TWI278361B - Cooling device for casting molds - Google Patents

Cooling device for casting molds Download PDF

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Publication number
TWI278361B
TWI278361B TW091132143A TW91132143A TWI278361B TW I278361 B TWI278361 B TW I278361B TW 091132143 A TW091132143 A TW 091132143A TW 91132143 A TW91132143 A TW 91132143A TW I278361 B TWI278361 B TW I278361B
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Taiwan
Prior art keywords
cooling
pressure
cooling water
water
mold
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TW091132143A
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Chinese (zh)
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TW200300004A (en
Inventor
Shigeyoshi Komaki
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Ahresty Corp
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Publication of TWI278361B publication Critical patent/TWI278361B/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/06Permanent moulds for shaped castings
    • B22C9/065Cooling or heating equipment for moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/06Permanent moulds for shaped castings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/22Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
    • B22D17/2218Cooling or heating equipment for dies

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Abstract

Even in the case where the cooling pattern is changed according to the region of the mold to be cooled or where the mold is exchanged to add a new cooling system, only a single mold cooling device disposed around the casting machine suffices, and a change to a desired cooling pattern for each region of the mold to be cooled can be easily made by the use of a single switch. To this end, in the invention, high pressure water solenoid valves (1a, 1b, ...) for passing high pressure cooling water and low pressure water solenoid valves (2a, 2b, ...) for passing low pressure cooling water are connected in parallel with a water feed path (6) connected to a water supply source (5), the outlets of these high pressure water solenoid valves and low pressure water solenoid valves being connected together to provide cooling water feed paths (3a, 3b, ...), the high pressure water solenoid valves and low pressure water solenoid valves in the cooling water feed paths being independently controlled to feed cooling water to the cooling hole in the mold through the cooling water feed paths.

Description

1278361 玖、發明說明 【發明所屬之技術領域】 本發明,係關於使用在壓鑄或塑膠成形等之模具的冷 卻裝置,尤其是有關一種使冷卻水流過穿設在模具之冷卻 孔內來冷卻模具的鑄造用模具之冷卻裝置。 【先前技術】 爲獲得良好的鑄件,須將因模穴內之熔融液的熱而成 高溫之模具按鑄件之形狀適當地冷卻,對模具溫度經常適 當地控制,因此過去已提出各種模具溫度之控制方法。 其中,一般的方法係使冷卻水流過穿設在模具之多數 冷卻孔內來控制(冷卻)模具溫度。 在使冷卻水流過模具之冷卻孔內來冷卻模具以控制模 具溫度之情形,一般所使用之經常通水之方法係在鑄造過 程中不斷地使冷卻水流過穿設在模具之所有的冷卻孔內, 然而,在經常通水就會過冷的部位就使用間歇通水之方法 ,又,在因鑄件體積大給模具許多熱量而不能以間歇通水 充分冷卻的部位就使用高壓間歇通水,以間歇地通入高壓 冷卻水來打破產生於冷卻孔內周面之冷卻水蒸氣膜。 【發明內容】 然而,該等習知之模具冷卻方法,在依模具之冷卻部 位要改變冷卻模式或更換模具而要追加新冷卻系統之情形 ,須在鑄造機周圍設置複數台冷卻裝置。 1278361 本發明有鑒於該等習知之缺點而提供一種無論是在依 模具之冷卻部位要改變冷卻模式之情形,還是在更換模具 而要追加新冷卻系統之情形,在鑄造機周圍設置1台模具 冷卻裝置即可對應,並且以1個開關即可對每個模具之冷 卻部位容易地改變爲所希望之冷卻模式的鑄造用模具之冷 卻裝置。 要達成如上述目的之本發明的鑄造用模具之冷卻裝置 ,係使冷卻水流過穿設在模具之複數個冷卻孔內來冷卻模 具者;其特徵在於:在連接於供水源側之供水路徑並聯連 接送出高壓冷卻水(具有打破產生於模具冷卻孔內周面之蒸 氣膜的壓力)之高壓水用電磁閥、與送出低壓冷卻水之低壓 水用電磁閥,並且將該等高壓水用電磁閥與低壓水用電磁 閥之出口彼此連接而形成冷卻水供應路徑,藉由將該冷卻 水供應路徑之高壓水用電磁閥與低壓水用電磁閥分別獨立 控制,將冷卻水經由冷卻水供應路徑供應至模具冷卻孔內( 申請專利範圍第1項)。 此時,較佳者爲:設置高壓水送出用泵,將高壓冷卻 水安定地供應至高壓水用電磁閥(申請專利範圍第2項);將 空氣淸除路徑(用以將殘留於模具冷卻孔內部之冷卻水以空 氣淸除)設置於每個冷卻水供應路徑,並且使空氣淸除路徑 與冷卻水供應路徑合流(申請專利範圍第3項、第4項);具 有複數組前述冷卻水供應路徑(申請專利範圍第5項)。 【實施方式】 1278361 以下,雖參閱圖式詳細說明本發明之具體合適之實施 例,但本發明並不限定於圖式實施例,可有各種形態。 又,對全部圖面中相同構件使用相同符號,省略重複 之說明。 本發明之模具冷卻裝置A,基本上係以一對高壓水用 電磁閥1a、1b、1c、1d與低壓水用電磁閥2a、2b、2c、2d 構成獨立之複數組冷卻水供應路徑3a、3b、3c、3d,在每 組冷卻水供應路徑3a、3b、3c、3d又分別設置空氣淸除路 徑 4a ' 4b 、 4c ' 4d 〇 高壓水用電磁閥1a、1b、…,係用以送出具有能打破 冷卻水之蒸氣膜(產生於穿設在模具之冷卻孔之內周面)之壓 力的高壓冷卻水。即,當模穴內有熔融液之模具成高溫狀 態時(在鋁壓鑄之射出過程中會升至大約400〜500°C左右), 若使冷卻水流過穿設在模具之冷卻孔內部,接觸冷卻孔內 周面之冷卻水就急遽蒸發,在冷卻孔內周面形成蒸氣膜, 冷卻水被該蒸氣膜阻擋而不能直接接觸冷卻孔內周面而降 低冷卻效果,故將加壓至能打破該蒸氣膜而直接接觸冷卻 孔內周面的壓力(若使用工業用水作爲冷卻水時,係〇.7MPa 以上)之冷卻水稱爲高壓冷卻水。 又,通常工廠內之冷卻水(工業用水)之壓力係 0.1~0.5MPa,在本發明稱爲低壓冷卻水,低壓冷卻水通過低 壓水用電磁閥2送至模具之冷卻孔。 