TW200835782A - Coke oven wall brickwork structure - Google Patents

Coke oven wall brickwork structure Download PDF

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Publication number
TW200835782A
TW200835782A TW96144077A TW96144077A TW200835782A TW 200835782 A TW200835782 A TW 200835782A TW 96144077 A TW96144077 A TW 96144077A TW 96144077 A TW96144077 A TW 96144077A TW 200835782 A TW200835782 A TW 200835782A
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TW
Taiwan
Prior art keywords
long
tile
brick
joint
combustion chamber
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TW96144077A
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Chinese (zh)
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TWI376410B (en
Inventor
Masahiko Yokomizo
Kazuto Yamamura
Hiroshi Uematsu
Yoshiaki Nakashima
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Nippon Steel Corp
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Publication of TW200835782A publication Critical patent/TW200835782A/en
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Publication of TWI376410B publication Critical patent/TWI376410B/zh

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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B29/00Other details of coke ovens
    • C10B29/02Brickwork, e.g. casings, linings, walls
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00Casings; Linings; Walls; Roofs
    • F27D1/04Casings; Linings; Walls; Roofs characterised by the form, e.g. shape of the bricks or blocks used

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Furnace Housings, Linings, Walls, And Ceilings (AREA)

Abstract

A coke oven wall brickwork structure comprising bricks of laufer part (4) and bricks of binder part (5), wherein laufer A brick (11) is an L-shaped brick uniting portion of the laufer part (4) and portion of the binder part (5), and wherein laufer B brick (12) is for constructing portion of the laufer part (4), and wherein the laufer A brick (11) at its L-shaped corner is provided with shoulder part (14), and wherein a laufer part partitioning combustion chamber flue (3a) from carbonization chamber (1) is built by mutual abuttal of laufer end portions (15) of two laufer A bricks (11), and wherein a laufer part partitioning combustion chamberflue (3b) from the carbonization chamber (1) is built by respective receptions of two end portions of the laufer B brick (12) by the shoulder parts (14) of two laufer A bricks (11).

Description

200835782 九、發明說明: L發明所屬技術領域;1 技術領域 本發明係有關於室爐式煉焦爐之磚瓦堆積構造中,具 5有作為碳化室與燃燒室之分隔壁之長向(Laufer)部之磚 瓦,及作為同樣燃燒室煙道間之分隔壁之連結(Bin(jer)部之 磚瓦之煉焦爐之爐壁磚瓦堆積構造。 【先前技術3 背景技術 10 室爐式煉焦爐中,碳化室與燃燒室是交互配置,而碳 化室與燃燒室間之分隔壁及同樣燃燒室煙道間之分隔壁, 皆是以磚瓦堆積構造來形成。如第9(a)圖所示,隔開碳化室 1與燃燒室煙道3之列的分隔壁部分,被稱為長向部4,而隔 開同樣燃燒室煙道3之分隔壁部分被稱為連結部5。關於長 15向部4 ’更如第9(b)圖所示,可分為煙道3與碳化室1相對之 部分(以下亦稱為「煙道對面部6」)及連結部之延長線範圍8 内之部分(以下亦稱為「交又部7」)。 關於煉焦爐之爐壁,因建設時之加熱不均一及作業時 之表面溫度差等而引起之熱應力, 20 關於煉焦爐之爐壁,需要有充分之強度,及對於彎曲 充分之餘裕,以對抗建設時之加熱不均一及作業時之表面 溫度差所引發之熱應力、煤炭乾餾中之煤炭膨脹壓、推出 煤焦時之侧壓等。另外,煉焦爐是以透過一層爐壁之間接 加熱來進行乾餾,故除了燃燒室煙道與碳化室間外,相鄰 5 200835782 之燃燒室煙道間之氣密性也很重要。因此,構成煉焦爐壁 之單體磚瓦,除了形狀要足以對抗該等熱變形、外力等之 外,同時,也必需要有該磚瓦組合後得到之氣密性、及良 好之傳熱性。 5 第10⑻圖、第10(b)圖、第10(c)圖、第10(d)圖、及第10(e) 圖顯示標準之爐壁之磚瓦堆積構造。以交叉部7為中心,由 跨越長向部4之一部分及連結部5之一部分之槌形碑瓦 (hammer brick)41、位於長向部4之長向磚瓦42、及位於連 結部5之連結碑瓦43等3種類之碑瓦構成。關於面向一方之 10 碳化室之長向部,槌形磚瓦41是隔著1個連結部排列來配 置。關於上下方向之積層,則是如第10(b)圖所示,以交錯 配置來排列槌形磚瓦41。 磚瓦與磚瓦間之結合面稱為接口 44,各接口具有如第 10(c)圖、第10(d)圖所示之凹凸嵌合部45,除了提高碑瓦堆 15積構造之強度外,亦可提高密閉性。第10(b)圖所示之例中, 只有上下方向之積層之槌形磚瓦41之排列採用交錯配置, 結果,母隔一層之縱接口不連續,而交互錯開配置。關於 水平方向之鋪设接口,一般是水平地連續堆積。 第10(a)圖、第10(b)圖、第1〇⑷圖、第10⑷圖、及第仞⑷ 20圖顯示標準之爐壁之磚瓦堆積構造中,位於長向部4中之煙 道對面部6之接口,在各煙道中都存在有縱方向之2列。縱 方向之接口並不連續,而是接口部與長向磚瓦在縱方向上 交互配置。在煉焦爐爐壁磚瓦堆積構造發生損傷之狀況 下,挾於該煙道對面部之接口與接口間之長向磚瓦出現龜 6 200835782 裂51,與龜裂互相連接之煙道對面部之接口會出現接口缝 隙52,而該等磚瓦龜裂與接口縫隙之連續,將使如第10(e) 圖所示之長向部爐高方向上縱貫通龜裂53之出現頻率較 高。若出現縱貫通龜裂53,則碳化室爐壁承受垂直負載時 5 無法抵抗負載,龜裂之磚瓦將往長向内側陷沒。 特開2005-307003號公報中揭露者,採用面向碳化室、 挾著燃燒室煙道、爐長度方向之兩連結部及長向部為一體 構造之C字形之磚瓦。於一方之長向部上,將該匚字形磚 瓦蚤燃燒室隔著一個煙道配置,且以直方體長向碑瓦連結 10相鄰之匸字形磚瓦,形成長向部之爐壁。藉此,由於長向 部不具有接口,可避免起引於接口鏠隙之熱龜裂。另外, 由於連結部與長向部為一體構造,因此對於側壁及部分的 之集中負載等,發揮剛性極高之效果。 15 【發明内容】 發明之揭示 特開2005-307003號公報中所記之磚瓦堆積構造中,使 用兩連結部及長向部為-體構造之〔字形碑瓦,因此有該 碑瓦之重量很重之問題。—般為了減輕築爐時處理之負 擔,會要求將磚瓦單體之重量抑制在叫以下。關於特開 2005-遍03號公報中所記之〔字形磚瓦,則為了將重量抑 制在25kg以内,可採取將磚瓦之高度降低⑽常之^左右 之方式來對應。然而若將磚瓦之高度降至%,則必須將碳 化室之高度方向之磚瓦堆積層數增加為丨.5倍,反而增加堆 7 200835782 積磚瓦建築之麻煩。另外,由於磚瓦變薄,將引發磚瓦製 &中之處理、及燒結加熱階段中引發變形、磚瓦構造 • 無法形成直角等問題,結果可能造成築爐之困難。 本發明之目的是提供一種煉焦爐之爐壁磚瓦堆積構 5 ^該煉焦爐之爐壁磚瓦堆積構造具有長向部磚瓦及連結 部磚瓦,該長向部碑瓦是碳化室與燃燒室間之分隔壁,該 連、、Ό卩磚瓦疋煙道之分隔壁,該爐壁磚瓦堆積構造不會出 • $見起^於長向部磚瓦之縱貫通龜裂陷沒,且磚瓦堆積容易 建造之爐壁磚瓦堆積構造。 1〇 即,本發明之要旨如下。 