TW201121789A - Thermal forming three-dimensional fabric and applications thereof - Google Patents

Thermal forming three-dimensional fabric and applications thereof Download PDF

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TW201121789A
TW201121789A TW98143283A TW98143283A TW201121789A TW 201121789 A TW201121789 A TW 201121789A TW 98143283 A TW98143283 A TW 98143283A TW 98143283 A TW98143283 A TW 98143283A TW 201121789 A TW201121789 A TW 201121789A
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Taiwan
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dimensional
thermoplastic
sheet
mesh
grid
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TW98143283A
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Chinese (zh)
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TWI440556B (en
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Sung-Fu Hsu
Mei-Jan Chu
Kuo-Hsiung Wang
Yi-Che Huang
qi-wen Lu
Chien-Cheng Lin
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Plastics Industry Dev Ct
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Abstract

The present invention is related to a thermal forming three-dimensional (3D) fabric comprising a 3D fabric sheet and a thermal plastic covering material. The 3D fabric sheet is flexible and is highly breathe freely. The thermal plastic covering material is covered on surface of the 3D fabric sheet. The thermal plastic covering material has lower softing temperature to the 3D fabric sheet. Thus, the present invention may be shaped easily and is very suitable being splints and human body protect members.

Description

201121789 六、發明說明: 【發明所屬之技術領域】 直本發明是一種熱塑性立體網格片材,尤其是關於—種 具備可升溫塑形、降溫固定形狀(記憶)的立體透氣片材及其 應用。 【先前技術】 副木是一種醫療器具/組件,其用於固定、保護受傷的 身體肢邻(通常是指四肢挫傷或斷裂之保護),避免受傷的 肢部,為使用者施力不當或其他因素而受到二度傷害。 —田j木的材質、型式非常多種,諸如石膏、適形塑膠固 金屬或剛性支架...。早#月,以石膏緊密裹覆人體 :=幹部位是最為常見的方式,但是石膏口方式除了 =膏的過程複雜須冗(需要長時間等待石膏固化)之外, 僖本“ 靈且不透軋,使石膏副木嚴重影響受 傷者的生活便利性,甚至可能因 感性膚質的使用者引發皮膚方面“乳問74 ’致使具有敏 5丨發皮膚方面的疾病,造成二次傷宝。 其他種類的副木或許可以解 ° 但是多數卻仍無法解決透氣的問題且=於笨重的問題’ 述的適形《固定組㈣f量相相性堪虞。例如前 氣的效果;又如前述的金屬等支二但是卻不具備透 ,伸苴俘i^ 叉保系,其雖能夠相對透氣 :蒦效果不佳而只能夠保護局 覆以及穩定固定受傷部位。 ,、忐兀么 201121789 【發明内容】 為了解決前述的副木過於笨重、不透氣或支撐性不足 的問題,本發明以可撓曲立體透氣片材作為基材,並在基 材表面披附一低溫熱塑性材料而完成一熱塑性記憶型立體 網格片材,該熱塑性記憶型立體網袼月材可以適形作為副 木,由於立體透氣片材係為透氣,因此所完成的副木可達 到貝ΐ輕、透氣、尚度.支擇性之發明目的。201121789 VI. Description of the invention: [Technical field to which the invention belongs] The invention is a thermoplastic three-dimensional mesh sheet, in particular, a three-dimensional breathable sheet having a shape capable of heating up, cooling and fixing a shape (memory) and application thereof . [Prior Art] A secondary wood is a medical device/assembly that is used to secure and protect an injured limb (usually refers to the protection of limbs from contusion or breakage), to avoid injured limbs, to improperly apply the user or other The factor is subject to second damage. - Tian j wood is made of a variety of materials, such as plaster, compliant plastic solid metal or rigid brackets. Early #月, the body is tightly covered with gypsum: = dry part is the most common way, but the gypsum mouth method is not complicated except that the process of the paste is complicated (it takes a long time to wait for the plaster to solidify). Rolling, so that the gypsum sub-wood seriously affects the convenience of the injured person's life, and may even cause skin damage caused by the skin of the user of the skin of the skin of the sensory skin, causing a secondary injury. Other types of secondary wood may be able to solve ° but most still can not solve the problem of ventilation and = cumbersome problems. 〗 〖Conformity of the fixed group (four) f phase phase is very good. For example, the effect of the front air; as in the above-mentioned metal, but not transparent, the extension of the ii ^ fork protection system, although it can be relatively breathable: 蒦 poor effect can only protect the local coverage and stable fixation of the injured part . In order to solve the problem that the aforementioned sub-wood is too heavy, airtight or insufficient in support, the present invention uses a flexible three-dimensional permeable sheet as a substrate and attaches a surface to the substrate. A thermoplastic memory type three-dimensional mesh sheet is completed by a low-temperature thermoplastic material, and the thermoplastic memory type three-dimensional net 可以 month material can be shaped as a secondary wood, and since the three-dimensional ventilated sheet is ventilated, the finished secondary wood can reach the shellfish Light, breathable, and elegant. The purpose of the invention.

