TW201817327A - Brassiere structure capable of providing seamless, breathable, lightweight and burden-free comfortability - Google Patents

Brassiere structure capable of providing seamless, breathable, lightweight and burden-free comfortability Download PDF

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Publication number
TW201817327A
TW201817327A TW105137132A TW105137132A TW201817327A TW 201817327 A TW201817327 A TW 201817327A TW 105137132 A TW105137132 A TW 105137132A TW 105137132 A TW105137132 A TW 105137132A TW 201817327 A TW201817327 A TW 201817327A
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Taiwan
Prior art keywords
cup
structure according
underwear structure
fabric
cups
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TW105137132A
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Chinese (zh)
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TWI623276B (en
Inventor
蘇泓源
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黛莉股份有限公司
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Priority to TW105137132A priority Critical patent/TWI623276B/en
Priority to CN201611051153.4A priority patent/CN108065460B/en
Priority to US15/361,230 priority patent/US20180132540A1/en
Application granted granted Critical
Publication of TWI623276B publication Critical patent/TWI623276B/en
Publication of TW201817327A publication Critical patent/TW201817327A/en
Priority to US16/846,712 priority patent/US20200237025A1/en

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    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41C—CORSETS; BRASSIERES
    • A41C3/00—Brassieres
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41C—CORSETS; BRASSIERES
    • A41C3/00—Brassieres
    • A41C3/0014—Brassieres made from one piece with one or several layers
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41C—CORSETS; BRASSIERES
    • A41C5/00—Machines, appliances, or methods for manufacturing corsets or brassieres
    • A41C5/005—Machines, appliances, or methods for manufacturing corsets or brassieres by moulding
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/22—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
    • D04B1/24—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel
    • D04B1/246—Upper torso garments, e.g. sweaters, shirts, leotards
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00—Physical properties
    • D10B2401/04—Heat-responsive characteristics
    • D10B2401/041—Heat-responsive characteristics thermoplastic; thermosetting
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2403/00—Details of fabric structure established in the fabric forming process
    • D10B2403/02—Cross-sectional features
    • D10B2403/022—Lofty fabric with variably spaced front and back plies, e.g. spacer fabrics
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00—Wearing apparel
    • D10B2501/02—Underwear

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Corsets Or Brassieres (AREA)

Abstract

The present invention provides a brassiere structure, which includes two cups connected to each other. Each of the cups has a cup peak area and a periphery area. The outer edge of the periphery area of each of the two cups is extended with a wing part, and the ends of the two wing parts that are away from the cups are configured to be connected to each other. The two connected cups and the two extended wing parts are integrally molded and formed into one piece simultaneously by a single seamless 3D fabrics base material (which can be sandwich fabrics or spacer fabrics). A thickness of the cup peak area of the molded 3D fabrics base material is greater than that of the periphery area and the wing part. The brassiere structure provides seamless, breathable, lightweight and burden-free comfortability, while the manufacturing time is short and the manufacturing cost is low.

Description

內衣結構Underwear structure

本發明係有關一種內衣結構，特別是關於一種透氣輕薄之內衣結構。The invention relates to a underwear structure, and more particularly to a breathable and lightweight underwear structure.

胸罩為女性最為貼身之衣物，在現今國人生活品質普遍提昇的環境下，消費者對胸罩品質及使用舒適性的要求相對增加。一般胸罩10如圖1所示，主要包含有左右罩杯12、左右側翼14、左右肩帶16和背扣18，其中左右罩杯12及左右側翼14大都採用多塊相同或相異的面料拼接縫製而成，形成有許多接縫20，影響美觀及舒適度。另一方面，傳統罩杯12所使用之面料尚包含外面料及底兩面等至少兩種面料的布，更者於外面料及底兩面之間包夾一彈性體或一棉質層，此種罩杯12在製作上需使用兩種或兩層以上的面料，加工較為複雜，製作時間長且生產成本高。Bras are the most personal clothing for women. In the current environment where the quality of life of Chinese people is generally improved, consumers have relatively increased requirements for the quality and comfort of use of bras. As shown in FIG. 1, a general brassiere 10 mainly includes left and right cups 12, left and right side wings 14, left and right shoulder straps 16 and back buckles 18, and most of the left and right cups 12 and left and right side wings 14 are stitched and sewn together from multiple pieces of the same or different fabrics. As a result, many seams 20 are formed, which affect the appearance and comfort. On the other hand, the fabric used in the traditional cup 12 also includes at least two kinds of fabrics, such as an outer fabric and a bottom surface. Furthermore, an elastic body or a cotton layer is sandwiched between the outer fabric and the bottom surface. Two or more layers of fabrics are used in the production, the processing is complicated, the production time is long, and the production cost is high.

