經濟部中央標準局員工消費合作社印製 A7 B7 五、發明説明() <發明背景> 本發明係有關於一種樹脂包装方法,及其使用之模具 與裝置,更具體的舉例而言,本發明係有關於一種用樹脂 來包裝一個半成品之樹脂包裝方法,及其使用之模具與裝 置,此半成品例如可為將預定之電子或是電機元件(例如 ,半導體元件或是電阻器)架裝在一引線樞上之結果。 傅統上•有許多利用熱固性樹脂來將一個半成品加以 包裝的裝置在過去已陸缜發展出來,這褢的半成品係指將 半導體元件、電阻器等等之類的東西安装在一引線框上的 結果。 例如,日本實用新案公開公報第昭56-30841號公佈了 一種能將半導體元件用樹脂加Μ封閉或是套裝之設置〇我 們將配合附加之圖示,來將這份公報簡要說明。第17圖是 自一模具之分割線之上所看到之一平面圆,其中此模具沿 著某一平面而截去部分,此平面係沿著空腔的分割線而延 伸。 參考第17圖,在上側壓横之中央部分形成一材料注入 口部分,我們把它稱為一圓筒104, —預先加熱之熱固性樹 脂(例如,一環氧樹脂)可供應到其上。在圓苘104設置一 個具有較大尺寸並且可移動之柱塞(未Μ圖示)·當此柱塞 進行一推歷操作時,熱固性樹脂會供到和圓筒104連接之 流道105Α至流105Ε,並且經由閘門106而進入空腔107中, 此閘門在每一流道的縱向部分的左側及右側分支處形成。 多數之空腔107在每一空腔區塊117中形成,如第17圖所示 -4- 本紙張尺度適用中國國家梯準(CNS ) Α4規格(210Χ297公釐) (請先閲讀背面之注意Ϋ項再填寫本頁) 裝. 訂 經濟部中央橾準局負工消费合作社印製 A7 B7 五、發明説明() 〇 在上述的設置當中*引線框(在此引線框上可安置預 定之電子元件)係定位並且安放在一引線框安裝部分之上 ,此引線框安裝部分係位於模具之分割線上,然後將此横 具加Μ封閉。然後,一預先加熱之熱固性樹脂(例如-- 壞氧樹脂)可利用一推塞而推壓到圓筒104中,因此可經 由個別之流道,而將熱固性樹脂供應到空腔107之中&然 後,在樹脂硬化之後,將此横具打開。用空心圓圈所檷示 之空腔107及個別之流道105A至105E部分會被排出器裝腳 推歷*因此可自模具中抽出一整體成形之產品•此產品包 括在圓筒104中硬化之一渣痒部分,在個別流道105A至105E 中硬化之流道部分、及在空腔107中硬化並用來包納引線 框之包裝部分。依此方式,即可完成所諝之多重空腔横塑 樹脂包裝工作。 日本實用新案公開公報第昭57-53324號公開了 一種可 將樹脂直接供應到空腔中,以用樹脂封裝半導賊元件之配 置。第18圖是一主要部分剖面圖,其中切去之部分係沿著 一平面,此平面沿著圓茼104而延伸,而第19圖則是在第 18圖中所示之模具之平面圖,係取自沿著分割線而延伸之 平面〇參考第19圖,兩組空腔107在右側及左側空腔區塊 中形成,而個別之區塊係在模具之中相對設置。和個別的 空腔相連接之閘門106係在空腔107之中間部分圼放射狀分 佈。如第18圖所示,具有一小尺寸之圓筒104係位於閘門 106集中的地方。推塞118在分別的圓筒104中會受到液歷 -5- 本紙張尺度適用中國國家椟準(CNS ) A4規格(210X297公釐) ------------γ 装------訂------♦ -* (請先閱讀背面之注免事項再填寫本育) 經濟部中央橾隼扃貞工消费合作社印¾ A7 B7 五、發明説明() 機123之作用來個別地被驅動向上及向下。在上述的設置 當中,安裝有半導艘元件之引線框係安放在預定之位置, 此預定之位罝位於上側及下側壓横之分割線之間,一未力卩 熱之熱固性樹脂(例如--環氧樹脂)供應到圓筒104之 内•然後關閉此模具。然後,經由閘門106施加壓力,可 將一熱固性樹脂材料注入空腔107中,其中此樹脂材料係 將放在圓筒104中之塑横化合物用推塞118推歷到一彈性狀 態而得到,因此可Μ將此塑模化合物塑横以封裝半専體元 件。 <發明之總論> 在上面所說明的先行技術之中,用於樹脂包裝之塑模 材料係自某一狀態下之横具中抽出,在此狀態下,在空腔 107中塑横之包裝部分、在圓筒104中塑模之渣滓部分、及 在分別的流道105Α至105Ε中塑横之流道部分、及在分別的 閘門106中塑橫之閘門部分會結合成一體。因此,如果塑 模材料之使用效率為用於樹脂包裝之樹脂用董與樹脂總共 用董之比值,則此塑模材料之使用效率為20%,其或更低 。此外,用於樹脂包裝之塑模材料為熱固性材料。因此, 這種材料無法像熱塑性材料般,可利用研磨的方法來回收 利用。如此一來,所有的濱滓部分及流道部分都被浪費了 ,這並不符合經濟效益。 此外,根據上面所提之方法,由於樹脂是由圆筒104 之外側周邊而流到分別的流道*因此會產生大約5秒左右 的時間差異,此時間差異係兩個時間點之差異,第一個時 一6 一 本紙張尺度逋用中困國家揉準(CNS ) A4规格(210X297公釐) ------—;Λ-裝------訂-----人稣 J (請先閱讀背面之注$項再填寫本頁) 經濟部中央揉準扃貝工消费合作社印製 A7 B7 五、發明説明() 間點為樹脂剛開始進入最接近圓筒104的空腔107的時間· 第二個時間點則為樹脂進入離圓筒104最遠的空腔107的時 間。因此,樹脂到空腔107之整體供應狀況會變得不均匀 ,此外,在樹脂包裝中會發生一塑模缺陷,例如*會發生 空隙現像,這樣會導致良率之降低。 根據上面所述的第二個方法,由於空腔107會在實質 上以圓柱形圓筒104為中心而圼放射狀排列,所Μ樹脂在 實質上會均勻地供應至!I空腔之中,因此可Μ消除一些麻煩 的發生,例如可消除空隙在樹脂包裝部分的發生。然而, 在這個方法之中,由於在每一圓筒104中的空腔107之數目 只有四個,因此所使用之樹脂Μ也跟著變少,這會減少樹 脂的熱容霣。當樹脂之用霣變少時,對樹脂之掌握也變得 困難起來,使得樹脂無法被充份加熱。因此,畲使仍然尚 處於一堅硬狀態之樹脂推到圓筒104之中,並且會被推塞 118推向空腔107,這會增力卩在圓筒104及推塞118之間的磨 擦。結果,每一元件之生命期只有原先方法之1/3,而且 ,替換組件所需之維修費用會變得相當可觀。 當需要樹脂包裝之電子元件的型式更換時,空腔區塊 之類的東西也要随之更換,由於和空腔連接之圓筒係分離 設立,所以所需替代之塑膜組件數目會相當龐大,逭樣會 增加替代塑膜組件所需之時間,及增加塑膜組件之成本。 有鑒於上面所遭遇到之問題,本發明乃在提出一種樹 脂包裝方法及其使用之裝置〇依本發明之此種樹脂包裝方 法及其使用之装置,其可達到之效果為:可大幅提高用於 -7- 本紙張尺度遑用中國國家標準(CNS ) A4規格(210X297公釐) ---------{,裝------訂-----^ - * - -(請先《讀背面之注意事項再填寫本頁) 經濟部中夬標準局貞工消費合作社印製 Α7 Β7 五、發明説明() 樹脂包裝中樹脂之使用效率;可Μ預防在包裝部分的缺陷 發生,例如,可預防空隙及邊緣破損現像;可Μ預先加熱 樹脂,因此可以預防塑横組件由於供應樹脂所發生的早期 磨損現像;同時可Μ減少所需替換的塑横組件數目,此塑 模組件之替換工作係因應需要樹脂包裝之電子元件在型式 上作了變更的結果,因此可以減少替換一模具時所需之時 間。 本發明之另一目的為提供一種樹脂包裝方法及其使用 之裝置,其中,當製備一熱固性材料(此熱固性材料會流 到一加壓設置之流道之内,Μ進行樹脂包裝工作)時•可 Μ預防在樹脂包裝部分所產生之缺陷,例如空隙及邊緣破 損等,並且可Μ消除材料浪費的問題。 除此之外,本發明之另一目的為提供一歷模組,此歷 模組價格便宜且可輕易拆卸,此外,為了能塑横一熱固性 材料,此壓横組具有儍越之熱穩定度。 本發明之另一目的為提供一種樹脂包裝塑横機》其可 達至ίΐ之效果為:可大幅提高用於樹脂包裝中樹脂之使用效 率·,可Μ預防在包裝部分的缺陷發生•例如,可預防空隙 及邊緣破撗的現像;可以預先加熱樹脂,因此可以預防塑 模組件由於供應樹脂所發生的早期磨損現像;同時可以減 少所褥替換的塑模組件數目,此塑模組件之替換工作係因 應爾要樹脂包裝之電子元件在型式上作了變更的結果,因 此可Μ減少替換一模具時所需之時間。 為了解決上面所述之問題•並達成上面所提到之各項 -8- 本紙張尺度埴用中困國家標準(CNS ) a4規格(210X297公釐) ------^—^Λ,裝------訂---^—人泳 j (請先閱讀背面之注f項再填寫本頁) 經濟部中央搮率局貝工消费合作社印製 Α7 Β7 五、發明説明() 目標,根據本發明,可提供一種樹脂包裝方法,此樹脂包 裝方法可將一引線框(在此引線框之上安裝有預定之電子 元件)加Μ樹脂包裝,此方法包含下列步驟:第一步驟為 製備一熱固性樹脂材料,此樹脂材料在塑模之後可具有一 預定之體積,Μ在實體上能匹配一流道之內部形狀,此流 道在一水平方向延長;第二步驟為在横具打開之後,將引 線框定位且支撐在多數空腔之上側表面部分,此空腔形成 用於樹脂包裝之内孔部分,並且其位置在實質上為相對應 於一水平方向延長之流道通過閘門之一縱向方向,而在軸 向對稱位置分佈;第三步驟為將熱固性樹脂材料流到在水 平方向延長之流道内;第四步驟為在横具觐閉之後,利用 —可移動之流道(此流道係、在水平方向延長之流道内被驅 動),而將熱固性樹脂材料同時用歷力填入_1送到空腔 之内*以進內行樹脂包裝工作;而第五步驟則在模具打開 之後,將業已被樹脂包裝之引線框之整體產品抽出。 根據本發明,可提供一種樹脂包裝裝置* Μ將一引線 框君Μ樹脂包裝,此引線框之上安裝有預定之電子元件, 本發明之裝置包含:⑴多數之空腔*這些空腔形成用於樹 脂包裝之内孔部分,並且其位置在實質上為相對應於一在 水平方向延長之流道通過關門之縱向方向,而在延軸對稱 位置處分佈,②一可移動之流道,可經由在水平方向延長 之流道通過鬧門*而將一熱固性樹脂材料藉由歷力而同時 填入並||送到空腔內,其中此熱固性樹脂材料已在預先塑 模,以在實質上四配在水平方向延長流道的内部形狀。 -9- 本紙張尺度適用中國國家標準(CNS > Α4规格(210Χ297公簸〉 ------.—Λ .裝— (請先聞讀背面之注項再壤寫本頁) 訂 經濟部中央標準局貞工消费合作社印製 Α7 Β7 五、發明説明() 藉由上述之設置·在水平方向延長的流道内流動之熱 固性樹脂材料會受到可移動流道的推壓作用*經由閘門而 均句地供應到分別的空腔内。此外,可以簡化空腔區塊( 空腔在其中形成)的替代操作工作。 根據本發明,尚提供了一種樹脂包裝方法,來將上面 安裝有預定電子元件之引線框加Μ樹脂包裝,為了能夠製 備一熱固性樹脂材料,使此樹脂材料在經塑横後•能夠具 有一預定之艘積與一預定之彩狀來在實質上匹配在水平方 向延長之流道之内部形狀,本發明之方法包含下列步採: 第一步驟為將一顆粒狀之材料在實體上均句地供應到一歷 横組中,其中此壓横組具有一空洞部分,此空洞部分在實 質上能夠匹配在水平方向延長之流道之內部形狀;第二步 驟為使用衝腔機將供應到横具組中的材料壓縮成形,Μ獲 得熱固性樹脂材料;第三步驟則為在橫具組為塑横開放狀 態後,抽出熱固性樹脂材料,並且將熱固性樹脂材料流到 在水平方向延伸之流道中;第四步驟則利用一可移動之流 道,將熱固性樹脂材料同時加壓填入並1¾送到空腔中,其 中可移動之流道係在水平方向延伸之流道中被驅動,Μ在 一用於樹脂包裝的加壓裝置進行完横具關閉操作之後,進 行樹脂包裝工作;第五步驟為在加壓裝置進行一横具打開 工作之後,將一整體成形之產品抽出,此產品業以經過樹 脂包裝。 根據本發明,尚提供了一種樹脂包装裝置,來樹脂包 裝一引線框,在此引線框之上安裝有預定之電子元件,為 -10- 本紙浪又度速用中國國家樣準(CNS ) Α4规格(210X297公釐〉 ---------{ 裝-- (請先閱讀背面之注意事項再填寫本頁) 訂 稣 經濟部中央梂準局貞工消费合作社印製 A 7 B7 五、發明説明() 了製備一熱固性樹脂材料,此樹脂材料在塑横過後,能夠 具備有一預定之艘積及一預定之嵌狀,以在實體上匹配一 在水平方向延長之流道之内部彤狀*本發明所提出之裝置 包含:⑴材料供應設置,用來將一顆粒狀之材料在實質上 均匀地供應到一壓模組中,此壓横組具有一空洞部分,此 空洞部分在實質上能匹配在水平方向延長之流道之内部形 狀;⑵壓縮成形設置,其使用一衝歷機,將供應到壓模組 中之材料加Μ懕縮成形,K獲得熱固性樹脂材料;(3)傳送 設置,在歷模組為横具打開狀態時·能將熱固性材料抽出 ,再將此熱固性樹脂材料用流動之方式傅送到水平方向延 長之流道内;⑷一加歷設置,可利用一可移動之流道,將 熱固性樹脂材料加壓後填入並1¾送到空腔内,其中可移動 之流道是在水平方向延長之流道内被驅動,因此可以在用 於樹脂包裝之加壓設置進行過塑模關閉後,進行樹脂包裝 工作;及(5)抽取設置,在加壓設置進行模具打開工作之後 ,可將業已經過樹脂包裝之整體成形產品抽出横具之外。 使用這樣的設置,當熱固性材料製備好後,這樣的熱 固性材料可以形成特定之形狀以流入在力卩壓設置中的在水 平方向延長之流道内,並且可藉由可移動流道之歷力作用 及經由閘門而均句供應到分別的空腔内,因此可Μ去除材 料的浪費現像*這樣即可製備出適當之熱固性樹脂材料, 此樹脂材料具有最佳化之艄積與形狀,因此可Μ克服需要 樹脂包裝的電子元件在類型上發生變更的問題。此外,用 來進行熱固性樹脂材料之塑横工作之一壓横組,也可以做 —11" 本紙張尺度適用中國國家橾準(CNS ) Μ规格(210X297公釐) ---I-----,.裝-- (請先閲讀背面之注$項再填寫本頁) 訂 經濟部中央揉準局負工消费合作社印装 A7 B7 五、發明説明() 成具有拆卸容易、價格便宜及優越熱穗定性等儍點。 根據本發明,尚可提供一種樹脂包裝横具單元,可用 來將一引線框作樹脂包裝之工作,在此引線框上安裝有預 定之電子元素,本發明之樹脂包裝模具簞元包含:⑴一加 腔設置主體;⑵一空腔區塊,其可固定在加壓設置主艘上 ,並可輕易的分離,此空腔區塊可形成多數之用於樹脂包 装之空腔*此空腔相對應於一水平方向延伸流道之通過閘 門的一延伸方向,而在軸向對稱的位置上分佈;(3)—可移 動之流道*用來將一熱固性樹脂材料供應到空腔內,此熱 固性樹脂材料在經過預先塑模過程之後可具有在實質上和 水平方向延伸的流道的內側周圍形狀相匹配之形狀;⑷一 驅動流道,排列在加壓設置主體之上,可在平行方向移動 *以相互地驅動可移動之流道,此驅動流道尚具有一喃合 部分,以使可移動之流道能作一個步驟之***操作*因而 可使可移動之流道以可分雛之方式固定在驅動流道之中; (5)驅動設置,位在加壓設置主體之上,用來將驅動流道在 平行方向移動。 根據本發明,尚可提供一種樹脂包裝模具單元,可用 來完成一引線框之樹脂包裝工作,在此引線框上安裝有預A7 B7 printed by the Employees ’Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs 5. Description of the invention () < Background of the Invention > The present invention relates to a resin packaging method, and the molds and devices used therefor. More specifically, this The invention relates to a resin packaging method for packaging a semi-finished product with resin, and the mold and device used therein. The semi-finished product may be, for example, a predetermined electronic or motor component (for example, a semiconductor component or a resistor). The result of a lead. Fu Tongshang • There are many devices that use thermosetting resin to package a semi-finished product in the past. This semi-finished product refers to the installation of semiconductor components, resistors, etc. on a lead frame. result. For example, Japanese Utility Model Publication Gazette No. 56-30841 discloses a device that can be used to seal or package semiconductor devices with resin. We will provide a brief description of this bulletin in conjunction with the attached diagram. Figure 17 is a plane circle seen from the dividing line of a mold, where the mold cuts along a plane, and this plane extends along the dividing line of the cavity. Referring to Fig. 17, a material injection port portion is formed in the central portion of the upper lateral traverse, and we call it a cylinder 104, where a pre-heated thermosetting resin (for example, an epoxy resin) can be supplied. Set a large size and movable plunger (not shown) in the round husk 104. When this plunger performs a push operation, thermosetting resin is supplied to the flow channel 105A connected to the cylinder 104 to flow 105E, and enters the cavity 107 via the gate 106, which is formed at the left and right branches of the longitudinal portion of each flow channel. Most of the cavities 107 are formed in each cavity block 117, as shown in Figure 17 -4- This paper size is applicable to China National Standard (CNS) Α4 specification (210Χ297mm) (please read the notes on the back first Ϋ Item and fill out this page) Packing. Order A7 B7 printed by the Consumer Service Cooperative of the Central Department of Economics of the Ministry of Economic Affairs. V. Description of invention () 〇 Among the above settings * Lead frame (on this lead frame can place predetermined electronic components ) Is positioned and placed on a lead frame mounting part, the lead frame mounting part is located on the dividing line of the mold, and then the crossbar is closed by adding M. Then, a pre-heated thermosetting resin (for example, bad oxygen resin) can be pushed into the cylinder 104 by a push plug, so that the thermosetting resin can be supplied into the cavity 107 through separate flow channels. ; Then, after the resin has hardened, open the bar. The cavity 107 shown by the hollow circle and the individual flow channels 105A to 105E will be pushed by the ejector feet * Therefore, an integrally formed product can be extracted from the mold. This product includes the hardened in the cylinder 104 A stubble part, a flow channel part hardened in the individual flow channels 105A to 105E, and a packaging part hardened in the cavity 107 and used to contain the lead frame. In this way, the multi-cavity transverse plastic resin packaging work can be completed. Japanese Utility Model Publication No. Sho 57-53324 discloses a configuration in which resin can be directly supplied into a cavity to encapsulate a semiconductor element with resin. Figure 18 is a cross-sectional view of the main part, where the cut part is along a plane that extends along the round crown 104, and Figure 19 is a plan view of the mold shown in Figure 18, is Taken from the plane extending along the dividing line. Referring to FIG. 19, two groups of cavities 107 are formed in the right and left cavities blocks, and the individual blocks are relatively arranged in the mold. Gates 106 connected to individual cavities are distributed radially in the middle of the cavity 107. As shown in FIG. 18, the cylinder 104 having a small size is located where the gate 106 is concentrated. The push plug 118 will be subjected to the liquid calendar in the respective cylinder 104. This paper standard is applicable to the Chinese National Standard (CNS) A4 specification (210X297mm) ------------ γ ----- Subscribe ------ ♦-* (please read the notes on the back and then fill in this education) Printed by the Ministry of Economic Affairs, Central Falconry Industry Consumer Cooperative ¾ A7 B7 V. Description of invention () machine The role of 123 is to be driven up and down individually. In the above configuration, the lead frame with the semi-conductor components installed is placed at a predetermined position. This predetermined position is located between the upper and lower dividing lines, and an unheated thermosetting resin (such as -Epoxy resin) is supplied into the cylinder 104 • Then close the mold. Then, by applying pressure through the gate 106, a thermosetting resin material can be injected into the cavity 107, wherein the resin material is obtained by pushing the plastic transverse compound placed in the cylinder 104 to an elastic state with a pusher 118, so The molding compound can be molded transversely to encapsulate the half-body element. < Overview of the invention > In the prior art described above, the molding material used for resin packaging is extracted from the horizontal bar in a certain state, and in this state, the horizontal bar is molded in the cavity 107 The packaging part, the dross part molded in the cylinder 104, and the flow channel part plasticized in the respective flow channels 105A to 105E, and the gate part plasticized in the respective gate 106 will be integrated. Therefore, if the use efficiency of the molding material is the