TW201704655A - Vehicular disc brake - Google Patents

Vehicular disc brake Download PDF

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Publication number
TW201704655A
TW201704655A TW105117961A TW105117961A TW201704655A TW 201704655 A TW201704655 A TW 201704655A TW 105117961 A TW105117961 A TW 105117961A TW 105117961 A TW105117961 A TW 105117961A TW 201704655 A TW201704655 A TW 201704655A
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TW
Taiwan
Prior art keywords
disk
caliper body
caliper
friction pad
pad
Prior art date
Application number
TW105117961A
Other languages
Chinese (zh)
Other versions
TWI679356B (en
Inventor
Daiki Atsuta
Naoki Kobayashi
Original Assignee
Nissin Kogyo Co Ltd
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Publication of TW201704655A publication Critical patent/TW201704655A/en
Application granted granted Critical
Publication of TWI679356B publication Critical patent/TWI679356B/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D55/00Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
    • F16D55/02Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members
    • F16D55/22Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads
    • F16D55/224Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members
    • F16D55/225Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members the braking members being brake pads
    • F16D55/226Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members the braking members being brake pads in which the common actuating member is moved axially, e.g. floating caliper disc brakes
    • F16D55/2265Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members the braking members being brake pads in which the common actuating member is moved axially, e.g. floating caliper disc brakes the axial movement being guided by one or more pins engaging bores in the brake support or the brake housing
    • F16D55/227Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members the braking members being brake pads in which the common actuating member is moved axially, e.g. floating caliper disc brakes the axial movement being guided by one or more pins engaging bores in the brake support or the brake housing by two or more pins
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/02Braking members; Mounting thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/02Braking members; Mounting thereof
    • F16D65/04Bands, shoes or pads; Pivots or supporting members therefor
    • F16D65/092Bands, shoes or pads; Pivots or supporting members therefor for axially-engaging brakes, e.g. disc brakes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/02Braking members; Mounting thereof
    • F16D65/04Bands, shoes or pads; Pivots or supporting members therefor
    • F16D65/092Bands, shoes or pads; Pivots or supporting members therefor for axially-engaging brakes, e.g. disc brakes
    • F16D65/095Pivots or supporting members therefor

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Braking Arrangements (AREA)

Abstract

A vehicular disc brake that allows friction pads to be easily exchanged, while also reducing the size of a caliper body, wherein pad suspension parts 8a, 9a are arranged to protrude from friction pads 8, 9 to the outside in the radial direction of the disc and at a disc turn-in side during forward movement of the vehicle. A torque transmission surface 8g for transmitting braking torque by contacting a torque-receiving part 3d provided on a caliper bracket 3 is provided on the disc turn-out side of the active-side friction pad 8. A torque transmission arm 9f for transmitting braking torque by contacting a torque-receiving pin 13 is provided on the disc rotor turn-out side of the reactive-side friction pad 9. A housing recess 6q for housing the pad suspension parts 8a, 9a so as to be able to move in the disk axis direction is formed in a disc rotor side surface 6r on a bridge section 6c of a caliper body 6.

Description

車輛用碟式煞車 Disc brakes for vehicles

本發明係關於使用於汽車或二輪機車等車輛之車輛用碟式煞車,詳細而言,係關於以橫跨碟盤轉子地被懸架於碟盤軸向之掛鉤銷來懸掛支撐一對之摩擦墊之車輛用碟式煞車。 The present invention relates to a disc brake for a vehicle used in a vehicle such as an automobile or a two-wheeled vehicle, and more particularly to a friction pad that supports a pair of hook pins suspended in the axial direction of the disc by a rotor across the disc rotor. The vehicle is equipped with a disc brake.

過去,於使用滑銷式之卡鉗本體之車輛用碟式煞車中存在有如下者:在卡鉗本體之作用部與反作用部之間隔著碟盤轉子對向配置一對之摩擦墊,於該摩擦墊之背板之碟盤外周側突設一對之懸掛部,並使該懸掛部橫跨作用部與反作用部地分別由被架設於碟盤軸向之一對之掛鉤銷所懸掛支撐(例如,參照專利文獻1)。然而,於專利文獻1之車輛用碟式煞車中,由於2根掛鉤銷被配置於卡鉗本體之內側,因此無法於摩擦墊及卡鉗本體安裝於車體之狀態下進行摩擦墊之更換,而在摩擦墊之更換上費時費力。 In the past, in a disc brake for a vehicle using a slide-type caliper body, there is a friction pad in which a pair of friction pads are disposed opposite to the disk rotor at an action portion and a reaction portion of the caliper body. a pair of hanging portions are protruded from the outer peripheral side of the disc of the back plate, and the hanging portion is suspended and supported by the hook pin which is mounted on one of the axial directions of the disk, respectively, across the action portion and the reaction portion (for example, Refer to Patent Document 1). However, in the disc brake of the vehicle of Patent Document 1, since the two hook pins are disposed inside the caliper body, the friction pad cannot be replaced while the friction pad and the caliper body are attached to the vehicle body. The replacement of the friction pad is time consuming and laborious.

因此,存在有使摩擦墊之懸掛片朝卡鉗本體之橋部的碟盤旋入側突出,並使上述懸掛片橫跨作用部與反作用部而由被架設於碟盤軸向之一根掛鉤銷所懸掛支撐之車輛用碟式煞車(例如,參照專利文獻2)。 Therefore, there is a case where the suspension piece of the friction pad protrudes toward the screw-in side of the bridge portion of the caliper body, and the suspension piece straddles the action portion and the reaction portion by one of the hook pins that are erected in the axial direction of the disk A disc brake for a vehicle that is suspended and supported (for example, refer to Patent Document 2).

