1376207 九、發明說明 【發明所屬之技術領域】 本發明，是關於可以連續性地製造出以例如由麵包麵 糰等食品麵糰所作成的外皮材，將例如由餡或果醬等食品 所作成的內材予以包入之結構的食品（產品）的食品製造裝 置。 【先前技術】 以往的食品製造裝置，例如先將由麵包麵糰所成的圓 板狀的食品麵糰（外皮材）成形爲碗狀，再將例如由餡所成 的內材供給至上述外皮材的內部，以上述外皮材將內材予 以包入，如同含餡麵包一般地進行製造包覆食品（例如專 利文獻1)。 [專利文獻1]日本特開2003-079356號公報 【發明內容】 [發明所要解決之問題] 記載於上述專利文獻1的食品製造裝置，是具備：載 置成形爲圓板狀的外皮材並且將被供給有內材的上述外皮 材的周緣部予以封合的第2閘門；及與上述第2閘門共同動 作以按壓上述外皮材的周緣部之方式來保持的保持手段； 及將被保持周緣部的上述外皮材形成爲碗狀的壓入手段； 以及與壓入手段連通而將內材供給至成形爲碗狀之上述外 皮材之內部的內材供給裝置。 -5- 1376207 然而，上述專利文獻1所記載的食品製造裝置，其中 按壓上述外皮材周緣部的保持手段，與將內材供給至成形 爲碗狀之上述外皮材內部之作爲供給嘴的壓入手段，是呈 間離狀態被設置，因此在將內材供給到上述外皮材的內部 時，會造成內材從上述外皮材的上部開口部漏出，再者， 當以上述第2閘門將上述外皮材的周緣部封合時，會有造 成內材從包覆食品的封合部分漏出的情形，因而產生包覆 食品的表面受到內材弄污而成爲不良品的問題。又，受到 從上述包覆食品漏出的內材造成第2閘門或是壓入手段等 的食品製造裝置的污染，爲了清掃上述製造裝置，不得不 停止上述製造裝置的動作，因此具有生產性降低的問題。 又，上述專利文獻1所記載的食品製造裝置，具備有 :具備能夠上下移動於第2閘門之用以支撐成形爲碗狀的 上述外皮材的支撐構件，並且將上述外皮材成形爲碗狀之 前將上述支撐構件與上述第2閘門之間的間隔調整爲預先 設定好的間隔之支撐間隔調整手段。 然而，上述專利文獻1所記載的食品製造裝置，由於 是在上述外皮材的周緣部被保持的狀態下，利用上述壓入 手段將外皮材的中央部壓入，來讓上述外皮材凹窪至受到 預先配置在下方之支撐構件所支撐爲止而成形爲碗狀，因 此造成成形爲碗狀後之上述外皮材的底部相較於其他部分 被延伸成較薄。 上述外皮材的底部，由於是在將上述周緣部封合後再 將上述包覆食品上下反轉之後成爲上述包覆食品的上部，[Technical Field] The present invention relates to a garment material which can be continuously produced, for example, from a food dough such as bread dough, and which is made of food such as stuffing or jam. A food manufacturing device for a food (product) having a structure to be enclosed. [Prior Art] In the conventional food manufacturing apparatus, for example, a disk-shaped food dough (outer skin material) made of bread dough is first formed into a bowl shape, and an inner material made of, for example, a stuffing material is supplied to the inside of the outer skin material. The inner material is wrapped in the outer skin material, and the coated food is generally produced as a stuffed bread (for example, Patent Document 1). [Problem to be Solved by the Invention] The food production device described in Patent Document 1 is provided with a skin material that is placed in a disk shape and placed thereon. a second shutter that is sealed by a peripheral portion of the outer skin material to which the inner material is supplied; and a holding means that is held in cooperation with the second shutter to press the peripheral edge portion of the outer skin material; and a peripheral portion to be held The outer skin material is formed into a bowl-shaped press-fitting means; and an inner material supply means that communicates with the press-fitting means to supply the inner material to the inside of the outer skin material formed into a bowl shape. In the food producing apparatus of the above-mentioned patent document 1, the holding means for pressing the peripheral edge portion of the outer skin material and the pressing of the inner material into the inside of the outer skin material formed into a bowl shape as the supply nozzle Since the means is provided in an intermittent state, when the inner material is supplied to the inside of the outer skin material, the inner material leaks from the upper opening portion of the outer skin material, and the outer skin is formed by the second gate. When the peripheral portion of the material is sealed, the inner material may leak from the sealed portion of the coated food. Therefore, the surface of the coated food is contaminated by the inner material and becomes a defective product. In addition, contamination of the food manufacturing apparatus such as the second gate or the press-in means is caused by the internal material leaking from the coated food, and the operation of the above-described manufacturing apparatus has to be stopped in order to clean the manufacturing apparatus, so that the productivity is lowered. problem. Moreover, the food manufacturing apparatus of the above-mentioned patent document 1 is equipped with the support member which supports the said outer skin material which can move up and down to the 2nd gate, and is shaping|molding in the bowl shape, and shaping|molding the said outer skin material into bowl shape. The support interval adjusting means for adjusting the interval between the support member and the second shutter to a predetermined interval. However, in the food producing apparatus described in the above-mentioned Patent Document 1, the center portion of the outer skin material is pressed by the press-fitting means while the peripheral portion of the outer skin material is held, and the outer skin material is recessed to The bottom portion of the outer skin material formed into a bowl shape is formed to be thinner than the other portions, which are formed into a bowl shape by being supported by the support member disposed in advance. The bottom portion of the outer skin material is formed by sealing the peripheral edge portion and then inverting the coated food product upside down to form an upper portion of the coated food.
-6- S 1376207 因此對於含餡麵包等之焙燒後的最終產品，上部的外皮材 比其他部分薄，外皮材的皮層厚度成爲不均一，因而具有 讓產品價値降低的問題。 又，上述專利文獻1所記載的食品製造裝置，有時是 期望控制成使上述外皮材的周緣部被封合，有時則期望控 制成使上述第2閘門在完全封閉前停止閉合動作。 然而，外皮材的上述封合部分造成以突起狀地殘留在 包覆食品的上部，但在上述專利文獻1當中，卻沒有記載 讓上述突起狀的封合部消失的具體性解決手段，而留下要 效率良好地讓上述突起狀封合部確實地消失的課題。 [發明解決問題之技術手段] 本發明是有鑑於如前述的問題而硏創的，關於申請專 利範圍第1項的發明，是對於具備：具備有複數個閘門片 的閘門部；及具備有配置在上述閘門部下方的開口部的載 置構件；及配置在上述載置構件的下方，用以支撐外皮材 的支撐部；及將內材供給至上述外皮材的大致中央部的內 材供給部；以及控制上述各部的驅動的控制部的食品製造 裝置，其特徵爲：上述內材供給部，具備：擠壓出上述內 材的管嘴構件’以及使上述管嘴構件與上述載置構件進行 相對性接近驅動及開離驅動的昇降驅動部，再者，上述管 嘴構件’一體地具備有在上述管嘴構件的外周與^上述載置 構件共同動作將被載置於上述載置構件的上述外皮材的周 緣部予以壓夾的麵糰按壓構件，從上述管嘴構件將上述內 -7- 、二 1376207 材擠壓出時，上述控制部驅動控制上述昇降驅動部，以使 得具備有上述麵糰按壓構件的上述管嘴構件與上述載置構 件維持在將上述外皮材的周緣部予以壓夾而接近的狀態。 關於申請專利範圍第2項的發明，是如申請專利範圍 第1項所記載的食品製造裝置，其中，將上述閘門部配置 在上述載置構件的下方，來作爲其特徵。 關於申請專利範圍第3項的發明，是如申請專利範圍 第1或2項所記載的食品製造裝置，其中，具備有使上述支 撑部與上述載置構件進行相對性接近驅動及開離驅動的昇 降驅動部’且上述控制部驅動控制上述昇降驅動部，以使 得上述支撐部與上述載置構件進行開離同步於從上述內材 供給部擠壓出上述內材的擠壓時機，來作爲其特徵。 關於申請專利範圍第4及5項的發明，是如申請專利範 圍第1至3項中之任一項所記載的食品製造裝置，其中，具 備使上述支撐部與上述閘門部進行相對性接近驅動及開離 驅動的昇降驅動部，並且上述控制部驅動控制上述昇降驅 動部，以使得上述外皮材的周緣部朝中央靠集包覆上述內 材’讓用以支撐於上部形成有突起狀封合部的食品的支撐 部，與由上述閘門部的複數個閘門片所形成的閘門開口部 於閘門片下面爲閉口狀態的閘門片進行相對性接近，使上 述突起狀封合部壓抵於上述閘門片的下面，讓上述突起狀 封合部埋沒於上述食品的上部，來作爲其特徵。 [發明效果] ·ν -8 - 1376207 根據本琴明的食品製造裝置，由於並不是如以往般地 使作爲按壓外皮材周緣部的麵糰按壓構件的保持構件以及 作爲吐出内材的管嘴構件的壓入手段呈開離而設置，而是 * 使麵糰按壓構件一體地形成在用以吐出内材的管嘴構件的 外周，所以可以把被載置在具有開口部的載置構件上面的 外皮材的周緣部，遍及全周圍地壓夾在上述麵糰按壓構件 與載置構件之間，並且利用上述管嘴構件與麵糰按壓構件 φ 將成形爲碗狀的外皮材的上部開口予以密閉，且在將内材 擠壓到上述外皮材的内部時，由於將上述外皮材的周緣部 維持在壓夾於上述麵糰按壓構件與載置構件之間的狀態， 因而可以防止內材從.上述上部開口漏出，而可以防止在封 合上述外皮材的周緣部時上述內材從封合部漏出而製造出 不良品。並且，由於可以防止上述内材污染食品製造裝置 ，所以無須停止上述食品製造裝置的運轉而能夠穩定地連 續生産。 • 並且，根據本發明的食品製造裝置，由於並不是如以 往般地要在夾持住上述外皮材的周緣部的狀態下以上述壓 入手段壓入外皮材的中央部，讓上述外皮材凹窪直到受到 ' 預先配置於下方的支撐構件所支撐爲止來成形爲碗狀，而 是以具備有鍔狀的麵糰按壓構件的管嘴構件在將外皮材的 • 上部開口予以密閉後的狀態下將内材擠出到外皮材的中央 • 部’利用内材被擠壓出的壓力使外皮材成形爲碗狀，並且 藉由將載置外皮材的載置構件與支撐外皮材底部的支撐構 件的相對性間隔，以使外皮材的底部一邊接觸於支撐構件 -9- 1376207 而一邊開離之方式進行控制，可以抑制成形爲碗狀的外皮 材的底部比其他部分被變薄延展，對於焙燒含餡麵包成最 終產品，上部的外皮材不會有比其他部分極端地變薄之情 形，可以製造出皮層佳的高品質產品。 又，根據本發明的食品製造裝置，在封合外皮材的周 緣部時，由於藉由使閘門裝置與支撐構件相對性地接近來 控制殘留在包覆食品的上部的突起狀封合部，使包覆食品 的上述突起狀封合部壓抵於閘門片的下面而埋入於上述包 覆食品的上部，所以上述突起狀封合部不會殘留在包覆食 品的上部而確實平坦地成形。因此，於包覆食品的表面成 形爲平整的表面而不會有不必要的凹凸。 【實施方式】 [用以實施本發明的最佳形態] 以下，對於本發明的第1實施形態的食品製造裝置1， 使用圖面加以說明。 第1圖至第8圖，是槪略性地顯示食品製造裝置1並且 說明食品製造的製程的說明圖，各圖的（A)是上視說明圖 ，（B)是正視說明圖。又，第9圖是槪略性地顯示在食品製 造裝置1所設置的昇降支撐部15的說明圖。 食品製造裝置1，具備有：將例如由麵包麵糰等食品 麵糰所形成的圓板狀的外皮材3進行搬運，並移載至後述 的載置部7上面的所要位置的移載輸送部5;及將上述外皮 材3成形爲碗狀時用以載置上述外皮材3的載置部7;及將 -10- 1376207 上述外皮材3的周緣部3A封合的閘門部9;及將例如餡等 內材11供給至上述外皮材3上面的內材供給部13;及配置 在上述載置部7的下方，用以支撐成形爲碗狀的上述外皮 材3底部3B的昇降支撐部15;及將利用閘門部9使上述內 材11已由上述外皮材3所被覆後的包覆食品運出的運出輸 送部19;以及控制上述各部的驅動的控制部21。 上述移載輸送部5，具備有：連動且連結於沒有圖示 出的控制馬達的驅動皮帶輪23，前端皮帶輪25，後端皮帶 輪27，回程皮帶輪29，並於上述各皮帶輪捲繞環狀的皮帶 31，並且上述前端皮帶輪25與回程皮帶輪29沿著以箭頭R 所示的搬運方向能夠前後運動（於第1圖中的左右方向）。 於移載輸送部5的側方，具備有用以偵測有無所運送的上 述外皮材3，例如一對的光電開關般的檢測裝置30，依據 上述檢測裝置3 0的檢測信號來測量外皮材的長度D，並且 藉由上述控制部21算出上述外皮材3的中心位置C1。然後 ，上述移載輸送部5，其上述外皮材3的中心位置C1沿著 設置在後述之載置部7的開口部33的中心位置C2與搬運方 向R爲一致之處讓上述外皮材3的搬運停止，並藉由讓上 述前端皮帶輪25與回程皮帶輪29朝向與搬運方向相反的方 向後退而將上述外皮材3移載於上述載置部7的上面。 上述載置部7，是由板狀的載置構件34所形成，且能 夠裝卸更換地安裝在食品製造裝置1沒有圖示出的基台， 並具備有所要大小的圓形開口部3 3。