TW200920851A - Stave cooler for blast furnace - Google Patents

Stave cooler for blast furnace Download PDF

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Publication number
TW200920851A
TW200920851A TW96143209A TW96143209A TW200920851A TW 200920851 A TW200920851 A TW 200920851A TW 96143209 A TW96143209 A TW 96143209A TW 96143209 A TW96143209 A TW 96143209A TW 200920851 A TW200920851 A TW 200920851A
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TW
Taiwan
Prior art keywords
slat
welded
blast furnace
water supply
pipe
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TW96143209A
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Chinese (zh)
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TWI336353B (en
Inventor
Akihiro Tsuda
Toshisuke Kuze
Kazushi Akagi
Daigo Kato
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Nippon Steel Corp
Nittetsu Plant Designing Corp
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Publication of TW200920851A publication Critical patent/TW200920851A/en
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Publication of TWI336353B publication Critical patent/TWI336353B/zh

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  • Furnace Housings, Linings, Walls, And Ceilings (AREA)
  • Blast Furnaces (AREA)
  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)

Abstract

To provide a stave cooler for a blast furnace, which absorbs a stress originating from a difference of thermal expansions between a main body of a stave and a steel shell, inhibits a fatigue fracture from occurring at a welded part of a pipe for supplying and draining water and a welded part at a gas sealing section, and has a highly reliable structure which can be durable to a long period of use. The stave cooler for the blast furnace has a pipe 2 for supplying and draining water, which is welded to the main body 1 of the stave made from copper or a copper alloy, and makes the main body 1 fixed to the steel shell 6 of the blast furnace with a plurality of steel bolts 8. The main body 1 of the stave has a protection pipe 3 welded so as to wrap the pipe 2 for supplying and draining water; and has a coaming box 4 installed on the steel shell face in the periphery of an open end formed on the steel shell 6 so as to surround the protection pipe 3. One end of a side plate of the coaming box 4 is welded to the steel shell 6, and the other end of the side plate is welded to the peripheral surface of the protection pipe 3 through a seal plate 5.

Description

200920851 九、發明說明: 【發明所屬技術領域】 發明領域 本發明係有關於高爐用板條冷卻器,其係構成為可吸 5收因板條本體與鐵皮間的熱膨脹而產生之應力,特別a可 極力縮小作用於給排水取出管與板條本體間的熔接部等上 之應力’並可耐長時間使用者。 【才支4标;j 發明背景 10 15 目前的高爐操作作業中,係廣泛使用板條冷卻器(以下 亦有單稱為板條)以作為用以冷卻壁爐之手段。 近年來,高爐操作作業中,隨著朝向產出量增加及產 出效率提高方向發展,相較於以往,高爐爐體之熱負載提 高,而漸要求—種可更有效地冷卻爐體之板條冷^器。於 此發展中,最近開發出—種相較f知之鑄鐵板條,導 性係更為優異,或鋼合金製之板條冷卻器,且漸為適用。 l、將銅或麵合金製之板條冷卻輯用於高爐時, 白^之鑄鐵板條未存有之新課題卻日漸顯著化。即「習知 之鑄鐵板㈣係預先將冷卻管配置於板條本體模型版内 後,再行鑄造而讓冷卻管與板條本體—體化之構造,故可 為直至鐵皮外侧,都無板條本體之給排細與管間 之接合部的構造。 器係如下之構 熔接並接合板 另一方面’鋼或同合金製之板條冷卻 造,即,於板條本體内形成冷卻管後,因需 20 200920851 條本體之給排水口與給排水管,故在板條本體附近具有溶 接部。 此銅或銅合金製之板條冷卻器中之板條本體附近的炫 接部,在高爐操作作業中,因暴露在高溫下之板條本體的 5爐内侧,與進行冷卻放熱之板條本體的鐵皮側間的熱膨脹 差及熱收縮差所導致之位移而產生應力時,會成為應力集 中的部位,而於該部位發生疲勞龜裂,導致板條冷卻器之 壽命縮短。 —般的板條安裝中,如第6圖所示,係藉由安裝螺栓8 1〇與鐵皮螺帽9而將板條本體1固定於鐵皮6上來分散荷重,俾 令板條本體1之荷重不直接作用於給排水取出管2。 銅或銅合金製之板條冷卻器的給排水取出管2,係如第 3圖所示,熔接於板條本體1之給排水口。用以貫通該給排 水管2之鐵皮6的開口部,係藉由隔著密封板5而熔接給排水 15取出管2及鐵皮6而加以密封,俾不讓高爐之爐内氣體洩漏 至鐵皮外側。 第3圖及第6圖所示之習知板條,於高爐操作作業中, 因板條本體之爐内側與鐵皮側間的熱膨脹差,進而板條本 體之鐵皮側與鐵皮間的熱膨脹差所引起的位移而產生應力 2〇變動,此時,縱或安裝螺栓8可分擔板條本體之荷重,仍無 法吸收因熱膨脹差而產生的應力變動。 因此,銅或銅合金製之板條冷卻器中,由於高爐操作 作業中的熱膨脹差所引起的應力變動,特別是成為應力集 中。P即與鐵皮與板條本體附近的給排水取出管間之炫^ 6 200920851 部,會成為疲勞龜裂的發生部位。 又,連接給排水取出管2與鐵皮6之密封板5,當板條本 體與鐵皮產生有因熱膨脹差所引起的位移時,係容易產生 變形,且其雖具有可減輕鐵皮與板條本體附近之給排水取 5出管間的熔接部之應力此功效,但密封板5本身還是會因反 覆之應力所產生的變形而破損’恐有引起爐内氣體洩漏至 外部的疑慮。 對於前述技術性課題,歷來係有一隔著具可伸縮性之 伸縮管而接合給排水取出管與鐵皮之方法(譬如日本專利 10公開公報特開昭52 一 85兄號)。此方法如第4圖所示,係配 置伸縮管7以包覆給排水取出管2,並隔著該伸縮管?而熔接 前述給排水取出管2及鐵皮6。 此時,藉由熔接於伸縮管7端部與給排水取出營2夕 上的密封板5而加以密封,俾不令高爐爐内氣體洩 周 15外側。 和皮 依該方法,因板條本體與鐵皮間的熱膨脹差而產 移時,係可藉由伸縮管7在產生熱膨脹或熱收縮之方向位 以變形而吸收應力,獲得可抑制因熱膨脹差所引起的上力0 而導致的鐵皮與板條本體附近之給排水取出管間的、'= 20部,以及密封板5中的疲勞破壞之功效。 、…'接 惟’伸縮官7係如第4圖所示,易於做出折皺構造等、 伸縮此種構成的相反面,伸縮管7會因長年的使用而、的 附著’使得腐钱之進展迅速,且係易產生疲勞破壞之構^麈 故,耐久性之面上具問題。 ^ ’ 200920851 因此’需定期替換伸縮管7,以免伸縮管7上產生有穿 破孔或龜裂,而讓爐内氣體洩漏至外部,抑或簡單修補伸 縮官7上產生有穿破孔或龜裂之部位,故,具有需大量勞力 之問題’又’因高爐之停工等而有生產性降低之問題。 5 再者’由於板條安裝螺栓之變形等’板條荷重作用於 板條本體與給排水管間的熔接部上時,板條本體與給排水 取出管間之熔接部會產生疲勞破壞,且由該處滲漏出冷卻 水,而有引起爐内進水此一極重大問題的危險性。 