TWI627401B - Snap-on installation inspection device - Google Patents

Snap-on installation inspection device Download PDF

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Publication number
TWI627401B
TWI627401B TW106110645A TW106110645A TWI627401B TW I627401 B TWI627401 B TW I627401B TW 106110645 A TW106110645 A TW 106110645A TW 106110645 A TW106110645 A TW 106110645A TW I627401 B TWI627401 B TW I627401B
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TW
Taiwan
Prior art keywords
snap
baby clothes
mounting
unit
endless belt
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TW106110645A
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Chinese (zh)
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TW201805621A (en
Inventor
junichiro Tabata
Ichiro Tawa
Masao Tobe
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Ykk Corp
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Publication of TW201805621A publication Critical patent/TW201805621A/en
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Publication of TWI627401B publication Critical patent/TWI627401B/en

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    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41HAPPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
    • A41H37/00Machines, appliances or methods for setting fastener-elements on garments
    • A41H37/04Setting snap fasteners

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Analysing Materials By The Use Of Radiation (AREA)
  • Slide Fasteners, Snap Fasteners, And Hook Fasteners (AREA)

Abstract

本發明是有關於一種可自動且正確地判定安裝於嬰兒服的包含扣構件與安裝構件的按扣的安裝狀態是否優良的按扣安裝檢查裝置。按扣安裝檢查裝置包括:搬送路,用以搬送安裝著按扣的嬰兒服;X射線照射部,用以對沿所述搬送路搬送中的嬰兒服照射X射線;X射線檢測部,用以對透過了所述嬰兒服的X射線進行檢測;以及判定部,基於由所述X射線檢測部檢測到的、所述嬰兒服中的所述按扣的透過X射線量,來判定所述按扣的安裝狀態是否優良。 The present invention relates to a snap-fit inspection device that can automatically and correctly determine whether or not a snap-fit state of a snap fastener including a buckle member and a mounting member attached to a baby suit is excellent. The snap-fit inspection device includes: a transport path for transporting a baby suit to which the snap button is attached; an X-ray irradiation unit for irradiating X-rays to the baby clothes carried along the transport path; and an X-ray detecting unit for The X-ray transmitted through the baby clothes is detected; and the determination unit determines the pressing based on the amount of transmitted X-rays of the snaps in the baby clothes detected by the X-ray detecting unit Whether the buckle is in good condition.

Description

按扣安裝檢查裝置 Snap-on installation inspection device

本發明是有關於一種按扣(snap button)安裝檢查裝置,尤其是有關於一種用以自動地對安裝於嬰兒服的按扣的安裝狀態是否優良進行判定、檢查的按扣安裝檢查裝置。 The present invention relates to a snap button mounting inspection device, and more particularly to a snap installation inspection device for automatically determining whether or not the mounting state of a snap fastener attached to a baby clothes is excellent.

嬰兒服中多使用包含相互裝卸的一對公扣(male snap)及母扣(female snap)(扣構件)以及安裝構件的按扣。圖1是此種嬰兒服的一例。另外,本說明書中,按扣10包含作為扣構件的母扣10A或公扣10B及安裝構件30。嬰兒服1自頭部2經由軀幹部3至左右的腿部4的中途具有能夠將前方開閉的開放部5。形成開放部5的嬰兒服1的布料的縫口包含:上下長的左布料部6及右布料部7,及倒V字形的腿後布料部8。該些左布料部6、右布料部7及腿後布料部8中,作為一例而如以下般藉由安裝構件30安裝著扣構件10A、扣構件10B。即,在左布料部6,隔開規定間隔而安裝著8個母扣10A,在右布料部7安裝著上方6個公扣10B及下方2個母扣10A,在腿後布料部8安裝著4個公扣10B。而且,左布料部6的上方6個母扣10A與右布料部7的上方6個公扣10B裝卸,左布料部6的下方2個母扣10A與腿後布料部8的左方2個公扣10B裝卸。而且,右布料部7的下方2個母扣10A與腿後布料部8的右方2個公扣20裝卸。 In the baby clothes, a pair of male snaps and female snaps (fastening members) and a snap member of the mounting member are used. Fig. 1 is an example of such a baby clothes. Further, in the present specification, the snap button 10 includes a female snap 10A or a male snap 10B as a fastening member and a mounting member 30. The baby clothes 1 has an opening portion 5 that can open and close the front side from the middle of the head portion 2 through the trunk portion 3 to the left and right leg portions 4. The slit of the fabric of the baby clothes 1 forming the opening portion 5 includes a left cloth portion 6 and a right cloth portion 7 that are vertically long and a rear leg cloth portion 8 that is inverted V-shaped. In the left cloth portion 6, the right cloth portion 7, and the rear leg cloth portion 8, as an example, the fastening member 10A and the fastening member 10B are attached to the attachment member 30 as follows. In other words, in the left cloth portion 6, eight female snaps 10A are attached at predetermined intervals, and the upper six male snaps 10B and the lower two female snaps 10A are attached to the right fabric portion 7, and the rear leg fabric portion 8 is attached. 4 male buckles 10B. Further, the upper six female snaps 10A of the left fabric portion 6 and the upper six male snaps 10B of the right fabric portion 7 are attached and detached, and the two lower female snaps 10A of the left fabric portion 6 and the left rear of the leg fabric portion 8 are two males. Buckle 10B loading and unloading. Further, the two female snaps 10A below the right cloth portion 7 and the two male snaps 20 on the right side of the leg rear fabric portion 8 are attached and detached.

圖2是表示使用具備多個腳部32的金屬製安裝構件30將母扣10A即將安裝於嬰兒服1的布料部(左布料部6的內側布料部等)9之前的狀態的剖面圖。圖3是表示將母扣10A安裝於布料部9的狀態的剖面圖。母扣10A是例如將金屬製的板擠壓加工等而形成,包括:用以接收公扣10B的卡合突起(未圖示)且能夠與其裝卸地卡合的中央筒部11,以及自中央筒部11的下端向半徑方向外側延伸的凸緣14。中央筒部11包括:自前端向半徑方向內側折回的內側凸出部12,以及多個狹縫13。多個狹縫13以在中央筒部11的周方向上排列的方式配置。而且,多個狹縫13的各者自內側凸出部12的前端形成至中央筒部11的下方。凸緣14自中央筒部11的下端向半徑方向外側延伸至上方,接下來,向下方且半徑方向內側呈C字狀彎曲而終止。在凸緣14的末端14a與半徑方向內側的凸緣部分14b(凸緣14中的與中央筒部11的下端相連的基端部14b)之間形成著環狀的間隔15。該間隔15成為後述的在凸緣14的內部接收貫通了布料部9的安裝構件30的腳部32的腳部接收口15。 FIG. 2 is a cross-sectional view showing a state in which the female fastener 10A is attached to the cloth portion (the inner cloth portion of the left cloth portion 6 or the like) 9 of the baby clothes 1 immediately after the use of the metal attachment member 30 having the plurality of leg portions 32. 3 is a cross-sectional view showing a state in which the female snap 10A is attached to the cloth portion 9. The female snap 10A is formed by, for example, pressing a metal plate, and includes a central cylindrical portion 11 for receiving an engagement projection (not shown) of the male snap 10B and detachably engaged therewith, and a central portion The lower end of the tubular portion 11 has a flange 14 that extends outward in the radial direction. The central tubular portion 11 includes an inner convex portion 12 that is folded back from the front end toward the inner side in the radial direction, and a plurality of slits 13. The plurality of slits 13 are arranged to be aligned in the circumferential direction of the central cylindrical portion 11. Further, each of the plurality of slits 13 is formed from the front end of the inner convex portion 12 to the lower side of the central cylindrical portion 11. The flange 14 extends radially outward from the lower end of the central cylindrical portion 11 to the upper side, and then is bent in a C-shape downward and radially inward to terminate. An annular space 15 is formed between the end 14a of the flange 14 and the flange portion 14b on the inner side in the radial direction (the base end portion 14b of the flange 14 which is connected to the lower end of the central cylindrical portion 11). This space 15 is a leg receiving port 15 that receives the leg portion 32 of the attachment member 30 that has passed through the cloth portion 9 inside the flange 14 to be described later.

