TW201249645A - Surface layer member for cushion member and cushion member for hot press - Google Patents

Surface layer member for cushion member and cushion member for hot press Download PDF

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Publication number
TW201249645A
TW201249645A TW100119922A TW100119922A TW201249645A TW 201249645 A TW201249645 A TW 201249645A TW 100119922 A TW100119922 A TW 100119922A TW 100119922 A TW100119922 A TW 100119922A TW 201249645 A TW201249645 A TW 201249645A
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Taiwan
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layer
resin
woven fabric
rubber
cushioning material
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TW100119922A
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Chinese (zh)
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TWI603841B (en
Inventor
Akira Yoshida
Takamitsu Ozeki
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Yamauchi Corp
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Publication of TWI603841B publication Critical patent/TWI603841B/en

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  • Laminated Bodies (AREA)

Abstract

A cushion member (11a) for cushion member includes a resin layer (12) disposed on one surface side of the surface layer member (11a) and covering the one surface of the surface layer member (11a), a rubber layer (13) disposed on the other surface side of the surface layer member (11a) and covering the other surface of the surface layer member (11a), and a fabric layer (14) disposed between the resin layer (12) and the rubber layer (13) in which bulky yarn is used as at least one of warp and weft. The fabric layer (14) contains a fabric-resin composite layer (17) provided on the resin layer (12) side and formed by impregnating a part of the fabric in the resin forming the resin layer (12), and a fabric-rubber composite layer (18) provided on the rubber layer (13) side and impregnating a part of the fabric in the rubber forming the rubber layer (13). Voids (20) are provided in the interior of the fabric layer (14).

Description

201249645 六、發明說明: 【發明所屬之技術領域】 本發明係關於一種使用於熱壓製之緩衝材用表層材 及熱壓製用缓衝材,特別是,關於在製造貼銅層積板、可 撓性印刷電路基板、多層板等之印刷電路基板、或ic卡、 液晶顯示面板、陶瓷層積板等之精密機器零件(以下,於本 發明,稱為「層積板」。)之步驟中,在將對象製品進行壓· 製成形或熱壓合時所使用之熱壓製用緩衝材及緩衝材用表 層材。 【先前技術】 在層積板之製造步驟,首先係將作為材料之層積板素 材重疊以製作被壓縮體。接著,在將這個被壓縮體投入至 加熱板間之後,進行熱壓製,也就是,藉由壓製而進行加 熱加壓,使包含於層積板素材之熱塑性樹脂或熱硬化性樹 脂經流動狀態而硬化,使之形成一體。 在進行該加熱加壓之步驟中,在加熱板或屬於投入, 件之被壓縮體發生厚度不肖、熱變形、溫度不均等之時 對後來成為製品之被壓縮體,無法施以均—之溫度、壓力 :果’會在製品上發生板厚不良'破裂、翹曲等缺陷。无 疋為了消除製品之板厚不良等缺陷,因此 =使用熱壓製用緩衝材(以下,也有僅稱為「刪 323195 4 201249645 8 所接觸之加熱板具有良好剝離性等。而且,在最近之緩衝 - 材上,由提高剝離性等之觀點來看,則除了具有缓衝性之 緩衝材本體以外’還在其表面使用緩衝材用表層材(以下有 僅稱為「表層材」之情形。)。 關於具有此種表層材且使用在熱壓製之熱壓製用緩 衝材之技術,已揭示於日本特開2004〜344962號公報(專 利文獻1)以及日本特許第3221978號(專利文獻2)。 揭示於專利文獻1之熱壓製用片材係緩衝材用表層 材’其具備片狀基材以及形成於基材上之離模性塗膜。再 者’塗膜係由在樹脂組成物100質量%中,混入有機粉末5 至55質量%和無機粉末5至55質量%而合計3〇至60質量% 之樹脂組成物而製成。藉由此種構成,在表層材上,可以 防止在表面之離模性塗膜發生縮孔或凹陷。 在專利文獻2 ’則由提高耐熱性之觀點而揭示在由耐 熱性材料製成之片狀基材之兩面。塗佈未硫化之氟橡膠, 並且’由其上面’在單面塗佈耐熱性塗料而形成熱壓製成 形用緩衝材之耐熱性感熱黏接片,也就是緩衝材用表層材。 此外’也有在表層材上具備使用芳醯胺布之部件之熱 壓製用緩衝材。也就是說,在具有緩衝性之片狀構件之表 層配置芳醯胺布之構造。 [先前技術文獻] [專利文獻] [專利文獻1]日本特開2004 — 344962號公報 [專利文獻2]日本特許第3221978號 5 323195 201249645 【發明内容】 [發明所欲解決之課題] 揭示於專利文獻1及專利文獻2之緩衝材用表層材中, 表層材本身之表面比較硬。因此,於壓製時,在缓衝材和 被壓縮體或加熱板之間夾入污物(即所謂異物)之際,具有 表層材之緩衝材無法吸收由於異物之影響而造成微小之凹 凸。也就是說,緩衝材表面之凹凸追隨性變得不充分。如 此,在緩衝材和被壓縮體或加熱板之間而爽入有異物之際, 在藉由熱壓製而製成之製品,會反映出凹凸,有發生製品 不良之虞。由此種觀點來看,則就缓衝材而言,乃要求高 度之凹凸追隨性,以吸收由於異物所造成之微小凹凸而導 致之影響。特別是,對於最近之緩衝材,兼具薄壁化之要 求同時具有高度凹凸追隨性的緩衝材已為眾所要求。 此外,在揭示於專利文獻1及專利文獻2之具有表層 材之緩衝村,其緩衝材之柔軟性比較低。因此,例如在緩 衝材之處理過程中,有在緩衝材發生裂縫或皺紋、破裂之 顧慮。具體地說,一般層積板製造用熱壓製所使用之缓衝 材,其尺寸係數mx數m。就此種緩衝材而言,在從局部部 位舉起端部之狀態下,有因其自重而使緩衝材下垂,或在 緩衝材之一部分發生裂縫或者是發生皺紋或破裂之虞。由 此種觀點來看,乃要求具有高度之柔軟性且搬運或處理容 易的緩衝材。 此外,在以前述之芳醯胺布作為表層材之緩衝材之情 形中,由於重複之使用而在其表面發生起毛。該起毛會成 6 S 323195 201249645 為污物之原因,因此,乃有減低起毛發生之要求。特別是 最近,聚醯亞胺樹脂等材料使用作為層積板之材料,而進 行比較高溫之熱壓製,具體地說,進行例如200°C以上之 熱壓製。在此種高溫之熱壓製中,芳醯胺布之纖維之惡化 特別顯著,經常有發生起毛之情形。此外,在使用芳醯胺 布來作為表層材之情形中,由於使用後之惡化而使得其表 面變硬,使前述之凹凸追隨性變差。 本發明之目的係提供一種凹凸追隨性優良而可減低 裂縫或皺紋、破裂之發生的緩衝材用表層材。 本發明之另一目的係提供一種凹凸追隨性優良而可 減低裂縫或皺紋、破裂之發生的熱壓製用緩衝材。 [用以解決課題之手段] 本案發明人著眼於是屬於緩衝材内部層之缓衝材本 體。不僅要具備緩衝性,並且,配置於緩衝材表層之缓衝 材用表層材本身,也可以具備緩衝性之事實。當然,對於 緩衝材用表層材,由前述之觀點來看,則不但減少起毛之 發生或剝離性要優良、對於屬於内部層之緩衝材本體之接 著性也必須良好。 本發明之緩衝材用表層材,係配置於熱壓製用緩衝材 之表層之板片狀緩衝材用表層材,具備:配置於表層材之 一面側並覆蓋表層材之一面之樹脂層;配置於表層材之另 一面側並覆蓋表層材之另一面之橡膠層;以及配置於樹脂 層和橡膠層之間且在經紗和緯紗中之至少任一方來使用亂 纖紗之織布層。而且,織布層係包含:設置於樹脂層侧, 7 323195 201249645 且在織布之一部分含浸用以構成樹脂層之樹脂而形成之織 布一樹脂複合層;以及設置於橡膠層側,且在織布之一部分 含浸用以構成橡膠層之橡膠而形成之織布一橡膠複合層。 而且’在織布層之内部,設置有空隙。 本案發明之表層材,係在經紗和緯紗中之至少任一方 使用亂纖紗(Texturized yarn) ’來作為織布層。此種亂纖 紗係’構成玻璃線之短纖維彼此間並非平行狀態,而是以 相互纏繞、紊亂之狀態來拉齊且佔有面積甚大之紗線。換 句活說,亂纖紗具有如毛線之膨張性,因此,使用亂纖紗 之織布不同於通常之布材,在内部包含許多之空隙。 接著,在織布一樹脂複合層中,含浸於織布之樹脂會 適度地進入至亂纖紗具有之空隙和織紋之空隙中,並且, 不會完全堵塞空隙,而能維持某種程度之空隙性。織布- 橡膠複合層’也㈣地’含浸於織布之橡齡適度地進入 至亂纖紗所具有之^隙和織紋之空隙中,並且,不會完全 堵塞工隙’而i維持某種程度之空隙性。此種空隙係其周 圍幾乎被樹脂或橡膠覆蓋,因此,即使是施加壓力將其壓 爲’也會在除壓時’使其回復至原來形狀之復元力仍然甚 強。 也就疋說,此種緩衝材用表層材,由於在配置在一面 側之樹脂層和配置在另一‘7 , 面側之橡膠層之間之織布層之内 部’具有空隙’因此,可 J从使得凹凸追隨性優良,同時, 可以提高柔軟性。以此沾据 構’即使是在缓衝材和被壓縮體 或加,、、、板之間夾人有微小之異物時,也可以吸收由於異物201249645 VI. Description of the Invention: [Technical Field] The present invention relates to a surface layer for a cushioning material for hot pressing and a cushioning material for hot pressing, and in particular, to manufacture a copper laminated plate and to be flexible In the steps of a printed circuit board such as a printed circuit board or a multilayer board, or a precision machine component such as an ic card, a liquid crystal display panel, or a ceramic laminate (hereinafter referred to as "layered board" in the present invention), The cushioning material for hot pressing and the surface material for cushioning materials used for press molding or thermocompression bonding of the target product. [Prior Art] In the manufacturing step of the laminated board, first, the laminated board material as a material is superposed to prepare a compressed body. Then, after the compressed body is placed between the hot plates, hot pressing is performed, that is, heat pressing is performed by pressing, and the thermoplastic resin or the thermosetting resin contained in the laminated board material is flowed. Harden and make it one. In the step of performing the heating and pressurization, when the heated plate or the compressed body belonging to the input member is inferior in thickness, thermal deformation, temperature unevenness, etc., the compressed body which later becomes the product cannot be subjected to the uniform temperature. Pressure: If 'there will be defects in the product's thickness, 'breaking, warping and other defects. In order to eliminate defects such as poor thickness of the product, the use of a cushioning material for hot pressing (hereinafter, also referred to as "the heating plate that is contacted by 323195 4 201249645 8 has good peelability, etc. - In addition to the cushioning material of the cushioning material, the surface material for the cushioning material is used on the surface of the material (the following is simply referred to as "surface material"). A technique of the present invention is disclosed in Japanese Laid-Open Patent Publication No. 2004-344962 (Patent Document 1) and Japanese Patent No. 3221978 (Patent Document 2). The sheet for hot pressing of the patent document 1 is a sheet material for a cushioning material, which comprises a sheet-like base material and a release coating film formed on the base material. Further, the coating film is composed of 100% by mass of the resin composition. It is prepared by mixing a resin composition of 5 to 55% by mass of the organic powder and 5 to 55% by mass of the inorganic powder to a total of 3 to 60% by mass. With this constitution, it is possible to prevent the surface layer from being formed on the surface layer. The mold-coated film is cratered or dent. In Patent Document 2', from the viewpoint of improving heat resistance, it is disclosed on both sides of a sheet-like substrate made of a heat-resistant material. The unvulcanized fluororubber is coated, and The heat-resistant sexy thermal bonding sheet which is formed by applying a heat-resistant coating material on one side to form a cushioning material for hot press forming, that is, a surface material for a cushioning material. Further, there are also parts having a melamine cloth on the surface layer. The heat-pressing cushioning material, that is, the structure in which the melamine cloth is disposed on the surface layer of the cushioning sheet member. [Prior Art Document] [Patent Document] [Patent Document 1] JP-A-2004-344962 [Patent Document 2] Japanese Patent No. 3221978 5 323195 201249645 [Problem to be Solved by the Invention] In the surface material for a cushioning material of Patent Document 1 and Patent Document 2, the surface of the surface layer itself is relatively hard. Therefore, at the time of pressing, when a dirt (so-called foreign matter) is sandwiched between the cushioning material and the compressed body or the heating plate, the cushioning material having the surface layer cannot be absorbed due to the influence of foreign matter. In other words, the unevenness of the surface of the cushioning material is insufficient. Thus, when a foreign matter is poured between the cushioning material and the compressed body or the heating plate, it is made by hot pressing. The product will reflect the unevenness and cause defects in the product. From this point of view, in the case of the cushioning material, a high degree of bump followability is required to absorb the fine unevenness caused by the foreign matter. In particular, in the case of the recent cushioning material, a cushioning material which is required to have both a thinner wall and a high degree of unevenness has been required. Further, it is disclosed in Patent Document 1 and Patent Document 2 having a surface layer. In the buffer village, the cushioning material has a relatively low softness. Therefore, for example, during the treatment of the cushioning material, there is a concern that cracks, wrinkles, and cracks occur in the cushioning material. Specifically, a cushioning material used for hot pressing for general production of laminated sheets has a dimensional coefficient mx of several m. In the case of such a cushioning material, in the state in which the end portion is lifted from the partial portion, the cushioning material is drooped due to its own weight, or cracks or wrinkles or cracks occur in one of the cushioning members. From this point of view, it is required to have a cushioning material which is highly flexible and easy to handle or handle. Further, in the case where the aforementioned lysine cloth is used as a cushioning material for the surface layer, fuzzing occurs on the surface thereof due to repeated use. The fuzzing will be 6 S 323195 201249645 as a cause of dirt, and therefore, there is a requirement to reduce the occurrence of fuzzing. In particular, recently, a material such as a polyimide resin has been used as a material for a laminated board, and hot pressing at a relatively high temperature is carried out, specifically, for example, hot pressing at 200 ° C or higher. In such high-temperature hot pressing, the deterioration of the fibers of the melamine cloth is particularly remarkable, and the occurrence of fuzzing often occurs. Further, in the case where melamine cloth is used as the surface layer, the surface thereof is hardened due to deterioration after use, and the above-mentioned unevenness followability is deteriorated. It is an object of the present invention to provide a surface layer for a cushioning material which is excellent in unevenness and has a reduced incidence of cracks, wrinkles and cracks. Another object of the present invention is to provide a cushioning material for hot pressing which is excellent in unevenness followability and which can reduce cracks, wrinkles, and cracks. [Means for Solving the Problem] The inventors of the present invention paid attention to the cushioning material body belonging to the inner layer of the cushioning material. Not only the cushioning property but also the surface layer material for the cushioning material disposed on the surface of the cushioning material can be provided with cushioning properties. Of course, from the viewpoint of the above, the surface material for a cushioning material is excellent in not only the occurrence of fluffing but also the peeling property, and the adhesion of the main body of the cushioning material belonging to the inner layer. The surface layer material for a cushioning material of the present invention is a surface layer material for a sheet-shaped cushioning material which is disposed on the surface layer of the heat-shrinkable cushioning material, and includes a resin layer which is disposed on one surface side of the surface layer material and covers one surface of the surface layer material. The other side of the topsheet is covered with a rubber layer on the other side of the topsheet; and a woven fabric layer disposed between the resin layer and the rubber layer and using at least one of the warp yarn and the weft yarn to use the spun yarn. Further, the woven fabric layer comprises: a woven fabric-resin composite layer formed on the resin layer side, 7 323195 201249645 and impregnated with a resin constituting the resin layer in one portion of the woven fabric; and disposed on the rubber layer side, and One of the woven fabrics is impregnated with a woven fabric-rubber composite layer formed of rubber constituting the rubber layer. Moreover, a gap is provided inside the woven layer. The surface layer material of the present invention is a woven fabric layer using at least one of a warp yarn and a weft yarn as a woven fabric yarn. Such a spun yarn yarn y is a yarn in which the short fibers constituting the glass ray are not in parallel with each other, but are entangled in a state of being entangled and turbulent and occupying a large area. In other words, the spun yarn has the swelling property of the yarn, and therefore, the woven fabric using the spun yarn is different from the usual cloth, and contains many voids inside. Then, in the woven-resin composite layer, the resin impregnated into the woven fabric enters into the voids of the voids and textures of the random yarn, and does not completely block the voids, but can maintain a certain degree. Void. Weaving - rubber composite layer 'also (four) ground' impregnated with the woven fabric, the rubber age moderately enters into the gap between the gap and the weaving yarn, and does not completely block the work gap' while i maintains a certain The degree of voiding. Such a void is almost covered by resin or rubber around it, and therefore, even if pressure is applied to press it to 'repress, the recovery force to return it to its original shape is still strong. In other words, the surface layer for such a cushioning material has a gap in the inside of the woven fabric layer disposed between the resin layer disposed on one side and the rubber layer disposed on the other side. J is excellent in the followability of the unevenness, and at the same time, the softness can be improved. In this way, even if there is a tiny foreign matter between the cushioning material and the compressed body or the added, the, and the plate, it can be absorbed due to the foreign matter.