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

專利文獻1:日本專利實開平2-16836號公報 Patent Document 1: Japanese Patent Publication No. 2-16836

專利文獻2:日本專利特開2004-132449號公報 Patent Document 2: Japanese Patent Laid-Open Publication No. 2004-132449

然而,於前述之專利文獻2之車輛用碟式煞車中,雖在摩擦墊及卡鉗本體安裝於卡鉗支架之狀態下,也可將掛鉤銷拆卸而更換摩擦墊,但由於使卡鉗本體之作用部與反作用部朝橋部之碟盤旋出側突出而架設掛鉤銷,因此使卡鉗本體大型化,且使得重量也增加。 However, in the disc brake of the vehicle of the above-mentioned Patent Document 2, the friction pin and the caliper body are attached to the caliper holder, and the hook pin can be detached to replace the friction pad, but the action portion of the caliper body is made. The reaction pin protrudes toward the screw-out side of the bridge portion to erect the hook pin, thereby increasing the size of the caliper body and increasing the weight.

因此,本發明之目的,在於提供一種車輛用碟式煞車,可一邊謀求卡鉗本體之小型化,一邊良好地更換摩擦墊。 Therefore, an object of the present invention is to provide a disc brake for a vehicle which can replace the friction pad satisfactorily while miniaturizing the caliper body.

為了達成上述目的,本發明之車輛用碟式煞車,藉由橋部連結被配置於碟盤轉子之一側部且具備有活塞之作用部與被配置於上述碟盤轉子之另一側部且具備有反力爪之反作用部而形成卡鉗本體,經由一對之滑銷將該卡鉗本體可朝碟盤軸向滑動地支撐於在上述碟盤轉子之一側部被固定設置於車體之卡鉗支架上,於上述作用部與反作用部之間,隔著上述碟盤轉子對向配置一對之摩擦墊,並使設置於該摩擦墊之懸掛部橫跨上述作用部與反作用部地由被架設於碟盤軸向之掛鉤銷所懸掛支撐,其特徵在於,上述摩擦墊於車輛前進時之碟盤旋入側且碟盤半徑方向外側形成上述墊懸掛部,並且於碟盤旋出側具備有抵接於設置在上述卡鉗本體或上述卡鉗支架之任一者的力矩承受部而傳遞制動力矩之力矩傳遞部,上述卡鉗本體於上述橋部之碟盤轉子側面,形成有使上述墊懸掛部可 朝碟盤軸向移動地加以收容之收容凹部。 In order to achieve the above object, a disc brake for a vehicle according to the present invention is disposed at a side portion of a disk rotor by a bridge portion, and includes an action portion of the piston and a side portion disposed on the other side of the disk rotor. The caliper body is formed by the reaction portion having the reaction claw, and the caliper body is slidably supported by the pair of sliding pins in the axial direction of the disk to the caliper fixed to the vehicle body at one side of the disk rotor a pair of friction pads are disposed between the action portion and the reaction portion via the disk rotor, and the suspension portion provided on the friction pad is erected across the action portion and the reaction portion. The suspension support is supported by the hook pin in the axial direction of the disk, wherein the friction pad is formed on the screw-in side of the disk when the vehicle is advanced, and the pad suspension portion is formed on the outer side in the radial direction of the disk, and is provided on the screw-out side of the disk. a torque transmitting portion that transmits a braking torque to a torque receiving portion of the caliper body or the caliper bracket, wherein the caliper body is formed on a side surface of the disk rotor of the bridge portion Pad suspension portion may A receiving recess that is accommodated in the axial direction of the disk.

又,較佳為上述摩擦墊於碟盤旋入側之外表面,具備有較上述卡鉗本體更突出於外側之抓取片。此外,較佳為上述摩擦墊藉由將上述掛鉤銷自上述卡鉗本體拆卸,並使上述摩擦墊之碟盤旋入側朝碟盤半徑方向內側轉動,而可在上述卡鉗本體安裝於上述卡鉗支架之狀態下自上述卡鉗本體拆卸。 Further, it is preferable that the friction pad is provided on the outer surface of the disk screw-in side, and the grasping piece that protrudes further outward than the caliper body is provided. Further, preferably, the friction pad is attached to the caliper holder by detaching the hook pin from the caliper body and rotating the disk of the friction pad to the inner side in the radial direction of the disk. Removed from the above caliper body in the state.

根據本發明之車輛用碟式煞車,由於摩擦墊使形成於碟盤旋入側且碟盤半徑方向外側之墊懸掛部,於卡鉗本體之內側被懸掛支撐於一根之掛鉤銷上,因此可一邊謀求卡鉗本體之小型化,一邊即便在卡鉗本體及摩擦墊安裝於卡鉗支架之狀態下,也可將掛鉤銷拆卸而更換摩擦墊。 According to the disc brake for a vehicle of the present invention, the pad suspension portion formed on the screw-in side of the disk and radially outward of the disk is suspended and supported by the hook pin on the inner side of the caliper body by the friction pad, so that one side can be suspended In order to reduce the size of the caliper body, the hook pin can be removed and the friction pad can be replaced even when the caliper body and the friction pad are attached to the caliper holder.

又,由於在摩擦墊之碟盤旋入側之外表面具備有較卡鉗本體突出於外側之抓取片,因此可抓住抓取片而良好地進行摩擦墊之更換作業。此外,由於摩擦墊藉由將掛鉤銷自卡鉗本體拆卸,並使摩擦墊之碟盤旋入側朝碟盤半徑方向內側轉動,而可在卡鉗本體安裝於卡鉗支架之狀態下自卡鉗本體拆卸,因此,配置有卡鉗支架之作用部側之摩擦墊也可容易地進行更換。 Further, since the outer surface of the friction pad is provided with a gripping piece that protrudes from the outer side of the caliper body, the grabbing piece can be grasped and the replacement of the friction pad can be performed satisfactorily. In addition, since the friction pad is detached from the caliper body by rotating the hook pin from the caliper body, and the disk of the friction pad is rotated to the inner side in the radial direction of the disk, the caliper body can be detached from the caliper body while being mounted on the caliper body. The friction pad on the side of the action portion on which the caliper bracket is disposed can also be easily replaced.

