TWI691925B - Object production method - Google Patents
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- TWI691925B TWI691925B TW106109752A TW106109752A TWI691925B TW I691925 B TWI691925 B TW I691925B TW 106109752 A TW106109752 A TW 106109752A TW 106109752 A TW106109752 A TW 106109752A TW I691925 B TWI691925 B TW I691925B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
一種物件之生產方法,包含:取得生產物件所需的一紙本工單;擷取紙本工單影像,且儲存為一工單影像檔上傳至資料庫;由控制端依據資料庫中之工單影像檔中的製程站點之資訊,傳送一起始訊號到相對應之製程站點;於製程站點接收起始訊號後,控制一提示裝置發出一第一提示訊息,以提示操作人員開始進行生產物件的製程;於開始進行生產物件的製程時,開始計時;在計時的時間超過一預定製程時間且生產物件的製程未完成時,控制提示裝置發出一第二提示訊息,以提示操作人員生產物件的製程之時間已超過預定製程時間。藉此,可提升生產物件的效率。 An object production method includes: obtaining a paper work order for producing an object; retrieving a paper work order image and storing it as a work order image file and uploading it to a database; the control terminal according to the work in the database The information of the process station in the single image file, send a start signal to the corresponding process station; after receiving the start signal at the process station, control a prompt device to send a first prompt message to prompt the operator to start The process of producing objects; when starting the process of producing objects, start timing; when the time counted exceeds a predetermined process time and the process of producing objects is not completed, the control prompt device sends a second prompt message to remind the operator to produce The process time of the object has exceeded the scheduled process time. Thereby, the efficiency of producing objects can be improved.
Description
本發明係與物件的製造有關;特別是指一種物件之生產方法。 The present invention relates to the manufacture of objects; in particular, it refers to a method for producing objects.
隨著科技的進步,目前的工業的生產模式大多已經進入了全自動化生產的時代。然而,對於傳統產業而言,雖可引入自動化設備取代人力,但仍有部分物件的生產製程需仰賴人力的操作,無法被自動化設備取代。 With the advancement of technology, most of the current industrial production models have entered the era of fully automated production. However, for traditional industries, although automation equipment can be introduced to replace manpower, there are still parts of the production process that depend on manpower operations and cannot be replaced by automation equipment.
習用的物件之生產方法,對於需仰賴人力生產的物件,係先依訂單產生一紙本工單,紙本工單上記錄生產物件所需的製程站點之資訊,再傳遞到製程站點的操作人員手上。由製程站點的操作人員進行物件所需的製程,於製程站點的製程完成後,由操作人員在紙本工單上填寫製程時間(如起始時間、完成時間)。而後有後續的製程站點時,再將紙本工單傳遞到下一製程站點。 The production method of the conventional objects is to produce a paper work order according to the order for the objects that rely on human production. The paper work order records the information of the process site required to produce the object, and then passes it to the process site. Operator's hands. The operator at the process station performs the process required by the object. After the process at the process station is completed, the operator fills in the process time (such as the start time and completion time) on the paper work order. Then, when there is a subsequent process station, the paper work order is transferred to the next process station.
由於習用的物件之生產方法僅仰賴操作人員於紙本工單填寫製程時間,因此,工程人員或管理人員只能依賴紙本工單上的資訊來判斷物件的生產時間是否合理,難以提升操作人員生產物件的效率。 Since the conventional method of producing objects only depends on the operator filling in the process time on the paper work order, therefore, the engineering or management personnel can only rely on the information on the paper work order to determine whether the production time of the object is reasonable and it is difficult to improve the operator The efficiency of producing objects.
有鑑於此,本發明之目的在於提供一種物件之生產方法,可有效提升操作人員生產物件的效率。 In view of this, the object of the present invention is to provide a method for producing objects, which can effectively improve the efficiency of operators in producing objects.
緣以達成上述目的,本發明提供的一種物件之生產方法包括有A、取得生產物件所需的一紙本工單,該紙本工單記錄有生產物件所需的至少一製程站點之資訊;B、擷取該紙本工單的影像,且儲存為一工單影像檔上傳至一資料庫,其中該工單影像檔包含該製程站點之資訊;C、由一控制端依據該資料庫中之工單影像檔的製程站點之資訊,傳送一起始訊號到相對應之製程站點;D、於製程站點接收該起始訊號後,控制一提示裝置發出一第一提示訊息,以提示操作人員開始進行生產物件的製程;E、於開始進行生產物件的製程時,開始計時;在計時的時間超過一預定製程時間且生產物件的製程未完成時,控制該提示裝置發出一第二提示訊息,以提示操作人員生產物件的製程之時間已超過該預定製程時間。 In order to achieve the above object, an object production method provided by the present invention includes A. Obtaining a paper work order required for producing an object, the paper work order records information of at least one process site required for producing an object ; B. Retrieve the image of the paper work order and save it as a work order image file and upload it to a database, where the work order image file contains the information of the process site; C. A control terminal based on the data The information of the process station in the work order image file in the library sends a start signal to the corresponding process station; D. After receiving the start signal at the process station, control a prompt device to send a first prompt message, To remind the operator to start the process of producing the object; E. When the process of producing the object is started, start timing; when the time counted exceeds a predetermined process time and the process of producing the object is not completed, control the prompt device to issue a first Two reminder messages to remind the operator that the process of producing objects has exceeded the predetermined process time.