安裝構件30是例如將金屬製的板擠壓加工等而形成,包括:環狀的基部31,以及自基部31的半徑方向內側端連續地向上方上升的作為一例的五個腳部32。各腳部32以自基部31向前端32a而寬度逐漸變窄的方式延伸,前端32a變得銳利。在將母扣10A安裝於布料部9時,一般而言,使母扣10A保持於上方模具40,將安裝構件30載置於下方模具50,進而將布料部9配置 於安裝構件30的上方,然後使上方模具40朝向下方模具50下降。藉此,安裝構件30的各腳部32在上方貫通布料部9,接下來,自母扣10A的腳部接收口15進入至凸緣14的內部,沿著凸緣14的內側面如圖3所示般彎曲。藉此,母扣10A固定於布料部9。圖3表示母扣10A正常安裝於布料部9的狀態。雖未圖示,但公扣10B亦包含與母扣10A相同的凸緣,使用相同的安裝構件30安裝於布料。因此,公扣10B亦具有包含腳部接收口15的凸緣14。 The mounting member 30 is formed by, for example, pressing a metal plate, and includes an annular base portion 31 and five leg portions 32 as an example that continuously rise upward from the radially inner end of the base portion 31. Each of the leg portions 32 extends in such a manner that the width gradually narrows from the base portion 31 toward the distal end 32a, and the distal end portion 32a becomes sharp. When the female snap 10A is attached to the fabric portion 9, generally, the female snap 10A is held by the upper mold 40, the mounting member 30 is placed on the lower mold 50, and the fabric portion 9 is placed. Above the mounting member 30, the upper mold 40 is then lowered toward the lower mold 50. Thereby, the leg portions 32 of the mounting member 30 penetrate the cloth portion 9 above, and then the foot receiving port 15 of the female snap 10A enters the inside of the flange 14, along the inner side of the flange 14 as shown in FIG. Curved as shown. Thereby, the female snap 10A is fixed to the cloth portion 9. FIG. 3 shows a state in which the female snap 10A is normally attached to the cloth portion 9. Although not shown, the male snap 10B also includes the same flange as the female snap 10A, and is attached to the fabric using the same mounting member 30. Therefore, the male snap 10B also has a flange 14 that includes a foot receiving opening 15.

嬰兒服中,若按扣10因某種原因而未正常安裝,則有傷害到寶寶的肌膚之虞,因而以前藉由目視及觸摸來檢查按扣10的安裝狀態是否優良。 In the baby clothes, if the snap button 10 is not properly installed for some reason, it may damage the baby's skin. Therefore, it has been previously checked whether the state of the snap button 10 is excellent by visual inspection or touch.

按扣10的安裝不良為安裝構件30的一個以上的腳部32未自按扣10的腳部接收口15進入至凸緣14的內部,且大致分為i)腳部32向半徑方向外側彎曲的情況,以及ii)腳部32向半徑方向內側彎曲的情況。圖4及5表示情形i)的一例,圖6及7表示情形ii)的一例。參照圖4,作為安裝構件30的腳部32之一的腳部32b因某種原因而以前端32a向半徑方向外側翹曲的方式變形。關於此種腳部32b,在將母扣10A(或公扣10B)安裝於布料部9時,如圖5所示,在上方貫通布料部9後(或貫通前),未自母扣10A的腳部接收口15進入凸緣14內,而在凸緣14與布料部9之間(或基部31與布料部9之間)向半徑方向外側彎曲。其次,參照圖6,作為安裝構件30的腳部32之一的腳部32c的前端32a因某種原因而向半徑方向內側彎曲。關於此種腳部32c,在將母扣 10A安裝於布料部9時,如圖7所示,在上方貫通布料部9後(或貫通前),未自母扣10A的腳部接收口15進入凸緣14內,而越過中央筒部11的下端部向半徑方向內側彎曲。 The mounting failure of the snap 10 is such that one or more leg portions 32 of the mounting member 30 do not enter the inside of the flange 14 from the leg receiving opening 15 of the snap button 10, and are roughly divided into i) the leg portion 32 is bent radially outward. In the case of ii), the leg portion 32 is curved inward in the radial direction. 4 and 5 show an example of case i), and Figs. 6 and 7 show an example of case ii). Referring to Fig. 4, the leg portion 32b which is one of the leg portions 32 of the attachment member 30 is deformed so that the distal end 32a is warped outward in the radial direction for some reason. When the female buckle 10A (or the male snap 10B) is attached to the fabric portion 9 as shown in FIG. 5, as shown in FIG. 5, after the fabric portion 9 is penetrated upward (or before the penetration), the fastener 10a is not attached to the female fastener 10A. The leg receiving opening 15 enters the flange 14 and is bent radially outward between the flange 14 and the cloth portion 9 (or between the base portion 31 and the cloth portion 9). Next, referring to Fig. 6, the front end 32a of the leg portion 32c which is one of the leg portions 32 of the attachment member 30 is bent inward in the radial direction for some reason. Regarding such a foot 32c, the buckle is When the 10A is attached to the cloth portion 9, as shown in Fig. 7, after the cloth portion 9 is penetrated upward (before the penetration), the leg receiving opening 15 of the female snap 10A does not enter the flange 14, but passes over the central tubular portion 11. The lower end portion is curved inward in the radial direction.

如所述般,嬰兒服中的按扣的安裝狀態的檢查先前藉由目視及觸摸而進行。然而,該情況下,花費勞力,而且,由於不良安裝非常少,因而有看漏之虞。進而,例如圖7的安裝不良存在難以藉由目視及觸摸而發現的問題。 As described, the inspection of the mounting state of the snap in the baby clothes was previously performed by visual inspection and touch. However, in this case, labor is required, and since there are very few bad installations, there is a flaw. Further, for example, the mounting failure of FIG. 7 has a problem that it is difficult to find by visual observation or touch.

因此,本發明的目的在於提供一種可自動且正確地判定安裝於嬰兒服的按扣的安裝狀態是否優良的按扣安裝檢查裝置。 Accordingly, an object of the present invention is to provide a snap-fit inspection device that can automatically and accurately determine whether or not a snap-fit state of a snap fastener attached to a baby clothes is excellent.

