing area.
根據本發明,拉頭組裝裝置的拉頭檢查裝置具備:圖像感測器,其向拉頭照射光,並感測由拉頭反射的反射光;和判定部,其與圖像感測器連接,接收圖像感測器的信號,判定部具有至少一個感測區域,該至少一個感測區域配置在感測空間內,用於感測反射光,利用在至少一個感測區域感測的反射光的明暗度來檢測鎖銷的爪部及拉片的位置,因此,能夠檢查拉頭的鎖銷的彈簧力不良和拉片***不良這兩方。 According to the present invention, the slider inspection device of the slider assembly device includes: an image sensor that irradiates light to the slider and senses the reflected light reflected by the slider; Connected to receive the signal from the image sensor, the determining part has at least one sensing area, the at least one sensing area is arranged in the sensing space, and used for sensing the reflected light, using the sensing area in the at least one sensing area The brightness of the reflected light is used to detect the position of the claw portion of the lock pin and the pull tab. Therefore, it is possible to check both the spring force of the lock pin of the slider and the pull tab insertion failure.
10:拉頭組裝裝置 10: Slider assembly device
11:回轉工作臺 11: Rotary table
11a:收容凹部 11a: Containment recess
20:主體供給裝置 20: Main body supply device
21:拉片供給裝置 21: Pull tab supply device
22:鎖銷供給裝置 22: Lock pin supply device
23:壓緊裝置 23: Compression device
24:完成品排出裝置 24: Finished product discharge device
30:拉頭檢查裝置 30: Slider inspection device
31:圖像感測器 31: Image sensor
32:判定部 32: Judgment Department
SP:感測空間 SP: Sensing space
A1:第1感測區域 A1: The first sensing area
A2:第2感測區域 A2: The second sensing area
A3:第3感測區域 A3: 3rd sensing area
SL:拉頭 SL: slider
D:主體 D: Subject
D1:上翼板 D1: Upper wing board
D2:下翼板 D2: Lower wing board
D3:引導柱 D3: Guide column
D4:上側凸緣 D4: Upper flange
D5:下側凸緣 D5: Lower flange
D6:前柱部 D6: Front column
D7:後柱部 D7: Rear column
D8:爪孔 D8: Claw hole
D9:鏈牙引導路 D9: Chain tooth guide path
P:拉片 P: pull tab
P1:連接部 P1: Connection part
L:鎖銷 L: Lock pin
L1:基部 L1: Base
L2:爪部 L2: Claw
圖1是說明採用了本發明的一個實施方式的拉頭檢查裝置的拉頭組裝裝置的俯視圖。 Fig. 1 is a plan view illustrating a slider assembling device using a slider inspection device according to an embodiment of the present invention.
圖2是說明拉頭檢查裝置的主要部分放大俯視圖。 Fig. 2 is an enlarged plan view illustrating a main part of the slider inspection device.
圖3是表示在本發明的一個實施方式的拉頭檢查裝置中對合 格品拉頭進行檢查的狀態的側視圖。 FIG. 3 is a diagram showing the alignment in the slider inspection device according to an embodiment of the present invention A side view of the state of the Grid slider for inspection.
圖4是表示在本發明的一個實施方式的拉頭檢查裝置中對組裝了彈簧力不良的鎖銷的拉頭進行檢查的狀態的側視圖。 Fig. 4 is a side view showing a state in which a slider in which a lock pin with a poor spring force is assembled is inspected in the slider inspection device according to the embodiment of the present invention.
圖5是表示在本發明的一個實施方式的拉頭檢查裝置中對拉片***不良的拉頭進行檢查的狀態的側視圖。 Fig. 5 is a side view showing a state in which a slider with a poorly inserted handle is inspected in the slider inspection device according to an embodiment of the present invention.
圖6是表示在本發明的一個實施方式的拉頭檢查裝置的變形例中對合格品拉頭進行檢查的狀態的側視圖。 Fig. 6 is a side view showing a state where a good-quality slider is inspected in a modification of the slider inspection device according to an embodiment of the present invention.
圖7是表示在本發明的一個實施方式的拉頭檢查裝置的變形例中對組裝了彈簧力不良的鎖銷的拉頭進行檢查的狀態的側視圖。 Fig. 7 is a side view showing a state in which a slider incorporating a lock pin with a poor spring force is inspected in a modification of the slider inspection device according to the embodiment of the present invention.