本發明之效果在於,將紙本工單數位化,讓控制端可快速地得知目前生產物件的製造程序,並發送起始訊號至製程站點,以提示操作人員開始進行製程。並藉由預定製程時間給予操作人員時間上的壓力,藉以提升生產物件的效率。 The effect of the present invention is to digitize the paper work order, so that the control end can quickly learn the manufacturing process of the current production object, and send a start signal to the process station to prompt the operator to start the process. And through the predetermined process time to give the operator time pressure, so as to improve the efficiency of the production of objects.
〔本發明〕 〔this invention〕
10:影像擷取裝置 10: Image capture device
12:平台 12: Platform
13:手持條碼掃描機 13: Handheld barcode scanner
14:攝影模組 14: Photography module
16:電腦 16: Computer
20:控制端 20: Control terminal
22:伺服器 22: Server
24:資料庫 24: Database
30:製程站點 30: Process station
30a:第一製程站點 30a: the first process station
30b:第二製程站點 30b: Second process station
32:製程設備 32: Process equipment
34:控制裝置 34: Control device
36:提示裝置 36: Prompt device
362:第一指示燈 362: the first indicator
364:第二指示燈 364: Second indicator
366:揚聲器 366: Speaker
S101~S106、S105a、S105b:步驟 S101~S106, S105a, S105b: steps
圖1為本發明第一較佳實施例之生產系統。 FIG. 1 is a production system of the first preferred embodiment of the present invention.
圖2、圖3為本發明第一較佳實施例物件之生產方法的流程圖。 2 and 3 are flow charts of the method for producing objects according to the first preferred embodiment of the present invention.
為能更清楚地說明本發明,茲舉一較佳實施例並配合圖式詳細說明如後。請參圖1所示,為本發明第一較佳實施例之物件之生產方法所應用的生產系統,該生產系統包含一影像擷取裝置10、一控制端20與複數個製程站點30,其中:影像擷取裝置10包括一平台12、一手持條碼掃描機13、一攝影模組14與一電腦16,其中,平台12供放置一紙本工單;手持條碼掃描機13用以擷取一維條碼;攝影模組14設置於平台12上方,用以擷取紙本工單的影像;電腦16連接手持條碼掃描機13與攝影模組14,用以透過手持條碼掃描機13取得一維條碼對應之資訊以及將攝影模組14擷取的影像儲存為影像檔。除了使用攝影模組14之外,亦可使用掃描器擷取紙本工單的影像。
In order to explain the present invention more clearly, a preferred embodiment is described in detail below with reference to the drawings. Please refer to FIG. 1, which is a production system used in the method for producing objects according to the first preferred embodiment of the present invention. The production system includes an image capturing
控制端20包含有一伺服器22與一資料庫24,其中,伺服器22透過有線或無線網路與影像擷取裝置10之電腦16連接,且伺服器22安裝有監控程式,以監控製程站點30的狀態;資料庫24供儲存伺服器22傳來的資料。
The
該些製程站點30用以進行生產物件所需的製程,不同的製程站點30所進行的程序各不相同,例如加工、清潔、或包裝等。因應不同的物件,有些物件只需經一個製程站點30即可,有些物件則需經過多個製程站點30。於本實施例中,係以第一製程站點30a與第二製程站點30b為例。
These
每個製程站點30包括有一製程設備32、一控制裝置34與一提示裝置36,其中,因應不同的製程站點30所進行的程序,各製程設備32可為加工設備、清潔設備、或包裝設備等,製程設備32係供操作人員操作,以進行生產物件的製程。控制裝置34與伺服器通訊,其通訊方式
可採用網路、PLC等。提示裝置36連接控制裝置34,包含一第一指示燈362、一第二指示燈364與一揚聲器366,第一指示燈362、第二指示燈364與揚聲器366係受控制裝置控制而發出亮光或聲音,以產生提示效果。
Each