ratio of the resin-use resin used for resin packaging to the total resin-use resin, the use efficiency of the mold material is 20%, or less. In addition, the molding material used for resin packaging is a thermosetting material. Therefore, this material cannot be recycled like a thermoplastic material by grinding. As a result, all of the waterfront and runner parts are wasted, which is not in line with economic benefits. In addition, according to the method mentioned above, since the resin flows from the outer periphery of the cylinder 104 to the respective flow channels *, there will be a time difference of about 5 seconds. This time difference is the difference between the two time points. One hour, one six, one paper scale is used in troubled countries (CNS) A4 specification (210X297mm) --------; Λ- 装 ------ 定 ----- 人Jesus J (please read the note $ item on the back and then fill in this page) A7 B7 printed by the Central Ministry of Economic Affairs, Pui Pongong Consumer Cooperative V. Invention description () The point is that the resin has just entered the space closest to the cylinder 104 Time of the cavity 107 The second time point is the time when the resin enters the cavity 107 farthest from the cylinder 104. Therefore, the overall supply of resin to the cavity 107 will become uneven. In addition, a molding defect will occur in the resin packaging, such as * voids will occur, which will lead to a reduction in yield. According to the second method described above, since the cavities 107 are arranged substantially radially with the cylindrical cylinder 104 as the center, the M resin is substantially uniformly supplied to! In the I cavity, some troublesome occurrences can be eliminated, for example, the occurrence of voids in the resin packaging portion can be eliminated. However, in this method, since the number of cavities 107 in each cylinder 104 is only four, the resin M used is also reduced, which reduces the heat capacity of the resin. When the use of resin becomes less, it becomes difficult to grasp the resin, so that the resin cannot be sufficiently heated. Therefore, the resin, which is still in a hard state, is pushed into the cylinder 104 and is pushed by the plug 118 toward the cavity 107, which increases the friction between the cylinder 104 and the plug 118. As a result, the lifetime of each component is only 1/3 of the original method, and the maintenance cost required to replace the component will become considerable. When the type of resin-packed electronic components needs to be replaced, the cavity block and the like should be replaced accordingly. Since the cylinder connected to the cavity is set up separately, the number of plastic film components that need to be replaced will be quite large This will increase the time required to replace plastic film components and increase the cost of plastic film components. In view of the problems encountered above, the present invention is proposing a resin packaging method and its use device. According to the resin packaging method and its use device of the present invention, the achievable effects are as follows: Yu-7- This paper uses the Chinese National Standard (CNS) A4 specification (210X297mm) --------- {, 装 ------ 定 ----- ^-*- -(Please read "Notes on the back and then fill out this page") A7 Β7 printed by the Zhengong Consumer Cooperative of the Ministry of Economic Affairs of the Ministry of Economic Affairs 5. Description of invention () The use efficiency of resin in resin packaging; it can be prevented in the packaging part. Defects, for example, can prevent voids and edge damage; can pre-heat the resin, so it can prevent early wear and tear of plastic horizontal components due to the supply of resin; at the same time, it can reduce the number of plastic horizontal components that need to be replaced. The replacement work of the mold assembly is the result of the changes in the type of the electronic components that need resin packaging, so the time required to replace a mold can be reduced. Another object of the present invention is to provide a resin packaging method and its use device, wherein, when preparing a thermosetting material (this thermosetting material will flow into a pressurized flow channel, Μ for resin packaging work) It can prevent defects generated in the resin packaging part, such as voids and edge damage, etc., and can eliminate the problem of material waste. In addition, another object of the present invention is to provide a calendar module, which is cheap and easy to disassemble. In addition, in order to plasticize a thermosetting material, the pressing group has a stupid thermal stability . Another object of the present invention is to provide a resin packaging plastic horizontal machine, which can achieve the following effects: it can greatly improve the use efficiency of resin used in resin packaging, and can prevent defects in the packaging part. For example, It can prevent the phenomenon of voids and edge breakage; it can preheat the resin, so it can prevent the early wear and tear of the molded component due to the supply of resin; at the same time, it can reduce the number of molded components replaced by the mattress. The replacement work is the result of changes in the type of the electronic components packaged by the resin, so the time required to replace a mold can be reduced. In order to solve the above-mentioned problems • Achieve the above mentioned -8- This paper standard uses the national standard (CNS) a4 specification (210X297mm) ------ ^-^ Λ, Outfit ------ order --- ^ — 人 泳 j (please read note f on the back and then fill in this page) Printed Α7 Β7 by the Beigong Consumer Cooperative of the Central Bureau of Economic Affairs of the Ministry of Economy V. Description of invention () Aim, according to the present invention, a resin packaging method can be provided. This resin packaging method can package a lead frame (predetermined electronic components are mounted on the lead frame) with M resin. This method includes the following steps: the first step To prepare a thermosetting resin material, this resin material can have a predetermined volume after molding, Μ can physically match the internal shape of the first channel, the flow channel is extended in a horizontal direction; the second step is to open the crosspiece After that, the lead frame is positioned and supported on the upper surface portion of most cavities. This cavity forms an inner hole portion for resin packaging, and its position is substantially corresponding to a horizontally extending flow channel passing through the gate A longitudinal direction, and Distribute in axially symmetrical positions; the third step is to flow the thermosetting resin material into the flow channel extending in the horizontal direction; the fourth step is to use the movable flow channel (this flow channel is The horizontally extended flow channel is driven), and the thermosetting resin material is filled into the cavity with force _1 and sent to the cavity * to carry out the resin packaging work; and the fifth step is after the mold is opened, it will have been The overall product of the lead frame in resin packaging is extracted. According to the present invention, a resin packaging device * M can be provided to package a lead frame and resin with predetermined electronic components mounted on the lead frame. The device of the present invention includes: (1) most cavities * These cavities are formed In the inner hole part of the resin package, and its position is substantially corresponding to a longitudinal direction of a horizontally extending flow channel passing through the closing door, and is distributed at a symmetrical position along the axis, ② A movable flow channel can be Through a horizontally extending flow path through the door *, a thermosetting resin material is simultaneously filled into the cavity by force and || sent to the cavity, where the thermosetting resin material has been pre-molded to substantially Four match the internal shape of the horizontally extending flow channel. -9- This paper scale is applicable to the Chinese National Standard (CNS & Α4 specification (210Χ297)> ------.— Λ. 装 — (please read the note on the back and write this page first) Printed by the Central Standards Bureau of the Ministry of Economic Affairs, Jeonggong Consumer Cooperative Association Α7 Β7 V. Description of the invention () By the above-mentioned setting • The thermosetting resin material flowing in the horizontally extended flow channel will be pushed by the movable flow channel * via the gate It is evenly supplied into the respective cavities. In addition, it is possible to simplify the replacement operation of the cavity block in which the cavity is formed. According to the present invention, there is still provided a resin packaging method to install predetermined electronic The lead frame of the component is packaged with M resin, in order to be able to prepare a thermosetting resin material, so that the resin material can be made to have a predetermined volume and a predetermined color shape to substantially match the extension in the horizontal direction after being plasticized The internal shape of the flow channel, the method of the present invention includes the following steps: The first step is to supply a granular material to a calendar horizontally in a physical manner, wherein the pressure horizontal group has an empty Part, the hollow part can substantially match the internal shape of the horizontally extending flow channel; the second step is to use a cavity punch to compress and shape the material supplied to the crossbar group, M to obtain the thermosetting resin material; the third step Then, after the cross-bar set is in a plastic horizontal open state, the thermosetting resin material is drawn out, and the thermosetting resin material is flowed into the horizontally extending flow channel; the fourth step uses a movable flow channel to simultaneously heat the thermosetting resin material It is filled with pressure and sent to the cavity, where the movable flow channel is driven in the horizontally extending flow channel. After the closing operation of the crossbar in a pressure device for resin packaging is performed, the resin is carried out Packing work; the fifth step is to pull out an integrally formed product after the press device performs a horizontal bar opening work, and this product is subjected to resin packaging. According to the present invention, a resin packaging device is also provided to come to resin packaging A lead frame, on which the predetermined electronic components are mounted, which is -10-This paper wave is used again quickly by the Chinese National Standard (CNS ) Α4 specifications (210X297mm) --------- {outfit-(please read the precautions on the back and then fill out this page) Printed by the Ministry of Economic Affairs, Central Bureau of Economic Development, Zhengong Consumer Cooperative A 7 B7 V. Description of the invention () A thermosetting resin material is prepared. After the resin material is traversed, it can have a predetermined volume and a predetermined inlay to physically match a horizontally extended flow channel Internal Tong * The device proposed by the present invention includes: (1) a material supply setting, which is used to supply a granular material to a pressing module substantially uniformly, and the pressing group has a hollow portion, and the hollow portion It can substantially match the internal shape of the flow channel extending in the horizontal direction; ⑵ Compression molding setting, which uses a calendar machine to add the material supplied to the compression module by M compression molding, K to obtain a thermosetting resin material; ( 3) Transmission setting, when the calendar module is open, the thermosetting material can be drawn out, and then the thermosetting resin material is flowed into the horizontally extended flow channel; ⑷ One calendar setting, available One can The moving flow channel, pressurize the thermosetting resin material and fill it into the cavity, where the movable flow channel is driven in the horizontally extending flow channel, so it can be set in the pressurization for resin packaging After the mold is closed, the resin packaging work is carried out; and (5) The extraction setting, after the mold opening work is carried out under the pressure setting, the integrally formed product that has passed the resin packaging can be drawn out of the horizontal bar. With such an arrangement, when the thermosetting material is prepared, such a thermosetting material can be formed into a specific shape to flow into the horizontally elongated flow channel in the pressure and pressure setting, and can be used by the force of the movable flow channel And are supplied to the respective cavities through the gate, so that the waste of the material can be removed. The appropriate thermosetting resin material can be prepared as such *. This resin material has an optimized product and shape, so it can be Overcome the problem of changing the type of electronic components that require resin packaging. In addition, one of the pressing groups used for the plasticizing work of thermosetting resin materials can also be done-11 " This paper standard is applicable to the Chinese National Standard (CNS) Μ specifications (210X297 mm) --- I ---- -,. 