323195 S 201249645 而造成凹凸之影響。因此,可以減少凹凸對於製品之影響。 此外’因柔軟性甚高,因此,可以減低裂縫或皺紋、破裂 之發生。此外,此種緩衝材用表層材,係由樹脂層構成其 一面側,因此,可以減低起毛之發生’同時,可以提高對 於加熱板等之剝離性。此外,另一面側係由橡膠層而構成, 因此’可以提高表層材對於缓衝材本體之接著性。 就織布層而言’雖在構成織布之經紗和緯紗中任一方 使用亂纖紗,但是,當然可以在兩方皆使巧亂纖紗。在經 紗和緯紗中之任一方為亂纖紗時,另一方則可以藉由通常 之單紗或合樵紗來構成。此外,作為亂纖紗之種類,可以 列舉胖纖紗(bulked yarn)、短纖紗(staple yarn)、碎纖 紗(sliver yarn)等。胖纖紗係藉由空氣喷射等而加工成為 膨鬆之紗。短纖紗係由綿狀之玻璃短纖維紡成紗狀。短纖 紗係由綿狀之玻璃短纖維紡成為紗狀。係在未捻撚之膨鬆 碎纖維(sliver)施以捻樵而製成之紗。 此外’織布層相對於作為基材之織布之空隙殘留率係 7〇%以上。就織布層而言,可以藉由設成此種空隙殘留率, 而更加確實地確保凹凸追隨性和高度柔軟性。 在此,就空隙殘留率進行說明。首先,算出作為基材 之織布、也就是在未含浸樹脂和橡膠之狀態下之織布之空 =率。空隙率’首先係以織布之厚度乘以面積來作為織布 整體之體積’由單位面積重量和亂纖紗之比重而算出亂纖 紗之體積,由織布整體之體積扣除亂纖紗之體積,來算出 空隙之體積。接著,算出空隙之體積相對於織布整體之體 323195 9 201249645 積之比率,來算出空隙率。就空隙 用橡膠和樹脂之比重算出含浸有樹脂和橡^織布=使 率。接著,以含浸有樹脂和橡膠之織布 率 = 含浸樹脂和橡膠之織布之空隙率▲料相對於未 說,空隙殘留率係表示相對於未含浸樹= 殘留有多少。 樹月日和橡膠之織布之空隙 作為樹脂,最好是對於前述之熱壓製所造成之熱 耐受性之耐熱性樹脂。具體地說,作為—例,可以使用、 熱性樹脂之熔點和玻璃轉移溫度之至少任_方為侧1以 上之樹脂。就熱壓製而言,在最近,係要求以高溫進行户 理。例如,S 了提高所製造之製品之賴性,即使是用= 構成製品之樹脂,也使用具有耐熱性之樹脂。因此,即使 是緩衝材用表層材,也要求可以承受2〇〇。(:溫度之樹脂。 也就是說,如果是熔點和玻璃轉移溫度中之至少任一^為 2 0 〇 °c以上的話,則製品係由耐熱性樹脂而構成,即使是在 同溫,例如200°C程度之溫度進行熱壓製,也可以作為緩 衝材用表層材而具備耐用性。當然,熔點和玻璃轉移溫度 之兩者亦可以是2〇(TC以上。 作為樹脂’最佳是由例如氟樹脂、苯酚樹脂、三聚氰 胺樹脂、環氧樹脂、不飽和聚酯樹脂、矽酮樹脂、聚醯亞 胺樹脂、熱硬化性丙烯酸樹脂、呋喃樹脂、尿素樹脂、苯 甲酸一埽丙醋樹脂、聚胺基甲酸乙醋樹脂組成之群組中 選出之1種樹脂或2種以上樹脂之混合物。特別是耐熱性 323195323195 S 201249645 caused by the unevenness. Therefore, the influence of the unevenness on the product can be reduced. In addition, because of its high flexibility, cracks, wrinkles, and cracks can be reduced. Further, since the surface layer for a cushioning material is formed on one surface side of the resin layer, the occurrence of fuzzing can be reduced, and the peeling property against the heating plate or the like can be improved. Further, the other side is formed of a rubber layer, so that the adhesion of the surface layer to the cushion body can be improved. In the case of the woven fabric layer, although any of the warp yarns and the weft yarns constituting the woven fabric is used, it is a matter of course that the yarn can be woven on both sides. When either one of the warp yarn and the weft yarn is a spun yarn, the other one may be constituted by a usual single yarn or a twisted yarn. Further, examples of the type of the spun yarn include a bulked yarn, a staple yarn, a sliver yarn, and the like. The fat fiber yarn is processed into a bulky yarn by air jet or the like. The spun yarn is spun into a yarn shape from a short glass fiber. The staple fiber yarn is spun into a yarn-like shape from a short glass fiber. A yarn made by applying a sputum to an unswelled bulky sliver. Further, the void ratio of the woven fabric layer to the woven fabric as the substrate is 7% by weight or more. In the woven fabric layer, by setting such a void residual ratio, it is possible to more reliably ensure the unevenness followability and the high flexibility. Here, the void residual ratio will be described. First, the woven fabric as a substrate, that is, the void ratio of the woven fabric in a state where the resin and the rubber were not impregnated were calculated. The void ratio 'firstly multiplies the thickness of the woven fabric by the area as the volume of the entire woven fabric'. The volume of the crepe yarn is calculated from the weight per unit area and the specific gravity of the crepe yarn, and the volume of the woven fabric is deducted from the volume of the woven fabric. Volume, to calculate the volume of the gap. Next, the ratio of the volume of the void to the volume of the whole body of the woven fabric 323195 9 201249645 was calculated to calculate the void ratio. In the case of voids, the impregnated resin and the rubber woven fabric were calculated using the specific gravity of the rubber and the resin. Next, the ratio of the woven fabric impregnated with the resin and the rubber = the void ratio of the woven fabric impregnated with the resin and the rubber ▲ is relative to the unfilled tree = the residual amount. The gap between the tree and the rubber weave as the resin is preferably a heat resistant resin which is resistant to the heat of the aforementioned hot pressing. Specifically, as an example, at least one of the melting point of the thermal resin and the glass transition temperature may be used as the resin of the side 1 or more. In terms of hot pressing, recently, it has been required to carry out households at high temperatures. For example, S improves the durability of the manufactured product, and even if it is a resin constituting the product, a resin having heat resistance is used. Therefore, even for the surface material for cushioning materials, it is required to withstand 2 turns. (: resin of temperature. That is, if at least one of the melting point and the glass transition temperature is 20 〇 °c or more, the product is composed of a heat resistant resin, even at the same temperature, for example, 200 The temperature can be hot pressed at a temperature of °C, and it can also be used as a surface material for a cushioning material. Of course, both the melting point and the glass transition temperature may be 2 〇 (TC or more. The resin is preferably made of, for example, fluorine. Resin, phenol resin, melamine resin, epoxy resin, unsaturated polyester resin, fluorenone resin, polyimide resin, thermosetting acrylic resin, furan resin, urea resin, benzoic acid propylene glycol resin, polyamine a resin selected from the group consisting of ethyl acetal resin or a mixture of two or more resins, particularly heat resistance 323195