又，可以準備具有不 同大小或形狀的開口部的複數個載置構件34，藉由更換該 -11 - 1376207 等載置構件34而可以製造所期望的各式各樣大小的包覆食 品1 7。 上述閘門部9，爲能夠擺動地具備有等間隔地配置在 • 圓周上之例如能夠裝卸更換地安裝在轉動軸35的6個閘門 片37。又，各閘門片37，具備：其前端部37A能夠滑動於 鄰接的閘門片37的側部37B，並且，受到各閘門片37的上 述側部37B所包圍形成的閘門開口部39爲能夠開閉。在此 φ ，第1圖（A)所示的開口部39是以呈最大開口的初始狀態來 作說明。又，支撐轉動軸3 5的閘門殼體4 1，例如是藉由具 備本申請人於發明專利申請案日本特開2006-3 04664號公 報所記載的閘門機構部（請參照第1 1，12圖）所構成的齒輪 驅動機構，而具備能夠轉動的上述轉動軸35,並且藉由於 周知的上述閘門機構部所構成的昇降驅動部而能夠昇降。 又，作爲轉動上述轉動軸35的驅動機構，可以是上述專利 文獻1所記載的環機構或其他周知的動力傳達機構亦可。 φ 上述內材供給部13，是設在上述閘門部9的上方，並 一體地具備有連通於沒有圖示出的例如螺旋輸送機構等輸 ' 送裝置的筒狀的管嘴構件43，以及離上述管嘴構件43所具 • 備的擠出口 45稍稍上方，作爲麵糰按壓構件的環狀的鍔構 件47。又，上述管嘴構件43，是藉由例如連動且連結在控 制馬達的進給螺桿機構或流體壓缸般的致動器等周知的昇 降驅動部而設置成能夠昇降。再者，位於上述鍔構件47下 方的上述管嘴構件43的外徑，是被設成比上述載置構件34 所具備的開口部33的開口徑還要小，故能插通於上述開口 -12- 1376207 部33。又，上述鍔構件47的外徑，是被設置成比上述開口 部33的開口徑還要大，且可以將被載置在載置構件34上面 的外皮材3的周緣部3A以遍及其全周地予以夾持，並與載 置構件34共同動作。又，鍔構件47是使按壓外皮材3的 周緣部3A的麵糰按壓部位47E設成具有凹狀曲面的大致 圓錐形狀。 上述管嘴構件43的下降位置，是可以根據預先輸入於 φ 控制部2 1的設定値來進行調整，例如藉由具備可以偵測出 連動且連結於進給螺桿機構的脈衝編碼器或流體壓缸的進 退桿位置的距離感測器，對上述控制部2 1傳送根據檢測信 號的位置資訊。又，上述內材供給部13，是被設置爲可以 根據設定輸入於上述控制部21之關於內材11的擠壓時機及 擠壓量的設定値來進行調整，可以與後述的昇降支撐部15 的下降動作大約同步之方式從上述擠出口 45將所需要量的 內材1 1供給到上述外皮材3的內部。 • 並且，在上述管嘴構件43的內部中央，配設有連通至 沒有圖示出之壓縮空氣供給裝置的細筒狀的空氣管嘴構件 49。上述空氣管嘴構件49,是用以在從上述內材供給部13 ' 的內材Η的供給終了之後，藉由瞬間地吹出壓縮空氣，把 滯留在上述管嘴構件43的擠出口 45近旁的內材11從上述擠 出口 45排出，並且在於防止上述管嘴構件43上昇之後，由 於內材11從上述管嘴構件43滴流下導致內材π擠壓量的變 動而造成包覆食品17重量的變動，或是由於流動性較高之 例如果醬等內材11的滴落而污染包覆食品17或周邊的裝置 -13- 1376207 上述昇降支撐部15，設有配置在上述載置構件34的下 方，支撐上述外皮材3的底部3A並且用以將上述包覆食品 17搬運至運出用輸送帶19的支撐部15A，以及讓上述支撐 部15A昇降的昇降驅動部15B。上述支撐部15A，具備有 :連動且連結於沒有圖示出之控制馬達的驅動皮帶輪51， 及前端皮帶輪53，及後端皮帶輪55，以及掛繞在上述各皮 帶輪的環狀皮帶57，並由張設在上述前端皮帶輪53及上述 後端皮帶輪55之間的上述皮帶57形成搬運面57A，使上述 搬運面57A成爲支撐上述外皮材3的底部3Β» 上述昇降驅動部15B，如第9圖所示，具備有經由齒輪 齒條機構59等周知的動力傳達機構的控制馬達61，並藉由 讓上述齒輪齒條機構59與上述支撐部15 A連動且連結而使 上述支撐部15A昇降。並且，藉由預先輸入在上述控制部 2 1的設定値來控制上述控制馬達6 1的驅動，可以調整上述 支撐部15A的昇降位置，昇降速度，昇降時機等。 上述運出用輸送帶19，爲一面受上述昇降支撐部15所 支撐，一面從上述支撐部15A接受已包覆成形的包覆食品 17，然後將之搬運至下一製程的皮帶輸送帶。 上述控制部21，是根據預先所設定輸入的資料或是上 述檢測裝置3 0等的檢測信號來控制上述各部的驅動，爲具 備有：輸入各設定値（資料）的資料輸入部，及根據各資料 進行演算處理的演算處理裝置，以及根據上述演算處理結 果驅動命令各驅動部的驅動器® ..·〆，产 V 5¾ -14- 1376207 對於上述食品製造裝置1成形包覆食品17是以第1圖至 第10圖來說明。第10圖，是顯示管嘴構件43的昇降，內材 供給部1 3的供給或停止，閘門部9的昇降動作，閘門開口 部3 9的開閉動作，昇降支撐部15的昇降動作及搬運動作的 經時變化的一例的動作說明圖。尙且，在本實施型態中， 外皮材3雖是以成形爲均一厚度的圓板狀食品麵糰來作說 明，但是例如，藉由將外皮材3的周緣部3A成形爲比中央 部3D還薄來作爲大致圓板狀的食品麵糰亦可。利用將外 皮材3的周緣部3A成形爲比中央部3D還薄，則可以減少 作爲包覆食品17的封合部17A所聚集之食品麵糰的量，也 可以調整包覆食品1 7的皮層大小。 於第10圖所示的A1位置，是顯示第1圖所示的初期狀 態或是初期位置。閘門部9，其閘門開口部3 9爲最大開口 ，並且閘門殼體41在上昇端位置待機。內材供給部13，其 管嘴構件43在上昇端位置待機，並且，內材11的擠壓爲停 止狀態。移載輸送帶5，其前端皮帶輪25及回程皮帶輪29 爲沿搬運方向爲最前進位置，皮帶31爲覆蓋在載置構件34 的上方。昇降支撐部15，其支撐部15A在停止皮帶57的搬 運動作後的狀態下待機於上昇端位置，使搬運面57A與上 述載置構件34的下面配設在僅隔開些許間隔的位置。 成形爲大致圓板狀的外皮材3，是由移載輸送帶5所搬 運，並由檢測裝置3 0檢測出，並且根據上述檢測信號與移 載輸送帶5的搬運資料，由控制部21算出沿上述外皮材3的 搬運方向的長度D以及外皮材3的中心位置C1。然後，移 -15- 1376207 載輸送帶5，其外皮材3的中心位置Cl在到達並一致於載 置構件34所具備的開口部33的中心位置C2的時點時，就 停止外皮材3的搬運（請參照第1圖中以兩點虛線所表示的 外皮材3) 其次，如第2圖所示地，藉由使移載輸送帶5的前端皮 帶輪53與回程皮帶輪55朝向與搬運方向R相反的方向後退 ，使上述外皮材3覆蓋上述載置部7的開口部33地移載至載 置構件34的上面。 再者，於A2位置，閘門殼體4 1下降開始，使各閘門 片37的下面輕度地接觸於上述載置構件34的上面，並且上 述閘門開口部39圍住上述外皮材3的周圍。然後，於A3位 置，閘門開口部3 9開始關閉動作以縮小其開口徑（縮徑）， 使各閘門片37的側部37B與上述外皮材3的外周部接觸， 並且，使外皮材3的中央部3D在從上述載置構件34的開口 部33朝向下方稍微凹窪的位置處，讓上述關閉動作暫時性 地停止。即使是上述外皮材3的中心位置C1在與載置構件 34的開口部33的中心位置C2處於位置偏位的狀態被移載 時，利用上述關閉動作上述中心位置C 1與上述中心位置 C2進行調心，使外皮材3的周緣部3A大致均等地被配置 在上述開口部33的周圍。 又，昇降支撐部15的支撐部15A，是隨著上述閘門開 口部39的縮徑從上昇端位置開始下降，以皮帶57的搬運面 57A在支撐從上述開口部33朝向下方稍微凹窪的上述外皮 材3的底部3 B的狀態下暫時性地停止下降。以於A4位置 .+/、。Λ -16- 1376207 中之閘門部9及昇降支撐部15的停止位置稱之爲調心停止 位置，爲由第3圖所圖示。 又，配置在上述開口部33周圍的外皮材3的周緣部3A ，是藉由後述之閘門開口部39的關閉動作，‘成爲形成包入 內材11並封合的封合部17A的麵糰部分。因此，藉由調整 上述閘門開口部39之在上述調心停止位置之開口徑的大小 ，也就是，藉由調整配置在上述開口部33周圍的外皮材3 的周緣都3A的麵糰量，就能夠調整包覆食品17上部的麵 糰的厚度。 在 A4位置，管嘴構件43開始下降，使擠出口 45從外 皮材3的上部開口 3E進入凹窪，並在預先所設定的預定位 置使下降停止。此時，固定設在管嘴構件43作爲麵糰按壓 構件的鍔構件47係與載置構件34共同動作，並將外皮材3 的周緣部3A以遍及其全周圍地予以夾持，使上述外皮材3 的上部開口 3E由具備有鍔構件47的管嘴構件43所封鎖。 其次，於A5位置到A8位置，內材1 1從內材供給部13 的擠出口 45被擠壓出，使內材11被供給到上述外皮材3的 內部。此時，受到上述外皮材3的麵糰的張力，施加於所 擠壓出的內材11的壓力雖然較高，但上述外皮材3的上部 開口 3E由於受到管嘴構件43與鍔構件47所密閉，因此可 以防止被擠壓出的內材11從上述上部開口 3E漏出。 又，如第4圖所圖示，於A6的位置，上述支撐部15A 再次開始下降，於A7的位置，上述支撐部15A在預先所 設定的位置處停止下降。此時，藉由支撐部15A從載置構 -17- 1376207 件34以開離方式下降，受到來自於内材供給部13的内 的擠壓壓力而能容納形成爲碗狀的外皮材3。又，由 述外皮材3的底部3B是以一直接觸於上述支撐部15A 式被支撐著，所以可以抑制形成上述底部3 B的食品 產生局部性的變薄延伸。因此，解決了如以往在外皮 周緣部受到保持的狀態下，且不將外皮材的底部做任 撐的狀態下以上述壓入手段壓入於外皮材的中央部產 皮材的底部相較於其他部分變薄延伸的問題。 然後，於内材11擠壓結束的 A8位置以後，管嘴 43開始上昇，在上述上昇端位置停止上昇，並待機直 —個外皮材3被供給爲止。上述管嘴構件43上昇時， 述空氣管嘴構件49瞬間性地噴射出壓縮空氣，使滯留 述管嘴構件43的擠出口 45近旁的内材11從上述擠出口 出。因此，可以上述内材11從上述管嘴構件43有不定 下所造成的内材11的壓出量的變動，而可以抑制包覆 17的重量有所變動。並且，可以防止由於内材11從上 的管嘴構件43滴落所造成之包覆食品17或周邊裝置的 〇 從上述管嘴構件43的上昇結束後的A9位置起， 閘門開口部3 9的閉合動作再次開始動作，上述閘門開 39進行縮徑，並且上述閘門片37的側部37B聚集上述 材3的周緣部3A，以包入内材11之方式地來封合而形 覆食品1 7。上述閘門開口部3 9的縮徑，如第5圖所示 門開口部3 9是停止在完全關閉以前的A 1 1位置。所聚 材11 於上 的方 麵糰 材的 何支 生外 構件 到下 從上 在上 45排 量掉 食品 昇後 污染 上述 口部 外皮 成包 ，閘 集的 -18- 1376207 上述周緣部3A，其一部份朝向上述閘門片37的下方移動 ，並且剩下的部分在上述包覆食品17的上部形成突起狀的 封合部17A。將此All位置稱爲突起狀封合部成形位置。 又，上述支撐部15A，開始從上述閘門開口部39的閉 動作再次開始動作後的A10位置下降，然後在大致All位 置停止。此支撐部15A的下降，是具有把伴隨著上述閘門 開口部39縮徑的上述外皮材3周緣部3A的麵糰引導至上述 閘門片37下方的作用。 再者，於A1 2位置，上述支撐部15A再次開始下降， 如第6圖所示，包覆食品17—邊被支撐於上述支撐部15A 且一邊下降。然後，在A13位置停止上述支撐部15A的下 降，並且上述閘門開口部3 9再次開始關閉動作而完全地閉 合。 在上述閘門開口部3 9完全閉合後的A 1 4位置，上述支 撐部15A開始上昇，並且上升到與上述A12位置大致相同 的位置。藉由此上昇，被支撐部15A所支撐的上述包覆食 品1 7呈突起狀的封合部1 7 A，如第7圖所示，受到由各閘 門片37下面所形成的平面所壓抵，上述突起狀封合部17A 由於埋入上述包覆食品17的上部，所以上述突起狀封合部 17A不會殘留在包覆食品17的上部而確實平坦地形成。因 此，於包覆食品的表面成形爲平整的表面而不會有不必要 的凹凸。並且，由於不會從包覆食品17的突起狀封合部 17A漏出地使内材1 1被包覆成形著，所以即使包覆食品17 的上部被壓抵在閉合後的閘門片37的下面時，閘門片37也 -19- 1376207 不會有被内材11污染之情事。 更進一步地，於A1 5位置，上述支撐部15A開始下降 ，當上述支撐部15A的搬運面57A在位於與後續動作的運 出用輸送帶19的搬運面相同高度位置的A16位置時，上述 支撐部15A的下降便停止。將此支撐部15A的下降位置稱 爲下降端位置。然後，駆動上述支撐部15A的皮帶5 7進行 搬運’受皮帶57所支撐的包覆食品17便朝向搬運方向R而 被搬運，如第8圖所示，移載於運出用輸送帶19。 然後，在A1 7位置，支撐部5 7A停止搬運駆動後，上 述支撐部57A上昇到A1 8位置所示作爲初期位置的上昇端 位置’待機直到下一次開始包覆成形爲止。並且，在上述 A 1 6位置，上述閘門片37+開始開啓動作，上述閘門開口部 39進行開口，直到作爲初期位置的全開位置爲止。又，支 撐閘門片37的閘門殼體41及管嘴構件43上昇到作爲初期位 置的上昇瑞位置爲止》 然後，A19位置，爲成形下一次所搬運的外皮材3的 製程的初期位置，並重複上述從A1位置到A18位置爲止 的各部動作，來成形下一個包覆食品17。利用重複此成形 製程’可以使上述食品製造裝置的運作無停止地進行穩定 的連續生産。 其次，使用第10圖及第11圖來說明本發明第2實施形 態的食品製造裝置1。第1 1圖，是槪略性地顯示食品製造 裝置1 ’並以左圖、中間圖、右圖的順序來說明食品製造 的製程的說明圖，（Α)是上視說明圖、（Β)是正視說明圖。 -20- 1376207 第2實施形態的食品製造裝置1，是用以說明利用變更閘門 片37的形狀來讓形成在包覆食品17上部呈突起狀的封合部 17A消失的手段。並且，對於具有與上述第1實施形態的 構成相同樣作用的構成要素標示同一符號並省略重複過的 說明。 閘門片3 7，於側部3 7B形成有上鉛直部7 1、下傾斜部 73、下鉛直部75。又，如第10圖所示，閘門開口部39，是 在由A9位置到A1 7位置中，如線G1般地進行關閉動作； 支撐部15A是在由A10位置到A16位置中，如線G2地下降 。第11圖的左圖’是圖不出於第10圖中’在由 A6位置到 A7位置之間的一個狀態。外皮材3，是被夾持在以周緣部 3A作爲麵糰按壓構件的鍔構件47與載置構件34之間，使 外皮材3的上部開口 3E成爲密閉狀態來供給内材11。外皮 材3，其底部3B是一邊受到下降的支撐部15A所支撐，一 邊受到從擠出口 45被擠壓出的内材11的壓力而膨脹並成形 爲碗狀。 第11圖的中央圖，是圖示出於第10圖中，在A12B位 置的狀態，位於閘門片37前端部37A的上鉛直部71集中於 中央，使閘門開口部39成爲閉口狀態。已被供給有内材i i 的外皮材3，藉由閘門片37的側部37B的閉合動作，使其 周緣部3A聚集於中央並封合，而成形出於上部形成有突 起狀的封合部17A的包覆食品17。 第11圖的右圖，是圖示出於第1〇圖中，在A13位置的 狀態，位於閘門片37前端部37A的下鉛直部75集中於中央 -21 - 1376207 ，藉由各閘門片3 7的下面形成平面的狀態。隨著閘門片3 7 從A12B位置到A13位置進行關閉動作，被各下傾斜部73 所包圍而形成的大致呈六角錘狀的空間慢慢地縮小，使突 起狀的封合部17A被引導到各閘門片37的下方。然後，在 閘門片37的關閉動作結束的A13位置，上述封合部17A被 埋入於包覆食品17的上部，而可以使包覆食品17的上部成 形爲去除掉不必要之凹凸的平整表面。 Φ 其次，使用第12圖說明本發明的第3實施形態的食品 製造裝置1。第12圖，是槪略性地顯示食品製造裝置1，並 且是依（A)至（D)的順序說明食品製造的製程的說明圖。本 發明的第3實施形態的食品製造裝置1，是將載置構件3 4配 置於閘門片37的上方，更且，在上述載置構件的上方配置 有相對於開口部33將外皮材3調整中心（以下稱爲調心）的 複数個調心構件8 1。 在上述閘門片37的下面，從前端部37A側形成有凹部 ® 37C。如第12圖（C)所示地，當閘門開口部39被閉鎖時，上 述凹部37C，會在集中後的閘門片37下面形成半球面狀的 凹部。 ' 上述調心構件8 1，是連動連結於與閘門片3 7爲不同系 統之沒有圖示出的驅動機構，例如，藉由與閘門片3 7同樣 的擺動動作，來將由各調心構件81所圍成的開口部83設成 能夠開閉。 麵糰按壓構件47，其麵糰按壓構件47的外徑是設成比 開口部33的開口徑還小。更且，麵糰按壓構件47雖也可以 -22- 1376207 設成鍔狀，但在第3實施形態中，是顯示出具備有：由形 成管嘴構件43的管構件所形成，並且其外徑是隨著麵糰按 壓部位47E從管嘴構件43的擠出口 45朝向上方慢慢增大變 化的傾斜部的情形。即使是如此的麵糰按壓構件47，在麵 糰按壓部位47E與開口部33的外周之間，可以遍及全周圍 地夾持外皮材3的周緣部3A。 第12圖（A)，是顯示上述調心構件81形成的開口部83 開始進行縮徑，調心構件8 1的側部8 1 B與已載置於載置構 件34上面的外皮材3的外周部接觸，並且在外皮材3的中央 部3D從上述載置構件34的開口部33向下方少許凹窪的位 置處暫時地停止了上述關閉動作的狀態。利用上述關閉動 作來使外皮材3與開口部33進行調心，讓外皮材3的周緣部 3A大致均等地配置在開口部33的周圍。並且，支撐部15A ，隨著上述開口部83的縮徑從上昇端位置開始下降，在以 皮帶57的搬運面57A來支撐從上述開口部33向下方呈少許 凹窪的上述外皮材3的底部3B的狀態下暫時地停止下降。 第12圖（B)，是顯示上述管嘴構件43下降到所設定的 位置，在上述麵糰按壓構件47的麵糰按壓部位47E與上述 載置構件43的開口部33之間夾持上述外皮材3的周緣部3A ，然後，從上述管嘴構件43的擠出口 45擠壓出内材11的狀 態。此時，上述外皮材3的上部開口 3E由於受到具備有麵 糰按壓部位47E的管嘴構件43所密閉，因此可防止所擠壓 出的内材11從上述上部開口部3E漏出》 又，上述支撐部15A，是與上述内材11的按壓同步而 -23- 1376207 再次開始下降，隨著内材11擠壓的停止而停止在預先所設 定的位置。