配合解決前述的技術問題及達成發明目的,本發明提 供-種熱塑性記憶型立體網格片#,其包含一立體透氣片 材以及一熱塑性包覆#,料,該纟體透氣片#為可挽曲且呈 片狀之三維透氣片冑,該熱塑性包覆材料披附於該立體透 氣片材之局部或全部表自,該熱塑性包覆材料之材質係具 低溫熱塑特性的聚酯,該聚酯係選自於由聚乳酸(PLA, P〇lylaCt,d)、聚丁 二酸丁 二醇酯(PBS,P〇|y(bUtylene succinate)) > ψ Ρ ^In order to solve the foregoing technical problems and achieve the object of the invention, the present invention provides a thermoplastic memory type three-dimensional mesh sheet #, which comprises a three-dimensional gas permeable sheet and a thermoplastic coating #, which is a removable material. a sheet-shaped three-dimensional gas permeable sheet, the thermoplastic coating material being attached to a part or all of the three-dimensional gas permeable sheet, the material of the thermoplastic coating material being a polyester having low temperature thermoplastic properties, The polyester is selected from polylactic acid (PLA, P〇lylaCt, d), polybutylene succinate (PBS, P〇|y (bUtylene succinate) > ψ Ρ ^

本己—酸二丁酯(ΡΒΑ ’ p〇|y(buty丨ene 地邮》及聚己内醋多元醇PCL(PCL,P〇|ycapro丨actone) 所組成的群組,其中’冑熱塑性包覆材料之可塑形溫度低 於該立體透氣片材。 _ 其中: 塑性塑膠纖維以編織型態成形之 多層立體網格結構之纖維織布; 該立體透氣片材為熱 三維單層i體網格結構或 及 加物:有St材料包含一種以上的副添加物,該副添 包含雲母、黏ί,:、機相之添加物,其中該無機相之添加物 -土 氧化錯、銀、碳黑、碳酸鈣或玻璃纖維 201121789 其中: °亥立體透氣片材係為單層立體網格結構’其包含一第 肩格、一第二網格以及固定連接該第一網格以及該第二 ’’码格之一連接網路;該連接網路為複數條具有彈性的纖維 母條纖維以編織之方式與該第一網格及該第二網格結合 並使每條纖維分別連接該第一網格及該第二網格; 該熱塑性包覆材料以熔融浸鍍手段包覆於該立體透氣 •片材之所有表面。 本發明進一步提供一種高透氣熱塑性副木,其包含一 適形熱塑性立體網格以及複數個固定件,其中: 該適形熱塑性立體網格成片狀,其裁切適形於一人體 肢幹,其包含一立體透氣片材以及一熱塑性包覆材料,該 立體透氣片材為可棱曲且呈片狀之三維透氣片體’該熱塑 陡包覆材料披附於該立體透氣片材之局部或全部表面,該 • 熱塑性包覆材料係為熱塑形塑膠材料,其中,該熱塑性包 覆材料之可塑形溫度低於該立體透氣片材; 母固疋件局部固疋結合該於該適形熱塑性立體網格 之表面’其為一魔鬼氈、束帶或扣具。 本發明進一步提供一種高透氣安全護具,其包含一適 形熱塑性立體網格以及一硬式外殼,其中: 該適形熱塑性立體網格呈片狀,其適形於一人體肢幹 其包含一立體透氣片材以及一熱塑性包覆材料,該立體 透氣片材為可撓曲且呈片狀之三維透氣片體,該熱塑性包 覆材料彼附於該立體透氣片材之局部或全部表面,該熱塑 201121789 性包覆材料係為低溫熱塑形塑膠材料,其中,胃埶塑性勺 覆材料之可塑形溫度低於該立體透氣片材;及 ^ δ玄硬式外殼係與人體頭部、肢幹或關節外型對庳 該適㈣塑性立體網格固^設於該硬式外殼之表面/ 猎此’本發明提供的熱塑性記憶型立體網格片材同時 具備良好的透氣性、質量輕以及剛性與支樓性能,因此非 常適合用於作為副丨、安全護具以保護人體。同時,本發 明係使用相對低溫的熱塑性包覆材料,讓本發明在包覆人 體肢幹過程中益須在黑,w d 丫 .,、、屑在冋,皿的狀況下進行,因此達到 用之效果。 之 【實施方式】 請參考第-圖至第四圖,其為本發明之熱塑性記憶型 立體凋格片材之較佳實施例,該熱塑性記憶型立體網格片 材包3 -立體透氣片材(1〇)以及一熱塑性&覆材料⑽), 該立體透氣片材(1〇)為可撓曲且呈片狀之三維透氣片體, 其是利用多種纖維混合編織时式所編織而成的立體編織 物(編織此類立體網格結構之編織技術細 專利證書號198282之專利案)。 国 本實她例之4立體透氣片材(1 〇)為熱塑性塑膠纖維(材 質可以為PA(聚醯胺樹酯,p〇丨y(dimer acid c〇 a丨^丨 p0|y_ne))、PET(聚對苯二甲酸乙二酯,p〇|yethy丨ene terephthalate)、PP(聚丙稀)、pvc(p〇|yviny| Ch|〇ride〉及 LCP(液晶高分子,Liquid Crystal P〇|yeste「)等材質)等材 料之組成以立體編織型態成形之三維(3D)單層或多層立體 201121789 满格、。構之纖維織布。本實施例之該立體透氣片材(】〇)係 為單層立體網格結構,其包含一第一網格〇2)、一第二網 格(14)以及固&連接該第—網格(12)以及該第三網格(14)之 連接’周路(16),該連接網路(16)為複數條可撓曲且具有 彈性的纖維(161) ’每條纖維(161)以編織之方式與該第一 ’周格(12)及該第二網格(14)結合,使每條纖維(⑻)分別連 接該第一網格(12)及該第二網格(14),如此,複數條該纖 維(161)所完成的連接網路(16)使該第一網格(12)及該第二 _ '網格(14)持續保持一間距,並且形成稀疏透氣、可撓曲的 支撐結構。由於該第一網格(12)及該第二網格(14)亦屬於 表面通透的網格結構,因此,第一網格(12)及該第二網格 (14)之兩側面透氣度四通八達,具備非常優異的透氣效果 〇 為了讓可撓曲彎折之該立體透氣片材(彳〇)具備剛性及 支撐性而可用於保護人體受傷的肢段,本實施例將該立體 透氣片材(10)之局部或全部表面彼附該熱塑性包覆材料 (20),該熱塑性包覆材料(2〇)之材質係具低溫熱塑特性的 聚醋’其中該聚酯可為聚乳酸(PLA,Polylactid)、聚己二 酸 一丁酯(PBA’ p〇|y(butylene adipate))、聚 丁二酸 丁二醇 酯(PBS,Poly(butylene succinate))、PCL(聚己内酯多元 醇,Polycaprolactone)或其混合物。進一步地,該熱塑性 包覆材料(2 0)可以進一步添加混摻一種以上的副添加物, 該副添加物之目的係為調整該熱塑性包覆材料(2〇)之可塑 形溫度 '增加強度及/或賦予該熱塑性包覆材料(2〇)其他附 屬之功能(如抗菌、防霉·_·)。該副添加物可為有機相或無機 201121789 相之添加物,該無機相之添加物可諸如雲母、#土、氧化 錯、銀、碳黑、碳酸約、破璃纖維等具遠紅外線、抗菌、 防霉、補強等功能性無機材料。 請進-步參考第四圖及第五圖,該熱塑性包覆材料 (20)可以完全包覆於該立體透氣片材(1〇)之所有表面,或 者’也可以僅貼附於該立體透氣片材(1〇)之該第一網格 (12)及/或該第二網格(14)的表面。其中該熱塑性包覆材 料(20)之可塑形溫度低於該立體透氣片材(1〇),本實施例 之該熱塑性包覆材料(2〇)可於5〇_9〇t:時軟化而可形變塑 形。所明的可塑形溫度,係指該熱塑性包覆材料㈣到達 溶融流動或非彈性形變(不可回復之形變)之軟化溫度。該 立體透氣片材(10)及該熱塑性包覆材料(20)之可塑形溫度 之差異’主要是為了確保加熱塑形該熱塑性包覆材料(2〇) 過程不破壞該立體透氣片材(1〇)之立體網格結構,如此才 可利用升溫加熱該熱塑性包覆材料(2〇)以對可撓曲之該立 體透氣片材(1 0)進行彈性撓曲變形。 使用時,可先行裁剪該熱塑性記憶型立體網格片材而 為適當之形狀或大小(適合於受傷之肢幹部位),之後升溫 讓該熱塑性包覆材料(20)軟化,即可將該熱塑性記憶型立 體網格片材貼附於人體受傷的肢幹以讓該熱塑性記憶型立 體:格片材能夠適形地緊密包覆、保護人體受傷肢幹部位 :當溫度下降後’該熱塑性包覆材料(2〇)固化而固定適形 為人體肢幹形狀(即記憶人體肢幹之外型),因此可達到保 羞、固疋受傷部位的目的。由於該熱塑性記憶型立體網格 片材之4立體透氣片材(彳〇)具備絕佳的透氣效能及低重量 8 201121789 之特性’而該熱塑性包覆材料(2〇)降溫硬化之後又能提供 足夠的剛性與支樓性’ gj此,讓使用者於包覆本實施例之 後,仍能感覺非常輕便、透氣。 在製造技術方面,為了讓該熱塑性包覆材料(2〇)可以 包覆該立體透氣片材(1〇)之該卜網格(12)、該第二網格 ⑽及該連接網路(16)之所有或絕大多數表面,其係可將 “’、塑’生包覆材料(20)先升溫形成熔融流動狀態或將其溶 於溶劑中後,以浸鍍(djp c〇atjng,即將該立體透氣片材 (1〇)浸入熔融態之該熱塑性包覆材料(2〇)後取起)或淋膜 (lamination)的方式讓該熱塑性包覆材料(2〇)包覆絕大多數 的該立體透氣片材(10)之第一、第二網格(12、14)及纖維 (161)之表面,如第四圖所示。#充說明之,第四圖僅為理 α上的浸鍍結果示意圖,實際上該熱塑性包覆材料(2…可 忐無法均勻的塗佈於該立體透氣片材(1〇)之各部位,因為 °玄熱塑性包覆材料(20)係以浸鍍方式彼附於該立體透氣片 材(10)’厚度控制不易’並且容易使該立體透氣片材(1〇) 之局部沾黏於兩兩相鄰的纖維(161),惟前述厚度不均局 J /占黏專問題並不影響本發明之透氣性、可塑形性及記憶 性之效果。 »亥熱塑性包覆材料(2 〇)不僅可以如前述浸鍍方式包覆 絕大多數的該立體透氣片材(10)之表面,也可以直接結合( 以噴塗、塗佈或貼附的手段)於該立體透氣片材(1〇)之該第 一、第二網格(1 2、14)之表面,亦可達到提供該立體透氣 片材(1 0)之剛性強度之效果,如第五圖所示。其中,為了 讓本發明於披附二熱塑性包覆材料(20Α)於該立體透氣片材 201121789 (10)後之透氣性不受影響,該熱塑性包覆材料(2〇a)表面可 貫穿設有複數個透氣穿孔(21)’使本實施例在使用時之透 氣性不受到影響。 钩】舵列旯使於使用者使 進一步地’請參考第六 用本發明之該熱塑性記憶型立體網格片材,該熱塑性記憶 型立體網格片材也可以依據不同的人體肢幹部位之尺寸外 型特徵(如:小腿骨 '大腿骨、小腿肢幹、手臂、下臂手腕 部、手指…等)預先裁切成形,而成為一高透氣熱塑性副木 (30)之主要結構。該高透氣熱塑性副木(3〇)包含—適形熱 塑性立體網格(31)以及複數個固定件(32),該適形熱塑性 立體網格(31)係採用該熱塑性記憶型立體網格片材其裁 切適形於一人體肢幹,使該適形熱塑性立體網格可以 元全包覆所適形之該人體肢幹,在使用過程中,可以直接 加熱軟化後貼附於人體肢幹,免除裁切、丈量尺寸之繁冗 工作。忒固疋件(32)局部固定結合該於該適形熱塑性立體 網格(31)之表面,其型式不限定,可以是魔鬼範' 束帶或 :具等。舉例說$之’該固定件(32)為一扣具組,其包含 扣座以及一扣件’該扣座固定設於該適形熱塑性立體網 格(3”之表面,該扣件之一端固定於該適形熱 網 格(31)並可分離或扣合於該扣座。使用時,當該適形= 性立體網格叫包覆人體肢幹後,該扣件即可與該扣座扣 合’藉此將該適形熱塑性立體網格(31)更緊密地固定於人 體肢幹受傷部位。 、 進-步地,前述實施例係為將該熱塑性記憶型立體網 格片材應用於副木,鈇該妖勉 …、这熱塑性記憶型立體網格片材亦可 t S3 10 201121789 應用於其他的範疇,例如床墊 膝護肘及肢幹)、石膏端帶 ° 内裡、護 .^ ^ . ··荨。在文全護具方面,本發明 之该熱塑性記憶型立體網格、 毛月 特性,怜符人0 m^鬲透氣及可熱塑成形 ㈣☆符。應用於腳踏車或 透氣的要求,使用a#,π . *全^部需要高度 材預成形為一半圓弧壯h己隐型立體網格片 結合於二=形於人體頭部外型,之後固定 …八 硬式外殼之㈣,藉此可以賦予完 成的t全帽具備高度透氣之 予凡 舒適感。 大為美昇機踏車騎士之 在護膝護肘之, 格片材成形容易,因n t 塑性記憶型立體網 成形後’再置入-關節外型之硬式外殼 = 的保護效果。 精此達到最佳 立體==各實施範例可知,本發明之該熱塑性記憶型 用:^L 為兼具可成形性及高透氣性,因此可以適 於各種不同的領域’使用可為 潛力與價值。 ㈣具有市场 【圖式簡單說明】 第一圖為本發明之一立體透氣片材之局 第一圖為本發明之該立體透氣片材之局 第一圖為本發明之該立體透氣片材之局 部立體示意圆 部俯視示意圖 部立體示意圖 201121789 第四圖為本發明之較佳實施例之局部放大剖面圖。 第五圖為*發明之另—幸交佳實施例之局#放大剖面圖 第/、圖為本發明之一高透氣熱塑性副木之使用示意圖 【主要元件符號說明】 (1〇)立體透氣片材 (12)第一網格 (14)第二網格· (16)連接網路 061)纖維 (20) 熱塑性包覆材料 (20A)熱塑性包覆材料 (21) 透氣穿孔 (3〇)高透氣熱塑性副木 (31) 適形熱塑性立體網格 (32) 固定件 ί S3 12a group consisting of ΡΒΑ 'p〇|y (buty丨ene) and poly-caprolactone polyol PCL (PCL, P〇|ycapro丨actone), in which '胄 thermoplastic package The plastic forming temperature of the covering material is lower than the three-dimensional gas permeable sheet. _ wherein: the plastic woven fabric is a woven fabric formed by a multi-layer three-dimensional mesh structure; the three-dimensional ventilating sheet is a hot three-dimensional single-layer i-body grid Structure or addition: a St material contains more than one sub-additive, the sub-addition contains mica, adhesive,: additive of the machine phase, wherein the additive of the inorganic phase - soil oxidation, silver, carbon black , calcium carbonate or fiberglass 201121789 wherein: the ° stereo ventilating sheet is a single layer three-dimensional grid structure 'which includes a shoulder grid, a second grid and a fixed connection of the first grid and the second '' One of the code grids is connected to the network; the connection network is a plurality of elastic fiber strand fibers woven in a manner of combining with the first grid and the second grid and connecting each fiber to the first net And the second grid; the thermoplastic coating material is The immersion plating method covers all the surfaces of the three-dimensional gas permeable sheet. The present invention further provides a highly permeable thermoplastic secondary wood comprising a conformal thermoplastic three-dimensional mesh and a plurality of fixing members, wherein: the conformal thermoplastic solid The mesh is in the form of a sheet, and the cutting is conformed to a human limb, which comprises a three-dimensional gas permeable sheet and a thermoplastic covering material, and the three-dimensional gas permeable sheet is a three-dimensional gas permeable sheet which is ribbed and sheet-shaped. The thermoplastic steep coating material is attached to a part or the whole surface of the three-dimensional gas permeable sheet, and the thermoplastic coating material is a thermoplastic plastic material, wherein the thermoplastic coating material has a moldable temperature lower than the three-dimensional shape. a gas permeable sheet; the female solid part is partially fixed to the surface of the conformal thermoplastic three-dimensional grid, which is a devil felt, a belt or a buckle. The present invention further provides a high ventilation safety protector comprising a A conformal thermoplastic solid mesh and a rigid outer casing, wherein: the conformal thermoplastic three-dimensional mesh is in the form of a sheet, conforming to a human limb, comprising a three-dimensional breathable sheet and a heat The three-dimensional gas permeable sheet is a flexible and sheet-shaped three-dimensional gas permeable sheet, and the thermoplastic coating material is attached to a part or the whole surface of the three-dimensional gas permeable sheet, and