、⑴一種煉焦爐之爐壁碑瓦堆積構造,具有長向部碑瓦 及連結部碑瓦,該長向部磚瓦是碳化室與燃燒室間之分隔 壁,該連結部碑瓦是煙道之分隔壁,該練焦爐之爐壁碑瓦 堆積構造特徵在於: *向Α碑瓦係長向部之_部分與連結部之—部分一體 _ 化而成之L字形磚瓦,長向B碑瓦係形成長向部之一部分之 磚瓦長向A磚瓦之L字形轉角之長向部相當位置處具有可 接長向B碑瓦之肩部,在將長向a碑瓦之與肩部相反之側 • 2〇 „向部端部稱為長向端部時,藉由2個長向a碑瓦之長向 ☆ P互相連接’來構成分隔第J燃燒室煙道與碳化室1之長200835782 IX. Description of the invention: Technical field of L invention; 1 FIELD OF THE INVENTION The present invention relates to a brick stacking structure of a chamber furnace coke oven having a long direction (Laufer) as a partition wall between the carbonization chamber and the combustion chamber Part of the brick and the joint wall of the coke oven of the brick (Ber (jer) part of the same combustion chamber flue. [Prior Art 3 Background] 10 chamber furnace coke oven Wherein, the carbonization chamber and the combustion chamber are alternately arranged, and the partition wall between the carbonization chamber and the combustion chamber and the partition wall between the same combustion chamber flue are formed by a brick stacking structure, as shown in Fig. 9(a) It is to be noted that the partition wall portion separating the carbonization chamber 1 and the combustion chamber flue 3 is referred to as a long portion 4, and the partition wall portion separating the same combustion chamber flue 3 is referred to as a joint portion 5. The 15th portion 4' is further divided into a portion where the flue 3 is opposed to the carbonization chamber 1 (hereinafter also referred to as "flue to face 6") and an extension of the joint portion as shown in Fig. 9(b). The inner part (hereinafter also referred to as "the intersection and the other part 7"). About the furnace wall of the coke oven, due to construction time Thermal stress caused by uneven heating and surface temperature difference during operation, 20 The furnace wall of the coke oven needs to have sufficient strength and sufficient margin for bending to cope with uneven heating during construction and operation. The thermal stress caused by the difference in surface temperature, the coal expansion pressure in coal retorting, the side pressure when coal char is pushed out, etc. In addition, the coke oven is dry-distilled by heating between the layers of the furnace wall, so in addition to the combustion chamber flue and Outside the carbonization chamber, the airtightness between the combustion chamber flues of adjacent 5200835782 is also important. Therefore, the individual bricks constituting the coke oven wall are not only shaped to resist such thermal deformation, external force, etc. At the same time, it is necessary to have the airtightness and good heat transfer properties obtained after the combination of the tiles. 5 10(8), 10(b), 10(c), 10(d), And Fig. 10(e) shows a brick wall stacking structure of a standard furnace wall. A section of the brick brick 41 spanning a portion of the longitudinal portion 4 and a portion of the joint portion 5, centering on the intersection portion 7, The long-facing brick 42 located in the long-direction portion 4, and located at the link In the case of the long-side portion of the ten carbonization chamber facing one of the five, the dome-shaped tile 41 is arranged with one connection portion interposed therebetween. The laminate in the vertical direction is As shown in Fig. 10(b), the dome tiles 41 are arranged in a staggered configuration. The interface between the tiles and the tiles is referred to as the interface 44, and each interface has a 10th (c), 10th (d) The concave-convex fitting portion 45 shown in the figure can improve the airtightness in addition to the strength of the structure of the monument pile 15. In the example shown in Fig. 10(b), only the upper and lower layers of the rectangular brick are stacked. The arrangement of the watts 41 is in a staggered configuration. As a result, the vertical interface of the mother compartment is discontinuous and the configuration is staggered. Regarding the laying interface in the horizontal direction, it is generally continuously stacked horizontally. Fig. 10(a), Fig. 10(b), Fig. 1(4), Fig. 10(4), and Fig. (4) 20 show the smoke in the long portion 4 in the brick stacking structure of the standard furnace wall. The interface of the road to the face 6 has two columns in the longitudinal direction in each flue. The interface in the longitudinal direction is not continuous, but the interface portion and the long-facing tile are alternately arranged in the longitudinal direction. In the case of damage to the brick wall stacking structure of the coke oven wall, the long bricks between the interface of the flue and the face and the interface appear turtle 6 200835782 crack 51, the flue is interconnected with the crack to the face The interface gap 52 will appear in the interface, and the continuity of the tile cracks and the interface gaps will cause the occurrence frequency of the cracks 53 to be relatively high in the longitudinal direction of the longitudinal direction as shown in Fig. 10(e). If the longitudinal penetration crack 53 occurs, the carbonization chamber wall will not be able to withstand the load when it is subjected to a vertical load, and the cracked tile will be trapped to the inside. Japanese Laid-Open Patent Publication No. 2005-307003 discloses a C-shaped tile integrally formed with a carbonization chamber, a combustion chamber flue, and a joint portion and a longitudinal portion in the longitudinal direction of the furnace. On the long side of one side, the U-shaped brick corrugated combustion chamber is arranged through a flue, and the adjacent U-shaped bricks are connected by a rectangular parallelepiped to the monument to form a furnace wall of the long-direction portion. Thereby, since the long-direction portion does not have an interface, thermal cracking caused by