1268985 九、發明說明： 【發明所屬之技術領域】 本發明是有關於一種凹槽立體防潮木門製造方法，尤指 -種可適合於大量生產製造，可於木板門製造成型時於表面 形成立體凹凸式樣，且貼合上一層PVC塑化皮層，藉由該塑 化皮層加貼於門之外表可展現出立體感觀效果，同時具有财 擦拭、耐水洗之優點，使門板之製造加工容易可降低製造成 本。 【先前技術】 按，習知技藝巾習狀多層Η板，其凸設部分為中空， 不但讓門板流於空洞不實的感覺，且容易因輕微碰撞而凹陷 或破損。為將上述之缺失有效加以改良，概有前案第別 號「凸格多層門板結觀良」新型專利案，該案設計係針對 結構上是由兩面單元片配合角材組成完整的門板，單元片則 是應用一具有門板之外觀與花色之外層，於其上設有凸出的 格飾，以及一與格飾相對應之中層填充物，用於填補外層與 底板組接時所形成的中空部位，以增添門板的堅硬質感，再 將-底板緊貼於外層與中層填充物之背面，即完成了單元片 的組合’將單70片與適量的角材相配合組裝，最後可得美觀 大方又不易受損之門板。 此種之Η板構造其門片為塑造出立體凹凸格花紋，必需 於薄質之凸出格飾底部再家以襯人填充物，且薄質之門片底 1268985 部是凹凸不平的’因此對於_加工不利於快較產，無法 於大量生產時增加工時效益。 傳統之木板門其外表層構造，有的以美耐板薄質木板、 各型纖維板或結合飾花、飾解佈局成特定花樣，或進而因 各種原木祕其械找路不財向性之㈣飾出木板 門之外觀式樣。於本木門祕皮之前案中，如中請案第 91201886號「木紋紙結構」；其+，此―木紋紙結構基本上係 包括有下述各材料質層： -耐磨表層’係為—制㈣皿材質所製狀#狀薄膜·， 一花紋層’係為-表面印财木紋或其它花紋之紙材， 且該紙材於實施印刷之前已事先含浸美财皿，· 一羊皮紙層，係作為最底層者； 上述各質層藉由美耐皿可熱、熔質性，並經由適切之熱壓 過程得將該耐縣層、花紋層及羊皮層層合成—體之防火貼 皮成品於木^紅作所需者。 惟前述傳統之木紋紙裝漬建材 ，加工製程上手續多道且 府煩#各表層施以美耐皿液含浸或製成薄膜，且底層為求 防火性’故以羊皮紙製成，再再都增加了產品本身之製造成 本及難度。 而本案之發明人，前已於第89117616號「貼皮建材製造 方法及其製品」案中，設計出一種製造pvc貼皮建材之技術， 9 1268985 然而此前案之貼皮建材基本上乃設有一透明PVC質層、一印 刷圖案層與一 ABS塑材，製造程序上為將PVC質層之上印刷 有仿木紋之圖案，使其仿木紋之圖案貼合於ABS塑材，藉由 熱熔加溫製程使PVC質層與ABS塑材結合。所製成之貼皮建 材可應用於貼覆在門板、櫥櫃、隔屏等物體上，以增加其質 感。 第89117616號之貼皮建材為呈一薄質之片材，如單一薄 片逐一黏貼於門片上恐較費工時。 有鐘於此’發明人乃精益求精致力鑽研，以期針對上述 缺失加以改進，經多方實驗改良後，終有本發明之產生。 【發明内容】 因此，本發明之主要目的係在於，提供一種木板門製造 方法’具有加福造獅鮮適合於賊生產之優勢，同時 製造加過程中成品之品管良率大大提昇者。 本發明之次要目的係在於，提供—種木板n製造方法， 所製成之門片使其表面具有塑化之皮層，達到防 使 用方#性。 I明之次要目_在於，提供_種木板門製造方法 整改變門片成型式樣造型，使得對於多樣性 化產種頰可能性提高之優點。 為達上述之目的，本發明之凹槽立體防潮木門製造: 1268985 法，係以一木纖板作為基底，於其木纖板上藉由電腦排版後 以數值加工機(CMC)加工刻劃出浮雕圖案，並予加以塗佈黏 膠，接著層疊上一薄質PVC或ABS材質之塑化皮層，再使其 木纖板及塑化皮層兩者貼合後，置入於一擠壓裝置中，藉由 擠壓裝置所設之上模及下模之重力模壓且於模壓面施以真空 成型後’使得因上模於模體内加溫且加工時加壓之緣故而成 形出凹陷紋路，因此先行製成具有凹陷圖案之門片構造。進 一步再利用兩面成形木纖板貼皮門片之間加以填充襯入木 條、發泡板而加以黏結一體，最後施以重壓一段時間後製成 木門。 本發明之構成内容及其他特點將可由以下圖式及具體實 施例詳細說明後，而趨於明瞭。 【實施方式】 請參第1、2圖所示，本發明之凹槽立赌潮木門製造 方法，於加工步驟上首先係先取一木纖板丨〇，於木纖板上 利用電腦排版後以數值加工機(CNC)加工刻劃出浮雕圖案，再 於其木纖板10上均勻塗佈黏膠丄丄，再將一薄質之塑化皮 層2 0 (註：皮層可為PVC薄皮或ABS薄皮)貼覆於木纖板黏 膠上，使其成為層疊狀。 请參第3、4圖所不’將以層疊黏合木纖板丄〇及塑化 皮層2 0制置人於模具巾，使得由模具之上模3 〇於其擠 1268985 麗面沖頭上由電腦制卿财特領案，令上模3 Q於加：； 熱且加屡情況而重力擠壓於塑化皮層2 〇面上，而模具之下... 模（無視出）為-平坦面，因此藉由擠壓裝置之重力施壓且於 模遷面施以真空成，除可將塑化皮層2 Q緊緊黏固於木 纖板10表面，且亦-併使塑化皮層2〇及木纖板2〇上絡 設形成緊實的凹_關案31。在第4圖之斷面放大示意 圖中’所利用擠壓裝置加工製成之門片4 〇，其底層為木纖 板20，而上層為防水防潮之塑化皮層2〇，而因重力模壓 之加工使得門片4Q上出現適合Η板外型之立體凹陷圖案3 1 ’而門片4 0之底面Α則呈現平整狀，此一平整狀底面Α 將有助於後續製造門板時之加工便利性。 請參第5圖所示，當本發明欲製造成為門板時，首先取 一塊門片40使其凹凸面之立體凹陷圖案3丄朝下，接著於 門片40之周圍外框邊及中段位置未設有凹陷圖案3工之平 坦部位佈設木條42，同時亦可於木條之鏤空處填塞入發泡 塊41，整體上黏膠之後再貼合上另一門片4 〇，於兩片門 片4 0中間黏結木條4 2及發泡塊4工後，再將門板以重力 加壓，待黏結效果完全牢固後即製成門板(如第6圖所示）。 如第7圖所示，本發明製造過程中所應用之塑化皮層2 〇可為PVC膠皮或ABS膠皮，而製造過程中雛之上模^ 0其上之沖頭（無視出）係由電腦排列圖形定稿後加工製成， 12 1268985 該排列圖形與木纖板1 〇上預先加玉刻__-致，因此 亦可將Η片4 Q上之多數立體凹關案3 2製成如第7圖所 示排列風格，整體顯得落落大方之視覺感受。 請參第8、9圖所示，所示實施例圍本案門聘4〇所絡 製成之兩種不同圖案式樣，其因本案之上模具3◦其沖頭易 於加工刻出凹凸_模塊，故加工後可展現祁門板之式樣 風貌。 綜上所述’本發明木板門製造方法及其門片式樣之成 型，容易製造加工及組裝，對於製成之門板其門片式樣顯現 出如真實縣關之凹痕花樣，具有增進木板門感觀效果之 功效；且Η片製耕-絲為平坦狀方便後縣條及發泡體 之填塞黏結’令木板門製造者提供__賊佳、成本低廉之製 造方法，實為-增進實⑽值之輯紐，銳法提出專利 申請。 惟以上所述者，僅為本發明之較佳實施例而已，當不能 乂此限疋本發明貝施之範圍；故，凡依本發明申請專利範圍 及發明說明書内容所作之簡單_效變化與修飾，皆應仍屬 本發明專利涵蓋之範圍内。 【圖式簡單說明】1268985 IX. Description of the Invention: [Technical Field] The present invention relates to a method for manufacturing a three-dimensional moisture-proof wooden door for a groove, and particularly relates to a method suitable for mass production, which can form a three-dimensional concave and convex surface on a surface of a wooden door. The pattern is attached to the upper layer of PVC plasticized skin layer, and the plasticized skin layer is attached to the outside of the door to exhibit a three-dimensional effect, and has the advantages of wiping and water washing, so that the manufacturing process of the door panel can be easily reduced. manufacturing cost. [Prior Art] According to the conventional technique, the multi-layered slab is hollow, which not only makes the door panel feel uncomfortable in the cavity, but also easily collapses or breaks due to a slight collision. In order to effectively improve the