然後,將成對之高壓水用電磁閥1a、1b、…與低壓水 用電磁閥2a、2b、…,並聯連接於與供水源側(冷卻水供應 1278361 口 5)相連之供水路徑6,並且將該等高壓水用電磁閥1a、 1b、…與低壓水用電磁閥2a、2b、…之出口彼此透過連通 管7a、7b、7c、7d連接,形成獨立之複數組冷卻水供應路 徑3a、3b、3c、3d,藉由將各冷卻水系統之高壓水用電磁 閥1a、1b、…與低壓水用電磁閥2a、2b、…分別獨立控制 ,使冷卻水通過各冷卻水供應路徑3a、3b、3c、3d供應至 模具之各冷卻孔內。又,在圖示實施例,形成4系統之冷 卻水供應路徑3a、3b、3c、3d。 對各冷卻水系統之高壓水用電磁閥1a、1b、…與低壓 水用電磁閥2a、2b、…及後述之空氣淸除用電磁閥11a、 11b、11c、11d分別獨立控制之方法中,例如有在冷卻裝置 A之順序迴路使用可程式控制器。 又,在供水路徑6設置冷卻水用過濾器8、止回閥9 ,在高壓水用電磁閥1a、1b、…與低壓水用電磁閥2a、2b 、…之進口側之間設置壓力調節閥1〇,用以將高壓冷卻水 之壓力減壓爲低壓冷卻水。 又,對應於各冷卻水供應路徑3a、3b、…分別設置空 氣淸除路徑4a、4b、4c、4d,使設置於各空氣淸除路徑4a 、4b、…之空氣淸除用電磁閥11a、11b、…能分別獨立控 制。空氣淸除用電磁閥11a、11b、…,係用於當冷卻水繼 續送入模具之各冷卻孔內致使模具過冷時,將殘留於冷卻 孔內部之冷卻水以空氣淸除,使模具之冷卻停止,空氣淸 除用電磁閥11a、11b、…將高壓空氣經由空氣淸除路徑4a 、4b、…送至模具之冷卻孔內部。 1278361 此時,較佳者爲將冷卻水供應路徑3a、3b、…與空氣 淸除路徑4a、4b、…透過止回閥13a、13b、 13c、13d與 13’a、13’b、13’c、13’d在前端部分合流,使能以1個冷卻 系統(配管)12a、12b、12c、12d供應冷卻水與空氣至模具 冷卻孔之內部。此時所使用之止回閥13a、13b、…,13’a 、13’b、…,較佳者爲使用彈簧式止回閥,使比開啓壓力 低之壓力之冷卻水與空氣能保持於各冷卻水供應路徑3a、 3b、…與空氣淸除路徑4a、4b、…。如此,就能將冷卻水 與空氣迅速切換而簡便地交替壓送。 又,連接於供水源側(冷卻水供水口 5)之供水路徑6 的冷卻水之供水壓力(線路壓),比高壓冷卻水之目標壓力値 低時,較佳者爲在冷卻水供應口 5之前後設置輔助泵,或 如圖2所示之實施例,將高壓水送出用泵14連接於供水路 徑6之高壓水用電磁閥1a、1b、…側。若設置高壓水送出 用泵14,就能將高壓之冷卻水安定地供應至高壓水用電磁 閥 1a、1b、…。 此時所使用之高壓水送出用泵14,可使用平常使用之 泵,但在圖示實施例,係使用以高壓空氣動作之壓缸式泵 。該壓缸式泵,係在2個同軸狀壓缸室14a內設置以1支 活塞桿14b連結之活塞14c,將一壓缸室14a之缸頭側作爲 用以貯存冷卻水之冷卻水貯存室14d,將另一壓缸室內當作 空氣室,藉由供應至空氣室之高壓空氣之作用能將冷卻水 貯存室14d內之冷卻水以高送出壓力送出,即使不設置冷 卻裝置亦能使冷卻水冷卻。在該高壓水送出用栗14之情形 1278361 ,高壓冷卻水之送出動作,係每逢鑄造機1之射出動作時 就進行。 又,圖中符號15,係電磁閥,用以使高壓水送出用泵 14動作,符號16,係空氣壓力調節器,連接於空氣供應源 ,用以將高壓空氣供應至高壓水送出用泵14。 其次,說明圖1所示之第1實施例之模具冷卻裝置A 之動作。在冷卻裝置A之順序回路使用可程式控制器等, 預先將各冷卻水系統之冷卻水供應路徑3a、3b、…之高壓 水用電磁閥1a、1b、…及低壓水用電磁閥2a、2b、…,及 空氣淸除用電磁閥11a、11b、…之動作設定成,對應待冷 卻模具之形狀等之冷卻模式。 配合鑄造機之射出動作之時機將開始訊號輸入冷卻裝 置A,既定壓力之冷卻水就從供水源側(冷卻水供水口 5)通 過供水路徑6流進冷卻裝置A之內部,同時,各冷卻水供 應路徑3a、3b、…之高壓水用電磁閥1a、1b、…與低壓水 用電磁閥2a、2b、…及空氣淸除用電磁閥11a、11b、…, 就依據所規劃之設定開始動作。於是,高壓冷卻水(具有打 破產生於模具冷卻孔內周面之蒸氣膜的壓力)就從高壓水用 電磁閥1a、1b、…,通過冷卻水供應路徑3a、3b、…流進 模具之冷卻孔內部。於是,高壓冷卻水直接接觸冷卻孔內 周面而不被產生於冷卻孔內周面之蒸氣膜所阻礙’使模具 急速冷卻。又,低壓冷卻水(以壓力調節閥10調節爲既定 之低壓)就從低壓水用電磁閥2a、2b、…,通過冷卻水供應 路徑3a、3b、…流進模具之冷卻孔內部,使模具較緩慢冷 1278361 卻。 另方面,若將低壓冷卻水繼續送出就可能使模具過冷 ,故在低壓冷卻水停止送出後,將高壓空氣從空氣淸除用 電磁閥11a、11b、…通過空氣淸除路徑4a、4b、…送至冷 卻孔內,以空氣淸除冷卻孔內之冷卻水來停止冷卻水之冷 卻作用。 連接於供水源側(冷卻水供水口 5)之供水路徑6之冷 卻水之供水壓力(線路壓),若比高壓冷卻水之目標壓力値低 時,就如圖2所示之第2實施例的模具冷卻裝置A,要裝 鲁 上高壓水送出用泵14及附屬於此之電磁閥15等。 在此第2實施例之情形,當有輸入開始訊號而使用高 壓冷卻水之冷卻系統,高壓水送出用泵之電磁閥15就打開 ,以空氣壓力調節器16調節壓力之空氣供應至高壓水送出 用泵14。於是,高壓水送出用泵14之活塞14c就動作·,進 行高壓冷卻水之送出動作,貯存於冷卻水貯存室14d之冷 卻水則從高壓水用電磁閥1a、1b、…通過冷卻水供應路徑 3a、3b、…流至模具之冷卻孔內部。並且,當不需要高壓籲 冷卻水之送出時,電磁閥15就關閉,高壓水送出用泵14 之活塞14c回至原位置,將冷卻水從供水路徑6供應至冷 卻水貯存室14d內。 依據這樣動作之本模具冷卻裝置,藉由在各冷卻系統 12a、12b、…分別對冷卻水供應路徑3a、3b、…之高壓水 用電磁閥1a、1b、…與低壓水用電磁閥2a、2b、…及空氣 淸除路徑4a、4b、…之空氣淸除用電磁閥11a、11b、…進 11 1278361 行控制,如圖3所例示之冷卻模式(1卜(4),能將穿設於模 具之多數冷卻孔的所希望處以所希望之冷卻模式加以冷卻 〇 冷卻模式(1),係例如在因模穴內熔融液之熱使模具之 溫度急遽升高之情形,藉由配合模具溫度升高之時機輸入 冷卻開始訊號,將冷卻水供應路徑3a、3b、…之高壓水用 電磁閥1a、1b、…打開既定時間,使高壓冷卻水從冷卻水 供應路徑3a、3b、…通過冷卻系統(配管)1 2a、12b、…流至 模具之冷卻孔內部,使模具確實而迅速冷卻,接著爲要防 籲 止模具過冷,將高壓水用電磁閥1a、1b、…關閉後,將空 氣淸除用電磁閥11a、11b、…打開,使高壓空氣從空氣淸 除路徑4a、4b、…通過冷卻系統(配管)1 2a、12b、…流至模 具之冷卻孔內部,對殘留於冷卻孔內部之冷卻水實施空氣 淸除來停止冷卻水之冷卻作用。 冷卻模式(2),係例如在因模穴內熔融液之熱使模具之 溫度急遽升高之情形,藉由配合溫度升高之時機輸入冷卻 開始訊號,將冷卻水供應路徑3a、3b、…之高壓水用電磁 _ 閥1a、1b、…打開既定時間,使高壓冷卻水從冷卻水供應 路徑3a、3b、…通過冷卻系統(配管)12a、12b、…流至模具 之冷卻孔內部,使模具確實而迅速冷卻後,例如在取出製 品時新熱源消失時,將高壓水用電磁閥1a、1b、…關閉, 將低壓水用電磁閥2a、2b、…打開既定時間,使低壓冷卻 水流至模具之冷卻孔之內部,接著爲防止模具過冷,將低 壓水用電磁閥2a、2b、…關閉後,打開空氣淸除用電磁閥 12 1278361 lla、 11b、…,對殘留於冷卻孔內部之冷卻水實施空氣淸 除來停止冷卻水之冷卻作用。 冷卻模式(3),係例如在模具之溫度並不高之情形’藉 由輸入冷卻開始訊號,將冷卻水供應路徑3a、3b、…之低 壓水用電磁閥2a、2b、…打開既定時間,使低壓冷卻水流 至模具之冷卻孔內,接著爲防止模具之過冷’將低壓水用 電磁閥2a、2b、…關閉後’打開空氣淸除用電磁閥11a、 llb、 …,對殘留於冷卻孔內部之冷卻水實施空氣淸除來停 止冷卻水之冷卻作用。 春 冷卻模式(4)’係輸入冷卻開始訊號’將冷卻水供應路 徑3a、3b、…之高壓水用電磁閥1a、1 b、…打開既定時間 ,將高壓冷卻水從冷卻水供應路徑3a、3b、…通過冷卻系 統(配管)12a、12b、…流至模具之冷卻孔內部’使模具迅速 冷卻後,一旦將高壓水用電磁閥1 a、1 b、…關閉,將低壓 水用電磁閥2a、2b、…打開既定時間,使低壓冷卻水流至 冷卻孔之內部來冷卻模具後,再輸入冷卻開始訊號,高壓 水用電磁閥1a、1b、…打開既定時間,使高壓冷卻水流至 鲁 模具之冷卻孔內,接著將高壓水用電磁閥1a、1b、…關閉 ,將低壓水用電磁閥2a、2b、…打開既定時間,使低壓冷 卻水通水至冷卻孔之內部,重覆如上述之冷卻模式。 本發明之模具冷卻裝置因構成如上所述,故即使依模 具之冷卻部位要改變冷卻模式時,或更換模具而要追加新 冷卻系統時,在鑄造機周圍設置1台模具冷卻裝置即可對 應。 13 1278361 並且,藉由對高壓水用電磁閥、低壓水用電磁閥、空 氣淸除用電磁閥等以程式來控制,使穿設於模具之多數冷 卻孔之所希望處能以所希望之冷卻模式來冷卻,因此能以1 個開關即可選擇所希望之冷卻模式。 【圖式簡單說明】 (一)圖式部分 圖1,係本發明之第1實施例之迴路圖。 圖2,係本發明之第1實施例之迴路圖。 圖3,係使用本發明模具冷卻裝置之冷卻模式例的說 明圖。 (一)元件代表符號 1a 1b 1c 1d 壓水用電磁閥 2a 2b 2c 2d 壓水用電磁閥 3a 3b 3c 3d 卻水供應路徑 4a 4b 4c 4d 氣淸除路徑 7 冷卻水供應口 8 供水路徑 7a 7b 7c 76 連通管 8 冷卻水用過濾器 11 止回閥 12 壓力調節閥 11a 11b 11c 11d 空氣淸除用電磁閥 12a 12b 12c 12d 冷卻系統(配管) 1278361 13a 13b 13c 13d 止回閥 13’a 13’b 13’c 13’d 止回閥 14 高壓水送出用泵 15 高壓水送出用泵用電磁閥 16 空氣壓力調節器1278361 玖 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明A cooling device for a casting mold. [Prior Art] In order to obtain a good casting, the mold which has been heated by the heat of the molten liquid in the cavity is appropriately cooled in the shape of the casting, and the temperature of the mold is often appropriately controlled. Therefore, various mold temperatures have been proposed in the past. Control Method. Among them, the general method is to control (cool) the mold temperature by flowing cooling water through a plurality of cooling holes which are bored in the mold. In the case where cooling water is passed through the cooling holes of the mold to cool the mold to control the temperature of the mold, the usual method of passing water is to continuously flow the cooling water through all the cooling holes that are bored in the mold during the casting process. However, the method of intermittently passing water is used in a place where the water is often too cold, and the high-pressure intermittent water is used in a place where a large amount of heat is supplied to the mold and the water cannot be sufficiently cooled by intermittent water. The high-pressure cooling water is intermittently introduced to break the cooling water vapor film generated on the inner circumferential surface of the cooling hole. SUMMARY OF THE INVENTION However, in the conventional mold cooling method, a new cooling system is required to change the cooling mode or replace the mold depending on the cooling portion of the mold, and a plurality of cooling devices are required around the casting machine. 1278361 The present invention provides, in view of such conventional disadvantages, a case where a cooling mode is changed depending on a cooling portion of a mold, or a new cooling system is added while changing a mold, and a mold cooling is provided around the casting machine. The apparatus can be used as a cooling device for casting molds in which the cooling portion of each mold can be easily changed to a desired cooling mode by one switch. A cooling device for a casting mold according to the present invention for achieving the above object is a method in which cooling water flows through a plurality of cooling holes which are bored in a mold to cool the mold; and the water supply path connected to the water supply source side is connected in parallel a high-pressure water electromagnetic valve that sends high-pressure cooling water (having a pressure that breaks a vapor film generated on the inner circumferential surface of the mold cooling hole), a low-pressure water electromagnetic valve that sends out low-pressure cooling water, and a solenoid valve for high-pressure water The cooling water supply path is formed by connecting the outlets of the low-pressure water solenoid valves to each other, and the high-pressure water solenoid valve and the low-pressure water solenoid valve are separately controlled by the cooling water supply path, and the cooling water is supplied through the cooling water supply path. To the cooling hole of the mold (Patent No. 1 of the patent application). In this case, it is preferable to set a pump for high-pressure water supply, to supply the high-pressure cooling water to the solenoid valve for high-pressure water stably (the second item of the patent application); to remove the air path (to cool the mold remaining) The cooling water inside the hole is removed by air) and is disposed in each cooling water supply path, and the air removal path is merged with the cooling water supply path (Patents 3, 4); Supply route (item 5 of the patent application scope). [Embodiment] 1278361 Hereinafter, a specific embodiment of the present invention will be described in detail with reference to the drawings, but the present invention is not limited to the embodiment shown in the drawings. The same components are denoted by the same reference numerals throughout the drawings, and the description thereof will not be repeated. The mold cooling device A of the present invention basically