the interface crevice can be avoided. Further, since the connecting portion and the long-direction portion are integrally formed, the effect of extremely high rigidity is exerted on the concentrated load on the side wall and the portion. [Explanation of the Invention] In the tile stacking structure described in Japanese Laid-Open Patent Publication No. 2005-307003, the two connecting portions and the long-side portion are formed in a body-shaped structure, so that the weight of the monument is Very serious problem. In general, in order to reduce the burden of processing during furnace building, it is required to suppress the weight of the brick unit below. With regard to the [shaped bricks] described in Japanese Laid-Open Patent Publication No. WO-2003, in order to suppress the weight within 25 kg, it is possible to reduce the height of the tile by (10). However, if the height of the tile is reduced to %, the number of bricks in the height direction of the carbonization chamber must be increased to 丨.5 times, which in turn increases the trouble of the building of the 2008. In addition, due to the thinning of the tiles, it will cause problems in the processing of the bricks and tiles, and the deformation and brick structure in the sintering and heating stage, and the problem that the right angle cannot be formed may result in difficulty in building the furnace. The object of the present invention is to provide a brick wall stacking structure of a coke oven. The furnace wall brick stacking structure of the coke oven has a long-side brick and a joint brick, and the long-stemmed tile is a carbonization chamber and The partition wall between the combustion chambers, the partition wall of the connecting and smashing bricks and flues, the brick wall stacking structure of the furnace wall will not be out of the wall. And the brick wall stacking structure is easy to build. That is, the gist of the present invention is as follows. (1) A stacking structure of a furnace wall of a coke oven having a long-direction monument tile and a joint portion tile, the long-side tile being a partition wall between the carbonization chamber and the combustion chamber, the joint portion of the monument being a flue The partition wall, the stacking structure of the furnace wall of the coke oven is characterized by: * L-shaped bricks formed by the _ part of the long section of the slab and the part of the joint part, the long-shaped B-shaped monument The tile body forms part of the long section of the brick. The long section of the L-shaped corner of the A-tile has a shoulder that can be connected to the B-shaped tile. On the opposite side • 2〇„ When the end portion is called the long end, the two J-combustion chamber flue and the carbonization chamber 1 are separated by the length of the two long-direction a-shi tiles. long

二P且2個長向A碑瓦之肩部互相面對,並藉由2個長向A 植^之肩心別承接長向β磚瓦之兩端部,構成分隔第2燃 植至煙暹3績奴化至之長向部,且第樓燒室煙道與第2燃 &室煙道是交互地排列。 8 200835782 (2) 如(1)所記之煉焦爐之爐壁磚瓦堆積構造,其中連結 部係由2個長向A磚瓦及配置於該2個長向A磚瓦間之連結 磚瓦所構成者。 (3) 如⑴或(2)所記之煉焦爐之爐壁磚瓦堆積構造,其中 5在長向部之磚瓦堆積時,分隔煙道與碳化室之磚瓦堆積構 ^,疋由長向A磚瓦互相連接之構造與由長向b磚瓦形成之 構造父互地堆積而成者。 % (4)如(1)〜(3)中任一項之煉焦爐之爐壁磚瓦堆積構 ^,其中設燃燒室煙道之連結部間距離為L〇,長向a磚瓦之 °長向端部之接合部,是在煙道之中心起算±0.05 L〇之範圍 内,並設長向A磚瓦之長向部厚度為w、長向八磚瓦之高度 為H、長向A磚瓦之肩部至與肩部相反之側之連結部表面(以 下稱「連結部表面S」)為止之距離為B、連結部表面s至長 向螭部為止之距離為長向長度乙時,滿足以下條件者。 15 3P/ab^HxW2/L^ 13000 <γ> _ 3P/^b^HxB 2/(L+B/2)^ 13000 <2> 不過’ P是施加於長向A磚瓦之長向端部間接合部之集 中負載,且P=2000kg〜5000kg,σb是代表長向A磚瓦之熱 間容許彎曲應力。 2〇 (5)如(1)〜(4)中任一項之煉焦爐之爐壁磚瓦堆積構 造,其中燃燒室煙道之連結部間距離L〇為2〇〇〜5〇〇mm,長 向A磚瓦之長向部厚度^⑽〜⑽麵,長向A碑瓦之高度 Η為100〜150匪,長向A磚瓦之肩部至與肩部相反之側之 連結部表面(連結部表面s)為止之距離3為1〇〇〜25〇咖者。 9 200835782 (6) 如(1)〜(5)中任一項之煉焦爐之 i . 爆壁轉瓦堆積構 仏,其中長向A磚瓦面向燃燒室煙道之長向部$, 、士立 互相連接之角部具有去角部。 /、連^45 (7) 如(1)〜(6)中任一項之煉焦爐之 壢壁磚瓦堆積構 造,其中長向A磚瓦之連結部分與連結磚瓦 .Λ ,、中一者或兩 者具有貝通孔,且該貫通孔形成連結部之管路。 ^ 圖式簡單說明 第1(a)圖係顯示本發明之磚瓦堆積構造之平一 10 fl(b)圖係顯示構成本發明之碑瓦堆積構造之Β碑瓦之 平面圖。 ' 第1(c)圖係顯示構成本發明之磚瓦堆積構造之碑瓦之 平面圖。 第1(d)圖係顯示構成本發明之碑瓦堆積構造之碑瓦之 15 平面圖。 • 帛1(e)圖係顯示係顯示本發明之碑瓦堆積構造之側面 圖。 第2圖係顯示本發明之磚瓦堆積構造之平面圖。 第3(a)圖係顯示本發明之磚瓦堆積構造之平面圖。 -20 帛3_係顯示本發明之碑瓦堆積構造之平面圖。 f3_係顯示本發明之磚瓦堆積構造之側面圖。 第4圖係顯示本發明之磚瓦堆積構造之平面圖。 第5圖係顯示本發明之磚瓦堆積構造之斜視截面圖。 第6圖係顯示本發明之碑瓦堆積構造之平面截面圖。 200835782 第7⑻圖係顯示本發明之蹲瓦之平面圖。 第7(b)圖係顯示本發明之碑瓦之平面圖。 • f 8圖係顯示本發明之磚瓦堆積構造之平面截面圖。 第9(a)圖係顯示磚瓦堆積位置各別名稱之圖。 -5 帛9_係顯示碑瓦堆積位置各別名稱之圖。 第1〇⑷圖係顯示以往之磚瓦堆積構造之平面圖。 第10(b)圖係顯示以往之磚瓦堆積構造之側面圖。 第10(c)圖係顯示以往之磚瓦堆積構造之磚瓦之平靣 圖。 10 第10⑷圖係顯示第川⑷圖中之D-D所示截面上,箭頭 指示方向之截面圖。 第10(e)圖係顯示以往之磚瓦堆積構造之磚瓦之側面 圖。The shoulders of the two P and the two long A-shi tiles face each other, and the two long-distance A-planted shoulders do not accept the two ends of the long-length β-brick, forming a second burning to the smoke. Siam 3 is enslaved to the long section, and the first floor burning chamber flue is alternately arranged with the second burning & room flue. 8 200835782 (2) The brick wall stacking structure of the coke oven as described in (1), wherein the connecting portion is composed of two long A tiles and a joint tile disposed between the two long A tiles. The constituents. (3) As shown in (1) or (2), the brick wall stacking structure of the coke oven, in which the bricks in the long section are stacked, the bricks are separated from the flue and the carbonization chamber. The structure