為了解決上述問題，本發明目的之一係提供一種內衣結構，藉由單片無接縫之3D立體織物基材(例如三明治布料(Spacer Fabrics or sandwich fabrics ) 或太空棉布)一體模壓成型，降低了傳統內衣需多面料拼接縫製而成的繁瑣性，且改善了傳統內衣因多接縫所造成之美觀度不足的缺失。In order to solve the above problems, one object of the present invention is to provide an underwear structure, which is integrally molded by a single piece of seamless 3D fabric substrate (such as Sandr Fabrics or sandwich fabrics or space cotton) without joints. Traditional underwear requires the tediousness of stitching and sewing of multiple fabrics, and improves the lack of aesthetics of traditional underwear due to multiple seams.

本發明目的之一係提供一種內衣結構，使用單片無接縫之3D立體織物基材一體模壓成型，具備有3D立體織物基材之透氣、輕薄、無負擔的舒適感，更因無拼接無接縫，而可服貼於人體胸部，具備有較佳之包覆性。One of the purposes of the present invention is to provide an underwear structure, which is integrally molded by using a single piece of 3D three-dimensional fabric substrate without joints, and has the breathable, thin, and burden-free comfort of the 3D three-dimensional fabric substrate. Seams can be applied to the chest of the human body, which has better covering properties.

本發明目的之一係提供一種內衣結構，具有可外穿或外露之適宜性，兼具有流行效果。One of the objects of the present invention is to provide an underwear structure, which has the suitability for being worn or exposed, and has the popular effect.

本發明目的之一係提供一種內衣結構，具有節省製作時間以降低製作成本的優點。One of the objectives of the present invention is to provide an underwear structure, which has the advantage of saving production time and reducing production cost.

為了達到上述目的，本發明一實施例內衣結構，包含：相連接之二罩杯，每一罩杯具有一杯峰區及一外圍區，二罩杯之外圍區的外緣分別延伸一翼部，且二翼部之分別遠該罩杯的一端可供連接在一起；其中，相連接之二罩杯及延伸之二翼部係同時由單片無接縫之3D立體織物基材一體模壓成型，且模壓後之3D立體織物基材於杯峰區的厚度係大於外圍區及翼部的厚度。In order to achieve the above object, the underwear structure of an embodiment of the present invention includes: two cups connected to each other, each cup having a cup region and a peripheral region, and the outer edges of the peripheral regions of the two cups respectively extending a wing portion, and the two wing portions The two cups and the extended two wings are simultaneously molded by a single piece of seamless 3D three-dimensional fabric base material, and the molded 3D three-dimensional The thickness of the fabric substrate in the cup peak region is greater than the thickness of the peripheral region and the wings.

於一實施例中，模壓後之3D立體織物基材的厚度由杯峰區往外圍區的外緣漸薄；又於一實施例中，模壓後之3D立體織物基材於外圍區的厚度小於或等於翼部的厚度；又於一實施例中，模壓後之3D立體織物基材於翼部的厚度由翼部鄰近罩杯的一端往遠離罩杯的一端漸薄。In one embodiment, the thickness of the 3D three-dimensional fabric substrate after molding is gradually reduced from the cup peak area to the outer edge of the peripheral region. In another embodiment, the thickness of the 3D three-dimensional fabric substrate after molding is less than that in the peripheral region. Or equal to the thickness of the wings; in another embodiment, the thickness of the molded 3D three-dimensional fabric substrate at the wings gradually decreases from the end of the wings adjacent to the cup to the end away from the cup.

於一實施例中，杯峰區的區域約位於罩杯的中央，且佔罩杯之區域的30%至50%；又3D立體織物基材於杯峰區的厚度係介於2毫米至10毫米之間，於外圍區及翼部的厚度係介於0.1毫米至5毫米之間。In an embodiment, the region of the cup peak region is located approximately in the center of the cup and accounts for 30% to 50% of the cup region; and the thickness of the 3D three-dimensional fabric substrate in the cup peak region is between 2 mm and 10 mm. The thickness of the outer area and the wings is between 0.1 mm and 5 mm.

於一實施例中，二罩杯之間係以一中央部連接，且二罩杯、中央部及延伸之二翼部係同時由單片無接縫之3D立體織物基材一體模壓成型；又於一實施例中，二翼部之分別遠離罩杯的一端係以扣合結構、氈黏結構或鬆緊帶相互連接。In an embodiment, the two cups are connected by a central portion, and the two cups, the central portion, and the extended two wings are simultaneously integrally molded from a single piece of seamless 3D three-dimensional fabric substrate; In the embodiment, one end of each of the two wings remote from the cup is connected to each other by a buckle structure, a felted structure or an elastic band.

