TWI373591B - - Google Patents

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Publication number
TWI373591B
TWI373591B TW098120192A TW98120192A TWI373591B TW I373591 B TWI373591 B TW I373591B TW 098120192 A TW098120192 A TW 098120192A TW 98120192 A TW98120192 A TW 98120192A TW I373591 B TWI373591 B TW I373591B
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Taiwan
Prior art keywords
heat
rotating
light source
heat dissipation
source module
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TW098120192A
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English (en)
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TW201100708A (en
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Pan Jit Internat Inc
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Priority to TW098120192A priority Critical patent/TW201100708A/zh
Priority to US12/512,360 priority patent/US7810951B1/en
Priority to JP2009192328A priority patent/JP5050250B2/ja
Publication of TW201100708A publication Critical patent/TW201100708A/zh
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Publication of TWI373591B publication Critical patent/TWI373591B/zh

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/70Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
    • F21V29/74Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades
    • F21V29/76Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades with essentially identical parallel planar fins or blades, e.g. with comb-like cross-section
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V17/00Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
    • F21V17/02Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages with provision for adjustment
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V17/00Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
    • F21V17/10Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening
    • F21V17/12Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening by screwing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V21/00Supporting, suspending, or attaching arrangements for lighting devices; Hand grips
    • F21V21/14Adjustable mountings
    • F21V21/30Pivoted housings or frames
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/70Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
    • F21V29/74Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/70Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
    • F21V29/83Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks the elements having apertures, ducts or channels, e.g. heat radiation holes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S2/00Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction
    • F21S2/005Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction of modular construction
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V19/00Fastening of light sources or lamp holders
    • F21V19/001Fastening of light sources or lamp holders the light sources being semiconductors devices, e.g. LEDs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21WINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
    • F21W2131/00Use or application of lighting devices or systems not provided for in codes F21W2102/00-F21W2121/00
    • F21W2131/10Outdoor lighting
    • F21W2131/103Outdoor lighting of streets or roads
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2103/00Elongate light sources, e.g. fluorescent tubes
    • F21Y2103/10Elongate light sources, e.g. fluorescent tubes comprising a linear array of point-like light-generating elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S362/00Illumination
    • Y10S362/80Light emitting diode

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Led Device Packages (AREA)
  • Fastening Of Light Sources Or Lamp Holders (AREA)