in which the A tiles are connected to each other and the structure formed by the long b tiles are stacked on each other. (4) The stacking structure of the wall of the coke oven of any one of (1) to (3), wherein the distance between the joints of the combustion chamber flue is L〇, and the length of the brick is a long. The joint of the long-direction end is within the range of ±0.05 L〇 in the center of the flue, and the length of the long-direction portion of the long-direction A-brick is w, the height of the long-direction eight-brick is H, and the long direction The distance from the shoulder of the A tile to the surface of the joint opposite to the shoulder (hereinafter referred to as the "surface S" of the joint portion) is B, and the distance from the surface s of the joint portion to the long portion of the joint is the length of the long dimension B. When the following conditions are met. 15 3P/ab^HxW2/L^ 13000 <γ> _ 3P/^b^HxB 2/(L+B/2)^ 13000 <2> However, 'P is the long direction applied to the long A tile The concentrated load of the joint between the ends, and P = 2000kg~5000kg, σb is the allowable bending stress between the heat of the long-direction A-tile. (2) The stacking structure of the wall of the coke oven according to any one of (1) to (4), wherein the distance between the joints of the combustion chamber flue is L〇〇2〇〇5〇〇mm, The length of the long direction of the A-tile tile is ^(10)~(10), and the height of the long-direction A-pan is 100~150匪, and the length of the shoulder of the A-tile is the surface of the joint opposite to the side opposite to the shoulder ( The distance 3 from the surface s) of the joint portion is 1 〇〇 to 25 〇. 9 200835782 (6) The coke oven of any one of (1) to (5). The blasting wall shingling stacking structure, wherein the long-direction A-tile facing the long-term portion of the combustion chamber flue is $, The corners of the interconnected sides have a chamfered portion. (4) A stacking structure of a brick wall of a coke oven according to any one of (1) to (6), wherein the connecting portion of the long-direction A-tile and the connecting brick. The two or both have a passhole, and the through hole forms a conduit for the joint. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1(a) is a plan view showing the tile stacking structure of the present invention. The 10 fl(b) diagram shows a plan view of the monument tile constituting the monument stacking structure of the present invention. Fig. 1(c) is a plan view showing a monument tile constituting the tile stacking structure of the present invention. Fig. 1(d) is a plan view showing the monument tile constituting the monument stacking structure of the present invention. • The 帛1(e) diagram display shows a side view of the monument stacking structure of the present invention. Figure 2 is a plan view showing the tile stacking structure of the present invention. Fig. 3(a) is a plan view showing the tile stacking structure of the present invention. -20 帛3_ shows a plan view of the monument stacking structure of the present invention. F3_ is a side view showing the tile stacking structure of the present invention. Figure 4 is a plan view showing the tile stacking structure of the present invention. Fig. 5 is a perspective sectional view showing the tile stacking structure of the present invention. Fig. 6 is a plan sectional view showing the monument stacking structure of the present invention. 200835782 Figure 7(8) shows a plan view of the tile of the present invention. Figure 7(b) is a plan view showing the monument of the present invention. • The f 8 diagram shows a plan sectional view of the tile stacking structure of the present invention. Figure 9(a) shows a diagram of the names of the brick stacking locations. -5 帛9_ is a diagram showing the names of the names of the monument tiles. The first plan (4) shows a plan view of the conventional brick stacking structure. Fig. 10(b) is a side view showing a conventional brick stacking structure. Fig. 10(c) is a plan view showing the bricks of the conventional brick stacking structure. 10 Fig. 10(4) shows a cross-sectional view of the cross section indicated by the arrow in the cross section indicated by D-D in the picture (4). Figure 10(e) is a side view showing a tile of a conventional brick stacking structure.

t貧施方式;J 15實施發明之最佳形態 # 本&明中,如第9⑻圖、第9(b)圖所示,將隔開碳化室 1與燃燒室2之排列之分隔壁部分稱為長向部4,並將分隔燃 燒至煙道3之分隔壁部分稱為連結部5。對於長向部*,更可 分為煙道3與碳化室〗互相面對之部分(煙道對向部6),及連 、 20結部之延長線範圍8内之部分(交又部7)。t lean mode; J 15 implements the best form of invention #本 & Ming, as shown in Figure 9 (8), Figure 9 (b), will separate the partition wall portion of the carbonization chamber 1 and the combustion chamber 2 The portion of the partition wall which is referred to as the long-direction portion 4 and which burns the partition to the flue 3 is referred to as a joint portion 5. For the long-direction part*, it can be further divided into the part where the flue 3 and the carbonization chamber face each other (the flue opposite part 6), and the part of the extension line range of the junction of the 20 and the 20th part (the intersection and the part 7) ).