於一實施例中，更包含一外覆層貼合於3D立體織物基材的一外表面，使3D立體織物基材連同外覆層一體模壓成型相連接之二罩杯及延伸之二翼部；其中外覆層係可為一針織布、一平織布、一毛料布、一尼龍布、一嫘縈布、一聚酯布或一棉布。又於一實施例中，3D立體織物基材的至少一表面更形成有緹花、壓花及印花其中之一或其組合。In one embodiment, an outer cover layer is further attached to an outer surface of the 3D three-dimensional fabric substrate, so that the 3D three-dimensional fabric substrate and the outer cover are integrally molded together to form two cups and two extended wings; The outer covering layer may be a knitted fabric, a plain woven fabric, a woolen cloth, a nylon cloth, a woven cloth, a polyester cloth, or a cotton cloth. In still another embodiment, at least one surface of the 3D three-dimensional fabric substrate is further formed with one or a combination of jacquard, embossing and printing.

於一實施例中，3D立體織物基材包含一上織物層、一下織物層、及一中間織物層介於上織物層及下織物層之間，中間織物層係由數條波紋狀紗線所構成，其中波紋狀紗線的波峰處與上織物層結接，波紋狀之紗線的波谷處與下織物層結接，其中中間織物層之波紋狀紗線係由單絲纖維所構成。In one embodiment, the 3D three-dimensional fabric substrate includes an upper fabric layer, a lower fabric layer, and an intermediate fabric layer between the upper fabric layer and the lower fabric layer. The intermediate fabric layer is made of a plurality of corrugated yarns. The corrugated yarn is connected with the upper fabric layer at the crest and the bottom of the corrugated yarn is connected with the bottom fabric. The corrugated yarn in the middle fabric layer is composed of monofilament fibers.

於一實施例中，3D立體織物基材之上織物層及/或下織物層係使用易收縮之包芯紗編織而成，且其係由聚酯纖維紗線、彈性纖維紗線、尼龍紗線、棉紗線、嫘縈紗線其中之一或其組合編織而成。In an embodiment, the upper fabric layer and / or the lower fabric layer of the 3D three-dimensional fabric substrate is woven using a core yarn that is easy to shrink, and is made of polyester fiber yarn, elastic fiber yarn, and nylon yarn. Thread, cotton yarn, reed yarn or any combination thereof.

圖2所示為本發明一實施例內衣結構之示意圖，如圖所示，一內衣結構30包含相連接之二罩杯32、32’，二罩杯32、32’的外緣分別延伸一翼部34、34’，其中，相連接之二罩杯32、32’及延伸之二翼部34、34’係同時由單片無接縫之3D立體織物基材36一體模壓成型；請同時參閱圖3所示，其中每一罩杯32、32’具有一杯峰區321、321’及一外圍區322、322’，二翼部34、34’係分別由二外圍區322、322’的一側外緣延伸，且如圖3所示，模壓後之3D立體織物基材36於杯峰區321、321’的厚度係大於外圍區322、322’及翼部34、34’的厚度。FIG. 2 is a schematic diagram of the underwear structure according to an embodiment of the present invention. As shown in the figure, an underwear structure 30 includes two cups 32 and 32 'connected to each other. The outer edges of the two cups 32 and 32' respectively extend a wing portion 34, 34 ', in which the two connected cups 32, 32' and the extended two wings 34, 34 'are simultaneously integrally molded from a single piece of seamless 3D three-dimensional fabric base material 36; please also refer to FIG. 3 Each of the cups 32, 32 'has a cup of peak regions 321, 321' and a peripheral region 322, 322 ', and the two wings 34, 34' extend from the outer edges of one side of the two peripheral regions 322, 322 ', respectively. And as shown in FIG. 3, the thickness of the 3D three-dimensional fabric substrate 36 in the cup peak regions 321 and 321 ′ after molding is greater than the thickness of the peripheral regions 322 and 322 ′ and the wings 34 and 34 ′.

接續上述說明，於一實施例中，杯峰區321、321’係介於罩杯32、32’的中央部位，約佔罩杯32、32’區域的30%至50%，外圍區322、322’則環繞著杯峰區321、321’；又二罩杯32、32’之間係可以一中央部38連接，中央部38係可略呈條狀、帶狀或三角狀，且中央部38係與二罩杯32、32’及二翼部34、34’同時由單片無接縫之3D立體織物基材36一體模壓成型。於一實施例中，在其中一翼部34’之遠離罩杯32’的一端表面更可同時藉由模壓壓製出用以設置扣環的定位槽40，利於設置扣環，以便與另一翼部34所設置之扣鉤對應，進而藉由扣環及扣鉤的扣合使兩翼部34、34’相互連接。又於一實施例中，二翼部34、34’之分別遠離罩杯32、32’的一端亦可以氈黏結構或鬆緊帶相互連接。Continuing the above description, in an embodiment, the cup peak regions 321 and 321 'are located at the center of the cups 32 and 32' and occupy approximately 30% to 50% of the cups 32 and 32 'regions. The peripheral regions 322 and 322' It surrounds the cup peak areas 321, 321 '; and the two cups 32, 32' can be connected by a central portion 38, the central portion 38 can be slightly striped, band-shaped, or triangular, and the central portion 38 is connected with The two cups 32, 32 'and the two wings 34, 34' are simultaneously integrally molded from a single piece of seamless 3D fabric base material 36. In an embodiment, a positioning groove 40 for setting a buckle can be pressed at the same time on one end surface of one of the wings 34 ′ away from the cup 32 ′, which is convenient for setting the buckle so as to interact with the other wing 34. The provided hooks correspond to each other, and the two wings 34 and 34 'are connected to each other by the buckle and the buckle. In another embodiment, the ends of the two wings 34 and 34 'far from the cups 32 and 32' may be connected to each other by a felted structure or an elastic band.