為了解決所述課題,根據本發明,提供一種按扣安裝檢查裝置,其是用以對嬰兒服中的包含扣構件與安裝構件的按扣的安裝狀態進行檢查的按扣安裝檢查裝置,包括:搬送路,用以搬送安裝著一個或多個按扣的嬰兒服;X射線照射部,用以對沿所述搬送路搬送中的所述嬰兒服照射X射線;X射線檢測部,用以對透過了所述嬰兒服的X射線進行檢測;以及判定部,基於由所述X射線檢測部檢測到的、所述嬰兒服的所述按扣的透過X射線量,來判定所述按扣的安裝狀態是否優良。 In order to solve the problems, according to the present invention, there is provided a snap-fit inspection device, which is a snap-fit inspection device for inspecting a mounting state of a snap button including a buckle member and a mounting member in a baby suit, comprising: a transport path for transporting a baby suit with one or more snaps; an X-ray irradiation unit for irradiating X-rays to the baby clothes carried along the transport path; and an X-ray detecting unit for And detecting, by the X-ray of the baby clothes; and determining, by the X-ray detecting unit, the amount of transmitted X-rays of the snap of the baby clothes detected by the X-ray detecting unit The installation status is excellent.

本發明中,按扣包含作為扣構件的母扣或公扣及安裝構件。本發明的按扣安裝檢查裝置中,自X射線照射部對沿搬送路 搬送中的嬰兒服照射X射線,利用X射線檢測部對透過了嬰兒服的X射線進行檢測。基於由該X射線檢測部檢測到的、嬰兒服中的各按扣(母扣或公扣及安裝構件)的透過X射線量,判定部判斷按扣的安裝狀態是否正常。對於X射線而言,透過物質的原子序號、密度、厚度越大,則通過中越會被吸收、模糊,而透過率越低。因此,自X射線照射部照射至嬰兒服的X射線在通過嬰兒服中的與按扣對應的部分(以下稱作「扣對應部分」)時,因扣對應部分較之其以外的布料部分而密度或厚度更大,故較之布料部分而透過率即透過X射線量減小。因此,在對嬰兒服照射X射線時,在布料部分與扣對應部分,基於透過X射線量生成的圖像中會出現明暗之差(對比度)。進而,在扣對應部分,亦因扣構件與安裝構件的重疊情況而透過X射線量不同,因而基於透過X射線量生成的圖像中可出現明暗之差。藉此,可使嬰兒服中的扣對應部分變得明確,或使扣對應部分中的與扣構件或安裝構件對應的部分變得明確。因此種透過X射線量的不同,能夠對嬰兒服中的按扣各自的透過X射線量進行檢測,且基於該檢測來判定按扣的安裝狀態是否優良。為了正確地判定各按扣的安裝狀態,在沿搬送路搬送的嬰兒服中,需要使按扣不會相對於水平傾斜,或需要使兩個按扣彼此(例如分別由安裝構件安裝的一個母扣與一個公扣)上下不會重疊。因此,一對母扣與公扣為非卡合狀態,嬰兒服在搬送路平坦地擴展。扣構件及安裝構件一般由銅合金、鋁合金等金屬形成,但亦可為熱塑性樹脂等樹脂製。 In the present invention, the snap fastener includes a female snap or a male snap as a fastening member and a mounting member. In the snap-fit inspection device of the present invention, the edge-to-edge conveyance path is from the X-ray irradiation unit The baby clothes that are being transported are irradiated with X-rays, and the X-ray detecting unit detects X-rays that have passed through the baby clothes. The determination unit determines whether or not the attachment state of the snap is normal based on the amount of transmitted X-rays of each of the snaps (the female snap or the male snap and the attachment member) in the baby suit detected by the X-ray detecting unit. In the case of X-rays, the larger the atomic number, density, and thickness of the permeating substance, the more the medium-Visity is absorbed and blurred, and the lower the transmittance. Therefore, when the X-rays irradiated to the baby clothes from the X-ray irradiation unit pass through the portion corresponding to the snap button in the baby clothes (hereinafter referred to as "the buckle corresponding portion"), the corresponding portion of the buckle is compared with the cloth portion other than the buckle portion. The density or thickness is larger, so the transmittance is reduced by the amount of X-rays compared to the cloth portion. Therefore, when X-rays are applied to the baby clothes, a difference in brightness (contrast) occurs in the image generated based on the amount of transmitted X-rays in the cloth portion and the corresponding portion of the buckle. Further, in the buckle corresponding portion, since the amount of transmitted X-rays differs depending on the overlap between the buckle member and the attachment member, a difference in brightness between dark and dark may occur in an image generated based on the amount of transmitted X-rays. Thereby, the buckle corresponding portion in the baby clothes can be made clear, or the portion corresponding to the buckle member or the attachment member in the buckle corresponding portion can be made clear. Therefore, it is possible to detect the amount of transmitted X-rays of the snaps in the baby clothes by the difference in the amount of transmitted X-rays, and based on the detection, it is determined whether or not the mounting state of the snaps is excellent. In order to correctly determine the mounting state of each snap, it is necessary to make the snaps not tilted with respect to the horizontal in the baby clothes transported along the transport path, or it is necessary to make the two snaps mutually (for example, a female separately mounted by the mounting member) The buckle and a male buckle do not overlap up and down. Therefore, the pair of female buckles and the male buckles are in a non-engaged state, and the baby clothes are spread flat in the conveyance path. The fastening member and the attachment member are generally formed of a metal such as a copper alloy or an aluminum alloy, but may be made of a resin such as a thermoplastic resin.

本發明中,對於自X射線照射部照射且透過了嬰兒服的X射線,存在由X射線檢測部檢測一個能量帶的透過量的情況、及同時檢測不同的2個能量帶的透過量的情況。在後者的情況下,可更容易地區分所述扣對應部分中重疊的扣構件與安裝構件。 In the present invention, when the X-rays irradiated from the X-ray irradiation unit and transmitted through the baby clothes are detected, the X-ray detecting unit detects the amount of transmission of one energy band and simultaneously detects the amount of transmission of the two different energy bands. . In the latter case, it is easier to distinguish between the overlapping buckle members and the mounting members in the corresponding portions of the buckle.

本發明的一實施形態中,所述安裝構件為具有基部、及自基部延伸的多個腳部的金屬製的構件。具有基部及多個腳部的金屬製的安裝構件的典型例為具有圖2等所示的環狀的基部、及自基部延伸的多個腳部的安裝構件,但不限於此。 In one embodiment of the present invention, the attachment member is a metal member having a base portion and a plurality of leg portions extending from the base portion. A typical example of the metal mounting member having the base portion and the plurality of leg portions is a mounting member having an annular base portion as shown in FIG. 2 and the like and a plurality of leg portions extending from the base portion, but is not limited thereto.

本發明的一實施形態中,所述搬送路被規定於用以搬送所述嬰兒服的搬送用環形帶、與配置於搬送用環形帶的上方且用以按壓嬰兒服的輔助用環形帶之間。藉由輔助用環形帶對搬送用環形帶按壓沿搬送路搬送的嬰兒服,而可使通過搬送路的嬰兒服變得平坦,使按扣不會相對於水平傾斜。作為輔助用環形帶按壓嬰兒服的態樣,例如,可列舉輔助用環形帶因自重而下降的態樣,或利用彈性構件(彈簧等)將輔助用環形帶向下方施力的態樣,但不限定於該些。 In one embodiment of the present invention, the transport path is defined between a transport endless belt for transporting the baby clothes, and an auxiliary endless belt disposed above the transport endless belt for pressing the baby clothes. . By attaching the baby belt that is transported along the transport path to the transport endless belt by the auxiliary endless belt, the baby clothes that pass through the transport path can be made flat, and the snaps are not inclined with respect to the horizontal. As an aspect of pressing the baby clothes as the auxiliary endless belt, for example, the auxiliary endless belt may be lowered by its own weight, or the auxiliary endless belt may be biased downward by an elastic member (spring or the like), but Not limited to these.