S 10 201249645 ’ 專良好之說樹脂最佳。 • *此外,在樹脂巾,吨含具有導紐之無機粉末為佳。 藉由适樣的作法,可以抑制比較容易帶電之樹脂之帶電作 用。作為無機粉末,最好是由碳粉、錯粉、氧化欽粉、氧 化鋅粉、氧化鐵粉所組成之群組中選出之(種粉末或2種 以上粉末之混合物。此外,就無機粉末之平均粒徑而言, 可以是0. 1 # m至10. 〇 # m程度。 織布最好是使用胖纖紗之玻璃纖維。作為使用玻璃纖 維之胖纖紗之織布,有例如在市面販售之優尼帝卡股份有 限公司製之 A305、A330、A400、A415、A450、A500、T330、 T540、T790、T860、T900或者是日東紡織股份有限公司製 之KS4010、KS4155、KS4325等。此外,作為織布 以 用芳醯胺纖維。 就織布而言,可以為i層編織物或多層編織物。作為 織布之編織方式,有平織、綾織、其他之編織法,但是, 並無限疋於特定之編織方式。可以適度地選擇紗之編號、 編織密度、編織方式等,以調整織布之單位面積重量精度 或空隙率。 橡膠以由氟橡膠、EPM、EPDM、氫化腈橡膠、石夕酮橡 膠、丙烯橡膠和丁基橡膠所組成之群組中選出之丨種橡膠 或2種以上橡膠之混合物為佳。這些橡膠皆具有良好之耐 熱性,因此,適合作為熱壓製用。特別是,就氟橡膠而言, 由耐熱性及強度等之物性皆良好之觀點來看,是最好的橡 膠材。 323195 11 201249645 在本發明之其他樣態中,熱壓製用緩衝材係使用於熱 壓製之熱壓製用緩衝材,熱壓.製用緩衝材係包含配置於其 表層之片狀緩衝材用表層材。緩衝材用表層材係具備:配 置於表層材之一面側,並覆蓋表層材之一面之樹脂層;配 置於表層材之另一面側,並覆蓋表層材之另一面之橡膠層; 以及配置於樹脂層和橡膠層之間,在經紗和緯紗中之至少 任一方係使用亂纖紗之織布層。再者,織布層係包含:設 置於樹脂層側,在織布之一部分含浸用以構成樹脂層之樹 脂來形成之織布一樹脂複合層;以及設置於橡膠層侧,在 織布之一部分含浸用以構成橡膠層之橡膠所形成之織布一 橡膠複合層。而且,在織布層之内部設置有空隙。 此種熱壓製用緩衝材,其凹凸追隨性良好,可以減低 裂縫或皺紋、破裂之發生。因此,可以有效率地製造良好 之製品,同時,處理性良好而提高耐久性。 [發明之效果] 依照本發明之緩衝材用表層材,由於配置在一面側之 樹脂層和配置在另一面側之橡膠層之間所設置之織布層之 内部,具有空隙,因此,可以使凹凸追隨性良好,同時, 可以提高柔軟性。藉此,即使是在緩衝材和被壓縮體或加 熱板之間夾入有微小異物之情形中,由於異物所造成之凹 凸影響可予以吸收。因此,可以減少凹凸對於製品之影響。 此外,由於柔軟性變高,因此,可以減低裂縫或皺紋、破 裂之發生。 此外,本發明之熱壓製用緩衝材,可以有效率地製造 12 323195S 10 201249645 ’ The best resin is best. • * In addition, in the resin towel, it is preferable to contain an inorganic powder having a guide. By the appropriate method, it is possible to suppress the electrification of the resin which is relatively easy to be charged. The inorganic powder is preferably selected from the group consisting of carbon powder, wrong powder, oxidized powder, zinc oxide powder, and iron oxide powder (a powder or a mixture of two or more kinds of powders. Further, as an inorganic powder) In terms of the average particle diameter, it may be 0. 1 # m to 10. 〇# m. The woven fabric is preferably a glass fiber using a fat fiber yarn. As a woven fabric using a glass fiber fat yarn, for example, in the market. A305, A330, A400, A415, A450, A500, T330, T540, T790, T860, T900, or KS4010, KS4155, KS4325, etc. manufactured by Nitto Textile Co., Ltd. As the woven fabric, the linoleum fiber is used. In the case of the woven fabric, it may be an i-layer woven fabric or a multi-layer woven fabric. As a weaving method of the woven fabric, there are plain weaving, weaving, and other weaving methods, but it is infinitely 疋For the specific weaving method, the yarn number, weaving density, weaving method, etc. can be appropriately selected to adjust the weight accuracy or void ratio per unit area of the woven fabric. The rubber is made of fluororubber, EPM, EPDM, hydrogenated nitrile rubber, Shi Xi ketone It is preferred to use a rubber selected from the group consisting of rubber, propylene rubber and butyl rubber or a mixture of two or more rubbers. These rubbers have good heat resistance and are therefore suitable for hot pressing. In particular, The fluororubber is the best rubber material from the viewpoint of good physical properties such as heat resistance and strength. 323195 11 201249645 In other aspects of the invention, the cushioning material for hot pressing is used for hot pressing. The cushioning material for hot presses, the heat-pressing material, and the cushioning material for a sheet-shaped cushioning material are provided in the surface layer of the sheet-shaped cushioning material, and the surface material for the cushioning material is provided on one surface side of the surface layer material and covers one surface of the surface layer material. a resin layer; a rubber layer disposed on the other surface side of the surface layer and covering the other side of the surface layer; and disposed between the resin layer and the rubber layer, and using at least one of the warp yarn and the weft yarn a woven fabric layer comprising: a woven fabric-resin composite layer formed on the side of the resin layer and impregnated with a resin constituting the resin layer in one portion of the woven fabric; On the side of the rubber layer, a woven fabric-rubber composite layer formed of rubber for constituting the rubber layer is impregnated on one side of the woven fabric. Further, a void is provided inside the woven fabric layer. The effect is good, and it is possible to reduce the occurrence of cracks, wrinkles, and cracks. Therefore, it is possible to efficiently manufacture a good product, and at the same time, it has good handleability and durability. [Effect of the Invention] The surface layer for a cushioning material according to the present invention Since the inside of the woven fabric layer provided between the resin layer on one surface side and the rubber layer disposed on the other surface side has a void, it is possible to improve the concavity and convexity followability and at the same time improve the flexibility. In the case where a small foreign matter is sandwiched between the cushioning material and the compressed body or the heating plate, the uneven effect due to the foreign matter can be absorbed. Therefore, the influence of the unevenness on the product can be reduced. Further, since the flexibility is high, cracks, wrinkles, and cracks can be reduced. Further, the cushioning material for hot pressing of the present invention can be efficiently manufactured 12 323195