於一實施例中，如圖3所示，模壓後之3D立體織物基材36所形成的罩杯32、32’，其厚度由杯峰區321、321’往外圍區322、322’的外緣漸薄，又外圍區322、322’的厚度係可小於或等於翼部34、34’的厚度，且翼部34、34’的厚度係可以整體一致或者區域性的具有不同厚度，於一實施例中，模壓後之3D立體織物基材36於翼部34、34’的厚度由翼部34、34’鄰近罩杯32、32’的一端往遠離罩杯32、32’的一端漸薄。其中3D立體織物基材36於杯峰區321、321’的厚度係介於2毫米至10毫米之間，於外圍區322、322’及翼部34、34’的厚度係介於0.1毫米至5毫米之間。In an embodiment, as shown in FIG. 3, the thickness of the cups 32 and 32 ′ formed by the molded 3D three-dimensional fabric base material 36 ranges from the cup peak regions 321 and 321 ′ to the outer edges of the peripheral regions 322 and 322 ′. Thinning, and the thickness of the peripheral regions 322, 322 'may be less than or equal to the thickness of the wings 34, 34', and the thickness of the wings 34, 34 'may be uniform or regional with different thicknesses. In the example, the thickness of the molded 3D three-dimensional fabric base material 36 at the wing portions 34 and 34 ′ gradually decreases from the end of the wing portions 34 and 34 ′ adjacent to the cups 32 and 32 ′ to the end away from the cups 32 and 32 ′. The thickness of the 3D three-dimensional fabric substrate 36 in the cup peak regions 321 and 321 'is between 2 mm and 10 mm, and the thickness of the peripheral regions 322 and 322' and the wings 34 and 34 'is between 0.1 mm and Between 5 mm.

其中，3D立體織物基材36係為由一上織物層361、中間織物層362及下織物層363之間係以3D立體編織法構成一種三明治布料(Spacer Fabrics or sandwich fabrics， 或稱為太空棉布)，中間織物層363係由數條波紋狀紗線所構成，其中波紋狀紗線的波峰處與上織物層361結接，波紋狀之紗線的波谷處與下織物層363結接，此3D立體織物基材36藉由中間織物層362之波紋狀紗線的設計，具有透氣的優點；於一實施例中，中間織物層362之波紋狀紗線係由單絲纖維所構成。Among them, the 3D three-dimensional fabric base material 36 is composed of a top fabric layer 361, a middle fabric layer 362, and a lower fabric layer 363 in a 3D three-dimensional weaving method to form a sandwich fabric (Spacer Fabrics or sandwich fabrics , or space cotton) ), The intermediate fabric layer 363 is composed of a plurality of corrugated yarns, wherein the crests of the corrugated yarns are connected to the upper fabric layer 361, and the corrugated yarns are connected to the lower fabric layer 363. The 3D three-dimensional fabric substrate 36 has the advantage of breathability by the design of the corrugated yarns of the intermediate fabric layer 362. In one embodiment, the corrugated yarns of the intermediate fabric layer 362 are composed of monofilament fibers.

