TWI671607B - Light signal controlling and managing system for tower-shaped indicator light of manufacturing equipment and method thereof - Google Patents
Light signal controlling and managing system for tower-shaped indicator light of manufacturing equipment and method thereof Download PDFInfo
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Abstract
一種製造設備的塔形指示燈號控制與管理系統及其方法，透過對燈號顯示訊號組合進行一階滯後濾波法得到燈號顯示濾波訊號組合，依據燈號顯示濾波訊號組合進行設備狀態的判斷，以進一步生成燈號控制訊號組合以及設備狀態報告，藉此可以達成避免訊號受到干擾導致訊號誤判的技術功效。A tower-shaped indicator signal control and management system for manufacturing equipment and a method thereof. A first-order lag filtering method for a combination of signal display signals is used to obtain a combination of signal display and filter signals, and a device status is judged based on the combination of signal display and filter signals. , To further generate the signal control signal combination and equipment status report, so as to achieve the technical effect of avoiding signal interference caused by signal misjudgment.
Description
一種控制與管理系統及其方法，尤其是指一種透過對訊號進行一階滯後濾波以對製造設備的塔形指示燈號進行控制與管理的系統及其方法。 A control and management system and method thereof, particularly a system and method for controlling and managing tower-shaped indicator signals of manufacturing equipment by performing first-order lag filtering on signals.
在自動化行業，工業4.0概念預示著未來工廠的高度集成、自動化以及靈活性；工業4.0將可使工廠快速且高效的生產商品以及運送商品，藉以滿足市場對於商品供給的需求。 In the automation industry, the concept of Industry 4.0 heralds the high degree of integration, automation, and flexibility of factories in the future; Industry 4.0 will enable factories to quickly and efficiently produce and transport goods to meet market demand for goods.
具體到工廠端實現步驟為：資料獲取、大資料分析、設備管理，形成全自動化閉環生產。重中之重的資料獲取，主要是監控生產設備的狀態、工藝參數，獲取這些資料基本都是外接感測器、數據擷取卡、擴展模組等外設輔助採集數位訊號、類比訊號，進而轉化為可識別的設備資料，展現到監控系統畫面、電子郵件或者社群通知管理人員。 The specific implementation steps at the factory are: data acquisition, big data analysis, and equipment management to form a fully automated closed-loop production. The most important data acquisition is mainly to monitor the status of production equipment and process parameters. Basically, these data are acquired by external sensors, data acquisition cards, expansion modules and other peripherals to collect digital signals and analog signals. Transform it into identifiable device data, and display it to the monitoring system screen, email or community to notify the administrator.
生產設備狀態的判斷往往是透過生產設備所提供的燈號、蜂鳴器…等進行判斷，例如：生產設備上的紅色燈號發亮、蜂鳴報警標識設備異常，而生產設備的燈號顏色都是透過採集的訊號進行判斷。但採集的訊號有時因設 備的回應能力存在正常的抖動，更嚴重的是會受到電路、雜訊、溫濕度…等一些硬性的干擾因素，這樣的訊號對設備狀態的判斷會產生誤導，必須對這些訊號進行過濾，才能準確提供生產設備的狀態。 The status of production equipment is often judged by the lights, buzzers, etc. provided by the production equipment, for example: the red light on the production equipment is illuminated, the buzzer alarm indicates that the equipment is abnormal, and the light color of the production equipment All are judged by the collected signals. However, the acquired signal sometimes depends on There is normal jitter in the response capability of the device. It is more serious that it will be affected by some hard interference factors such as circuits, noise, temperature and humidity, etc. Such signals will mislead the judgment of the equipment status. These signals must be filtered to Provide accurate status of production equipment.
綜上所述，可知先前技術中長期以來一直存在生產設備的燈號顯示訊號受到干擾導致訊號誤判的問題，因此有必要提出改進的技術手段，來解決此一問題。 In summary, it can be known that there has been a problem that the signal display signal of the production equipment is disturbed in the prior art for a long time to cause the signal to be misjudged. Therefore, it is necessary to propose improved technical methods to solve this problem.
有鑒於先前技術存在生產設備的燈號顯示訊號受到干擾導致訊號誤判的問題，本發明遂揭露一種製造設備的塔形指示燈號控制與管理系統及其方法，其中：本發明所揭露的製造設備的塔形指示燈號控制與管理系統，其包含：製造設備、資訊擷取設備以及伺服器。 In view of the problem that the signal display signal of the production equipment is disturbed in the prior art and the signal is misjudged, the present invention then discloses a tower-shaped indicator light control and management system and method for the manufacturing equipment, wherein: the manufacturing equipment disclosed in the present invention Control and management system for tower lights, which includes: manufacturing equipment, information retrieval equipment and servers.
製造設備生成燈號顯示訊號組合，接收燈號控制訊號組合，依據燈號控制訊號組合分別對應控制裝設於製造設備上的塔形指示燈號的三個燈號的燈號顯示。 The manufacturing equipment generates a combination of light display signals, receives a combination of light control signals, and respectively controls the display of the three lights of the tower-shaped indicator lights installed on the manufacturing equipment according to the combination of the light control signals.
資訊擷取設備與製造設備連線，自製造設備接收燈號顯示訊號組合，將燈號顯示訊號組合進行一階滯後濾波法後得到燈號顯示濾波訊號組合，依據燈號顯示濾波訊號組合判斷出設備狀態，再依據設備狀態生成燈號控制訊號組合以及依據設備狀態生成設備狀態報告。 The information acquisition equipment is connected to the manufacturing equipment. The lighting equipment receives the signal display signal combination from the manufacturing equipment, and the signal display signal combination is subjected to a first-order lag filtering method to obtain the signal display filtered signal combination. It is determined based on the signal display filtered signal combination. Device status, and then generate light control signal combinations based on device status and device status reports based on device status.
