TW201805621A - Snap button attachment inspection apparatus - Google Patents

Snap button attachment inspection apparatus Download PDF

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Publication number
TW201805621A
TW201805621A TW106110645A TW106110645A TW201805621A TW 201805621 A TW201805621 A TW 201805621A TW 106110645 A TW106110645 A TW 106110645A TW 106110645 A TW106110645 A TW 106110645A TW 201805621 A TW201805621 A TW 201805621A
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Taiwan
Prior art keywords
snap
baby
conveying
endless belt
rays
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TW106110645A
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Chinese (zh)
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TWI627401B (en
Inventor
田端潤一郎
垰偉智朗
戸部正夫
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Ykk股份有限公司
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Publication of TW201805621A publication Critical patent/TW201805621A/en
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Publication of TWI627401B publication Critical patent/TWI627401B/en

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    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41HAPPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
    • A41H37/00Machines, appliances or methods for setting fastener-elements on garments
    • A41H37/04Setting snap fasteners

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Analysing Materials By The Use Of Radiation (AREA)
  • Slide Fasteners, Snap Fasteners, And Hook Fasteners (AREA)

Abstract

The present invention relates to a snap button attachment inspection apparatus capable of automated and accurate assessment of the quality of the attachment of a snap button attached to a baby garment. The snap button attachment inspection apparatus inspects the attachment of a snap button configured from a snap member and an attachment member on a baby garment. The snap button attachment inspection apparatus is provided with: a conveyance path for conveying a baby garment on which one or multiple snap buttons have been attached; an X-ray-irradiating unit for irradiating X-rays on the baby garment that is being conveyed in the conveyance path; an X-ray detection unit for detecting X-rays passing through the baby garment; and an assessment unit for assessing the quality of the attachment of the snap button(s) on the basis of the amount of X-rays passing through the snap button(s) on the baby garment that have been detected by the X-ray detection unit.

Description

按扣安裝檢查裝置Snap installation inspection device

本發明是有關於一種按扣(snap button)安裝檢查裝置,尤其是有關於一種用以自動地對安裝於嬰兒服的按扣的安裝狀態是否優良進行判定、檢查的按扣安裝檢查裝置。The present invention relates to a snap button installation inspection device, and more particularly to a snap button installation inspection device for automatically judging and inspecting whether an installation state of a snap button installed on a baby garment is good.

嬰兒服中多使用包含相互裝卸的一對公扣(male snap)及母扣(female snap)(扣構件)以及安裝構件的按扣。圖1是此種嬰兒服的一例。另外,本說明書中,按扣10包含作為扣構件的母扣10A或公扣10B及安裝構件30。嬰兒服1自頭部2經由軀幹部3至左右的腿部4的中途具有能夠將前方開閉的開放部5。形成開放部5的嬰兒服1的布料的縫口包含:上下長的左布料部6及右布料部7,及倒V字形的腿後布料部8。該些左布料部6、右布料部7及腿後布料部8中,作為一例而如以下般藉由安裝構件30安裝著扣構件10A、扣構件10B。即,在左布料部6,隔開規定間隔而安裝著8個母扣10A,在右布料部7安裝著上方6個公扣10B及下方2個母扣10A,在腿後布料部8安裝著4個公扣10B。而且,左布料部6的上方6個母扣10A與右布料部7的上方6個公扣10B裝卸,左布料部6的下方2個母扣10A與腿後布料部8的左方2個公扣10B裝卸。而且,右布料部7的下方2個母扣10A與腿後布料部8的右方2個公扣20裝卸。In baby clothes, a snap comprising a pair of male snaps, female snaps (snap members), and mounting members that are detached from each other is often used. Fig. 1 is an example of such a baby clothes. In addition, in this specification, the snap fastener 10 includes a female buckle 10A or a male buckle 10B as a buckle member, and a mounting member 30. The baby wear 1 includes an opening portion 5 that can be opened and closed forward from the head 2 through the trunk portion 3 to the left and right leg portions 4. The seam of the fabric of the baby clothes 1 forming the open portion 5 includes a left fabric portion 6 and a right fabric portion 7 which are vertically long, and an inverse V-shaped leg fabric portion 8. In these left cloth part 6, right cloth part 7, and back leg cloth part 8, as an example, the buckle member 10A and the buckle member 10B are attached by the attachment member 30 as follows. That is, eight female buckles 10A are attached to the left cloth part 6 at predetermined intervals, six male buckles 10B above and two female buckles 10A below are attached to the right cloth part 7, and cloth parts 8 are installed behind the legs. 4 buckles 10B. Moreover, the six female buckles 10A above the left cloth part 6 and the six male buckles 10B above the right cloth part 7 are attached and detached, and the two female buckles 10A below the left cloth part 6 and the left two male buckles of the leg cloth part 8 Buckle 10B for loading and unloading. In addition, two female buckles 10A below the right cloth part 7 and two male buckles 20 to the right of the rear leg cloth part 8 are attached and detached.

圖2是表示使用具備多個腳部32的金屬製安裝構件30將母扣10A即將安裝於嬰兒服1的布料部(左布料部6的內側布料部等)9之前的狀態的剖面圖。圖3是表示將母扣10A安裝於布料部9的狀態的剖面圖。母扣10A是例如將金屬製的板擠壓加工等而形成,包括:用以接收公扣10B的卡合突起(未圖示)且能夠與其裝卸地卡合的中央筒部11,以及自中央筒部11的下端向半徑方向外側延伸的凸緣14。中央筒部11包括:自前端向半徑方向內側折回的內側凸出部12,以及多個狹縫13。多個狹縫13以在中央筒部11的周方向上排列的方式配置。而且,多個狹縫13的各者自內側凸出部12的前端形成至中央筒部11的下方。凸緣14自中央筒部11的下端向半徑方向外側延伸至上方,接下來,向下方且半徑方向內側呈C字狀彎曲而終止。在凸緣14的末端14a與半徑方向內側的凸緣部分14b(凸緣14中的與中央筒部11的下端相連的基端部14b)之間形成著環狀的間隔15。該間隔15成為後述的在凸緣14的內部接收貫通了布料部9的安裝構件30的腳部32的腳部接收口15。FIG. 2 is a cross-sectional view showing a state immediately before the female button 10A is mounted on a cloth portion (the inner cloth portion of the left cloth portion 6 and the like) 9 of the baby garment 1 using a metal mounting member 30 including a plurality of legs 32. FIG. 3 is a cross-sectional view showing a state where the female buckle 10A is attached to the cloth portion 9. The female buckle 10A is formed by extruding a metal plate, for example. The female buckle 10A includes a central tube portion 11 for receiving an engaging protrusion (not shown) of the male buckle 10B, and can be detachably engaged with the female cylinder 10B. A flange 14 having a lower end of the cylindrical portion 11 extending radially outward. The central tube portion 11 includes an inner protruding portion 12 folded back from the front end to the inner side in the radial direction, and a plurality of slits 13. The plurality of slits 13 are arranged so as to be aligned in the circumferential direction of the central tubular portion 11. Further, each of the plurality of slits 13 is formed from the front end of the inner protruding portion 12 to below the central cylindrical portion 11. The flange 14 extends from the lower end of the central tube portion 11 to the outer side in the radial direction to the upper side, and then ends downward in a C-shape by bending downward and inward in the radial direction. An annular space 15 is formed between a distal end 14 a of the flange 14 and a flange portion 14 b (the base end portion 14 b of the flange 14 that is connected to the lower end of the central tube portion 11) on the radially inner side. This interval 15 serves as a foot receiving port 15 for receiving the foot 32 of the mounting member 30 penetrating through the cloth portion 9 inside the flange 14 to be described later.