the thermoplastic 201121789 is coated. The material is a low-temperature thermoplastic plastic material, wherein the plastic mold of the gastric cavity plastic spoon material has a lower moldable temperature than the three-dimensional breathable sheet; and the δ 玄 rigid shell shell and the human head, limb or joint type适 The appropriate (four) plastic three-dimensional grid is fixed on the surface of the hard outer casing / Hunting' The thermoplastic memory type three-dimensional grid sheet provided by the invention has good gas permeability, light weight, rigidity and branch performance, so It is very suitable for use as a secondary shackle and a safety protector to protect the human body. At the same time, the present invention uses a relatively low temperature thermoplastic coating material, so that the present invention is beneficial to black, wd 丫. The chips are carried out under the condition of the bowl and the dish, so the effect is achieved. [Embodiment] Please refer to the first to fourth figures, which are preferred embodiments of the thermoplastic memory type three-dimensional woven sheet of the present invention, the thermoplastic memory type three-dimensional grid sheet package 3 - three-dimensional permeable sheet (1〇) and a thermoplastic & covering material (10)), the three-dimensional gas permeable sheet (1〇) is a flexible and sheet-shaped three-dimensional gas permeable sheet body which is woven by a plurality of fibers mixed and weaved. Three-dimensional braid (weaving such a three-dimensional grid structure of the knitting technology fine patent certificate No. 198282 patent case). Guoben's 4th ventilated sheet (1 〇) is a thermoplastic plastic fiber (the material can be PA (polymer acid c〇a丨^丨p0|y_ne)), PET (polyethylene terephthalate, p〇|yethy丨ene terephthalate), PP (polypropylene), pvc (p〇|yviny| Ch|〇ride> and LCP (liquid crystal polymer, Liquid Crystal P〇| A composition of a material such as yeste ") or the like is formed by a three-dimensional (3D) single-layer or multi-layer steric 201121789 formed by a three-dimensional weaving pattern. The three-dimensional ventilated sheet of the present embodiment (the 〇) Is a single-layer three-dimensional grid structure, comprising a first grid 〇 2), a second grid (14), and a solid & connecting the first grid (12) and the third grid (14) The connection 'circumference (16), the connection network (16) is a plurality of flexible and elastic fibers (161) 'each fiber (161) in a braided manner with the first 'week (12 And the second mesh (14) is combined such that each fiber ((8)) is respectively connected to the first mesh (12) and the second mesh (14), and thus, the plurality of fibers (161) are completed. The connection network (16) maintains the first grid (12) and the second grid (14) at a constant distance and forms a sparsely permeable, flexible support structure. (12) and the second grid (14) also belong to a surface-permeable mesh structure, so that the first mesh (12) and the second mesh (14) have excellent air permeability in both directions, and are excellent The breathable effect of the three-dimensional breathable sheet (10) is used to protect the injured limb of the human body in order to make the three-dimensional breathable sheet (flexible) which is flexibly bent and has rigidity and supportability. Or the entire surface is attached to the thermoplastic covering material (20), and the material of the thermoplastic covering material (2〇) is a polyester having low-temperature thermoplastic properties, wherein the polyester may be polylactic acid (PLA, Polylactid), Polybutylene adipate (PBA' p〇|y (butylene adipate)), polybutylene succinate (PBS, Poly(butylene succinate)), PCL (polycaprolactone polyol, Polycaprolactone) or a mixture thereof. Further, the thermoplastic coating material (20) may further be blended with one The sub-additive, the purpose of the sub-additive is to adjust the plasticity temperature of the thermoplastic covering material (2〇) to increase the strength and/or to impart other auxiliary functions to the thermoplastic coating material (such as Antibacterial, anti-mildew·_·). The sub-additive may be an organic phase or an additive of inorganic phase 201121789, and the additive of the inorganic phase may be, for example, mica, #土, oxidized, silver, carbon black, carbonic acid, broken Glass