此時，由於上述外皮材3的底部3B被支撐在一 直接觸於上述支撐部15A的狀態，所以可以抑制形成上述 底部3B的食品麵糰被局部性地變薄延展。 第12圖（C)，是顯示內材3對外皮材3内部的擠壓結束 ，上述外皮材3的周緣部3A隨著藉由上述閘門片37的關閉 動作進行上述閘門開口部39的縮徑而集中於中央並封合的 狀態。上述閘門開口部3 9，在閉口以前的位置處停止縮徑 ，於包覆食品17的上部，形成突起狀的封合部17。然後， 支撐部15A下降，更且，閘門開口部39進行閉口。 然後，如第12圖（D)所示地，支撐包覆食品17的支撐 部15A再次上昇，使上述包覆食品17的突起狀封合部壓抵 於關閉動作結束時形成在閘門片37下面的半球面狀凹部。 上述突起狀的封合部17A，埋入於包覆食品17的上部，並 且包覆食品17的上部壓抵於上述半球狀的凹部而被壓模成 形。 然後，支撐部15A下降到上述下降端位置’將包覆食 品1 7搬運至後續的運出用輸送帶。然後，包覆食品1 7例如 是中華饅頭等之情形時，在已成形爲半球面狀的包覆食品 17上部使用周知的捏摺裝置等捏摺成形後，進行蒸熟等的 熱処理。 本發明的實施形態的食品製造裝置1，雖大致如上述 所說明，但並非僅侷限於此等說明，在申請專利範圍内是 可以有種種的變更。於上述說明中，雖是以大致円板狀的-6- S 1376207 Therefore, in the final product after baking such as stuffed bread, the upper outer skin material is thinner than the other portions, and the outer skin material has a non-uniform skin thickness, which has a problem of lowering the price of the product. Further, in the food producing apparatus described in Patent Document 1, it is desirable to control such that the peripheral portion of the outer skin material is sealed, and it may be desirable to control the closing operation of the second shutter before the second shutter is completely closed. However, the sealing portion of the outer skin material is left in the upper portion of the coated food in a protruding manner. However, in Patent Document 1, there is no specific solution for the disappearance of the protruding sealing portion. In the following, the problem that the protrusion-like sealing portion is surely eliminated is efficiently performed. [Technical means for solving the problem of the present invention] The present invention has been made in view of the above-mentioned problems, and the invention of claim 1 includes a shutter portion including a plurality of gate pieces, and a configuration a mounting member at an opening below the shutter portion; a support portion for supporting the outer skin material disposed below the mounting member; and an inner material supply portion for supplying the inner material to a substantially central portion of the outer skin member And a food manufacturing apparatus that controls a control unit for driving the respective units, wherein the inner material supply unit includes a nozzle member that presses the inner material, and the nozzle member and the mounting member Further, the nozzle member 'is integrally provided to be mounted on the outer periphery of the nozzle member and the mounting member to be placed on the mounting member. The dough pressing member that is pressed by the peripheral portion of the outer skin material is driven by the control unit when the inner -7- and the second 1376207 are extruded from the nozzle member. Braking the elevation driving unit, so that there have to have the nozzles dough above the pressing member and the mounting member is maintained in the state in which the member peripheral portion of the outer skin material is to be crimped to close. The food manufacturing device according to the first aspect of the invention is characterized in that the shutter portion is disposed below the mounting member. The invention of the third aspect of the invention, wherein the support unit and the mounting member are relatively close to drive and drive away from each other. The elevation drive unit' is configured to drive and control the elevation drive unit such that the support portion is separated from the mounting member in synchronization with a pressing timing of extruding the inner material from the inner material supply portion. feature. The food manufacturing device according to any one of claims 1 to 3, wherein the support portion and the shutter portion are relatively close to each other. And the lift drive unit that is driven away from the drive, and the control unit drives and controls the lift drive unit such that the peripheral portion of the outer skin material covers the center material toward the center, and the protrusion is sealed on the upper portion. The support portion of the food portion is relatively close to the shutter opening formed by the plurality of shutter pieces of the shutter portion on the lower surface of the shutter piece, and the protruding seal portion is pressed against the gate The underside of the sheet is characterized in that the protruding seal portion is buried in the upper portion of the food. [Effect of the Invention] ν -8 - 1376 207 The holding device of the dough pressing member that presses the peripheral edge portion of the outer skin material and the nozzle member that discharges the inner material are not conventionally used in the food manufacturing apparatus of the present invention. The press-in means is provided to be opened and separated, and * the dough pressing member is integrally formed on the outer circumference of the nozzle member for discharging the inner material, so that the outer skin material placed on the upper surface of the mounting member having the opening portion can be placed The peripheral portion is sandwiched between the dough pressing member and the placing member over the entire circumference, and the upper opening of the outer skin material formed into a bowl shape is sealed by the nozzle member and the dough pressing member φ, and When the inner material is pressed into the outer skin material, the peripheral portion of the outer skin material is maintained between the dough pressing member and the placing member, so that the inner material can be prevented from leaking from the upper opening. Further, it is possible to prevent the inner material from leaking from the sealing portion when the peripheral portion of the outer skin material is sealed, thereby producing a defective product. Further, since the above-mentioned internal material can be prevented from contaminating the food producing apparatus, it is possible to stably continue the production without stopping the operation of the food producing apparatus. Further, according to the food producing apparatus of the present invention, the outer peripheral portion of the outer skin material is not pressed by the press-fitting means in a state where the peripheral portion of the outer skin material is sandwiched. The crucible is formed into a bowl shape by being supported by a support member that is disposed in advance, and the nozzle member having the kneading dough pressing member is sealed in a state in which the upper opening of the outer skin material is sealed. The inner material is extruded to the center of the outer skin material. The pressure of the outer material is formed into a bowl shape by the pressure extruded from the inner material, and by the mounting member that mounts the outer skin material and the supporting member that supports the bottom of the outer skin material. The relative spacing is controlled so that the bottom side of the outer skin material is in contact with the support member -9 - 1376207, and the bottom portion of the outer skin material formed into a bowl shape can be suppressed from being thinned and extended compared with other portions, for baking Stuffing bread into the final product, the upper outer skin material will not be extremely thinner than other parts, and can produce high quality products with good cortex. Moreover, according to the food manufacturing apparatus of the present invention, when the peripheral portion of the outer skin material is sealed, the protrusion-shaped sealing portion remaining on the upper portion of the coated food is controlled by bringing the shutter device relatively close to the supporting member. Since the projection-shaped sealing portion of the coated food is pressed against the lower surface of the shutter piece and embedded in the upper portion of the coated food, the protruding sealing portion does not remain on the upper portion of the coated food and