S 201249645 . 良好之製品,同時,處理性良好,可以提高耐久性。 . 【實施方式】 以下,參考圖式說明本發明之實施形態。第1圖係本 發明一實施形態之緩衝材用表層材在厚度方向剖斷之狀態 之示意圖。第2圖係本發明一實施形態之緩衝材用表層材 之剖面相片,其中係顯示放大約60倍之狀態。第3圖係本 發明一實施形態之緩衝材用表層材之剖面相片,其中顯示 放大約32倍之狀態。此外,第1圖係參考第2圖及第3 圖而示意性地顯示本發明一實施形態之缓衝材用表層材。 參考第1圖至第3圖,本發明一實施形態之緩衝材用 表層材11a係配置在後述之熱壓製用緩衝材本體之表層, 具體地說,配置在熱壓製用緩衝材本體之表面側及背面側。 緩衝材用表層材11a為片狀。表層材11a係具備:配置於 一面侧,並覆蓋表層材11 a之一面之樹脂層12 ;以及配置 於表層材11a之另一面側,並覆蓋表層材11a之另一面之 橡膠層13。此外,在樹脂層12和橡膠層13之間,具備織 布層14。也就是說,在表層材11a之厚度方向,以夾入樹 脂層12和橡膠層13間之方式配置有織布層14。樹脂層12 之表面15a和橡膠層13之表面15b係比較平滑之面。織布 層14之構成,具體地說、構成織布層14之亂纖紗16係幾 乎不露出表面15a、15b。 織布層14係適用經紗和緯紗中之至少任一方使用亂 纖紗16之織布。作為亂纖紗16,係使用例如使用胖纖紗 之玻璃纖維或芳醯胺纖維。 13 323195 201249645 此外,在樹脂層 之無機粉末。轎此, 象0 圖*,包含具有導電性 可以抑制較容易帶電之樹脂之帶電現 在此’就織布層U而言,发播、… 脂層12侧,且為碰 、構成係包含.設置於樹 见,布之一部分4、、* m , 樹脂而形成之織布 ^ •用以構成樹脂層12之 側,且在織布之〜呷八^曰複&、層17;以及設置於橡膠層13 成之織布_橡膠複八异1 、構成橡膠層13之橡膠而形 和織布一橡膠複合屉 /構、。織布一樹脂複合層17 有區域均接觸之構造。18係為其斜向之面19a、19b幾乎所 始,依樹脂層12、織^圖^表層材Ua由紙面之上侧f 層18、和橡膠層13之順^^層L橡她 織布一樹脂複合層17传於继:配置之構造。樹脂層12 3 之構造,橡膠層13和織布區域均連續地連接 之區域皆連續地連接之構造橡另膠, 層17和織布m 方面,織布—樹脂⑹ 增啼橡膠後合層18 連接,在各處,織布—榭η 在手有% 树月曰後合層17和織布一橡膠複合 八之間也存在僅由位於織布和織布間之空隙而構成之 此外’在第1圖中,織布〜樹脂複合層Π和織布、 複口層18之厚度係幾乎相同程度,樹脂層u和橡膠 13之厚度係圖示成較薄’但是,可配合用途等而任意地 更各層之厚度。 在此,在織布層14之内部,設置有空隙2〇。在此, 14 323195S 201249645 . Good product, at the same time, good handling, can improve durability. [Embodiment] Hereinafter, embodiments of the present invention will be described with reference to the drawings. Fig. 1 is a schematic view showing a state in which the surface layer for a cushioning material according to the embodiment of the present invention is cut in the thickness direction. Fig. 2 is a cross-sectional photograph of a surface layer for a cushioning material according to an embodiment of the present invention, in which a state of about 60 times is displayed. Fig. 3 is a cross-sectional photograph of a surface layer for a cushioning material according to an embodiment of the present invention, in which a state of about 32 times is displayed. In addition, Fig. 1 is a view schematically showing a surface layer for a cushioning material according to an embodiment of the present invention with reference to Figs. 2 and 3 . With reference to Fig. 1 to Fig. 3, the surface layer 11a for a cushioning material according to an embodiment of the present invention is disposed on the surface layer of the main body for hot press cushioning, which will be described later, and is specifically disposed on the surface side of the main body of the hot press cushioning material. And the back side. The cushion material topsheet 11a is in the form of a sheet. The topsheet 11a is provided with a resin layer 12 which is disposed on one surface side and covers one surface of the topsheet 11a, and a rubber layer 13 which is disposed on the other surface side of the topsheet 11a and covers the other surface of the topsheet 11a. Further, a woven layer 14 is provided between the resin layer 12 and the rubber layer 13. That is, the woven fabric layer 14 is disposed so as to sandwich between the resin layer 12 and the rubber layer 13 in the thickness direction of the topsheet 11a. The surface 15a of the resin layer 12 and the surface 15b of the rubber layer 13 are relatively smooth surfaces. The structure of the woven fabric layer 14, specifically, the woven fabric 16 constituting the woven fabric layer 14 is substantially free of the exposed surfaces 15a, 15b. The woven fabric layer 14 is a woven fabric in which at least one of the warp yarn and the weft yarn is used. As the spun yarn 16, for example, glass fiber or melamine fiber using a fat fiber yarn is used. 13 323195 201249645 In addition, an inorganic powder in the resin layer. The car, like the figure 0, contains the charge of the resin which is electrically conductive and can suppress the charging of the resin. Now, in terms of the weaving layer U, the weft layer 12 is formed on the side of the grease layer 12, and is included in the composition of the layer. Yu Shujian, a part of the cloth 4, * m, a woven fabric formed of resin ^ used to form the side of the resin layer 12, and in the woven fabric ~ 呷 曰 曰 & amp 、 、 、 、 、 、 、 The rubber layer 13 is formed into a woven fabric, a rubber complex, a rubber-like shape, and a woven fabric-rubber composite drawer/structure. The woven-resin composite layer 17 has a structure in which the regions are in contact with each other. The 18 series is almost the beginning of the oblique faces 19a, 19b, according to the resin layer 12, the woven surface layer Ua from the upper side of the paper f layer 18, and the rubber layer 13 of the layer L rubber woven fabric A resin composite layer 17 is passed through the configuration of the configuration. The structure of the resin layer 12 3 , the rubber layer 13 and the woven fabric region are continuously connected to each other to continuously connect the rubber, the layer 17 and the woven fabric m, the woven fabric-resin (6) reinforced rubber rubber back layer 18 Connection, everywhere, weaving - 榭η There is also a gap between the woven fabric and the woven fabric In the first drawing, the thickness of the woven fabric to the resin composite layer Π and the woven fabric and the lap layer 18 are almost the same, and the thicknesses of the resin layer u and the rubber 13 are shown as being thinner. The thickness of each layer. Here, a void 2 is provided inside the woven fabric layer 14. Here, 14 323195

S 201249645 如第1圖所示’在織布—樹脂複合層17之内部和織布—橡 膠複合層18之内部,均分別設有空隙20。此種空隙2〇, 係幾乎全部將構成作為基材之織布層14之亂纖紗16本身 原來就具有之空隙予以保留。就該空隙而言’其幾乎全部 係由樹脂或橡膠所覆蓋。因此’即使是施加使之壓扁之壓 力’在除壓時,也會回復至原來形狀,其復元力甚強。 接著’就此種表層材11 a之製造方法簡單i也進行說 明。首先’準備前述構造之片狀織布。接著,在片狀織布 之一面側之面含浸樹脂。此時,為了使樹脂容易含浸於織 布,可以將樹脂溶解於溶劑,或者是使用呈清漆狀者。此 外’可以預先於樹脂中加入具有導電性之無機粉末。在含 浸之際,係在織布之一面侧之面形成樹脂層,且以樹月t不 致滲至另一面側之面之方式,進行含浸樹脂。也就是說, 一面侧係露出樹脂層,另一面侧則以使構成織布之亂纖紗 露出之方式進行含浸。依此方式,首先係形成樹脂層及織 布一樹脂複合層。然後,進行煅燒,使溶劑揮發,以固化 樹脂層及織布一樹脂複合層。 接著’由另一面侧含浸橡膠。在該情形,係在織布之 另一面,形成橡膠層,使之朝織布之厚度方向進行含浸。 具體地說’係以例如由另一面側塗佈低黏度之未加硫氣橡 膠而進行含浸。然後,乾燥預定之時間。 依此方式’即可製造本發明之表層材。此時,可以考 慮含浸程度’具體地說’考量例如清漆狀之樹脂點度或含 浸時間、含浸溫度、未加硫氟橡膠之塗佈狀態、以及織布 323195 15 201249645 中亂纖紗之編織狀態等,而調整殘留於織布展 ,、 程度,也就是說,殘留空隙率。S 201249645 As shown in Fig. 1, the inside of the woven-resin composite layer 17 and the inside of the woven-rubber composite layer 18 are provided with voids 20, respectively. Such a void 2 几乎 is almost entirely retained by the voids originally formed by the random woven yarn 16 constituting the woven fabric layer 14 as a base material. As far as the void is concerned, it is almost entirely covered with resin or rubber. Therefore, even if the pressure applied to flatten it is reduced, the original shape is restored, and the recovery force is strong. Next, the manufacturing method of the surface layer 11a will be described as simple. First, the sheet-like woven fabric of the aforementioned configuration was prepared. Next, the surface of one side of the sheet-like woven fabric is impregnated with a resin. At this time, in order to make the resin easily impregnated into the woven fabric, the resin may be dissolved in a solvent or a varnish may be used. Further, an inorganic powder having conductivity can be added to the resin in advance. In the case of impregnation, a resin layer is formed on the surface of one side of the woven fabric, and the resin is impregnated so that the tree t does not penetrate to the surface on the other side. In other words, the resin layer is exposed on one side, and the other side is impregnated so that the woven fabric woven fabric is exposed. In this manner, a resin layer and a woven-resin composite layer are first formed. Then, calcination is carried out to volatilize the solvent to cure the resin layer and the woven-resin composite layer. Next, the rubber is impregnated from the other side. In this case, a rubber layer is formed on the other side of the woven fabric so as to be impregnated in the thickness direction of the woven fabric. Specifically, impregnation is carried out, for example, by coating a low-viscosity unsulphurized rubber with the other side. Then, the predetermined time is dried. The surface layer of the present invention can be produced in this manner. At this time, it is possible to consider the degree of impregnation 'specifically' such as varnish-like resin dot or impregnation time, impregnation temperature, coating state of unsulfurized fluororubber, and weaving state of woven fabric of woven fabric 323195 15 201249645 Etc., and adjust the residue to the weaving, degree, that is, the residual void ratio.