又’作為將習知之鑄鐵板條安裝於鐵皮上之方法,可 10知有如下述者,即,以省略板條本體丨之安装螺栓8及螺帽9 而迅速地進行板條更換為目的,如第5圖及第7圖所示,係 將保羞管3配置於板條本體上,以包覆給排水取电管2,進 而,將梳形箱4配置於鐵皮開口部周圍,以包覆保護管3, 且給排水取出管2與保護管3、以及梳形箱4與保護管3之 15間,係分別藉由填充物10及固定塊11而加以固著(參照譬如 曰本專利公開公報特開平8 — 225813號)。 依該方法,藉由填充物10等而固著給排水取出管2與保 護管3 ’係可提高給排水取出管2之剛性,進而,利用填充 物10等而固著保護管3及梳形箱4,可藉由支撐板條本體之 20荷重而如第7圖所示,省略板條本體1之安裝螺栓8與螺帽9。 本方法縱或係銅或銅合金製之板條亦可適用。然而, 該方法中,因給排水取出管2、保護管3及梳形箱4係一體化 之構成,故無法吸收由於板條本體1與鐵皮6之熱膨脹差而 產生的移位之應力,且板條本體1及給排水取出管2間之熔 8 200920851 > _應力*中If% ’使得產生疲勞破壞之可能性反而提 咼。 如讀’近年來,伴隨高產出量高爐操作作業之高爐 I體的熱負何增加’板條本體之爐内側與鐵皮側,進而板 L、體之鐵皮側與鐵皮間的熱膨服差擴大,因此,於板條 本體與給排水取出管間之溶接部,進而,於給排水取出管 與鐵皮間之溶接部,產生疲勞破壞之可能性提高,惟,習 头之板條無法獲得用以提高板條壽命之充足功效則為現 狀。 10 【發明内容】 發明概要 有鑑於前述習知技術之現狀,本發明之目的在於提供 -種π爐用板條冷卻n,其係可吸收伴隨高產出量高爐操 作作業中之高爐爐體的熱負荷増加而產生之板條本體與鐵 15皮間之熱膨脹差所引起的應力,並抑制板條本體與給排水 官間之熔接部,以及鐵皮與給排水取出部間之熔接部中產 生的疲勞破壞,具有可财長時間使用之高可靠度構造者。 本發明係解決則述技術性課題者,本發明之要旨,係 一種高爐用板條冷卻器,其係給排水取出管熔接於銅或銅 20合金製板條本體上,且該板條本體與高爐鐵皮藉由多數個 鋼製安裝螺栓固定者,其特徵在於:保護管熔接於前述板 條本體上,以包覆給排水取出官;在形成於前述鐵皮上之 開口部外周的鐵皮面上設有梳形箱,以包覆前述保護管; 該梳形箱之側板端部之其中一者係熔接於鐵皮上;及該側 9 200920851 =Γ者係,板為™前述保護管之 依本發明之高爐用板條冷卻器,於 採用冷卻性能«之L A m U盧底 -鋼Q金製板條冷卻器時, 5收伴隨高產出量高爐操作作案由々古祕陡 ’、及 '、中之间爐爐體其熱負荷增加 產生之板條本體與鐵㈣的熱雜差所糾的 可抑制板條本體與給排水取〜 並 灿, 出官間的熔接部,及鐵皮盥仏 排水取出管間的熔接部中產生的疲勞破壞,提供一種: 可财長時間使用之高可靠度構造之高爐爐 10圖式簡單說明 丨用取保200920851 IX. OBJECTS OF THE INVENTION: FIELD OF THE INVENTION The present invention relates to a slab cooler for a blast furnace, which is configured to absorb 5 stresses caused by thermal expansion between the slat body and the iron sheet, in particular a The stress acting on the welded portion between the water supply and drainage take-out pipe and the slat body can be minimized and can be used for a long time. [Just 4 standard; j Background of the invention 10 15 In the current blast furnace operation, a slat cooler (hereinafter also referred to as a slat) is widely used as a means for cooling the fireplace. In recent years, in the operation of blast furnaces, as the output volume increases and the output efficiency increases, compared with the past, the heat load of the blast furnace body is increased, and it is increasingly required to cool the plate of the furnace body more effectively. Strip cold device. In this development, it has recently been developed that the cast iron slats are more excellent than the known cast iron slats, or steel slat coolers are becoming more suitable. l When the slats made of copper or noodle alloy are used in the blast furnace, the new problems of the white cast iron slats are becoming more and more obvious. That is to say, "the conventional cast iron plate (4) is a structure in which the cooling pipe is placed in the model plate of the slat body in advance, and then the cooling pipe and the slat body are integrally formed, so that there is no slat until the outer side of the iron sheet. The structure of the joint between the main body and the tube is welded to the following structure and the steel plate or the slab of the same alloy is cooled, that is, after the cooling tube is formed in the slat body, Because of the need for 20 200920851 body water supply and drainage port and water supply and drainage pipe, there is a fusion joint near the slat body. The slab joint near the slat body in the copper or copper alloy slat cooler is in the blast furnace operation. When the inside of the 5 furnaces of the slat main body exposed to high temperature is in contact with the displacement caused by the difference in thermal expansion between the iron side of the slat main body for cooling and releasing heat, stress is concentrated. Fatigue cracking at this part causes the life of the slat cooler to be shortened. In the general slat installation, as shown in Fig. 6, the slats are attached by the mounting bolts 8 1〇 and the iron nut 9 The body 1 is fixed to The iron sheet 6 is used to disperse the load, so that the load of the slat body 1 does not directly act on the water supply and drainage take-out tube 2. The water supply and drainage take-out tube 2 of the slab cooler made of copper or copper alloy is welded to the board as shown in Fig. 3 The water supply and drain port of the strip body 1. The opening portion of the iron sheet 6 for penetrating the water supply and drain pipe 2 is sealed by welding the water supply and drainage pipe 15 and the iron sheet 6 through the sealing plate 5, and is sealed in the furnace of the blast furnace. The gas leaks to the outside