fiber and other functional inorganic materials such as far infrared, antibacterial, anti-mildew, and reinforcing. Please refer to the fourth and fifth figures, the thermoplastic covering material (20) may be completely coated on all surfaces of the three-dimensional gas permeable sheet (1〇), or 'may also be attached only to the three-dimensional breathable The surface of the first grid (12) and/or the second grid (14) of the sheet (1 inch). Wherein the thermoplastic coating material (20) has a moldable temperature lower than the three-dimensional gas permeable sheet (1〇), and the thermoplastic coating material (2〇) of the embodiment can be softened at 5〇_9〇t: It can be deformed and shaped. The shape of the moldable temperature refers to the softening temperature at which the thermoplastic coating material (4) reaches a molten flow or a non-elastic deformation (non-recoverable deformation). The difference in the moldable temperature of the three-dimensional gas permeable sheet (10) and the thermoplastic covering material (20) is mainly to ensure that the process of heating and shaping the thermoplastic covering material (2〇) does not destroy the three-dimensional gas permeable sheet (1) The three-dimensional grid structure of the crucible is such that the thermoplastic covering material (2〇) can be heated by heating to elastically flexure the flexible three-dimensional gas permeable sheet (10). In use, the thermoplastic memory type solid mesh sheet may be cut first to have an appropriate shape or size (suitable for the injured limb part), and then the temperature is raised to soften the thermoplastic covering material (20), that is, the thermoplastic The memory type three-dimensional grid sheet is attached to the injured limb of the human body to allow the thermoplastic memory type stereo: the sheet material can be tightly covered in a conformal manner to protect the injured part of the human body: when the temperature drops, the thermoplastic coating The material (2〇) is solidified and fixed to conform to the shape of the human limb (that is, the shape of the human body is dry), so that the purpose of shyness and solid injury can be achieved. Because the thermoplastic three-dimensional breathable sheet of the three-dimensional permeable mesh sheet has excellent gas permeability and low weight 8 201121789 characteristics, the thermoplastic covering material (2 〇) can be provided after being cooled and hardened. Sufficient rigidity and supportability, this allows the user to feel very light and breathable after wrapping the embodiment. In terms of manufacturing technology, in order to allow the thermoplastic covering material (2〇) to cover the permeable mesh (1) of the permeable mesh (1), the second mesh (10) and the connection network (16) ) all or most of the surface, which can be immersed in a "melt flow state" or a solution of the '', plastic' raw coating material (20), after immersion plating (djp c〇atjng, soon The thermoplastic coating material (2〇) is coated with most of the three-dimensional gas permeable sheet (1〇) immersed in the molten thermoplastic coating material (2取) or lamination. The surfaces of the first and second meshes (12, 14) and the fibers (161) of the three-dimensional gas permeable sheet (10) are as shown in the fourth figure. #充说明, the fourth figure is only on the α A schematic diagram of the immersion plating results, in fact, the thermoplastic coating material (2... can not be uniformly applied to each part of the three-dimensional permeable sheet (1 〇) because the tempering thermoplastic coating material (20) is immersed. The method is attached to the three-dimensional ventilating sheet (10), the thickness control is not easy, and the partial viscous sheet (1 〇) is easily adhered. In the adjacent fibers (161), the thickness unevenness J/occupancy problem does not affect the gas permeability, shapeability and memory effect of the present invention. »Hylon thermoplastic coating material (2 〇 Not only can the surface of most of the three-dimensional gas permeable sheet (10) be coated as described above, but also directly bonded (by spraying, coating or attaching) to the three-dimensional gas permeable sheet (1〇) The surface of the first and second grids (1, 2, 14) can also achieve the effect of providing the rigidity of the three-dimensional gas permeable sheet (10), as