- 本發明之煉焦爐之爐壁磚瓦堆積構造,必須有長向A 磚瓦11及長向B碑瓦12。長向八磚瓦11如第1〇3)圖所示,是 長向部4之-部分與連結部5之_部分一體化而成之l字形 磚瓦。長向A碑瓦n包含有交叉部7,以及與交又和互相連 11 200835782 接之一側之長向部之一部分’及同樣與交又部互相連接之 連結部之一部分。長向A磚瓦11之L字形轉角之長向部相當 位置處(相當於交叉部乃’具有可承接長向B磚瓦12之肩部 14。以下亦將長向A磚瓦11之與肩部相反之侧之長向部端部 5 稱為長向端部15。長向B碑瓦12係形成長向部之一部分之磚 瓦,如第1(c)圖所示,呈概略直方體形狀。 以下為方便說明,如第1 (a)圖所示,假定第1燃燒室煙 參 道3a與第2燃燒室煙道3b。在與碳化室平行配置之丨列燃燒 室列中,第1燃燒室煙道3a與第2燃燒室煙道儿交互地排 10列。關於隔開弟1燃燒室煙道3a與碳化室1之長向部,是由2 個長向A磚瓦(Ua、llb)之長向端部15互相連接構成。另一 方面,隔開第2燃燒室煙道3b與碳化室丨之長向部之構成, 則是2個長向A磚瓦(lla、llc)之肩部14互相面對且長郎 磚瓦12之兩端部分別由2個長向A碑瓦⑴&、叫之肩部“ 15 來承接。 • *如第1(b)圖所示,長向A磚瓦11之肩部14形成於交叉部 7。因此,長向A磚瓦n之肩部14與長向B磚瓦12之端部間 之接口面(接合部17),是配置於交叉部7,即,屬於長向部 且位於連結部之延長線範 圍8之内。 2〇 /狀燃燒室列,其與碳化室互相連接之兩側形成有長 °、 X兩侧皆形成有上述由長向A磚瓦及長向B磚瓦構 成之碑瓦堆積構造。本發明可如第2圖所示,接合長向A碍 —4蠕部,來形成連結部5,亦可如第1(a)圖、第 回、弟1(,、第1⑷圖、及第1(e)圖所示,在兩侧之長 12 200835782 向A磚瓦11之間,配置其他之連結磚瓦13。藉由配置其他之 連結磚瓦13,可減輕長向A碑瓦單體之重量故較佳。此時, 連結部就是由2個長向A磚瓦及配置於該2個長向A磚瓦間 之連結磚瓦來形成。 進行一層上下方向之磚瓦堆積,再於其上堆積下一層 之磚瓦時,如第3(a)圖、第3(b)圖及第3(c)圖所示,假定前- The brick wall stacking structure of the coke oven of the present invention must have a long-direction A brick 11 and a long-direction B monument tile 12. As shown in Fig. 1(3), the long-direction eight-bricks 11 are l-shaped tiles in which the portion of the long-direction portion 4 and the portion of the joint portion 5 are integrated. The long-direction A-stamp n includes an intersection portion 7, and a portion of the long-side portion which is connected to the intersection and the interconnection portion, and one portion of the joint portion which is also connected to the intersection portion. The lengthwise direction of the long L-shaped corner of the A-tile 11 is equivalent to the intersection (the equivalent of the intersection is 'the shoulder 14 which can bear the long B-tile 12. The following will also be long to the A-tile 11 The long end portion 5 on the opposite side is referred to as a long end portion 15. The long B-shaped tile 12 is a brick forming a part of the long portion, as shown in Fig. 1(c), showing a schematic rectangular parallelepiped The following is a convenient description. As shown in Fig. 1 (a), the first combustion chamber soot tunnel 3a and the second combustion chamber flue 3b are assumed. In the column of the combustion chamber arranged in parallel with the carbonization chamber, 1 The combustion chamber flue 3a and the second combustion chamber flue are alternately arranged in 10 rows. The long direction portion separating the combustion chamber flue 3a and the carbonization chamber 1 is composed of 2 long A tiles (Ua) The long end portion 15 of the llb) is connected to each other. On the other hand, the long-direction portion of the second combustion chamber flue 3b and the carbonization chamber , is composed of two long-direction A tiles (lla, llc). The shoulders 14 face each other and the two ends of the long lang tile 12 are respectively supported by two long A-stones (1) & the shoulders "15". * * as shown in Figure 1(b) , the shoulder 14 of the long A tile 44 is formed at the intersection Therefore, the interface surface (joining portion 17) between the shoulder portion 14 of the long brick tile n and the end portion of the long brick tile 12 is disposed at the intersection portion 7, that is, belonging to the long portion and located The extension line of the joint portion is within the range of 8. 2〇/like combustion chamber row, the two sides connected to the carbonization chamber are formed with a long length, and both sides of the X are formed by the long-direction A brick and the long-direction B brick. In the present invention, as shown in FIG. 2, the connecting portion 5 may be formed by joining the long-direction A-four creeping portion, and may be the first (a), the first, the second (1). , as shown in Fig. 1(4) and Fig. 1(e), other connecting bricks 13 are disposed between the two sides of the length 12 200835782 to the A bricks 11. By arranging other connecting bricks 13, It is better to reduce the weight of the long-direction A-pan tile unit. At this time, the joint portion is formed by two long-direction A-tile tiles and a joint tile disposed between the two long-direction A-tiles. When the bricks in the direction are piled up and the next layer of bricks is stacked on it, as shown in Figures 3(a), 3(b) and 3(c),

述中假定之第1燃燒室煙道3a與第2燃燒室煙道3b相互取 代。換言之’第1層(第3(a)圖)中,被稱為第1燃燒室煙道3a, 以接合長向A磚瓦之長向端部而形成之燃燒室煙道,其第2 10層(第3(b)圖)則被視為第2燃燒室煙道3b,以配置長向b碑瓦 來形成。即,於長向部之磚瓦堆積,分隔煙道與碳化室之 磚瓦堆積構造如第3_所示,是以長向A磚瓦心相連接 之構造及以長向B磚瓦12形成之構造交互地堆積而成。藉 此,可防止上下方向之接口連續。 9 關於同|之磚瓦堆積中燃燒室煙道兩側之長向部, 也如第4圖所示,—側是假定為第1燃燒室煙道3a進行碑瓦 另-側亦可將同—燃燒室煙道假定為第2燃燒室 3b來進行磚瓦堆積。 15 不赞明之磚瓦堆積構造中 20 向A磚瓦Π,以其長向端部15來連 、 另外也組合人連_之中。因此二==U, 『咖向端部15上,也不需依相臨之其= 接位置疋與相鄰之層之長向Β磚瓦12互相連接。由於 13 200835782 L字形之長向a磚瓦u是以長向端部互相連接合,因此有負 載p施加於長向端部之接合部16時,接合部ι6會受到往封門 方向之力。因此,不會承受其方向使相鄰之層之長向B碑瓦 12龜裂之力。因此,與長向端部之接合部μ相鄰之吾白b 5磚瓦12不易出現磚瓦龜裂。縱然此長向B磚瓦12出現龜驴, 且更經由長向A碑瓦之長向端部間接合之接口(接合部π) 成長成為縱貫通龜裂,也因為長向A磚瓦本身就具有剛性, 故磚瓦堆積將不會陷沒入燃燒室煙道之内。 另外,如上所述,該長向端部15承受來自碳化室方面 10之垂直負載P時,力是往長向端部之接口(接合部16)封閉之 方向作用’因此長向端部之接口不會形成接口縫隙。因此, 縱然形成了縱貫通龜裂,也由於力是往阻止該龜裂擴大之 方向作用,因此也具有龜裂不易擴大之特徵。The first combustion chamber flue 3a and the second combustion chamber flue 3b which are assumed to be described above are substituted with each other. In other words, the first layer (Fig. 3(a)) is referred to as the first combustion chamber flue 3a, and is joined to the combustion chamber flue formed by the long end of the A-brick, which is the second 10th. The layer (Fig. 3(b)) is regarded as the second combustion chamber flue 3b, and is formed by arranging a long-direction b. That is, the bricks stacked in the long section, the brick stacking structure separating the flue and the carbonization chamber, as shown in the third table, is a structure in which the long A bricks are connected and the long B bricks 12 are formed. The structures are stacked interactively. This prevents the interface in the up and down direction from continuing. 9 Regarding the long-distance portion on both sides of the combustion chamber flue in the stacking of the same tile, as shown in Fig. 4, the side is assumed to be the first combustor flue 3a for the other side of the monument. - The combustion chamber flue is assumed to be the second combustion chamber 3b for brick stacking. 15 Unexplained brick shingle structure 20-way A brick corrugated, connected by its long end 15 , and also combined with people. Therefore, two == U, "the coffee is not connected to the end portion 15 and the adjacent position is connected to the length of the adjacent layer to the tile 12 . Since the long length of the L-shaped bricks of the 2008-200835782 is a long-side end joint, when the load p is applied to the joint portion 16 of the long-end end, the joint portion ι6 receives a force in the direction of the door closing. Therefore, it does not bear the force of its direction to cause the length of the adjacent layer to crack toward the B. Therefore, the brick b 12 tile 12 adjacent to the joint portion μ of the long end portion is less prone to brick cracking. Even though the long-term B-tiles 12 have turtles, they are grown to the longitudinal through cracks through the long-to-end joints (joining parts π) of the long-term A-tile tiles, and also because the long-direction A-bricks themselves It is rigid, so brick stacking will not get trapped inside the combustion chamber flue. Further, as described above, when the long end portion 15 receives the vertical load P from the carbonization chamber aspect 10, the force acts in the direction in which the interface (the joint portion 16) of the long end portion is closed. Therefore, the interface of the long end portion No interface gaps will be formed. Therefore, even if the longitudinal penetration crack is formed, since the force acts to prevent the crack from expanding, the crack is not easily expanded.