安裝構件30是例如將金屬製的板擠壓加工等而形成,包括:環狀的基部31,以及自基部31的半徑方向內側端連續地向上方上升的作為一例的五個腳部32。各腳部32以自基部31向前端32a而寬度逐漸變窄的方式延伸,前端32a變得銳利。在將母扣10A安裝於布料部9時,一般而言,使母扣10A保持於上方模具40,將安裝構件30載置於下方模具50,進而將布料部9配置於安裝構件30的上方,然後使上方模具40朝向下方模具50下降。藉此,安裝構件30的各腳部32在上方貫通布料部9,接下來,自母扣10A的腳部接收口15進入至凸緣14的內部,沿著凸緣14的內側面如圖3所示般彎曲。藉此,母扣10A固定於布料部9。圖3表示母扣10A正常安裝於布料部9的狀態。雖未圖示,但公扣10B亦包含與母扣10A相同的凸緣,使用相同的安裝構件30安裝於布料。因此,公扣10B亦具有包含腳部接收口15的凸緣14。The mounting member 30 is formed by, for example, pressing a metal plate, and includes a ring-shaped base portion 31 and five leg portions 32 as an example, which continuously rise upward from the radially inner end of the base portion 31. Each leg portion 32 extends so that the width gradually narrows from the base portion 31 to the front end 32a, and the front end 32a becomes sharp. When attaching the female buckle 10A to the cloth part 9, generally, the female buckle 10A is held on the upper mold 40, the mounting member 30 is placed on the lower mold 50, and the cloth part 9 is disposed above the mounting member 30. Then, the upper mold 40 is lowered toward the lower mold 50. As a result, each leg portion 32 of the mounting member 30 penetrates the cloth portion 9 above. Next, the foot receiving opening 15 of the female buckle 10A enters the inside of the flange 14 and follows the inner side surface of the flange 14 as shown in FIG. 3. Bent as shown. As a result, the female buckle 10A is fixed to the cloth portion 9. FIG. 3 shows a state where the female buckle 10A is normally attached to the cloth portion 9. Although not shown, the male buckle 10B also includes the same flange as the female buckle 10A, and is attached to the cloth using the same mounting member 30. Therefore, the male buckle 10B also has a flange 14 including a foot receiving port 15.

嬰兒服中,若按扣10因某種原因而未正常安裝,則有傷害到寶寶的肌膚之虞,因而以前藉由目視及觸摸來檢查按扣10的安裝狀態是否優良。In baby clothes, if the buckle 10 is not properly installed for some reason, it may cause damage to the baby's skin. Therefore, it has been previously checked by visual inspection and touch whether the installation state of the buckle 10 is good.

按扣10的安裝不良為安裝構件30的一個以上的腳部32未自按扣10的腳部入口15進入至凸緣14的內部,且大致分為i)腳部32向半徑方向外側彎曲的情況,以及ii)腳部32向半徑方向內側彎曲的情況。圖4及5表示情形i)的一例,圖6及7表示情形ii)的一例。參照圖4,作為安裝構件30的腳部32之一的腳部32b因某種原因而以前端32a向半徑方向外側翹曲的方式變形。關於此種腳部32b,在將母扣10A(或公扣10B)安裝於布料部9時,如圖5所示,在上方貫通布料部9後(或貫通前),未自母扣10A的腳部接收口15進入凸緣14內,而在凸緣14與布料部9之間(或基部31與布料部9之間)向半徑方向外側彎曲。其次,參照圖6,作為安裝構件30的腳部32之一的腳部32c的前端32a因某種原因而向半徑方向內側彎曲。關於此種腳部32c,在將母扣10A安裝於布料部9時,如圖7所示,在上方貫通布料部9後(或貫通前),未自母扣10A的腳部接收口15進入凸緣14內,而越過中央筒部11的下端部向半徑方向內側彎曲。Poor installation of the snap 10 is that one or more of the legs 32 of the mounting member 30 have not entered the flange 14 from the foot inlet 15 of the snap 10, and are roughly divided into i) the leg 32 is curved outward in the radial direction Case, and ii) the case where the leg portion 32 is bent inward in the radial direction. Figures 4 and 5 show an example of situation i), and Figures 6 and 7 show an example of situation ii). Referring to FIG. 4, a leg portion 32 b that is one of the leg portions 32 of the mounting member 30 is deformed such that the front end 32 a is warped outward in the radial direction for some reason. Regarding such a leg portion 32b, when the female buckle 10A (or male buckle 10B) is attached to the cloth portion 9, as shown in FIG. 5, after penetrating the cloth portion 9 above (or before penetrating), The foot receiving opening 15 enters the flange 14, and is bent outward in the radial direction between the flange 14 and the cloth portion 9 (or between the base portion 31 and the cloth portion 9). Next, referring to FIG. 6, the front end 32 a of the leg portion 32 c that is one of the leg portions 32 of the mounting member 30 is bent inward in the radial direction for some reason. Regarding such a leg portion 32c, when the female buckle 10A is mounted on the cloth portion 9, as shown in FIG. 7, after penetrating through the cloth portion 9 (or before penetrating), it does not enter through the foot receiving port 15 of the female buckle 10A The flange 14 is bent inward in the radial direction beyond the lower end portion of the central tube portion 11.

如所述般,嬰兒服中的按扣的安裝狀態的檢查先前藉由目視及觸摸而進行。然而,該情況下,花費勞力,而且,由於不良安裝非常少,因而有看漏之虞。進而,例如圖7的安裝不良存在難以藉由目視及觸摸而發現的問題。As described above, the inspection of the installation state of the snaps in the baby clothes was previously performed by sight and touch. However, in this case, labor is required, and since there are very few defective installations, there is a risk of oversight. Further, for example, there is a problem that the installation failure in FIG. 7 is difficult to detect by visual inspection and touch.

[發明所欲解決之課題] 因此,本發明的目的在於提供一種可自動且正確地判定安裝於嬰兒服的按扣的安裝狀態是否優良的按扣安裝檢查裝置。 [解決課題之手段][Problems to be Solved by the Invention] Accordingly, an object of the present invention is to provide a snap-fit installation inspection device that can automatically and accurately determine whether a snap-fit state of a snap-fit attached to a baby garment is excellent. [Means for solving problems]

為了解決所述課題,根據本發明,提供一種按扣安裝檢查裝置,其是用以對嬰兒服中的包含扣構件與安裝構件的按扣的安裝狀態進行檢查的按扣安裝檢查裝置,包括:搬送路,用以搬送安裝著一個或多個按扣的嬰兒服;X射線照射部,用以對沿所述搬送路搬送中的所述嬰兒服照射X射線;X射線檢測部,用以對透過了所述嬰兒服的X射線進行檢測;以及判定部,基於由所述X射線檢測部檢測到的、所述嬰兒服的所述按扣的透過X射線量,來判定所述按扣的安裝狀態是否優良。In order to solve the problem, according to the present invention, there is provided a snap-fit installation inspection device, which is a snap-fit installation inspection device for inspecting an installation state of a snap member including a snap member and a mounting member in a baby garment, including: A transport path for transporting the baby clothes with one or more snaps installed; an X-ray irradiation section for irradiating X-rays to the baby clothes being transported along the transport path; an X-ray detection section for X-rays transmitted through the baby clothing are detected; and a determination unit determines the amount of the snaps based on the amount of transmitted X-rays of the snaps of the baby clothing detected by the X-ray detection unit. Whether the installation status is good.