伺服器與資訊擷取設備連線，自資訊擷取設備接收設備狀態報告並加以顯示。 The server is connected to the information retrieval device, and receives a device status report from the information retrieval device and displays it.
本發明所揭露的製造設備的塔形指示燈號控制與管理方法，其包含下列步驟：首先，提供安裝有塔形指示燈號的製造設備，製造設備生成燈號顯示訊號組合；接著，提供與製造設備建立連線的資訊擷取設備，資訊擷取設備自製造設備接收燈號顯示訊號組合；接著，資訊擷取設備將燈號顯示訊號組合進行一階滯後濾波法後得到燈號顯示濾波訊號組合；接著，資訊擷取設備依據燈號顯示濾波訊號組合判斷出設備狀態；接著，資訊擷取設備依據設備狀態生成燈號控制訊號組合以及依據設備狀態生成設備狀態報告；接著，資訊擷取設備傳送燈號控制訊號組合至製造設備；接著，製造設備依據燈號控制訊號組合分別對應控制塔形指示燈號的三個燈號的燈號顯示；最後，資訊擷取設備傳送設備狀態報告至伺服器並加以顯示。 The tower light indicator control and management method for manufacturing equipment disclosed in the present invention includes the following steps: first, providing a manufacturing equipment installed with a tower light indicator, and the manufacturing equipment generating a light signal display signal combination; then, providing and The manufacturing equipment establishes a connected information acquisition device, and the information acquisition device receives the combination of the light display signals from the manufacturing equipment; then, the information acquisition device performs the first-order lag filtering method on the combination of the light display signals to obtain the light display filtering signal. Combination; then, the information acquisition device judges the device status according to the combination of the light display filter signals; then, the information acquisition device generates the combination of the light control signals according to the device status and the device status report according to the device status; then, the information acquisition device Send the light control signal combination to the manufacturing equipment; then, the manufacturing equipment according to the light control signal combination corresponds to the three light indicators of the control tower indicator light display; finally, the information acquisition device sends the equipment status report to the servo And display it.
本發明所揭露的系統及方法如上，與先前技術之間的差異在於透過對燈號顯示訊號組合進行一階滯後濾波法得到燈號顯示濾波訊號組合，依據燈號顯示濾波訊號組合進行設備狀態的判斷，以進一步生成燈號控制訊號組合以及設備狀態報告。 The system and method disclosed in the present invention are as described above. The difference from the prior art is that the signal display filtered signal combination is obtained by performing a first-order lag filtering method on the signal display signal combination, and the device status is determined based on the signal display filtered signal combination. Judgment to further generate the signal control signal combination and equipment status report.
透過上述的技術手段，本發明可以達成避免訊號受到干擾導致訊號誤判的技術功效。 Through the above technical means, the present invention can achieve the technical effect of preventing signal misinterpretation caused by signal interference.
10‧‧‧製造設備 10‧‧‧Manufacturing equipment
20‧‧‧資訊擷取設備 20‧‧‧ Information Retrieval Equipment
30‧‧‧伺服器 30‧‧‧Server
40‧‧‧塔形指示燈號 40‧‧‧ Tower-shaped indicator
51‧‧‧設備狀態表 51‧‧‧Equipment status table
511‧‧‧燈號顯示訊號組合 511‧‧‧light display signal combination
512‧‧‧燈號顯示濾波訊號組合 512‧‧‧ Light display filter signal combination
步驟101‧‧‧提供安裝有塔形指示燈號的製造設備，製造設備生成燈號顯示訊號組合 Step 101‧‧‧ provides manufacturing equipment with a tower-shaped indicator, and the manufacturing equipment generates a combination of light display signals
步驟102‧‧‧提供與製造設備建立連線的資訊擷取設備，資訊擷取設備自製造設備接收燈號顯示訊號組合 Step 102‧‧‧ provides an information acquisition device that establishes a connection with the manufacturing equipment, and the information acquisition device receives a combination of light display signals from the manufacturing equipment
步驟103‧‧‧資訊擷取設備將燈號顯示訊號組合進行一階滯後濾波法後得到燈號顯示濾波訊號組合 Step 103‧‧‧ The information acquisition device performs the first-order lag filtering method on the combination of the light signal display signals to obtain the light signal display filtered signal combination
步驟104‧‧‧資訊擷取設備依據燈號顯示濾波訊號組合判斷出設備狀態 Step 104‧‧‧ The information acquisition device judges the device status according to the combination of the light signal display filter signal
步驟105‧‧‧資訊擷取設備依據設備狀態生成燈號控制訊號組合以及依據設備狀態生成設備狀態報告 Step 105‧‧‧ The information acquisition device generates a light control signal combination based on the device status and generates a device status report based on the device status
步驟106‧‧‧資訊擷取設備傳送燈號控制訊號組合至製造設備 Step 106‧‧‧ The information acquisition device transmits the signal control signal combination to the manufacturing device
步驟107‧‧‧製造設備依據燈號控制訊號組合分別對應控制塔形指示燈號的三個燈號的燈號顯示 Step 107‧‧‧ The manufacturing equipment according to the combination of the light control signals respectively controls the three lights of the tower-shaped light to display the lights.
步驟108‧‧‧資訊擷取設備傳送設備狀態報告至伺服器並加以顯示 Step 108‧‧‧ The information acquisition device sends a device status report to the server and displays it
第1圖繪示為本發明製造設備的塔形指示燈號控制與管理系統的系統方塊圖。 FIG. 1 is a system block diagram of the tower-shaped indicator number control and management system of the manufacturing equipment of the present invention.