形成於長向部之縱接口,除了上述長向A磚瓦之長向端 15部15間接合之接口(接合部16)外,亦形成有長向3磚瓦12之 端部與長向A磚瓦11之肩部14所互相連接之接口(接合部 17)。此接口是配置於交叉部7,即,連結部之延長線範圍8 之内(第1(a)圖、第1(b)圖、第1(c)圖、第1(d)圖、及第以匀 圖)。而如此配置之接口,具有縱貫通龜裂不易形成之特徵。 2〇 如上所述,本發明之爐壁磚瓦堆積構造中,由各長向A 磚瓦11之長向端部構成之接口(接合部15)(形成於煙道對向 部6),縱然縱貫通龜裂已形成,該龜裂仍不易成長,且爐 壁不會陷沒。另外,長向A磚瓦u與長向B磚瓦12所構成2 接口(接合部Π)(形成於交又部7)原本就不㈣成縱貫通龜 14 200835782 裂。因此,利用本發明之爐壁碑瓦堆積構造,可防止龜裂 磚瓦起因於縱貫通龜裂之陷沒。 . 卩第6圖來說明以長向端部互相連接之2個長向A碑瓦 11之長向部尺寸。長向A磚瓦Ua之長向部長度^(自肩部與 .5才目反侧之連結部表面(連結部表面S)至長向端部為止之距 離),可以與長向A磚瓦Ub之長向部長度Lb相同 ,亦可以不 同。若2個長向A碑瓦之長向部長度La與Lb相同,長向端部 • 之接合部16即位於長向之中心C。另-方面,若La與LW 同,則長向端部之接合部就會偏離長向之中心。 10 長向端部之接合部16若偏離長向之中心、C,即代表一方 之長向部長度La較小,另-方之長向部長度Lb較大,但若 任一長向部長度過長,就會降低長向A碑瓦之長向部之财 力。本發明中,燃燒室煙道之連結部間距離為L〇,並令長 向A碑瓦之長向端部之接合部位於自長向之中心士〇胤。之 15範圍内,即可充分保持長向A磚瓦之耐力,故較佳。 • 更’如第5圖所示,若設長向a磚瓦η之長向部厚度為 W(mm)、長向a磚瓦此高度為H(mm)、自長向a磚瓦”之 肩部I4至與肩部相反之側之連結部表面(連結部表面s)為止 之距離為B(mm)、自連結部表面s至長向端部為止之距離為 ~ 20長向長度L。在本發明中,可滿足: — 3P/ σ b $ HxW2/L $ 13〇〇〇 <χ> 3Ρ/σb^ΗχΒ 2/(L+B/2)^ 13000 <2> 於<1>式、<2>式之中間部分之數式之形式,可從 長向Α磚瓦之交叉部旁邊之最狹窄部位之彎曲力矩理論式 15 200835782 導出。 在此,P(kg)是施加於長向A磚瓦之長向端部之接合部 • 之集中負载’ “㈣職2)錢表長向A磚瓦之容許彎曲應 力。集中負載P採用2000kg。若將p之值擴大到2_以以上、 • 5 止之範圍内’則可得到耐久力更優異之碑瓦。另 外,通常之石夕碑瓦,其Μ為〇·6〜1.0kg/mm2左右。 田長向端部承党集中負載P時,長向A磚瓦中之長向部 馨 /、土卩/、肩邻之基部會受到最大之拉伸應力。若其尺寸滿 足η述< 1 >式、<2>式之左邊,則承受集中負載時,玎 將=大拉伸應力維持在容許應力之内,可抑制貫通龜裂, 同:破保長向A磚瓦對於彎曲應力之強度、剛性。另外,藉 由、隹持Η、W、B值之均衡,可將磚瓦單體之重量減到最 ^成為均衡之構造。可在維持低重量之同時,增大磚瓦 ^又^以減少堆積之積層數,提高碑瓦堆積施工性。另外, :二门磚瓦之加工(製造)性(不會熱變形之厚度及高度),亦 # 了藉由抑制因貫通龜裂產生(確保必需之厚度)來防土漏 孔、乂確保文全性。更進一步,可確保達成傳熱效率必需 之煙道截面積’ I可改善磚瓦堆積施工性(減少堆積層數)。 令如上< 1 >彳 八、<2>式之右邊為13〇〇〇(mm2)以下之 20 ^的’疋為了藉由儘可能使磚瓦之寬度、深度、及高度接 、、避面不必要之剛性降低、應力產生,及因形狀造成 之製造問題等。 本毛月中,若燃燒室煙道之連結部間距離L〇太窄,玎 能造成燃燒室之空間不足,影響燃燒機能;若太寬,則長 16 200835782 向部長度變長,將降低長向磚瓦之剛性,以及爐壁之剛性。 若錢結部間距離L〇限定於2〇0〜5〇0mm之範圍内,則該 =問題都不會發生。另外,若長向A碑瓦之長向部厚度界太 5薄I員然會降低長向碑瓦之剛性,以及爐壁之剛性;若 =厚’則自燃燒室之傳熱效果降低,並降低煉焦爐之效率。 θ將長向σ卩厚度胃限定於9G〜13()麵之範圍内,則該等問 題白不4生。另外,長向A碑瓦之高度Η若太低,則必須 曰加奴化至向度方向上之磚瓦堆積層数,而增大磚瓦堆積 1〇建日守之工作1 ;另外,變薄也可能會磚瓦製造過程中之 處理、或引發燒結加熱階段中之變形,磚瓦構造無法成為 直角,結果造成築爐之困難。若太高,則磚瓦之單體重量 、加,會對處理造成影響。若將高度h限定於1〇〇〜 之範圍内’則該等問題皆不會發生。另外,若長向A磚瓦之 自肩邛以至與肩部相反之侧之連結部表面(連結部表面S)之 距離B太小,則長向磚瓦相對於旋轉之剛性降低;若太大, 貝J自燃燒至之傳熱效果降低,而降低煉焦爐之効率。若將 距離B限定於100〜250mm之範圍内,則該等問題皆不會發 生。 本發明之長向A磚瓦呈略l字形,存在有面向燃燒室煙 2 0 、 道之長向部與連結部互相連接之角部(第7(a)圖)。本發明 中,如第7(b)圖所示,該角部18宜具有去角部。藉由具有去 角部,可緩和應力集中,同時提高對於彎曲之剛性。去角 部之曲率半徑宜大於等於長向磚瓦厚度W之1/3〜1/2左右 (約50mm左右)。 17 200835782 燃燒至之連結部’可设有使用於多段燃燒之空氣通過 之管路,以處理氮氧化物。本發明中,如第8圖所示,長向 A磚瓦11之連結部分與連結磚瓦13中之一或兩者具有貫通 孔19,若使貫通孔19形成連結部之管路,即可直接作為多 5 段燃燒用之管路而較佳。 産業上之利用可能性 本發明係於長向部形成接口之磚瓦為長向A磚瓦,且長 Φ 向A碑瓦形成為跨長向部及連結部之L形,可抵抗施加於長 向部之垂直應力。因此、縱然縱貫通龜裂沿著長向部之接 1〇 口形成,磚瓦也不會陷沒至煙道内。另外,由於最大之磚 瓦亦是只佔有長向部之一部分及連結部之一部分之長向A 磚瓦,因此與特開2005-307003號公報中揭露者相比,可減 輪磚瓦單體之重量,不須減低磚瓦之高度,可進行作業負 擔較少之建築。 15 t圓式簡單說明】 ® 第i(a)圖係顯示本發明之磚瓦堆積構造之平面圖。 弟1(b)圖係顯示構成本發明之碑瓦堆積構造之碑瓦之 平面圖。 弟1(c)圖係顯示構成本發明之碑瓦堆積構造之磚瓦之 20平面圖。 第1(d)圖係顯示構成本發明之磚瓦堆積構造之碑瓦之 平面圖。 第1 (e)圖係顯示係顯示本發明之磚瓦堆積構造之側面 圖。 18 200835782 第2圖係顯示本發明之磚瓦堆積構造之平面圖。 第3(a)圖係顯示本發明之磚瓦堆積構造之平面圖。 第3(b)圖係顯示本發明之磚瓦堆積構造之平面圖。 第3(c)圖係顯示本發明之磚瓦堆積構造之侧面圖。 5 第4圖係顯示本發明之磚瓦堆積構造之平面圖。 第5圖係顯示本發明之磚瓦堆積構造之斜視截面圖。 第6圖係顯示本發明之磚瓦堆積構造之平面截面圖。 第7(a)圖係顯示本發明之磚瓦之平面圖。 第7(b)圖係顯示本發明之磚瓦之平面圖。 10 第8圖係顯示本發明之磚瓦堆積構造之平面截面圖。 第9(a)圖係顯示磚瓦堆積位置各別名稱之圖。 第9(b)圖係顯示磚瓦堆積位置各別名稱之圖。 第10(a)圖係顯示以往之磚瓦堆積構造之平面圖。 第10(b)圖係顯示以往之磚瓦堆積構造之側面圖。 15 第10(c)圖係顯示以往之磚瓦堆積構造之磚瓦之平面 圖。 第10(d)圖係顯示第10(c)圖中之D-D所示截面上,箭頭 指示方向之截面圖。 第10(e)圖係顯示以往之磚瓦堆積構造之磚瓦之侧面 20 圖。 【主要元件符號說明】 1···碳化室 lib···長向鱗瓦 11…長向A碑瓦 11c…長向A碑瓦 1 la…長向A磚瓦 12· · ·長向B磚瓦 19 200835782 13"·連結碑瓦 3b…第2燃燒室煙道 14…肩部 4…長向部 15…長向端部 44…接口 16…接祷 5…連結部 17…接辦 6…煙道對向部 18…角部 7…交叉部 19…貫通孔 8…延長線範圍 2…燃燒室 3…燃燒室煙道 3a···第1燃燒室煙道 20The longitudinal interface formed in the long direction portion is formed with an end portion and a long direction A of the long 3 bricks 12 except for the joint (joining portion 16) where the long end portions 15 of the long A tiles are joined. The interface (joining portion 17) to which the shoulders 14 of the tile 11 are connected to each other. This interface is disposed in the intersection portion 7, that is, within the extension line range 8 of the connection portion (first (a), first (b), first (c), first (d), and The first to draw a picture). The interface thus configured has the feature that the longitudinal through crack is not easily formed. 2. As described above, in the furnace wall tile stacking structure of the present invention, the interface (joining portion 15) (formed in the flue opposing portion 6) of each of the long-direction A-tiles 11 is formed (even in the flue opposing portion 6), even though The longitudinal through crack has been formed, and the crack is still not easy to grow, and the furnace wall is not trapped. In addition, the long-direction A-brick u and the long-direction B-brick 12 constitute a 2 interface (joining portion Π) (formed at the intersection portion 7), which is not (four) longitudinally penetrated the turtle 14 200835782. Therefore, with the furnace wall stacking structure of the present invention, it is possible to prevent the cracked tile from being trapped by the longitudinal through crack. Fig. 6 is a view showing the dimensions of the longitudinal direction of the two long A-shaped tiles 11 which are connected to each other at the long end. The length of the long direction of the long A-tile Ua ^ (the distance from the shoulder to the joint surface of the opposite side of the head (the joint surface S) to the long end), and the long-direction A brick Ub The length of the long portion Lb is the same or different. If the lengths La of the long lengths of the two long A tiles are the same as those of the Lb, the joint portion 16 of the long end portion is located at the center C of the long direction. On the other hand, if La and LW are the same, the joint portion of the long end portion deviates from the center of the long direction. 