Description

Γ373591 六、發明說明: 【發明所屬之技術領域】 本發明關於一種發光二極體光源模組,尤指一種具散 熱功能及配光最佳化的發光二極體光源模組。 【先前技術】 有鑒於能源短缺的威脅與全球溫室效應的影響,使得 環保意識逐年提升,政府與國際團體紛紛向民眾宣導節能 減碳之觀念,由於發光二極體擁有省電、體積小、效率佳 等各項優點’再加上拜科技進步之賜,使得發光二極體亮 度提向、成本降低.,以發光二極體作為主要照明設備的技 術逐漸成熟,使得發光二極體燈具比日光燈管更亮、更省 電、更節能,而成.為新一代的照明趨勢。 然而’發光二極體所發出的光線具有指向性,故習用 發光二極體燈具所發出的光線往往不均勻且範圍小,例如 將發光二極體燈泡安裝於天花板上,其照明亮度明顯從燈 具下方的區域往外側降低’使得離燈具較遠之範圍顯得昏 暗許多’因此對於室内照明而言不甚理想,無法與傳統日 光燈相比擬》 再者’發光二極體在發光時會產生高熱,是故一般發 光二極體燈具皆具有金屬製的散熱鰭片來增加燈具熱傳導 的表面積,以幫助散熱。但在散熱過程中,發光二極體周 圍仍是高熱的空氣,故散熱效果在空氣缺乏對流的情況下 勢必大打折扣。 3 Γ373591 【發明内容】 由上述說明可知,既有發光二極體燈具之照明範圍過 小及空氣缺乏對流導致散熱效果不佳,實有進一步改良之 必要。 有鑑於此,本發明之主要目的在於提供一種具散熱功 能及配光最佳化的LED光源模組,其可藉調整出光方向並 可搭配透鏡而使配光最佳化,且結構上可使空氣產生對流 而幫助散熱。 欲達上述目的所使用之技術手段,係令該具散熱功能 及配光最佳化的L E D光源模組包含: 一散熱支架,係包含一上板、一 板及複數排熱管, 該上板係間隔穿設有複數貫孔;該下板對應上板之貫孔位 置亦形成有複數貫孔;該些熱排.管.係設於上、下板之間, 且每一熱排管係對應連接上、下板相對的貫孔; 一銘基板’係設於該下板之表面,該鋁基板上對應下 板之貫孔亦分別設有穿孔; 複數led組件,係分別裝設於鋁基板上兩相鄰的穿孔 之間;以及 兩旋轉組件’分別連接該散熱支架的兩端,其中散熱 支架可藉著旋轉組件進行旋轉而改變led組件的出光方 向。 由於下板附近的空氣溫度會因LED組件發光而升高, 相對地排熱管位於上板的另端開口附近空氣溫度較低,由 於熱空氣密度小於冷空氣,因此排熱管兩端開口相對產生 一使熱空氣持續從下板附近流入排熱管再流出上板之壓 4 1373591 力,藉此熱對流可使整個光源模組快速達到相對於習知LED 燈具更低溫的熱平衡,從而加強光源模組的散熱效果。 • 此外,旋轉组件的設置可使得光源模組裝設於一照明 裝置上時’可調筆其出光方向.,同時再搭配透鏡均勻出光, 加上光源模组化的設計而可由多個相同的光源模組配合不 同出光方向之調整’以符合不同的照明配光需求,.使配光 最佳化。’ . 综上所述,本發明之模組化設計在結構上可使空氣產 • 生對流而幫助散熱效果改善’且更提供配光角度之可調性。 因此本發明相較於既有技術擁有释著的功效增進,於符合 專利要件前提之下,爰依法提出申請。 【實施方式】 以下說明本發明之實施方式:請參考第—圖所示,係 本發明具散熱功能及配光最佳化的LED光源模組一較佳實 施例,其主要包含有一散熱支架(1〇)、一鋁基板(2〇)、複 • 數LED組件(30)及兩旋轉組件(40) » 進一步參考第二圖所示,該散熱支架(1〇)主要包含一 上板(11)、一下板(12)及複數排熱管(13),該上板(11):間 隔穿設有複數貫孔(110);該下板(12)對應上板(11)之貫孔 (110)位置亦形成有複數貫孔(120) ·,該些熱排管(13)係μ 於上、下板(11)(12)之間’且每一熱排管(13)係對應連接上: 下板(11)(1 2)相對的貫孔(11 0)(120) » 該鋁基板(20)係設於該下板(12)之表面並内含金屬線 .路,其與下板(12)之間可藉著塗佈導熱膠之方式固定,該 5 1373591 鋁基板(20)上對應下板(12)之貫孔(12〇)亦分別設有穿孔 (200) ° 進一步參考第三圖所示,每一 LED組件(3〇)係裝設於 鋁基板(20)上兩相鄰的穿孔(2〇〇)之間本實施例中每一 LED組件要包含有一 LED單元(31)、一套筒(32)及 透鏡(33),其中,該LED單元(31)係以表面黏著技術(SMT) 焊接於鋁基板(20)上,該套筒(32)係套設於LED單元(31) 上方,該透鏡(33)係設於套筒(32)内並裝設於LED單元(31) _ 上。可進一步令LED組件(30)包含一防水墊片(34)及一防 水塾圈(35),令該防水塾片(34)夾設於套筒(32)與铭基板(2〇) 乏間,並藉由螺絲一同鎖固該套筒(32)、防水墊片(34)、 銘基板(20)以及下板(1 2>;該防水墊圈(35)則夾設於透鏡(33) 與套筒(32)之間,藉由該防水墊片(34)及防水墊圈(35)使得 LED組件(30)可防水。 如第一圖所示,該兩旋轉組件(40)分別連接該散熱支 架(1〇)的兩端,並可對應裝設於一照明裝置的電源接口上, 其中散熱支条(10)可藉著旋轉組件(4〇)進行旋轉而改變出 光方向,每一旋轉組件(4〇)包含一固定件(41)及一旋轉件 (42) ’該固定件(41)係用以裝設於一照明裝置的連接孔, 該旋轉件(42)係設於該固定件(41)上而可相對該固定件(41) 福轉,該旋轉件(42)係與散熱支架(10)一端組接,本實施 例中’該固定件(41)與該旋轉件(42)皆呈圓柱狀,其中該 旋轉件(42)與該固定件(41)共軸且徑長大於該固定件(41)。 參考第九圖所示,當應用於一照明裝置(2)時,可將多 數的本發明之發光二極體光源模組(1)並排於該照明裝置(2) 1373591
2光面上’Μ各發光二極體光源模组⑴係以兩端旋轉 .•件(40)的固定件(41)與照明裝置⑵組裝—起由於散熱 支架(10)可藉著旋轉組件(40)相對旋轉,而調整其上的LED 組件(30)的出光方向,只要舒备個恭止 罟野母個發光二極體光源模組(1) 的出光方向進行調整,即可使該昭 丨又必…奶哀置(2)相較於習知的 發光二極體照明裝置具備更寬的照明範圍與更均勻的照明 亮度,再者,除了同方向的筇Μ&要 ._ u刀π扪亚排叹置,亦可於照明裝置(2) 規劃不同區域提供設置安排’例如第十圖所示,部分光源
模組(1)係與其他並排的光源模組(1)成垂直設置;再如第 十一圖所示,該照明裝置(2)上係形成一中央平面(2〇〇)及 兩側面(201) ’該兩側面(2〇υ係分別從中央平面(2〇〇)兩側 斜向延伸,令多個光源模組(1)分布於該中央平面(2〇〇)及 側面(201)上,藉此提供更多元的照明設計;再者,由於前 述透鏡(33)的出光特性是將點光源特性的LED光源均勻分 布,使LED組件(30)可發出均勻且特定照明範圍之光源, 因此依據不同出光方向的光源模組(1)對應搭配不同出光特 性的透鏡(33)使用,藉此達到配光最佳化。 再者,如第三圖所示,當LED單元(31)點亮時,使得 下板(12)附近的空氣溫度升高’因熱空氣密度較小,再者, 排熱官(1 3)位於上板(11)的另端開口附近空氣溫度較低而 密度較大,因此排熱管(1 3)兩端相對產生一使熱空氣持續 從下板(12)附近流入排熱管(13)再流出上板(11)之壓力,藉 此熱對流可使整個光源模組快速達到相對於習知L E D燈且 更低溫的熱平衡,從而加強光源模組的散熱效果。 請參考第四圖及第五圖所示,且與前述第一圖實施例 1373591 (7)’最後藉由一 MCU管理器(8)統一設定工作電流,藉由 設定方波之伯空比,再提供給恒流驅動器的調光接腳以設 定每-光源模組之工作電流’可較為精確有效地調節每個 模組燈調的工作電流,配出更均勻之照明。 本發明所附圖式僅提供參考與說明用,並非用來對本 發明加以限制者。故舉凡運用本發明說明書及圖示内容所 為之等效結構變化,均同理包含於本發明之範圍内,合予 陳明。
【圖式簡單說明】 第一圖:係本發明一較佳實施例之立體圖。 第二圖:係第一圖無旋轉組件時另一角度所視之立體 圖。 第三圖:係第二圖之剖視圖。 第四圖·係本發明另一較伟奢;^u . — 权住貫細*例無旋轉組件之立體 第五圖: 第六圖: 示意圖。 係第四圖之剖視圖。 係本發明之旋轉組件第二較佳實施例之立體 第七圖:係本發明之旋轉組件第三較佳實施例之立體 示意圖。 第八圖:係本發明之旋轉組件第四較佳實施例之立體 示意圖。 第九圖:係複數本發明之弁、@ z ^ β心元/原核組應用於一照明裝置 的第一較佳實施例之立體示意圖。 1373591 第十圖··係複數本發明之光源模組應用於一照明裝置 的第二較佳實施例之立體示意圖。 第十一圖:係複數本發明之光源模組應用於一照明裝 置的第三較佳實施例之立體示意圖。 . ...- . . 第十二圖:本發明之驅動控制系統示意圖。
【主要元件符號說明】 (10)散熱支.架. (11)上板 (11 0)貫孔' (12)下板 (120)貫孔· (13)排熱管 (20)鋁基板 (200)穿孔 (30)LED 組件 (31)LED 單元 (32)套筒 (33)透鏡 (33a)透鏡 (34)防水墊片 (35)防水墊圈 (40)旋轉組件 (41,41a,41b,41c)固定件 (410)凸部 (42,42a,42b,42c)旋轉件 (420)板體 (421)弧狀滑槽 (50)蓋板 (1)光源模組 (2)照明裝置 (200)中央平面 (201)側面 (6)供電裝置 (7)恆流驅動器 (8)MCU管理器