is formed into a flat shape. Therefore, the surface of the coated food is formed into a flat surface without unnecessary irregularities. [Embodiment] [Best Mode for Carrying Out the Invention] Hereinafter, a food manufacturing apparatus 1 according to a first embodiment of the present invention will be described with reference to the drawings. Fig. 1 to Fig. 8 are explanatory views for schematically showing the food manufacturing apparatus 1 and explaining the manufacturing process of the food, and Fig. 1(A) is a top view and (B) is a front view. Further, Fig. 9 is an explanatory view schematically showing the elevation support portion 15 provided in the food manufacturing apparatus 1. The food manufacturing apparatus 1 includes a transfer conveyance unit 5 that transports a disk-shaped outer skin material 3 formed of a food dough such as bread dough, and transfers it to a desired position on the upper surface of the mounting portion 7 to be described later; And the mounting portion 7 for placing the outer skin material 3 when the outer skin material 3 is formed into a bowl shape; and the shutter portion 9 for sealing the peripheral edge portion 3A of the outer skin material 3 of -10- 1376207; The inner material supply unit 13 is supplied to the upper material supply unit 13 on the upper surface of the outer skin material 3; and the elevation support portion 15 disposed below the placement unit 7 for supporting the bottom portion 3B of the outer skin material 3 formed into a bowl shape; The conveyance and conveyance unit 19 that conveys the coated food in which the inner material 11 has been covered by the outer skin material 3 by the shutter portion 9 and the control unit 21 that controls the driving of the respective portions. The transfer transport unit 5 includes a drive pulley 23 that is coupled to a control motor (not shown), a front end pulley 25, a rear end pulley 27, and a return pulley 29, and the endless belt is wound around the respective pulleys. 31, and the front end pulley 25 and the return pulley 29 are movable back and forth along the conveyance direction indicated by an arrow R (in the left-right direction in FIG. 1). On the side of the transfer transport unit 5, a detection device 30 for detecting the presence or absence of the transported outer skin material 3, for example, a pair of photoelectric switches, is provided, and the outer skin material is measured based on the detection signal of the detection device 30. The length D is calculated by the control unit 21 to calculate the center position C1 of the outer skin material 3. Then, in the transfer conveyance unit 5, the center position C1 of the outer skin member 3 is adjacent to the conveyance direction R along the center position C2 of the opening portion 33 of the placement portion 7 to be described later. The conveyance is stopped, and the outer skin material 3 is transferred onto the upper surface of the placing portion 7 by retracting the front end pulley 25 and the return pulley 29 in a direction opposite to the conveying direction. The mounting portion 7 is formed of a plate-shaped mounting member 34, and is attached to a base (not shown) of the food producing apparatus 1 so as to be attachable and detachable, and has a circular opening portion 3 having a predetermined size. Further, a plurality of mounting members 34 having openings having different sizes or shapes can be prepared, and by replacing the mounting members 34 such as -11 - 1376207, it is possible to manufacture a desired variety of coated foods of various sizes. . The shutter portion 9 is provided with six shutter pieces 37 that are rotatably provided on the circumference, and are detachably attached to the rotating shaft 35, for example, detachably. Further, each of the shutter pieces 37 is provided with a front end portion 37A that is slidable to the side portion 37B of the adjacent shutter piece 37, and is opened and closed by the shutter opening portion 39 formed by the side portion 37B of each of the shutter pieces 37. Here, φ and the opening 39 shown in Fig. 1(A) are described in an initial state in which the maximum opening is present. In addition, the shutter housing unit 4 that supports the rotating shaft 35 is provided, for example, by the shutter mechanism described in Japanese Laid-Open Patent Publication No. 2006-3 04664. The gear drive mechanism is configured to include the rotatable shaft 35, and is capable of moving up and down by a known elevation mechanism of the shutter mechanism portion. Further, the drive mechanism for rotating the rotation shaft 35 may be a ring mechanism described in Patent Document 1 or another well-known power transmission mechanism. φ The above-described inner material supply unit 13 is provided above the shutter unit 9, and integrally includes a tubular nozzle member 43 that communicates with a transfer device such as a screw conveying mechanism (not shown), and The nozzle opening 43 has a slightly larger extrusion port 45 as an annular dam member 47 of the dough pressing member. Further, the nozzle member 43 is provided so as to be movable up and down by, for example, a known lift drive unit that is connected to a feed screw mechanism or a fluid pressure cylinder that controls the motor. Further, the outer diameter of the nozzle member 43 located below the dam member 47 is set to be smaller than the opening diameter of the opening 33 provided in the mounting member 34, so that the opening can be inserted into the opening - 12- 1376207 Part 33. Further, the outer diameter of the weir member 47 is set to be larger than the opening diameter of the opening portion 33, and the peripheral portion 3A of the outer skin member 3 placed on the upper surface of the placing member 34 can be provided throughout It is clamped circumferentially and operates together with the mounting member 34. Further, the dam member 47 is formed in a substantially conical shape in which the dough pressing portion 47E that presses the peripheral edge portion 3A of the outer skin material 3 has a concave curved surface. The lowering position of the nozzle member 43 can be adjusted according to the setting 预先 previously input to the φ control unit 21, for example, by providing a pulse encoder or fluid pressure that can detect the linkage and is coupled to the feed screw mechanism. A distance sensor of the position of the advance/retraction lever of the cylinder transmits position information according to the detection signal to the control unit 21. Further, the internal material supply unit 13 is provided so as to be adjustable in accordance with the setting timing of the pressing timing and the pressing amount of the inner material 11 input to the control unit 21, and can be adjusted to the lifting support portion 15 which will be described later. The descending action is supplied from the above-described extrusion port 45 to the inside of the above-mentioned outer skin material 3 from the above-described extrusion port 45 in a synchronized manner. Further, in the center of the inside of the nozzle member 43, a thin cylindrical air nozzle member 49 that communicates with a compressed air supply device (not shown) is disposed. The air nozzle member 49 is used to instantaneously blow compressed air after the supply of the inner material 从 from the inner material supply unit 13' is completed, and is retained in the vicinity of the extrusion port 45 of the nozzle member 43. The inner material 11 is discharged from the above-described extrusion port 45, and after the nozzle member 43 is prevented from rising, the inner material 11 is dripped from the nozzle member 43 to cause a variation in the amount of extrusion of the inner material π to cause the weight of the coated food item 