第2圖繪示為本發明製造設備的塔形指示燈號控制與管理方法的方法流程圖。 FIG. 2 is a flowchart of a method for controlling and managing a tower-shaped indicator of a manufacturing device according to the present invention.
第3圖繪示為本發明製造設備的塔形指示燈號控制與管理方法的設備狀態示意圖。 FIG. 3 is a schematic diagram of the equipment state of the tower-shaped indicator number control and management method for the manufacturing equipment of the present invention.
以下將配合圖式及實施例來詳細說明本發明的實施方式，藉此對本發明如何應用技術手段來解決技術問題並達成技術功效的實現過程能充分理解並據以實施。 In the following, the embodiments of the present invention will be described in detail with reference to the drawings and examples, so as to fully understand and implement the implementation process of how the present invention applies technical means to solve technical problems and achieve technical effects.
以下首先要說明本發明所揭露的製造設備的塔形指示燈號控制與管理系統，並請參考「第1圖」所示，「第1圖」繪示為本發明製造設備的塔形指示燈號控制與管理系統的系統方塊圖。 In the following, the tower-shaped indicator number control and management system of the manufacturing equipment disclosed by the present invention will be described first, and please refer to "Figure 1", which shows the tower-shaped indicator of the manufacturing equipment of the present invention. System block diagram of the control and management system.
本發明所揭露的製造設備的塔形指示燈號控制與管理系統，其包含：製造設備10、資訊擷取設備20以及伺服器30。 The tower-shaped indicator number control and management system for the manufacturing equipment disclosed in the present invention includes: a manufacturing equipment 10, an information acquisition equipment 20, and a server 30.
製造設備10可以依據製造設備10的狀態生成燈號顯示訊號組合，製造設備10的狀態例如是：電源開啟、設備發生錯誤、設備啟動中、設備停止中、設備就緒、設備運轉中…等，在此僅為舉例說明之，並不以此侷限本發明的應用範疇。 The manufacturing equipment 10 can generate a combination of light display signals according to the status of the manufacturing equipment 10. The status of the manufacturing equipment 10 is, for example: power on, equipment error, equipment startup, equipment stop, equipment ready, equipment operation, etc. This is for illustration only, and does not limit the application scope of the present invention.
在製造設備10上更安裝有塔形指示燈號40，塔形指示燈號40即是用以提供製造設備10的狀態顯示，具體而言，假設製造設備10的狀態為設備運轉中時，塔形指示燈號40則會點亮綠色燈號以提供設備狀態的顯示；假設製造設備10的狀態為設備發生錯誤中時，塔形指示燈號40則會以閃爍方式使紅色燈 號提供設備狀態的顯示；假設製造設備10的狀態為設備啟動中時，塔形指示燈號40則會點亮黃色燈號以提供設備狀態的顯示；值得注意的是，塔形指示燈號40的燈號顏色，塔形指示燈號40所呈現的燈號顯示與對應製造設備10的狀態，皆為舉例說明之，並不以此侷限本發明的應用範疇。 A tower-shaped indicator number 40 is further installed on the manufacturing equipment 10, and the tower-shaped indicator number 40 is used to provide a status display of the manufacturing equipment 10. Specifically, when the status of the manufacturing equipment 10 is that the equipment is running, the tower If the status indicator 40 is turned on, it will light up in green to provide the status of the equipment. If the status of the manufacturing equipment 10 is in the event of an error, the tower indicator 40 will flash the red indicator. Provides a status display of the device; assuming the status of the manufacturing device 10 is the device is starting up, the tower indicator 40 will light up in yellow to provide the status of the device; it is worth noting that the tower indicator 40 The color of the light, the display of the light indicated by the tower-shaped indicator 40 and the state corresponding to the manufacturing equipment 10 are all examples, and are not intended to limit the scope of application of the present invention.
塔形指示燈號40是依據製造設備10所接收到的燈號控制訊號組合進行塔形指示燈號40的三個燈號的燈號顯示控制，具體而言，燈號控制訊號組合即具有三個燈號控制訊號，每一個燈號控制訊號分別對應一個塔形指示燈號的燈號，塔形指示燈號的三個燈號例如是：綠燈、黃燈以及紅燈…等，燈號控制訊號組合的燈號控制訊號例如是：點亮綠色燈號、閃爍黃色燈號、熄滅紅色燈號…等，在此僅為舉例說明之，並不以此侷限本發明的應用範疇。 The tower-shaped indicator 40 is used to perform the light display control of the three lights of the tower-shaped indicator 40 according to the combination of the light-control signals received by the manufacturing equipment 10. Specifically, the combination of the light-control signals has three Each light control signal corresponds to a light of a tower light. The three lights of the tower light are, for example: green light, yellow light and red light, etc. The signal control signals of the signal combination are, for example, lighting a green light, flashing a yellow light, extinguishing a red light, etc., which are merely examples here, and do not limit the application scope of the present invention.
資訊擷取設備20與製造設備10透過有線傳輸方式或是無線傳輸方式建立連線，前述的有線傳輸方式例如是：電纜網路、光纖網路…等，述的無線傳輸方式例如是：Wi-Fi、ZigBee…等，在此僅為舉例說明之，並不以此侷限本發明的應用範疇。 The information acquisition device 20 and the manufacturing device 10 establish a connection through a wired transmission method or a wireless transmission method. The foregoing wired transmission method is, for example, a cable network, an optical fiber network, etc., and the wireless transmission method is, for example, Wi- Fi, ZigBee, etc. are merely examples here, and do not limit the application scope of the present invention.