本發明的一實施形態中,包括:滑動構件,安裝著所述輔助用環形帶的輥的中心軸;以及導引構件,將滑動構件能夠沿上下方向移動地加以收容,藉由在導引構件內滑動構件沿上下方向移動,而輔助用環形帶相對於搬送用環形帶沿上下方向移動,可變更搬送用環形帶與輔助用環形帶之間的間隔。該情況下,相應於嬰兒服的布料的厚度,而在導引構件內使滑動構件沿上下方 向移動,可變更搬送用環形帶與輔助用環形帶之間的間隔。滑動構件可承擔輔助用環形帶及輥的重量而在導引構件內下降,而且,可藉由彈性構件在導引構件內向下方施力。 According to an embodiment of the present invention, a sliding member includes a central axis of a roller to which the auxiliary endless belt is attached, and a guiding member that can move the sliding member in a vertical direction by the guiding member The inner sliding member moves in the vertical direction, and the auxiliary endless belt moves in the vertical direction with respect to the conveying endless belt, and the interval between the conveying endless belt and the auxiliary endless belt can be changed. In this case, the sliding member is placed up and down in the guiding member corresponding to the thickness of the cloth of the baby clothes. The movement between the endless belt and the auxiliary endless belt can be changed. The sliding member can be lowered in the guiding member by the weight of the auxiliary endless belt and the roller, and the elastic member can be biased downward in the guiding member.

本發明的一實施形態中,進而包括圖像生成部,所述圖像生成部基於由所述X射線檢測部檢測到的所述嬰兒服的透過X射線量生成圖像,所述判定部基於由所述圖像生成部生成的圖像來判定所述按扣的安裝狀態是否優良。判定部基於由圖像生成部生成的X射線處理圖像中的與各按扣對應的圖像部分,來判斷按扣的安裝狀態是正常還是異常。這樣,例如基於扣構件及安裝構件的尺寸資料而預先設定正常的範圍,判定部可判定與各按扣對應的圖像部分是否為正常範圍內。 In one embodiment of the present invention, the image generating unit further includes an image generating unit that generates an image based on the transmitted X-ray amount of the baby clothes detected by the X-ray detecting unit, wherein the determining unit is based on Whether the mounting state of the snap is excellent is determined by the image generated by the image generating unit. The determination unit determines whether the mounting state of the snap is normal or abnormal based on the image portion corresponding to each snap in the X-ray processed image generated by the image generating unit. In this way, for example, the normal range is set in advance based on the size information of the buckle member and the attachment member, and the determination unit can determine whether or not the image portion corresponding to each of the snap buttons is within the normal range.

本發明中,自X射線照射部對沿搬送路搬送中的嬰兒服照射X射線,並且由X射線檢測部檢測透過了嬰兒服的X射線,基於由該X射線檢測部檢測到的、嬰兒服中的各按扣的透過X射線量,判定部判斷按扣的安裝狀態是否正常。藉此,可自動且正確地判定安裝於嬰兒服的按扣的安裝狀態是否優良。 In the present invention, the X-ray is irradiated to the baby clothes that are transported along the transport path from the X-ray irradiation unit, and the X-rays that have passed through the baby clothes are detected by the X-ray detecting unit, and the baby clothes are detected based on the X-ray detecting unit. The determination unit determines whether or not the mounting state of the snap is normal, in the amount of transmitted X-rays of each of the snaps. Thereby, it is possible to automatically and correctly determine whether or not the mounting state of the snap button attached to the baby clothes is excellent.

1‧‧‧嬰兒服 1‧‧‧Baby wear

2‧‧‧頭部 2‧‧‧ head

3‧‧‧軀幹部 3‧‧‧body department

4‧‧‧腿部 4‧‧‧ legs

5‧‧‧開放部 5‧‧‧Open Department

6‧‧‧左布料部 6‧‧‧Left cloth department

7‧‧‧右布料部 7‧‧‧Right cloth department

8‧‧‧倒V字形的腿後布料部 8‧‧‧Inverted V-shaped leg back fabric

9‧‧‧布料部 9‧‧‧The Department of Cloth

10‧‧‧按扣 10‧‧‧Snap

10A‧‧‧母扣 10A‧‧‧Female buckle

10B‧‧‧公扣 10B‧‧‧ male buckle

11‧‧‧中央筒部 11‧‧‧Central Tube

12‧‧‧內側凸出部 12‧‧‧Inside projection

13‧‧‧狹縫 13‧‧‧Slit

14‧‧‧凸緣 14‧‧‧Flange

14a‧‧‧末端 End of 14a‧‧‧

14b‧‧‧基端部 14b‧‧‧ base end

15‧‧‧腳部接收口(間隔) 15‧‧‧Foot receiving port (interval)

20‧‧‧公扣 20‧‧‧ male buckle

30‧‧‧安裝構件 30‧‧‧Installation components

31‧‧‧基部 31‧‧‧ base

32、32b、32c‧‧‧腳部 32, 32b, 32c‧‧ ‧ feet

32a‧‧‧前端 32a‧‧‧ front end

40‧‧‧上方模具 40‧‧‧Top mold

50‧‧‧下方模具 50‧‧‧ below mold

100‧‧‧按扣安裝檢查裝置 100‧‧‧Snap installation inspection device

110‧‧‧搬送路 110‧‧‧Transportation

111‧‧‧搬送用環形帶 111‧‧‧Rolling belt

112‧‧‧輔助用環形帶 112‧‧‧Auxiliary ring belt

113、114‧‧‧輥 113, 114‧‧‧ Roll

114a‧‧‧中心軸 114a‧‧‧Center axis

114b‧‧‧滑動構件 114b‧‧‧Sliding members

115‧‧‧嬰兒服入口 115‧‧‧Baby clothes entrance

116‧‧‧嬰兒服出口 116‧‧‧Baby clothes export

117‧‧‧導引構件 117‧‧‧Guide members

117a‧‧‧開口 117a‧‧‧ openings

120‧‧‧X射線照射部 120‧‧‧X-ray irradiation department

130‧‧‧X射線檢測部 130‧‧‧X-ray inspection department

131‧‧‧發光部 131‧‧‧Lighting Department

132‧‧‧受光部 132‧‧‧Receiving Department

140‧‧‧控制部 140‧‧‧Control Department

141‧‧‧記憶部 141‧‧‧Memory Department

150‧‧‧圖像生成部 150‧‧‧Image Generation Department

150A‧‧‧第1臨限值 150A‧‧‧1st threshold

150B‧‧‧第2臨限值 150B‧‧‧2nd threshold

151、152、153‧‧‧扣圖像 151, 152, 153‧‧‧ buckle images

151a‧‧‧內徑 151a‧‧‧Inner diameter

151b‧‧‧外徑 151b‧‧‧outer diameter

152a、153a‧‧‧影線部分 152a, 153a‧‧‧ hatched parts

160‧‧‧判定部 160‧‧‧Decision Department

170‧‧‧搬送帶驅動部 170‧‧‧Transport belt drive

180‧‧‧X射線照射部驅動部 180‧‧‧X-ray irradiation department drive unit

190‧‧‧顯示部 190‧‧‧Display Department

C‧‧‧帶間隔(搬送帶111與輔助帶112的間隔) C‧‧‧With spacing (interval between conveyor belt 111 and auxiliary belt 112)

圖1是表示安裝著按扣的嬰兒服的平面圖。 Fig. 1 is a plan view showing a baby clothes with a snap button attached thereto.