comprises a pair of high-pressure water solenoid valves 1a, 1b, 1c, 1d and low-pressure water solenoid valves 2a, 2b, 2c, 2d to form an independent complex array cooling water supply path 3a, 3b, 3c, 3d, in each group of cooling water supply paths 3a, 3b, 3c, 3d, air removal paths 4a' 4b, 4c ' 4d, high-pressure water solenoid valves 1a, 1b, ... are respectively provided for sending out The high-pressure cooling water having a pressure capable of breaking the vapor film of the cooling water (generated on the inner peripheral surface of the cooling hole penetrating the mold). That is, when the mold having the molten metal in the cavity is in a high temperature state (it rises to about 400 to 500 ° C during the injection of the aluminum die casting), if the cooling water flows through the inside of the cooling hole of the mold, the contact is made. The cooling water on the inner circumferential surface of the cooling hole is rapidly evaporated, and a vapor film is formed on the inner circumferential surface of the cooling hole. The cooling water is blocked by the vapor film and cannot directly contact the inner circumferential surface of the cooling hole to reduce the cooling effect, so that the pressure can be broken until it can be broken. The cooling water that directly contacts the inner peripheral surface of the cooling hole by the vapor film (when industrial water is used as the cooling water, it is 77 MPa or more) is called high-pressure cooling water. Further, the pressure of the cooling water (industrial water) in the factory is usually 0.1 to 0.5 MPa, and is referred to as low-pressure cooling water in the present invention, and the low-pressure cooling water is sent to the cooling holes of the mold through the low-pressure water solenoid valve 2. Then, the pair of high-pressure water solenoid valves 1a, 1b, ... and the low-pressure water solenoid valves 2a, 2b, ... are connected in parallel to the water supply path 6 connected to the water supply source side (cooling water supply 12378361 port 5), and The high-pressure water solenoid valves 1a, 1b, ... and the outlets of the low-pressure water solenoid valves 2a, 2b, ... are connected to each other through the communication pipes 7a, 7b, 7c, 7d to form an independent complex array cooling water supply path 3a, 3b, 3c, and 3d, respectively, by independently controlling the high-pressure water solenoid valves 1a, 1b, ... and the low-pressure water solenoid valves 2a, 2b, ... in the cooling water system, and passing the cooling water through the respective cooling water supply paths 3a, 3b, 3c, and 3d are supplied to the respective cooling holes of the mold. Further, in the illustrated embodiment, four systems of cooling water supply paths 3a, 3b, 3c, and 3d are formed. In the method of independently controlling the high-pressure water solenoid valves 1a, 1b, ... and the low-pressure water solenoid valves 2a, 2b, ... and the air-carrying electromagnetic valves 11a, 11b, 11c, and 11d, respectively, in the cooling water system, For example, there is a programmable controller in the sequential circuit of the cooling device A. Further, a cooling water filter 8 and a check valve 9 are provided in the water supply path 6, and a pressure regulating valve is provided between the high pressure water electromagnetic valves 1a, 1b, ... and the inlet side of the low pressure water electromagnetic valves 2a, 2b, ... 1〇, used to depressurize the pressure of high-pressure cooling water into low-pressure cooling water. Further, air removal paths 4a, 4b, 4c, and 4d are provided for the respective cooling water supply paths 3a, 3b, ..., and the air purge electromagnetic valve 11a provided in each of the air removal paths 4a, 4b, ..., 11b, ... can be controlled independently. The air purge solenoid valves 11a, 11b, ... are used to remove the cooling water remaining inside the cooling holes by air when the cooling water continues to be sent into the cooling holes of the mold to cause the mold to be supercooled, so that the mold is The cooling is stopped, and the air purge electromagnetic valves 11a, 11b, ... send the high-pressure air to the inside of the cooling holes of the mold via the air removal paths 4a, 4b, .... 