1‧‧‧車輛用碟式煞車 1‧‧‧Disc brakes for vehicles

2‧‧‧碟盤轉子 2‧‧‧disc rotor

3‧‧‧卡鉗支架 3‧‧‧Clamp bracket

3a‧‧‧第1滑銷安裝臂 3a‧‧‧1st sliding pin mounting arm

3b‧‧‧第2滑銷安裝臂 3b‧‧‧2nd sliding pin mounting arm

3c‧‧‧螺孔 3c‧‧‧ screw holes

3d‧‧‧力矩承受面 3d‧‧‧ Torque bearing surface

3e‧‧‧支撐部 3e‧‧‧Support

3f‧‧‧滑銷安裝孔 3f‧‧‧Slide pin mounting hole

3g‧‧‧螺孔 3g‧‧‧ screw hole

4‧‧‧滑銷 4‧‧‧Slide

4a‧‧‧凸緣部 4a‧‧‧Flange

4b‧‧‧螺紋部 4b‧‧‧Threading Department

5‧‧‧滑銷 5‧‧‧Slide

6‧‧‧卡鉗本體 6‧‧‧ caliper body

6a‧‧‧作用部 6a‧‧‧Action Department

6b‧‧‧反作用部 6b‧‧‧Reaction Department

6c‧‧‧橋部 6c‧‧‧Bridge

6d‧‧‧汽缸孔 6d‧‧‧Cylinder bore

6e‧‧‧反力爪 6e‧‧‧Resistance claws

6f‧‧‧陰螺紋部 6f‧‧‧ female thread

6g‧‧‧銷插通部 6g‧‧‧ pin insertion department

6h‧‧‧陰螺孔 6h‧‧‧ female screw hole

6i‧‧‧第1軸部插通孔 6i‧‧‧1st shaft insertion hole

6j‧‧‧第2軸部插通孔 6j‧‧‧2nd shaft insertion hole

6k‧‧‧小徑孔 6k‧‧‧ small diameter hole

6m‧‧‧大徑孔 6m‧‧‧ large diameter hole

6n‧‧‧第1車體安裝臂 6n‧‧‧1st body mounting arm

6p‧‧‧第2車體安裝臂 6p‧‧‧2nd body mounting arm

6q‧‧‧收容凹部 6q‧‧‧ containment recess

6r‧‧‧碟盤轉子側面 6r‧‧‧ disc rotor side

7‧‧‧掛鉤銷 7‧‧‧Looking

7a‧‧‧軸部 7a‧‧‧Axis

7b‧‧‧陽螺紋部 7b‧‧‧ male thread

7c‧‧‧小徑軸部 7c‧‧‧ Small diameter shaft

7d‧‧‧環形槽 7d‧‧‧ring groove

7e‧‧‧頭部 7e‧‧‧ head

8、9‧‧‧摩擦墊 8, 9‧‧‧ Friction pad

8a、9a‧‧‧墊懸掛部 8a, 9a‧‧‧ pad suspension

8b、9b‧‧‧襯片 8b, 9b‧‧‧ lining

8c、9c‧‧‧背板 8c, 9c‧‧‧ backplane

8d、9d‧‧‧掛鉤銷插通孔 8d, 9d‧‧‧ hook pin insertion hole

8e、9e‧‧‧抓取片 8e, 9e‧‧‧ Grab

8f‧‧‧耳片 8f‧‧‧ ears

8g‧‧‧力矩傳遞面 8g‧‧‧ torque transfer surface

9f‧‧‧力矩傳遞臂 9f‧‧‧ torque transmitting arm

10‧‧‧墊彈簧 10‧‧‧Mask spring

11‧‧‧活塞 11‧‧‧Piston

12‧‧‧液壓室 12‧‧‧ hydraulic room

13‧‧‧力矩承受銷 13‧‧‧ Torque bearing

14‧‧‧防脫構件 14‧‧‧Protection members

A‧‧‧箭頭 A‧‧‧ arrow

P1‧‧‧開口端部 P1‧‧‧Open end

P2‧‧‧前端部 P2‧‧‧ front end

E1‧‧‧空間部 E1‧‧‧ Space Department

圖1為圖3之I-I線剖視圖。 Fig. 1 is a cross-sectional view taken along line I-I of Fig. 3.

圖2為圖3之II-II線剖視圖。 Figure 2 is a cross-sectional view taken along line II-II of Figure 3;

圖3為顯示本發明一形態例之車輛用碟式煞車之側視圖。 Fig. 3 is a side view showing a disc brake for a vehicle according to an embodiment of the present invention.

圖4為圖6之IV-IV線剖視圖。 Figure 4 is a cross-sectional view taken along line IV-IV of Figure 6.

圖5為顯示本發明一形態例之車輛用碟式煞車之俯視圖。 Fig. 5 is a plan view showing a disc brake for a vehicle according to an embodiment of the present invention.

圖6亦為車輛用碟式煞車之前視圖。 Figure 6 is also a front view of a disc brake for a vehicle.

圖7為將作用部側之摩擦墊拆卸時拔出滑銷並使摩擦墊旋轉之狀態之說明圖。 FIG. 7 is an explanatory view showing a state in which the slide pin is pulled out and the friction pad is rotated when the friction pad on the action portion side is removed.

圖8為拔出作用部側之摩擦墊時之說明圖。 Fig. 8 is an explanatory view showing a state in which the friction pad on the side of the action portion is pulled out.

圖9為拆卸反作用部側之摩擦墊時之說明圖。 Fig. 9 is an explanatory view showing a state in which the friction pad on the side of the reaction portion is removed.