装-(Please read the note $ item on the back and fill in this page) Order A7 B7 printed by the Ministry of Economy Central Bureau of Accreditation Consumer Cooperatives V. Invention description () It is easy to disassemble, cheap and superior Hot spikes are foolish. According to the present invention, there can be provided a resin packaging horizontal tool unit, which can be used for resin packaging of a lead frame, and a predetermined electronic element is installed on the lead frame. The resin packaging mold of the present invention includes: ⑴ 一Add the cavity to set the main body; ⑵ A cavity block, which can be fixed on the main vessel under pressure and can be easily separated. This cavity block can form most of the cavities used for resin packaging * This cavity corresponds to In a horizontal direction, the flow channel extends through the gate in an extending direction, and is distributed in an axially symmetrical position; (3)-the movable flow channel * is used to supply a thermosetting resin material into the cavity, this thermosetting After the pre-molding process, the resin material can have a shape that substantially matches the shape of the inner circumference of the flow channel extending horizontally; ⑷ a driving flow channel, arranged on the main body of the pressure setting, can be moved in the parallel direction * The movable flow channel is driven by each other, and the drive flow channel still has a squeezed part, so that the movable flow channel can be inserted into the step in one step * so that the movable flow channel can be made It is fixed in the driving flow channel in a separable manner; (5) The driving setting is located above the main body of the pressure setting and is used to move the driving flow channel in a parallel direction. According to the present invention, it is still possible to provide a resin packaging mold unit that can be used to complete the resin packaging work of a lead frame on which a pre
I 定之電子元件,本發明所提供之樹脂包裝棋具單元包含: ⑴一加歷設施主體,具有一固定之基底及一可移動之基底 ;⑵一個第一空腔區塊,其固定在可移動之基底上面,使 其可輕易之分離,此空腔區塊尚可形成多數之用於樹脂包 裝之空腔,瑄些空腔位於相對於一水平方向延伸之流道通 -12- 本紙張尺度逍用中國國家橾準(CNS ) A4規格(210X297公釐) -------i---{袭------訂------^ ^ • - , (請先閱讀背面之注^|^項再填寫本頁) 經濟部中央搮準扃系工消费合作社印裝 Α7 Β7 五、發明説明() 過閘門之延伸方向、且在實質上圼軸向對稱的位置上;(3) 一個第二空腔區塊,其固定在固定之基底上面,並可Μ輕 易之分雛,此空腔區塊形成多數之用於樹脂包裝之空腔; ⑷一可移動之流道,用來將一熱固性樹脂材料供應到空腔 内,此熱固性樹脂材料在預先塑模之後可具有在實質上和 水平方向延伸之流道的内側圓周形狀匹配之形狀;(5)—驅 動流道,位在加JK設置主體之上,並且可Μ在平行方向移 動,Μ移動可移動之流道,此驅動流道尚具有一噴合部分 ,以讓可移動之流道能在其縱向方向***•以使可移動之 流道能Μ可分離之形式固定在其中;及(6)驅動設置,位在 加壓設置主體之可移動基底之上,以使驅動流道得以在平 行方向移動。 藉由上述之設置,流到水平方向延伸之流道中之熱固 性樹脂材料,可利用可移動流道之交互運動再經由閘門而 流到分別的空腔之中。此外,當要替換每一個會形成空腔 的空腔區塊時,可移動之流道可以輕易地被替換。 配合附加之圖示對本發明作一說明,應可使本發明之 其它特點及優點更為人所清楚瞭解*在下面所有的圖示之 中,同類之參考字元代表相同或是相似之部分。 <圖示之簡單說明> 第1圖為一剖面圖,說明根據本發明之一具艘實例之 一樹脂包裝裝置之主要部分; 第2圖為第一個具體實例之空腔區塊之一平面圆; 第3圖為一剖面圖*說明在一模具打開狀態下之樹脂 一 13— 本紙張尺度適用中國困家揉準(CNS ) Α4规格(210Χ297公釐) (請先《讀背面之注意事項再壤寫本頁) ;Λ_ •裝------訂-----〜 A7 B7 經濟部中央橾準局貝工消费合作社印製 五、發明説明( 包裝; 第4圖為一剖面圖,說明在一横具關閉狀態下之樹脂 包裝; 第5圖為一剖面圖,顯示在一横具關閉狀態之下,樹 脂包裝的填充已經完成的一狀態; 第6圖為一通視圖,顯示在樹脂包裝工作完成之後, 半成品之外觀; 第7圖為一透視圖,顯示在樹脂包裝工作完成之後, 其它半成品之外觀; 第8圖為一透視圖,顯示熱固性樹脂材料製造設置Q 之外觀; 第9圖為一透視圖,顯示熱固性樹脂材料傳送設置R 之外觀; 第10Α圖為一剖面圖,顯示一歷横組,此圖係沿著第8 圖中線Χ-Χ所取,此壓模組可將一熱固性樹脂19任意塑模 成一需要之横截面形狀; 第10Β圖為一剖面圖,顯示JIS模組,此圖係沿著第8_ 中線X-Xm取,此壓模組可將一熱固性樹脂19任意塑模成 —需要之横截面形狀; 第11A圖為一平面圖,顯示歷棋組之關閉狀態; 第11B圖為一平面圖,顯示壓横組之打開狀態; 第12圖為一樹脂包裝塑祺設置之主要部分之一剖面圖 第13圖為一剖面圖,顯示用於一驅動流道71之一騮動 -14 一 本紙張尺度適用中國國家揉準(CNS > A4说格(210X297公釐) ------—-Λ1 裝— (請先閱讀背面之注$項再樓寫本頁) 訂 線 經濟部中央揉準局貞工消费合作社印製 B7 五、發明説明() 機械裝置之外觀; 第14圖為一透視圖,顯示用於驅動流道之驅動機械裝 置之外觀,此圖之目的為說明此驅動機械裝置之操作; 第15A圖為一驅動流道及一可移動流道之側面圖; 第15B圖為另一驅動流道及另一可移動流道之側面圖; 第16圖顯示此樹脂包裝裝置之整雅設置; 第17圖為一平面圖,顯示自一傳統模具之分割線所看 之圖形; 第18圖為另一傅統模具之主要部分之一剖面圖; 第19圖為自第18圖中所示之傅統模具之分割線所視之 平面圖。 在此需注意的是本發明之範圍並不只限於在後面即將 說明之具體實例,而且附加之圖示只是涵括界定在申請專 利範圃之内的其它不同之設胞。 <較佳具體實例之詳細說明> 我們將配合附力卩之圖示,說明本發明之較佳具賊實例 。第1圖為一切去圖,顯示一樹脂包裝裝置之主要部分, 在此圖中顯示出分別的具體實例之共同設置。參考第1圖 ,在加JK設置之預定位置處設有各個組成部分,其中摞示 有字尾帶B的參考數字之組成部分係靥於上側之横具,而 標示有字尾帶A之參考數字之組成部分係屬於下側之横具 ,如第1圖所示。當一加JK設置P為打閭時,上側横具及 下側模具之組成部分會在一分剌線PL處彼此分開,而此分 割線是在上側及下側空腔區塊2B及2A之間形成。 -15- 本紙张尺度逍用中國國家標率(CNS ) A4规格(210X297公* > (請先閲讀背面之注意事項再填寫本頁) '裝· 訂 經濟部中央揉準局員工消费合作社印製 A7 _B7 _ 五、發明说明() 空腔15B及15A係用來塑膜樹脂包裝,且在上側及下側 空腔區塊2A及2B中形成,這兩個空腔會為分害線PL作為邊 界平面而彼此可互相分開,而其分開之情形我們在後面會 加以說明。上側及下側空腔區塊2B及2A係固定在上側及下 側輔助平板9B及9A上面,使得輔助平板9B及9A可分別將上 側及下側空腔區塊2B及2A定位。上側及下側輔助平板9B及 9A之位置關係可由導槽13及墊圈14所決定,其中導榷13係 固定在上側輔助平板9B上面,而墊圈14則是設在下側輔助 平板9A之上。 排出器梢腳11B之作用為將在上側空腔15B及一流道5 中所塑横之包裝由上側空腔區塊2B推到夕卜側,而推動力最 來源為一上側排出器梢腳插座12B,此梢腳插座可支擦排 出器梢腳11A ° 上側及下側排出器梢腳插座12B及12A係受到一加歷力 量而移動,可使用上側及下側彈簧25B及25A並在加壓設置 P之打開操作期間來提供此加壓力量。具有上述設置之横 具可藉由上側及下側基座10B及10A而安裝到加歷設置P之 上。 閘門6在下側空腔區塊2A的下側空腔15A中形成,以和 流道5連接。一可移動之流道1設置在流道5之下,在受 到致動器8之驅動力量之後,此可移動之流道1可在由第 1圖中所標示之箭頭F反J方向上移動。 可移動之流道1並不只限於具有一傳統的圓柱形狀, 而可根據空腔之規剌設計來決定形狀,例如,可Μ為四方 -16" 本紙張尺度逍用中國國家橾率(CNS > A4规格(210X297公釐) ^ϋ· In l·—— —11-1- ^^1 -I 1 (請先w讀背面之注$項再填寫本萸) 訂 經濟部中央搮準局貝工消费合作社印装 A7 B7五、發明说明() 形。 第2圖顯示自第1圖中分割線PL所看到的下側空腔區 塊2A之一平面圖,及顯示下側空腔15A之一設置,其為本 發明最特別之特激〇更詳細的說,參考第它圖,N個下側 空腔15A沿著下側空腔區塊2A之縱向方向形成,使得它們 能經由閘門6而連接到在水平方向延伸之流道5,而閘門 6連接到分的下側空腔15A上。一樹脂材料係位於依上述 方式形成的流道5之下,此樹脂材料具有和流道5之外側 形狀接近之横截面形狀,並且在未來會流到可移動之流道 1之內。在下側空腔區塊2A上設立定位梢腳20,此梢腳20 會***在引線框3中所形成的定位孔3E之内,因此可將引 線框3對於空腔區塊定位。上側空腔15B在上側空腔區塊2B 中形成,並且位在下側空腔15A之對面位置,而一凸面部 分2C在下側空腔區塊2A之一位置處塑模,此位置在流道5 之對面,如第1圖所示。相對應的排出器梢腳11B可經由凸 面部分2C移動,Μ推出在流道5中塑模之凸面部分2C。 第3至第5圖說明上述設置之操作情形,我們將配合 這些圖來作一說明〇首先,將模具打開,使其具有如第3 圖所示之狀態。在此時,由於致動器8之作用,可移動之 滑道1會在滑道5中縮回,使得一熱固性樹脂19得以流動 。因此,熱固性樹脂19可以自動流動。幾乎和此操作同步 的,使用一卡盤支赞設置(未Μ圖示),引線框3可相對 應於定位梢腳20而固定,而定位梢腳20是設在下側空腔塊 2Α之中。然後,上側空腔區塊2Β用塑横封閉,使得其能與 -17 一 (請先閱讀背面之注意事項再填寫本頁) 裝. 訂I fixed electronic components, the resin-packed chess unit provided by the present invention includes: (1) a plus calendar facility main body with a fixed base and a movable base; (2) a first cavity block fixed on the movable On the substrate, it can be easily separated. This cavity block can still form most of the cavities used for resin packaging. These cavities are located in the flow channel that extends relative to a horizontal direction. Use Chinese National Standard (CNS) A4 specification (210X297mm) ------- i --- {袭 ------ 定 ------ ^ ^ •-, (please read first Note on the back ^ | ^ and then fill out this page) Printed by the Central Ministry of Economic Affairs and Industry Cooperative Consumer Cooperative Association Α7 Β7 5. Description of the invention () The extension direction of the gate, and the substantially axially symmetrical position; (3) A second cavity block, which is fixed on a fixed base and can be easily separated. This cavity block forms most of the cavities used for resin packaging; ⑷ A movable flow channel , Used to supply a thermosetting resin material into the cavity, this thermosetting resin material can be used after pre-molding The shape that substantially matches the inner circumferential shape of the flow channel extending in the horizontal direction; (5) —driving the flow channel, which is located above the main body provided with the JK, and can be moved in the parallel direction, M can move the movable flow channel , This drive flow channel still has a spraying part, so that the movable flow channel can be inserted in its longitudinal direction • so that the movable flow channel can be fixed in the form of detachable; and (6) the drive setting, It is located on the movable substrate of the pressurized main body, so that the driving channel can move in the parallel direction. With the above-mentioned arrangement, the thermosetting resin material flowing into the horizontally extending flow channel can use the interactive movement of the movable flow channel to flow into the respective cavities through the gate. In addition, when each cavity block that will form a cavity is to be replaced, the movable flow path can be easily replaced. The description of the present invention in conjunction with the attached drawings should make other features and advantages of the present invention more clearly understood. * In all the following drawings, the same reference characters represent the same or similar parts. < Simple illustration of the diagram > Figure 1 is a cross-sectional view illustrating the main part of a resin packaging device according to one example of a vessel according to the present invention; Figure 2 is a cavity block of the first specific example A flat circle; Figure 3 is a cross-sectional view * Explain the resin in a mold open state 13 — This paper size is suitable for China Sleeping Home (CNS) Α4 specification (210Χ297 mm) (please read the Matters needing attention are written on this page); Λ_ • installed ------ ordered ----- ~ A7 B7 Printed by the Central Bureau of Economic Affairs of the Ministry of Economic Affairs Beigong Consumer Cooperative V. Description of the invention (packaging; Figure 4 is A cross-sectional view illustrating the resin package in a closed state of the horizontal bar; FIG. 5 is a cross-sectional view showing a state in which the filling of the resin package has been completed under the closed state of the horizontal bar; FIG. 6 is a general view , Showing the appearance of the semi-finished product after the resin packaging work is completed; Figure 7 is a perspective view showing the appearance of other semi-finished products after the resin packaging work is completed; Figure 8 is a perspective view showing the thermosetting resin material manufacturing setting Q Appearance; Figure 9 is a transparent View, showing the appearance of the thermosetting resin material delivery setting R; Figure 10A is a cross-sectional view showing a calendar set, this figure is taken along the line X-X in Figure 8, this pressing module can be used for thermosetting The resin 19 is randomly molded into a desired cross-sectional shape; Figure 10B is a cross-sectional view showing the JIS module. This figure is taken along the 8th-center line X-Xm. This pressing module can use a thermosetting resin 19 Molding into the required cross-sectional shape; Figure 11A is a plan view showing the closed state of the calendar set; Figure 11B is a plan view showing the open state of the pressing set; Figure 12 is a plastic packaging plastic setting One of the main parts is a cross-sectional view. Figure 13 is a cross-sectional view showing one of the driving flow channels 71, which is suitable for the Chinese National Standard (CNS> A4 said grid (210X297mm) ------—- Λ1 装 — (Please read the note $ item on the back and write this page on the floor) B7 printed by the Ministry of Economic Affairs, Central Bureau of Economic Development, Zhengong Consumer Cooperatives V. Invention description () Mechanical device Appearance; Figure 14 is a perspective view showing the driving mechanism used to drive the flow channel The purpose of this figure is to illustrate the operation of this drive