當本發明內衣結構30在製作時係利用模具之一公模與一母模相對壓合成型，於一實施例中，模具之一公模50與一母模52如圖6所示，其中模壓後之3D立體織物基材36(示於圖2及圖3)在罩杯32、32’各區域及翼部34、34’各區域的厚度係可由公模50與母模52相對壓合時兩者之間所保留的間隙54所決定，若所保留的間隙54越大則模壓後之3D立體織物基材36的厚度越厚，若所保留的間隙54越小則模壓後之3D立體織物基材36的厚度越小；於一實施例中，用以模壓形成杯峰區321、321’的公模50與母模52相對壓合時兩者之間所保留的間隙54係可對應於3D立體織物基材36尚未被模壓前的厚度。本發明內衣結構30係使用單片無接縫之3D立體織物基材一體模壓成型罩杯及翼部，此種整個內衣結構30為單一片布料的設計具有節省材料成本及製作時間以降低製作成本的優點。When the underwear structure 30 of the present invention is manufactured, a male mold and a female mold are pressed against each other to form a composite type. In an embodiment, a male mold 50 and a female mold 52 are shown in FIG. The thickness of the subsequent 3D three-dimensional fabric base material 36 (shown in Figs. 2 and 3) in the regions of the cups 32 and 32 'and the regions of the wings 34 and 34' can be determined by pressing the male mold 50 and the female mold 52 together. The remaining gap 54 between them is determined. If the remaining gap 54 is larger, the thickness of the molded 3D three-dimensional fabric base material 36 is thicker. If the remaining gap 54 is smaller, the molded 3D three-dimensional fabric base material is thicker. The thickness of the material 36 is smaller; in one embodiment, the gap 54 between the male mold 50 and the female mold 52 which are used to form the cup peak areas 321 and 321 ′ when they are relatively pressed may correspond to 3D. The thickness of the three-dimensional fabric substrate 36 before it has been molded. The underwear structure 30 of the present invention uses a single piece of seamless 3D three-dimensional fabric base material to integrally mold the cups and wings. The design of the entire underwear structure 30 as a single piece of cloth has the advantages of saving material costs and production time to reduce production costs. advantage.

在本發明中，3D立體織物基材36之上織物層361及/或下織物層363係使用易收縮之包芯紗編織而成，且上織物層361及/或下織物層363係由聚酯纖維紗線、彈性纖維紗線、尼龍紗線、棉紗線、嫘縈紗線其中之一或其組合編織而成。於一實施例中，上織物層361及/或下織物層363上係可形成有緹花、印花或壓花其中之一或其組合。In the present invention, the upper fabric layer 361 and / or the lower fabric layer 363 of the 3D three-dimensional fabric base material 36 are woven using a core yarn that is easy to shrink, and the upper fabric layer 361 and / or the lower fabric layer 363 are made of poly Ester fiber yarn, elastic fiber yarn, nylon yarn, cotton yarn, reed yarn, or a combination thereof. In one embodiment, the upper fabric layer 361 and / or the lower fabric layer 363 may be formed with one of jacquard, print or embossing, or a combination thereof.

在本發明中，由單一片布料(3D立體織物基材)所模壓成型之內衣結構30亦可再進一步進行加工，以因應內衣的不同功能需求，圖4所示為本發明一實施例內衣結構之應用示意圖，如圖所示，罩杯32、32’及翼部34、34’的周緣可縫設有滾邊部42，在本發明中，模壓後之3D立體織物基材36的厚度由杯峰區321、321’(繪示於圖2)往外圍區322、322’ (繪示於圖2)的外緣漸薄，此種罩杯32、32’之外緣厚度較薄的設計可利於進行滾邊部42的車邊縫設。又如圖4所示，更可於該罩杯32、32’的內側下緣設置有鋼圈44、44’以增加支撐效果；於一實施例中，內衣結構30並可包含二肩帶46、46’，每一肩帶46、46’的一端連接一該罩杯32、32’的上緣頂點或略近頂點處，肩帶46、46’的另一端連接罩杯32、32’所延伸之翼部34、34’的上緣。In the present invention, the underwear structure 30 molded by a single piece of cloth (3D three-dimensional fabric substrate) can be further processed to meet the different functional requirements of the underwear. FIG. 4 shows an underwear structure according to an embodiment of the present invention. A schematic diagram of the application. As shown in the figure, the edges of the cups 32, 32 'and the wings 34, 34' can be sewn with piping portions 42. In the present invention, the thickness of the 3D three-dimensional fabric base material 36 after molding is determined by the cup peak. The areas 321, 321 '(shown in Fig. 2) are gradually thinner toward the outer edges of the peripheral areas 322, 322' (shown in Fig. 2). Such a thinner design of the outer edges of the cups 32, 32 'can be facilitated. The hem portion 42 is sewn. As shown in FIG. 4, steel rings 44 and 44 ′ can be further provided on the inner lower edges of the cups 32 and 32 ′ to increase the supporting effect. In one embodiment, the underwear structure 30 may include two shoulder straps 46, 46 ', one end of each shoulder strap 46, 46' is connected to an apex of the upper edge of the cup 32, 32 'or slightly near the vertex, and the other end of the shoulder strap 46, 46' is connected to the wings extended by the cup 32, 32 ' The upper edge of the portion 34, 34 '.