在資訊擷取設備20與製造設備10建立連線後，資訊擷取設備20即可自製造設備10接收燈號顯示訊號組合，在資訊擷取設備20自製造設備10接收燈號顯示訊號組合後，資訊擷取設備20即可對燈號顯示訊號組合進行一階滯後濾波法後得到燈號顯示濾波訊號組合。 After the information acquisition device 20 establishes a connection with the manufacturing device 10, the information acquisition device 20 can receive the light display signal combination from the manufacturing device 10, and after the information acquisition device 20 receives the light display signal combination from the manufacturing device 10 , The information acquisition device 20 can perform the first-order lag filtering method on the signal display signal combination to obtain the signal display filtered signal combination.
資訊擷取設備20是進行下列一階滯後濾波法計算得到燈號顯示濾波訊號組合，一階滯後濾波法計算公式如下：將接收到的燈號顯示訊號組合中燈號顯示訊號×濾波係數+(1-濾波係數)×前次的燈號顯示濾波訊號組合中燈號顯示濾波訊號。 The information acquisition device 20 performs the following first-order lag filtering method to obtain the signal display filtering signal combination, and the first-order lag filtering method calculates the formula as follows: The received signal display signal combination of the signal display signal × filter coefficient + ( 1-Filter coefficient) × The light signal display filter signal in the previous light signal display filter signal combination.
具體而言，假設濾波係數為“0.2”，假設前次的燈號顯示濾波訊號組合為“1,0,0”，假設資訊擷取設備20自製造設備10接收到的燈號顯示訊號組合為“1,0,0”，資訊擷取設備20即會將燈號顯示訊號組合中燈號顯示訊號為“1”乘以“0.2”得到“0.2”，再將“0.8”(即1-0.2，1減去濾波係數)乘以“1”得到“0.8”，將“0.2”與“0.8”相加後即得到燈號顯示濾波訊號為“1”。 Specifically, assuming that the filter coefficient is “0.2”, assuming that the previous signal display filter signal combination is “1,0,0”, assuming that the signal acquisition signal combination received by the information acquisition device 20 from the manufacturing device 10 is "1,0,0", the information acquisition device 20 will multiply "1" by "0.2" to obtain "0.2", and then "0.8" (ie 1-0.2) , 1 minus the filter coefficient) multiplied by "1" to obtain "0.8", and after adding "0.2" and "0.8", the light signal display filtering signal is "1".
由於其餘的前次燈號顯示濾波訊號皆為“0”且燈號顯示濾波訊號亦皆為“0”，故經由上述濾波後得到的燈號顯示濾波訊號即皆為“0”，資訊擷取設備20所得到的燈號顯示濾波訊號組合即為“1,0,0”，在此僅為舉例說明之，並不以此侷限本發明的應用範疇。 Since the remaining previous light display filter signals are all “0” and the light display filter signals are all “0”, the light display filter signals obtained after the above filtering are all “0”, and information is retrieved. The combination of the light signal display and filtering signals obtained by the device 20 is “1,0,0”, which is only used as an example here and does not limit the application scope of the present invention.
具體而言，假設濾波係數為“0.2”，假設前次的燈號顯示濾波訊號組合為“1,0,0”，假設資訊擷取設備20自製造設備10接收到的燈號顯示訊號組合為“0,0,0”，資訊擷取設備20即會將燈號顯示訊號組合中燈號顯示訊號為“0”乘以“0.2”得到“0”，再將“0.8”(即1-0.2，1減去濾波係數)乘以“1”得到“0.8”，將“0”與“0.8”相加後即得到燈號顯示濾波訊號為“0.8”。 Specifically, assuming that the filter coefficient is “0.2”, assuming that the previous signal display filter signal combination is “1,0,0”, assuming that the signal acquisition signal combination received by the information acquisition device 20 from the manufacturing device 10 is “0,0,0”, the information acquisition device 20 will multiply the “0” by “0.2” to get “0”, and then “0.8” (ie 1-0.2) , 1 minus the filter coefficient) multiplied by "1" to obtain "0.8". After adding "0" and "0.8", the signal display filter signal is "0.8".
由於其餘的前次燈號顯示濾波訊號皆為“0”且燈號顯示濾波訊號亦皆為“0”，故經由上述濾波後得到的燈號顯示濾波訊號即皆為“0”，資訊擷取設備20所得到的燈號顯示濾波訊號組合即為“0.8,0,0”，在此僅為舉例說明之，並不以此侷限本發明的應用範疇。 Since the remaining previous light display filter signals are all “0” and the light display filter signals are all “0”, the light display filter signals obtained after the above filtering are all “0”, and information is retrieved. The combination of the light signal display filtering signals obtained by the device 20 is “0.8,0,0”, which is only used for illustration here, and does not limit the application scope of the present invention.
在資訊擷取設備20對燈號顯示訊號組合進行一階滯後濾波法後得到燈號顯示濾波訊號組合後，資訊擷取設備20會進一步依據燈號顯示濾波訊 號組合判斷出設備狀態，值得注意的是，設備狀態是依據燈號顯示濾波訊號組合中每一個燈號顯示濾波訊號的數值判斷而出，具體而言，假設燈號顯示濾波訊號的數值分別為小於0.2、小於0.2以及大於0.8，此時設備狀態即會被判斷為“設備停止”；假設燈號顯示濾波訊號的數值分別為小於0.2、大於等於0.2與小於等於0.8以及小於0.2，此時設備狀態即會被判斷為“手動模式”。 After the information acquisition device 20 performs the first-order lag filtering method on the signal display signal combination to obtain the signal display filtered signal combination, the information acquisition device 20 further displays the filtered signal according to the signal The combination of signals determines the status of the device. It is worth noting that the status of the device is determined based on the value of the filter signal for each light display in the combination of signal display filter signals. Specifically, it is assumed that the values of the filter signals for light display are If it is less than 0.2, less than 0.2, and greater than 0.8, the device status will be judged as "device stop"; assuming that the value of the filter signal displayed by the light signal is less than 0.2, 0.2 or greater, 0.8 or less, and less than 0.2, the device is now The status is judged as "manual mode".