mechanism; Figure 15A is a side view of a drive flow path and a movable flow path; Figure 15B is another drive flow path and another movable flow Side view of Tao; Figure 16 shows the neat setting of this resin packaging device; Figure 17 is a plan view showing the figure seen from the dividing line of a traditional mold; Figure 18 is the main part of another Futong mold Fig. 19 is a plan view seen from the dividing line of the conventional mold shown in Fig. 18. It should be noted here that the scope of the present invention is not limited to the specific examples to be described later, and The attached illustration only covers other different cells defined in the patent application. < Detailed description of preferred specific examples > We will explain the preferred examples of the present invention in conjunction with the accompanying illustrations. Figure 1 is a diagram of everything, showing the main parts of a resin packaging device, in this figure shows the common settings of the respective specific examples. Referring to FIG. 1, each component is provided at a predetermined position set with JK, where the component with the reference number with the suffix B stacked is a crossbar on the upper side, and the reference with the suffix A is marked The components of the numbers belong to the lower horizontal bar, as shown in Figure 1. When OnePlus JK sets P to be a snare, the components of the upper crosspiece and the lower mold will be separated from each other at a dividing line PL, and this dividing line is between the upper and lower cavity blocks 2B and 2A Between formation. -15- The size of this paper is easy to use the Chinese National Standard (CNS) A4 specification (210X297) * (Please read the precautions on the back before filling out this page) 'Package · Order Printed by the Employee Consumer Cooperative of the Central Bureau of Economic Development of the Ministry of Economic Affairs Manufacturing A7 _B7 _ V. Description of the invention () Cavities 15B and 15A are used for plastic film resin packaging, and are formed in the upper and lower cavity blocks 2A and 2B, these two cavities will be divided into harm lines PL As a boundary plane, they can be separated from each other, and their separation will be described later. The upper and lower cavity blocks 2B and 2A are fixed on the upper and lower auxiliary plates 9B and 9A, so that the auxiliary plate 9B And 9A can position the upper and lower cavity blocks 2B and 2A respectively. The positional relationship between the upper and lower auxiliary plates 9B and 9A can be determined by the guide groove 13 and the washer 14, wherein the guide 13 is fixed on the upper auxiliary plate 9B above, and the gasket 14 is provided on the lower auxiliary plate 9A. The function of the ejector pin 11B is to push the package molded in the upper cavity 15B and the first channel 5 from the upper cavity block 2B to Xi Bu side, and the most source of driving force is an upper side ejector Foot socket 12B, this pin socket can support the ejector pin 11A ° The upper and lower ejector pin sockets 12B and 12A are moved by an extra calendar force, and the upper and lower springs 25B and 25A can be used in This pressurizing force is provided during the opening operation of the pressurization setting P. The crossbar with the above setting can be mounted on the calender setting P by the upper and lower bases 10B and 10A. The gate 6 is in the lower cavity area The lower cavity 15A of the block 2A is formed to be connected with the flow channel 5. A movable flow channel 1 is provided under the flow channel 5, and after being driven by the actuator 8, the movable flow channel 1 can be moved in the direction opposite to the direction of arrow F indicated by the arrow in Figure 1. The movable flow channel 1 is not limited to having a traditional cylindrical shape, but the shape can be determined according to the design of the cavity, for example, Μ can be Sifang-16 " This paper scale is free to use the Chinese national rate (CNS > A4 specification (210X297 mm) ^ ϋ · In l · —— —11-1- ^^ 1 -I 1 (please first w Read the note $ item on the back and fill in this booklet) Order A7 B7 printed by the Beigong Consumer Cooperative of the Central Bureau of Economic Affairs of the Ministry of Economic Affairs Figure 2 shows a plan view of the lower cavity block 2A seen from the dividing line PL in Figure 1, and shows the arrangement of one of the lower cavity 15A, which is the most special of the present invention In particular, referring to the other figure, N lower cavities 15A are formed along the longitudinal direction of the lower cavity block 2A so that they can be connected to the flow channel extending in the horizontal direction via the gate 6 5, and the gate 6 is connected to the divided lower cavity 15A. A resin material is located under the flow channel 5 formed in the above manner, this resin material has a cross-sectional shape close to the outer shape of the flow channel 5, and In the future, it will flow into the movable flow channel 1. A positioning pin 20 is formed on the lower cavity block 2A, and this pin 20 is inserted into the positioning hole 3E formed in the lead frame 3, so that the lead frame 3 can be positioned with respect to the cavity block. The upper cavity 15B is formed in the upper cavity block 2B, and is located opposite the lower cavity 15A, and a convex portion 2C is molded at a position of the lower cavity block 2A, which is in the flow channel 5 Opposite, as shown in Figure 1. The corresponding ejector pin 11B can move through the convex portion 2C, and M pushes out the convex portion 2C of the mold in the flow channel 5. Figures 3 to 5 illustrate the operation of the above settings, and we will make a description in conjunction with these figures. First, open the mold so that it has the state shown in Figure 3. At this time, due to the action of the actuator 8, the movable slideway 1 is retracted in the slideway 5, allowing a thermosetting resin 19 to flow. Therefore, the thermosetting resin 19 can flow automatically. Almost synchronized with this operation, using a chuck support setting (not shown), the lead frame 3 can be fixed corresponding to the positioning pin 20, and the positioning pin 20 is set in the lower cavity block 2A . Then, the upper cavity block 2B is closed with a plastic cross, so that it can be assembled with -17 (please read the precautions on the back before filling this page). Order
A 本紙張尺度適用中國國家標率(CNS } A4規格(210X297公釐) 經濟部中央揉準局負工消費合作社印製 A7 B7 五、發明説明() 下側空腔區塊2A在分割線PL處結合在一起。 然後,如第4圖所示,可移動之流道1會受到致動器 8之作用*而在箭頭F所指的方向上受驅動,使得熱固性 樹脂19會在由箭頭Μ所指的方向上,經由閜門6而逐漸導 引到上側及下側空腔15Β及15Α。當樹脂填充上側及下價3空 腔15B及15A之工作完成之後,如第5圖所示*可移動之流 道1會停留在最終位置。 加壓設置P會被打開以移去此模具〇樹脂包裝部分會 受到分別的排出器梢腳11B及11A之推出移動而被推出空腔 15B及15A之外*並且可自横具中排出,其中分別之排出器 梢腳11B及11A係由卡盤支臂所支携。第6圖是一透視圖, 顯示半成品之外觀,這些半成品是由前述的分別的步驟所 完成的。參考第6圖,熱固性樹脂19用交錯的一長兩短線 條所標示,而且此熱固性樹脂將會受到壓力作用而在由箭 頭F所標示的方向上移動。由第6圖可以很淸楚地看出, 此熱固性樹脂19在經過前置塑横工作之後,會具有和一流 道形成部分5E之底部表面相匹配之形狀。因此,當可移動 之流道1向上移動時*熱固性樹脂19可在流道5中實質上 均句地移動,並可經由蘭6而移往空腔中。如第6圖所 示*樹脂包裝部分15E會在引線框3之上側及下側表面上塑 模。對於閘P3形成部分5E而言,只有在樹脂包裝部分15E ,其才會與流道形成部分5£連_形成,而樹脂包裝部分15E 是在引線框3的下側表面上形成。因此*可Μ得到一個整 體形成的半成品。然後,此半成品安置在加壓設置之中( 一 18 一 本紙張尺度逍用中國國家榡準(CNS ) Α4规格(210X297公釐} -------*--—{ * 裝------訂------ (請先Μ讀背面之注意事項再填寫本頁) 經濟部中央梂隼局貝工消费合作社印製 A7 B7 五、發明说明() 未Μ圖示),並且相對於定位孔3E為一參考位置。引線框 3之橋接部分3Β會被切去Μ留下引線部分3Α,然後再依據 預定之型式將引線部分3Α彎曲,Μ得到最後之完成產品。 在本發明中,使用一共用之可移動流道1較佳*以克 服需要樹脂包裝的電子元件發生型式變化的狀況,在此狀 況下,要使用具有不同形狀的空腔來進行樹JI旨包裝工作〇 使用像這樣的設置,再與上述日本新型公告第57-53324號 所公開之方法作比較*本發明之方法不需要替換多重圓简 117、多重推塞118、液壓機123等設置。因此,那些因應 電子元件之型式變換而需要替換的塑横組件之數目可以大 幅減少,同時替換横具所需之時間也可減少。因此*在生 產小批壘可是型式多樣的電子元件時*本發明可得到最佳 結果〇 第7圖為一透視圖(自一下側表面看去),顧示根據 本發明之第二具體實例之封裝结果,其中,可Μ完成一熱 固性樹脂19自一可移動流道中推出之工作。在此具艘Κ例 之中,在可移動流道1之對面,且不包括關門之流道部分 具有可滑動之突起形狀。由於這些突起之部分在被可移動 流道1推動時會縮回,在閘門之間的樹脂量會更進一步的 減少,所Μ能更進一步地提昇樹脂之使用效率。因此•可 利用可移動之流道1而將熱固性樹脂19供應到這些空腔之 中。 如上面所說明,由於流道形成部分5Ε之雅積大幅地減 少,使得樹脂之使用效率可以增加兩倍或是更多。在熱固 -19 一 本紙張尺度逍用中國國家標準(CNS ) Α4規格(210Χ297公釐) ---------·—^ -裝------訂------^- (請先聞讀背面之注意事項再填寫本頁) 經濟部中央梂準局貝工消费合作社印製 A7 B7 五、發明説明() 性樹脂19填到空腔的操作過程之中,並不會有填充時間差 異的產生,而且熱固性樹脂19可Μ同時填充到所有的空腔 之內〇因此,並不會產生像空隙之類的缺陷,良率也因而 ί曾加。因為可移動之流道1之尺寸可以設定成具有較大之 尺寸,因此可Μ預先加熱樹脂。據此,在一柔軟狀態下之 樹脂可Μ經由流道及阐門而填到空腔之內,這樣可Μ減少 横具所受到之磨擦。由於因應電子元件之型式變換而所需 要更換之塑模組件數目可大幅減少,模具組件的成本可下 降,模具組件之數目可降到傳統裝置組件數目之1/5。 如上面所說明,根據本發明*可提供一樹脂包裝方法 及其使用之裝置,此樹脂包裝方法可達到之效果為:用於 樹脂包裝之樹脂之使用效率可大幅增進;可預防在包裝部 分之缺陷發生,例如,可預防空隙及邊緣破裂等現像發生 ;由於可將包裝樹脂塑模成四方形之形狀,使其具有寬廣 之表面面積,因此可以將樹脂預先力卩熱,這樣可Μ遊免由 於供應樹脂所造成的横具組件之早期磨損;而且因應需要 樹脂包裝之電子元件型式變更而所需更換之横具組件數目 可以大幅減少,因此可Μ減少在更換一模具時所需花費之 時間。 我們將在下面說明製備如上述之熱固性樹脂19之較佳 步驟,此熱固性樹脂19在實質上能匹配滑道5之形狀。 第8圖為一透視圖,顯示一熱固性樹脂製造設置Q之 夕卜觀,我們把此設置之部分切去,Μ顯示其主要部分。參 考第8圖,一JE膜組31具有四方形形狀之開口並且固定在 -20- 本紙張尺度適用中國國家揉率(CNS ) Α4规格(210X297公釐) --------,裝------訂---·.--太冰 I (請先閱讀背面之注$項再填寫本頁) 經濟部中央標準局貝工消费合作社印製 A7 B7 五、發明説明() 一基座30上面,如第8圖所示,此基座30可作為設置Q之 基座部分。為了形成上述之熱固性樹脂材料19,可經由歷 模組31之開口 32來供應所需份最之顆粒狀環氧樹脂及一化 合物材料。 在所需份量之環氧樹脂及化合物材料供應到壓模組31 中之後,一打孔機40 (由第8圖中之虛線所標示)會受到 一打孔液歷柱39之作用而移動,其移動方向為一筋頭D1所 標示之方向且移向歷横組31之開口32 ,藉以歷縮在壓横組 31中的顆粒狀環氧樹脂及預定之化合物材料。结果,業已 硬化成某一所需形狀之熱固性樹腊19會在壓横組31中塑横 。為能依上述之方式,將所餺份最之環氧樹脂及化合物材 料供應到壓模組31之中,顆粒狀之環氧樹脂及預定之化合 物材料會在預先經由一漏斗管48而供應到一漏斗50之中, 而其方向則為第8圖中一箭頭E1所標示之方向。當設在漏 斗50之下的開啟/關閉閥(未以圖示)開啟/關閉時*具 有預定份最之顆粒狀環氧樹脂及預定之化合物材料會受到 重力之作用而在一由箭頭Ε2所標示之方向上落下,而且會 暫時儲存在設於漏斗50之下的一供應設置41之中,此供應 設置可在由箭頭D2及D3所標示的方向中移動。一支臀42之 —末端固定在一台架43之上,而另一末端則固定在供應設 置41之上。當台架43受到台架馬達45以預定方式驅動,而 使導槽軌道44在Μ箭頭D2所標示的方向上移動時,顆粒狀 之環氧樹脂及預定之化合物材料會均匀地自供應設置41 ( 經由在其下側部分之開孔41a)而供應到壓横組31中(經由 -21- 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) ------*--.—f '裝------訂-----人沐 (請先Μ讀背面之注意事項再填寫本頁) 經濟部中央標準局貞工消費合作社印製 A7 ___B7 五、發明説明() 其開口32)。 當只藉重力之效應,而很難使顆粒狀之環氧樹脂及預 定之化合物材料供應到壓横組31中時,可在供應設置41之 開孔41a之附近設立一壓榜機,以去除在開口32處出琨之 多餘材料。另一種可行之方式是在供應設置41之上可施加 小量子振盪,使得預定份量之顆粒狀環氧樹脂及預定之化 合物材料能均匀地掉落。 * 第9圖說明一傳送設置R之外觀,此傅送設置R可自 歷模組31之中抽取完全塑横好之熱固性樹脂19,並且可將 其傳送到上述之加壓設置P上。 參考第9圖,當熱固性樹脂19在歷横組31中塑横成一 預定之形狀時,其中壓模組31是設在基底30之上,而热固 性樹脂19之塑模是由打孔機40之移動壓縮作用所完成的, 壓横組31之一可移動壓横34會移動Μ在寬度方向開啟其開 口 32,使得一機械手臂55之握住部分55h能進入在可移動 及固定之歷模34及33之間的壓模組31之開口32。然後,機 械手赞55之握住部分55h會往下移動,進入歷模組31之開 口32裹面,握住熱固性樹脂19,然後向上移動Μ暫時將熱 固性樹脂19自歷横組31中抽出。然後*握住部分55h會將 熱固性樹脂19在第9圖中所示之箭頭D5方向中傳送,使得 熱固性樹脂19會被機械手寶55之握住部份55h所抓住,然 後此握住部分55h會將此熱固性樹脂放到一導槽57之中* 此導榷57具有防止掉落之剖面形狀,如第9圖所示。 依此方式,置於導槽57中之熱固性樹脂19會由一圓柱 -22- 本紙張尺度適用中國困家揉準(CNS ) A4规格(210X297公簸) -------^--—Γ-裝------訂---^--人沐1 (請先閲讀背面之注$項再填寫本頁) 經濟部中央標準局貝工消費合作社印製 Α7 Β7 五、發明説明() 56所推,推壓之方向由第9圖中的一箭頭D6所標示,使 得熱固性樹脂19能夠傳送到加歷設置P之流道5上。 當熱固性樹脂製造及傳送設置置於加壓設置之上游側 時’可Μ組合成一糸列的可連續供懕具有所補形狀之熱固 性樹脂19之設置。結果,流道形成部分之體積可Μ大幅減 少,而且熱固性樹脂材料及化合物之使用效率可望增力Π至〖J 兩倍,或是更多。 我們將配合第10A圖及10B圖,說明一腔棋組,此JE横 組可將熱固性樹脂19任意塑横成所箱之剖面形狀,其中第 10A圖及第10B圖係取自第8圖中沿著線X-X之剖面圖。 首先參考第10A跚,形成一步階部分60a之一底部區塊 60可合併入對應於壓模組31之底部部分之一部分,其中歷 模組31係設在基底30上面,因此可以形成壓横組31之底部 部分〇—支赞66固定在底部區塊60上面。當支贸66受到一 圓柱65之驅動,且其驅動方向由一個雙箭頭號D7所檷示時 ,此底部區塊60可在由雙箭頭箭號D7所標示之方向上移動 〇 具有一步階部分61a之一底部區塊***61設於底部 區塊60之下,使得它們之步階部分60a及61a能彼此切合。 一螺旋軸63可穿透一內凹可穿透部分61e並與且哨合,此 內凹可穿透部分在底部區塊***61上形成。當一馬達62 具有螺旋軸63作為輸出軸,並且M—預定之方式旋轉時· 底部區塊***61會在由第10A圖中雙箭號箭頭Η所禰示之 方向上移動。 -23- 表紙張尺度適用中國國家標準(CNS ) Α4说格(210X297公釐) --------Λ,裝------訂---^--Ak (讀先W讀背面之注項再填寫本頁) 經 中 央 標 準 局 Ά 工 消 费 合 作 社 印 製 A7 _B7___ 五、發明説明() 在上述的設置當中,當打孔器40自第10A圖中所示之 狀態,向一粗箭頭所標示之方向移動時,歷力會被底部區 塊60之一上側表面60e所接收,使得熱固性樹脂19會在壓 模組31中被歷總。 為了減少熱固性樹脂19之高度,參考第10B圖,圓柱65 會受到驅動,以使底部區塊60通過支赞66而向上移動。然 後*馬達62 (具有螺旋宙63作為輸出軸)會Μ—預定之方 式轉動,以驅動底部區塊***61,而驅動方向由第10Β 圖之一箭號Η所標示,因此,底部區塊60之步階部分及底 部區塊***61之步階部分能夠在一較高位置緊密切合, 而且底部區塊60之上側表面60e會安置在一較高位置處。 當打孔器40自第10B圖中所示之狀態,而向粗箭號所 標示之方向移動時,歷力會被上側表面60e所接收,使得 熱固性樹脂19會在壓模組31中被壓縮。逭樣整個熱固性樹 脂19之高度會較以往之高度小。 由於藉由上述各個步驟所得到之熱固性樹脂19之高度 可Μ任意設定,熱固性樹脂19之體積可以任意設定。結果 ,熱固性樹脂19之所需數目能Μ需要樹脂包裝之霣子元件 之批量為單位而任意製備*因此可Μ消除熱固性樹脂19之 浪費現像。由於一瑣氣樹脂只要硬化後就不能再利用,不 像熱塑性樹脂,硬化後堪可再利用,所Μ本發明能Μ電子 元件之批量為單位,而任意地製備所需數目之熱固性樹脂 部分,這項突破意義甚為里大。 第11Α及11Β圖為壓横組31投影到基底30之平面圖,顯 一 24— 本紙張尺度逋用中國國家標準(CNS ) A4规格(210X297公兼) ---------—^ '裝------訂 _· /-, (請先《讀背面之注$項再填寫本頁) _ 經濟部中央橾準局貝工消費合作社印製 A7 ___B7 五、發明説明() 示模具打開之狀態。其中第11A圖顯示壓模組31為關閉之 狀態,而第11B圖則顯示歷模組31為打開之狀態。參考第 11A及第11B圖,壓模組31由固定懕模33及可移動之歷横34 所組成*並且可形成開口32。此材料如同上面所述經由開 口 32而均匀地被供應,而且會被衝歷機40所壓縮,這樣即 可獲得熱固性樹脂19。傾斜部分33a及33b、傾斜部分34a 及34b分別在固定歷模33及可移動壓横34中形成,Μ和開 口 32連績。 裂口襯袠部分33e及34e分別在固定歷横33及可移動之 壓横34之中形成,以調節在其中處於一被壓縮狀態之®縮 彈簧72。藉由壓縮弾簧72之作用,開口32會在寬度之方向 平行變寬,使得傾斜部分會滑動,如第11B圖所示,逭樣 只要使用機械臂55,即可將已塑模好之熱固性樹脂抽出到 外側。 