圖8是表示在本發明的一個實施方式的拉頭檢查裝置的變形例中對拉片***不良的拉頭進行檢查的狀態的側視圖。 Fig. 8 is a side view showing a state in which a slider with a poorly inserted handle is inspected in a modification of the slider inspection device according to an embodiment of the present invention.
以下,參照附圖詳細地說明採用了本發明的一個實施方式的拉頭檢查裝置的拉頭組裝裝置。此外,在以後的說明中,關於拉頭組裝裝置,設為上側是指相對於圖1的紙面的上側,下側是指相對於圖1的紙面的下側。另外,關於拉頭,設為上側是指相對於圖3的紙面的上側,下側是指相對於圖3的紙面的下側,前側是指相對於圖3的紙面的左側,後側是指相對於圖3的紙面的右側,右側是指相對於圖3的紙面的內側,左側是指相對於圖3的紙面的近前側。 Hereinafter, a slider assembly device using a slider inspection device according to an embodiment of the present invention will be described in detail with reference to the drawings. In addition, in the following description, regarding the slider assembly device, the upper side means the upper side with respect to the paper surface of FIG. 1, and the lower side means the lower side with respect to the paper surface of FIG. 1. In addition, regarding the slider, the upper side refers to the upper side relative to the paper surface of FIG. 3, the lower side refers to the lower side relative to the paper surface of FIG. 3, the front side refers to the left side relative to the paper surface of FIG. 3, and the back side refers to With respect to the right side of the paper surface of FIG. 3, the right side refers to the inside with respect to the paper surface of FIG. 3, and the left side refers to the near side relative to the paper surface of FIG. 3.
如圖1所示,拉頭組裝裝置10具有沿箭頭方向按每規定角度間歇旋轉的圓盤狀的回轉工作臺11,在回轉工作臺11的周
圍,分別配置有主體供給裝置20、拉片供給裝置21、鎖銷供給裝置22、壓緊裝置23、本發明的拉頭檢查裝置30、以及完成品排出裝置24。
As shown in FIG. 1, the
另外,在回轉工作臺11的上表面的周緣部,沿周向以等間隔設有多個(在本實施方式中以30°間隔設有12個)收容拉頭SL的主體D(參照圖3)的收容凹部11a。
In addition, on the peripheral edge of the upper surface of the rotary table 11, a plurality of (in this embodiment, 12 at 30° intervals) are provided at equal intervals in the circumferential direction to house the main body D (see FIG. 3) of the slider SL. ) The receiving
在此,對拉頭SL進行說明。該拉頭SL是帶自動停止功能的拉頭,如圖3所示,具備主體D、拉片P及鎖銷L。此外,圖3所示的拉頭SL是無鎖銷的彈簧力不良及拉片***不良的合格品拉頭。 Here, the slider SL will be described. This slider SL is a slider with an automatic stop function. As shown in FIG. 3, it has a main body D, a pull tab P, and a lock pin L. In addition, the slider SL shown in FIG. 3 is a good-quality slider without a lock pin having a defective spring force and a pull-tab insertion failure.
如圖3所示,主體D具有:上翼板D1及下翼板D2;在前端部處將上翼板D1及下翼板D2連結的引導柱D3;從上翼板D1的左右兩側緣朝向下方延伸設置的上側凸緣D4;從下翼板D2的左右兩側緣朝向上方延伸設置的下側凸緣D5;和設在上翼板D1上且供鎖銷L安裝的前柱部D6及後柱部D7。並且,在上翼板D1形成有供鎖銷L的爪部L2穿插的爪孔D8。另外,在上翼板D1與下翼板D2之間形成有供拉鍊的鏈牙穿插的大致Y字狀的鏈牙引導路D9。另外,在前柱部D6與後柱部D7之間配置有拉片P的連接部P1。鎖銷L具有安裝於前柱部D6及後柱部D7的基部L1、和從基部L1的前端向下方折曲之後向基部L1的後端側延伸的爪部L2。 As shown in Figure 3, the main body D has: an upper wing plate D1 and a lower wing plate D2; a guide column D3 connecting the upper wing plate D1 and the lower wing plate D2 at the front end; from the left and right sides of the upper wing plate D1 The upper flange D4 extending downward; the lower flange D5 extending upward from the left and right side edges of the lower wing plate D2; and the front pillar portion D6 provided on the upper wing plate D1 and for installing the lock pin L And the rear pillar D7. In addition, a claw hole D8 through which the claw portion L2 of the lock pin L is inserted is formed in the upper wing plate D1. In addition, between the upper wing plate D1 and the lower wing plate D2, a substantially Y-shaped element guide path D9 through which the elements of the zipper are inserted is formed. Moreover, the connection part P1 of the handle P is arrange|positioned between the front pillar part D6 and the rear pillar part D7. The lock pin L has a base portion L1 attached to the front pillar portion D6 and the rear pillar portion D7, and a claw portion L2 that is bent downward from the front end of the base portion L1 and extends to the rear end side of the base portion L1.