藉由上述之生產系統,即可進行本實施例物件之生產方法,包含圖2與圖3所示之下列步驟: With the above-mentioned production system, the method for producing the object of this embodiment can be carried out, including the following steps shown in FIGS. 2 and 3:
步驟S101,由伺服器22依所欲生產的物件之訂單產生所需的紙本工單,紙本工單記錄有一工單號碼之資訊、物件的品名及生產物件所需的至少一個製程站點30之資訊。例如記錄物件需經第一製程站點30a及/或第二製程站點30b。本實施例中工單號碼之資訊為一維條碼,亦可包括為數字、文字及符號之其中一者或至少二者的混用,亦可為二維條碼。
Step S101, the
步驟S102,將紙本工單置於影像擷取裝置10的平台12上,由攝影模組14擷取紙本工單的影像,傳送到電腦16儲存為一工單影像檔,工單影像檔包含製程站點30之資訊,同時由電腦16將工單影像檔上傳至伺服器22,以儲存至資料庫24中的特定的資料路徑。本實施例中,由手持條碼掃描機13辨識紙本工單上的工單號碼之資訊以取得取得工單號碼,電腦16透過手持條碼掃描機13取得工單號碼時,電腦16將工單號碼傳送給伺服器22進行查詢,以取得工單號碼所對應的物件之品名,,並將所取得的物件之品名及擷取影像的時間設定為工單影像檔的檔名。
Step S102, the paper work order is placed on the
而後,將紙本工單傳遞至對應之製程站點30(以第一製程站點30a為例)。
Then, the paper work order is transferred to the corresponding process station 30 (taking the
步驟S103,由控制端20依據上傳至資料庫24中的工單影像檔中的製程站點30之資訊,傳送一起始訊號至相對應之第一製程站點30a,其中起始訊號係對應工單影像檔。本實施例中,係由控制端20的工
程人員開啟工單影像檔,再以人工的方式確認其中所記載的製程站點30,工程人員再操作伺服器22以傳送起始訊號至製程站點30的控制裝置。當工單影像檔所記載的物件所需的製程站點30依序為第一製程站點30a及第二製程站點30b時,係先傳送起始訊號至第一製程站點30a。
In step S103, the
實務上,除了以人工確認製程站點30之外,亦可由伺服器22執行一通知程式,透過步驟S102中向查詢伺服器22的工單號碼,進一步獲得製程站點30之資訊,並自動傳送起始訊號至對應的製程站點30。
In practice, in addition to manually confirming the
步驟S104,以第一製程站點30a為例,在第一製程站點30a的控制裝置34接收到起始訊號後,控制裝置34控制提示裝置發出一第一提示訊息,以提示操作人員開始進行生產物件的製程。本實施例中,係控制第一指示燈362亮燈(例如亮黃色燈號)及/或控制揚聲器366以語音播放工單號碼。在紙本工單傳送到第一製程站點30a後,操作人員可以再確認目前起始訊號所對應的工單號碼是否與紙本工單相符。
Step S104, taking the
步驟S105,在操作人員開始操作製程設備32進行生產物件的製程時,控制裝置34開始計時。在計時的時間超過一預定製程時間且生產物件的製程未完成時,控制裝置34控制提示裝置36發出一第二提示訊息,以提示操作人員生產物件的製程之時間已超過預定製程時間。本實施例中,係控制第二指示燈364亮燈(例如亮紅色燈號)及/或控制揚聲器366以語音播放「超出預定製程時間」。藉此,讓操作人員得知製程已超時,必須加快速度。
In step S105, when the operator starts to operate the
在步驟S105中,控制裝置34控制提示裝置36發出第二提示訊息後,更包含步驟S105a及S105b(圖3參照):
In step S105, after the
步驟S105a中,控制裝置34傳送一延遲要求訊號至控制端20的伺服器22,其中,延遲要求訊號可以由控制裝置34即時自動產
生或是由操作人員在控制裝置34輸入延遲要求指令後產生。伺服器22收到延遲要求訊號後,傳送一延長製程訊號到相對應之第一製程站點30a的控制裝置34,其中延長製程訊號係對應一延長時間,例如,伺服器可依固定的延長時間自動產生延長製程訊號,或由控制端20的工程人員判斷應給予多長的延長時間而輸入伺服器22據以產生延長製程訊號。
In step S105a, the
步驟S105b中,控制裝置34依據延長製程訊號所對應的延長時間計時,且在計時的時間超過延長時間時,控制提示裝置36發出一第三提示訊息,以提示操作人員生產物件的製程所延遲之時間已超出延長時間。本實施例中,係控制第二指示燈364亮燈(例如亮紅色燈號)及/或控制揚聲器366以語音播放「超出延長時間」。
In step S105b, the
在發出該第三提示訊息後,更包含回到步驟S105a執行,以再次要求控制端20給予延長時間。並且,由控制裝置34或伺服器統計傳送延遲要求訊號的次數,並於傳送延遲要求訊號的次數大於一預定次數時,控制裝置34控制提示裝置36產生一警示訊息讓操作人員知道已多次延遲;及/或由伺服器22產生一警示訊息讓控制端20的工程人員知道已多次延遲,而有必要派員到第一製程站點30a或與操作人員連繫,以釐清多次延遲的原因。
After sending out the third prompt message, it further includes returning to step S105a to execute, so as to request the
在步驟S105中,無論是否超過預定製程時間或延長時間,在第一製程站點30a生產物件的製程完成時,由操作人員在控制裝置34輸入完成指令,則控制裝置34停止計時。如此一來控制裝置34即可計算得到物件在第一製程站點30a由開始計時至停止計時之間的一實際製程時間。