17 The lifting or lowering support portion 15 is contaminated by the dripping of the inner material 11 such as jam, which is high in fluidity, and the lifting support portion 15 is disposed below the mounting member 34. The support portion 15A for supporting the bottom portion 3A of the outer skin material 3 and for transporting the coated food product 17 to the transport conveyance belt 19, and the elevation drive portion 15B for moving the support portion 15A up and down. The support portion 15A includes a drive pulley 51 that is coupled to a control motor (not shown), a front end pulley 53, and a rear end pulley 55, and an endless belt 57 that is hung around each of the pulleys. The belt 57 that is stretched between the front end pulley 53 and the rear end pulley 55 forms a conveyance surface 57A, and the conveyance surface 57A supports the bottom portion 3 of the outer skin material 3, the lift drive portion 15B, as shown in Fig. 9. The control motor 61 having a known power transmission mechanism such as the rack and pinion mechanism 59 is provided, and the support portion 15A is moved up and down by interlocking and connecting the rack and pinion mechanism 59 to the support portion 15A. Further, by controlling the setting of the control unit 21 in advance to control the driving of the control motor 61, the lifting position, the lifting speed, the lifting timing, and the like of the support portion 15A can be adjusted. The transporting conveyor belt 19 is a belt conveyor that receives the coated coated food 17 from the support portion 15A while being supported by the lifting support portion 15, and then transports it to the next process. The control unit 21 controls the driving of the respective units based on the data input in advance or the detection signal of the detecting device 30 or the like, and includes a data input unit that inputs each setting 资料 (data), and The calculation processing device for performing the calculation processing of the data, and the drive driver for each drive unit based on the calculation result of the above-described calculation processing, V 53⁄4 -14 - 1376207, the food product manufacturing device 1 is formed with the coated food 17 as the first Figure to Figure 10 to illustrate. Fig. 10 is a view showing the raising and lowering of the nozzle member 43, the supply or the stop of the internal material supply unit 13, the raising and lowering operation of the shutter portion 9, the opening and closing operation of the shutter opening portion 39, the lifting operation and the lifting operation of the lifting support portion 15. An explanation of the operation of an example of the change over time. In the present embodiment, the outer skin material 3 is described as a disk-shaped food dough formed into a uniform thickness. However, for example, the peripheral edge portion 3A of the outer skin material 3 is formed to be larger than the central portion 3D. It is also possible to use it as a food material having a substantially disk shape. By forming the peripheral edge portion 3A of the outer skin material 3 to be thinner than the central portion 3D, the amount of the food dough gathered as the sealing portion 17A of the coated food 17 can be reduced, and the skin size of the coated food item 17 can also be adjusted. . At the position A1 shown in Fig. 10, the initial state or the initial position shown in Fig. 1 is displayed. The shutter portion 9 has a shutter opening portion 39 as a maximum opening, and the shutter housing 41 stands by at the rising end position. In the inner material supply portion 13, the nozzle member 43 stands by at the rising end position, and the pressing of the inner material 11 is stopped. In the transfer conveyor belt 5, the front end pulley 25 and the return pulley 29 are in the most advanced position in the conveyance direction, and the belt 31 covers the upper side of the placing member 34. In the lift support portion 15, the support portion 15A stands by at the rising end position in a state where the conveyance of the belt 57 is stopped, and the conveyance surface 57A and the lower surface of the above-described placing member 34 are disposed at positions spaced apart only by a slight interval. The outer skin material 3 formed into a substantially disk shape is conveyed by the transfer conveyance belt 5, and is detected by the detecting device 30, and is calculated by the control unit 21 based on the detection signal and the conveyance data of the transfer conveyor belt 5. The length D along the conveyance direction of the outer skin material 3 and the center position C1 of the outer skin material 3. Then, the conveyor belt 5 is moved -15 - 1376207, and when the center position C1 of the outer skin material 3 reaches and coincides with the center position C2 of the opening portion 33 of the mounting member 34, the conveyance of the outer skin material 3 is stopped. (Refer to the outer skin material 3 indicated by the two-dot chain line in Fig. 1) Next, as shown in Fig. 2, the front end pulley 53 and the return pulley 55 of the transfer conveyor belt 5 are oriented opposite to the conveying direction R. When the direction is reversed, the outer skin material 3 is placed on the upper surface of the placing member 34 so as to cover the opening portion 33 of the placing portion 7. Further, at the position A2, the shutter housing 4 1 is lowered, the lower surface of each of the shutter pieces 37 is gently brought into contact with the upper surface of the placing member 34, and the shutter opening portion 39 surrounds the periphery of the outer covering member 3. Then, at the position A3, the shutter opening portion 39 starts the closing operation to reduce the opening diameter (reduced diameter), and the side portion 37B of each of the shutter pieces 37 comes into contact with the outer peripheral portion of the outer skin member 3, and the outer skin material 3 is made The center portion 3D temporarily stops the closing operation at a position slightly recessed downward from the opening portion 33 of the mounting member 34. When the center position C1 of the outer skin material 3 is displaced in a state of being displaced from the center position C2 of the opening 33 of the mounting member 34, the center position C1 and the center position C2 are closed by the closing operation. The center portion 3A of the outer skin material 3 is placed substantially uniformly around the opening portion 33. Further, the support portion 15A of the lift support portion 15 is such that the diameter of the shutter opening portion 39 decreases from the rising end position, and the conveyance surface 57A of the belt 57 is slightly recessed downward from the opening portion 33. The bottom portion 3 B of the outer skin material 3 temporarily stops falling. For the A4 position .