圖2是表示使用安裝構件將母扣即將安裝於嬰兒服的布料部之前的狀態的剖面圖。 Fig. 2 is a cross-sectional view showing a state in which a female snap is attached to a cloth portion of a baby clothes using a mounting member.

圖3是表示將母扣正常地安裝於布料部的狀態的剖面圖。 3 is a cross-sectional view showing a state in which a female snap is normally attached to a cloth portion.

圖4是安裝構件的腳部的一個向半徑方向外側變形的、與圖2相同的剖面圖。 Fig. 4 is a cross-sectional view similar to Fig. 2, showing one of the leg portions of the mounting member being deformed outward in the radial direction.

圖5是表示使用圖4的安裝構件將母扣安裝於布料部時的安裝不良狀態的剖面圖。 Fig. 5 is a cross-sectional view showing a state of mounting failure when the female snap is attached to the cloth portion by using the mounting member of Fig. 4;

圖6是安裝構件的腳部的一個向半徑方向內側變形的、與圖2相同的剖面圖。 Fig. 6 is a cross-sectional view similar to Fig. 2, showing one of the leg portions of the mounting member being deformed radially inward.

圖7是表示使用圖6的安裝構件將母扣安裝於布料部時的安裝不良狀態的剖面圖。 Fig. 7 is a cross-sectional view showing a state in which a mounting failure is caused when the female snap is attached to the cloth portion using the mounting member of Fig. 6;

圖8是概略地表示本發明的一實施形態的按扣安裝檢查裝置的局部剖面立體圖。 Fig. 8 is a partially cutaway perspective view schematically showing a snap-fit inspection device according to an embodiment of the present invention.

圖9是按扣安裝檢查裝置的局部剖面側面圖。 Figure 9 is a partial cross-sectional side view showing the snap-fit inspection device.

圖10是按扣安裝檢查檢查裝置的概略系統方塊圖。 Figure 10 is a schematic system block diagram of a snap-fit inspection inspection device.

圖11是嬰兒服入口附近的放大圖。 Figure 11 is an enlarged view of the vicinity of the entrance of the baby clothes.

圖12是表示與圖3所示的正常安裝的狀態的母扣對應的、X射線處理圖像中的圖像部分的概略圖。 FIG. 12 is a schematic view showing an image portion in an X-ray processed image corresponding to the female snap in the normally mounted state shown in FIG. 3. FIG.

圖13是與圖5所示的非正常安裝的狀態的母扣對應的、與圖12相同的概略圖。 Fig. 13 is a schematic view similar to Fig. 12 corresponding to the female snap in the state of abnormal mounting shown in Fig. 5;

圖14是與圖7所示的非正常安裝的狀態的母扣對應的、與圖12相同的概略圖。 Fig. 14 is a schematic view similar to Fig. 12 corresponding to the female snap in the state of abnormal mounting shown in Fig. 7;

以下,基於圖式對本發明的一實施形態進行說明,但本 發明並不限定於此種實施形態,此處說明的實施形態能夠在申請專利範圍及均等的範圍內進行變更等。圖8是概略地表示本發明的一實施形態的按扣安裝檢查裝置(以下,亦簡稱作「檢查裝置」)100的立體圖。圖9是檢查裝置100的側面圖。圖10是檢查裝置100的概略系統方塊圖。按扣安裝檢查裝置100是用以判定安裝於嬰兒服1的按扣10的安裝狀態是否優良的裝置,按扣10包含:作為扣構件的母扣10A或公扣10B,以及安裝構件30。檢查裝置100包括:用以搬送已安裝著多個按扣10的嬰兒服1的搬送路110,用以對沿搬送路110搬送中的嬰兒服1照射X射線的X射線照射部120,用以對透過了嬰兒服1的X射線進行檢測的X射線檢測部130,控制搬送路110及X射線照射部120的控制部140,以及事先儲存著判定按扣10的安裝狀態是否優良所需的資料等的記憶部141。作為判定按扣10的安裝狀態是否優良所需的資料,例如可列舉母扣10A、公扣10B及安裝構件30的尺寸,正常安裝時的安裝構件30的最大外徑及最小內徑等,但不限定於該些。本實施形態中,母扣10A、公扣10B及安裝構件30均為金屬製。控制部140包含:基於由X射線檢測部130檢測到的嬰兒服1的透過X射線量而生成圖像的圖像生成部150,以及基於由圖像生成部150生成的圖像來判定按扣10的安裝狀態是否優良的判定部160。 Hereinafter, an embodiment of the present invention will be described based on the drawings, but The invention is not limited to the embodiments, and the embodiments described herein can be modified within the scope of the claims and the scope of the claims. FIG. 8 is a perspective view schematically showing a snap-fit inspection device (hereinafter also referred to simply as "inspection device") 100 according to an embodiment of the present invention. FIG. 9 is a side view of the inspection apparatus 100. FIG. 10 is a schematic system block diagram of the inspection apparatus 100. The snap-fit inspection device 100 is a device for determining whether or not the snap button 10 attached to the baby clothes 1 is in an excellent state. The snap button 10 includes a female snap 10A or a male snap 10B as a fastening member, and a mounting member 30. The inspection apparatus 100 includes a transport path 110 for transporting the baby clothes 1 to which the plurality of snaps 10 are attached, and an X-ray irradiation unit 120 for irradiating the baby clothes 1 transported along the transport path 110 with X-rays. The X-ray detecting unit 130 that detects the X-rays that have passed through the baby clothes 1 controls the control unit 140 of the transport path 110 and the X-ray irradiation unit 120, and stores information necessary for determining whether or not the mounting state of the snap button 10 is excellent. The memory unit 141. The information required to determine whether or not the attachment state of the snap button 10 is excellent is, for example, the size of the female snap 10A, the male snap 10B, and the attachment member 30, and the maximum outer diameter and the minimum inner diameter of the attachment member 30 during normal mounting, but Not limited to these. In the present embodiment, the female snap 10A, the male snap 10B, and the attachment member 30 are made of metal. The control unit 140 includes an image generation unit 150 that generates an image based on the transmitted X-ray amount of the baby clothes 1 detected by the X-ray detection unit 130, and determines a snap based on the image generated by the image generation unit 150. The determination unit 160 that is excellent in the mounting state of 10.

搬送路110被規定於藉由四個輥113而旋轉(圖9中逆時針方向)的下方的搬送用環形帶(以下簡稱作「搬送帶」)111, 以及捲繞在搬送方向(圖9中左方)前後的輥114的上方的輔助用環形帶(以下簡稱作「輔助帶」)112之間。四個輥113中的至少一個輥為藉由馬達(未圖示)旋轉的驅動輥,剩餘的輥為用以導引搬送帶111的導引輥。 The conveyance path 110 is defined as a conveyance endless belt (hereinafter simply referred to as "transport belt") 111 that is rotated by the four rollers 113 (counterclockwise in FIG. 9). And an auxiliary endless belt (hereinafter simply referred to as "auxiliary belt") 112 which is wound above the roller 114 in the transport direction (leftward in FIG. 9). At least one of the four rollers 113 is a driving roller that is rotated by a motor (not shown), and the remaining roller is a guide roller for guiding the conveying belt 111.