主體供給裝置20向回轉工作臺11的收容凹部11a供給
主體D。拉片供給裝置21向主體D的前柱部D6與後柱部D7之間供給拉片P。鎖銷供給裝置22將鎖銷L供給至被供給到主體D的拉片P之上。壓緊裝置23對主體D的前柱部D6及後柱部D7進行壓緊,而將鎖銷L固定到前柱部D6及後柱部D7。完成品排出裝置24將組裝好的拉頭SL從回轉工作臺11排出。
The main
如圖2所示,拉頭檢查裝置30檢查拉頭SL的鎖銷的彈簧力不良和拉片***不良這兩方,具備:圖像感測器31,其向拉頭SL的側面照射光,並感測由拉頭SL反射的反射光;和判定部32,其與圖像感測器31連接,接收圖像感測器31的信號。另外,拉頭檢查裝置30檢查在回轉工作臺11的每次旋轉時被搬送到檢查位置的全部拉頭SL。
As shown in FIG. 2, the
如圖3所示,判定部32具有第1~第3感測區域A1~A3,該第1~第3感測區域A1~A3配置在由鎖銷L的基部L1、鎖銷L的爪部L2、主體D的前柱部D6及主體D的後柱部D7圍成的感測空間SP內,用於感測反射光。
As shown in FIG. 3, the
另外,在本實施方式中,例如,第1感測區域A1配置在爪部L2的上方且後柱部D7側,第2感測區域A2配置在爪部L2的上方且前柱部D6側,第3感測區域A3配置在第1感測區域A1的上方。並且,當鎖銷L的爪部L2進入感測空間SP時,如圖4所示,第1及第2感測區域A1、A2感測來自爪部L2的反射光。另外,當拉片P的連接部P1進入感測空間SP時,如圖5所示,第1~第3感測區域A1~A3感測來自連接部P1的反射光。 In addition, in the present embodiment, for example, the first sensing area A1 is arranged above the claw portion L2 and on the side of the rear pillar portion D7, and the second sensing area A2 is arranged above the claw portion L2 and on the side of the front pillar portion D6. The third sensing area A3 is arranged above the first sensing area A1. In addition, when the claw portion L2 of the lock pin L enters the sensing space SP, as shown in FIG. 4, the first and second sensing regions A1 and A2 sense the reflected light from the claw portion L2. In addition, when the connection part P1 of the pull tab P enters the sensing space SP, as shown in FIG. 5, the first to third sensing areas A1 to A3 sense the reflected light from the connection part P1.
並且,判定部32根據在第1~第3感測區域A1~A3感測的反射光的明暗度來檢測爪部L2及拉片P的位置。更具體地說,根據在第1~第3感測區域A1~A3感測的反射光的明暗度為規定值以下這一情況,檢測到爪部L2及拉片P處於感測空間SP內,而不處於規定位置(圖3所示的合格品位置)。並且,在明暗度為規定值以下的情況,判斷成拉頭SL為不合格品(圖4所示的鎖銷的彈簧力不良及圖5所示的拉片***不良)。
And the
另外,在本實施方式中,在第1~第3感測區域A1~A3中的某一個感測區域的明暗度為規定值以下的情況下判斷成不合格品,在第1~第3感測區域A1~A3中的全部感測區域的明暗度大於規定值的情況下判斷成合格品。此外,在本實施方式中,根據第1~第3感測區域A1~A3中的某一個感測區域的明暗度來進行不合格品判斷,但不限定於此,也可以根據第1~第3感測區域A1~A3的任意組合的明暗度來進行不合格品判斷。 In addition, in the present embodiment, when the brightness of one of the first to third sensing areas A1 to A3 is less than a predetermined value, it is determined to be a defective product. When the brightness of all the sensing regions in the sensing regions A1 to A3 is greater than a predetermined value, it is determined as a qualified product. In addition, in this embodiment, the defective product is judged based on the brightness of one of the first to third sensing areas A1 to A3, but it is not limited to this, and it may be based on the first to third sensing areas. 3 Sensing the brightness of any combination of areas A1 to A3 to judge defective products.