本發明中,按扣包含作為扣構件的母扣或公扣及安裝構件。本發明的按扣安裝檢查裝置中,自X射線照射部對沿搬送路搬送中的嬰兒服照射X射線,利用X射線檢測部對透過了嬰兒服的X射線進行檢測。基於由該X射線檢測部檢測到的、嬰兒服中的各按扣(母扣或公扣及安裝構件)的透過X射線量,判定部判斷按扣的安裝狀態是否正常。對於X射線而言,透過物質的原子序號、密度、厚度越大,則通過中越會被吸收、模糊,而透過率越低。因此,自X射線照射部照射至嬰兒服的X射線在通過嬰兒服中的與按扣對應的部分(以下稱作「扣對應部分」)時,因扣對應部分較之其以外的布料部分而密度或厚度更大,故較之布料部分而透過率即透過X射線量減小。因此,在對嬰兒服照射X射線時,在布料部分與扣對應部分,基於透過X射線量生成的圖像中會出現明暗之差(對比度)。進而,在扣對應部分,亦因扣構件與安裝構件的重疊情況而透過X射線量不同,因而基於透過X射線量生成的圖像中可出現明暗之差。藉此,可使嬰兒服中的扣對應部分變得明確,或使扣對應部分中的與扣構件或安裝構件對應的部分變得明確。因此種透過X射線量的不同,能夠對嬰兒服中的按扣各自的透過X射線量進行檢測,且基於該檢測來判定按扣的安裝狀態是否優良。為了正確地判定各按扣的安裝狀態,在沿搬送路搬送的嬰兒服中,需要使按扣不會相對於水平傾斜,或需要使兩個按扣彼此(例如分別由安裝構件安裝的一個母扣與一個公扣)上下不會重疊。因此,一對母扣與公扣為非卡合狀態,嬰兒服在搬送路平坦地擴展。扣構件及安裝構件一般由胴合金、鋁合金等金屬形成,但亦可為熱塑性樹脂等樹脂製。In the present invention, the snap fastener includes a female buckle or a male buckle as a buckle member and a mounting member. In the snap-fit inspection device of the present invention, the X-ray irradiation unit irradiates X-rays to the baby clothing being transported along the transport path, and the X-ray detection unit detects X-rays transmitted through the baby clothing. Based on the amount of transmitted X-rays of each snap (female snap or male snap and mounting member) in the baby clothes detected by the X-ray detection section, the determination section determines whether the snap-fitting state is normal. For X-rays, the larger the atomic number, density, and thickness of the transmitted substance, the more it will be absorbed and blurred, and the lower the transmittance. Therefore, when X-rays irradiated from the X-ray irradiating portion to the baby clothes pass through the portions corresponding to the snaps in the baby clothes (hereinafter referred to as "button corresponding portions"), the corresponding portions of the buttons are different from the other cloth portions. The density or thickness is greater, so the transmittance, ie the amount of transmitted X-rays, is reduced compared to the cloth part. Therefore, when the baby clothes are irradiated with X-rays, the difference between light and dark (contrast) appears in the image generated based on the amount of transmitted X-rays in the cloth portion and the corresponding portion of the buckle. Furthermore, the amount of transmitted X-rays also differs in the corresponding portions of the buckle due to the overlap between the buckle member and the mounting member, so that the difference between light and dark may appear in the image generated based on the amount of transmitted X-rays. Thereby, the buckle corresponding part in a baby clothing can be made clear, or the part corresponding to a buckle member or a mounting member in a buckle corresponding part can be made clear. Therefore, according to the difference in the amount of transmitted X-rays, it is possible to detect the amount of transmitted X-rays of each of the buttons in the baby clothes, and to determine whether the installation state of the buttons is good based on the detection. In order to correctly determine the installation state of each snap, in the baby clothes conveyed along the transport path, the snaps need not be inclined with respect to the horizontal, or two snaps need to be placed on each other (for example, a female installed by a mounting member). Buckle and a male buckle) will not overlap. Therefore, the pair of female buckles and male buckles are in a non-engaged state, and the baby clothes spread evenly on the transport path. The buckle member and the mounting member are generally formed of a metal such as a samarium alloy or an aluminum alloy, but may be made of a resin such as a thermoplastic resin.

本發明中,對於自X射線照射部照射且透過了嬰兒服的X射線,存在由X射線檢測部檢測一個能量帶的透過量的情況、及同時檢測不同的2個能量帶的透過量的情況。在後者的情況下,可更容易地區分所述扣對應部分中重疊的扣構件與安裝構件。In the present invention, the X-rays irradiated from the X-ray irradiating unit and transmitted through the baby clothes may be detected by the X-ray detection unit in the amount of transmission in one energy band, and may be detected in the simultaneous transmission of two different energy bands. . In the latter case, it is easier to distinguish the buckle member and the mounting member that overlap in the buckle corresponding portion.

本發明的一實施形態中,所述安裝構件為具有基部、及自基部延伸的多個腳部的金屬製的構件。具有基部及多個腳部的金屬製的安裝構件的典型例為具有圖2等所示的環狀的基部、及自基部延伸的多個腳部的安裝構件,但不限於此。In one embodiment of the present invention, the mounting member is a metal member having a base portion and a plurality of leg portions extending from the base portion. A typical example of a metal mounting member having a base portion and a plurality of leg portions is a mounting member having a ring-shaped base portion as shown in FIG. 2 and the like and a plurality of leg portions extending from the base portion, but is not limited thereto.

本發明的一實施形態中,所述搬送路被規定於用以搬送所述嬰兒服的搬送用環形帶、與配置於搬送用環形帶的上方且用以按壓嬰兒服的輔助用環形帶之間。藉由輔助用環形帶對搬送用環形帶按壓沿搬送路搬送的嬰兒服,而可使通過搬送路的嬰兒服變得平坦,使按扣不會相對於水平傾斜。作為輔助用環形帶按壓嬰兒服的態樣,例如,可列舉輔助用環形帶因自重而下降的態樣,或利用彈性構件(彈簧等)將輔助用環形帶向下方施力的態樣,但不限定於該些。In one embodiment of the present invention, the conveyance path is defined between a conveyance endless belt for conveying the baby clothes and an auxiliary endless belt arranged above the conveyance endless belt and for pressing the baby clothes. . The auxiliary endless belt presses the conveying endless belt to press the baby clothing conveyed along the conveying path, so that the baby clothing passing through the conveying path can be flattened so that the buckle does not tilt with respect to the horizontal. Examples of the manner in which the assistive endless belt presses the baby garment include, for example, a condition in which the assistive endless belt is lowered due to its own weight, or an elastic member (spring, etc.) is used to force the assistive endless belt downward. It is not limited to these.