of the iron sheet. The conventional slats shown in Figures 3 and 6 are in the blast furnace operation due to the difference in thermal expansion between the inside of the slat body and the side of the slab, and thus the iron side of the slat body The displacement caused by the difference in thermal expansion between the iron sheets causes a change in stress 2,. At this time, the longitudinal or mounting bolt 8 can share the load of the lath body, and the stress fluctuation due to the difference in thermal expansion cannot be absorbed. Therefore, copper or copper alloy In the slat cooler, the stress fluctuation caused by the difference in thermal expansion during the operation of the blast furnace is particularly concentrated as stress. P is the dazzling between the water supply and drainage pipe near the iron sheet and the slat body. In addition, the sealing plate 5 that connects the water supply and drainage pipe 2 and the iron sheet 6 is likely to be deformed when the slat body and the iron sheet are displaced due to a difference in thermal expansion, and Although it has the effect of reducing the stress of the welded joint between the iron and the water supply and the drainage pipe in the vicinity of the slat body, the sealing plate 5 itself is still damaged by the deformation caused by the repeated stress, which may cause gas leakage in the furnace. In the above-mentioned technical problem, there has been a method of joining a water supply and drainage pipe and a metal sheet through a telescopic tube having a retractability (for example, Japanese Patent Laid-Open Publication No. SHO 52-85). As shown in Fig. 4, the telescopic tube 7 is disposed to cover the water supply and drainage take-out tube 2, and the water supply and drainage take-out tube 2 and the iron sheet 6 are welded through the telescopic tube. At this time, the sealing plate 5 welded to the end of the bellows 7 and the water supply and drainage take-out battalion 2 is sealed, so that the gas in the blast furnace furnace is not leaked outside the circumference 15 . According to the method of the present invention, when the heat transfer is caused by the difference in thermal expansion between the slat body and the iron sheet, the tension can be absorbed by the expansion tube 7 in the direction of thermal expansion or thermal contraction, thereby obtaining a stress-stable difference. The resulting force of 0 causes the effect of the fatigue damage in the seal plate 5 between the iron and the water supply and drainage pipe near the slat body. As shown in Fig. 4, the 'receiving' telescopic officer 7 is easy to make a wrinkle structure, etc., and the opposite side of the telescopic structure, and the extension of the telescopic tube 7 due to years of use It is fast, and it is easy to cause fatigue damage, and there is a problem on the surface of durability. ^ ' 200920851 Therefore, it is necessary to replace the telescopic tube 7 regularly so as to avoid the occurrence of perforations or cracks in the telescopic tube 7, and let the gas in the furnace leak to the outside, or simply repair the telescopic hole 7 to have a through hole or crack. The part, therefore, has the problem of requiring a lot of labor 'again' because of the shutdown of the blast furnace, etc., there is a problem of reduced productivity. 5 Further, when the slat load acts on the welded portion between the slat main body and the water supply and drain pipe due to the deformation of the slat mounting bolt, etc., the welded portion between the slat main body and the water supply and drainage take-out pipe may be fatigue-damaged, and There is leakage of cooling water, which has the danger of causing water in the furnace. Further, as a method of attaching a conventional cast iron slat to a metal sheet, it is known that the slats are quickly replaced by omitting the mounting bolt 8 and the nut 9 of the slat main body. As shown in Fig. 5 and Fig. 7, the shy tube 3 is placed on the slat body to cover the water supply and drainage power take-off tube 2, and further, the comb box 4 is placed around the iron sheet opening portion to cover The protective tube 3, and between the water supply and drainage take-out tube 2 and the protective tube 3, and between the comb-shaped box 4 and the protective tube 3 are fixed by the filler 10 and the fixed block 11, respectively (refer to Japanese Patent Laid-Open Publication No. JP-A-8: 225813). According to this method, the water supply and drainage take-out pipe 2 and the protective pipe 3' can be fixed by the filler 10 or the like to increase the rigidity of the water supply and drainage take-out pipe 2, and the protective pipe 3 and the comb case 4 can be fixed by the filler 10 or the like. The mounting bolt 8 and the nut 9 of the slat body 1 can be omitted by supporting the load of the slat body 20 as shown in Fig. 7. The method can also be applied to longitudinal or copper or copper alloy strips. However, in this method, since the water supply and drainage take-out pipe 2, the protective pipe 3, and the comb-shaped case 4 are integrated, the displacement stress due to the difference in thermal expansion between the slat body 1 and the iron sheet 6 cannot be absorbed, and the plate The fuse between the strip body 1 and the water supply and drainage take-up tube 2 200920851 > _stress* in If%' makes the possibility of fatigue damage worse. For example, in recent years, the heat of the blast furnace I with the high-yield blast furnace operation has increased. The inside of the slab body and the iron side, and then the thermal expansion between the plate L and the iron side of the body and the iron sheet. Therefore, the possibility of fatigue damage is improved in the fusion portion between the slat main body and the water supply and drainage take-out pipe, and further, the slats of the head can not be improved. The sufficient effect of the slat life is the status quo. 10 SUMMARY OF THE INVENTION In view of the state of the art described above, it is an object of the present invention to provide a slab slab cooling n which is capable of absorbing a blast furnace body associated with a high throughput blast furnace operation. The stress caused by the difference in thermal expansion between the slat body and the iron 15 caused by the increase in heat load, and the fusion between the slat body and the water supply and drainage officer, and the fatigue failure in the welded portion between the iron sheet and the water supply and drainage take-out portion It has a high reliability constructor that can be used for a long time. The present invention is directed to a technical subject, and the gist of the present invention is a slab cooler for a blast furnace, which is obtained by welding a water supply and drainage take-out pipe to a copper or copper 20 alloy slat body, and the slat body and the blast furnace The iron sheet is fixed by a plurality of steel mounting bolts, wherein the protection tube is welded to the slat body to cover the water supply and drainage unit; and the comb is provided on the outer surface of the opening formed on the iron sheet. a shape box for covering the protection tube; one of the end portions of the side plates of the comb box is welded to the iron sheet; and the side 9 200920851 = the side of the system, the board is the blast furnace according to the invention of the foregoing protection tube With a slat cooler, when using the cooling performance «LA m U Ludi-steel Q-gold slat cooler, 5 is accompanied by a high-yield blast furnace operation, which is made by the ancient secret steep ', and ', and The difference between the heat of the slat body and the iron (4) caused by the increase in the thermal load of the furnace body can be suppressed by the slat body and the water supply and drainage, and the welded joint between the official and the iron and the drainage pipe. Fatigue damage in the welded joint , to provide a: high-reliability construction of the blast furnace with long-term use of 10 years of simple description

第!圖係顯示將本發明之板條配置於高爐爐W 樣圖。 〜 ,第2圖係顯示本發明以板條給排水取出管之保護 形箱為中介的板條本體與鐵皮間之接合狀况圖。X a Η "Π!!—板條伸縮管為中介的板條本 體與鐵皮間之接合狀況圖。 ^ 第4圖係顯示習知之以板條伸縮管為 與鐵皮間之接合狀況圖。 、U本體 第5圖係顯示習知之以板條給排水取出管之保 2〇形箱及填充物為中介之板條本體與鐵皮間的接合狀^柃 第6圖係顯示將習知之以安裝螺栓為 :。 於高爐爐壁上之態樣圖。 、反條配置 第7圖係顯示將f知之未以安裝螺栓 置於高爐爐壁上之態樣圖。 的板條配 200920851 r:實施方式3 較佳實施例之詳細說明 第1圖係概略顯示本發明之高爐爐體冷卻用板體與鐵 皮間之接合狀態’第2圖係概略顯示本發明之板條本體、給 5排水取出管、保護管、梳形箱及鐵皮之間各自的接合狀態。 本發明中之高爐用板條冷卻器係如第1圖及第2圖所 示,給排水取出管2熔接於銅或銅合金製板條本體丨上,且 该板條本體1與高爐鐵皮6係藉由多數個鋼製安裝螺栓8加 以固疋。藉由讓板條本體為銅或銅合金製,相較於習知之 10鑄鐵製板條本體,可提高熱傳導性,且可藉由於板條本體 内之冷卻水配管中加以循狀冷卻水,纽地消除來自板 條本體之爐内側的熱度。 又,板條本體1的荷重係以多數個鋼製安裝螺栓8加以 支撐。鋼製安裝螺拴8雖可分擔板條本體丨之重量,但卻無 15法吸收因板條本體i與鐵皮6間之_脹差所引㈣應力變 動。 、因此,本發明中,如第1圖及第2圖所示,高爐用板條 冷卻器係如下述之構造,即,保護管3㈣於板條本體丄上, 以〇覆’。