+/,. The stop position of the shutter portion 9 and the lift support portion 15 in Λ -16 - 1376207 is referred to as a centering stop position, and is illustrated by Fig. 3. Moreover, the peripheral edge portion 3A of the outer skin material 3 disposed around the opening portion 33 is a dough portion of the sealing portion 17A that is formed by enclosing the inner material 11 and sealed by the closing operation of the shutter opening portion 39 to be described later. . Therefore, by adjusting the size of the opening diameter of the shutter opening portion 39 at the centering stop position, that is, by adjusting the amount of the dough 3A disposed on the periphery of the outer skin member 3 disposed around the opening portion 33, The thickness of the dough covering the upper portion of the food 17 is adjusted. At the A4 position, the nozzle member 43 starts to descend, so that the extrusion port 45 enters the recess from the upper opening 3E of the outer skin member 3, and the lowering is stopped at a predetermined position set in advance. At this time, the dam member 47 fixed to the nozzle member 43 as the dough pressing member is operated together with the placing member 34, and the peripheral edge portion 3A of the outer covering member 3 is sandwiched around the entire periphery thereof so that the outer covering material is The upper opening 3E of 3 is blocked by a nozzle member 43 provided with a weir member 47. Then, at the position A5 to the position A8, the inner material 1 1 is extruded from the extrusion port 45 of the inner material supply unit 13, and the inner material 11 is supplied to the inside of the outer skin material 3. At this time, the tension applied to the extruded inner material 11 by the tension of the dough of the outer skin material 3 is high, but the upper opening 3E of the outer skin material 3 is sealed by the nozzle member 43 and the weir member 47. Therefore, it is possible to prevent the extruded inner material 11 from leaking from the upper opening 3E. Further, as shown in Fig. 4, at the position of A6, the support portion 15A starts to descend again, and at the position of A7, the support portion 15A stops falling at a position set in advance. At this time, the support portion 15A is lowered from the mounting member -17 - 1376207 34 in an open manner, and receives the pressing pressure from the inside of the inner material supply portion 13 to accommodate the outer skin material 3 formed in a bowl shape. Further, since the bottom portion 3B of the outer skin material 3 is supported in contact with the support portion 15A, it is possible to suppress the localized thinning and extension of the food forming the bottom portion 3B. Therefore, in the state where the outer peripheral edge portion is held, and the bottom portion of the outer skin material is not supported, the bottom portion of the central portion of the outer skin material is pressed by the pressing means. Other parts are thinning and extending. Then, after the A8 position at which the inner material 11 is squeezed, the nozzle 43 starts to rise, stops rising at the rising end position, and stands by until the outer skin material 3 is supplied. When the nozzle member 43 is raised, the air nozzle member 49 instantaneously ejects compressed air, and the inner material 11 which is adjacent to the extrusion port 45 of the nozzle member 43 is discharged from the extrusion port. Therefore, the variation of the amount of extrusion of the inner material 11 caused by the indefinite condition of the inner member 11 from the nozzle member 43 can be suppressed, and the weight of the cover 17 can be suppressed from being changed. Further, it is possible to prevent the covered food 17 or the peripheral device due to the dropping of the inner material 11 from the upper nozzle member 43 from the A9 position after the rise of the nozzle member 43 is completed, and the shutter opening portion 39 The closing operation is started again, the shutter opening 39 is reduced in diameter, and the side portion 37B of the shutter piece 37 gathers the peripheral edge portion 3A of the material 3, and the food material 17 is sealed by enclosing the inner material 11. The diameter of the shutter opening portion 39 is reduced as shown in Fig. 5, and the door opening portion 39 is stopped at the A 1 1 position before the complete closing. The material of the material 11 is on the upper side of the material, and the outer part of the material is up to the bottom 45, and the food is raised, and the above-mentioned oral skin is contaminated into a package, and the above-mentioned peripheral portion 3A of the brake set is -18-1376207. The portion moves toward the lower side of the shutter piece 37, and the remaining portion forms a projection-like sealing portion 17A on the upper portion of the coated food. This All position is referred to as a protrusion-shaped sealing portion forming position. Further, the support portion 15A starts to descend from the position A10 after the closing operation of the shutter opening portion 39 is resumed, and then stops at the substantially All position. The lowering of the support portion 15A has a function of guiding the dough of the outer peripheral portion 3A of the outer skin material 3 which is reduced in diameter by the shutter opening portion 39 to the lower side of the shutter piece 37. Further, at the position A1 2, the support portion 15A starts to descend again, and as shown in Fig. 6, the coated food 17 is supported while being supported by the support portion 15A and lowered. Then, the lowering of the support portion 15A is stopped at the position A13, and the shutter opening portion 39 is again closed to be closed and completely closed. At the position A 1 4 after the shutter opening portion 39 is completely closed, the support portion 15A starts to rise and rises to a position substantially the same as the position A12. By this rise, the coated food 1 7 supported by the support portion 15A has a projection-like sealing portion 17A, which is pressed by the plane formed by the lower surface of each of the shutter pieces 37 as shown in FIG. Since the projection-like sealing portion 17A is embedded in the upper portion of the coated food 17 , the protruding sealing portion 17A does not remain on the upper portion of the coated food 17 and is formed flatly. Therefore, the surface of the coated food is formed into a flat surface without unnecessary unevenness. Further, since the inner material 1 1 is not overmolded from the protruding sealing portion 17A of the coated food 17, the upper portion of the coated food 17 is pressed against the closed shutter piece 37. At the same time, the gate piece 37 also -19- 1376207 will not be contaminated by the inner material 11. Further, at the position A1 5, the support portion 15A starts to descend, and when the transport surface 57A of the support portion 15A is at the A16 position at the same height position as the transport surface of the transport belt 19 that is subsequently operated, the support The lowering of the portion 15A is stopped. The lowered position of the support portion 15A is referred to as a lower end position. Then, the belt 57 of the support portion 15A is moved to carry the conveyance. The covered food 17 supported by the belt 57 is conveyed in the conveyance direction R, and is transferred to the conveyance conveyor 19 as shown in Fig. 8. Then, at the position A1, the support portion 57A stops the conveyance turbulence, and the support portion 57A rises to the position of the rising end position of the initial position indicated by the position A1 8 and stands by until the next time the overmolding is started. Further, at the position A 16 , the shutter piece 37+ starts to open, and the shutter opening 39 is opened until it is the fully open position of the initial position. Further, the gate casing 41 and the nozzle member 43 that support the shutter piece 37 are raised to the position of the rising position as the initial position. Then, the position A19 is the initial position of the process of forming the outer skin material 3 to be conveyed next time, and is repeated. The next packaged food 17 is formed by the operation of each of the above-described positions from the A1 position to the A18 position. By repeating this forming process, the above-described food producing apparatus can be stably and continuously produced without stopping the operation. Next, a food producing apparatus 1 according to a second embodiment of the present invention will be described using Figs. 10 and 11 . FIG. 1 is an explanatory view showing a process of food production in the order of the left