Claims (1)

1373591 七、申請專利範圍: c— 1. 一種具散熱功能及配光最佳化的LED光源模組,係 包含: 一散熱支架,係包含一上板、一下板及複數排熱管, 該上板係間隔穿設有複數貫孔;該下板對應上板之貫孔位 置亦形成有複數貫孔;該些熱排管係設於上、下板之間, 且每一熱排管係對應連接上、下板相對的貫孔; 一铭基板’係設於該下板之表面’該鋁基板上對應下 _ 板之貫孔亦分別設有穿孔; 複數LED組件,係分別裝詨於鋁基板上兩相鄰的穿孔 之間;以及 兩旋轉組件,分別連接該散熱支架的兩端,其中散熱 支架可藉著旋轉組件進行旋轉而改變LED組件的出光方 向〇 2. 如申請專利範圍第]項所述之具散熱功能及配光最 佳化的LED光源模組,每一旋轉組件包含一固定件及一旋 轉件,該固定件係用以裝設於一照明裝置的連接孔,該旋 轉件係設於該件上而可相對該固定件樞#,該旋轉件 係與散熱支架一端組接。 3. 如申請專利範圍第2項所述之具散熱功能及配光最 佳化的LED光源模組,該固定件與該旋轉件皆呈圓柱狀, 其中該旋轉件與該固定件共軸且捏長大於該固定件。 4. 如申請專利範圍第2項所述之具散熱功能及配光最 佳化的LED光源模組,該固定件係呈環狀而㈣於該㈣ 件上。 11
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