承上述舉例，在資訊擷取設備20所得到的燈號顯示濾波訊號組合為“1,0,0”時，資訊擷取設備20會依據燈號顯示濾波訊號組合為“1,0,0”判斷出設備狀態為“設備運轉中”；在資訊擷取設備20所得到的燈號顯示濾波訊號組合為“0.8,0,0”時，資訊擷取設備20會依據燈號顯示濾波訊號組合為“0.8,0,0”判斷出設備狀態為“設備就緒”，在此僅為舉例說明之，並不以此侷限本發明的應用範疇。 Following the above example, when the combination of the signal display and filtering signals obtained by the information acquisition device 20 is "1,0,0", the information acquisition device 20 will display the combination of the filter signal display as "1,0,0" according to the lights. It is judged that the device status is "device in operation"; when the combination of the light signal display filtering signal obtained by the information acquisition device 20 is "0.8,0,0", the information acquisition device 20 will display the filtered signal combination according to the light signal as "0.8,0,0" determines that the device status is "equipment ready", which is only for illustration here, and does not limit the application scope of the present invention.
在資訊擷取設備20依據燈號顯示濾波訊號組合判斷出設備狀態後，資訊擷取設備20亦會進一步依據設備狀態生成燈號控制訊號組合以及依據設備狀態生成設備狀態報告。 After the information acquisition device 20 determines the device status according to the combination of the signal display and filter signals, the information acquisition device 20 further generates a combination of light control signals based on the device status and generates a device status report based on the device status.
承上述舉例，在資訊擷取設備20依據燈號顯示濾波訊號組合為“1,0,0”判斷出設備狀態為“設備運轉中”時，資訊擷取設備20依據設備狀態為“設備運轉中”生成燈號控制訊號組合即為“點亮綠色燈號”以及生成設備狀態報告為“設備運轉中”；在資訊擷取設備20依據燈號顯示濾波訊號組合為“0.8,0,0”判斷出設備狀態為“設備就緒”時，資訊擷取設備20依據設備狀態為“設備就緒”生成燈號控制訊號組合即為“閃爍綠色燈號”以及生成設備狀態報告為“設備就緒”，在此僅為舉例說明之，並不以此侷限本發明的應用範疇。 Following the above example, when the information acquisition device 20 determines that the device status is "device operation" based on the combination of the display signal and the filtering signal of the light signal is "1,0,0", the information acquisition device 20 is "device operation according to the device status" "Generating a combination of light control signals is" lighting a green light "and generating a device status report as" equipment in operation "; the information acquisition device 20 judges that the combination of the filter signal display according to the light is" 0.8,0,0 "to judge When the device status is "Device Ready", the information capture device 20 generates a light control signal combination according to the device status as "Device Ready" to be "blinking green light" and generates a device status report as "Device Ready", here It is only for illustration, and does not limit the application scope of the present invention.
在資訊擷取設備20依據設備狀態生成燈號控制訊號組合以及依據設備狀態生成設備狀態報告後，資訊擷取設備20即可將燈號控制訊號組合傳送至製造設備10，製造設備10即可依據接收到的燈號控制訊號組合進行塔形指示燈號40的三個燈號的燈號顯示控制。 After the information acquisition device 20 generates the light control signal combination according to the device status and generates the device status report according to the device status, the information acquisition device 20 can transmit the light control signal combination to the manufacturing device 10, and the manufacturing device 10 can The combination of the received light control signals performs the light display control of the three lights of the tower indicator 40.
在資訊擷取設備20依據設備狀態生成燈號控制訊號組合以及依據設備狀態生成設備狀態報告後，資訊擷取設備20與伺服器30透過有線傳輸方式或是無線傳輸方式建立連線，前述的有線傳輸方式例如是：電纜網路、光纖網路…等，述的無線傳輸方式例如是：Wi-Fi、無線網路…等，在此僅為舉例說明之，並不以此侷限本發明的應用範疇。 After the information acquisition device 20 generates a combination of light control signals according to the device status and generates a device status report according to the device status, the information acquisition device 20 and the server 30 establish a connection through a wired transmission method or a wireless transmission method. The transmission method is, for example, a cable network, an optical fiber network, etc., and the wireless transmission methods described are, for example, Wi-Fi, a wireless network, etc., which are merely examples here, and do not limit the application of the present invention. category.
在資訊擷取設備20與製造設備10建立連線後，資訊擷取設備20即可傳送設備狀態報告至伺服器30並加以顯示，藉以讓管理人員可以得知製造設備10的狀態以進行即時的維修處理。 After the information acquisition device 20 establishes a connection with the manufacturing device 10, the information acquisition device 20 can send a device status report to the server 30 and display it, so that managers can know the status of the manufacturing device 10 for real-time Repair processing.
接著，以下將以一個實施例來說明本發明實施態樣的運作系統與方法，並請同時參考「第1圖」、「第2圖」以及「第3圖」所示，「第2圖」繪示為本發明製造設備的塔形指示燈號控制與管理方法的方法流程圖；「第3圖」繪示為本發明製造設備的塔形指示燈號控制與管理方法的設備狀態示意圖。 Next, an embodiment will be used to explain the operation system and method of the present invention, and please refer to "Figure 1", "Figure 2" and "Figure 3", and "Figure 2" at the same time. FIG. 3 is a flowchart of a method for controlling and managing a tower-shaped indicator number of a manufacturing device according to the present invention; FIG. 3 is a schematic diagram of a device state of the method for controlling and managing a tower-shaped indicator number of a manufacturing device according to the present invention.