一圓柱71係連接到可移動之壓横34 · Μ驅動可移動之 壓模34,而驅動方向貝I]如在第11Α及11Β中之箭頭D8及D9所 標不0 在上述的設置當中* 一被塑横物件會對應衝壓機40之 歷縮力量而在如第11Α圖中所示之狀態中獲得,並且此被 塑横物件會在如第11Β圖中所示之狀態中被抽取到外側去 Ο 當JIS横組31是依此方式組合而成時,就不爾要一平行 専槽機械裝置,此平行専榷機械裝置係用來將平行於固定 腔模33之可移動歷横34驅動*並且可用低成本即可製造出 -25- 本纸張尺度逍用中國國家標準(CNS ) A4规格(210X297公釐) ---------:丄·裝------訂---:——AkL (請先閏讀背面之注意事項再填寫本頁) 經濟部中央梂準局貝工消费合作社印製 A7 B7 _ 五、發明説明() 壓模組31。即使當由於熱膨腺而引起在每一組成部件會發 生的尺寸變化,在尺寸方面所發生之變化可藉由傾斜的部 分而加以吸數,使得在形成組成部件時,尺寸變得較易管 理規剌。由於組成部件之數目變得較小,在一短時間之内 即可輕易進行壓模組拆卸之類的工作。 如上面所說明,根據本發明,熱固性樹脂19先經過在 第8圖中所顯示之熱固性樹脂製造設置Q之適當製造,再 經由輸送設置R而送到加壓設置P *此熱固性樹脂19在力口 壓設置P中的流道5中固定之後,再由加壓設置ΡΜΜ樹 脂包裝。結果,用於樹脂包裝之樹脂使用效率可大幅提高 Ο 由於使用顯示於第10Α及第10Β圖中之體積可變壓棋組 之後,可以塑模具有樹脂包裝最佳體積之熱固性樹脂19, 使得具有最佳形狀及體積之一樹脂包裝材料得以製備,以 回應以需要樹脂包裝之電子元件批量為單位之材料箱求。 根據上面所述之設置,在製備好用於樹脂包裝且可預 防缺陷(例如,在樹脂包裝部分之空隙及邊緣破裂情形) 後,可Κ消除材料被浪費的情形。此夕卜*可以製備具有最 佳體積及形狀之一熱固性材料,此材料能夠克腋需要樹脂 包裝之電子元件在型式上發生變更的問題。此外,本發明 可Μ提供一可輕易拆卸、價格便宜、對於塑横一熱固性材 料而言具有一優越熱穩定性之歷模組〇 第12圖為一樹脂包裝塑横設置之主要部分之一剖面圖 ,說明根據本發明之第三具體實例之一設置。參考第12圖 -26- ------ —.—{裝------訂------^ . (請先聞讀背面之注$項再填寫本頁) 本紙張尺度適用中國國家揉準(CNS ) Λ4规格(210X297公釐) ~ 經濟部中央橾準扃貝工消费合作社印装 Α7 Β7 五、發明説明() ,在一加壓設置P之預定位置處設置不同之組成部分,其 中標示有字尾B之參考數字之部分係相關於上側之模具, 而檷示有字尾A之參考數字之部分係相關於下側之模具, 如第12圖所示。在此具體實例之中*加壓設置P之下側横 具部分會朝上側横具而往上移動。上側模具及下側横具之 組成部分會在一分割線PL處彼此互相分開,此分割線PL在 上側及下側空腔區塊2B及2A之間形成。在此圖中省略了上 側及下側彈簧、上側及下側排出器梢腳、及其它類似可參 考第1圖之部分。參考第12圖,一上側輔助板9B可藉由一 螺检(未以圖示)而Μ可替代之方式固定在上側基座10B 上,此上側輔助板9ΒΜΜ固定上側空腔區塊2Β ·而一下側 輔助板9ΑΜ可替代之方式固定在一下側基座10Α上,而此 下側輔助板9Α可以固定下側空腔區塊2Α。 在模具關閉的狀態下,固定在下側輔助板9Α之四個角 落上之導槽13會經引導而進入固定在上側輔助板9Β之四個 角落上之塱圈14中,因此可Μ精確地將下側及上側輔助板 9Α及9Β彼此定位。結果,可以使上側及下側空腔區塊2Β及 2Α彼此互相精確之定位。 在上側及下側輔助板9Β及9Α及下側基座10Α之上設立 加熱器70及一冷卻水通道,其中加熱器70用來將上側及下 側空腔及一熱固性樹脂19力卩熱到一預定之溫度,而冷卻水 通道則用來在完成樹脂包裝之後,將一熱固性樹脂19冷卻 到一抽出溫度。可以執行所需之溫度控制工作。 一機械裝置係用來驅動在一流道5中之一移動之流道 -27- 本紙張尺度逍用中國國家揉準(CNS ) A4规格(210X297公釐) I. ^^1 11 #^ϋ ϋ— I 1^1 I (請先w讀背面之注意事項再填寫本頁) 訂A This paper scale is applicable to China ’s national standard rate (CNS} A4 size (210X297 mm). Printed by the Ministry of Economic Affairs Central Bureau of Accreditation and Consumer Cooperatives A7 B7 V. Invention description () Lower cavity block 2A at the dividing line PL Then, as shown in Figure 4, the movable flow channel 1 will be acted on by the actuator 8 * and be driven in the direction indicated by the arrow F, so that the thermosetting resin 19 will be driven by the arrow M In the direction indicated, it is gradually guided to the upper and lower cavities 15B and 15A through the rumen 6. After the resin filling of the upper and lower cavities 15B and 15A is completed, as shown in Figure 5 * The movable flow channel 1 will stay in the final position. The pressurization setting P will be opened to remove the mold. The resin packaging part will be pushed out by the ejector pins 11B and 11A and pushed out of the cavities 15B and 15A. Outside * and can be ejected from the horizontal bar, where the ejector pins 11B and 11A are carried by the chuck arm. Figure 6 is a perspective view showing the appearance of semi-finished products, these semi-finished products are from the aforementioned Completed in separate steps. Refer to Figure 6, thermosetting The fat 19 is marked with a long and two short lines staggered, and the thermosetting resin will be pressed to move in the direction indicated by the arrow F. As can be clearly seen from Figure 6, the thermosetting resin 19 After the pre-plasticizing work, it will have a shape that matches the bottom surface of the flow path forming portion 5E. Therefore, when the movable flow path 1 moves upward, the thermosetting resin 19 can be substantially uniform in the flow path 5 It can move to the cavity via the blue 6. As shown in Figure 6 * The resin packaging part 15E will be molded on the upper and lower surfaces of the lead frame 3. For the gate P3 forming part 5E Only in the resin packaging portion 15E, it will be formed with the flow channel forming portion 5 and the resin packaging portion 15E is formed on the lower surface of the lead frame 3. Therefore, an integrally formed semi-finished product can be obtained. Then, the semi-finished product is placed in a pressurized setting (one 18, one paper standard, Chinese National Standard (CNS) Α4 specification (210X297mm) ------- * --— {* installed- ---- Subscribe ------ (Please read the notes on the back before filling in Page) Printed A7 B7 by the Beigong Consumer Cooperative of the Central Falcon Bureau of the Ministry of Economic Affairs. V. Description of the invention () (not shown), and is a reference position with respect to the positioning hole 3E. The bridging portion 3B of the lead frame 3 will be cut off ΜLeave the lead part 3Α, and then bend the lead part 3Α according to the predetermined pattern, Μ to get the final finished product. In the present invention, it is better to use a common movable flow channel 1 * to overcome the need for resin-packed electronics The situation of component type change. In this situation, use cavities with different shapes to carry out packaging work. Use an arrangement like this, and then use the method disclosed in the above-mentioned Japanese New Publication No. 57-53324. Comparison * The method of the present invention does not need to replace the settings of multiple circle 117, multiple pusher 118, hydraulic press 123, etc. Therefore, the number of plastic horizontal components that need to be replaced in response to the type change of electronic components can be greatly reduced, and the time required to replace the horizontal tool can also be reduced. Therefore * when producing small batches of various types of electronic components * the present invention can obtain the best results. FIG. 7 is a perspective view (viewed from the lower side surface), showing the second specific example according to the present invention The result of the packaging, in which, the work of pushing out a thermosetting resin 19 from a movable flow channel can be completed. In this example, the part of the flow channel opposite to the movable flow channel 1 and excluding the closed door has a slidable protruding shape. Since these protruding parts are retracted when pushed by the movable runner 1, the amount of resin between the gates will be further reduced, so that the use efficiency of the resin can be further improved. Therefore, the movable runner 1 can be used to supply the thermosetting resin 19 into these cavities. As explained above, since the elegant product of the flow path forming portion 5E is greatly reduced, the use efficiency of the resin can be increased by two times or more. In thermosetting -19, a paper standard is used in China National Standard (CNS) Α4 specification (210Χ297mm) --------- · — ^ -installation ------ order ----- -^-(Please read the precautions on the back before filling in this page) A7 B7 printed by Beigong Consumer Cooperative of Central Bureau of Economics of the Ministry of Economic Affairs 5. Description of the invention () The process of filling the cavity with the resin 19, There is no difference in the filling time, and the thermosetting resin 19 can be filled into all the cavities at the same time. Therefore, no defects such as voids are generated, and the yield is increased. Since the size of the movable flow channel 1 can be set to have a larger size, the resin can be heated in advance. According to this, the resin in a soft state can be filled into the cavity through the flow channel and the gate, so that the friction on the crosspiece can be reduced. Since the number of mold components that need to be replaced in response to the type change of electronic components can be greatly reduced, the cost of mold components can be reduced, and the number of mold components can be reduced to 1/5 of the number of traditional device components. As explained above, according to the present invention, a resin packaging method and a device for using the same can be provided. The effects of this resin packaging method are: the efficiency of using resin for resin packaging can be greatly improved; Defects, for example, can prevent the occurrence of voids and edge cracks; because the packaging resin can be molded into a square shape to make it have a wide surface area, the resin can be pre-heated in advance, so that it can be avoided because of The early wear of the crossbar components caused by the supply of resin; and the number of crossbar components that need to be replaced due to changes in the type of electronic components that require resin packaging can be greatly reduced, so the time it takes to replace a mold can be reduced. We will describe below the preferred steps for preparing the thermosetting resin 19 as described above. This thermosetting resin 19 can substantially match the shape of the guide rail 5. Fig. 8 is a perspective view showing a thermosetting resin manufacturing setting Q, we cut off the part of this setting, and M shows its main part. Referring to Fig. 8, a JE film group 31 has a square-shaped opening and is fixed at -20- This paper scale is applicable to China National Crushing Rate (CNS) Α4 specification (210X297 mm) --------, installed ------ Subscribe --- · .-- Tai Bing I (please read the $ item on the back and then fill in this page) A7 B7 printed by Beigong Consumer Cooperative of Central Bureau of Standards of the Ministry of Economy V. Description of invention () Above a base 30, as shown in FIG. 8, the base 30 can be used as a base part for setting Q. In order to form the above-mentioned thermosetting resin material 19, the most granular epoxy resin and a compound material required can be supplied through the opening 32 of the module 31. After the required amount of epoxy resin and compound materials are supplied to the pressing module 31, a puncher 40 (indicated by the dotted line in FIG. 8) will be moved by a punching liquid column 39, The moving direction is the direction indicated by a tendon D1 and moves to the opening 32 of the horizontal group 31, thereby shrinking the granular epoxy resin and the predetermined compound material in the horizontal group 31. As a result, the thermosetting wax 19 that has been hardened into a desired shape will be plasticized in the pressing group 31. In order to supply the most suitable epoxy resin and compound materials to the press module 31 in the above-mentioned manner, the granular epoxy resin and the predetermined compound materials are supplied to the funnel tube 48 in advance. In a funnel 50, the direction is the direction indicated by an arrow E1 in FIG. When the opening / closing valve (not shown) provided under the funnel 50 is opened / closed * The granular epoxy resin and the predetermined compound material with a predetermined portion are subjected to the force of gravity and are separated by an arrow E2 The marked direction falls and is temporarily stored in a supply setting 41 provided under the funnel 50. This supply setting can be moved in the directions indicated by arrows D2 and D3. One end of one hip 42 is fixed on a stand 43, and the other end is fixed on the supply setting 41. When the gantry 43 is driven by the gantry motor 45 in a predetermined manner, so that the guide rail 44 moves in the direction indicated by the arrow D2, the granular epoxy resin and the predetermined compound material will be uniformly supplied from the setting 41 (Through the opening 41a in the lower part of it) and supplied to the horizontal group 31 (via -21- This paper standard is applicable to China National Standard (CNS) Α4 specification (210Χ297mm) ------ *- -.