本發明的一實施形態中,包括:滑動構件,安裝著所述輔助用環形帶的輥的中心軸;以及導引構件,將滑動構件能夠沿上下方向移動地加以收容,藉由在導引構件內滑動構件沿上下方向移動,而輔助用環形帶相對於搬送用環形帶沿上下方向移動,可變更搬送用環形帶與輔助用環形帶之間的間隔。該情況下,相應於嬰兒服的布料的厚度,而在導引構件內使滑動構件沿上下方向移動,可變更搬送用環形帶與輔助用環形帶之間的間隔。滑動構件可承擔輔助用環形帶及輥的重量而在導引構件內下降,而且,可藉由彈性構件在導引構件內向下方施力。According to an embodiment of the present invention, a sliding member includes a central axis on which a roller of the auxiliary endless belt is mounted, and a guide member that accommodates the sliding member so as to be movable in a vertical direction. The inner sliding member moves in the vertical direction, and the auxiliary endless belt moves in the vertical direction relative to the conveying endless belt, and the interval between the conveying endless belt and the auxiliary endless belt can be changed. In this case, the space between the conveying endless belt and the auxiliary endless belt can be changed by moving the sliding member in the vertical direction in the guide member in accordance with the thickness of the cloth of the baby clothing. The sliding member can bear the weight of the auxiliary endless belt and the roller and can be lowered in the guide member, and the elastic member can be biased downward in the guide member.

本發明的一實施形態中,進而包括圖像生成部,所述圖像生成部基於由所述X射線檢測部檢測到的所述嬰兒服的透過X射線量生成圖像,所述判定部基於由所述圖像生成部生成的圖像來判定所述按扣的安裝狀態是否優良。判定部基於由圖像生成部生成的X射線處理圖像中的與各按扣對應的圖像部分,來判斷按扣的安裝狀態是正常還是異常。這樣,例如基於扣構件及安裝構件的尺寸資料而預先設定正常的範圍,判定部可判定與各按扣對應的圖像部分是否為正常範圍內。 [發明的效果]An embodiment of the present invention further includes an image generation unit that generates an image based on the amount of transmitted X-rays of the baby clothes detected by the X-ray detection unit, and the determination unit is based on It is determined from the image generated by the image generation unit whether the installation state of the snap button is good. The determination unit determines whether the installation state of the button is normal or abnormal based on the image portion corresponding to each button in the X-ray processed image generated by the image generating unit. In this way, for example, a normal range is set in advance based on the size data of the buckle member and the mounting member, and the determination unit can determine whether the image portion corresponding to each snap is within the normal range. [Effect of the invention]

本發明中,自X射線照射部對沿搬送路搬送中的嬰兒服照射X射線,並且由X射線檢測部檢測透過了嬰兒服的X射線,基於由該X射線檢測部檢測到的、嬰兒服中的各按扣的透過X射線量,判定部判斷按扣的安裝狀態是否正常。藉此,可自動且正確地判定安裝於嬰兒服的按扣的安裝狀態是否優良。In the present invention, the baby clothes being transported along the conveyance path are irradiated with X-rays from the X-ray irradiation section, and the X-ray detection section detects the X-rays that have passed through the baby clothes. The amount of transmitted X-rays of each of the snaps, the judging unit judges whether the installation state of the snaps is normal. With this, it is possible to automatically and accurately determine whether the attachment state of the snap button attached to the baby garment is excellent.

以下,基於圖式對本發明的一實施形態進行說明,但本發明並不限定於此種實施形態,此處說明的實施形態能夠在申請專利範圍及均等的範圍內進行變更等。圖8是概略地表示本發明的一實施形態的按扣安裝檢查裝置(以下,亦簡稱作「檢查裝置」)100的立體圖。圖9是檢查裝置100的側面圖。圖10是檢查裝置100的概略系統方塊圖。按扣安裝檢查裝置100是用以判定安裝於嬰兒服1的按扣10的安裝狀態是否優良的裝置,按扣10包含:作為扣構件的母扣10A或公扣10B,以及安裝構件30。檢查裝置100包括:用以搬送已安裝著多個按扣10的嬰兒服1的搬送路110,用以對沿搬送路110搬送中的嬰兒服1照射X射線的X射線照射部120,用以對透過了嬰兒服1的X射線進行檢測的X射線檢測部130,控制搬送路110及X射線照射部120的控制部140,以及事先儲存著判定按扣10的安裝狀態是否優良所需的資料等的記憶部141。作為判定按扣10的安裝狀態是否優良所需的資料,例如可列舉母扣10A、公扣10B及安裝構件30的尺寸,正常安裝時的安裝構件30的最大外徑及最小內徑等,但不限定於該些。本實施形態中,母扣10A、公扣10B及安裝構件30均為金屬製。控制部140包含:基於由X射線檢測部130檢測到的嬰兒服1的透過X射線量而生成圖像的圖像生成部150,以及基於由圖像生成部150生成的圖像來判定按扣10的安裝狀態是否優良的判定部160。Hereinafter, an embodiment of the present invention will be described based on the drawings, but the present invention is not limited to such an embodiment, and the embodiment described here can be changed within the scope of patent application and an equivalent range. FIG. 8 is a perspective view schematically showing a snap-attachment inspection device (hereinafter, also simply referred to as “inspection device”) 100 according to an embodiment of the present invention. FIG. 9 is a side view of the inspection apparatus 100. FIG. 10 is a schematic system block diagram of the inspection apparatus 100. The buckle installation inspection device 100 is a device for determining whether the installation state of the buckle 10 mounted on the baby clothing 1 is excellent. The buckle 10 includes a female buckle 10A or a male buckle 10B as a buckle member, and a mounting member 30. The inspection device 100 includes a transport path 110 for transporting the baby clothing 1 having a plurality of snaps 10 mounted thereon, an X-ray irradiation unit 120 for irradiating X-rays to the baby clothing 1 being transported along the transport path 110, and The X-ray detection unit 130 that detects the X-rays that have passed through the baby clothing 1, the control unit 140 that controls the transport path 110 and the X-ray irradiation unit 120, and data necessary to determine whether the installation state of the snap button 10 is good or not is stored in advance And other memory 141. As information required for judging whether the installation state of the snap fastener 10 is good, for example, the sizes of the female buckle 10A, the male buckle 10B, and the mounting member 30, and the maximum outer diameter and the minimum inner diameter of the mounting member 30 during normal installation can be listed. It is not limited to these. In this embodiment, the female buckle 10A, the male buckle 10B, and the mounting member 30 are made of metal. The control unit 140 includes an image generation unit 150 that generates an image based on the amount of transmitted X-rays of the baby clothing 1 detected by the X-ray detection unit 130, and determines a snap button based on the image generated by the image generation unit 150. The determination unit 160 of whether the mounting state of 10 is excellent.