side, the middle view, and the right side, and the top view, the middle view, and the right side are explanatory views of the food manufacturing process, and (Α) is a top view, (Β) It is a front view. In the food-making apparatus 1 of the second embodiment, the means for changing the shape of the shutter piece 37 to remove the sealing portion 17A which is formed in a protruding shape on the upper portion of the coated food 17 is described. The components having the same functions as those of the above-described first embodiment are denoted by the same reference numerals, and the description thereof will not be repeated. The shutter piece 3 7 is formed with an upper vertical portion 71, a lower inclined portion 73, and a lower vertical portion 75 at the side portion 3 7B. Further, as shown in Fig. 10, the shutter opening portion 39 is closed in the position from the A9 position to the A1 7 position as in the line G1; the support portion 15A is in the position from the A10 position to the A16 position, as the line G2 The ground is falling. The left diagram 'of Fig. 11 is a state in which the figure is not in Fig. 10 between the position A6 and the position A7. The outer skin material 3 is sandwiched between the weir member 47 and the placing member 34 having the peripheral edge portion 3A as a dough pressing member, and the upper opening 3E of the outer skin material 3 is sealed to supply the inner material 11. The outer skin 3 has a bottom portion 3B supported by the support portion 15A which is lowered by one side, and is expanded by a pressure of the inner material 11 extruded from the extrusion port 45 to form a bowl shape. In the center of Fig. 11, in the state shown in Fig. 10, in the state of A12B, the upper vertical portion 71 of the front end portion 37A of the shutter piece 37 is concentrated at the center, and the shutter opening portion 39 is closed. The outer skin material 3 to which the inner material ii has been supplied is closed by the side portion 37B of the shutter piece 37, and the peripheral edge portion 3A is gathered at the center and sealed, and the sealing portion is formed with the protrusion formed on the upper portion. 17A coated foods 17. The right side of Fig. 11 is a view showing the state in the position of A13 in the first drawing, and the lower vertical portion 75 at the front end portion 37A of the shutter piece 37 is concentrated at the center - 213767, by the respective gate pieces 3 The lower surface of 7 forms a planar state. When the shutter piece 37 is closed from the A12B position to the A13 position, the substantially hexagonal hammer-shaped space formed by the lower inclined portions 73 is gradually reduced, and the protruding sealing portion 17A is guided to Below each gate piece 37. Then, at the position A13 where the closing operation of the shutter piece 37 is completed, the sealing portion 17A is embedded in the upper portion of the covered food 17, and the upper portion of the coated food 17 can be formed into a flat surface from which unnecessary irregularities are removed. . Φ Next, a food producing apparatus 1 according to a third embodiment of the present invention will be described with reference to Fig. 12 . Fig. 12 is an explanatory view schematically showing the food manufacturing apparatus 1 and the process of food production in the order of (A) to (D). In the food manufacturing apparatus 1 according to the third embodiment of the present invention, the placing member 34 is disposed above the shutter piece 37, and the outer skin material 3 is adjusted to the opening 33 above the mounting member. A plurality of centering members 8 1 of a center (hereinafter referred to as a centering). On the lower surface of the shutter piece 37, a recessed portion ® 37C is formed from the side of the front end portion 37A. As shown in Fig. 12(C), when the shutter opening 39 is closed, the recess 37C forms a hemispherical recess on the lower surface of the concentrated shutter piece 37. The aligning member 81 is interlocked with a drive mechanism (not shown) that is different from the shutter piece 377. For example, the aligning member 81 is operated by the same swinging motion as the shutter piece 377. The enclosed opening portion 83 is provided to be openable and closable. In the dough pressing member 47, the outer diameter of the dough pressing member 47 is set to be smaller than the opening diameter of the opening portion 33. Further, although the dough pressing member 47 may be formed in a meander shape from -22 to 1376207, in the third embodiment, it is shown that the outer diameter is formed by the tubular member forming the nozzle member 43. As the dough pressing portion 47E gradually increases from the extrusion port 45 of the nozzle member 43 upward, the inclined portion is changed. Even in such a dough pressing member 47, the peripheral edge portion 3A of the outer skin material 3 can be sandwiched between the dough pressing portion 47E and the outer periphery of the opening portion 33 over the entire circumference. Fig. 12(A) is a view showing that the opening portion 83 formed by the alignment member 81 starts to reduce the diameter, and the side portion 8 1 B of the alignment member 8 1 and the outer skin member 3 that has been placed on the upper surface of the mounting member 34 are formed. The outer peripheral portion is in contact with each other, and the state in which the closing operation is temporarily stopped is temporarily stopped at a position where the central portion 3D of the outer skin member 3 is slightly recessed from the opening portion 33 of the mounting member 34. By the closing operation, the outer skin material 3 and the opening portion 33 are aligned, and the peripheral edge portion 3A of the outer skin material 3 is disposed substantially uniformly around the opening portion 33. In addition, as the diameter of the opening portion 83 decreases from the rising end position, the support portion 15A supports the bottom portion of the outer skin material 3 which is slightly recessed downward from the opening portion 33 by the conveyance surface 57A of the belt 57. The state of 3B temporarily stops falling. In Fig. 12(B), the nozzle member 43 is lowered to the set position, and the outer skin material 3 is sandwiched between the dough pressing portion 47E of the dough pressing member 47 and the opening portion 33 of the mounting member 43. The peripheral portion 3A is then in a state in which the inner material 11 is extruded from the extrusion port 45 of the nozzle member 43. At this time, the upper opening 3E of the outer skin material 3 is sealed by the nozzle member 43 including the dough pressing portion 47E, so that the extruded inner material 11 can be prevented from leaking from the upper opening portion 3E. In the portion 15A, in synchronization with the pressing of the inner material 11, the -23-1376207 starts to fall again, and stops at the previously set position as the pressing of the inner material 11 is stopped. At this time, since the bottom portion 3B of the outer skin material 3 is supported in a state of directly contacting the support portion 15A, it is possible to suppress the food dough forming the bottom portion 3B from being locally thinned and stretched. Fig. 12(C) shows the end of the pressing of the inner material 3 into the outer skin material 3, and the peripheral edge portion 3A of the outer skin material 3 is reduced in diameter by the closing operation of the shutter piece 37. And concentrate on the central and sealed state. The shutter opening portion 39 is stopped at a position before the closing of the shutter, and a protruding sealing portion 17 is formed on the upper portion of the coated food. Then, the support portion 15A is