本實施形態中,搬送帶111的上表面及輔助帶112的下表面沿著水平。嬰兒服1自搬送路110的上游端的嬰兒服入口115***,藉由搬送帶111沿搬送路110搬送至下游,並自下游端的嬰兒服出口116放出。輔助帶112在本實施形態中,因與藉由搬送帶111而移動的嬰兒服1的摩擦而被動地旋轉(圖9中順時針方向)。另外,與搬送帶111同樣地,亦可藉由驅動輥,使輔助帶112以與搬送帶111相同的速度移動。控制部140藉由操作員所進行的開關導通等觸發,對搬送帶驅動部170發送作動信號,由此,搬送帶驅動部170使未圖示的馬達旋轉,由此,搬送帶111旋轉。而且,藉由開關斷開等,控制部140對搬送帶驅動部170發送停止信號,由此,搬送帶驅動部170使馬達停止,而搬送帶111的旋轉停止。 In the present embodiment, the upper surface of the conveyor belt 111 and the lower surface of the auxiliary belt 112 are horizontal. The baby clothes 1 is inserted into the baby clothes inlet 115 at the upstream end of the transport path 110, transported to the downstream along the transport path 110 by the transport belt 111, and discharged from the baby clothes outlet 116 at the downstream end. In the present embodiment, the auxiliary belt 112 is passively rotated by the friction of the baby clothes 1 moved by the conveyor belt 111 (clockwise direction in FIG. 9). Further, similarly to the conveyance belt 111, the auxiliary belt 112 can be moved at the same speed as the conveyance belt 111 by the drive roller. The control unit 140 transmits an actuation signal to the conveyor belt drive unit 170 by a trigger such as a switch on the operator, whereby the conveyor belt drive unit 170 rotates a motor (not shown), whereby the conveyor belt 111 rotates. Then, when the switch is turned off or the like, the control unit 140 transmits a stop signal to the conveyance belt drive unit 170, whereby the conveyance belt drive unit 170 stops the motor and the rotation of the conveyance belt 111 is stopped.

圖11是嬰兒服入口115附近的放大圖。輔助帶112可相對於搬送帶111改變上下位置。藉此,可相應於嬰兒服1的厚度而變更搬送帶111與輔助帶112之間的搬送路110的間隔(以下稱作「帶間隔」)C。藉由使帶間隔C與嬰兒服1的厚度對應,而嬰兒服1被輔助帶112按壓。由此,可使通過搬送路110的嬰兒服1在搬送帶111上變得平坦,使按扣10不會相對於水平傾斜。 若按扣10相對於水平傾斜,則後述的與按扣10對應的圖像部分會變形,而有對判定是否優良的精度造成影響之虞。而且,當將嬰兒服1自嬰兒服入口115***至搬送路110時,亦需要使嬰兒服1中的兩個按扣10彼此上下不重疊。若兩個按扣10重疊,則無法進行各按扣10是否優良的判定。 Figure 11 is an enlarged view of the vicinity of the baby clothes inlet 115. The auxiliary belt 112 can change the up and down position with respect to the conveyor belt 111. Thereby, the interval (hereinafter referred to as "band interval") C of the conveyance path 110 between the conveyance belt 111 and the auxiliary belt 112 can be changed in accordance with the thickness of the baby clothes 1. The baby clothes 1 are pressed by the auxiliary belt 112 by making the belt interval C correspond to the thickness of the baby clothes 1. Thereby, the baby clothes 1 passing through the conveyance path 110 can be made flat on the conveyance belt 111, and the snap button 10 can not be inclined with respect to the horizontal. When the snap button 10 is inclined with respect to the horizontal direction, the image portion corresponding to the snap button 10, which will be described later, is deformed, and there is a problem in determining whether or not the accuracy is excellent. Moreover, when the baby clothes 1 are inserted into the transport path 110 from the baby clothes inlet 115, it is also necessary to make the two snaps 10 of the baby clothes 1 not overlap each other. If the two snaps 10 are overlapped, it is impossible to determine whether or not each of the snaps 10 is excellent.

作為變更帶間隔C的態樣,可列舉輔助帶112因自重而下降的態樣,或利用彈簧等將輔助帶112向下方施力的態樣。本實施形態中,如以下所述般採用前者。輔助帶112的輥114具有中心軸114a,輥114以中心軸114a為中心旋轉。中心軸114a的兩端部分別安裝著長方形狀的滑動構件114b。將各滑動構件114b相對於導引構件117的開口117a能夠上下移動地加以收容。另外,輥114的構造在圖8等中省略。各滑動構件114b承擔輥114及輔助帶112的重量,通常下降至導引構件117的最下端位置。在該滑動構件114b的最下端位置,輔助帶112的下表面與搬送帶111的上表面接近而不會相接觸。此時的帶間隔C小於市售的嬰兒服的厚度。因此,若自嬰兒服入口115***嬰兒服1,則因嬰兒服1的厚度而輔助帶112的下表面略微上升從而帶間隔C略微擴展,滑動構件114b在導引構件117內向上方略微提升。此時,嬰兒服1成為利用輔助帶112及輥114的重量而由輔助帶112的下表面相對於搬送帶111被按壓的狀態。藉此,可使搬送時的嬰兒服1在搬送帶111上變得平坦。另外,可在導引構件117內設置一直將滑動構件114b向下方施力的彈簧等彈性構件。 As an aspect of changing the belt interval C, the auxiliary belt 112 may be lowered by its own weight, or the auxiliary belt 112 may be biased downward by a spring or the like. In the present embodiment, the former is employed as described below. The roller 114 of the auxiliary belt 112 has a central shaft 114a, and the roller 114 rotates around the central shaft 114a. A rectangular sliding member 114b is attached to both end portions of the center shaft 114a. Each of the sliding members 114b is accommodated up and down with respect to the opening 117a of the guiding member 117. In addition, the configuration of the roller 114 is omitted in FIG. 8 and the like. Each of the sliding members 114b bears the weight of the roller 114 and the auxiliary belt 112, and generally descends to the lowermost end position of the guiding member 117. At the lowermost end position of the sliding member 114b, the lower surface of the auxiliary belt 112 is close to the upper surface of the conveyor belt 111 without coming into contact. The tape spacing C at this time is smaller than the thickness of a commercially available baby clothes. Therefore, when the baby clothes 1 is inserted from the baby clothes inlet 115, the lower surface of the auxiliary belt 112 is slightly raised by the thickness of the baby clothes 1, and the belt spacing C is slightly expanded, and the sliding member 114b is slightly raised upward in the guiding member 117. At this time, the baby clothes 1 are in a state in which the lower surface of the auxiliary belt 112 is pressed against the conveyance belt 111 by the weight of the auxiliary belt 112 and the roller 114. Thereby, the baby clothes 1 at the time of conveyance can be made flat on the conveyance belt 111. Further, an elastic member such as a spring that constantly biases the sliding member 114b downward may be provided in the guiding member 117.