shown in the fifth figure. The invention discloses that the gas permeability of the woven two thermoplastic covering material (20 Α) after the three-dimensional permeable sheet 201121789 (10) is not affected, and the surface of the thermoplastic covering material (2〇a) can be provided with a plurality of venting perforations ( 21) 'The gas permeability of the present embodiment is not affected during use. The hook rudder column allows the user to further refer to the thermoplastic memory type three-dimensional grid sheet of the present invention, which is thermoplastic. Memory type three-dimensional grid sheets can also be based on different human limbs The dimensions of the cadre's size (such as the calf bone 'thigh bone, calf limbs, arms, lower arm wrists, fingers, etc.) are pre-cut and formed into a highly breathable thermoplastic secondary wood (30). The high-breathable thermoplastic secondary wood (3〇) comprises a conformal thermoplastic three-dimensional mesh (31) and a plurality of fixing members (32), wherein the conformal thermoplastic three-dimensional mesh (31) adopts the thermoplastic memory three-dimensional mesh The cut sheet is shaped to conform to a human limb, so that the conformable thermoplastic three-dimensional mesh can completely cover the human body limb, and can be directly heated and softened and attached to the human body during use. The limbs are free from the tedious work of cutting and measuring the size. The tamping element (32) is partially fixed to the surface of the compliant thermoplastic three-dimensional mesh (31), and its type is not limited, and may be a devil's band. Or: with etc. For example, the fixing member (32) is a fastener group including a buckle seat and a fastener which is fixedly disposed on the surface of the conformal thermoplastic three-dimensional grid (3", one end of the fastener It is fixed to the conformal heat grid (31) and can be separated or fastened to the buckle seat. When used, when the conformal=sexual three-dimensional grid is called to cover the human limb, the fastener can be connected with the buckle. The seat snaps 'by thereby fixing the conformal thermoplastic three-dimensional mesh (31) more closely to the injured part of the human limb. Further, the foregoing embodiment is to apply the thermoplastic memory type three-dimensional mesh sheet. In the secondary wood, the enchanting 勉..., this thermoplastic memory type three-dimensional grid sheet can also be applied to other categories, such as mattress knee elbow pads and limbs, gypsum end belts, inner lining, protection . ^ ^ . ··荨. In terms of the full protective gear, the thermoplastic memory type three-dimensional mesh, the characteristics of the moon, the pity of the person 0 m ^ 鬲 breathable and thermoformable (four) ☆ character. Used in bicycles Or the requirement of ventilation, use a#, π. * All parts need high-preformed material to be half-circular and strong. The grid is combined with the shape of the head of the human body, and then fixed (eight) of the eight hard shells, which can give the finished t full cap a high degree of breathability for the comfort. In the knee protector elbow, the sheet is easy to form, because of the protective effect of the 're-inserted-outlet type hard shell== after forming the nt plastic memory type stereo mesh. Fine to achieve the best stereo == each embodiment shows that The thermoplastic memory type of the invention is: ^L is both formable and highly breathable, so it can be adapted to various fields, and the potential and value can be used. (4) Having a market [simple description of the drawing] The first view of the three-dimensional ventilating sheet of the present invention is the first view of the three-dimensional ventilating sheet of the present invention. The first perspective view of the three-dimensional ventilating sheet of the present invention is a schematic view of the top view of the three-dimensional ventilating sheet. 4 is a partially enlarged cross-sectional view of a preferred embodiment of the present invention. The fifth figure is a further embodiment of the invention - a good example of the embodiment of the invention. Schematic diagram of wood use [Main component symbol description] (1〇) Stereoscopic sheet (12) First grid (14) Second grid · (16) Connection network 061) Fiber (20) Thermoplastic coating material ( 20A) Thermoplastic Covering Material (21) Breathable Perforated (3〇) Highly Breathable Thermoplastic Sub-wood (31) Conformal Thermoplastic Stereo Grid (32) Fixings ί S3 12