製造設備10可以依據製造設備10的狀態生成燈號顯示訊號組合，製造設備10的狀態例如是：電源開啟、設備發生錯誤、設備啟動中、設備停止中、設備就緒、設備運轉中…等，在此僅為舉例說明之，並不以此侷限本發明的應用範疇。 The manufacturing equipment 10 can generate a combination of light display signals according to the status of the manufacturing equipment 10. The status of the manufacturing equipment 10 is, for example: power on, equipment error, equipment startup, equipment stop, equipment ready, equipment operation, etc. This is for illustration only, and does not limit the application scope of the present invention.
在製造設備10上更安裝有塔形指示燈號40，塔形指示燈號40即是用以提供製造設備10的狀態顯示，具體而言，假設製造設備10的狀態為設備運 轉中時，塔形指示燈號40則會點亮綠色燈號以提供設備狀態的顯示；假設製造設備10的狀態為設備發生錯誤中時，塔形指示燈號40則會以閃爍方式使紅色燈號提供設備狀態的顯示；假設製造設備10的狀態為設備啟動中時，塔形指示燈號40則會點亮黃色燈號以提供設備狀態的顯示；值得注意的是，塔形指示燈號40的燈號顏色，塔形指示燈號40所呈現的燈號顯示與對應製造設備10的狀態，皆為舉例說明之，並不以此侷限本發明的應用範疇。 A tower-shaped indicator number 40 is further installed on the manufacturing equipment 10, and the tower-shaped indicator number 40 is used to provide a status display of the manufacturing equipment 10. Specifically, it is assumed that the status of the manufacturing equipment 10 is equipment operation. When turning on, the tower indicator light 40 will light up in green to provide equipment status display; assuming that the status of the manufacturing equipment 10 is an equipment error, the tower indicator light 40 will flash red The light number provides a display of the status of the device; assuming that the status of the manufacturing device 10 is the device is in the process of starting, the tower indicator 40 will light up in yellow to provide a display of the status of the device; it is worth noting that the tower indicator The light color of 40, the light display displayed by the tower-shaped light indicator 40 and the state corresponding to the manufacturing equipment 10 are all examples, and this does not limit the application scope of the present invention.
塔形指示燈號40是依據製造設備10所接收到的燈號控制訊號組合進行塔形指示燈號40的三個燈號的燈號顯示控制，具體而言，燈號控制訊號組合即具有三個燈號控制訊號，每一個燈號控制訊號分別對應一個塔形指示燈號的燈號，塔形指示燈號的三個燈號例如是：綠燈、黃燈以及紅燈…等，燈號控制訊號組合的燈號控制訊號例如是：點亮綠色燈號、閃爍黃色燈號、熄滅紅色燈號…等，在此僅為舉例說明之，並不以此侷限本發明的應用範疇。 The tower-shaped indicator 40 is used to perform the light display control of the three lights of the tower-shaped indicator 40 according to the combination of the light-control signals received by the manufacturing equipment 10. Specifically, the combination of the light-control signals has three Each light control signal corresponds to a light of a tower light. The three lights of the tower light are, for example: green light, yellow light and red light, etc. The signal control signals of the signal combination are, for example, lighting a green light, flashing a yellow light, extinguishing a red light, etc., which are merely examples here, and do not limit the application scope of the present invention.
資訊擷取設備20與製造設備10透過有線傳輸方式或是無線傳輸方式建立連線，前述的有線傳輸方式例如是：電纜網路、光纖網路…等，述的無線傳輸方式例如是：Wi-Fi、ZigBee…等，在此僅為舉例說明之，並不以此侷限本發明的應用範疇。 The information acquisition device 20 and the manufacturing device 10 establish a connection through a wired transmission method or a wireless transmission method. The foregoing wired transmission method is, for example, a cable network, an optical fiber network, etc., and the wireless transmission method is, for example, Wi- Fi, ZigBee, etc. are merely examples here, and do not limit the application scope of the present invention.
在資訊擷取設備20與製造設備10建立連線後，資訊擷取設備20即可自製造設備10接收燈號顯示訊號組合，在資訊擷取設備20自製造設備10接收燈號顯示訊號組合後，資訊擷取設備20即可對燈號顯示訊號組合進行一階滯後濾波法後得到燈號顯示濾波訊號組合512。 After the information acquisition device 20 establishes a connection with the manufacturing device 10, the information acquisition device 20 can receive the light display signal combination from the manufacturing device 10, and after the information acquisition device 20 receives the light display signal combination from the manufacturing device 10 , The information acquisition device 20 can perform a first-order lag filtering method on the signal display signal combination to obtain the signal display filtered signal combination 512.
資訊擷取設備20是進行下列一階滯後濾波法計算得到燈號顯示濾波訊號組合，一階滯後濾波法計算公式如下：將接收到的燈號顯示訊號組合 511中燈號顯示訊號×濾波係數+(1-濾波係數)×前次的燈號顯示濾波訊號組合512中燈號顯示濾波訊號。 The information acquisition device 20 performs the following first-order lag filtering method to obtain a signal display filtering signal combination. The calculation formula of the first-order lag filtering method is as follows: Combine the received signal display signals Signal display signal in 511 × filter coefficient + (1-filter coefficient) × the previous signal display filter signal combination 512 lamp display filter signal.