— f '装 ------ 定 ----- 人 MU (Please read the precautions on the back before filling in this page) Printed A7 ___B7 by Zhengong Consumer Cooperative, Central Bureau of Standards, Ministry of Economic Affairs 5. Invention Description () Its opening 32). When it is difficult to supply granular epoxy resin and predetermined compound materials to the pressing group 31 only by the effect of gravity, a pressing machine can be set up near the opening 41a of the supply setting 41 to remove Excessive material emerges at the opening 32. Another feasible way is to apply a small quantum oscillation above the supply setting 41, so that a predetermined amount of particulate epoxy resin and a predetermined compound material can be uniformly dropped. * FIG. 9 illustrates the appearance of a delivery setting R. This delivery setting R can extract thermosetting resin 19 from the calendar module 31 that is completely plastic and can transfer it to the pressure setting P described above. Referring to FIG. 9, when the thermosetting resin 19 is molded into a predetermined shape in the calendar group 31, the pressing module 31 is provided on the substrate 30, and the mold of the thermosetting resin 19 is formed by the punching machine 40 After the movement compression is completed, one of the movable horizontal plates 34 of the horizontal plate group 31 will move M to open its opening 32 in the width direction, so that the grip portion 55h of a mechanical arm 55 can enter the movable and fixed calendar 34 And the opening 32 of the pressing module 31 between 33 and 33. Then, the holding portion 55h of the mechanical hand 55 will move down, enter the opening 32 of the calendar module 31, hold the thermosetting resin 19, and then move upward to temporarily pull out the thermosetting resin 19 from the calendar horizontal group 31. Then * holding part 55h will transfer the thermosetting resin 19 in the direction of arrow D5 shown in FIG. 9 so that the thermosetting resin 19 will be grasped by the holding part 55h of the robot arm 55, and then hold the part 55h will put the thermosetting resin into a guide groove 57. * This guide 57 has a cross-sectional shape to prevent falling, as shown in Figure 9. In this way, the thermosetting resin 19 placed in the guide groove 57 will be made of a cylindrical -22- This paper size is suitable for China's sleepy home kneading (CNS) A4 specification (210X297 public bumps) ------- ^- —Γ- 装 ------ 定 --- ^-人 沐 1 (please read the $ item on the back and then fill in this page) Printed Α7 Β7 by the Beigong Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs Description (56) The direction of pushing is indicated by an arrow D6 in Figure 9, so that the thermosetting resin 19 can be transferred to the flow channel 5 of the calendar setting P. When the thermosetting resin manufacturing and delivery setting is placed on the upstream side of the pressure setting, the M can be combined into a row of settings that can be continuously supplied with the thermosetting resin 19 having the complemented shape. As a result, the volume of the flow path forming portion can be greatly reduced, and the use efficiency of thermosetting resin materials and compounds is expected to increase to Π to twice or more. We will cooperate with Figures 10A and 10B to explain a cavity chess set. This JE horizontal set can arbitrarily shape thermosetting resin 19 into the cross-sectional shape of the box. Among them, Figures 10A and 10B are taken from Figure 8. Sectional view along line XX. First, referring to the 10th step, a bottom block 60 forming a stepped portion 60a can be merged into a portion corresponding to the bottom portion of the pressing module 31, wherein the calendar module 31 is disposed on the substrate 30, so the pressing horizontal group can be formed The bottom part of 31-the support 66 is fixed on the bottom block 60. When the support trade 66 is driven by a cylinder 65 and its driving direction is indicated by a double arrow D7, the bottom block 60 can move in the direction indicated by the double arrow D7. There is a step part One of the bottom block locators 61a of 61a is provided under the bottom block 60, so that their step portions 60a and 61a can coincide with each other. A screw shaft 63 can penetrate a recessed penetrable portion 61e and engage with it, and the recessed penetrable portion is formed on the bottom block locator 61. When a motor 62 has a screw shaft 63 as an output shaft, and rotates in a predetermined manner, the bottom block positioner 61 will move in the direction indicated by the double arrow arrow H in FIG. 10A. -23- The scale of the table paper is in accordance with the Chinese National Standard (CNS) Α4 said grid (210X297mm) -------- Λ, installed ------ ordered --- ^-Ak (read first W Read the remarks on the back and fill in this page) A7 _B7___ printed by the Central Standards Bureau, Industrial and Consumer Cooperatives 5. Description of the invention () In the above setting, when the hole punch 40 is from the state shown in Figure 10A, When moving in the direction indicated by a thick arrow, the force will be received by one of the upper surface 60e of the bottom block 60, so that the thermosetting resin 19 will be accumulated in the pressing module 31. In order to reduce the height of the thermosetting resin 19, referring to FIG. 10B, the cylinder 65 is driven to move the bottom block 60 upward through the support 66. Then the * motor 62 (with the spiral shaft 63 as the output shaft) will rotate in a predetermined manner to drive the bottom block positioner 61, and the driving direction is indicated by the arrow Η in the first block of FIG. 10B. Therefore, the bottom block The step portion of 60 and the step portion of the bottom block locator 61 can be closely matched at a higher position, and the upper surface 60e of the bottom block 60 will be placed at a higher position. When the hole punch 40 moves from the state shown in FIG. 10B in the direction indicated by the thick arrow, the force will be received by the upper surface 60e, so that the thermosetting resin 19 will be compressed in the pressing module 31 . The height of the entire thermosetting resin 19 will be smaller than the previous height. Since the height of the thermosetting resin 19 obtained by the above steps can be arbitrarily set, the volume of the thermosetting resin 19 can be arbitrarily set. As a result, the required number of thermosetting resins 19 can be arbitrarily prepared in batches of units required for resin-packed ear elements * so the waste of thermosetting resins 19 can be eliminated. Since a trivial resin can't be reused as long as it is hardened, unlike thermoplastic resins, it can be reused after curing. Therefore, the invention can prepare a desired number of thermosetting resin parts in batches of electronic components, as a unit, This breakthrough is of great significance. Figures 11Α and 11B are plan views of the horizontal group 31 projected onto the base 30, showing a 24—This paper scale uses the Chinese National Standard (CNS) A4 specifications (210X297 public and public) ----------- ^ '装 ------ 訂 _ · /-, (please read "Note on the back $ item first and then fill in this page" _ Printed A7 ___B7 by the Ministry of Economic Affairs Central Bureau of Industry and Commerce Beigong Consumer Cooperative V. Description of invention () Shows the state of mold opening. FIG. 11A shows that the pressing module 31 is closed, and FIG. 11B shows that the calendar module 31 is open. Referring to FIGS. 11A and 11B, the press module 31 is composed of a fixed die 33 and a movable calendar 34 * and an opening 32 can be formed. This material is uniformly supplied through the opening 32 as described above, and is compressed by the processor 40, so that the thermosetting resin 19 can be obtained. The inclined portions 33a and 33b and the inclined portions 34a and 34b are formed in the fixed calendar 33 and the movable platen 34, respectively, and M and the opening 32 are consecutive. The split liner portions 33e and 34e are formed in the fixed calendar 33 and the movable compression 34, respectively, to adjust the ® compression spring 72 in a compressed state therein. By compressing the spring 72, the opening 32 will be widened in parallel in the width direction, so that the inclined part will slide, as shown in Figure 11B, as long as the robot arm 55 is used, the molded thermoset The resin is drawn to the outside. A cylinder 71 is connected to the movable pressure traverse 34. M drives the movable stamper 34, and the driving direction is 1] as indicated by arrows D8 and D9 in the 11A and 11B are not 0. In the above setting * A molded object will be obtained in the state shown in Figure 11A corresponding to the shrinking force of the punch 40, and this molded object will be drawn to the outside in the state shown in Figure 11B Go Ο When the JIS horizontal group 31 is assembled in this way, a parallel groove mechanical device is required. This parallel mechanical device is used to drive the movable calendar 34 parallel to the fixed cavity mold 33 * And it can be manufactured at low cost -25- This paper scale is easy to use Chinese National Standard (CNS) A4 specification (210X297mm) ---------: 丄 · 装 ------ Order ---: --AkL (please read the notes on the back before filling in this page) A7 B7 _ printed by the Central Bureau of Economic Affairs of the Ministry of Economic Affairs, Beigong Consumer Cooperative _ V. Description of the invention () Press module 31. Even when the dimensional change that occurs in each component part due to the thermal expansion gland, the change in size can be absorbed by the inclined part, making the size easier to manage when forming the component part Regulation. As the number of component parts becomes smaller, it is easy to disassemble the press module in a short time. As explained above, according to the present invention, the thermosetting resin 19 is first appropriately manufactured through the thermosetting resin manufacturing setting Q shown in FIG. 8 and then sent to the pressurizing setting P via the transport setting R. This thermosetting resin 19 is in force After being fixed in the flow channel 5 in the mouth pressure setting P, it is packed by the pressure setting PMM resin. As a result, the use efficiency of the resin for resin packaging can be greatly improved. After using the volume-variable pressure chess set shown in FIGS. 10A and 10B, it is possible to mold the thermosetting resin 19 with the optimal volume for resin packaging, so that it has One of the best shapes and volumes of resin packaging materials was prepared in response to the demand for material boxes that required resin packaging for electronic component batches. According to the configuration described above, after preparation for use in resin packaging and prevention of defects (for example, in the case of voids and edge breakage in the resin packaging portion), the situation where the material is wasted can be eliminated. This evening Bu * can prepare one of the best volume and shape thermosetting materials, this material can overcome the problem of changes in the type of electronic components that require resin packaging. In addition, the present invention can provide a calendar module that can be easily disassembled, is inexpensive, and has excellent thermal stability for a plastic cross-thermosetting material. Figure 12 is a cross section of a main part of a resin packaging plastic cross-set The figure illustrates the setting according to one of the third specific examples of the present invention. Refer to Figure 12 -26- ------ —.— {装 ------ 定 ------ ^. (Please read the $ item on the back and then fill in this page) This paper The standard is applicable to China National Standard (CNS) Λ4 specification (210X297mm) ~ Central Ministry of Economic Affairs Printed by 浾 扃 扃 扃 扃 剃 工 Consumer Cooperative Association Α7 Β7 V. Description of the invention (), set at a predetermined position at a pressure setting P The part where the reference number marked with the suffix B is related to the mold on the upper side, and the part marked with the reference number with the suffix A is related to the mold on the lower side, as shown in Figure 12. In this specific example, * the lower side rail part of the pressure setting P will move upward toward the upper side rail. The components of the upper mold and the lower beam are separated from each other at a dividing line PL formed between the upper and lower cavity blocks 2B and 2A. In this figure, the upper and lower springs, upper and lower ejector pins, and other similar parts that can refer to Figure 1 are omitted. Referring to FIG. 12, an upper auxiliary board 9B can be fixed on the upper base 10B by a screw inspection (not shown), and the upper auxiliary board 9B can fix the upper cavity block 2B. The lower auxiliary plate 9AM can be fixed on the lower base 10A in an alternative manner, and the lower auxiliary plate 9A can fix the lower cavity block 2A. In the state where the mold is closed, the guide grooves 13 fixed on the four corners of the lower auxiliary plate 9A will be guided to enter the loops 14 fixed on the four corners of the upper auxiliary plate 9B, so the M can be accurately The lower and upper auxiliary plates 9A and 9B are positioned to each other. As a result, the upper and lower cavity blocks 2B and 2A can be accurately positioned with each other. A heater 70 and a cooling water channel are provided on the upper and lower auxiliary plates 9B and 9A and the lower base 10A, wherein the heater 70 is used to heat the upper and lower cavities and a thermosetting resin 19 to A predetermined temperature, and the cooling water channel is used to cool a thermosetting resin 19 to an extraction temperature after the resin packaging is completed. Can perform the required temperature control work. A mechanical device is used to drive the flow channel that moves in one of the first-class lanes-27- This paper scale is used in China National Standard (CNS) A4 specification (210X297mm) I. ^^ 1 11 # ^ ϋ ϋ — I 1 ^ 1 I (Please read the precautions on the back before filling out this page)