In step S105, regardless of whether the predetermined process time or the extended time is exceeded, when the process of producing the object at the
步驟S106中,控制裝置34記錄實際製程時間,並將實際製程時間上傳到伺服器22,記錄於資料庫24中。藉此,控制端20的工程人員即可得知物件在第一製程站點30a的實際製程時間。此外,控制裝置34可透過一顯示器(圖未示)顯示實際製程時間,操作人員則於紙本工單上登記實際製程時間,再將紙本傳遞至影像擷取裝置10,以擷取紙本工單的影像。電腦16將紙本工單的影像儲存為另一工單影像檔透過伺服器22上傳至資料庫24。本實施例中,係透過手持條碼掃描機13辨識紙本工單的工單號碼之資訊,以取得工單號碼並傳遞給電腦16,電腦16將工單號碼傳送給伺服器22進行查詢,以取得工單號碼所對應的物件之品名,並將所取得的物件之品名及擷取影像的時間設定為該另一工單影像檔的檔名。伺服器22收到該另一工單影像檔後,則是將該另一工單影像檔儲存在資料庫中與步驟S102中之工單影像檔相同的資料路徑中。藉此,日後即可調閱同一工單號碼的歷史影像檔。
In step S106, the
之後,若同一紙本工單有後續的製程站點30,即可執行如步驟S103至S106執行,直到所有的製程站點30之程序皆完成。若無後續製程站點則結束本實施例物件之生產方法。
After that, if there is a
於第二實施例中,在依複數個紙本工單生產多個物件時,係重覆步驟S101~S106複數次,如此即可得到對應之製程站點30對於每個物件的實際製程時間並傳送到控制端20,由伺服器22的監控程式運算統計出實際製程時間的平均值。在實際製程時間的平均值小於預定製程時間時,則減少預定製程時間並設定為新的預定製程時間供後續新的物件使用。藉此,後續新的物件經過步驟S105即可使用新的預定製程時間,減少開始計時至發出第二提示訊息的時間,藉以提升製程效率。
In the second embodiment, when multiple objects are produced according to a plurality of paper work orders, steps S101 to S106 are repeated a plurality of times, so that the actual process time of the
據上所述,本發明物件之生產方法,藉由將紙本工單數位化,讓控制端20可快速地得知生產物件的製程,並發送起始訊號至製程站點30,以提示操作人員開始進行製程,且藉由預定製程時間給予操作人員時間上的壓力,藉以提升生產物件的效率。
According to the above, the object production method of the present invention allows the
以上所述僅為本發明較佳可行實施例而已,舉凡應用本發明說明書及申請專利範圍所為之等效變化,理應包含在本發明之專利範圍內。 The above is only the preferred and feasible embodiments of the present invention, and any equivalent changes in applying the description of the present invention and the scope of patent application should be included in the patent scope of the present invention.
S101~S106:步驟 S101~S106: Steps
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CN101944211A (en) * | 2010-09-25 | 2011-01-12 | 钛积光电(厦门)有限公司 | Electronic work instruction method and system for assembly production line |
CN102306333A (en) * | 2011-03-18 | 2012-01-04 | 北京神州数码思特奇信息技术股份有限公司 | Work order time limit prompting device and work order time limit prompting method |
CN105739462A (en) * | 2014-12-25 | 2016-07-06 | 林文芳 | Intelligent real-time dynamic factory automation management system |
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CN101944211A (en) * | 2010-09-25 | 2011-01-12 | 钛积光电(厦门)有限公司 | Electronic work instruction method and system for assembly production line |
CN102306333A (en) * | 2011-03-18 | 2012-01-04 | 北京神州数码思特奇信息技术股份有限公司 | Work order time limit prompting device and work order time limit prompting method |
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