此種表層材,如前面之敘述,在表層特太I 身’具體地 說,是配置於表層材内部之織布層内部設置有办隙因此 表層材本身具有凹凸追隨性’並且,柔軟性亦古 ,, U间。此外, 一面側係由樹脂層所構成’因此,剝離性等甚良好此外 另一面侧則由橡膠層所構成,因此,接著性甚良女子。 接著’就包含前述第1圖等所示之緩衝材用表層材之 熱壓製用緩衝材之構造進行說明。第4圖係包含本^明一 實施形態之緩衝材用表層材之熱壓製用緩衝材在厚度方向 予以剖斷分解之狀態之概略剖面圖。 參考第4圖,熱壓製用緩衝材21係具備前述構造之2 片表層材11a、lib和4片緩衝材本體22a、22b、22c、22d 之構造。 熱壓製用緩衝材21係在作為表面之一面側以及作為 背面之另一面側配置2片緩衝材用表層材1 &、lib之構 造。就配置於表面側之第1表層材11a而言,樹脂層係設 於作為外面之面,也就是成為第4圖中之紙面上側。另一 方面,就配置於背面側之第2表層材lib而言,樹脂層係 設於作為外面之面,也就是第4圖中之紙面下侧。第1表 層材11a係以接合橡膠層之表面和緩衝材本體22a之表面 之方式設置。此外,第2表層材lib則以接合橡膠層之表 面和緩衝材本體22d之表面之方式設置。具體地說,係使 未加硫之氟橡膠層和緩衝材本體接觸,施加壓力和熱’使As described above, the surface layer material is specifically provided in the surface layer of the surface layer, specifically, the inside of the woven fabric layer disposed inside the surface layer material, so that the surface layer itself has unevenness and followability, and the flexibility is also Ancient, U. Further, since the one side is made of a resin layer, the peeling property is excellent, and the other side is composed of a rubber layer. Therefore, the adhesiveness is very good. Next, the structure of the cushioning material for hot pressing including the surface material for a cushioning material shown in Fig. 1 and the like will be described. Fig. 4 is a schematic cross-sectional view showing a state in which the cushioning material for hot pressing of the surface material for a cushioning material according to the embodiment of the present invention is cut and disassembled in the thickness direction. Referring to Fig. 4, the hot press cushioning material 21 has a structure in which two sheet top materials 11a and 11b and the above-described two sheets of cushioning bodies 22a, 22b, 22c, and 22d are provided. The cushioning material 21 for hot pressing is configured such that two sheets of cushioning material sheets 1 & lib are disposed on one side of the surface and the other side of the back surface. In the first surface layer material 11a disposed on the surface side, the resin layer is provided on the outer surface, that is, on the paper surface side in Fig. 4 . On the other hand, in the second surface layer lib disposed on the back side, the resin layer is provided on the outer surface, that is, on the lower side of the paper surface in Fig. 4 . The first sheet material 11a is provided so as to bond the surface of the rubber layer and the surface of the cushion body 22a. Further, the second top sheet lib is provided so as to join the surface of the rubber layer and the surface of the cushion body 22d. Specifically, the unvulcanized fluororubber layer is brought into contact with the body of the cushioning material, and pressure and heat are applied.

16 323195 S « 201249645 .未加硫之氟橡膠進行硫化,同時,整體接合成一體。各 .衝材本體22a至22d係在各個之厚度方向之間介設有接# 材23a、23b、23c而進行接合。如此,即構成熱壓製用 衝材21。 此種熱壓製用緩衝材2卜由於第1表層材lla及第2 表層材lib、具體地說,是第丨表層材Ua及第2表層材 lib中之樹脂層,而對於加熱板或被壓縮體具良好剝離性。 因此,在熱壓製時,即使是在夾壓於加熱板和被壓縮體之 間之狀態下,也可以減低對於加熱板和被壓縮體之勒著。 此外,此種熱壓製用緩衝材21,藉著第丨表層材Ua及第 2表層材lib’具體地說是藉著第1表層材Ua及第2表層 材lib中之橡膠層,而使得和緩衝材本體22a、22b具有良 好接合性。 此外,此種熱壓製用緩衝材21,藉由第1表層材Ua 及第2表層材lib而具有良好凹凸追縱性,並且,柔軟性 亦良好,因此’可以有效率地製造良好製品,同時,處理 性良好而謀求耐久性之提升。 [實施例] 作為織布,係採用使用胖纖紗之玻璃織布「A515」(優 尼帝卡股份有限公司製)。玻璃纖維之比重係2. 54(g/m3), 單位面積重量係515(g/m2)。接著,對於已準備好之玻璃 織布’在玻璃織布之單面側塗佈清漆狀之氟樹脂,然後進 行緞燒。氟樹脂之比重係1.71(g/m3)。在此,在氣樹脂中, 含有預定量之導電性無機氧化物「23K」(Hakusui tech(股) 323195 17 201249645 公司製)。在椒繞 乾燥。氟橡膠^t ,於其背面塗佈未加硫之氣橡膠,進行 構造之表層材。比重係丨.96。/"13)。依此方式而得到前述 作為緩衝材太 ^ 體,係以如下方式製造。首先,準備使 並含浸於夫/織布「T860」(優尼帝卡股份有限公司製) 以除去液。接著,使其充分地乾燥, -在230 c進行5小時之烘烤處理,而 侍到緩衝材本體。士 之細節㈣就緩衝材讀之構造及製造方法 乂芩亏日本特開2008— 132656號公報。 ^ :乂此方式得到之緩衝材本體用2片表層材爽住,即 製得本發月之熱壓製用緩衝材。將所得到之熱壓製用緩衝 材之特性,作為實施例1進行評估。 此外’作為比較例卜則使用專利文獻丨記載之表層 材作為具體比較例1之構造,作為表層材之熱壓製用片 材,係為在單位面積重量2〇〇(g/m2)之玻璃纖布「Η2〇1」(優 尼帝卡股份有限公司製)之單面,形成塗佈量3〇(g/m2)之 離模性塗膜,並在其背面塗佈氟橡膠而構成。作為離模性 塗膜之比重係1. 09(g/m3)。氟橡膠之比重係2. 22(g/m3)。 作為比較例2 ’係使用僅由芳醯胺布而組成之表層材。 芳醯胺布之比重係1. 37(g/m3),單位面積重量為2〇〇(g/m2)。 作為比較例3 ’係使用未處理之胖纖布、也就是,未 形成有樹脂層或橡膠層之實施例1之玻璃織布rA515」,來 作為表層材。 作為比較例4 ’係使用專利文獻2記载之表層材。作 32319516 323195 S « 201249645 . Unvulcanized fluoroelastomers are vulcanized and integrated into one body. Each of the punching bodies 22a to 22d is joined by interposing the materials 23a, 23b, and 23c in the respective thickness directions. Thus, the punching material 21 for hot pressing is formed. The heat-shampening cushioning material 2 is a resin layer of the first surface layer material 11a and the second surface layer material lib, specifically the second surface layer material 11a and the second surface layer material lib, and is heated or compressed. The body has good peelability. Therefore, at the time of hot pressing, even in a state of being sandwiched between the heating plate and the body to be compressed, the pulling of the heating plate and the compressed body can be reduced. Further, the heat-pressing cushioning material 21 is made by the second surface layer material Ua and the second surface layer material lib', specifically by the rubber layers in the first surface layer material Ua and the second surface layer material lib. The cushion body bodies 22a, 22b have good jointability. In addition, the heat-shampening cushioning material 21 has excellent unevenness and reproducibility by the first surface layer material Ua and the second surface layer material lib, and also has good flexibility. Therefore, it is possible to efficiently manufacture a good product. The handling is good and the durability is improved. [Examples] As the woven fabric, a glass woven fabric "A515" (manufactured by UDICKA Co., Ltd.) using a fat fiber yarn was used. The specific gravity of the glass fiber is 2.54 (g/m3), and the weight per unit area is 515 (g/m2). Next, a varnish-like fluororesin was applied to the one side of the glass woven fabric on the prepared woven fabric, and then satin-fired. The specific gravity of the fluororesin is 1.71 (g/m3). Here, the gas resin contains a predetermined amount of conductive inorganic oxide "23K" (Hakusui tech Co., Ltd. 323195 17 201249645 company). Dry in pepper. The fluororubber ^t is coated on the back side with an unvulcanized gas rubber to form a surface layer. The specific gravity is 丨.96. /"13). The above-mentioned buffer material was obtained in this manner and was produced in the following manner. First, it was prepared to be immersed in a woven/woven fabric "T860" (manufactured by Unity Card Co., Ltd.) to remove the liquid. Next, it was sufficiently dried, and baked at 230 c for 5 hours to serve the body of the cushioning material. The details of the staff (4) on the structure and manufacturing method of the buffer material reading. Japanese Patent Laid-Open Publication No. 2008-132656. ^ : The body of the cushioning material obtained in this manner is cooled with two sheets of the surface layer, that is, the cushioning material for hot pressing of the present month is obtained. The characteristics of the obtained thermal compression cushioning material were evaluated as Example 1. In addition, as a comparative example, the surface material of the patent document 作为 is used as the structure of the specific comparative example 1, and the sheet for hot pressing of the surface layer is a glass fiber having a basis weight of 2 〇〇 (g/m 2 ). On one side of the cloth "Η2〇1" (manufactured by Unity Card Co., Ltd.), a release coating film having a coating amount of 3 Å (g/m2) was formed, and a fluorine rubber was applied to the back surface thereof. The specific gravity of the release film is 1. 09 (g/m3). The specific gravity of the fluororubber is 2.22 (g/m3). As a comparative example 2', a surface layer composed only of linoleamide cloth was used. The specific gravity of the linoleamide cloth is 1.37 (g/m3), and the weight per unit area is 2 〇〇 (g/m2). As a comparative example 3', an untreated fat fiber cloth, that is, a glass woven fabric rA515 of Example 1 in which a resin layer or a rubber layer was not formed, was used as a surface layer material. As a comparative example 4', the surface layer material of the patent document 2 was used. Working as 323195