10 If the joint portion 16 of the long end portion deviates from the center of the long direction, C, the length La of the long portion representing one side is small, and the length Lb of the long portion of the other side is large, but the length of any long portion is If it is too long, it will reduce the financial strength of the long section to the A. In the present invention, the distance between the joint portions of the combustion chamber flue is L〇, and the joint portion of the long end portion of the long striking A is located at the center of the self-longitudinal direction. In the range of 15, the long-term A-tile tile can be sufficiently maintained, so it is preferable. • More as shown in Fig. 5, if the length of the long direction of the brick η is W (mm), the length of the brick a is H (mm), and the length is a brick. The distance from the shoulder portion I4 to the surface of the joint portion (the surface s of the joint portion) on the side opposite to the shoulder portion is B (mm), and the distance from the surface s of the joint portion to the end portion of the joint portion is -20 the length L of the longitudinal direction. In the present invention, it is satisfied that: - 3P / σ b $ HxW2 / L $ 13〇〇〇 <χ> 3Ρ/σb^ΗχΒ 2/(L+B/2)^ 13000 <2> at <1> The form of the formula of the middle part of the formula, <2>, can be derived from the bending moment of the narrowest part of the intersection of the long-span bricks, the theoretical formula 15 200835782. Here, P(kg) is applied The long-term load of the long-term end of the A-tile tile • The concentrated load '(4) position 2) The allowable bending stress of the meter to the A-tile. The concentrated load P is 2000kg. If the value of p is expanded to 2_ or more, and /5 is within the range of '5', it is possible to obtain a monument with superior durability. In addition, the usual Shishibei tile is about 6~1.0kg/mm2. When Tian Chang convinced the party to concentrate the load P, the longest tensile stress was applied to the base of the A/Wan/, the shoulders of the A-brick. If the size satisfies the left side of the η < 1 > and <2>, the 拉伸 = = large tensile stress is maintained within the allowable stress when the concentrated load is applied, and the penetration crack can be suppressed. The strength and rigidity of the bending stress are maintained to the A brick. In addition, by balancing the Η, W, and B values, the weight of the brick unit can be reduced to the most balanced structure. While maintaining the low weight, the bricks can be increased to reduce the number of accumulated layers and improve the construction of the monument. In addition, the processing (manufacturing) of the two-door bricks (the thickness and height of the heat-deformation) is also prevented by preventing the occurrence of cracks due to the penetration of the cracks (ensuring the necessary thickness). Fullness. Further, it is ensured that the cross-sectional area of the flue required to achieve the heat transfer efficiency 'I can improve the tile stacking workability (reduced stacking number). Let the above < 1 > 彳8, <2> the right side of the formula is 20 〇〇〇 (mm2) below 20 ^ '疋 in order to make the width, depth, and height of the tile as much as possible, Unnecessary rigidity reduction, stress generation, and manufacturing problems due to shape. In the current month, if the distance L〇 between the joints of the combustion chamber flue is too narrow, the space of the combustion chamber may be insufficient, which may affect the combustion function; if it is too wide, the length of the long section 16 200835782 becomes longer and will decrease the length. The rigidity to the brick and the rigidity of the furnace wall. If the distance between the knots is limited to 2〇0~5〇0mm, the = problem will not occur. In addition, if the length of the long section of the A-shaped tile is too thin, the member of the panel will reduce the rigidity of the long-facing monument and the rigidity of the furnace wall; if = thick, the heat transfer effect from the combustion chamber is reduced, and Reduce the efficiency of the coke oven. θ limits the length of the σ卩 thickness to the range of 9G to 13(), and these problems are not white. In addition, if