排水s 2’且於形成在鐵皮上之開口部外周的鐵皮 2〇面,設有梳形箱4以包覆保護管3,並且鐵皮6炫接於該梳形 相4之側板端口p之其中—者,隔著密封板5而將該側板端部 之另一者熔接於前述給排水管2外周。 前述板條構造中,因保護管3係以包覆給排水取出管2 方式而溶接於板條切1上,因此應力針部位,即板條本 200920851 體1之給排水口與給排水取出管2間的熔接部附近之截面積 擴大’而可藉由保護管來分擔該部位之重量,當產生因熱 膨脹差而引起的位移時,可減輕給排水取出管2之炼接部的 應力。 5 保護管之管厚度若低於5mm則無法獲得足夠的強度, 而若超過7mm時,與給排水管間的間隔變得狹窄而不易進 行熔接,故,基於可具足夠強度且易於熔接之理由,宜為 5mm 7mm。又,保護管之材質由即便暴露於高溫下也可 具有強度,且易於熔接之理由,宜為高溫配管用碳鋼。 10 又,形成於前述鐵皮上之開口部中,以包覆保護管3 方式而配置有梳形箱4,又,給排水取出管2及保護管3並未 直接與鐵皮溶接,係可因熱膨脹而進行位移之狀態,並隔 著梳形箱4而讓給排水取出管2及保護管3熔接於鐵皮6上, 當產生因熱膨脹差所引起的位移時,梳形箱4係在位移方向 15上產生變开^,藉此,可減輕給排水取出管2之溶接部的應力。 再者,由於梳形箱4之側板端部之其中一者與開口部外 周之鐵皮面溶接,且梳形箱4之側板端部的另一者與保護管 3外周面,係隔著密封板5而加以熔接,因此高爐爐内氣體 係以梳形箱4之側板及密封板5而予以密封,防止洩漏至鐵 20 皮之外部。 此外’前述鐵皮6之開口部,當產生因高爐操作作業中 之熱膨脹差而引起的位移時,縱或給排水取出管2及保護管 3多少有些變形’但因未與鐵皮接觸且為可自由地位移之狀 態’故’相較於保護管3之外徑’宜具有足夠大的開口徑。 12 200920851 再者’構成梳形箱4之側板及密封板5,宜為板厚較薄 的鋼板等之金屬板,俾當產生有因高爐操作作業中之熱胗 脹差所引起的位移時,可在位移方向上進行收縮。 前述側板之長度若低於40mm則過短,無法充分吸收因 5熱膨脹差而引起的位移,但若超過120mm則過長,會與周 圍設備相干涉,依上述理由,側板之長度宜為40mm〜 120mm。 萷述側板的厚度若低於8mm則過薄,不易進行炼接, 超過10mm時,雖不易變形但卻無法吸收熱膨脹差,因此, 1〇由維持足夠的強度且易於進行熔接之理由,側板的厚度宜 為 8mm〜1 〇mm 〇 又’前述密封板5的厚度,若低於5mm則過薄,不易進 仃熔接,超過7mm時,雖不易變形卻無法吸收熱膨脹差, 因此,由維持足夠的強度且易於進行熔接之理由,密封板5 15之厚度宜為5mm〜7mm。 又,前述側板及密封板之材質,由具足夠的強度且易 於進行炫接之理由,宜為普通碳鋼。 又,梳形箱及密封板的内側空間,宜不以填充鑄件及 耐火物等所充填,俾讓梳形箱及密封板易於產生變形且可 2〇吸收熱膨脹差。 再者,本發明之銅或銅合金製板條之製造方法,並不 而特別限定,但一般可如下述加以製造。第一,在爐内側 〜爐外側,分別各製作一個與板條為相同形狀之木質模 ^弟二’將該木質模具設置在相當於板條之爐内侧與爐 13 200920851 外側的各個模具上,之後倒人砂土。第三,固料 拿除木龍具喊作砂模。疏水道係與S3定砂土之砂槿八 開製作’並設置於該砂模之固定位置上。 、刀 第四,讓爐内側與爐外側之砂模上下組合,並由、主 口注入銅或銅合金之缝。第五,凝固後移除砂模,^ 與銅板條本體為相同㈣之栓塞聽接倒砂孔。將_ =纽接於給排水口上,麟㈣辭吨I给排水取 又,亦有如下述之製造方法,即,在與板條為相同來 10狀之軋制銅板或乾制銅合金板上貫穿出疏水道,而不需要 的孔洞則加以嵌入與板條本體為相同材質之栓塞並溶^, 又,熔接保護管以包覆給排水取出管。 實施例 以下’依圖式說明本發明之實施例。如第i圖及第2圖 15所二’使用在溶接於本發明之銅製板條本體1上之給排水取 出管2的周圍,配置有保護f3及梳形箱4之銅製板條冷卻 器,並藉由銅製安裝螺栓與螺帽,而將板條本體中的四個 地方固定於高爐爐體的鐵皮上。 又,為確認本發明之銅製板條的功效,係將習知之鋼 2〇製板條冷卻器,,隔密封板5而將熔接於習知之銅製板條 本體1上的給排水取出管2,炫接於鐵皮上者,同樣地安襄 於高爐爐體的鐵皮上’並模擬制本發狀銅製板條冷却 與習知之銅製板條冷卻器來進行高爐操作作業時,板條 本體與給排水取出管2間之熔接部以及密封板5的損傷狀 14 200920851 態。 再者,本發明之鋼製板條 。 度為9mm之普通碳鋼,密封:Ρ器中,梳形箱係使用厚 鋼。 、反係使用厚度為6mm的普通碳 5 10 15 20 依模擬結果,本發明之麵 條本體1與給排水取出管2間的、、反條冷卻器中,未發現板 傷。 、”接部以及密封板5中的損 另一方面’習知之銅製板條A ' 口口 排水取出管2間的溶接部、以及”部$中,板條本體1與給 部上,作用有約為容許應力密封板5之鐵皮間的稼接 取出管與密封板有產生破損之可能^力,明顯可知給排水 產業上之可利用性 粑 。 時,,隨高產:金製::冷卻器 負載增加而產生’、阿爐爐體的熱 座生的板條本體與鐵皮間之熱 應力’^^卩難條本體與轉林奸起的 及=给排水取出管間之炫接部中產生=:二 二=ΠΓ可靠度高之構造的高_ 言係極騎^本發㈣於_錢上之可利用性而 【圖气簡單說明】 樣圖弟1圖係顯示將本發明之板條配置於高爐爐壁上之態 15 200920851 第2圖係顯示本發明以板條給排水取出管之保護管、梳 形箱為中介的板條本體與鐵皮間之接合狀況圖。 第3圖係顯示習知之未以板條伸縮管為中介的板條本 體與鐵皮間之接合狀況圖。 5 第4圖係顯示習知之以板條伸縮管為中介的板條本體 與鐵皮間之接合狀況圖。 第5圖係顯示習知之以板條給排水取出管之保護管、梳 形箱及填充物為中介之板條本體與鐵皮間的接合狀況圖。 第6圖係顯示將習知之以安裝螺栓為中介的板條配置 10 於高爐爐壁上之態樣圖。 第7圖係顯示將習知之未以安裝螺栓為中介的板條配 置於高爐爐壁上之態樣圖。 【主要元件符號說明】 1.. .板條本體 7...伸縮管 2.. .給排水取出管 8...安裝螺栓 3.. .保護管 9...鐵皮螺帽 4.. .梳形箱 10...填充物 5.. .密封板 11...固定塊 6…鐵皮 16The first! The figure shows a sample of the slat of the present invention placed in a blast furnace furnace. ~, Fig. 2 is a view showing the state of bonding between the slat main body and the iron sheet which are interposed by the protective case of the slat water supply and drainage take-out pipe of the present invention. X a Η "Π!!—The slat expansion tube is the interface between the slat body and the iron sheet. ^ Figure 4 is a diagram showing the state of the joint between the slat telescopic tube and the iron sheet. Fig. 5 shows the joint between the slat main body and the iron sheet which are conventionally used for the slat water supply and drainage take-out tube. Fig. 6 shows the conventional mounting bolts. for:. A pattern of the image on the wall of the blast furnace. , Reverse strip configuration Figure 7 shows a view of the state in which the mounting bolts are not placed on the blast furnace wall. 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 The main body of the strip body, the 5 drainage take-out tube, the protective tube, the comb box and the iron sheet. In the slab cooler for blast furnace according to the present invention, as shown in Figs. 1 and 2, the water supply and drainage take-out pipe 2 is welded to a copper or copper alloy slat body sill, and the slat body 1 and the blast furnace iron 6 are It is fixed by a plurality of steel mounting bolts 8. By making the slat body made of copper or copper alloy, the thermal conductivity can be improved compared with the conventional 10 cast iron slat body, and the cooling water can be circulated in the cooling water pipe in the slat body. The heat from the inside of the furnace of the slat body is