Claims (1)

201121789 七、申請專利範圍·· 1 · 一種熱塑性記憶型立體網格片材,其包含一立體透 氣片材以及一熱塑性包覆材料,該立體透氣片材為可撓曲 且呈片狀之二維透氣片體’該熱塑性包覆材料披附於該立 體透氣片材之局部或全部表面’該熱塑性包覆材料之材質 係具低溫熱塑特性的聚酯,該熱塑性包覆材料之可塑形溫 度低於該立體透氣片材。 2.如申請專利範圍第1項所述的熱塑性記憶型立體網 • 格片材,該熱塑性包覆材料係選自於由聚乳酸(PLA, Polylactid)、聚己二酸二丁酯(pBA,p〇|y(buty丨 adipate)) ' 聚丁 二酸丁 二醇醋(pBS,p〇丨y(buty|ene succinate))及聚己内酯多元醇(pCL,p〇|ycapr〇|act〇ne)組 成的群組。 3 ·如申吻專利範圍第1或2項所述的熱塑性記憶型立 體網格片材,盆中: 藝_该立體透氣片材為熱塑性塑膠纖維以編織型態成形之 及’·.單層立體網格結構或多層立體網格結構之纖維織布; 加物:亥熱塑性包覆材料包含一種以上的副添加物,該副添 為有機相或無機相之添加物’其中該無機相之添 巴雲逢 。 &土 氧化錯、銀、碳黑、破酸辦或玻璃纖維 格片4’如申請專利範圍帛3項所述的熱塑性記憶型立體網 一 °玄立體逸氣片材係為單層立體網格結構,其包含 一第一網格、_哲—, ’、 第一網格以及固定連接該第—網格以及該 201121789 第二網格之-連接網路;該連接網路為複數條具有彈性的 纖維,每條纖維以編織之方式與該第一網格及該第二網格 結合,ju吏每條纖維分別連接該第一網格及該第二網格。 5.如申請專利範圍第4項所述的熱塑性記憶型立體網 格片材,該熱塑性包覆材料以熔融浸鍍、淋膜或噴塗手段 包覆於該立體透氣片材之所有表面。201121789 VII. Patent Application Range·· 1 · A thermoplastic memory type three-dimensional grid sheet comprising a three-dimensional gas permeable sheet and a thermoplastic covering material, the three-dimensional gas permeable sheet is a flexible and sheet-shaped two-dimensional a gas permeable sheet, the thermoplastic coating material is attached to a part or all of the surface of the three-dimensional gas permeable sheet. The material of the thermoplastic coating material is a polyester having a low temperature thermoplastic property, and the moldable temperature of the thermoplastic coating material Lower than the three-dimensional breathable sheet. 2. The thermoplastic memory type three-dimensional mesh sheet according to claim 1, wherein the thermoplastic coating material is selected from the group consisting of polylactic acid (PLA, Polylactid) and polybutylene adipate (pBA, P〇|y(buty丨adipate)) 'polybutylene succinate (pBS, p〇丨y(buty|ene succinate)) and polycaprolactone polyol (pCL,p〇|ycapr〇|act 〇ne) group. 3. The thermoplastic memory type three-dimensional grid sheet according to claim 1 or 2 of the patent application, in the basin: the _ the three-dimensional ventilating sheet is a thermoplastic plastic fiber formed by a woven pattern and a single layer a three-dimensional grid structure or a multi-layer three-dimensional grid structure of fiber woven fabric; an additive: a thermoplastic coating material comprising more than one sub-additive, the sub-addition is an organic phase or an additive of an inorganic phase, wherein the inorganic phase is added Ba Yunfeng. & soil oxidation, silver, carbon black, acid-depleting or glass fiber grid 4', as described in the scope of patent application 帛 3, the thermoplastic memory stereo network, a mysterious three-dimensional air-conditioning sheet is a single-layer three-dimensional network a lattice structure comprising a first grid, a _Zhe-, a first grid, and a connection network fixedly connected to the first grid and the 201121789 second grid; the connection network has a plurality of links An elastic fiber, each fiber is woven in combination with the first mesh and the second mesh, and each fiber is connected to the first mesh and the second mesh, respectively. 5. The thermoplastic memory type three-dimensional mesh sheet of claim 4, wherein the thermoplastic covering material is coated on all surfaces of the three-dimensional gas permeable sheet by melt dipping, laminating or spraying. 6 ·如申吻專利範圍第1或2項所述的熱塑性記憶型立 體網格片#’該立體透氣片材係為單層立體網格結構,其 包含-第-網格、-第二網格以及固定連接該第—網格以 及該第二網格之一連接網路;該連接網路為複數條具有彈 性的纖維,每條纖維以編織之方式與該第一網格及該第二 網格結合,使每條纖維分別連接該第一網格及該第二網格 7 如申明專利範圍第6項所述的熱塑性記憶型立體網 格片材,该熱塑性包覆材料貼附或塗佈手段形成於該立體 透氣片材之該第一網格及該第二網格的表面,其中,該熱 _ 塑性包覆材料表面貫穿設有複數個透氣穿孔。 8.如申凊專利範圍第7項所述的熱塑性記憶型立體網 格片材,該立體透氣片材為熱塑性塑膠纖維,其材質包含 聚醯胺樹酯、聚對苯二甲酸乙二酯、聚丙烯、聚氯乙烯或 液晶尚分子。 9 _ 一種尚透氣熱塑性副木,其包含一適形熱塑性立體 網格以及複數個固定件,其中: 該適形熱塑性立體網格呈片狀,其裁切適形於一人體 肢幹’其包含一立體透氣片材以及一熱塑性包覆材料,該 14 201121789 立體透氣片材為可撓曲且呈片狀之三維透氣片體,該熱塑 性包覆材料披附於該立體透氣片材之局部或全部表面該 熱塑性包覆材料係為低溫熱塑形塑滕材料,其中,該熱塑 性包覆材料之可塑形溫度低於該立體透氣片材; 每固疋件局部固定結合該於該適形熱塑性立體網格 之表面’其為一魔鬼氈、束帶或扣具。 1〇·種同透氣安全護具,其包含一適形熱塑性立體網 格以及一硬式外殼,其中: 该適形熱塑性立體網格呈片狀,其適形於一人體肢幹 ,其包含-立體透氣片材以及—熱塑性包覆材料,該立體 透氣片材為可撓曲且呈片狀之三維透氣片冑,該熱塑性包 覆材料披附於該立體透氣片材之局部或全部表面,該熱塑 性包覆材料係為低溫熱塑形塑膠材料,其中,該熱塑性包 覆材料之可塑形溫度低於該立體透氣片材;及 該硬式外殼係與人體頭部、肢幹或關節外型對應,且 該適形熱塑性立體網格固定設於該硬式外殼之表面。 