搬送路110被規定於藉由四個輥113而旋轉(圖9中逆時針方向)的下方的搬送用環形帶(以下簡稱作「搬送帶」)111,以及捲繞在搬送方向(圖9中左方)前後的輥114的上方的輔助用環形帶(以下簡稱作「輔助帶」)112之間。四個輥113中的至少一個輥為藉由馬達(未圖示)旋轉的驅動輥,剩餘的輥為用以導引搬送帶111的導引輥。The conveying path 110 is defined by a conveying endless belt (hereinafter referred to as a "conveying belt") 111 that is rotated downward (counterclockwise in FIG. 9) by four rollers 113, and is wound around the conveying direction (in FIG. 9). Left) between the auxiliary endless belts (hereinafter referred to simply as “auxiliary belts”) 112 above the front and rear rollers 114. At least one of the four rollers 113 is a driving roller rotated by a motor (not shown), and the remaining rollers are guide rollers for guiding the conveying belt 111.

本實施形態中,搬送帶111的上表面及輔助帶112的下表面沿著水平。嬰兒服1自搬送路110的上游端的嬰兒服入口115***,藉由搬送帶111沿搬送路110搬送至下游,並自下游端的嬰兒服出口116放出。輔助帶112在本實施形態中,因與藉由搬送帶111而移動的嬰兒服1的摩擦而被動地旋轉(圖9中順時針方向)。另外,與搬送帶111同樣地,亦可藉由驅動輥,使輔助帶112以與搬送帶111相同的速度移動。控制部140藉由操作員所進行的開關導通等觸發,對搬送帶驅動部170發送作動信號,由此,搬送帶驅動部170使未圖示的馬達旋轉,由此,搬送帶111旋轉。而且,藉由開關斷開等,控制部140對搬送帶驅動部170發送停止信號,由此,搬送帶驅動部170使馬達停止,而搬送帶111的旋轉停止。In this embodiment, the upper surface of the conveying belt 111 and the lower surface of the auxiliary belt 112 are horizontal. The baby clothing 1 is inserted from the baby clothing inlet 115 at the upstream end of the conveyance path 110, and is conveyed downstream by the conveyance belt 111 along the conveyance path 110, and is discharged from the baby clothing outlet 116 at the downstream end. In the present embodiment, the auxiliary belt 112 is passively rotated by friction with the baby clothing 1 moved by the conveying belt 111 (clockwise in FIG. 9). In addition, similarly to the conveyance belt 111, the auxiliary belt 112 can be moved at the same speed as the conveyance belt 111 by a driving roller. The control unit 140 is triggered by a switch ON or the like performed by the operator, and transmits an operating signal to the conveyance belt drive unit 170, whereby the conveyance belt drive unit 170 rotates a motor (not shown), thereby rotating the conveyance belt 111. When the switch 140 is turned off or the like, the control unit 140 sends a stop signal to the conveyance belt drive unit 170, whereby the conveyance belt drive unit 170 stops the motor and the rotation of the conveyance belt 111 is stopped.

圖11是嬰兒服入口115附近的放大圖。輔助帶112可相對於搬送帶111改變上下位置。藉此,可相應於嬰兒服1的厚度而變更搬送帶111與輔助帶112之間的搬送路110的間隔(以下稱作「帶間隔」)C。藉由使帶間隔C與嬰兒服1的厚度對應,而嬰兒服1被輔助帶112按壓。由此,可使通過搬送路110的嬰兒服1在搬送帶111上變得平坦,使按扣10不會相對於水平傾斜。若按扣10相對於水平傾斜,則後述的與按扣10對應的圖像部分會變形,而有對判定是否優良的精度造成影響之虞。而且,當將嬰兒服1自嬰兒服入口115***至搬送路110時,亦需要使嬰兒服1中的兩個按扣10彼此上下不重疊。若兩個按扣10重疊,則無法進行各按扣10是否優良的判定。FIG. 11 is an enlarged view of the vicinity of the baby clothing entrance 115. The auxiliary belt 112 can change its vertical position relative to the conveying belt 111. Thereby, the interval (hereinafter, referred to as a “belt interval”) C of the transport path 110 between the transport belt 111 and the auxiliary belt 112 can be changed in accordance with the thickness of the baby clothing 1. By matching the belt interval C with the thickness of the baby clothing 1, the baby clothing 1 is pressed by the auxiliary belt 112. Thereby, the baby clothes 1 passing through the conveyance path 110 can be made flat on the conveyance belt 111, and the snap fastener 10 does not incline with respect to horizontal. If the buckle 10 is inclined with respect to the horizontal, an image portion corresponding to the buckle 10 described later will be deformed, which may affect the accuracy of determining whether or not it is excellent. Furthermore, when inserting the baby clothing 1 from the baby clothing inlet 115 to the transport path 110, it is also necessary that the two snap buttons 10 in the baby clothing 1 do not overlap each other. If the two snaps 10 overlap, it is impossible to determine whether each snap 10 is good.

作為變更帶間隔C的態樣,可列舉輔助帶112因自重而下降的態樣,或利用彈簧等將輔助帶112向下方施力的態樣。本實施形態中,如以下所述般採用前者。輔助帶112的輥114具有中心軸114a,輥114以中心軸114a為中心旋轉。中心軸114a的兩端部分別安裝著長方形狀的滑動構件114b。將各滑動構件114b相對於導引構件117的開口117a能夠上下移動地加以收容。另外,支撐導引構件114的構造在圖8等中省略。各滑動構件114b承擔輥114及輔助帶112的重量,通常下降至導引構件117的最下端位置。在該滑動構件114b的最下端位置,輔助帶112的下表面與搬送輥111的上表面接近而不會相接觸。此時的帶間隔C小於市售的嬰兒服的厚度。因此,若自嬰兒服入口15***嬰兒服1,則因嬰兒服1的厚度而輔助帶112的下表面略微上升從而帶間隔C略微擴展,滑動構件114b在導引構件117內向上方略微提升。此時,嬰兒服1成為利用輔助帶112及輥114的重量而由輔助帶112的下表面相對於搬送帶111被按壓的狀態。藉此,可使搬送時的嬰兒服1在搬送帶111上變得平坦。另外,可在導引構件117內設置一直將滑動構件114b向下方施力的彈簧等彈性構件。Examples of the mode of changing the belt interval C include a mode in which the auxiliary belt 112 is lowered due to its own weight, or a mode in which the auxiliary belt 112 is urged downward by a spring or the like. In this embodiment, the former is adopted as described below. The roller 114 of the auxiliary belt 112 has a central axis 114a, and the roller 114 rotates about the central axis 114a. Rectangular sliding members 114b are attached to both ends of the central shaft 114a. Each slide member 114b is accommodated so that it can move up and down with respect to the opening 117a of the guide member 117. The structure of the support guide member 114 is omitted in FIG. 8 and the like. Each slide member 114b bears the weight of the roller 114 and the auxiliary belt 112, and is normally lowered to the lowermost position of the guide member 117. At the lowermost end position of the sliding member 114b, the lower surface of the auxiliary belt 112 is close to the upper surface of the conveying roller 111 without contacting each other. The belt interval C at this time is smaller than the thickness of a commercially available baby clothing. Therefore, if the baby clothing 1 is inserted from the baby clothing inlet 15, the lower surface of the auxiliary belt 112 slightly rises due to the thickness of the baby clothing 1 and the belt interval C slightly expands, and the sliding member 114 b is slightly raised upward in the guide member 117. At this time, the baby wear 1 is in a state where the lower surface of the auxiliary belt 112 is pressed against the conveyance belt 111 by the weight of the auxiliary belt 112 and the roller 114. Thereby, the baby clothing 1 at the time of conveyance can be made flat on the conveyance belt 111. In addition, an elastic member such as a spring that constantly biases the sliding member 114b downward may be provided in the guide member 117.