above-mentioned defects, there is a new patent case of the slogan "Golden multi-layer door panel". The design of the case is based on the structure of a two-sided unit with angled corners to form a complete door panel. The utility model relates to an outer layer having a door panel appearance and a flower color, and a convex decorative material is arranged thereon, and a layer filling material corresponding to the lattice decoration is used for filling the hollow portion formed when the outer layer and the bottom plate are assembled. In order to increase the hard texture of the door panel, the bottom plate is closely attached to the back surface of the outer layer and the middle layer filler, that is, the combination of the unit pieces is completed, and the single 70 pieces are assembled with the appropriate amount of angle materials, and finally the appearance is beautiful and not easy. Damaged door panel. The slab structure of the slab is shaped to form a three-dimensional embossed pattern, and it is necessary to lining the bottom of the thin embossed plaque, and the thin bottom of the door is 1268985, which is uneven. _Processing is not conducive to faster production, and it is not possible to increase working hours in mass production. The traditional wooden door has its outer surface structure, and some of them are made of thin plates, various types of fiberboards or combined with decorative flowers, decorated with specific patterns, or even for various kinds of logs to find their way. (4) The appearance of the wooden door is decorated. In the case of the front door of the wooden door, such as the case No. 91201886 "wood grain paper structure"; its +, this - wood grain paper structure basically includes the following material layers: - wear-resistant surface layer For the production of (four) dish material, the shape of the film #, a pattern layer is - the surface of the printed wood grain or other pattern of paper, and the paper has been impregnated before the implementation of printing, · a The parchment layer is used as the bottom layer; the above-mentioned layers are made of melamine, which is hot and meltable, and which can be combined with the county layer, the pattern layer and the sheepskin layer through a suitable hot pressing process. The finished leather is made in wood. However, the above-mentioned traditional wood grain paper-loaded building materials, the processing procedures are multi-channel and Fufan # each surface is impregnated with melamine liquid or made into a film, and the bottom layer is fire-resistant, so it is made of parchment, and then Both increase the manufacturing cost and difficulty of the product itself. The inventor of the case, in the case of No. 89117616 "Plywood building materials manufacturing method and its products", designed a technology for manufacturing pvc veneer building materials, 9 1268985. However, the skinned building materials of the previous case basically have one Transparent PVC layer, a printed pattern layer and an ABS plastic material. The manufacturing procedure is to print a pattern of imitation wood grain on the PVC layer, so that the imitation wood pattern is applied to the ABS plastic material, with heat. The melt heating process combines the PVC layer with the ABS plastic. The made veneer construction can be applied to objects such as door panels, cabinets, screens, etc. to increase its texture. The skin-laid building material of No. 89117616 is a thin sheet of material, and it may be more laborious to stick a single sheet one by one to the door sheet. There is a clock here. The inventor is studying the essence of excellence, in order to improve the above-mentioned defects, and after the improvement of various experiments, the invention is finally produced. SUMMARY OF THE INVENTION Therefore, the main object of the present invention is