圖5所示為本發明另一實施例內衣結構所使用之3D立體織物基材示意圖，其中，在尚未進行模壓時，更可於3D立體織物基材36的至少其中一外表面貼合一外覆層48，此外覆層48係可相異於3D立體織物基材36，而為一針織布結構或一平織布結構，外覆層48的材質係可為毛料布、尼龍布、嫘縈布、聚酯布或棉布；當進行內衣結構30的製作時，3D立體織物基材36連同貼合之外覆層48一起放置於模具之公模與母模之間，藉由公模及母模相對壓合成型。此種具有外覆層48之內衣結構30的設計，可藉由外覆層48的材質或花樣選擇而呈現不同的視覺像果，使得內衣結構30具有可外穿或外露之適宜性。FIG. 5 is a schematic diagram of a 3D three-dimensional fabric substrate used in another embodiment of the underwear structure of the present invention. In addition, when not yet molded, at least one of the outer surfaces of the 3D three-dimensional fabric substrate 36 can be attached to an outer surface. The covering layer 48, in addition, the covering layer 48 may be different from the 3D three-dimensional fabric base material 36, and may be a knitted fabric structure or a plain woven fabric structure. The material of the covering layer 48 may be woolen cloth, nylon cloth, or tarpaulin cloth. , Polyester cloth or cotton cloth; when manufacturing the underwear structure 30, the 3D three-dimensional fabric base material 36 is placed between the male mold and the female mold of the mold together with the outer covering 48, and the male mold and the female mold Relative pressure synthetic type. The design of the underwear structure 30 with the outer cover layer 48 can present different visual effects through the choice of the material or pattern of the outer cover layer 48, so that the underwear structure 30 is suitable for being worn or exposed.

在本發明中，使用單一片布料(3D立體織物基材)所製作之內衣結構，因僅使用單種布料，製作工序較不複雜，生產及材料成本較低，且藉由一體模壓成型的設計更降低了傳統內衣需多面料拼接縫製而成的繁瑣性，改善了傳統內衣因多接縫所造成之美觀度不足的缺失。同時，單一片布料一體模壓成型更兼具有節省製作時間以降低製作成本的優點。另一方面，由於內衣結構係使用單片無接縫之3D立體織物基材一體模壓成型，具備有3D立體織物基材之透氣、輕薄、無負擔的舒適感，更因無拼接無接縫，而可服貼於人體胸部，具備有較佳之包覆性。又在3D立體織物基材上貼合一外覆層所一體模壓成型之內衣結構，除了製作工序亦較不複雜之外，更可藉由外覆層的材質或花樣選擇而在內衣上呈現不同的視覺像果，使得內衣結構具有可外穿或外露之適宜性，兼具有流行效果。In the present invention, the underwear structure made with a single piece of cloth (3D three-dimensional fabric substrate), because only a single kind of cloth is used, the manufacturing process is less complicated, the production and material costs are lower, and the design is made by integral molding It also reduces the tediousness of traditional underwear that requires multiple fabric stitching and sewing, and improves the lack of insufficient aesthetics of traditional underwear due to multiple seams. At the same time, a single piece of cloth is integrally molded to have the advantages of saving production time and reducing production costs. On the other hand, because the underwear structure is integrally molded using a single piece of 3D three-dimensional fabric substrate without seams, it has the breathable, thin, and burden-free comfort of the 3D three-dimensional fabric substrate. And can be applied to the human chest, with a better covering. In addition, the underwear structure integrally molded by laminating an outer cover on the 3D three-dimensional fabric substrate, in addition to the less complicated manufacturing process, can also show different appearances on the underwear through the choice of the material or pattern of the outer cover. The visual effect of the image makes the underwear structure suitable for being worn or exposed, and has a popular effect.

以上所述之實施例僅係為說明本發明之技術思想及特點，其目的在使熟習此項技藝之人士能夠瞭解本發明之內容並據以實施，當不能以之限定本發明之專利範圍，即大凡依本發明所揭示之精神所作之均等變化或修飾，仍應涵蓋在本發明之專利範圍內。The above-mentioned embodiments are only for explaining the technical ideas and characteristics of the present invention. The purpose is to enable those skilled in the art to understand the contents of the present invention and implement them accordingly. When the scope of the patent of the present invention cannot be limited, That is, any equivalent changes or modifications made in accordance with the spirit disclosed in the present invention should still be covered by the patent scope of the present invention.