1278361 At this time, it is preferable to pass the cooling water supply paths 3a, 3b, ... and the air removal paths 4a, 4b, ... through the check valves 13a, 13b, 13c, 13d and 13'a, 13'b, 13' c, 13'd merge at the front end portion, enabling supply of cooling water and air to the inside of the mold cooling hole by one cooling system (pipe) 12a, 12b, 12c, 12d. The check valves 13a, 13b, ..., 13'a, 13'b, ... used at this time preferably use a spring type check valve to maintain the cooling water and air at a pressure lower than the opening pressure. Each of the cooling water supply paths 3a, 3b, ... and the air removal paths 4a, 4b, .... In this way, the cooling water and the air can be quickly switched and alternately alternately pumped. Moreover, when the water supply pressure (line pressure) of the cooling water connected to the water supply path 6 of the water supply source side (cooling water supply port 5) is lower than the target pressure of the high pressure cooling water, it is preferably at the cooling water supply port 5 The auxiliary pump is provided before or after the high pressure water supply pump 14 is connected to the high pressure water electromagnetic valves 1a, 1b, ... on the water supply path 6 as in the embodiment shown in Fig. 2 . When the high-pressure water delivery pump 14 is provided, the high-pressure cooling water can be stably supplied to the high-pressure water electromagnetic valves 1a, 1b, .... The high-pressure water delivery pump 14 used at this time can use a pump which is usually used, but in the illustrated embodiment, a cylinder type pump that operates with high-pressure air is used. In the cylinder type pump, a piston 14c connected by one piston rod 14b is provided in two coaxial cylinder chambers 14a, and a cylinder head side of a cylinder chamber 14a is used as a cooling water storage chamber for storing cooling water. 14d, the other cylinder chamber is regarded as an air chamber, and the cooling water in the cooling water storage chamber 14d can be sent out at a high delivery pressure by the action of the high-pressure air supplied to the air chamber, and the cooling can be performed even if no cooling device is provided. Water cooling. In the case where the high-pressure water is supplied with the pump 14 1278361, the delivery operation of the high-pressure cooling water is performed every time the injection machine 1 is operated. Further, reference numeral 15 in the figure is a solenoid valve for operating the high pressure water supply pump 14, and numeral 16 is an air pressure regulator connected to the air supply source for supplying high pressure air to the high pressure water supply pump 14. . Next, the operation of the mold cooling device A of the first embodiment shown in Fig. 1 will be described. In the sequence circuit of the cooling device A, the high-pressure water solenoid valves 1a, 1b, ... and the low-pressure water solenoid valves 2a, 2b of the cooling water supply paths 3a, 3b, ... of the respective cooling water systems are used in advance. The operation of the solenoid valves 11a, 11b, ... for air removal is set to a cooling mode corresponding to the shape of the mold to be cooled. At the timing of the injection operation of the casting machine, the start signal is input to the cooling device A, and the cooling water of a predetermined pressure flows from the water supply source side (cooling water supply port 5) through the water supply path 6 into the inside of the cooling device A, and at the same time, each cooling water The high-pressure water solenoid valves 1a, 1b, ... and the low-pressure water solenoid valves 2a, 2b, ... and the air-removing solenoid valves 11a, 11b, ... of the supply paths 3a, 3b, ... start to operate according to the planned settings. . Then, the high-pressure cooling water (having a pressure that breaks the vapor film generated on the inner circumferential surface of the cooling hole of the mold) flows from the high-pressure water solenoid valves 1a, 1b, ... through the cooling water supply paths 3a, 3b, ... into the