eliminated. Further, the load of the slat body 1 is supported by a plurality of steel mounting bolts 8. Although the steel mounting bolt 8 can share the weight of the slat body, it does not absorb the stress variation caused by the difference between the slat body i and the iron sheet 6. Therefore, in the present invention, as shown in Figs. 1 and 2, the slab cooler for a blast furnace has a structure in which the protective tube 3 (4) is placed on the slat body , to cover ’. Draining s 2' and forming a metal box 2 on the outer periphery of the opening portion on the iron sheet, a comb-shaped box 4 is provided to cover the protective tube 3, and the iron sheet 6 is dazzled in the side plate port p of the comb-shaped phase 4 - The other of the side plate end portions is welded to the outer circumference of the water supply and drainage pipe 2 via the sealing plate 5. In the slat structure, since the protective tube 3 is fused to the slat cut 1 by means of covering the water supply and drainage take-out tube 2, the stress needle portion, that is, the slats 200920851 body 1 and the water supply and drainage port and the water supply and drainage take-out tube 2 The cross-sectional area in the vicinity of the welded portion is enlarged, and the weight of the portion can be shared by the protective tube. When the displacement due to the difference in thermal expansion occurs, the stress on the welded portion of the water supply and drainage take-out tube 2 can be reduced. 5 If the thickness of the tube of the protective tube is less than 5 mm, sufficient strength cannot be obtained, and if it exceeds 7 mm, the gap between the tube and the water supply and drainage tube becomes narrow and it is not easy to be welded, so that it is based on the reason that it can have sufficient strength and is easy to be welded. It should be 5mm 7mm. Further, the material of the protective tube is made of carbon steel for high-temperature piping because it has strength and can be welded even when exposed to a high temperature. Further, in the opening formed in the iron sheet, the comb case 4 is disposed so as to cover the protective tube 3, and the water supply and drainage take-out tube 2 and the protective tube 3 are not directly bonded to the iron sheet, and may be thermally expanded. The displacement state is performed, and the water supply and drainage removal pipe 2 and the protection pipe 3 are welded to the iron sheet 6 via the comb case 4, and when the displacement due to the difference in thermal expansion occurs, the comb case 4 is generated in the displacement direction 15. The opening is opened, whereby the stress of the welded portion of the water supply and drainage take-out pipe 2 can be reduced. Furthermore, since one of the end portions of the side plates of the comb box 4 is in contact with the iron surface of the outer periphery of the opening portion, and the other of the side plate end portions of the comb box 4 and the outer peripheral surface of the protective tube 3 are separated by a sealing plate 5, the welding is performed, so that the gas system in the blast furnace is sealed by the side plates of the comb box 4 and the sealing plate 5 to prevent leakage to the outside of the iron 20 skin. Further, in the opening portion of the aforementioned iron sheet 6, when the displacement due to the difference in thermal expansion during the operation of the blast furnace occurs, the longitudinal or the water supply and drainage take-out tube 2 and the protective tube 3 are somewhat deformed, but the free contact with the iron sheet is free. The state of the shift 'cause' should have a sufficiently large opening diameter compared to the outer diameter of the protective tube 3. 