圖1至圖9為顯示本發明之車輛用碟式煞車一形態例之圖,箭頭A為車輛前進時與車輛一體地旋轉之碟盤轉子之旋轉方向,以下所述之碟盤旋出側及碟盤旋入側,係車輛前進時之碟盤旋出側及碟盤旋入側。 1 to 9 are views showing an embodiment of a disc brake for a vehicle according to the present invention, and an arrow A is a rotation direction of a disc rotor that rotates integrally with the vehicle when the vehicle is moving forward, and the disc rotation side and the disc described below. The disk is screwed into the side, which is the disk unwinding side and the disk screwing side when the vehicle is moving forward.

本形態例之車輛用碟式煞車1具備有:碟盤轉子2,其於車輛行駛時與未圖示之車輪一體地旋轉;卡鉗支架3,其於該碟盤轉子2之一側部被安裝於車體;滑銷式之卡鉗本體6,其經由一對之滑銷4、5可朝碟盤軸向滑動地被支撐於該卡鉗支架3;掛鉤銷7,其係架設於該卡鉗本體6之作用部6a及反作用部6b之間;及一對之摩擦墊8、9,其係懸掛支撐於該掛鉤銷7,且隔著碟盤轉子2被對向配置。 The disc brake 1 for a vehicle according to the present embodiment includes a disc rotor 2 that rotates integrally with a wheel (not shown) when the vehicle travels, and a caliper bracket 3 that is mounted on one side of the disc rotor 2 The caliper body 6 of the sliding pin type is supported by the caliper bracket 3 via a pair of sliding pins 4, 5 so as to be axially slidable toward the disk; the hook pin 7 is erected on the caliper body 6 Between the action portion 6a and the reaction portion 6b, and a pair of friction pads 8, 9 are suspended and supported by the hook pin 7 and disposed opposite to each other via the disk rotor 2.

卡鉗本體6係由被配置於碟盤轉子2之兩側部之前述之作用部6a及反作用部6b、以及橫跨碟盤轉子2之外周而連結該等作用部6a及反作用部6b之橋部6c所構成,且於橋部6c與摩擦墊8、9之間壓縮設置有墊彈簧10。於作用部6a設置有在碟盤轉子2側開口且有底之3個汽缸孔6d,而於反作用部6b一體地形成有4個反力爪6e。於各汽缸孔6d液密地內插有活塞11,且於活塞 11與汽缸孔6d之底部之間區隔有液壓室12。 The caliper body 6 is composed of the above-described action portion 6a and reaction portion 6b disposed on both side portions of the disk rotor 2, and a bridge portion connecting the action portion 6a and the reaction portion 6b across the outer circumference of the disk rotor 2. 6c is configured, and a pad spring 10 is compressed between the bridge portion 6c and the friction pads 8 and 9. The action portion 6a is provided with three cylinder holes 6d that are open on the disk rotor 2 side and have a bottom, and four reaction force claws 6e are integrally formed in the reaction portion 6b. a piston 11 is inserted in the cylinder bore 6d in a liquid-tight manner, and is in the piston A hydraulic chamber 12 is partitioned between the 11 and the bottom of the cylinder bore 6d.

於作用部6a之碟盤旋入側及反作用部之碟盤旋入側,分別同軸地形成有安裝掛鉤銷7之陰螺紋部6f及供掛鉤銷7插通之銷插通部6g。陰螺紋部6f具備有:大徑之陰螺孔6h,其係形成於碟盤轉子之相反側;及第1軸部插通孔6i,其係形成於碟盤轉子側,較陰螺孔6h小徑且供掛鉤銷7之軸部插通;於陰螺孔6h與第1軸部插通孔6i之間,形成有圓錐狀之台階部。銷插通部6g具備有:第2軸部插通孔6j,其係形成於碟盤轉子側,且供掛鉤銷7之軸部7a插通;小徑孔6k,其連通於該第2軸部插通孔6j,並且形成為較該第2軸部插通孔6j小徑;及大徑孔6m,其連續於該小徑孔6k,並且朝碟盤轉子之相反側開口;大徑孔6m係形成為自小徑孔6k朝向開口部逐漸成為大徑之缽狀。 The female screw portion 6f to which the hook pin 7 is attached and the pin insertion portion 6g through which the hook pin 7 is inserted are coaxially formed on the disk insertion side of the action portion 6a and the disk screw insertion side of the reaction portion. The female screw portion 6f is provided with a large-diameter female screw hole 6h formed on the opposite side of the disk rotor, and a first shaft portion insertion hole 6i formed on the disk rotor side, which is larger than the female screw hole 6h. The shaft portion of the hook pin 7 is inserted through the small diameter, and a conical step portion is formed between the female screw hole 6h and the first shaft portion insertion hole 6i. The pin insertion portion 6g includes a second shaft portion insertion hole 6j formed on the disk rotor side and through which the shaft portion 7a of the hook pin 7 is inserted, and a small diameter hole 6k communicating with the second shaft a through hole 6j, and formed to have a smaller diameter than the second shaft portion insertion hole 6j; and a large diameter hole 6m continuous to the small diameter hole 6k and open to the opposite side of the disk rotor; the large diameter hole The 6 m system is formed in a shape that gradually becomes a large diameter from the small diameter hole 6k toward the opening portion.