mold for cooling. Inside the hole. Then, the high-pressure cooling water directly contacts the inner peripheral surface of the cooling hole without being hindered by the vapor film generated on the inner peripheral surface of the cooling hole, and the mold is rapidly cooled. Further, the low-pressure cooling water (adjusted to a predetermined low pressure by the pressure regulating valve 10) flows from the low-pressure water solenoid valves 2a, 2b, ... through the cooling water supply paths 3a, 3b, ... into the cooling holes of the mold to make the mold Slower cold 1278361 but. On the other hand, if the low-pressure cooling water is continuously sent out, the mold may be too cold. Therefore, after the low-pressure cooling water stops being sent out, the high-pressure air is removed from the air removing solenoid valves 11a, 11b, ... through the air to remove the paths 4a, 4b, ... is sent to the cooling hole, and the cooling water in the cooling hole is removed by air to stop the cooling effect of the cooling water. The water supply pressure (line pressure) of the cooling water connected to the water supply path 6 of the water supply source side (cooling water supply port 5) is lower than the target pressure of the high pressure cooling water, as shown in the second embodiment shown in FIG. The mold cooling device A is to be equipped with a high-pressure water delivery pump 14 and a solenoid valve 15 attached thereto. In the case of the second embodiment, when there is a cooling system that uses a high-pressure cooling water to input a start signal, the solenoid valve 15 of the high-pressure water delivery pump is turned on, and the air pressure regulator 16 adjusts the pressure air supply to the high-pressure water. Use pump 14. Then, the piston 14c of the high-pressure water supply pump 14 operates, and the high-pressure cooling water is sent out, and the cooling water stored in the cooling water storage chamber 14d passes through the cooling water supply path from the high-pressure water solenoid valves 1a, 1b, ... 3a, 3b, ... flow to the inside of the cooling hole of the mold. Further, when the delivery of the high-pressure cooling water is not required, the solenoid valve 15 is closed, the piston 14c of the high-pressure water supply pump 14 is returned to the original position, and the cooling water is supplied from the water supply path 6 into the cooling water storage chamber 14d. According to the mold cooling device thus operated, the high-pressure water solenoid valves 1a, 1b, ... and the low-pressure water solenoid valve 2a are respectively supplied to the cooling water supply paths 3a, 3b, ... by the respective cooling systems 12a, 12b, ..., 2b, ... and air removal path 4a, 4b, ... the air removal solenoid valve 11a, 11b, ... into 11 1278361 line control, as shown in Figure 3 cooling mode (1 Bu (4), can be worn Cooling in the desired cooling mode at the desired location of the majority of the cooling holes of the mold. The cooling mode (1) is, for example, in the case where the temperature of the mold is rapidly increased due to the heat of the molten liquid in the cavity, by the mold temperature. At the timing of the rise, the cooling start signal is input, and the high-pressure water solenoid valves 1a, 1b, ... of the cooling water supply paths 3a, 3b, ... are opened for a predetermined time, and the high-pressure cooling water is cooled from the cooling water supply paths 3a, 3b, ... The system (pipe) 1 2a, 12b, ... flows into the inside of the cooling hole of the mold, so that the mold is cooled quickly and surely, and then to prevent the mold from being too cold, the high pressure water is closed by the solenoid valves 1a, 1b, ... Air removal solenoid valve 1 1a, 11b, ... are opened, and the high-pressure air is discharged from the air removal paths 4a, 4b, ... through the cooling system (pipe) 1 2a, 12b, ... into the cooling holes of the mold, and the cooling water remaining inside the cooling holes is implemented. The air is removed to stop the cooling of the cooling water. The cooling mode (2) is, for example, in the case where the temperature of the molten metal