X射線照射部120在搬送路110的嬰兒服入口115與出口116的中間部配置於較輔助帶112靠上方處。X射線檢測部130配置於搬送帶111的下方。X射線照射部120對沿搬送路110移動的嬰兒服1照射X射線,利用X射線檢測部130接收透過了嬰兒服1的X射線。自X射線照射部120照射至嬰兒服1的X射線,在嬰兒服1中的與按扣10對應的部分和其以外的布料部分,X射線的透過率不同,由X射線檢測部130檢測的透過X射線量在與所述按扣10對應的部分和所述布料部分不同。進而,根據各按扣10中的母扣10A或公扣10B與安裝構件30的上下方向上的重疊情況而透過X射線量不同。X射線檢測部130包括接收X射線而發光的發光部131、及接收由發光部131發出的光的受光部132。本實施形態中,X射線檢測部130具備2組發光部131與受光部132的組合,檢測各自不同的能量帶的透過量。另外,亦可具備一組發光部131及受光部132,且檢測一個能量帶的透過量。受光部132中的受光信號被發送至控制部140的圖像生成部150,圖像生成部150中使用最佳的圖像處理算法生成X射線處理圖像。圖像生成部150基於由X射線檢測部130檢測到的不同的能量帶的透過X射線量,例如,可生成嬰兒服1中的各按扣10的X射線處理圖像或各按扣10中的安裝構件30的X射線處理圖像。本實施形態中,控制部140幾乎與對搬送帶驅動部170發送作動信號同時地,對X射線照射部驅動部180發送作動信號,由此,X射線照射部驅動部180開始自X射線照射部120照射X射線。而且, 控制部140幾乎與對搬送帶驅動部170發送停止信號同時地,對X射線照射部驅動部180發送停止信號,由此,X射線照射部驅動部180停止自X射線照射部120照射X射線。另外,自X射線照射部120的X射線照射開始及停止亦可與搬送路110的作動獨立地,例如,基於對搬送路110中存在嬰兒服1進行檢測的感測器,或者藉由操作員的手動而進行。 The X-ray irradiation unit 120 is disposed above the auxiliary belt 112 at an intermediate portion between the baby clothes inlet 115 and the outlet 116 of the conveyance path 110. The X-ray detecting unit 130 is disposed below the conveyor belt 111. The X-ray irradiation unit 120 irradiates the baby clothes 1 that have moved along the conveyance path 110 with X-rays, and the X-ray detection unit 130 receives the X-rays that have passed through the baby clothes 1 . The X-rays irradiated to the baby clothes 1 from the X-ray irradiation unit 120 are different from the portion corresponding to the snap button 10 in the baby clothes 1 and the cloth portion other than the cloth portion, and the X-ray transmittance is different, and is detected by the X-ray detecting unit 130. The portion corresponding to the snap button 10 is different from the cloth portion by the amount of X-rays. Further, the amount of transmitted X-rays differs depending on the overlapping of the female snap 10A or the male snap 10B in each of the snaps 10 and the mounting member 30 in the vertical direction. The X-ray detecting unit 130 includes a light-emitting unit 131 that receives X-rays and emits light, and a light-receiving unit 132 that receives light emitted from the light-emitting unit 131. In the present embodiment, the X-ray detecting unit 130 includes a combination of two sets of the light-emitting units 131 and the light-receiving unit 132, and detects the amount of transmission of the energy bands different from each other. Further, a plurality of light-emitting portions 131 and light-receiving portions 132 may be provided, and the amount of transmission of one energy band may be detected. The light receiving signal in the light receiving unit 132 is transmitted to the image generating unit 150 of the control unit 140, and the image generating unit 150 generates an X-ray processed image using an optimum image processing algorithm. The image generating unit 150 generates, for example, an X-ray processed image of each of the snaps 10 in the baby clothes 1 or each of the snaps 10 based on the amount of transmitted X-rays of the different energy bands detected by the X-ray detecting unit 130. The X-ray processed image of the mounting member 30. In the present embodiment, the control unit 140 transmits an actuation signal to the X-ray irradiation unit driving unit 180 almost simultaneously with the transmission of the operation signal to the conveyance belt drive unit 170, whereby the X-ray irradiation unit drive unit 180 starts the X-ray irradiation unit. 120 irradiates X-rays. and, The control unit 140 transmits a stop signal to the X-ray irradiation unit drive unit 180 almost simultaneously with the transmission of the stop signal to the conveyance belt drive unit 170, whereby the X-ray irradiation unit drive unit 180 stops the irradiation of the X-rays from the X-ray irradiation unit 120. In addition, the start and stop of the X-ray irradiation from the X-ray irradiation unit 120 may be independent of the operation of the transport path 110, for example, based on a sensor that detects the presence of the baby clothes 1 in the transport path 110, or by an operator. Manually proceed.

本實施形態中,作為一例,判定部160基於由圖像生成部150生成的各公扣20中的安裝構件30的X射線處理圖像(以下稱作「扣圖像」),來判定按扣10的安裝狀態是正常還是異常。該判定結果顯示於顯示部190。以下,對判定部160的判定方法的一例進行說明。 In the present embodiment, as an example, the determination unit 160 determines the snap button based on the X-ray processed image (hereinafter referred to as "buckle image") of the attachment member 30 in each of the male snaps 20 generated by the image generation unit 150. Whether the installation status of 10 is normal or abnormal. This determination result is displayed on the display unit 190. Hereinafter, an example of the determination method of the determination unit 160 will be described.

圖12是概略地表示與圖3所示的正常安裝的狀態的安裝構件30對應的扣圖像151的圖。圖13及圖14分別是與圖5及圖7所示的非正常安裝的狀態的安裝構件30對應的扣圖像152、扣圖像153的概略圖。扣圖像151、扣圖像152、扣圖像153中,為了方便起見,由影線表示透過了安裝構件30的X射線。扣圖像151根據安裝構件30而為圓環形狀。扣圖像151的內徑151a及外徑151b與安裝狀態的安裝構件30的半徑方向上的內側端及外側端分別一致。本實施形態中,正常安裝的情況下容許的安裝構件30的最小內徑及最大外徑分別作為第1臨限值150A及第2臨限值150B而事先儲存在記憶部141中。在母扣10A藉由安裝構件30而正常安裝於嬰兒服1的情況下,扣圖像151的內徑151a為第 1臨限值150A以上且外徑151b為第2臨限值150B以下。該情況下,判定部160因安裝狀態的安裝構件30處於第1臨限值150A及第2臨限值150B的範圍內,不存在超出該範圍的影線部分,故判斷為按扣10的安裝狀態正常。內徑151a及外徑151b在扣圖像152、扣圖像153中亦為共用,因而使用相同的參照編號。 FIG. 12 is a view schematically showing a buckle image 151 corresponding to the attachment member 30 in the normally mounted state shown in FIG. 3. FIG. 13 and FIG. 14 are schematic diagrams of the buckle image 152 and the buckle image 153 corresponding to the attachment member 30 in the abnormally mounted state shown in FIGS. 5 and 7, respectively. In the buckle image 151, the buckle image 152, and the buckle image 153, X-rays transmitted through the attachment member 30 are indicated by hatching for the sake of convenience. The buckle image 151 has a circular ring shape according to the attachment member 30. The inner diameter 151a and the outer diameter 151b of the buckle image 151 coincide with the inner end and the outer end in the radial direction of the attachment member 30 in the mounted state. In the present embodiment, the minimum inner diameter and the maximum outer diameter of the mounting member 30 that are allowed in the case of normal mounting are stored in the memory unit 141 in advance as the first threshold value 150A and the second threshold value 150B, respectively. In the case where the female snap 10A is normally attached to the baby clothes 1 by the attachment member 30, the inner diameter 151a of the buckle image 151 is the first 1 The threshold value is 150 A or more and the outer diameter 151b is equal to or less than the second threshold value 150B. In this case, the determination unit 160 is in the range of the first threshold 150A and the second threshold 150B in the mounted state, and there is no hatched portion exceeding the range, so it is determined that the snap 10 is mounted. The status is normal. The inner diameter 151a and the outer diameter 151b are also common to the buckle image 152 and the buckle image 153, and thus the same reference numerals are used.