在實施例中，濾波係數為“0.2”，假設前次的燈號顯示濾波訊號組合為“1,0,0”，資訊擷取設備20自製造設備10接收到的燈號顯示訊號組合511為“1,0,0”，資訊擷取設備20即會將燈號顯示訊號組合511中燈號顯示訊號為“1”乘以“0.2”得到“0.2”，再將“0.8”(即1-0.2，1減去濾波係數)乘以“1”得到“0.8”，將“0.2”與“0.8”相加後即得到燈號顯示濾波訊號為“1”。 In the embodiment, the filter coefficient is “0.2”, assuming that the previous signal display filter signal combination is “1,0,0”, and the signal display signal combination 511 received by the information acquisition device 20 from the manufacturing device 10 is “1,0,0”, the information acquisition device 20 will multiply the “1” by “0.2” to obtain “0.2” in the signal display signal combination 511, and then “0.8” (ie 1- 0.2, 1 minus the filter coefficient) multiplied by "1" to obtain "0.8", and after adding "0.2" and "0.8", the signal display filter signal is "1".
由於其餘的前次燈號顯示濾波訊號皆為“0”且燈號顯示濾波訊號亦皆為“0”，故經由上述濾波後得到的燈號顯示濾波訊號即皆為“0”，資訊擷取設備20所得到的燈號顯示濾波訊號組合512即為“1,0,0”，在此僅為舉例說明之，並不以此侷限本發明的應用範疇。 Since the remaining previous light display filter signals are all “0” and the light display filter signals are all “0”, the light display filter signals obtained after the above filtering are all “0”, and information is retrieved. The combination 512 of the light signal display and filtering signals obtained by the device 20 is “1,0,0”, which is merely an example here and does not limit the application scope of the present invention.
在實施例中，濾波係數為“0.2”，前次的燈號顯示濾波訊號組合512為“1,0,0”，資訊擷取設備20自製造設備10接收到的燈號顯示訊號組合511為“0,0,0”，資訊擷取設備20即會將燈號顯示訊號組合511中燈號顯示訊號為“0”乘以“0.2”得到“0”，再將“0.8”(即1-0.2，1減去濾波係數)乘以“1”得到“0.8”，將“0”與“0.8”相加後即得到燈號顯示濾波訊號為“0.8”。 In the embodiment, the filter coefficient is “0.2”, the previous light signal display filter signal combination 512 is “1,0,0”, and the light signal display signal combination 511 received by the information acquisition device 20 from the manufacturing device 10 is “0,0,0”, the information acquisition device 20 will multiply the “0” by “0.2” to get “0” in the lamp display signal combination 511, and then change “0.8” (ie 1- 0.2, 1 minus the filter coefficient) multiplied by "1" to obtain "0.8", and after adding "0" and "0.8", the signal display filter signal is "0.8".
由於其餘的前次燈號顯示濾波訊號皆為“0”且燈號顯示濾波訊號亦皆為“0”，故經由上述濾波後得到的燈號顯示濾波訊號即皆為“0”，資訊擷取設備20所得到的燈號顯示濾波訊號組合512即為“0.8,0,0”，在此僅為舉例說明之，並不以此侷限本發明的應用範疇。 Since the remaining previous light display filter signals are all “0” and the light display filter signals are all “0”, the light display filter signals obtained after the above filtering are all “0”, and information is retrieved. The combination 512 of the light signal display filtering signals obtained by the device 20 is “0.8,0,0”, which is only used for illustration here and does not limit the application scope of the present invention.
在資訊擷取設備20對燈號顯示訊號組合511進行一階滯後濾波法後得到燈號顯示濾波訊號組合512後，資訊擷取設備20會進一步依據燈號顯示濾波訊號組合512判斷出設備狀態，值得注意的是，設備狀態是依據燈號顯示濾波訊號組合512中每一個燈號顯示濾波訊號的數值判斷而出，以實施例來說，燈號顯示濾波訊號的數值分別為小於0.2、小於0.2以及大於0.8，此時設備狀態即會被判斷為“設備停止”；以實施例來說，燈號顯示濾波訊號的數值分別為小於0.2、大於等於0.2與小於等於0.8以及小於0.2，此時設備狀態即會被判斷為“手動模式”，在此僅為舉例說明之，並不以此侷限本發明的應用範疇。 After the information acquisition device 20 performs the first-order lag filtering method on the light signal display signal combination 511 to obtain the light signal display filtered signal combination 512, the information acquisition device 20 further determines the device status according to the light signal display filtered signal combination 512. It is worth noting that the device status is determined based on the value of each of the light display filter signal combinations in the light display filter signal combination 512. In the embodiment, the light display filter signal values are less than 0.2 and less than 0.2, respectively. And greater than 0.8, the device status will be judged as “device stopped” at this time; for example, the value of the filter signal of the light display is less than 0.2, greater than or equal to 0.2, less than or equal to 0.8, and less than 0.2. At this time, the device The state will be judged as the "manual mode", which is only for illustration here, and does not limit the application scope of the present invention.
以實施例來說，在資訊擷取設備20所得到的燈號顯示濾波訊號組合512為“1,0,0”時，資訊擷取設備20會依據燈號顯示濾波訊號組合512為“1,0,0”判斷出設備狀態為“設備運轉中”；在資訊擷取設備20所得到的燈號顯示濾波訊號組合512為“0.8,0,0”時，資訊擷取設備20會依據燈號顯示濾波訊號組合512為“0.8,0,0”判斷出設備狀態為“設備就緒”，在此僅為舉例說明之，並不以此侷限本發明的應用範疇。 In an embodiment, when the signal display filter signal combination 512 obtained by the information acquisition device 20 is “1,0,0”, the information acquisition device 20 displays the filter signal combination 512 according to the light signal to “1, "0,0" determines that the device status is "device running"; when the signal display filtering signal combination 512 obtained by the information acquisition device 20 is "0.8,0,0", the information acquisition device 20 will The display filtering signal combination 512 is “0.8,0,0” to determine that the equipment status is “equipment ready”, which is only for illustration here and does not limit the application scope of the present invention.