A.W 經濟部中央揉準局貝工消費合作社印製 A7 __B7 五、發明説明() !_,其中流道5在實質上係位於下側空腔區塊2A之中央苔13 分,而驅動方向為箭號F及及J (參考第1圖)所標示之 方向,此機械装置之設置我們將在下面說明。更明確的說 ,一驅動基座82設於下側基座10A之下,其間隔有絕熱板 部分86及一主要壓模基座87。因此一驅動滑道71可在一引 導溝槽82A中垂直移動,其中引導構槽82A係在驅動基座82 中形成*並以在第12圖中一虛線所標示。一突起部分在驅 動滑道71之上側末端部分形成,此突起部分將會***在可 移動的滑道中形成的一楔形接準部分*因此可Μ使驅動滑 道71及可移動滑道1能整體成型組合。 第13圖為一透視圖,說明驅動滑道之驅動機構之夕卜觀 。參考第12及第13圖,在驅動基座82之上設有總共數目為 四個之軸承72,以旋軸並且支撐一對齒輪袖74。一個第一 齒桿齒輪75及一個第二齒桿齒輪76固定在每一齒輪軸74之 末端部分。齒條73固定在驅動滑道71之兩個側過部分,齒 條73尚可形成輪齒73Α以和相對應之第一齒桿齒輪75相哺 合,其中I厘動流道71係設立在驅動基座82之中,並且如前 所說明的,可以在垂直方向移動。 一突起部分71Α在驅動流道71之上側末端部分形成,此 突起部分71Α在驅動流道71之上側末端部分形成,此突起 部分71A將會***在可移動流道1中所形成之楔形接準溝 1A之內,且***之方向如第13圖中之一箭頭所禰示。因此 ,驅動流道71及可移動流道1可彼此互相整雅成形組合* 而且可Μ抗拒在驅動流道71中垂直移動時所遭受到的歷縮 —28— ^紙張尺度逍用中國國家橾率(CNS ) Α4规格(210Χ297公釐> ~ (請先閱讀背面之注意Ϋ項再填寫本頁) 裝- 訂 經濟部中央梂準局負工消費合作社印製 A7 B7 五、發明説明() 及推出力量。 其次,參考第13圖,在驅動基座82之上被Μ旋軸支擦 之一個第三齒桿齒輪77會和一個第二齒桿齒輪76互相_合 。一個第四齒桿齒輪78和一液壓圓柱80之一個齒條81之輪 齒部分81Α相哨合,並且固定在一軸體上,其中液歷圓柱 80係固定在加壓設置Ρ之基座ΡΒ之上,且蚰體係固定在第 三齒桿齒輪77之上,使得第三及第四齒桿齒輪能形成一體 。因此,如果一個單一之齒桿齒輪具有一寬廣之輪齒部分 ,那麼這個單一之齒桿齒輪則可取代兩個齒桿齒輪。 在第三齒桿齒輪77之下設有一延長之齒條79。此延長 之齒條79在接受導引之後,可以在一和液壓圓柱80之齒條 81之移動方向平行之方向上移動,此外此延長之齒條79尚 可Μ在其兩個末端部分上形成齒條齒狀部分79Α 〇—個齒 條齒狀部分79Α和第三齒桿齒輪77相嚙合,而另一齒條齒 狀部分則和相對應之第二齒桿齒輪76嚙合。 在上面所描述之驅動流道之驅動機構操作將在下面配 合第14圖來加Μ說明。當熱固性樹脂19流入流道5,且引 線框3固定在下側空腔區塊2Α中時,模具會被關閉,Μ完 成預備工作。然後,為了在一個由第14圖中斷線箭號F所 標示之方向上驅動位於其下之可移動流道,液壓圓柱80S區 動齒條80,以使其在箭號fl所檷示之方向上移動。 結果,和此齒條81相哺合之第四齒桿齒輪78會在一由 箭號f2所標示之方向上依軸旋轉,同時*第三齒桿齒輪77 也會在由箭號f2所標示之方向上依蚰旋轉。然後*和第三 一 29 一 本紙張尺度適用中國國家梂準(CNS ) Α4規格(210Χ297公釐) -----——;Λ,裝------訂---^—/ 觫 (請先閲讀背面之注$項再填寫本頁) 經濟部中央揉準局貞工消费合作社印製 A7 __B7_ 五、發明説明() 齒桿齒輪77相嚙合之第二齒桿齒輪76會在一由箭號f 4所槱 示之方向上依軸旋轉,而同時相對應之第一齒桿齒輪75也 會在由箭號f 4所檷示之方向上依軸旋轉。结果,和此第一 齒桿齒輪75相喃合之一個齒條73會在一由箭號f 6所檷示之 方向上移動。 同時,和延長的齒條79相嚙合之另一個第二齒桿齒輪 76會在一由箭號f5所標示之方向上依岫旋轉,並且會在由 箭號f5所標示之相同方向上轉動另一個第一齒桿齒輪*其 中延長之齒條79係位於第三齒桿齒輪77之下並且會與第三 齒桿齒輪77相哨合,而箭號f5所槱示之方向和箭號f4所標 示之方向相反,因此可Μ在由箭號f6所檷示之方向上驅動 相對應之齒條73。 由上述之操作可以得到下面之結果:和驅動流道71整 體形成之可移動流道1會在由斷線箭號F所標示之方向上 移動。熱固性樹脂19會在流道5中受到歷縮,並且供應到 空腔之中,因此可以進行樹脂包裝工作。 然後,為了在一由第14圖中一實線箭號J所檷示之方 向上驅動可移動之流道1 *此流道1已由前述之操作而位 在一較高之位置,所Μ液歷圓柱80會驅動齒條81 * Μ使此 齒在一箭號jl所檷示之方向上移動。結果,和齒條81相_ 合之第四齒桿齒輪78會在由一箭號J2所標示之方向上依軸 旋轉,同時第三齒桿齒輪77也會在由箭號j2所標示之方向 上依軸旋轉。和第三齒桿齒輪77相喃合之第二齒桿齒輪76 會在一由箭號j4所標示之方向上依軸旋轉,而同時相對應 -30- 本紙張尺度逋用中國國家橾準(CNS > Λ4规格(210X297公釐〉 -----------:丄.裝------訂---^——/紅L (請先閲讀背面之注f項再填寫本頁) A7 B7 五、發明説明() 之第一齒桿齒輪75也會在由箭號j4所標示之方向上依軸旋 轉。結果,和第一齒桿齒輪75相嚙合之齒條73畲在由箭號 J6所標示之方向上移動。 同時,與延長的齒條79相咽合之另一個第二齒桿齒輪 76會在一由箭號j5所標示之方向上依軸旋轉,其中延長之 齒條79位在第三齒桿齒輪77之下並且與第三齒桿齒輪相嚙 合,而箭號j5所標示之旋轉方向與箭號j4所標示之旋轉方 向相反,此外,此第二齒桿齒輪76會在由箭號J5所標示之 相同方向上,依軸旋轉另一個第一齒桿齒輪75,藉此可在 由箭號J6所標示之方向上驅動相對應之齒條73。由Μ上之 操作情形可Μ得到下面之結果:和驅動流道71整體形成設 立之可移動流道1會在由箭號J所標示的方向上移動。即 使當可移動之流道1會依上述之方式而在由實線箭號J所 標示之方向上移動*由於在流道5中所設定之空隙非常小 ,所Μ需要相當大的力量。因此需要設立如上述之楔形接 準溝槽1Α及突起部分71Α。 第15Α及15Β圖為側面圖,顯示用來整體形成驅動及可 移動流道之設置。參考第15Α圖--楔形接準溝槽1Α在一 經濟部中央揉準局員工消费合作社印装 (請先聞讀背面之注$項再填寫本頁) 可移動之流道1之上形成,並且在實質上具有Τ字形狀, 此外•底割部分1C在可移動之流道1之右側及左側部分上 形成。一突起部分71Α設立在驅動流道71之上,此突起吾15 分71Α具有用於鎖住底割部分1C之部分71C。因此,當可移 動之流道1如上面所說明而在由實線箭號J所檷示之方向 上被驅動時,驅動流道71可接受一作用力量。而當可移動 -31- 本紙張凡度速用中困國家橾準(CNS ) Α4規格(210Χ297公釐) 經濟部中央橾準局工消費合作社印製 A7 B7 五、發明説明() 之流道1依循由斷線箭號F所標示之方向而受到驅動時, 一作用力量可為步階部分71B及末端部分1B所接受。 第15B圖為一側面圖,顯示用來整賭形成設立一S匾動 流道71及一可移動流道1之一設置,此設置和第15A圖之 設置相反。一楔形接準構槽71E在驅動流道71之中形成, 而一突起部分1E在可移動之流道1之中形成。此亦為可能 實行之設置。 根據上面所述之設置,驅動及可移動之流道可以整體 形成。當需要樹脂包裝之電子元件之型式發生變更時,上 側及下側空腔區塊2B及2A也因此需要更換,上側及下側空 腔區塊2B及2A會相對應於加壓設置P而向上移動,而可移 動之流道1會自流道5中推出並且移去。然後,如第13圖 所示,可移動之流道1會在一由雙箭頭箭號E所標示之方 向上移動,並且會自驅動流道71中去除。然後,和一流道 5 (此流道5具有適合於需要樹脂包裝之空腔之一形狀) 相匹配之可移動流道1會在一由雙箭頭箭號E所指示之方 向上移動,Μ相對應於驅動流道71而設定。 然後,將要樹脂包裝之上側及下側空腔區塊2Β及2八會 固定在加壓設置Ρ之上,造樣即可完成用於下一批電子元 件樹脂包裝之準備工作。使用這樣之設置,需要替代之模 具組件為可移動之流道1、設有上側及下側空腔區塊2Β及 2Α之上側及下側輔助板9Β及9Α。因此,可使替代之操作工 作變得份外簡易,這樣即可使不同批量之電子元件完成樹 脂包裝工作。 -32- 本紙張尺度適用中國國家揉準(CNS ) Α4规格(210X297公釐〉 ------*--;丄、裝------訂------ (請先閱讀背面之注意事項再填寫本頁) 經濟部中央橾準局負工消费合作社印裝 A7 B7___ 五、發明説明() 根據如上面所說明的,使用液壓圓柱、分別之齒桿齒 輪、及用來在垂直方向驅動驅動流道71之分別齒條所組成 之升起機構,此升起機構可位於在加歷設置P之基座PB之 一有限空間上,而且對熱敏感之液歷圓柱可Μ設在一距空 腔及空腔區塊相當逮之位置,此空腔及空腔區塊會被加熱 到一高溫度上。因此,加熱所造成之不利影響可Μ降低。 用來驅動可移動之流道1之升高機構並不只限於在上 述的使用齒條及齒桿齒輪之升高機構。可以用能在垂直方 向用一圓柱直接移動可移動之流道1之升高機構,如參考 第1圖之結構,或是可以利用如使用在汽車千斤頂中之縮 放連桿型式之升高機構。 第16圖顯示樹脂包裝裝置之整體設置。參考第16圖, 在一材料儲存部分200存放一混合物材料,此混合物包括 重量百分率70%之砂土,及重量百分率30%之另一混合材 料,此混合材料為將碳塊、一硬化促進劑、及一模具鬆脫 劑混合在一顆粒狀環氧樹脂中所得到之結果。此材料儲存 部分200可Μ—預定份董之上述混合物供應到熱固性樹脂 材料製造設置CI中,此熱固性樹脂材料製造設置Q位於材 料儲存部分200之順流處,並且用來製造熱固性樹脂部分 19 〇 一自動機械手臂設置位於熱固性樹脂材料製造設置Q 之附近。熱固性樹脂部分19先經由熱固性樹脂材料製造設 置GI之處理而塑祺成具有一預定之四方形形狀,然後再被 自動機械臂設置拿起而暫時送到輸送設置R之上。輸送部 -33- 本紙張尺度適用中國國家揉準(CNS } Α4規格(210X297公釐} ------,1--•丄裝------訂----_---^ ^ —·' (請先閱讀背面之注意事項再填寫本頁) 經濟部中央橾準局貝工消费合作社印製 A7 B7 五、發明説明() 分201會將來自一儲存部分202之引線框3送到加壓設置P 上,在儲存部分202中存放有大量之引線框3 ·而在引線 框3之上具有熱固性樹脂部份19及預定之電子零件。 例如,一個單元之引線框3及一熱固性樹脂部分19會 集结成一組,然後再經由輸送部分201而輸送到加壓設置P 之上0 —切割部分203係用來切割引線框,且設於加壓設置P 之下游處。在經由加壓設置而完成樹脂包裝工作之後,引 線框會自半成品中切割出來,如第6圖及第7圖所示,然 後再由切割部分203彎曲,這樣即可獲得完成之產品。切 割部分203將此完成之產品送到位於最後階段之一儲存部分 204 〇 一中央控制設置S連接到由第16圖中斷線所標示的訊 號線上*此中央控制設置S同時會連接到在上面所說明的 分別的組成組件及設置上。分別之組成組件及設置會根據 由一控制器(併於中央控制設置S之中)的指令而被中央 統一控制,Μ使一糸列之組成部分,如上述之液壓圓柱到 馬達,都能受到驅動。 根據上述之設置,可提供一樹脂包裝模具,其中可達 成之效果包括:可大幅提高用於樹脂包裝之樹脂之使用效 率;可Μ避免在樹脂包裝部分發生之缺陷*如空隙、邊緣 破裂等;由於包裝之樹脂可經塑模成四方形狀而具有一寬 廣之表面面積,使得樹脂可Μ預先加熱,這樣可預防與供 應樹脂有關組件之早期破損現像;可以大幅減少那些因應 -34- 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁) 装. 訂 B7 五、發明説明() 需樹脂包裝電子元件之型式變更而箱替換之模具組件數目 ,因此可以縮短更換一模具所需花費之時間。 本發明可具有相當廣泛且不同之其它具體實例,這些 具體實例仍合於本發明之精神並靥於本發明之範圍,本發 明之範圍並不能R由特定之具體實例界定,而應由附加之 申請專利範圍所界定。 (請先閲讀背面之注意事項再填寫本頁) 經濟部中央梂準局貝工消费合作社印製 -35 一 本紙張尺及適用中國國家橾準( CNS ) A4規格(210X297公釐)AW Printed by AW Ministry of Economics Central Bureau of Precision Industry Co., Ltd. Beigong Consumer Cooperative A7 __B7 V. Description of the invention ()! _, Where the flow channel 5 is essentially located at the center of the lower cavity block 2A 13 minutes, and the driving direction is The directions marked by arrows F and J (refer to Figure 1), the setting of this mechanical device will be explained below. More specifically, a driving base 82 is provided below the lower base 10A with a heat insulating plate portion 86 and a main stamping base 87 spaced apart. Therefore, a driving slide 71 can move vertically in a guide groove 82A, where the guide groove 82A is formed in the driving base 82 and is indicated by a dotted line in FIG. A protruding portion is formed on the upper end portion of the driving slide 71, and this protruding portion will be inserted into a wedge-shaped alignment portion formed in the movable slide. Therefore, the driving slide 71 and the movable slide 1 can be integrated Molding combination. Figure 13 is a perspective view illustrating the view of the drive mechanism driving the slideway. Referring to FIGS. 12 and 13, a total of four bearings 72 are provided on the drive base 82 to rotate the shaft and support a pair of gear sleeves 74. A first rack gear 75 and a second rack gear 76 are fixed to the end portion of each gear shaft 74. The rack 73 is fixed to the two side passing portions of the driving slide 71. The rack 73 can still form gear teeth 73A to feed the corresponding first rack gear 75, in which the I flow channel 71 is established at Among the driving bases 82, and as explained before, it can be moved in the vertical direction. A protruding portion 71A is formed at the upper end portion of the driving flow channel 71, and this protruding portion 71A is formed at the upper end portion of the driving flow channel 71, and the protruding portion 71A will be inserted into the wedge-shaped alignment formed in the movable flow channel 1 Within the groove 1A, the direction of insertion is as indicated by an arrow in Figure 13. Therefore, the driving flow channel 71 and the movable flow channel 1 can be combined with each other in an elegant manner * and can resist the shrinkage suffered when moving vertically in the driving flow channel—28— ^ Paper size Rate (CNS) Α4 specification (210Χ297mm> ~ (please read the note Ϋ on the back first and then fill in this page) Binding-Order A7 B7 printed by the Consumer Labor Cooperative of the Central Bureau of Economics of the Ministry of Economy V. Description of invention () And the pushing force. Secondly, referring to FIG. 13, a third rack gear 77 rubbed by the M shaft on the driving base 82 and a second rack gear 76 interlock with each other. A fourth rack The gear 78 and the gear tooth portion 81A of a rack 81 of a hydraulic cylinder 80 are conjugated and fixed on a shaft body, wherein the liquid cylinder 80 is fixed on the base PB of the pressure setting Ρ, and the system It is fixed on the third rack gear 77 so that the third and fourth rack gears can be integrated. Therefore, if a single rack gear has a wide gear portion, then the single rack gear can be Replace two rack gears. In the third rack gear An extended rack 79 is provided under the wheel 77. After being guided, the extended rack 79 can be moved in a direction parallel to the moving direction of the rack 81 of the hydraulic cylinder 80, in addition to this extended rack 79 is acceptable. At its two end portions, a rack tooth portion 79A is formed. A rack tooth portion 79A meshes with the third rack gear 77, and the other rack tooth portion corresponds to it. The second rack gear 76 is meshed. The operation of the drive mechanism for the drive channel described above will be described below in conjunction with Figure 14. When the thermosetting resin 19 flows into the channel 5, and the lead frame 3 is fixed in the lower cavity In block 2Α, the mold will be closed and M completes the preparatory work. Then, in order to drive the movable flow channel below it in the direction indicated by the broken line arrow F in Figure 14, the hydraulic cylinder 80S area The rack 80 is moved to move in the direction indicated by the arrow fl. As a result, the fourth rack gear 78 which feeds the rack 81 will follow a direction indicated by the arrow f2 The shaft rotates, and at the same time * the third rack gear 77 will also be marked by the arrow f2 Rotate in the direction of the 蚰. Then * and the third one 29 paper size applies to the Chinese National Standard (CNS) Α4 specification (210Χ297 mm) ---------; Λ, installed ------ Order --- ^-/ 觫 (please read the $ item on the back and then fill in this page) A7 __B7_ printed by the Zhengong Consumer Cooperative of the Central Bureau of Economic Development of the Ministry of Economic Affairs V. Description of the invention () No. The two-tooth bar gear 76 will rotate on the axis in the direction indicated by the arrow f 4, and at the same time, the corresponding first-tooth bar gear 75 will also rotate on the axis in the direction indicated by the arrow f 4. As a result, a rack 73 coupled with the first rack gear 75 will move in the direction indicated by the arrow f 6. At the same time, another second rack gear 76 meshing with the extended rack 79 will rotate in the direction indicated by the arrow f5, and will rotate in the same direction indicated by the arrow f5 A first rack gear * where the extended rack 79 is located under the third rack gear 77 and will be in conjunction with the third rack gear 77, and the direction indicated by the arrow f5 and the arrow f4 The marked direction is opposite, so the corresponding rack 73 can be driven in the direction indicated by the arrow f6. The following result can be obtained from the above operation: The movable flow channel 1 formed integrally with the drive flow channel 71 will move in the direction indicated by the broken arrow F. The thermosetting resin 19 is shrunk in the flow channel 5 and supplied into the cavity, so resin packaging work can be performed. Then, in order to drive the movable flow channel 1 in the direction indicated by a solid arrow J in FIG. 14 * This flow channel 1 has been positioned at a higher position by the aforementioned operation, so M The cylinder 80 of the calendar will drive the rack 81 * M to move the tooth in the direction indicated by the arrow jl. As a result, the fourth rack gear 78 which is combined with the rack 81 will rotate in the direction indicated by the arrow J2, and the third rack gear 77 will also rotate in the direction indicated by the arrow j2 Rotate on the axis. The second rack gear 76, which coincides with the third rack gear 77, will rotate around the axis in the direction indicated by the arrow j4, and at the same time correspond to -30- This paper standard uses the Chinese National Standard ( CNS > Λ4 specifications (210X297mm) -----------: 丄. 