lowered, and further, the shutter opening portion 39 is closed. Then, as shown in Fig. 12(D), the support portion 15A for supporting the coated food 17 rises again, and the projection-like sealing portion of the coated food 17 is pressed against the shutter piece 37 when the closing operation is completed. Hemispherical concave. The protruding sealing portion 17A is embedded in the upper portion of the coated food 17, and the upper portion of the coated food 17 is pressed against the hemispherical concave portion to be compression molded. Then, the support portion 15A is lowered to the lower end position to carry the coated food item 17 to the subsequent carry-out conveyor. Then, when the coated food 1 is, for example, a Chinese taro or the like, the upper portion of the coated food 17 which has been formed into a hemispherical shape is kneaded by a known kneading device or the like, and then subjected to heat treatment such as steaming. The food producing apparatus 1 according to the embodiment of the present invention is substantially as described above, but is not limited to these descriptions, and various modifications are possible within the scope of the patent application. In the above description, although it is roughly in the shape of a seesaw
X.S -24- 1376207 食品麵糰來說明外皮材3，但並非僅限於圓形，例如，對 應於閘門部9的閘門開口部39的形狀，即使是六角形狀也 可以，或是也能夠使用從帶狀的食品麵糰所脫模而成的食 品麵糰片。 又，對於載置外皮材3的載置部7所具備的載置構件34 雖是以板狀構件來做說明，但例如，可以使用與閘門部9 的閘門片37相同樣的閘門機構，將相當於閘門開口部39的 開口當成載置構件34的開口部33，更且，藉由讓閘門片進 行開閉動作，將上述開口 33設成能夠擴大、縮小。 又，閘門部9或載置部7所使用的閘門片，並不僅限於 被上述般的轉動軸35所支撐的可擺動構件，可以是藉由讓 轉動軸回轉於單一方向來擴大或縮小閘門開口部39的閘門 機構，或是如專利文獻1的第27圖及第28圖所記載的閘門 機構亦可。更且，閘門片37並非僅限於六個，只要有三個 以上就可以形成閘門開閉部39。 又，對於作爲麵糰按壓構件的鍔構件47的麵糰按壓部 位47E，雖是以具有凹狀的曲面大致呈圓錘形狀來做說明 ，但可以因應載置部7所具備的開口部33的形狀來變更， 例如，藉由開口部3 3相互U滑動的六個閘門片所形成的大 致六角形的情形時，以具有凹部曲面的大致六角錐形狀亦 可 β 又，相對於載置部7的閘門部9，支撐部15Α及内材供 給部1 3的昇降動作’只要是以相對性地進行接近、開離的 動作即可，例如，對於支撐部1 5 A，以接近、開離於載置 -25- 1376207 部7之方式將昇降駆動部連動連結於載置部7來設置亦可。 【圖式簡單說明】 第1圖是槪略性地顯示本發明的第1實施形態的食品製 造裝置以及將食品成形的製程的說明圖。 第2圖是槪略性地顯示本發明的第1實施形態的食品製 造裝置以及將食品成形的製程的說明圖。 # 第3圖是槪略性地顯示本發明的第1實施形態的食品製 造裝置以及將食品成形的製程的說明圖。 第4圖是槪略性地顯示本發明的第1實施形態的食品製 造裝置以及將食品成形的製程的說明圖。 第5圖是槪略性地顯示本發明的第1實施形態的食品製 造裝置以及將食品成形的製程的說明圖。 第6圖是槪略性地顯示本發明的第1實施形態的食品製 造裝置以及將食品成形的製程的說明圖。 ® 第7圖是槪略性地顯示本發明的第1實施形態的食品製 造裝置以及將食品成形的製程的說明圖。 第8圖是槪略性地顯示本發明的第1實施形態的食品製 * 造裝置以及將食品成形的製程的說明圖。 第9圖是槪略性地顯示本發明的第1實施形態的食品製 造裝置所具備的昇降支撐部的說明圖。 第1 〇圖是顯示依本發明的第1實施形態的食品製造裝 置之各部分的動作，其經時性變化的一例的動作說明圖。 第1 1圖是槪略性地顯示本發明的第2實施形態的食品 -26- 1376207 製造裝置所具備的閘門以及將食品成形的製程的說明圖。 . 第12圖是槪略性地顯示本發明的第3實施形態的食品 製造裝置以及將食品成形的製程的說明圖。 【主要元件符號說明】 1 :食品製造裝置 3 =外皮材 # 3A :周緣部 3B :底部 7 :載置部 9 :閘門部 1 1 :內材 15 :昇降支撐部 15A :支撐部 1 7 :包覆食品 _ 33:(載置構件34的）開口部 3 4 :載置構件 3 7 :閘門片 ' 3 9 :閘門開口部 43 :管嘴構件 47:麵糰按壓構件、鍔構件 6 1 :控制馬達 -27-XS -24 - 1376207 The food dough is used to describe the outer skin material 3, but it is not limited to a circular shape. For example, the shape corresponding to the shutter opening portion 39 of the shutter portion 9 may be a hexagonal shape or a strip shape. A piece of food dough that has been demolished from the food dough. In addition, the mounting member 34 provided in the mounting portion 7 on which the outer skin material 3 is placed is described as a plate member. For example, a shutter mechanism similar to the shutter piece 37 of the shutter portion 9 can be used. The opening corresponding to the shutter opening portion 39 serves as the opening portion 33 of the mounting member 34, and the opening 33 is opened and closed by the opening and closing operation of the shutter piece. Further, the shutter piece used in the shutter portion 9 or the mounting portion 7 is not limited to the swingable member supported by the above-described rotating shaft 35, and the shutter opening may be enlarged or reduced by rotating the rotating shaft in a single direction. The shutter mechanism of the portion 39 or the shutter mechanism described in Figs. 27 and 28 of Patent Document 1 may be used. Further, the shutter piece 37 is not limited to six, and the shutter opening and closing portion 39 can be formed as long as there are three or more. In addition, the dough pressing portion 47E of the dam member 47 as the dough pressing member is described as having a concave curved surface having a substantially round shape, but the shape of the opening 33 provided in the placing portion 7 can be used. For example, in the case of a substantially hexagonal shape formed by the six gate pieces in which the openings 3 3 slide with each other U, the substantially hexagonal tapered shape having the curved surface of the concave portion may be β and the gate with respect to the placing portion 7 In the portion 9 , the lifting and lowering operation of the support portion 15 and the inner material supply portion 1 3 may be performed by relatively close to and away from each other. For example, the support portion 15 A is placed close to and away from the mounting portion. -25- 1376207 The method of the portion 7 may be provided by connecting the lifting and lowering portion to the placing portion 7 in conjunction with each other. [Brief Description of the Drawings] Fig. 1 is an explanatory view showing, in a schematic manner, a food manufacturing apparatus according to a first embodiment of the present invention and a process for molding a food. Fig. 2 is an explanatory view showing a food manufacturing apparatus according to a first embodiment of the present invention and a process for forming a food product. #Fig. 3 is an explanatory view showing a food manufacturing apparatus and a process for forming a food product according to the first embodiment of the present invention. Fig. 4 is an explanatory view schematically showing a food manufacturing apparatus and a process for forming a food product according to the first embodiment of the present invention. Fig. 5 is an explanatory view showing, in a schematic manner, a food manufacturing apparatus according to a first embodiment of the present invention and a process for molding a food. Fig. 6 is an explanatory view showing, in a schematic manner, a food manufacturing apparatus according to a first embodiment of the present invention and a process for molding a food. Fig. 7 is an explanatory view showing, in a schematic manner, a food manufacturing apparatus and a process for forming a foodstuff according to the first embodiment of the present invention. Fig. 8 is an explanatory view showing, in a schematic manner, a food manufacturing apparatus and a process for forming a foodstuff according to the first embodiment of the present invention. Fig. 9 is an explanatory view showing a lifting support portion provided in the food manufacturing apparatus according to the first embodiment of the present invention. Fig. 1 is an operation explanatory view showing an example of the operation of each part of the food producing apparatus according to the first embodiment of the present invention, which is temporally changed. Fig. 1 is an explanatory view showing, in a schematic manner, a process of a shutter provided in a production apparatus of a food product -26-1376207 according to a second embodiment of the present invention and a food product. Fig. 12 is an explanatory view showing, in a schematic manner, a food producing apparatus and a process for forming a foodstuff according to a third embodiment of the present invention. [Description of main component symbols] 1 : Food manufacturing apparatus 3 = outer skin material # 3A : peripheral portion 3B : bottom portion 7 : mounting portion 9 : shutter portion 1 1 : inner material 15 : lifting support portion 15A : support portion 1 7 : package Covered food _ 33: (opening portion 34 of mounting member 34): mounting member 3 7 : shutter piece ' 3 9 : gate opening portion 43 : nozzle member 47 : dough pressing member, 锷 member 6 1 : control motor -27-