10‧‧‧胸罩 10‧‧‧ Bra

12‧‧‧罩杯 12‧‧‧ Cup

14‧‧‧側翼 14‧‧‧ flank

16‧‧‧肩帶 16‧‧‧Shoulder strap

18‧‧‧背扣 18‧‧‧back buckle

20‧‧‧接縫 20‧‧‧Seams

30‧‧‧內衣結構 30‧‧‧ Underwear Structure

32、32’‧‧‧罩杯 32, 32’‧‧‧ cup

321、321’‧‧‧杯峰區 321, 321’‧‧‧ Cup Peak District

322、322’‧‧‧外圍區 322, 322’‧‧‧ peripheral area

34、34’‧‧‧翼部 34、34’‧‧‧wing

36‧‧‧3D立體織物基材 36‧‧‧3D three-dimensional fabric substrate

361‧‧‧上織物層 361‧‧‧Upper fabric layer

362‧‧‧中間織物層 362‧‧‧Intermediate fabric layer

363‧‧‧下織物層 363‧‧‧ Lower fabric layer

38‧‧‧中央部 38‧‧‧ Central

40‧‧‧定位槽 40‧‧‧ positioning groove

42‧‧‧滾邊部 42‧‧‧Trimmed

44、44’‧‧‧鋼圈 44, 44’‧‧‧ steel ring

46、46’‧‧‧肩帶 46, 46’‧‧‧ straps

48‧‧‧外覆層 48‧‧‧ Overlay

50‧‧‧公模 50‧‧‧ male model

52‧‧‧母模 52‧‧‧master

54‧‧‧間隙 54‧‧‧ clearance

圖1所示為傳統一種多接縫之內衣結構示意圖。 圖2所示為本發明一實施例內衣結構之示意圖。 圖3所示為本發明一實施例內衣結構之剖面示意圖。 圖4所示為本發明一實施例內衣結構之應用示意圖。 圖5所示為本發明另一實施例內衣結構所使用之3D立體織物基材示意圖。 圖6所示為本發明用以製造內衣結構之模具示意圖。FIG. 1 is a schematic diagram showing the structure of a conventional underwear with multiple seams. FIG. 2 is a schematic diagram showing the structure of underwear according to an embodiment of the present invention. FIG. 3 is a schematic cross-sectional view showing a structure of underwear according to an embodiment of the present invention. FIG. 4 is a schematic diagram showing the application of the underwear structure according to an embodiment of the present invention. FIG. 5 is a schematic diagram of a 3D three-dimensional fabric substrate used in an underwear structure according to another embodiment of the present invention. FIG. 6 is a schematic diagram of a mold for manufacturing underwear structure according to the present invention.

Claims (18)