X射線照射部120在搬送路110的嬰兒服入口115與出口116的中間部配置於較輔助帶112靠上方處。X射線檢測部130配置於搬送帶111的下方。X射線照射部120對沿搬送路110移動的嬰兒服1照射X射線,利用X射線檢測部130接收透過了嬰兒服1的X射線。自X射線照射部120照射至嬰兒服1的X射線,在嬰兒服1中的與按扣10對應的部分和其以外的布料部分,X射線的透過率不同,由X射線檢測部130檢測的透過X射線量在與所述按扣10對應的部分和所述布料部分不同。進而,根據各按扣10中的母扣10A或公扣10B與安裝構件30的上下方向上的重疊情況而透過X射線量不同。X射線檢測部130包括接收X射線而發光的發光部131、及接收由發光部131發出的光的受光部132。本實施形態中,X射線檢測部130具備2組發光部131與受光部132的組合,檢測各自不同的能量帶的透過量。另外,亦可具備一組發光部131及受光部132,且檢測一個能量帶的透過量。受光部132中的受光信號被發送至控制部140的圖像生成部150,圖像生成部150中使用最佳的圖像處理算法生成X射線處理圖像。圖像生成部150基於由X射線檢測部130檢測到的不同的能量帶的透過X射線量,例如,可生成嬰兒服1中的各按扣10的X射線處理圖像或各按扣10中的安裝構件30的X射線處理圖像。本實施形態中,控制部140幾乎與對搬送帶驅動部170發送作動信號同時地,對X射線照射部驅動部180發送作動信號,由此,X射線照射部驅動部180開始自X射線照射部120照射X射線。而且,控制部140幾乎與對搬送帶驅動部170發送停止信號同時地,對X射線照射部驅動部180發送停止信號,由此,X射線照射部驅動部180停止自X射線照射部120照射X射線。另外,自X射線照射部120的X射線照射開始及停止亦可與搬送帶110的作動獨立地,例如,基於對搬送路110中存在嬰兒服1進行檢測的感測器,或者藉由操作員的手動而進行。The X-ray irradiating unit 120 is disposed above the auxiliary belt 112 in the middle of the baby clothes inlet 115 and the outlet 116 of the transport path 110. The X-ray detection unit 130 is disposed below the conveyance belt 111. The X-ray irradiating unit 120 irradiates X-rays to the baby clothing 1 moving along the conveyance path 110, and the X-ray detection unit 130 receives X-rays transmitted through the baby clothing 1. The X-rays radiated from the X-ray irradiating unit 120 to the baby clothing 1 have different X-ray transmittances in the portion of the baby clothing 1 corresponding to the buckle 10 and other cloth portions. The amount of transmitted X-rays differs between the portion corresponding to the snap 10 and the cloth portion. Furthermore, the amount of transmitted X-rays differs depending on the overlap between the female buckle 10A or the male buckle 10B and the mounting member 30 in the vertical direction of each of the snaps 10. The X-ray detection section 130 includes a light-emitting section 131 that receives X-rays and emits light, and a light-receiving section 132 that receives light emitted from the light-emitting section 131. In the present embodiment, the X-ray detection unit 130 includes a combination of two sets of the light emitting unit 131 and the light receiving unit 132, and detects transmission amounts of different energy bands. In addition, a set of the light emitting section 131 and the light receiving section 132 may be provided, and the transmission amount of one energy band may be detected. The light receiving signal in the light receiving unit 132 is transmitted to the image generating unit 150 of the control unit 140, and the image generating unit 150 generates an X-ray processed image using an optimal image processing algorithm. The image generation unit 150 may generate an X-ray processed image of each of the snaps 10 in the baby clothes 1 or each of the snaps 10 based on the amount of transmitted X-rays in different energy bands detected by the X-ray detection unit 130. X-ray processed image of the mounting member 30. In the present embodiment, the control unit 140 sends an operating signal to the X-ray irradiation unit driving unit 180 almost at the same time as the operation signal is transmitted to the conveying belt driving unit 170, and thus the X-ray irradiation unit driving unit 180 starts from the X-ray irradiation unit. 120 is irradiated with X-rays. In addition, the control unit 140 transmits a stop signal to the X-ray irradiation unit drive unit 180 at the same time as the stop signal is transmitted to the conveyance belt drive unit 170, whereby the X-ray irradiation unit drive unit 180 stops irradiating X from the X-ray irradiation unit 120 Rays. The X-ray irradiation from the X-ray irradiation unit 120 may be started and stopped independently of the operation of the conveyance belt 110, for example, by a sensor that detects the presence of the baby clothes 1 in the conveyance path 110, or by an operator Manually.

本實施形態中,作為一例,判定部160基於由圖像生成部150生成的各按扣20中的安裝構件30的X射線處理圖像(以下稱作「扣圖像」),來判定按扣10的安裝狀態是正常還是異常。該判定結果顯示於顯示部190。以下,對判定部160的判定方法的一例進行說明。In this embodiment, as an example, the determination unit 160 determines a snap button based on an X-ray processed image (hereinafter referred to as a "button image") of the mounting member 30 in each of the snap buttons 20 generated by the image generation unit 150. The installation status of 10 is normal or abnormal. The determination result is displayed on the display unit 190. An example of the determination method by the determination unit 160 will be described below.

圖12是概略地表示與圖3所示的正常安裝的狀態的安裝構件30對應的扣圖像151的圖。圖13及圖14分別是與圖5及圖7所示的非正常安裝的狀態的安裝構件30對應的扣圖像152、扣圖像153的概略圖。扣圖像151、扣圖像152、扣圖像153中,為了方便起見,由影線表示透過了安裝構件30的X射線。扣圖像151根據安裝構件30而為圓環形狀。扣圖像151的內徑151a及外徑151b與安裝狀態的安裝構件30的半徑方向上的內側端及外側端分別一致。本實施形態中,正常安裝的情況下容許的安裝構件30的最小內徑及最大外徑分別作為第1臨限值150A及第2臨限值150B而事先儲存在記憶部141中。在母扣10A藉由安裝構件30而正常安裝於嬰兒服1的情況下,扣圖像151的內徑151a為第1臨限值150A以上且外徑151b為第2臨限值150B以下。該情況下,判定部160因安裝狀態的安裝構件30處於第1臨限值150A及第2臨限值150B的範圍內,不存在超出該範圍的影線部分,故判斷為按扣10的安裝狀態正常。內徑151a及外徑151b在扣圖像152、扣圖像153中亦為共用,因而使用相同的參照編號。FIG. 12 is a diagram schematically showing a buckle image 151 corresponding to the attachment member 30 in a normally attached state shown in FIG. 3. 13 and 14 are schematic diagrams of a buckle image 152 and a buckle image 153 corresponding to the mounting member 30 in the abnormally mounted state shown in FIGS. 5 and 7, respectively. In the buckle image 151, the buckle image 152, and the buckle image 153, X-rays transmitted through the mounting member 30 are indicated by hatching for convenience. The buckle image 151 has a ring shape according to the attachment member 30. The inner diameter 151a and the outer diameter 151b of the buckle image 151 coincide with the inner and outer ends in the radial direction of the mounting member 30 in the mounted state, respectively. In the present embodiment, the minimum inner diameter and the maximum outer diameter of the mounting member 30 that are allowed during normal mounting are stored in advance in the memory unit 141 as the first threshold value 150A and the second threshold value 150B, respectively. When the female buckle 10A is normally attached to the baby clothing 1 by the mounting member 30, the inner diameter 151a of the buckle image 151 is 150 A or more and the outer diameter 151b is 150 B or less. In this case, the determination unit 160 determines that the snap 10 is installed because the mounting member 30 in the installed state is within the range of the first threshold value 150A and the second threshold value 150B, and there is no hatched portion beyond this range. The status is normal. The inner diameter 151a and the outer diameter 151b are also common in the buckle image 152 and the buckle image 153, and therefore the same reference numbers are used.