to provide a method for manufacturing a wooden door, which has the advantage that the phoenix lion is suitable for thief production, and the quality of the finished product during the manufacturing process is greatly improved. A secondary object of the present invention is to provide a method for manufacturing a wood board, which is provided with a plasticized skin layer on its surface to prevent the use of the board. The second objective of I Ming is to provide a method for manufacturing a wooden door. The entire shape of the door is changed, so that the possibility of increasing the variety of buccal is improved. For the purpose of the above, the groove three-dimensional moisture-proof wooden door of the present invention is manufactured by the method of 1268985, which is made of a wood fiber board as a base, which is typeset on a wooden fiber board by computer and then processed by a numerical processing machine (CMC). Embossing the pattern, and applying the adhesive, and then laminating a thinned PVC or ABS plasticized skin layer, and then bonding the wood fiber board and the plasticized skin layer, and placing them in a pressing device. By the gravity molding of the upper mold and the lower mold provided by the pressing device and vacuum forming on the molding surface, the concave pattern is formed by the upper mold being heated in the mold body and pressurized during processing. Therefore, a door sheet structure having a concave pattern is formed first. Further, the two-side formed wood fiber board skin-bonding door piece is filled and lined with wood strips and foaming boards to be bonded together, and finally, the wooden door is formed by pressing for a certain period of time. The components and other features of the present invention will be apparent from the following description and the appended claims. [Embodiment] Please refer to the first and second figures. The method for manufacturing the grooved gambling wooden door of the present invention firstly takes a wood fiberboard raft on the processing step, and uses a computer to typeset on the wood fiberboard. The numerical processing machine (CNC) process engraves the relief pattern, and evenly coats the viscose crucible on the wood fiberboard 10, and then a thin plasticized leather layer 20 (Note: the cortex can be PVC thin skin or ABS The thin skin is applied to the wood fiber board adhesive to form a laminate. Please refer to Figures 3 and 4 for not to put the laminated bonded wood fiberboard and plasticized cortex 20 into the mold towel, so that the mold from the mold 3 is squeezed on the 1268985 Rough punch by the computer. The system of the Qing Dynasty special case, so that the upper mold 3 Q in addition:; heat and repeated cases and gravity squeezed on the plasticized cortex 2 〇 surface, and under the mold ... mold (disregarded) for - flat surface Therefore, by applying pressure by the gravity of the pressing device and applying vacuum to the mold surface, the plasticized skin layer 2 Q can be tightly adhered to the surface of the wood fiber board 10, and also the plasticized skin layer 2 And the wooden fiberboard 2 is connected to form a compact concave_closed case 31. In the enlarged cross-sectional view of Fig. 4, the door piece 4 加工 which is processed by the extrusion device has a bottom layer of wood fiber board 20, and the upper layer is a waterproof and moisture-proof plasticized skin layer 2, and is molded by gravity. The processing makes the three-dimensional concave pattern 3 1 ' suitable for the outer shape of the seesaw on the door piece 4Q and the bottom surface of the door piece 40 is flat, and the flat bottom surface Α will facilitate the processing convenience in the subsequent manufacture of the door panel. . Referring to FIG. 5, when the present invention is to be manufactured as a door panel, first, a piece of the door piece 40 is taken such that the three-dimensional recessed pattern 3 of the concave-convex surface faces downward, and then the outer frame side and the middle part of the door piece 40 are not positioned. The wooden strip 42 is disposed on the flat portion of the recessed pattern, and the foam block 41 can be filled in the hollow of the wooden strip. After the adhesive is applied, the other panel is attached to the second panel. 