S 18 201249645 _ - 為具體比較例4之構造,其作為表層材之接合片,係在由 . 單位面積重量200(g/m2)之玻璃布「H201」(優尼帝卡股份 有限公司製)所形成之基材之兩面塗布未加硫之氟橡膠,再 由其上面塗佈聚醯亞胺樹脂系之耐熱塗料而形成之構造。 樹脂之比重係2. 19(g/m3)。並且,氟橡膠係使用相同於比 較例1者。 此外,比較例1至比較例4之緩衝材本體,係相同於 實施例1之缓衝材本體。也就是說,實施例1、比較例1 至比較例4之緩衝材係僅表層材不同之構造。 【表1】 樹脂 附著量 (g/m*) 橡膠 附著量 (g/mz) 厚度 (mm) 體積(m3) 空隙率 (» 空隙殘留 率00 通氣度 (cmVcm2 • sec) 玻璃基材 橡膠 樹脂 空隙 整體 實施 例1 初期 180 50 0.95 0.00020 0.000026 0.000105 0.00062 0.00095 64.9 85.2 0.2 壓製10次後 180 50 0.72 0. 00020 0.000026 0.000105 0.00039 0.00072 53.7 70.5 0 比較 例1 初期 30 50 0.22 0.00008 0.000023 0.000028 0.00009 0.00022 41.5 68.4 0 壓製10次後 30 50 0.18 0.00008 0.000023 0.000028 0.00005 0. 00018 28.5 46.9 0 比較 例2 初期 - - 0.40 0.00015 — — 0.00025 0.00040 63.5 — 14.9 壓製10次後 — - 0. 25 0. 00015 - - 0.00010 0.00025 41.6 — 1.0 比較 例3 初期 — — 0.85 0.00020 — — 0.00065 0. 00085 76.1 - 19.5 壓製10次後 - - 0.20 0.00008 - - 0.00012 0.00020 60.6 - 2.0 比較 例4 初期 19 66 0.20 0. 00008 0.000030 0.000009 0.00008 0.00020 41.4 68.3 0 壓製10次後 19 66 0.17 0.00008 0.000030 0.000009 0.00005 0.00017 31.3 51.3 0 【表2】 初期 壓製10次後 凹凸 追隨性 彎折 皺紋 發生 起毛 剝離性 凹凸 追隨性 彎折 皺紋 發生 起毛 剝離性 實施例1 〇 〇 〇 〇 〇 〇 〇 〇 比較例1 X X 〇 Δ X X 〇 -Δ 比較例2 〇 〇 Δ X X 〇 X X 比較例3 〇 〇 X 〇 X 〇 X 〇 比較例4 X X 〇 △ X X 〇 Δ 19 323195 201249645 就表1及表2中之壓製條件而言,係在溫度230°C, 施加4MPa之載重壓力。作為壓製之循環,係加熱60分鐘、 冷卻15分鐘。此外,所謂壓製10次後係以進行10次壓製 後之狀態來進行測定。此外,在表1中,「一」係表示未測 定,通氣度之「0」係表示完全未通氣之狀態,也就是氣密 性最為良好。在表2中,〇記號係表示「良好」之狀態, △記號係表示所謂「稍微有問題」之狀態,X記號係表示所 謂「有問題」之狀態。此外,表1中之所謂樹脂附著量係 在樹脂含浸於織布之際樹脂附著於織布之量,而為樹脂層 和織布一樹脂複合層中之樹脂量。所謂橡膠附著量係在橡 膠含浸於織布之際橡膠附著於織布之量,而為橡膠層和織 布一橡膠複合層中之橡膠量。 在此,就算出通氣度之通氣性試驗之試驗方法而言, 係為根據JIS R3420(2006年)之方法。以下,簡單地進行 說明。就通氣性試驗而言,使用苐5圖所示之弗拉齊 (Frazier)型通氣試驗機31。該弗拉齊型通氣試驗機31係 具備:垂直形態油氣壓計32、傾斜形油氣壓計33、2個儲 油槽(34a、34b)、鎮壓試驗片S之夾鉗35、圓筒之間隔壁 36、空氣孔37、空氣散逸板38、空氣釋出口 39和吸入風 扇40。 就操作方法而言,係如下所述。在圓筒之一端放置試 驗片S,並藉由夾鉗35壓住而裝設。藉由加減電阻器,吸 入空氣,使傾斜形油氣壓計33顯示124. 5Pa之壓力,並調 整吸入風扇40。由此時之垂直形油氣壓計32所顯示之壓 20 323195S 18 201249645 _ - The structure of the specific comparative example 4, which is a bonding sheet of a surface layer, is a glass cloth "H201" (manufactured by Unity Card Co., Ltd.) having a basis weight of 200 (g/m2). The unformed fluororubber was coated on both sides of the formed substrate, and a structure formed by coating a heat-resistant paint of a polyimide resin on the surface was applied thereto. The specific gravity of the resin is 2.19 (g/m3). Further, the fluororubber was used in the same manner as in Comparative Example 1. Further, the main body of the cushioning material of Comparative Example 1 to Comparative Example 4 was the same as the main body of the cushioning material of Example 1. That is, the cushioning materials of Example 1, Comparative Example 1 to Comparative Example 4 were structures having only different topsheet materials. [Table 1] Resin adhesion amount (g/m*) Rubber adhesion amount (g/mz) Thickness (mm) Volume (m3) Void ratio (» Void residual ratio 00 Air permeability (cmVcm2 • sec) Glass substrate rubber resin void Overall Example 1 Initial 180 50 0.95 0.00020 0.000026 0.000105 0.00062 0.00095 64.9 85.2 0.2 After pressing 10 times 180 50 0.72 0. 00020 0.000026 0.000105 0.00039 0.00072 53.7 70.5 0 Comparative Example 1 Initial 30 50 0.22 0.00008 0.000023 0.000028 0.00009 0.00022 41.5 68.4 0 Pressing 10 After 30 50 0.18 0.00008 0.000023 0.000028 0.00005 0. 00018 28.5 46.9 0 Comparative Example 2 Initial - - 0.40 0.00015 — — 0.00025 0.00040 63.5 — 14.9 After pressing 10 times — - 0. 25 0. 00015 - - 0.00010 0.00025 41.6 — 1.0 Compare Example 3 Initial - 0.85 0.00020 - 0.00065 0. 00085 76.1 - 19.5 After pressing 10 times - - 0.20 0.00008 - - 0.00012 0.00020 60.6 - 2.0 Comparative Example 4 Initial 19 66 0.20 0. 00008 0.000030 0.000009 0.00008 0.00020 41.4 68.3 0 Press 10 After 19 66 0.17 0.00008 0.000030 0.000009 0.00005 0.00017 31.3 51.3 0 [Table 2] Initial suppression After 10 times, the concavo-convex follow-up bending wrinkles occurred, and the peeling unevenness followed by the bending wrinkles occurred. The peeling property was observed. Example 1 XX 〇Δ XX 〇-Δ Comparative Example 2 〇〇Δ XX 〇 XX Comparative Example 3 〇〇X 〇X 〇X 〇Comparative Example 4 XX 〇△ XX 〇Δ 19 323195 201249645 For the pressing conditions in Tables 1 and 2, a load of 4 MPa was applied at a temperature of 230 ° C. pressure. As a cycle of pressing, it was heated for 60 minutes and cooled for 15 minutes. Further, the measurement was carried out in a state of being pressed 10 times after pressing 10 times. Further, in Table 1, "one" indicates that it is not measured, and the "0" of the air permeability indicates a state of being completely unventilated, that is, the airtightness is the best. In Table 2, the 〇 mark indicates the state of "good", the △ mark indicates the state of "slightly problematic", and the X mark indicates the state of "problem". Further, the amount of resin adhesion in Table 1 is the amount of the resin adhered to the woven fabric when the resin is impregnated into the woven fabric, and is the amount of the resin in the resin layer and the woven fabric-resin composite layer. The amount of rubber adhesion is the amount of rubber adhered to the woven fabric when the rubber is impregnated with the woven fabric, and is the amount of rubber in the rubber layer and the woven fabric-rubber composite layer. Here, the test method for calculating the air permeability test for air permeability is a method according to JIS R3420 (2006). The following is a brief description. For the air permeability test, a Frazier type ventilation tester 31 shown in Fig. 5 was used. The Flazi type ventilation tester 31 includes a vertical form oil pressure gauge 32, a tilted oil pressure gauge 33, two oil storage tanks (34a, 34b), a clamp 35 for suppressing the test piece S, and a partition wall of the cylinder. 36. An air hole 37, an air dissipation plate 38, an air release port 39, and a suction fan 40. As far as the method of operation is concerned, it is as follows. The test piece S is placed at one end of the cylinder and mounted by being clamped by the clamp 35. By the addition and subtraction of the resistor, the air is sucked in so that the inclined oil pressure gauge 33 displays a pressure of 124.5 Pa, and the suction fan 40 is adjusted. The pressure displayed by the vertical oil pressure gauge 32 at this time 20 323195