並且,在本實施方式中,關於第1~第3感測區域A1~A3的明暗度的規定值(閾值),將鎖銷L的爪部L2及拉片P未進入第1~第3感測區域A1~A3的狀態設為明暗度100,且第1感測區域A1被設定為55,第2感測區域A2被設定為70,第3感測區域A3被設定為55。此外,鎖銷L的爪部L2及拉片P未進入第1~第3感測區域A1~A3的狀態(明暗度100的狀態)是指反射光最少的狀態(暗狀態)。 In addition, in this embodiment, regarding the predetermined value (threshold value) of the brightness of the first to third sensing areas A1 to A3, the claw portion L2 of the lock pin L and the pull tab P do not enter the first to third sense areas. The state of the sensing areas A1 to A3 is set to 100 in brightness, the first sensing area A1 is set to 55, the second sensing area A2 is set to 70, and the third sensing area A3 is set to 55. In addition, the state in which the claw portion L2 of the lock pin L and the pull tab P do not enter the first to third sensing regions A1 to A3 (the state with a brightness of 100) refers to a state in which reflected light is the least (dark state).
如以上說明那樣,根據本實施方式的拉頭檢查裝置30,
具備:圖像感測器31,其向拉頭SL的側面照射光,並感測由拉頭SL反射的反射光;和判定部32,其與圖像感測器31連接,接收圖像感測器31的信號,判定部32具有第1~第3感測區域A1~A3,該第1~第3感測區域A1~A3配置在感測空間SP內,用於感測反射光,根據在第1~第3感測區域A1~A3感測的反射光的明暗度來檢測鎖銷L的爪部L2及拉片P的位置,因此,能夠檢查拉頭SL的鎖銷的彈簧力不良和拉片***不良這兩方。
As explained above, according to the
另外,作為本實施方式的變形例,如圖6~圖8所示,感測區域不限定於三個,也可以是一個。也就是說,感測區域只要為一個以上即可,其設定數量及設定位置是任意的。另外,感測區域的形狀不限於四邊形,可以是任意形狀。 In addition, as a modified example of this embodiment, as shown in FIGS. 6 to 8, the sensing area is not limited to three, and may be one. In other words, as long as there is more than one sensing area, the set number and set position are arbitrary. In addition, the shape of the sensing area is not limited to a quadrilateral, and may be any shape.
此外,本發明不限定於上述實施方式所例示的方案,能夠在不脫離本發明的要旨的範圍內進行適當變更。 In addition, the present invention is not limited to the exemplified aspects of the above-mentioned embodiment, and can be appropriately modified within a range that does not deviate from the gist of the present invention.
例如,在上述實施方式中,例示了將本發明適用於回轉工作臺式的拉頭組裝裝置的拉頭檢查裝置的情況,但不限定於此,也可以將本發明適用於直線搬送式的拉頭組裝裝置的拉頭檢查裝置。 For example, in the above-mentioned embodiment, the case where the present invention is applied to a slider inspection device of a slider assembly device of a rotary table is illustrated, but the present invention is not limited to this, and the present invention can also be applied to a linear conveyance type slider. The slider inspection device of the head assembly device.
SP:感測空間 SP: Sensing space
A1:第1感測區域 A1: The first sensing area
A2:第2感測區域 A2: The second sensing area
A3:第3感測區域 A3: 3rd sensing area
SL:拉頭 SL: slider
D:主體 D: Subject
D1:上翼板 D1: Upper wing board
D2:下翼板 D2: Lower wing board
D3:引導柱 D3: Guide column
D4:上側凸緣 D4: Upper flange
D5:下側凸緣 D5: Lower flange
D6:前柱部 D6: Front column
D7:後柱部 D7: Rear column
D8:爪孔 D8: Claw hole
D9:鏈牙引導路 D9: Chain tooth guide path
P:拉片 P: pull tab
P1:連接部 P1: Connection part
L:鎖銷 L: Lock pin
L1:基部 L1: Base
L2:爪部 L2: Claw
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TW201532545A (en) * | 2014-02-27 | 2015-09-01 | Ykk Corp | Slider inspecting device of slider assembling machine |
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