is rapidly increased due to the heat of the molten liquid in the cavity, and the cooling start signal is input by the timing of the temperature increase. The high-pressure water electromagnetic valves 1a, 1b, ... of the cooling water supply paths 3a, 3b, ... are opened for a predetermined period of time, and the high-pressure cooling water is passed through the cooling water supply paths 3a, 3b, ... through the cooling system (pipes) 12a, 12b. ,...flow to the inside of the cooling hole of the mold, and after the mold is cooled rapidly and surely, for example, when the new heat source disappears when the product is taken out, the high-pressure water solenoid valves 1a, 1b, ... are closed, and the low-pressure water solenoid valves 2a, 2b are used. ,...opens the predetermined time, and the low-pressure cooling water flows to the inside of the cooling hole of the mold. Then, in order to prevent the mold from being too cold, the low-pressure water solenoid valves 2a, 2b, ... are closed, and the air-removing electromagnetic valve 12 is opened. 1278361 lla, 11b, ..., air cooling is performed on the cooling water remaining inside the cooling holes to stop the cooling effect of the cooling water. Cooling mode (3) is, for example, in the case where the temperature of the mold is not high 'by input cooling Starting signal, the low-pressure water solenoid valves 2a, 2b, ... of the cooling water supply paths 3a, 3b, ... are opened for a predetermined time, so that the low-pressure cooling water flows into the cooling holes of the mold, and then the low-pressure water is prevented from being overcooled by the mold. After the solenoid valves 2a, 2b, ... are closed, the air purge solenoid valves 11a, 11b, ... are opened, and the cooling water remaining inside the cooling holes is evacuated to stop the cooling effect of the cooling water. Spring cooling mode (4 'Enter the cooling start signal' to open the high-pressure water solenoid valves 1a, 1b, ... of the cooling water supply paths 3a, 3b, ... for a predetermined time, and to cool the high-pressure cooling water from the cooling water supply paths 3a, 3b, ... The system (pipes) 12a, 12b, ... flow to the inside of the cooling holes of the mold. After the mold is rapidly cooled, the high-pressure water solenoid valves 1a, 1b, ... are closed, and the low-pressure water solenoid valves 2a, 2b, ...open the set time, let the low-pressure cooling water flow to the inside of the cooling hole to cool the mold, then input the cooling start signal, the high-pressure water solenoid valve 1a, 1b, ... is opened for a predetermined time, so that the high-pressure cooling water flows into the cooling hole of the die Then, the high-pressure water solenoid valves 1a, 1b, ... are closed, and the low-pressure water solenoid valves 2a, 2b, ... are opened for a predetermined period of time, and the low-pressure cooling water is passed through the inside of the cooling holes to repeat the cooling mode as described above. Since the mold cooling device of the present invention has the above configuration, it is possible to provide a single mold cooling device around the casting machine even when a cooling mode is to be changed depending on the cooling portion of the mold or when a new cooling system is to be replaced. 13 1278361 Further, it is controlled by a solenoid valve for high-pressure water, a solenoid valve for low-pressure water, a solenoid valve for air removal, etc., so that desired cooling of a plurality of cooling holes that are passed through the mold can be achieved. The mode is cooled, so the desired cooling mode can be selected with 1 switch. BRIEF DESCRIPTION OF THE DRAWINGS (1) Schematic Part FIG. 1 is a circuit diagram of a first embodiment of the present invention. Fig. 2 is a circuit diagram of a first embodiment of the present invention. Fig. 3 is an explanatory view showing an example of a cooling mode using the mold cooling device of the present invention. (1) Component symbol 1a 1b 1c 1d Pressure water solenoid valve 2a 2b 2c 2d Water pressure solenoid valve 3a 3b 3c 3d Water supply path 4a 4b 4c 4d Air removal path 7 Cooling water supply port 8 Water supply path 7a 7b 7c 76 Connecting pipe 8 Filter for cooling water 11 Check valve 12 Pressure regulating valve 11a 11b 11c 11d Solenoid valve for air removal 12a 12b 12c 12d Cooling system (pipe) 1278361 13a 13b 13c 13d Check valve 13'a 13' b 13'c 13'd check valve 14 high pressure water delivery pump 15 high pressure water delivery pump solenoid valve 16 air pressure regulator