在資訊擷取設備20依據燈號顯示濾波訊號組合512判斷出設備狀態後，資訊擷取設備20亦會進一步依據設備狀態生成燈號控制訊號組合以及依據設備狀態生成設備狀態報告。 After the information acquisition device 20 determines the device status according to the light display filter signal combination 512, the information acquisition device 20 further generates a light control signal combination based on the device status and generates a device status report based on the device status.
以實施例來說，在資訊擷取設備20依據燈號顯示濾波訊號組合512為“1,0,0”判斷出設備狀態為“設備運轉中”時，資訊擷取設備20依據設備狀態為“設備運轉中”生成燈號控制訊號組合即為“點亮綠色燈號”以及生成設備狀態報告為“設備運轉中”；在資訊擷取設備20依據燈號顯示濾波訊號組合512為“0.8,0,0”判斷出設備狀態為“設備就緒”時，資訊擷取設備20 依據設備狀態為“設備就緒”生成燈號控制訊號組合即為“閃爍綠色燈號”以及生成設備狀態報告為“設備就緒”，在此僅為舉例說明之，並不以此侷限本發明的應用範疇。 In an embodiment, when the information acquisition device 20 determines that the device status is “device running” according to the combination of the light signal display filtering signal combination 512 is “1,0,0”, the information acquisition device 20 is based on the device status as “ During the operation of the device, the combination of light control signals is "lighting green" and the device status report is generated as "the device is operating"; in the information acquisition device 20, the filtered signal combination 512 according to the light display is "0.8,0" , 0 "when it is determined that the device status is" device ready ", the information retrieval device 20 According to the device status, the device control signal combination is “blinking green light” and the device status report is “device ready”. This is for illustration only and does not limit the application of the present invention. category.
在資訊擷取設備20依據設備狀態生成燈號控制訊號組合以及依據設備狀態生成設備狀態報告後，資訊擷取設備20即可將燈號控制訊號組合傳送至製造設備10，製造設備10即可依據接收到的燈號控制訊號組合進行塔形指示燈號40的三個燈號的燈號顯示控制。 After the information acquisition device 20 generates the light control signal combination according to the device status and generates the device status report according to the device status, the information acquisition device 20 can transmit the light control signal combination to the manufacturing device 10, and the manufacturing device 10 can The combination of the received light control signals performs the light display control of the three lights of the tower indicator 40.
在資訊擷取設備20依據設備狀態生成燈號控制訊號組合以及依據設備狀態生成設備狀態報告後，資訊擷取設備20與伺服器30透過有線傳輸方式或是無線傳輸方式建立連線，前述的有線傳輸方式例如是：電纜網路、光纖網路…等，述的無線傳輸方式例如是：Wi-Fi、無線網路…等，在此僅為舉例說明之，並不以此侷限本發明的應用範疇。 After the information acquisition device 20 generates a combination of light control signals according to the device status and generates a device status report according to the device status, the information acquisition device 20 and the server 30 establish a connection through a wired transmission method or a wireless transmission method. The transmission method is, for example, a cable network, an optical fiber network, etc., and the wireless transmission methods described are, for example, Wi-Fi, a wireless network, etc., which are merely examples here, and do not limit the application of the present invention. category.
在資訊擷取設備20與製造設備10建立連線後，資訊擷取設備20即可傳送設備狀態報告至伺服器30並加以顯示，藉以讓管理人員可以得知製造設備10的狀態以進行即時的維修處理。 After the information acquisition device 20 establishes a connection with the manufacturing device 10, the information acquisition device 20 can send a device status report to the server 30 and display it, so that managers can know the status of the manufacturing device 10 for real-time Repair processing.
綜上所述，可知本發明與先前技術之間的差異在於透過對燈號顯示訊號組合511進行一階滯後濾波法得到燈號顯示濾波訊號組合，依據燈號顯示濾波訊號組合進行設備狀態的判斷，以進一步生成燈號控制訊號組合以及設備狀態報告。 In summary, it can be seen that the difference between the present invention and the prior art is that the light signal display filtered signal combination is obtained by performing a first-order lag filtering method on the light signal display signal combination 511, and the device status is judged according to the light signal display filtered signal combination. To further generate a combination of light control signals and equipment status reports.
藉由此一技術手段可以來解決先前技術所存在生產設備的燈號顯示訊號受到干擾導致訊號誤判的問題，進而達成避免訊號受到干擾導致訊號誤判的技術功效。 By this technical means, the problem of signal misjudgement caused by interference of the light display signal of the production equipment in the prior art can be solved, and the technical effect of avoiding signal misjudgement caused by signal interference can be achieved.
雖然本發明所揭露的實施方式如上，惟所述的內容並非用以直接限定本發明的專利保護範圍。任何本發明所屬技術領域中具有通常知識者，在不脫離本發明所揭露的精神和範圍的前提下，可以在實施的形式上及細節上作些許的更動。本發明的專利保護範圍，仍須以所附的申請專利範圍所界定者為準。 Although the embodiments disclosed in the present invention are as described above, the content is not intended to directly limit the patent protection scope of the present invention. Any person with ordinary knowledge in the technical field to which the present invention pertains may make some changes in the form and details of implementation without departing from the spirit and scope disclosed by the present invention. The scope of patent protection of the present invention must still be defined by the scope of the attached patent application.
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