12 200920851 In addition, 'the side plate and the sealing plate 5 constituting the comb-shaped box 4 are preferably metal plates such as steel plates having a thin plate thickness, and when there is a displacement caused by a difference in thermal expansion in the operation of the blast furnace, It can be shrunk in the direction of displacement. If the length of the side plate is less than 40 mm, the length is too short to sufficiently absorb the displacement caused by the difference in thermal expansion of 5, but if it exceeds 120 mm, it is too long and interferes with the surrounding equipment. For the above reasons, the length of the side plate is preferably 40 mm. 120mm. If the thickness of the side plate is less than 8 mm, it is too thin to be easily welded. When it exceeds 10 mm, although it is not easily deformed, it cannot absorb the difference in thermal expansion. Therefore, the side plate is maintained by sufficient strength and easy to be welded. The thickness should be 8mm~1 〇mm 〇 and the thickness of the sealing plate 5 is too thin to be too thin when it is less than 5mm. When it exceeds 7mm, it is not easy to deform but cannot absorb the difference in thermal expansion. Therefore, it is sufficient to maintain sufficient The thickness of the sealing plate 5 15 is preferably 5 mm to 7 mm for reasons of strength and ease of welding. Further, the material of the side plate and the sealing plate is preferably a normal carbon steel because it has sufficient strength and is easy to be spliced. Further, the inner space of the comb box and the sealing plate should not be filled with the filling castings and the refractory, etc., so that the comb box and the sealing plate are easily deformed and can absorb the difference in thermal expansion. Further, the method for producing the copper or copper alloy strip according to the present invention is not particularly limited, but it can be generally produced as follows. First, in the inner side of the furnace ~ the outside of the furnace, each of the wooden molds having the same shape as the slats is formed, and the wooden mold is placed on each mold corresponding to the inner side of the slats and the outside of the furnace 13 200920851. Then pour the sand. Third, the solid material removes the wooden dragon and calls it a sand mold. The hydrophobic channel system and the sand of the S3 sand are made and placed at a fixed position of the sand mold. Knife Fourth, let the inner side of the furnace and the sand mold on the outside of the furnace be combined up and down, and the joint of copper or copper alloy is injected into the main port. Fifth, remove the sand mold after solidification, ^ the same as the copper strip body (4), the plug is connected to the sand hole. The _ = button is connected to the water supply and drainage port, and the lining of the lining (4) is given to the water supply and drainage. There is also a manufacturing method as follows, that is, a rolled copper plate or a dry copper alloy plate which is the same as the slats. The water channel is discharged, and the hole which is not required is embedded in the same material as the slat body and melted, and the protective tube is welded to cover the water supply and drainage tube. EXAMPLES Hereinafter, examples of the invention will be described by way of illustration. As shown in Fig. i and Fig. 15 and Fig. 2, a copper slat cooler for protecting f3 and the comb box 4 is disposed around the water supply and drainage take-out pipe 2 which is fused to the copper slat body 1 of the present invention, and The four places in the slat body are fixed to the iron of the blast furnace body by copper bolts and nuts. Further, in order to confirm the effectiveness of the copper slats of the present invention, a conventional steel 2 slab slat cooler is used to weld the water supply and drainage take-up tube 2 to the conventional copper slat body 1 by a sealing plate 5 The slat body and the water supply and drainage take-out pipe are connected to the iron sheet and are similarly mounted on the iron of the blast furnace body and simulate the cooling of the hair-like copper slats and the conventional copper slat cooler for blast furnace operation. The welding of the two joints and the damage of the sealing plate 5 are 200920851. Furthermore, the steel slats of the present invention. Ordinary carbon steel with a degree of 9 mm, sealed: in the crucible, the comb box is made of thick steel. In the reverse, a normal carbon having a thickness of 6 mm was used. 5 10 15 20 According to the simulation results, no damage was found in the reverse strip cooler between the noodle body 1 of the present invention and the water supply and drainage take-out tube 2. "The joint and the damage in the sealing plate 5, on the other hand, the conventional copper slat A', the joint between the mouth draining pipe 2, and the "part", the slat body 1 and the feeding portion, It is possible to cause damage to the joint take-out pipe and the seal plate between the iron sheets of the stress-sealing plate 5, and it is apparent that the usability of the water supply and drainage industry is high. At the time, with the high yield: gold system:: the increase in the load of the cooler produces ', the thermal stress between the slat body and the iron sheet of the hot seat of the furnace body' =In the dazzling joint between the water supply and drainage pipe; =2:========================================================================================== Figure 1 shows the state in which the slats of the present invention are placed on the wall of the blast furnace. 