作用部6a係於碟盤旋出側及碟盤半徑方向內側,分別突設有第1車體安裝臂6n及第2車體安裝臂6p,並於第1車體安裝臂6n插通有上述一滑銷4。該一滑銷4係將螺紋部嵌合於卡鉗支架3之第1滑銷安裝臂3a,使滑銷4之凸緣部4a抵接於卡鉗支架3之一側面,並將圓筒狀之力矩承受銷13(本發明之力矩承受部)螺合於突出至卡鉗支架3之另一側面側之螺紋部4b。藉此,於橋部6c之碟盤旋出側,力矩承受銷13係朝碟盤軸向橫跨碟盤轉子2之外周而沿反作用部方向被配置。另一滑銷5係朝碟盤轉子之相反方向突出地被安裝於卡鉗支架3之第2滑銷安裝臂3b,且前端側被***上述第2車體安裝臂6p。又,於橋部6c之碟盤轉子側面之碟盤旋入側,形成有使被設置於摩擦墊8、9之墊懸掛部8a、9a可朝碟盤方向移動地加以收容之收容凹部6q。 The action portion 6a is attached to the disk rotation side and the disk radial direction inner side, and the first vehicle body attachment arm 6n and the second vehicle body attachment arm 6p are respectively protruded, and the first vehicle body attachment arm 6n is inserted into the first body attachment arm 6n. Slide pin 4. The slide pin 4 is fitted to the first slide pin attachment arm 3a of the caliper holder 3, and the flange portion 4a of the slide pin 4 abuts against one side of the caliper holder 3, and the cylindrical moment is applied. The receiving pin 13 (the torque receiving portion of the present invention) is screwed to the screw portion 4b that protrudes to the other side surface side of the caliper holder 3. Thereby, on the screw-out side of the bridge portion 6c, the torque receiving pin 13 is disposed in the direction of the reaction portion across the outer circumference of the disk rotor 2 toward the disk axial direction. The other slide pin 5 is attached to the second slide pin attachment arm 3b of the caliper holder 3 so as to protrude in the opposite direction of the disk rotor, and the distal end side is inserted into the second vehicle body attachment arm 6p. Further, on the screw-in side of the disk rotor side of the bridge portion 6c, a housing recess 6q for accommodating the pad suspension portions 8a, 9a provided in the friction pads 8 and 9 so as to be movable in the disk direction is formed.

摩擦墊8、9係構成為將與碟盤2之側面滑接之襯片8b、9b固接於金屬製之背板8c、9c,於背板8c、9c之碟盤旋入側且碟盤半徑方向外側突設有上述墊懸掛部8a、9a,並於該墊懸掛部8a、9a分別穿設有掛鉤銷插通孔8d、9d。此外,於背板8c、9c之碟盤旋入側之外表面,分別形成有在將摩擦墊8、9安裝於卡鉗本體6時較卡鉗本體6突出於外側之抓取片8e、9e。 The friction pads 8, 9 are configured to fasten the linings 8b, 9b that are slidably connected to the sides of the disk 2 to the back plates 8c, 9c made of metal, on the screw-in side of the back plates 8c, 9c and the radius of the disk The pad hanging portions 8a and 9a are protruded outward in the direction, and the hook pin insertion holes 8d and 9d are respectively formed in the pad hanging portions 8a and 9a. Further, on the outer surfaces of the discs of the back plates 8c and 9c, the gripping pieces 8e and 9e which protrude from the outer side of the caliper body 6 when the friction pads 8 and 9 are attached to the caliper body 6 are respectively formed.

於作用部側之摩擦墊8之背板8c之碟盤旋出側,突設有被支撐於卡鉗支架3之耳片8f,且於背板8c之碟盤旋出側,形成有制動時將制動力矩傳遞至卡鉗支架3之力矩傳遞面8g(本發明之力矩傳遞部)。又,如圖7所示,作用部側之摩擦墊8係形成為在使碟盤旋入側朝碟盤半徑方向內側轉動時可通過空間部E1之形狀,該空間部E1係形成於收容凹部6q之碟盤旋入側之開口端部P1至第2滑銷安裝臂3b之前端部P2之間。 On the screw-out side of the back plate 8c of the friction pad 8 on the side of the action portion, an ear piece 8f supported by the caliper holder 3 is protruded, and a braking torque is formed on the side of the disk of the back plate 8c. It is transmitted to the torque transmission surface 8g of the caliper holder 3 (the torque transmission portion of the present invention). Further, as shown in Fig. 7, the friction pad 8 on the action portion side is formed to pass through the space portion E1 when the disk is screwed inwardly in the radial direction of the disk, and the space portion E1 is formed in the housing recess 6q. The disk is screwed between the open end P1 of the side and the front end P2 of the second slide pin mounting arm 3b.

於反作用部側之摩擦墊9之背板9c之碟盤旋出側,形成有朝碟盤旋出側開口之二分肢狀之力矩傳遞臂9f(本發明之力矩傳遞部),該力矩傳遞臂9f抵接於力矩承受銷13。 On the screw-out side of the back plate 9c of the friction pad 9 on the side of the reaction portion, a two-legged torque transmitting arm 9f (the torque transmitting portion of the present invention) that opens toward the opening side of the disk is formed, and the torque transmitting arm 9f is abutted. Connected to the torque bearing pin 13.

卡鉗支架3係藉由沖壓加工一片之板材所形成,並具備有:上述第1滑銷安裝臂3a,其朝碟盤旋出側之碟盤半徑方向外側突出;及上述第2滑銷安裝臂3b,其朝碟盤旋入側之碟盤半徑方向內側突出。第1滑銷安裝臂3a係於碟盤外周側,形成有嵌合滑銷4之滑銷嵌合孔,並且於較該滑銷嵌合孔靠碟盤旋出側,形成有供一車體安裝螺栓安裝之螺孔3c(本發明之安裝部)。此外,於第1滑銷安裝臂3a之碟盤內周側,正交地形成有於制動時自作用部側之摩擦墊8承受力矩之力矩承受面3d(本發明之力矩承受部)、及支 撐被形成於作用部側之摩擦墊8之耳片8f之支撐部3e。第2滑銷安裝臂3b係形成有用以固接另一滑銷5之滑銷安裝孔3f,並且於較該滑銷安裝孔3f靠碟盤內周側,形成有供另一車體安裝螺栓安裝之螺孔3g(本發明之安裝部)。 The caliper holder 3 is formed by pressing a sheet of a sheet, and includes: the first slide pin mounting arm 3a protruding outward in the radial direction of the disk on the screw-out side; and the second slide pin mounting arm 3b It protrudes toward the inner side in the radial direction of the disk on the side of the disk. The first slide pin mounting arm 3a is formed on the outer peripheral side of the disk, and is formed with a slide pin fitting hole into which the slide pin 4 is fitted, and is formed on the screw-out side of the slide pin fitting hole to be mounted for a vehicle body. Bolt-mounted screw hole 3c (mounting portion of the present invention). Further, on the inner peripheral side of the disk of the first slide pin mounting arm 3a, a torque receiving surface 3d (the torque receiving portion of the present invention) that receives the moment of the friction pad 8 from the action portion side during braking is formed orthogonally, and support The support portion 3e of the tab 8f of the friction pad 8 formed on the action portion side is supported. The second sliding pin mounting arm 3b is formed with a sliding pin mounting hole 3f for fixing the other sliding pin 5, and is formed on the inner peripheral side of the disk by the sliding pin mounting hole 3f, and is provided with another body mounting bolt Mounting screw hole 3g (mounting portion of the present invention).