S 201249645 力和使用之空氣孔37之種類,利用試驗機之附屬表而求出 通過試驗片S之空氣量cm3xcnT2xs_1(cm3/cm2 · sec(秒鐘))。 關於通氣度、即所謂氣密性,由熱壓製用緩衝材處理 時之吸取搬送容易性等觀點來看,係以其值較低者為佳。 參考表1,實施例1之空隙殘留率,在初期係為85.2%, 在壓製10次之後,成為70. 5%,即使是在壓製1〇次之後, 仍在70%以上。相對於此,比較例1之空隙殘留率在初期 係為68. 4% ’在壓製10次之後,成為46. 9%,比較例4之 空隙殘留率在初期係為68.3%,在壓製1〇次之後,成為 51. 3%,在任一方情形下,均低於70%。就通氣度而言,實 施例1在初期係為〇. 2(cm3/cm2 · sec),在壓製1〇次之後, 成為0 ’氣密性非常高。即使是就比較例1及比較例4而 言’氣密性雖良好,但是’就比較例2及比較例3而言, 在初期係分別成為 14.9(cm3/cm2· sec)、19.5(;cm3/cm2· sec),即使是在壓製ι〇次之後,仍分別成為丨.〇(cm3/cm2 • sec)、2. 0(cm3/cm2 · sec),就氣密性而言,係在有問題 之層次。 參考表2,實施例1之熱壓製用緩衝材,即使是在初 期及壓製10次之後,在凹凸追隨性、彎折皺紋、起毛之發 生、剝離性之方面,全部皆良好。相對於此,比較例ι^ 比較例4即使是在初期及壓製1〇次後之任一方倩況,在凹 凸追隨性及彎折皺紋方面均有問題。就剝離性而言,也= 充分。比較例2在初期之剝離性就有問題,在發生起毛 面,甚不充分。在壓製1〇次之後,彎曲皺紋以外之項方 曰均 323195 21 201249645 有問題。比較例3在初期,就發生起毛而言, 壓製10次之後’就凹凸追隨性及發生起毛而士有問題。在 由以上可得知,就實施例1而言,在凹二、亦有問題。 折皺紋、起毛之發生、剝離性之方面,全部比追隨性、彎 氣密性亦良好。另一方面,在比較例1至。比自I好,並且, 前述項目之至少一種係在有問題之層:欠。,!4十’在 ”=在前述之實施形態中’熱壓製用緩衝材係夏備 2片表層材和4片之緩衝材本體,但是,並〜、備 形態,亦可以成為例如以下之構造。 、疋於此種 第6圖係包含本發明其他實施形態之 之熱壓製用緩衝材在厚度方向予以剖斷、分解之情形材 略剖面圖。參考第6圖,熱壓製用緩衝材41係、具備2片^ 層材42a、42b和1片緩衝材本體43。就2片表層材4^、 42b而言,係以裝設於緩衝材本體43之表背面之方式予以 配置。在該情形下,也相同於前述第4圖所示之緩衝材, 表層材42a、42b之各橡膠層係以接合於緩衝材本體“之 兩面的方式予以裝設’而成為此種構造。 此外,如第7圖所示,緩衝材46亦可為具備2片表 層材47a、47b和複數片緩衝材本體48之構造。也就是說, 分別藉由接著材49接合複數片之緩衝材本體48,而在成 為緩衝材46最外面之表面側及背面侧,配置2片表層材 47a、47b,亦可以成為此種構造。 此外,如第8圖所示,緩衝材51係除了 2片表層材 52a、52b和2片緩衝材本體53a、53b以外,還可以配置 22 323195 s .201249645 接氟橡膠54。在該狀態下,藉由接著材55a、55b而 • 〇既橡膠W和緩衝材本體53a、53b之間,亦可以成為 此種構造。 樹r此外,在前述之實施形態中,係使用耐熱性樹脂作為 、月曰,,但是,並非限定於此,在進行壓製而不加入高溫熱 二幵v中,也可以使用不具有耐熱性之樹脂。此外,在該 乂中關於橡膠方面,也可以使用不具有耐熱性之橡膠。 ^以上雖參考圖式說明了本發明之實施形態,但是,本 ^ =係並非限定於圖示之實施形態。在本發明之相同範圍 内或者疋均等之範圍内,也可以對於圖示之實施形態而加 入各種之修正或變化。 [產業上之可利用性] 本發明之緩衝材用表層材及熱壓製用緩衝材,在要求 1積板具有良好生產性等之情形中’可以有效地利用。 【圖式簡單說明】 第1圖係在厚度方向切斷本發明一實施形態之緩衝材 用表層材之情形之示意圖。 第2圖係本發明實施形態之緩衝材用表層材之剖面相 片放大約60倍之情形。 第3圖係本發明實施形態之緩衝材用表層材之剖面相 片放大約32倍之情形。 第4圖係包含本發明實施形態之緩衝材用表層材之熱 壓製用缓衝材在厚度方向剖斷分解狀態之概略剖面圖。 第5圖係试驗通氣度之弗拉齊型通氣試驗機之概略圖。 323195 23 201249645 第6圖係包含本發明另一實施形態之缓衝材用表層 之熱壓製用緩衝材在厚度方向來剖斷分解狀態之概略剖 圖。 第7圖係包含本發明又一實施形態之缓衝材用表層材 之熱壓製用緩衝材在厚度方向剖斷分解狀態之概略剖面圖。 第8圖係包含本發明又一實施形態之緩衝材用表層材 之熱壓製用緩衝材之狀態在厚度方向剖斷分解狀態之概略 剖面圖。S 201249645 The type of the air hole 37 used for the force and the use of the test machine is determined by the air amount cm3xcnT2xs_1 (cm3/cm2 · sec (second)) passing through the test piece S. The air permeability, that is, the airtightness, is preferably a lower value from the viewpoint of ease of suction and transportation when the cushioning material for hot pressing is used. Referring to Table 1, the void residual ratio of Example 1 was 85.2% in the initial stage, and was 70.5% after 10 times of pressing, even after pressing 1 times, it was still 70% or more. On the other hand, the void retention ratio of Comparative Example 1 was 68.4% in the initial stage, which was 46.9% after pressing 10 times, and the void residual ratio of Comparative Example 4 was 68.3% in the initial stage, and was pressed at 1〇. After that, it became 51.3%, and in either case, it was less than 70%. In terms of air permeability, Example 1 was in the initial stage of 〇. 2 (cm3/cm2 · sec), and after pressing 1 〇, it became 0 ” very airtight. In Comparative Example 1 and Comparative Example 4, the airtightness was good, but in Comparative Example 2 and Comparative Example 3, the initial system was 14.9 (cm3/cm2·sec) and 19.5 (cm3), respectively. /cm2· sec), even after pressing 〇 times, it becomes 丨.〇 (cm3/cm2 • sec) and 2.0 (cm3/cm2 · sec), respectively, in terms of air tightness, The level of the problem. Referring to Table 2, the cushioning material for hot pressing of Example 1 was excellent in all of the unevenness followability, the wrinkles, the occurrence of fluffing, and the peeling property even after the initial pressing and pressing 10 times. On the other hand, the comparative example ι^ Comparative Example 4 has problems in both the concave and convex followability and the bending wrinkles even in the initial stage and after one press. In terms of peelability, it is also = sufficient. In Comparative Example 2, there was a problem in the initial peeling property, and it was not sufficient in the occurrence of the pilling surface. After pressing 1 〇 times, the items other than the curved wrinkles are all 323195 21 201249645. In Comparative Example 3, in the initial stage, in the case of raising, after pressing 10 times, there was a problem in the follow-up of the unevenness and the occurrence of fluffing. As can be seen from the above, in the case of the first embodiment, there is a problem in the concave second. The wrinkles, the occurrence of fluffing, and the peelability are all better than followability and airtightness. On the other hand, in Comparative Example 1 to. It is better than I, and at least one of the aforementioned items is at the problematic level: owed. ,! In the above-described embodiment, the "kneading material for hot pressing" is a two-layer surface material and four buffer materials, but the configuration may be, for example, the following structure. In the sixth embodiment, a heat-shrinkable cushioning material according to another embodiment of the present invention is cut and disassembled in the thickness direction. Referring to FIG. 6, the heat-pressing cushioning material 41 is provided. Two sheets of the layers 42a and 42b and one sheet of the cushion body 43. The two sheet materials 4 and 42b are disposed so as to be attached to the front and back surfaces of the cushion body 43. In this case, Similarly to the cushioning material shown in Fig. 4, the rubber layers of the topsheets 42a and 42b are attached to the both sides of the cushioning material body to have such a structure. Further, as shown in Fig. 7, the cushioning material 46 may have a structure including two sheets of the surface materials 47a and 47b and a plurality of cushioning material bodies 48. In other words, by joining the plurality of cushioning material bodies 48 by the joining material 49, the two surface materials 47a and 47b are disposed on the outermost surface side and the back side of the cushioning material 46, and such a structure can be obtained. Further, as shown in Fig. 8, the cushioning material 51 may be provided with 22 323 195 s .201249645 fluororubber 54 in addition to the two sheet materials 52a and 52b and the two cushion body bodies 53a and 53b. In this state, the rubber material W and the cushioning material bodies 53a and 53b may be formed between the rubber members W and the cushioning material bodies 53a and 53b by the joining materials 55a and 55b. In addition, in the above-described embodiment, a heat-resistant resin is used as the moon, but it is not limited thereto, and it is also possible to use heat-resistant without pressing the high-temperature heat 幵v. Resin. Further, in the case of rubber, it is also possible to use a rubber which does not have heat resistance. Although the embodiments of the present invention have been described above with reference to the drawings, the present invention is not limited to the embodiments shown in the drawings. Various modifications or changes may be added to the embodiments shown in the drawings. [Industrial Applicability] The surface layer material for a cushioning material of the present invention and the cushioning material for hot pressing can be effectively utilized in the case where it is required to have good productivity and the like. [Brief Description of the Drawings] Fig. 1 is a schematic view showing a state in which the surface layer for a cushioning material according to an embodiment of the present invention is cut in the thickness direction. Fig. 2 is a view showing a case where the cross-section of the surface sheet material for a cushioning material according to the embodiment of the present invention is about 60 times. Fig. 3 is a view showing a case where the cross-section of the surface material for a cushioning material according to the embodiment of the present invention is about 32 times. Fig. 4 is a schematic cross-sectional view showing a state in which the cushioning material for hot pressing of the surface sheet material for a cushioning material according to the embodiment of the present invention is cut and disassembled in the thickness direction. Fig. 5 is a schematic view of a Flazi type ventilating tester for test ventilation. 323195 23 201249645 Fig. 6 is a schematic cross-sectional view showing a state in which the thermal compression cushioning material for the surface layer for a cushioning material according to another embodiment of the present invention is cut in a thickness direction. Fig. 7 is a schematic cross-sectional view showing a state in which the cushioning material for hot pressing of the surface sheet material for a cushioning material according to another embodiment of the present invention is cut and disassembled in the thickness direction. Fig. 8 is a schematic cross-sectional view showing a state in which the state of the hot-pressing cushioning material for a cushioning material for a cushioning material according to another embodiment of the present invention is cut and disassembled in the thickness direction.