4 0 intermediate bonded wood strip 4 2 and foam block 4 work, then press the door panel with gravity, and the door panel is made after the bonding effect is completely firm (as shown in Figure 6). As shown in Fig. 7, the plasticized skin layer 2 used in the manufacturing process of the present invention may be PVC rubber or ABS rubber, and the punch on the upper part of the manufacturing process is ignored by the computer. After the final arrangement of the graphic is processed, 12 1268985, the arrangement pattern and the wood fiber board 1 are pre-added with jade, so that most of the three-dimensional concave case 3 2 on the cymbal 4 Q can be made as the first The arrangement style shown in Figure 7 shows the overall visual experience. Please refer to Figures 8 and 9. The example shown in the example is a two-dimensional pattern made by the company. It is easy to process the embossing _ module due to the punch of the mold on the top of the case. Therefore, after processing, the style of the door can be displayed. In summary, the method for manufacturing the wooden door of the present invention and the molding of the door piece thereof are easy to manufacture, process and assemble, and the door panel pattern of the finished door panel exhibits a dent pattern like a real county gate, and has a feeling of improving the wood door. The effect of the effect; and the slash-making of the slab--the silk is flat and convenient, and the packing of the county strip and the foam is made to provide the manufacturer of the wooden door with a _ _ thief, low-cost manufacturing method, in fact - the real (10) The value of the series, Ruifa filed a patent application. However, the above description is only for the preferred embodiment of the present invention, and is not limited to the scope of the present invention; therefore, the simple and effective changes made by the scope of the patent application and the description of the invention are Modifications are still within the scope of the invention. [Simple description of the map]
第1圖係本發明-製造加工步驟示意I 第2圖係本發明另―製造加工步驟示意I 13 1268985 第3圖係本發明再一製造加工步驟示意圖。 第4圖係本發明製成門片之斷面示意圖。 第5圖係本發明組製成門板之構造分解圖。 第6圖係本發明組製成門板之外觀圖。 第7圖係本發明製成另一門板之示範例圖。 第8圖係本發明製成一門片之式樣參考圖。 第9圖係本發明製成一門片之式樣參考圖。 【主要元件符號說明】 1 0..木纖板 2 (h.塑化皮層 3 1·.凹陷圖案 3 3··凹陷溝 4 0..門片 4 2..木條 1 1..黏膠 3 0..上模 3 2··凹陷圖案 3 4..凹陷溝 4 1..發泡板 A· ·底面BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic view of a manufacturing process step. Fig. 2 is a schematic view showing another manufacturing process step of the present invention. I 13 1268985 Fig. 3 is a schematic view showing still another manufacturing process step of the present invention. Figure 4 is a schematic cross-sectional view of a door panel of the present invention. Fig. 5 is a structural exploded view of the door panel of the present invention. Figure 6 is an external view of the door panel of the present invention. Fig. 7 is a view showing an exemplary embodiment of the present invention for making another door panel. Figure 8 is a drawing reference drawing of a door piece of the present invention. Figure 9 is a drawing reference drawing of a door piece of the present invention. [Main component symbol description] 1 0.. wood fiberboard 2 (h. plasticized cortex 3 1 · recessed pattern 3 3 · recessed groove 4 0.. door piece 4 2.. wood strip 1 1.. adhesive 3 0.. upper mold 3 2·· recess pattern 3 4. recessed groove 4 1. foam board A · · bottom