掛鉤銷7係於軸部7a之一端側及於另一端側,分別具備有較軸部大徑之陽螺紋部7b及較軸部7a小徑之小徑軸部7c,並於陽螺紋部7b與軸部7a之間,形成有自陽螺紋部7b朝向軸部逐漸或為小徑之圓錐部。小徑軸部7c係於另一端側,環設有嵌合防脫構件14之環形槽7d,並於較該環形槽7d靠外端側,形成有朝向端部逐漸成為小徑之圓錐狀之頭部7e。防脫構件14例如為藉由聚丙烯等樹脂而形成為C字狀者,具有較小徑孔6k之內徑略大徑之外徑。 The hook pin 7 is provided on one end side and the other end side of the shaft portion 7a, and each has a male screw portion 7b having a larger diameter than the shaft portion and a small diameter shaft portion 7c having a smaller diameter than the shaft portion 7a, and is formed on the male screw portion 7b. Between the shaft portion 7a and the shaft portion 7b, a tapered portion which gradually or has a small diameter toward the shaft portion is formed. The small-diameter shaft portion 7c is formed on the other end side, and is provided with an annular groove 7d to which the retaining member 14 is fitted, and is formed on the outer end side of the annular groove 7d, and has a conical shape which gradually becomes a small diameter toward the end portion. Head 7e. The retaining member 14 is formed, for example, in a C shape by a resin such as polypropylene, and has an outer diameter having a diameter smaller than the diameter of the small diameter hole 6k.

於將摩擦墊8、9安裝於如上述所形成之卡鉗支架3與卡鉗本體6時,使支撐部3e支撐作用部之摩擦墊8之耳片8f,並使卡鉗支架3之力矩承受面3d與摩擦墊8之力矩傳遞面8g相抵接。又,使反作用部側之摩擦墊9之力矩傳遞臂9f抵接於力矩承受銷13以支撐摩擦墊9。於該狀態下,摩擦墊8、9之墊懸掛部8a、9a係收容於橋部6c之收容凹部6q,而掛鉤銷插通孔8d、9d、卡鉗本體6之陰螺紋部6f、與銷插通部6g,係配置於軸線一致之位置上。 When the friction pads 8 and 9 are attached to the caliper holder 3 and the caliper body 6 formed as described above, the support portion 3e supports the tab 8f of the friction pad 8 of the action portion, and the torque receiving surface 3d of the caliper holder 3 is The torque transmitting surface 8g of the friction pad 8 abuts. Further, the torque transmitting arm 9f of the friction pad 9 on the reaction portion side is brought into contact with the torque receiving pin 13 to support the friction pad 9. In this state, the pad suspension portions 8a, 9a of the friction pads 8, 9 are received in the housing recess 6q of the bridge portion 6c, and the hook pin insertion holes 8d, 9d, the female screw portion 6f of the caliper body 6, and the pin insertion The through portion 6g is disposed at a position where the axes coincide.

接著,將於環形槽7d嵌合有防脫構件14之狀態下之掛鉤銷7,依序插通於陰螺孔6h、第1軸部插通孔6i、掛鉤銷插通孔8d、9d、第2軸部插通孔6j、小徑孔6k,使陽螺紋部7b螺合於陰螺孔6h,並使形成於陰螺孔6h與第1軸部插通孔6i之間之台 階部抵接於形成於陽螺紋部7b與軸部7a之間的圓錐部。防脫構件14係於被壓縮之狀態下通過小徑孔6k而被配置於大徑孔6m,頭部7e自大徑孔6m朝外側突出,並藉由小徑孔6k與形成為較小徑孔6k略大徑之防脫構件14,來謀求掛鉤銷7之脫落防止。 Then, the hook pin 7 in a state in which the retaining member 14 is fitted to the annular groove 7d is sequentially inserted into the female screw hole 6h, the first shaft portion insertion hole 6i, the hook pin insertion holes 8d, 9d, The second shaft portion insertion hole 6j and the small diameter hole 6k are screwed into the female screw hole 6h, and are formed between the female screw hole 6h and the first shaft portion insertion hole 6i. The step abuts against a conical portion formed between the male screw portion 7b and the shaft portion 7a. The retaining member 14 is disposed in the large diameter hole 6m through the small diameter hole 6k in a compressed state, and the head portion 7e protrudes outward from the large diameter hole 6m, and is formed into a smaller diameter by the small diameter hole 6k. The retaining member 14 having a slightly larger diameter in the hole 6k is intended to prevent the hook pin 7 from coming off.