如申請專利範圍帛10項所述的高透氣安全護具, 該立體透氣片材為熱塑性塑膠纖維,其材質包含聚醯胺樹 醋'聚對苯二曱酸乙二_、聚丙歸、聚氣乙稀或液晶高分 子0 八、圖式··(如次頁) is] 156) The thermoplastic memory type three-dimensional mesh sheet as described in claim 1 or 2 of the patent application scope. The stereoscopic air permeable sheet is a single layer three-dimensional grid structure, which comprises a - mesh and a second mesh. a grid and a fixed connection of the first grid and one of the second grids; the connection network is a plurality of elastic fibers, each of the fibers being woven and the first grid and the second Grid bonding, each fiber is connected to the first mesh and the second mesh 7 respectively, such as the thermoplastic memory type three-dimensional mesh sheet according to claim 6 of the patent scope, the thermoplastic coating material is attached or coated The cloth means is formed on the first mesh of the three-dimensional gas permeable sheet and the surface of the second mesh, wherein the surface of the heat-plastic coating material is provided with a plurality of gas permeable perforations. 8. The thermoplastic memory type three-dimensional mesh sheet according to claim 7, wherein the three-dimensional gas permeable sheet material is a thermoplastic plastic fiber, and the material thereof comprises polyamine resin, polyethylene terephthalate, Polypropylene, polyvinyl chloride or liquid crystal are still molecules. 9 _ A ventilated thermoplastic secondary wood comprising a conformal thermoplastic three-dimensional mesh and a plurality of fasteners, wherein: the conformal thermoplastic three-dimensional mesh is in the form of a sheet, the cutting conforms to a human limb's a three-dimensional breathable sheet and a thermoplastic covering material, the 14 201121789 three-dimensional breathable sheet is a flexible and sheet-shaped three-dimensional breathable sheet, the thermoplastic covering material is attached to a part or all of the three-dimensional breathable sheet The surface of the thermoplastic coating material is a low temperature thermoplastic molding material, wherein the thermoplastic coating material has a moldable temperature lower than the three-dimensional gas permeable sheet; and each fixing member is partially fixedly bonded to the conformable thermoplastic solid. The surface of the grid 'is a devil's felt, a drawstring or a buckle. The utility model relates to a breathable safety protector comprising a conformal thermoplastic three-dimensional mesh and a rigid outer casing, wherein: the conformal thermoplastic three-dimensional mesh is in the form of a sheet, which conforms to a human limb, and comprises a three-dimensional a breathable sheet and a thermoplastic covering material, the three-dimensional gas permeable sheet being a flexible and sheet-shaped three-dimensional gas permeable sheet, the thermoplastic coating material being attached to a part or all of the surface of the three-dimensional gas permeable sheet, the thermoplastic The coating material is a low temperature thermoplastic plastic material, wherein the thermoplastic coating material has a moldable temperature lower than the three-dimensional gas permeable sheet; and the hard outer shell corresponds to a human head, a limb or an joint shape. And the conformal thermoplastic three-dimensional grid is fixed on the surface of the hard outer casing. For example, in the high-breathable safety protector described in claim 10, the three-dimensional ventilating sheet is a thermoplastic plastic fiber, and the material thereof comprises polyamidamine vinegar 'polybutylene terephthalate ethane _, poly propylene, and gas. Ethylene or liquid crystal polymer 0 VIII, schema · (such as the next page) is] 15
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI411569B (en) * 2012-06-29 2013-10-11 Cosda Manu Facturing Company Moldable funnel
TWI765539B (en) * 2021-01-21 2022-05-21 王正敦 Bandage
TWI817123B (en) * 2021-05-17 2023-10-01 民盛應用企業股份有限公司 Wearable protective equipment and protective structure thereof

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI655941B (en) * 2017-11-07 2019-04-11 遠東科技大學 Splint and manufacturing method therefor

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI411569B (en) * 2012-06-29 2013-10-11 Cosda Manu Facturing Company Moldable funnel
TWI765539B (en) * 2021-01-21 2022-05-21 王正敦 Bandage
TWI817123B (en) * 2021-05-17 2023-10-01 民盛應用企業股份有限公司 Wearable protective equipment and protective structure thereof

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