15 200920851 The second figure shows the slat body and the iron sheet which are mediated by the protective tube and the comb box of the slat water supply and drainage removal tube. The joint state diagram. Fig. 3 is a view showing a state of bonding between a slat body and a metal sheet which are not mediated by a slat telescopic tube. 5 Fig. 4 is a view showing a state of engagement between a slat main body and a metal sheet which are conventionally mediated by a slat telescopic tube. Fig. 5 is a view showing a state of engagement between a slat main body and a metal sheet which are conventionally mediated by a protective tube, a comb box and a filler of a slat water supply and drainage take-out pipe. Fig. 6 is a view showing a state in which a conventional slat arrangement mediated by a mounting bolt is placed on a blast furnace wall. Fig. 7 is a view showing a state in which a conventional slat which is not interposed by a mounting bolt is placed on a blast furnace wall. [Description of main component symbols] 1.. Slat body 7... Telescopic tube 2.. Water supply and drainage removal pipe 8... Mounting bolts 3.. Protection tube 9... Iron nut 4: Comb Shape box 10...filler 5...sealing plate 11...fixing block 6...iron sheet 16

Claims (1)

200920851 十、申請專利範圍: 1. 一種高爐用板條冷卻器,係給排水取出管熔接於銅或銅 合金製板條本體上,且該板條本體與高爐鐵皮藉由多數 個鋼製安裝螺栓固定者,其特徵在於: 5 保護管熔接於前述板條本體上,以包覆給排水取出 管, 且在形成於前述鐵皮上之開口部外周的鐵皮面上 設有梳形箱,以包覆前述保護管, 並且該梳形箱之侧板端部之其中一者係熔接於鐵 10 皮上, 而該側板端部之另一者係以密封板為中介而熔接 於前述保護管之外周面上。 17200920851 X. Patent application scope: 1. A slab cooler for blast furnace, which is welded to a copper or copper alloy slat body, and the slat body and the blast furnace iron are fixed by a plurality of steel mounting bolts The utility model is characterized in that: 5 a protective tube is welded to the slat body to cover the water supply and drainage take-out pipe, and a comb box is arranged on the outer surface of the opening formed on the iron sheet to cover the protection And a tube, and one of the end portions of the side plates of the comb box is welded to the iron 10, and the other of the end portions of the side plate is welded to the outer peripheral surface of the protective tube by means of a sealing plate. 17
TW96143209A 2006-05-17 2007-11-15 Stave cooler for blast furnace TW200920851A (en)

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WO2009063573A1 (en) * 2007-11-15 2009-05-22 Nippon Steel Corporation Stave cooler for blast furnace
MX339045B (en) * 2010-03-30 2016-05-06 Berry Metal Co Apparatus and method for gas tight secondary stave support.
MX2015010068A (en) * 2013-02-01 2016-06-02 Berry Metal Co Stave with external manifold.
JP6455347B2 (en) * 2015-07-07 2019-01-23 新日鐵住金株式会社 How to update stave cooler mounting structure
JP6691328B2 (en) * 2016-08-23 2020-04-28 Jfeスチール株式会社 Stave for furnace body protection
CN107699650B (en) * 2017-11-28 2019-04-26 武汉钢铁有限公司 A kind of installation method of blast furnace cooling stave
CN107893135B (en) * 2017-11-28 2019-08-06 甘肃酒钢集团宏兴钢铁股份有限公司 A kind of last furnace shell Local Cracking processing method
CN109022651A (en) * 2018-10-11 2018-12-18 马鞍山钢铁股份有限公司 A kind of device preventing blast furnace copper cooling stave inlet and outlet pipes leak
JP7401761B2 (en) * 2020-02-28 2023-12-20 日本製鉄株式会社 Copper or copper alloy stave
CN111363872A (en) * 2020-05-16 2020-07-03 汕头华兴冶金设备股份有限公司 Cooling wall business turn over water pipe additional strengthening
CN113637815A (en) * 2021-09-08 2021-11-12 中冶华天工程技术有限公司 Copper cold bolt of cooling wall

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EP1391521A1 (en) * 2002-08-20 2004-02-25 Voest-Alpine Industrieanlagenbau GmbH & Co. Cooling plate for metallurgical furnace

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