又,於摩擦墊8、9之更換時,在將摩擦墊8、9自卡鉗本體6拆卸時,鬆開掛鉤銷7之陽螺紋部7b,一邊壓縮防脫構件14一邊將掛鉤銷7自小徑孔6k、第2軸部插通孔6j、掛鉤銷插通孔8d、9d、第1軸部插通孔6i、陰螺孔6h拔出。接著,作用部側之摩擦墊8,如圖7所示藉由抓住抓取片8e,使摩擦墊8之碟盤旋入側朝碟盤半徑方向內側轉動,並如圖8所示拉至碟盤旋入側,可使耳片8f離開支撐部3e,而使背板8c之碟盤半徑方向外側通過上述開口端部P1,使背板8c之碟盤半徑方向內側通過上述前端部P2,從而將摩擦墊8自空間部E1取出至卡鉗本體6之外部。又,更換之新品之摩擦墊8,也可經由空間部E1容易地***既定之部位。 Further, when the friction pads 8 and 9 are replaced, when the friction pads 8 and 9 are detached from the caliper body 6, the male screw portion 7b of the hook pin 7 is loosened, and the hook pin 7 is compressed while the detachment preventing member 14 is compressed. The diameter hole 6k, the second shaft portion insertion hole 6j, the hook pin insertion holes 8d and 9d, the first shaft portion insertion hole 6i, and the female screw hole 6h are pulled out. Then, the friction pad 8 on the action portion side is rotated as shown in FIG. 7 by grasping the gripping piece 8e so that the disk of the friction pad 8 is screwed into the side of the disk in the radial direction and pulled to the disk as shown in FIG. When the disk is screwed into the side, the tab 8f can be separated from the support portion 3e, and the outer side of the disk 8c in the radial direction of the back plate 8c passes through the open end portion P1, and the inner side of the disk in the radial direction of the back plate 8c passes through the front end portion P2. The friction pad 8 is taken out from the space portion E1 to the outside of the caliper body 6. Further, the friction pad 8 of the new product to be replaced can be easily inserted into a predetermined portion via the space portion E1.

另一方面,如圖9所示,反作用部之摩擦墊9係藉由抓住抓取片9e,一邊使摩擦墊9之碟盤旋入側朝碟盤半徑方向內側轉動一邊拉至碟盤旋入側,可使力矩傳遞臂9f離開力矩承受銷13,而自反力爪6e與碟盤轉子2之間隙取出至卡鉗本體6之外部。又,更換之新品之摩擦墊9,也可經由反力爪6e與碟盤轉子2之間隙容易地***既定之部位。 On the other hand, as shown in Fig. 9, the friction pad 9 of the reaction portion is pulled to the screw-in side of the disk by grasping the gripping piece 9e while rotating the disk of the friction pad 9 toward the inner side in the radial direction of the disk. The torque transmitting arm 9f can be moved away from the torque receiving pin 13, and the gap between the counter-force claw 6e and the disk rotor 2 can be taken out to the outside of the caliper body 6. Further, the friction pad 9 of the new product to be replaced can be easily inserted into a predetermined portion via the gap between the reaction force claw 6e and the disk rotor 2.

本形態例如上所述,摩擦墊8、9由於使於碟盤旋入側且碟盤半徑方向外側形成之墊懸掛部8a、9a在卡鉗本體6之內側由一根之掛鉤銷7所懸掛支撐,因此可一邊謀求卡鉗本體6之小 型化,一邊在即便卡鉗本體6及摩擦墊8、9安裝於卡鉗支架3之狀態下,也可將掛鉤銷7拆卸而更換摩擦墊8、9。又,由於在摩擦墊8、9之碟盤旋入側之外表面形成較卡鉗本體6突出於外側之抓取片8e、9e,因此藉由抓住抓取片8e、9e,可良好地進行摩擦墊8、9之更換作業。此外,由於藉由將掛鉤銷7拆卸而使摩擦墊8轉動,可經由空間部E1簡單地裝卸摩擦墊8,因此配置有卡鉗支架3之作用部側之摩擦墊8也可容易地更換。 In the present embodiment, the friction pads 8 and 9 are suspended by the hook pins 7 on the inner side of the caliper body 6 by the pad suspension portions 8a and 9a formed on the screw-in side of the disk and on the outer side in the radial direction of the disk. Therefore, it is possible to seek the small size of the caliper body 6 In the state in which the caliper body 6 and the friction pads 8 and 9 are attached to the caliper holder 3, the hook pins 7 can be detached and the friction pads 8 and 9 can be replaced. Further, since the gripping pieces 8e, 9e which protrude from the outer side of the caliper body 6 are formed on the outer surface of the discs of the friction pads 8, 9, the gripping pieces 8e, 9e are grasped, and the friction can be satisfactorily performed. Replacement of pads 8, 9. Further, since the friction pad 8 is rotated by detaching the hook pin 7, the friction pad 8 can be easily attached and detached via the space portion E1, so that the friction pad 8 on the side of the action portion on which the caliper holder 3 is disposed can be easily replaced.

再者,本發明並不限定於前述之形態例,也可由卡鉗本體承受來自摩擦墊之制動力矩,且設置於摩擦墊之力矩傳遞部之形狀、設置於卡鉗支架或卡鉗本體之力矩承受部之形狀為任意。又,掛鉤銷也不限定於本形態例,只要可進行裝卸則防脫構造可為任意,並不限於使用C字狀之防脫構件。此外,活塞之數量也不限定於本形態例而可為任意。 Furthermore, the present invention is not limited to the above-described embodiment, and may be subjected to a braking torque from the friction pad by the caliper body, and may be provided in the shape of the torque transmitting portion of the friction pad and provided in the caliper bracket or the torque receiving portion of the caliper body. The shape is arbitrary. Further, the hook pin is not limited to the present embodiment, and the detachment preventing structure may be arbitrary as long as it can be attached or detached, and is not limited to the use of a C-shaped retaining member. Further, the number of the pistons is not limited to the examples of the present embodiment, and may be arbitrary.