1515

Claims (1)

1278361 · 拾、申請專利範圍 1. 一種鑄造用模具之冷卻裝置,係使冷卻水流過穿設 於模具之冷卻孔內來冷卻模具;其特徵在於: 在連接於供水源側之供水路徑,並聯連接送出高壓冷 卻水之高壓水用電磁閥、與送出低壓冷卻水之低壓水用電 磁閥,該高壓冷卻水具有打破產生於前述冷卻孔內周面之 蒸氣膜的壓力,並且將該等高壓水用電磁閥與低壓水用電 磁閥之出口彼此連接而形成冷卻水供應路徑,藉由對冷卻 水供應路徑之高壓水用電磁閥與低壓水用電磁閥分別獨立 鲁 控制,來將冷卻水經由冷卻水供應路徑供應至前述模具之 冷卻孔內。 2. 如申請專利範圍第1項之鑄造用模具之冷卻裝置, 其中,設有將高壓冷卻水供應至高壓水用電磁閥之高壓水 送出用泵。 3. 如申請專利範圍第1項之鑄造用模具之冷卻裝置, 其中,在各冷卻水供應路徑分別設置空氣淸除路徑,用以 將殘留於模具冷卻孔內部之冷卻水實施空氣淸除,並且使 _ 空氣淸除路徑與冷卻水供應路徑合流。 4. 如申請專利範圍第2項之鑄造用模具之冷卻裝置, 其中,在各冷卻水供應路徑分別設置空氣淸除路徑,用以 將殘留於模具冷卻孔內部之冷卻水實施空氣淸除,並且使 空氣淸除路徑與冷卻水供應路徑合流。 5. 如申請專利範圍第1項〜第4項中任一項之鑄造用 模具之冷卻裝置,其中,設有複數組前述冷卻水供應路徑 16 1278361 拾壹、圖式 如次頁1278361 · Pickup, Patent Application Range 1. A cooling device for a casting mold, which cools a mold by flowing cooling water through a cooling hole penetrating the mold; and is characterized in that: a water supply path connected to the water supply source side is connected in parallel a solenoid valve for high-pressure water that sends high-pressure cooling water, and a solenoid valve for low-pressure water that sends low-pressure cooling water, which has a pressure that breaks a vapor film generated on the inner circumferential surface of the cooling hole, and uses the high-pressure water for the high-pressure water The solenoid valve and the outlet of the low-pressure water solenoid valve are connected to each other to form a cooling water supply path, and the cooling water is passed through the cooling water by independently controlling the high-pressure water solenoid valve and the low-pressure water solenoid valve of the cooling water supply path. The supply path is supplied to the cooling holes of the aforementioned mold. 2. The cooling device for a casting mold according to the first aspect of the invention, wherein a high-pressure water delivery pump for supplying high-pressure cooling water to a solenoid valve for high-pressure water is provided. 3. The cooling device for a casting mold according to the first aspect of the invention, wherein an air removal path is provided in each of the cooling water supply paths for performing air removal of the cooling water remaining inside the cooling holes of the mold, and The _ air removal path is merged with the cooling water supply path. 4. The cooling device for a casting mold according to the second aspect of the patent application, wherein an air removal path is provided in each of the cooling water supply paths for performing air removal of the cooling water remaining inside the cooling holes of the mold, and The air removal path is merged with the cooling water supply path. 5. The cooling device for a casting mold according to any one of the first to fourth aspects of the invention, wherein the cooling water supply path is provided in a plurality of arrays, and the cooling water supply path is provided. 1717
TW091132143A 2001-10-31 2002-10-30 Cooling device for casting molds TWI278361B (en)

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JP5367018B2 (en) * 2011-06-08 2013-12-11 ジヤトコ株式会社 Mold cooling system
JP6023526B2 (en) * 2012-09-14 2016-11-09 東洋機械金属株式会社 Cooling water flow control method for die casting machine
JP5726845B2 (en) * 2012-12-13 2015-06-03 本田技研工業株式会社 Casting mold cooling apparatus and casting mold cooling method
JP6191498B2 (en) * 2014-02-20 2017-09-06 株式会社デンソー Casting method and casting apparatus
JP6086895B2 (en) * 2014-12-12 2017-03-01 ジヤトコ株式会社 Mold cooling system
CN106583679B (en) * 2016-10-20 2019-11-08 深圳市昌本科技有限公司 A kind of thin core point cold
CN110421125A (en) * 2019-08-30 2019-11-08 南通华东油压科技有限公司 A kind of large-duty loader tool hydraulic multitandem valve casting mold
CN111609822B (en) * 2020-04-27 2021-09-28 中船澄西船舶修造有限公司 Main switch replacement process of marine generator

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