扣圖像152中存在較第2臨限值150B向半徑方向更外側突出的影線部分152a。該影線部分152a與不進入母扣10A的凸緣14內而向半徑方向外側彎曲的安裝構件30的腳部32b對應。如此,在較第2臨限值150B向半徑方向更外側突出的影線部分存在一個以上的情況下,判定部160判斷該按扣10的安裝狀態為異常。而且,扣圖像153中存在較第1臨限值150A向半徑方向更內側突出的影線部分153a。該影線部分153a與不進入母扣10A的凸緣14內而向半徑方向內側彎曲的安裝構件30的腳部32c對應。如此,在較第1臨限值150A向半徑方向更內側突出的影線部分存在一個以上的情況下,判定部160判斷為安裝狀態為異常。以上的判定法為一例,不限於此。 The button image 152 has a hatched portion 152a that protrudes further outward in the radial direction than the second threshold value 150B. The hatched portion 152a corresponds to the leg portion 32b of the attachment member 30 that does not enter the flange 14 of the female snap 10A and is bent outward in the radial direction. When there is one or more hatching portions that protrude outward in the radial direction from the second threshold value 150B, the determination unit 160 determines that the attachment state of the snap button 10 is abnormal. Further, the buckle image 153 has a hatched portion 153a that protrudes further inward in the radial direction from the first threshold value 150A. The hatched portion 153a corresponds to the leg portion 32c of the attachment member 30 that does not enter the flange 14 of the female snap 10A and is bent inward in the radial direction. When there is one or more hatching portions that protrude inward in the radial direction from the first threshold value 150A, the determination unit 160 determines that the installation state is abnormal. The above determination method is an example and is not limited thereto.

以上的說明中,對作為扣構件的母扣10A進行了說明,關於公扣10B,亦可同樣地判定安裝狀態是否優良。 In the above description, the female snap 10A as the fastening member has been described, and in the male snap 10B, it is also possible to determine whether or not the mounting state is excellent.

Claims (5)

一種按扣安裝檢查裝置,其是用以對嬰兒服(1)中的包含扣構件(10A,10B)與安裝構件(30)的按扣(10)的安裝狀態進行檢查的按扣安裝檢查裝置(100),包括:搬送路(110),用以搬送安裝著一個或多個按扣(10)的嬰兒服(1);X射線照射部(120),用以對沿所述搬送路(110)搬送中的所述嬰兒服(1)照射X射線;X射線檢測部(130),用以對透過了所述嬰兒服(1)的X射線進行檢測;以及判定部(160),基於由所述X射線檢測部(130)檢測到的所述嬰兒服(1)中的所述按扣(10)的透過X射線量來判定所述按扣(10)的安裝狀態是否優良;所述判定所述按扣(10)的安裝狀態是否優良的步驟,是藉由將正常安裝的情況下容許的所述安裝構件(30)的最小內徑及最大外徑分別作為第1臨限值(150A)及第2臨限值(150B),當安裝狀態的所述安裝構件(30)處於所述第1臨限值(150A)及所述第2臨限值(150B)的範圍內,則所述判定部(160)將所述按扣(10)的安裝狀態判定為正常。 A snap installation inspection device is a snap installation inspection device for inspecting a mounting state of a snap button (10) including a fastening member (10A, 10B) and a mounting member (30) in a baby clothes (1) (100), comprising: a transport path (110) for transporting a baby suit (1) to which one or more snaps (10) are mounted; and an X-ray irradiation unit (120) for aligning along the transport path ( 110) the baby clothes (1) being transported to emit X-rays; the X-ray detecting unit (130) for detecting X-rays transmitted through the baby clothes (1); and the determining unit (160) based on Whether the mounting state of the snap button (10) is excellent by the amount of transmitted X-rays of the snap button (10) in the baby clothes (1) detected by the X-ray detecting unit (130); The step of determining whether the mounting state of the snap button (10) is excellent is to use the minimum inner diameter and the maximum outer diameter of the mounting member (30) allowed in the case of normal mounting as the first threshold value, respectively. (150A) and the second threshold (150B), when the mounting member (30) in the mounted state is within the range of the first threshold (150A) and the second threshold (150B), The determination unit (160) It is determined that the mounting state of the snap button (10) is normal. 如申請專利範圍第1項所述的按扣安裝檢查裝置,其中所述安裝構件(30)為具有基部(31)、及自基部(31)延伸的多個腳部(32)的金屬製的構件。 The snap mounting inspection device according to claim 1, wherein the mounting member (30) is made of metal having a base portion (31) and a plurality of leg portions (32) extending from the base portion (31). member. 如申請專利範圍第1項或第2項所述的按扣安裝檢查裝置,其中所述搬送路(110)被規定於用以搬送所述嬰兒服(1)的搬送用環形帶(111)、與配置於所述搬送用環形帶(111)的上方且用以按壓所述嬰兒服(1)的輔助用環形帶(112)之間。 The snap-fit inspection device according to the first or second aspect of the invention, wherein the transport path (110) is defined in a transport endless belt (111) for transporting the baby clothes (1), And an auxiliary endless belt (112) disposed above the conveying endless belt (111) for pressing the baby clothes (1). 如申請專利範圍第3項所述的按扣安裝檢查裝置,其包括:滑動構件(114b),安裝著所述輔助用環形帶(112)的輥(114)的中心軸(114a);以及導引構件(117),將所述滑動構件(114b)能夠沿上下方向移動地加以收容,藉由在所述導引構件(117)內所述滑動構件(114b)沿上下方向移動,而所述輔助用環形帶(112)相對於所述搬送用環形帶(111)沿上下方向移動,可變更所述搬送用環形帶(111)與所述輔助用環形帶(112)之間的間隔(C)。 A snap mounting inspection device according to claim 3, comprising: a sliding member (114b), a central axis (114a) of the roller (114) on which the auxiliary endless belt (112) is mounted; a guiding member (117) for movably moving the sliding member (114b) in the up and down direction, wherein the sliding member (114b) moves in the up and down direction in the guiding member (117) The auxiliary endless belt (112) is moved in the vertical direction with respect to the conveying endless belt (111), and the interval between the conveying endless belt (111) and the auxiliary endless belt (112) can be changed (C) ). 如申請專利範圍第1項所述的按扣安裝檢查裝置,其進而包括圖像生成部(150),所述圖像生成部(150)基於由所述X射線檢測部(130)檢測到的所述嬰兒服(1)的所述透過X射線量生成圖像,所述判定部(160)基於由所述圖像生成部(150)生成的圖像判定所述按扣(10)的安裝狀態是否優良。 The snap installation inspection apparatus according to claim 1, further comprising an image generation unit (150) based on the detection by the X-ray detection unit (130) The transmitted light X-ray amount of the baby clothes (1) generates an image, and the determining unit (160) determines the mounting of the snap button (10) based on an image generated by the image generating unit (150). Whether the status is good.
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