1‧‧‧車輛用碟式煞車 1‧‧‧Disc brakes for vehicles

2‧‧‧碟盤轉子 2‧‧‧disc rotor

3‧‧‧卡鉗支架 3‧‧‧Clamp bracket

3a‧‧‧第1滑銷安裝臂 3a‧‧‧1st sliding pin mounting arm

3b‧‧‧第2滑銷安裝臂 3b‧‧‧2nd sliding pin mounting arm

3c‧‧‧螺孔 3c‧‧‧ screw holes

3d‧‧‧力矩承受面 3d‧‧‧ Torque bearing surface

3e‧‧‧支撐部 3e‧‧‧Support

3f‧‧‧滑銷安裝孔 3f‧‧‧Slide pin mounting hole

3g‧‧‧螺孔 3g‧‧‧ screw hole

4b‧‧‧螺紋部 4b‧‧‧Threading Department

5‧‧‧滑銷 5‧‧‧Slide

6‧‧‧卡鉗本體 6‧‧‧ caliper body

6a‧‧‧作用部 6a‧‧‧Action Department

6c‧‧‧橋部 6c‧‧‧Bridge

6d‧‧‧汽缸孔 6d‧‧‧Cylinder bore

6n‧‧‧第1車體安裝臂 6n‧‧‧1st body mounting arm

6p‧‧‧第2車體安裝臂 6p‧‧‧2nd body mounting arm

6q‧‧‧收容凹部 6q‧‧‧ containment recess

6r‧‧‧碟盤轉子側面 6r‧‧‧ disc rotor side

7‧‧‧掛鉤銷 7‧‧‧Looking

8‧‧‧摩擦墊 8‧‧‧Friction pad

8a‧‧‧墊懸掛部 8a‧‧‧The pad suspension

8b‧‧‧襯片 8b‧‧‧ lining

8c‧‧‧背板 8c‧‧‧back board

8d‧‧‧掛鉤銷插通孔 8d‧‧‧Hook pin insertion hole

8e‧‧‧抓取片 8e‧‧‧Scratch

8f‧‧‧耳片 8f‧‧‧ ears

8g‧‧‧力矩傳遞面 8g‧‧‧ torque transfer surface

10‧‧‧墊彈簧 10‧‧‧Mask spring

11‧‧‧活塞 11‧‧‧Piston

13‧‧‧力矩承受銷 13‧‧‧ Torque bearing

A‧‧‧箭頭 A‧‧‧ arrow

Claims (3)

一種車輛用碟式煞車,其藉由橋部連結被配置於碟盤轉子之一側部且具備有活塞之作用部與被配置於上述碟盤轉子之另一側部且具備有反力爪之反作用部而形成卡鉗本體,經由一對之滑銷將該卡鉗本體可朝碟盤軸向滑動地支撐於在上述碟盤轉子之一側部被固定設置於車體之卡鉗支架上,於上述作用部與反作用部之間,隔著上述碟盤轉子對向配置一對之摩擦墊,並使設置於該摩擦墊之懸掛部橫跨上述作用部與反作用部地由被架設於碟盤軸向之掛鉤銷所懸掛支撐,其特徵在於,上述摩擦墊於車輛前進時之碟盤旋入側且碟盤半徑方向外側形成上述墊懸掛部,並且於碟盤旋出側具備有抵接於設置在上述卡鉗本體或上述卡鉗支架之任一者的力矩承受部而傳遞制動力矩之力矩傳遞部,上述卡鉗本體於上述橋部之碟盤轉子側面,形成有使上述墊懸掛部可朝碟盤軸向移動地加以收容之收容凹部。 A disc brake for a vehicle, which is disposed on a side portion of a disk rotor by a bridge portion and includes an action portion of a piston and a side portion disposed on the other side of the disk rotor and having a reaction force claw a caliper body is formed by the reaction portion, and the caliper body is slidably supported by the pair of sliding pins in the axial direction of the disk to be fixed to the caliper bracket of the vehicle body at one side of the disk rotor. A pair of friction pads are disposed between the portion and the reaction portion via the disk rotor, and the suspension portion provided on the friction pad is erected in the axial direction of the disk across the action portion and the reaction portion. a suspension support of the hook pin, wherein the friction pad is formed on the screw-in side of the disk when the vehicle is advanced, and the pad suspension portion is formed on the outer side in the radial direction of the disk, and is provided on the screw-out side of the disk to be abutted on the caliper body. Or a torque transmitting portion that transmits a braking torque to a torque receiving portion of any one of the caliper brackets, wherein the caliper body is formed on a side surface of the disk rotor of the bridge portion such that the pad hanging portion can face the disk axis It is movably receiving recess of the housing. 如請求項1之車輛用碟式煞車,其中,上述摩擦墊於碟盤旋入側之外表面,具備有較上述卡鉗本體更突出於外側之抓取片。 The disc brake for a vehicle according to claim 1, wherein the friction pad is provided on a surface of the disk screw-in side, and has a gripping piece that protrudes outward from the caliper body. 如請求項1或2之車輛用碟式煞車,其中,上述摩擦墊係藉由將上述掛鉤銷自上述卡鉗本體拆卸,並使上述摩擦墊之碟盤旋入側朝碟盤半徑方向內側轉動,而可在上述卡鉗本體安裝於上述卡鉗支架之狀態下自上述卡鉗本體拆卸。 The disc brake for a vehicle according to claim 1 or 2, wherein the friction pad is detached from the caliper body by the hook pin, and the disk of the friction pad is screwed into a side of the disk in a radial direction, and The caliper body may be detached from the caliper body in a state where the caliper body is attached to the caliper bracket.
TW105117961A 2015-06-12 2016-06-07 Vehicle disc brakes TWI679356B (en)

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CN107636341A (en) 2018-01-26
WO2016199880A1 (en) 2016-12-15
BR112017023510B1 (en) 2022-12-13
BR112017023510A2 (en) 2019-05-14

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