装 ------ 訂 ----- ^ ---- / Red L (Please read note f on the back first (Fill in this page again) A7 B7 V. Description of the invention () The first rack gear 75 will also rotate around the axis in the direction indicated by the arrow j4. As a result, the rack that meshes with the first rack gear 75 73 She moves in the direction indicated by the arrow J6. At the same time, another second rack gear 76, which engages with the extended rack 79, will rotate on the axis in the direction indicated by the arrow j5, The extended rack 79 is located under the third rack gear 77 and meshes with the third rack gear, and the rotation direction indicated by the arrow j5 is opposite to the rotation direction indicated by the arrow j4. The two-tooth bar gear 76 will rotate the other first-tooth bar gear 75 in the same direction as indicated by the arrow J5, thereby driving the phase in the direction indicated by the arrow J6 Corresponding rack 73. The following results can be obtained from the operation on M: the movable flow channel 1 formed integrally with the driving flow channel 71 will move in the direction indicated by the arrow J. Even when movable The flow channel 1 will move in the direction indicated by the solid arrow J in the manner described above. * Because the gap set in the flow channel 5 is very small, it requires considerable force. Therefore, it is necessary to set up as described above The wedge-shaped alignment groove 1A and the protruding portion 71A. Figures 15A and 15B are side views showing the arrangement for integrally forming the driving and movable flow channels. Refer to Figure 15A-Wedge-shaped alignment groove 1A in an economic Printed by the Ministry of Industry and Commerce ’s Consumer Cooperatives (please read the $ item on the back and then fill out this page). It is formed on the movable flow channel 1 and has a T-shaped shape. In addition, the bottom cut part 1C It is formed on the right and left parts of the movable flow channel 1. A protruding portion 71A is established above the driving flow channel 71, and this protrusion has a portion 71C for locking the bottom cut portion 1C. Therefore, when The movable flow channel 1 is as described above and When driven in the direction indicated by the solid arrow J, the driving flow channel 71 can receive a force. And when the paper can be moved -31-, the paper is used at all times in the sleepy country (CNS) A4 specification (210Χ297 Mm) A7 B7 printed by the Central Consortium of the Ministry of Economic Affairs and Consumers Co., Ltd. V. Description of the invention () The flow path 1 is driven in the direction indicated by the broken arrow F, a force can be the step part 71B and the end part 1B are accepted. Figure 15B is a side view showing the setting for setting an S-plaque movable flow channel 71 and a movable flow channel 1, which is opposite to the setting of FIG. 15A . A wedge-shaped alignment groove 71E is formed in the driving flow channel 71, and a protruding portion 1E is formed in the movable flow channel 1. This is also a possible setting. According to the above-mentioned arrangement, the driven and movable flow channels can be integrally formed. When the type of electronic components requiring resin packaging is changed, the upper and lower cavity blocks 2B and 2A also need to be replaced, and the upper and lower cavity blocks 2B and 2A will move up corresponding to the pressure setting P Move, and the movable flow channel 1 will be pushed out from the flow channel 5 and removed. Then, as shown in Fig. 13, the movable flow channel 1 will move in a direction indicated by the double arrow arrow E, and will be removed from the driving flow channel 71. Then, the movable flow path 1 matching the first flow path 5 (this flow path 5 has a shape suitable for the cavity requiring resin packaging) will move in a direction indicated by the double arrow arrow E, phase M It is set corresponding to the drive channel 71. Then, the upper and lower cavity blocks 2B and 2B of the resin package are fixed on the pressure setting P, and the preparation of the resin package for the next batch of electronic components can be completed by sampling. With such an arrangement, the mold assembly that needs to be replaced is a movable runner 1, provided with upper and lower cavity blocks 2B and 2A, upper and lower auxiliary plates 9B and 9A. Therefore, the replacement operation can be made extremely simple, so that different batches of electronic components can complete the resin packaging work. -32- This paper scale is suitable for China National Standard (CNS) Α4 specification (210X297mm) ------ *-; 丄 、 装 ------ 定 ------ (please first Read the precautions on the back and fill in this page) A7 B7___ Printed by the Consumer Service Cooperative of the Central Ministry of Economic Affairs of the Ministry of Economic Affairs A. B7___ 5. Description of the invention () According to the description above, use hydraulic cylinders, separate rack gears, and The lifting mechanism composed of the respective racks of the driving flow channels 71 is driven in the vertical direction. This lifting mechanism can be located in a limited space on the base PB of the calendar setting P, and the heat-sensitive liquid calendar cylinder can be It is located at a position quite close to the cavity and the cavity block. The cavity and the cavity block will be heated to a high temperature. Therefore, the adverse effects caused by heating can be reduced. Used to drive the movable The lifting mechanism of the flow channel 1 is not limited to the above-mentioned lifting mechanism using racks and rack gears. A lifting mechanism that can directly move the movable flow channel 1 in a vertical direction with a cylinder can be used, as reference The structure in Figure 1 may be used as a zoom link used in automobile jacks Figure 16 shows the overall arrangement of the resin packaging device. Referring to Figure 16, a material storage part 200 stores a mixture of materials, this mixture includes 70% by weight of sand, and 30% by weight Another mixed material, this mixed material is the result obtained by mixing the carbon block, a hardening accelerator, and a mold release agent in a granular epoxy resin. The material storage part 200 can be Μ-predetermined portion of Dong Zhi The above mixture is supplied to the thermosetting resin material manufacturing setting CI. This thermosetting resin material manufacturing setting Q is located downstream of the material storage portion 200 and is used to manufacture the thermosetting resin portion 19. An automatic robot arm setting is located at the thermosetting resin material manufacturing setting Q Nearby. The thermosetting resin part 19 is firstly molded into a predetermined square shape through the processing of the thermosetting resin material manufacturing setting GI, and then is picked up by the robotic arm setting and temporarily sent to the transport setting R. The transport section- 33- This paper scale is applicable to China National Standard (CNS} Α4 specification (210X297mm) ------, 1-- • 丄Outfit ------ order ----_--- ^ ^ — · '(please read the notes on the back before filling in this page) A7 B7 printed by Beigong Consumer Cooperative of Central Bureau of Economic Affairs of the Ministry of Economic Affairs DESCRIPTION OF THE INVENTION () The sub-201 will send the lead frame 3 from a storage portion 202 to the pressure setting P. A large number of lead frames 3 are stored in the storage portion 202. There is a thermosetting resin portion on the lead frame 3 19 and predetermined electronic parts. For example, the lead frame 3 and a thermosetting resin part 19 of a unit will be assembled into a group, and then conveyed to the pressure setting P through the conveying part 201. 0-The cutting part 203 is used to cut The lead frame is cut and placed downstream of the pressure setting P. After the resin packaging work is completed through the pressure setting, the lead frame will be cut from the semi-finished product, as shown in Figure 6 and Figure 7, and then bent by the cutting portion 203, so that the finished product can be obtained. The cutting part 203 sends the finished product to one of the storage parts 204 in the last stage. A central control setting S is connected to the signal line marked by the interrupt line in FIG. 16 * This central control setting S will also be connected to the top The individual components and settings described. The separate components and settings will be centrally controlled according to the instructions of a controller (and in the central control setting S). Μ makes a series of components, such as the hydraulic cylinder to the motor, can be driven . According to the above configuration, a resin packaging mold can be provided, and the achievable effects include: the use efficiency of the resin used for resin packaging can be greatly improved; defects that occur in the resin packaging part can be avoided * such as voids, edge cracks, etc .; Because the packaging resin can be molded into a square shape with a wide surface area, the resin can be pre-heated, which can prevent the early damage of the components related to the supply of resin; it can greatly reduce those who respond to -34- this paper The standard is applicable to the Chinese National Standard (CNS) A4 specification (210X297mm) (please read the precautions on the back and then fill out this page). Packing. Order B7. 5. Description of the invention () The type of resin packaging electronic component needs to be changed and replaced by the box. The number of mold components can therefore shorten the time it takes to replace a mold. The present invention may have other specific examples that are quite broad and different. These specific examples are still in the spirit of the present invention and are within the scope of the present invention. The scope of the present invention cannot be defined by specific specific examples, but should be supplemented by Defined by the scope of patent application. (Please read the precautions on the back before filling in this page) Printed by the Ministry of Economic Affairs, Central Bureau of Economic and Technical Affairs, Beigong Consumer Cooperative -35 A paper ruler and applicable to China National Standard (CNS) A4 (210X297mm)