一種內衣結構，包含： 相連接之二罩杯，每一該罩杯具有一杯峰區及一外圍區，二該罩杯之該外圍區的外緣分別延伸一翼部，且二該翼部之分別遠離該罩杯的一端可供連接在一起；以及 其中，相連接之該二罩杯及延伸之該二翼部係同時由單片無接縫之3D立體織物基材一體模壓成型，且模壓後之該3D立體織物基材於該杯峰區的厚度係大於該外圍區及該翼部的厚度。An underwear structure includes: two cups connected to each other, each cup having a cup region and a peripheral region, the outer edges of the peripheral regions of the two cups respectively extending a wing part, and two of the wing parts being away from the cup respectively One end can be connected together; and the two connected cups and the extended two wings are simultaneously integrally molded from a single piece of seamless 3D three-dimensional fabric substrate, and the 3D three-dimensional fabric after molding The thickness of the substrate in the cup peak region is greater than the thickness of the peripheral region and the wings. 如請求項1所述之內衣結構，其中模壓後之該3D立體織物基材的厚度由該杯峰區往該外圍區的外緣漸薄。The underwear structure according to claim 1, wherein the thickness of the 3D three-dimensional fabric substrate after molding is gradually reduced from the cup peak area to the outer edge of the peripheral area. 如請求項1所述之內衣結構，其中模壓後之該3D立體織物基材於該外圍區的厚度小於或等於該翼部的厚度。The underwear structure according to claim 1, wherein the thickness of the 3D three-dimensional fabric substrate in the peripheral region after molding is less than or equal to the thickness of the wing portion. 如請求項1所述之內衣結構，其中模壓後之該3D立體織物基材於該翼部的厚度由該翼部鄰近該罩杯的一端往遠離該罩杯的一端漸薄。The underwear structure according to claim 1, wherein the thickness of the 3D three-dimensional fabric base material on the wing after molding is gradually thinned from an end of the wing adjacent to the cup to an end remote from the cup. 如請求項1所述之內衣結構，其中該杯峰區的區域係位於該罩杯的中央，且佔該罩杯之區域的30%至50%。The underwear structure according to claim 1, wherein the region of the cup peak region is located in the center of the cup and accounts for 30% to 50% of the region of the cup. 如請求項1所述之內衣結構，其中該3D立體織物基材於該杯峰區的厚度係介於2毫米至10毫米之間，於該外圍區及該翼部的厚度係介於0.1毫米至5毫米之間。The underwear structure according to claim 1, wherein the thickness of the 3D three-dimensional fabric substrate in the cup peak region is between 2 mm and 10 mm, and the thickness in the peripheral region and the wing portion is between 0.1 mm To 5 mm. 如請求項1所述之內衣結構，其中該二罩杯之間係以一中央部連接，且該二罩杯、該中央部及延伸之該二翼部係同時由單片無接縫之3D立體織物基材一體模壓成型。The underwear structure according to claim 1, wherein the two cups are connected by a central portion, and the two cups, the central portion, and the extended two wing portions are made of a single piece of seamless 3D fabric at the same time. The base material is integrally molded. 如請求項1所述之內衣結構，其中該3D立體織物基材係為三明治布料(Spacer Fabrics or sandwich fabrics ) 或太空棉布。The underwear structure according to claim 1, wherein the 3D three-dimensional fabric substrate is a spacer fabrics or sandwich fabrics or a space cotton fabric. 如請求項1所述之內衣結構，其中該3D立體織物基材包含一上織物層、一下織物層、及一中間織物層介於該上織物層及該下織物層之間，該中間織物層係由數條波紋狀紗線所構成，其中該波紋狀紗線的波峰處與該上織物層結接，該波紋狀之紗線的波谷處與該下織物層結接。The underwear structure according to claim 1, wherein the 3D three-dimensional fabric substrate comprises an upper fabric layer, a lower fabric layer, and an intermediate fabric layer interposed between the upper fabric layer and the lower fabric layer, and the intermediate fabric layer It is composed of several corrugated yarns, wherein the crests of the corrugated yarns are connected to the upper fabric layer, and the corrugated yarns are connected to the lower fabric layer at the troughs. 如請求項9所述之內衣結構，其中該中間織物層之該些波紋狀紗線係由單絲纖維所構成。The underwear structure according to claim 9, wherein the corrugated yarns of the intermediate fabric layer are composed of monofilament fibers. 如請求項9所述之內衣結構，其中該上織物層及/或該下織物層係使用易收縮之包芯紗編織而成。The underwear structure according to claim 9, wherein the upper fabric layer and / or the lower fabric layer are woven using a core yarn that is easy to shrink. 如請求項9所述之內衣結構，其中該上織物層及/或該下織物層係由聚酯纖維紗線、彈性纖維紗線、尼龍紗線、棉紗線、嫘縈紗線其中之一或其組合編織而成。The underwear structure according to claim 9, wherein the upper fabric layer and / or the lower fabric layer are made of one of polyester fiber yarns, elastic fiber yarns, nylon yarns, cotton yarns, and reed yarns, or The combination is woven. 如請求項1所述之內衣結構， 更包含一外覆層貼合於該3D立體織物基材的一外表面，使該3D立體織物基材連同該外覆層一體模壓成型相連接之該二罩杯及延伸之該二翼部。The underwear structure according to claim 1, further comprising an outer cover layer attached to an outer surface of the 3D three-dimensional fabric base material, and the two 3D three-dimensional fabric base material and the outer cover layer are integrally molded to form the two. A cup and the two wings extending. 如請求項13所述之內衣結構，其中該外覆層係為一針織布、一平織布、一毛料布、一尼龍布、一嫘縈布、一聚酯布或一棉布。The underwear structure according to claim 13, wherein the outer cover layer is a knitted fabric, a plain woven fabric, a woolen cloth, a nylon cloth, a reed cloth, a polyester cloth, or a cotton cloth. 如請求項1所述之內衣結構，其中該3D立體織物基材的至少一表面形成有緹花、壓花及印花其中之一或其組合。The underwear structure according to claim 1, wherein at least one surface of the 3D three-dimensional fabric substrate is formed with one or a combination of jacquard, embossing, and printing. 如請求項1所述之內衣結構，其中部分該罩杯及該翼部的周緣並縫設有滾邊部，且於該罩杯的內側下緣設置有鋼圈。The underwear structure according to claim 1, wherein a portion of a peripheral edge of the cup and the wing portion is sewn with a piping portion, and a steel ring is provided on an inner lower edge of the cup. 如請求項1所述之內衣結構，更包含二肩帶，每一該肩帶的一端連接一該罩杯的上緣，該肩帶的另一端連接該罩杯所延伸之該翼部的上緣。The underwear structure according to claim 1, further comprising two shoulder straps, one end of each of the shoulder straps is connected to an upper edge of the cup, and the other end of the shoulder strap is connected to the upper edge of the wing part extended by the cup. 如請求項1所述之內衣結構，其中二該翼部之分別遠離該罩杯的一端係以扣合結構、氈黏結構或鬆緊帶相互連接。The underwear structure according to claim 1, wherein two ends of the wings that are remote from the cup are connected to each other by a buckle structure, a felt-bond structure, or an elastic band.
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US15/361,230 US20180132540A1 (en) 2016-11-14 2016-11-25 Bra structure
US16/846,712 US20200237025A1 (en) 2016-11-14 2020-04-13 Method for fabricating bra structure

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CN108065460A (en) 2018-05-25

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