扣圖像152中存在較第2臨限值150B向半徑方向更外側突出的影線部分152a。該影線部分152a與不進入母扣10A的凸緣14內而向半徑方向外側彎曲的安裝構件30的腳部32b對應。如此,在較第2臨限值150B向半徑方向更外側突出的影線部分存在一個以上的情況下,判定部160判斷該按扣10的安裝狀態為異常。而且,扣圖像153中存在較第1臨限值150A向半徑方向更內側突出的影線部分153a。該影線部分153a與不進入母扣10A的凸緣14內而向半徑方向內側彎曲的安裝構件30的腳部32c對應。如此,在較第1臨限值150A向半徑方向更內側突出的影線部分存在一個以上的情況下,判定部160判斷為安裝狀態為異常。以上的判定法為一例,不限於此。The button image 152 includes a hatched portion 152 a protruding further outward in the radial direction than the second threshold value 150B. This hatched portion 152a corresponds to the leg portion 32b of the mounting member 30 that is bent outward in the radial direction without entering the flange 14 of the female buckle 10A. In this way, when there is more than one hatched portion protruding more outward in the radial direction than the second threshold value 150B, the determination unit 160 determines that the mounting state of the snap button 10 is abnormal. In addition, the button image 153 includes a hatched portion 153 a protruding further inward than the first threshold value 150A in the radial direction. The hatched portion 153a corresponds to the leg portion 32c of the mounting member 30 that is bent inward in the radial direction without entering the flange 14 of the female buckle 10A. As described above, when there is more than one hatched portion protruding inward in the radial direction from the first threshold value 150A, the determination unit 160 determines that the mounting state is abnormal. The above determination method is an example, and is not limited to this.

以上的說明中,對作為扣構件的母扣10A進行了說明,關於公扣10B,亦可同樣地判定安裝狀態是否優良。In the above description, the female buckle 10A as the buckle member has been described, and the male buckle 10B can be similarly determined whether or not the mounting state is good.

1‧‧‧嬰兒服
2‧‧‧頭部
3‧‧‧軀幹部
4‧‧‧腿部
5‧‧‧開放部
6‧‧‧左布料部
7‧‧‧右布料部
8‧‧‧倒V字形的腿後布料部
9‧‧‧布料部
10‧‧‧按扣
10A‧‧‧母扣
10B‧‧‧公扣
11‧‧‧中央筒部
12‧‧‧內側凸出部
13‧‧‧狹縫
14‧‧‧凸緣
14a‧‧‧末端
14b‧‧‧基端部
15‧‧‧腳部接收口(間隔)
20‧‧‧公扣
30‧‧‧安裝構件
31‧‧‧基部
32、32b、32c‧‧‧腳部
32a‧‧‧前端
40‧‧‧上方模具
50‧‧‧下方模具
100‧‧‧按扣安裝檢查裝置
110‧‧‧搬送路
111‧‧‧搬送用環形帶
112‧‧‧輔助用環形帶
113、114‧‧‧輥
114a‧‧‧中心軸
114b‧‧‧滑動構件
115‧‧‧嬰兒服入口
116‧‧‧嬰兒服出口
117‧‧‧導引構件
117a‧‧‧開口
120‧‧‧X射線照射部
130‧‧‧X射線檢測部
131‧‧‧發光部
132‧‧‧受光部
140‧‧‧控制部
141‧‧‧記憶部
150‧‧‧圖像生成部
150A‧‧‧第1臨限值
150B‧‧‧第2臨限值
151、152、153‧‧‧扣圖像
151a‧‧‧內徑
151b‧‧‧外徑
152a、153a‧‧‧影線部分
160‧‧‧判定部
170‧‧‧搬送帶驅動部
180‧‧‧X射線照射部驅動部
190‧‧‧顯示部
C‧‧‧帶間隔(搬送帶111與輔助帶112的間隔)
1‧‧‧Baby clothes
2‧‧‧ head
3‧‧‧ trunk
4‧‧‧ legs
5‧‧‧ Open Department
6‧‧‧Left Cloth Department
7‧‧‧Right cloth department
8‧‧‧ Inverted V-shaped leg cloth
9‧‧‧ Cloth Department
10‧‧‧Snap
10A‧‧‧Female Buckle
10B‧‧‧ public deduction
11‧‧‧ central tube
12‧‧‧ inside protrusion
13‧‧‧Slit
14‧‧‧ flange
14a‧‧‧end
14b‧‧‧base end
15‧‧‧foot receiving port (interval)
20‧‧‧ deduction
30‧‧‧Mounting member
31‧‧‧ base
32, 32b, 32c‧‧‧foot
32a‧‧‧Front
40‧‧‧Top mold
50‧‧‧Bottom mold
100‧‧‧ Snap installation inspection device
110‧‧‧ transport road
111‧‧‧ endless belt for transport
112‧‧‧Auxiliary endless belt
113, 114‧‧‧ roller
114a‧‧‧center axis
114b‧‧‧ sliding member
115‧‧‧Baby clothes entrance
116‧‧‧Baby clothes export
117‧‧‧Guide members
117a‧‧‧open
120‧‧‧ X-ray irradiation section
130‧‧‧X-ray inspection department
131‧‧‧Lighting Department
132‧‧‧Light receiving section
140‧‧‧Control Department
141‧‧‧Memory Department
150‧‧‧Image Generation Department
150A‧‧‧1th threshold
150B‧‧‧ 2nd threshold
151, 152, 153‧‧‧ buckle images
151a‧‧‧Inner diameter
151b‧‧‧ outer diameter
152a, 153a‧‧‧ shadow line
160‧‧‧Judgment Division
170‧‧‧ Conveying Belt Drive Unit
180‧‧‧ X-ray irradiation section driving section
190‧‧‧Display
C‧‧‧Tape interval (space between conveying belt 111 and auxiliary belt 112)