S 【主要元件符號說明】 1 la、1 lb、42a、42b、47a 、47b 、52a、52b 表層材 12 樹脂層 13 橡膠層 14 織布層 15a ' 15b 表面 16 亂纖紗 17 織布一樹脂複合層 18 織布一橡膠複合層 19a、19b 面 20 空隙 21、41、46、51 緩衝材 22a、22b、22c、22d、43、 48、 53a、53b 緩衝材本體 23a 、 23b 、 23c 、 49 、 55a 、 55b 接著材 31 弗拉齊型通氣試驗機 32 垂直型油氣壓計 33 傾斜型油氣壓計 34a、34b 儲油槽 35 夾鉗 36 間隔壁 37 空氣孔 38 空氣散逸板 39 空氣釋出口 40 吸入風扇 54 氟橡膠 24 323195S [Description of main component symbols] 1 la, 1 lb, 42a, 42b, 47a, 47b, 52a, 52b Surface material 12 Resin layer 13 Rubber layer 14 Weaving layer 15a ' 15b Surface 16 Flocked yarn 17 Weaving-resin compound Layer 18 woven fabric-rubber composite layer 19a, 19b surface 20 void 21, 41, 46, 51 cushioning material 22a, 22b, 22c, 22d, 43, 48, 53a, 53b cushioning material body 23a, 23b, 23c, 49, 55a 55b Subsequent material 31 Flach-type ventilation tester 32 Vertical type oil pressure gauge 33 Tilt-type oil pressure gauge 34a, 34b Oil storage tank 35 Clamp 36 Partition wall 37 Air hole 38 Air dissipation board 39 Air release port 40 Suction fan 54 Fluoro rubber 24 323195

Claims (1)

201249645 . 七、申請專利範圍: 1. 一種緩衝材用表層材,係配置於熱壓製用緩衝材之表層 之片狀緩衝材用表層材,其特徵為具備: 樹脂層,配置於前述表層材之一面侧,並覆蓋前述 表層材之一面; 橡膠層,配置於前述表層材之另一面侧,並覆蓋前 述表層材之另一面;以及 織布層,配置於前述樹脂層和前述橡膠層之間,且 在經紗和緯紗中之至少任一方使用亂纖紗; 前述織布層.係包含: 織布一樹脂複合層,設置於前述樹脂層側,且在前 述織布之一部分含浸用以構成前述樹脂層之樹脂而形 成;以及 織布一橡膠複合層,設置於前述橡膠層側,且在前 述織布之一部分含浸用以構成前述橡膠層之橡膠而形 成, 在前述織布層之内部設置有空隙。 2. 如申請專利範圍第1項所述之缓衝材用表層材,其中, 前述織布層相對於作為基材之織布之空隙殘留率係 70%以上。 3. 如申請專利範圍第1項所述之緩衝材用表層材,其中, 前述樹脂係耐熱性樹脂。 4. 如申請專利範圍第3項所述之缓衝材用表層材,其中, 前述耐熱性樹脂之熔點和玻璃轉移溫度中之至少任一 1 323195 201249645 方係200°C以上。 5. 如申請專利範圍第1項所述之緩衝材用表層材, 前述樹脂係由氟樹脂、苯酚(phenol)樹脂、=、中, Η匕、捲ϋ执此· —眾氘胺樹 月曰衣氧树知、不飽和聚酯樹脂、矽酮樹脂、 J., t 茶·酿亞胺 树月曰、熱硬化性丙烯酸樹脂、呋喃樹脂、尿素樹浐、Μ 二甲酸二烯丙酯樹脂、聚胺基甲酸乙酯樹脂所組成之群 組中選出之1種樹脂或2種以上樹脂之混合物。 6. 如申請專利範圍第1項所述之緩衝材用表層材,其中, 在前述樹脂中包含具有導電性之無機粉末。 、 7. 如申請專利範圍第6項所述之緩衝材用表層材,其中, 前述無機粉末係由碳粉、鋁粉、氧化鈦粉、氧化辞於、 氧化鐵粉所組成之群組中選出之1種粉末或2種以上粉 末之混合物。 8. 如申請專利範圍第1項所述之緩衝材用表層材,其中, 前述織布係為使用胖纖紗之玻璃纖維或芳醯胺纖維。 9. 如申請專利犯圍第1項所述之緩衝材用表層材,其中, 前述織布係1層編織物或多層編織物。 ίο.如申請專利範圍第1項所述之緩衝材用表層材,其中, 前述橡膠係由氟橡膠、EPM、EPDM、虱化猜(hydrogenated nitrile)橡膠、碎酮橡膠、丙稀酸橡膠和丁基橡膠所組 成之群組選出之1種橡膠或2種以上橡膠之混合物。 11. 一種熱壓製用缓衝材,係使用於熱壓製之熱壓製用緩衝 材,其特徵為: 前述熱壓製用緩衝材係包含配置於其表層之片狀 323195 S 201249645 緩衝材用表層材, 前述緩衝材用表層材係具備: 樹脂層,配置於前述表層材之一面側,且覆蓋前述 表層材之一面; 橡膠層,配置於前述表層材之另一面側,並覆蓋前 述表層材之另一面;以及 織布層,配置於前述樹脂層和前述橡膠層之間,在 經紗和緯紗中之至少任一方使用亂纖紗; 前述織布層係包含: 織布一樹脂複合層,設置於前述樹脂層側,且在前 述織布之一部分含浸用以構成前述樹脂層之樹脂而形 成;以及 織布一橡膠複合層,設置於前述橡膠層側,且在前 述織布之一部分含浸用以構成前述橡膠層之橡膠而形 成, 在前述織布層之内部設置有空隙。 3 323195201249645. VII. Patent application scope: 1. A surface layer for a cushioning material, which is a sheet material for a sheet-shaped cushioning material which is disposed on a surface layer of a cushioning material for hot pressing, and is characterized in that: a resin layer is disposed on the surface layer material a rubber layer disposed on the other surface side of the surface layer and covering the other surface of the surface layer; and a woven layer disposed between the resin layer and the rubber layer. And the weaving yarn is used in at least one of the warp yarn and the weft yarn; the woven fabric layer comprises: a woven fabric-resin composite layer disposed on the resin layer side, and impregnated in one of the woven fabrics to form the resin And a woven fabric-rubber composite layer is provided on the rubber layer side, and is formed by impregnating a part of the woven fabric with rubber for constituting the rubber layer, and a void is provided inside the woven fabric layer. . 2. The surface layer for a cushioning material according to the first aspect of the invention, wherein the woven fabric layer has a void residual ratio of 70% or more with respect to the woven fabric as the base material. 3. The surface material for a cushioning material according to the first aspect of the invention, wherein the resin is a heat resistant resin. 4. The surface layer for a cushioning material according to claim 3, wherein at least one of a melting point and a glass transition temperature of the heat resistant resin is 200 ° C or more. 5. The surface material for a cushioning material according to the first aspect of the patent application, wherein the resin is made of a fluororesin, a phenol resin, a yoke, a yttrium, a yttrium, and a yttrium; Oxygen-known, unsaturated polyester resin, fluorenone resin, J., t tea, yttrium yttrium, thermosetting acrylic resin, furan resin, urea tree bismuth, diallyl ruthenium phthalate resin, A resin selected from the group consisting of polyurethane resins or a mixture of two or more resins. 6. The surface layer for a cushioning material according to claim 1, wherein the resin contains an inorganic powder having conductivity. 7. The surface layer for a cushioning material according to claim 6, wherein the inorganic powder is selected from the group consisting of carbon powder, aluminum powder, titanium oxide powder, oxidized word, and iron oxide powder. One kind of powder or a mixture of two or more kinds of powders. 8. The surface layer for a cushioning material according to claim 1, wherein the woven fabric is a glass fiber or melamine fiber using a fat fiber yarn. 9. The surface material for a cushioning material according to Item 1, wherein the woven fabric is a one-layer woven fabric or a multi-layer woven fabric. Ίο. The surface material for a cushioning material according to claim 1, wherein the rubber is made of fluororubber, EPM, EPDM, hydrogenated nitrile rubber, ketone rubber, acrylic rubber and butyl. A rubber selected from the group consisting of base rubbers or a mixture of two or more rubbers. 11. A cushioning material for hot pressing, which is a cushioning material for hot pressing, which is characterized in that: the cushioning material for hot pressing comprises a sheet material 323195 S 201249645 cushioning material disposed on a surface layer thereof. The surface layer for a cushioning material includes a resin layer disposed on one surface side of the surface layer and covering one surface of the surface layer, and a rubber layer disposed on the other surface side of the surface layer and covering the other side of the surface layer And a woven fabric layer disposed between the resin layer and the rubber layer, and using a scoring yarn in at least one of a warp yarn and a weft yarn; the woven fabric layer comprising: a woven fabric-resin composite layer disposed on the resin a layer side, and a part of the woven fabric is impregnated with a resin for constituting the resin layer; and a woven fabric-rubber composite layer is provided on the rubber layer side, and is impregnated in one part of the woven fabric to form the rubber A rubber layer is formed, and a void is provided inside the woven fabric layer. 3 323195
TW100119922A 2011-06-07 2011-06-07 Cushion member for hot press TWI603841B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI747729B (en) * 2021-01-29 2021-11-21 厚生股份有限公司 Manufacturing method of buffer pad and buffer pad
US11628637B2 (en) 2018-10-09 2023-04-18 Yamauchi Corp. Hot press cushioning material

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11628637B2 (en) 2018-10-09 2023-04-18 Yamauchi Corp. Hot press cushioning material
TWI747729B (en) * 2021-01-29 2021-11-21 厚生股份有限公司 Manufacturing method of buffer pad and buffer pad

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