圖1是表示安裝著按扣的嬰兒服的平面圖。 圖2是表示使用安裝構件將母扣即將安裝於嬰兒服的布料部之前的狀態的剖面圖。 圖3是表示將母扣正常地安裝於布料部的狀態的剖面圖。 圖4是安裝構件的腳部的一個向半徑方向外側變形的、與圖2相同的剖面圖。 圖5是表示使用圖4的安裝構件將母扣安裝於布料部時的安裝不良狀態的剖面圖。 圖6是安裝構件的腳部的一個向半徑方向內側變形的、與圖2相同的剖面圖。 圖7是表示使用圖6的安裝構件將母扣安裝於布料部時的安裝不良狀態的剖面圖。 圖8是概略地表示本發明的一實施形態的按扣安裝檢查裝置的局部剖面立體圖。 圖9是按扣安裝檢查裝置的局部剖面側面圖。 圖10是按扣安裝檢查檢查的概略系統方塊圖。 圖11是嬰兒服入口附近的放大圖 圖12是表示與圖3所示的正常安裝的狀態的母扣對應的、X射線處理圖像中的圖像部分的概略圖。 圖13是與圖5所示的非正常安裝的狀態的母扣對應的、與圖12相同的概略圖。 圖14是與圖7所示的非正常安裝的狀態的母扣對應的、與圖12相同的概略圖。FIG. 1 is a plan view showing a baby garment to which a snap button is attached. FIG. 2 is a cross-sectional view showing a state immediately before a female button is attached to a cloth portion of a baby garment using a mounting member. Fig. 3 is a cross-sectional view showing a state in which a female buckle is normally attached to a cloth portion. FIG. 4 is a cross-sectional view similar to FIG. 2, in which one leg portion of a mounting member is deformed outward in the radial direction. FIG. 5 is a cross-sectional view showing a poorly mounted state when the female buckle is attached to the cloth portion using the attachment member of FIG. 4. FIG. 6 is a cross-sectional view similar to FIG. 2, in which one leg portion of a mounting member is deformed inward in the radial direction. FIG. 7 is a cross-sectional view showing a poorly mounted state when a female buckle is mounted on a cloth portion using the mounting member of FIG. 6. 8 is a partial cross-sectional perspective view schematically showing a snap-attachment inspection device according to an embodiment of the present invention. Fig. 9 is a partial cross-sectional side view of a snap-fitting inspection device. FIG. 10 is a schematic system block diagram of a snap-fit inspection. FIG. 11 is an enlarged view of the vicinity of the entrance of the baby clothes. FIG. 12 is a schematic view of an image portion in the X-ray processed image corresponding to the female buckle in the normally mounted state shown in FIG. 3. FIG. 13 is a schematic view corresponding to the female buckle in the abnormally mounted state shown in FIG. 5 and similar to FIG. 12. FIG. 14 is a schematic view similar to FIG. 12, corresponding to the female buckle in the abnormally mounted state shown in FIG. 7.

100‧‧‧按扣安裝檢查裝置 100‧‧‧ Snap installation inspection device

110‧‧‧搬送路 110‧‧‧ transport road

111‧‧‧搬送用環形帶 111‧‧‧ endless belt for transport

112‧‧‧輔助用環形帶 112‧‧‧Auxiliary endless belt

113、114‧‧‧輥 113, 114‧‧‧ roller

115‧‧‧嬰兒服入口 115‧‧‧Baby clothes entrance

116‧‧‧嬰兒服出口 116‧‧‧Baby clothes export

117‧‧‧導引構件 117‧‧‧Guide members

120‧‧‧X射線照射部 120‧‧‧ X-ray irradiation section

130‧‧‧X射線檢測部 130‧‧‧X-ray inspection department

Claims (5)

一種按扣安裝檢查裝置,其是用以對嬰兒服(1)中的包含扣構件(10A,10B)與安裝構件(30)的按扣(10)的安裝狀態進行檢查的按扣安裝檢查裝置(100),包括: 搬送路(110),用以搬送安裝著一個或多個按扣(10)的嬰兒服(1); X射線照射部(120),用以對沿所述搬送路(110)搬送中的所述嬰兒服(1)照射X射線; X射線檢測部(130),用以對透過了所述嬰兒服(1)的X射線進行檢測;以及 判定部(160),基於由所述X射線檢測部(130)檢測到的、所述嬰兒服(1)中的所述按扣(10)的透過X射線量來判定所述按扣(10)的安裝狀態是否優良。A snap installation inspection device is a snap installation inspection device for inspecting an installation state of a snap (10) including a snap member (10A, 10B) and a mounting member (30) in a baby garment (1). (100), comprising: a conveying path (110) for conveying the baby clothes (1) equipped with one or more snaps (10); an X-ray irradiation section (120) for conveying the light along the conveying path ( 110) The baby clothes (1) being transported are irradiated with X-rays; an X-ray detection unit (130) is used to detect X-rays that have passed through the baby clothes (1); and a determination unit (160) is based on It is determined by the X-ray detection unit (130) that the amount of X-rays transmitted through the snap button (10) in the baby garment (1) is to determine whether the installation state of the snap button (10) is good. 如申請專利範圍第1項所述的按扣安裝檢查裝置,其中 所述安裝構件(30)為具有基部(31)、及自基部(31)延伸的多個腳部(32)的金屬製的構件。The snap-fit installation inspection device according to item 1 of the scope of patent application, wherein the mounting member (30) is made of metal having a base (31) and a plurality of feet (32) extending from the base (31). member. 如申請專利範圍第1項或第2項所述的按扣安裝檢查裝置,其中 所述搬送路(110)被規定於用以搬送所述嬰兒服(1)的搬送用環形帶(111)、與配置於所述搬送用環形帶(111)的上方且用以按壓所述嬰兒服(1)的輔助用環形帶(112)之間。The snap-fit installation inspection device according to item 1 or item 2 of the scope of patent application, wherein the conveying path (110) is specified in a conveying endless belt (111) for conveying the baby clothes (1), And an auxiliary endless belt (112) arranged above the conveying endless belt (111) and for pressing the baby garment (1). 如申請專利範圍第3項所述的按扣安裝檢查裝置,其包括:滑動構件(114b),安裝著所述輔助用環形帶(112)的輥(114)的中心軸(114a);以及導引構件(117),將所述滑動構件(114b)能夠沿上下方向移動地加以收容,藉由在所述導引構件(117)內所述滑動構件(114b)沿上下方向移動,而所述輔助用環形帶(112)相對於所述搬送用環形帶(111)沿上下方向移動,可變更所述搬送用環形帶(111)與所述輔助用環形帶(112)之間的間隔(C)。The snap-fit installation inspection device according to item 3 of the patent application scope, comprising: a sliding member (114b), a central shaft (114a) on which the roller (114) of the auxiliary endless belt (112) is mounted; and a guide A guide member (117) for accommodating the sliding member (114b) so as to be movable in the vertical direction, and by moving the sliding member (114b) in the guide member (117) in the vertical direction, and The auxiliary endless belt (112) moves up and down relative to the conveying endless belt (111), and the interval (C) between the conveying endless belt (111) and the auxiliary endless belt (112) can be changed. ). 如申請專利範圍第1項至第4項中任一項所述的按扣安裝檢查裝置,其進而包括圖像生成部(150),所述圖像生成部(150)基於由所述X射線檢測部(130)檢測到的所述嬰兒服(1)的所述透過X射線量生成圖像, 所述判定部(160)基於由所述圖像生成部(150)生成的圖像判定所述按扣(10)的安裝狀態是否優良。The snap-fit installation inspection device according to any one of claims 1 to 4, further comprising an image generating section (150) based on the X-rays A detection unit (130) generates an image of the transmitted X-ray amount of the baby clothes (1), and the determination unit (160) determines a location based on an image generated by the image generation unit (150). Describes whether the installation state of the snap button (10) is good.
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