the height of the long-term A-shi tile is too low, it must be added to the number of bricks and layers accumulated in the direction of the direction, and the accumulation of bricks and tiles should be increased. It may cause the processing in the brick manufacturing process or cause the deformation in the sintering heating stage, and the brick structure cannot be a right angle, resulting in difficulty in building the furnace. If it is too high, the weight and weight of the bricks will affect the processing. If the height h is limited to the range of 1〇〇~, then none of these problems will occur. In addition, if the distance B from the shoulder of the A tile to the joint surface (the joint surface S) on the side opposite to the shoulder is too small, the rigidity of the long tile relative to the rotation is lowered; The heat transfer effect of the shell J from combustion is reduced, and the efficiency of the coke oven is lowered. If the distance B is limited to the range of 100 to 250 mm, none of these problems will occur. The long-direction A tile of the present invention has a slightly l-shaped shape, and has a corner portion facing the combustion chamber soot 20, and the long portion of the track and the connecting portion are connected to each other (Fig. 7(a)). In the present invention, as shown in Fig. 7(b), the corner portion 18 preferably has a chamfered portion. By having a chamfered portion, stress concentration can be alleviated while increasing rigidity against bending. The radius of curvature of the corner portion should be greater than or equal to about 1/3 to 1/2 of the thickness of the long tile (about 50 mm). 17 200835782 The joint to be burned' can be provided with a line for the passage of air from multiple stages of combustion to treat nitrogen oxides. In the present invention, as shown in Fig. 8, the connecting portion of the long-direction A tile 11 and one or both of the connecting tiles 13 have through holes 19, and if the through holes 19 form a pipe of the connecting portion, It is preferred as a pipeline for multi-stage combustion. INDUSTRIAL APPLICABILITY According to the present invention, the tile forming the interface in the long direction portion is a long-direction A tile, and the long Φ direction A is formed into an L-shape across the long-direction portion and the joint portion, which is resistant to application to the long The vertical stress to the part. Therefore, even if the crack is formed along the long side of the long section, the brick will not be trapped into the flue. In addition, since the largest tile is also a long-direction A-brick which occupies only a part of the long-side portion and a part of the joint portion, the single-row tile can be reduced compared with the one disclosed in Japanese Laid-Open Patent Publication No. 2005-307003 The weight can be reduced without the need to reduce the height of the bricks. 15 t round simple description] ® i (a) shows a plan view of the tile stacking structure of the present invention. Fig. 1(b) is a plan view showing a monument tile constituting the monument stacking structure of the present invention. Figure 1(c) shows a plan view of a tile constituting the monument stacking structure of the present invention. Fig. 1(d) is a plan view showing a monument tile constituting the tile stacking structure of the present invention. Fig. 1(e) is a side view showing the tile stacking structure of the present invention. 18 200835782 Fig. 2 is a plan view showing the tile stacking structure of the present invention. Fig. 3(a) is a plan view showing the tile stacking structure of the present invention. Fig. 3(b) is a plan view showing the tile stacking structure of the present invention. Fig. 3(c) is a side view showing the tile stacking structure of the present invention. 5 Fig. 4 is a plan view showing the tile stacking structure of the present invention. Fig. 5 is a perspective sectional view showing the tile stacking structure of the present invention. Fig. 6 is a plan sectional view showing the tile stacking structure of the present invention. Figure 7(a) is a plan view showing the tile of the present invention. Figure 7(b) is a plan view showing the tile of the present invention. 10 Fig. 8 is a plan sectional view showing the tile stacking structure of the present invention. Figure 9(a) shows a diagram of the names of the brick stacking locations. Figure 9(b) shows a diagram of the names of the brick stacking locations. Fig. 10(a) is a plan view showing a conventional brick stacking structure. Fig. 10(b) is a side view showing a conventional brick stacking structure. 15 Figure 10(c) is a plan view showing the bricks of the previous brick-and-mortar structure. Fig. 10(d) is a cross-sectional view showing the direction indicated by the arrow on the section indicated by D-D in Fig. 10(c). Fig. 10(e) is a side view showing the side of the tile of the conventional brick stacking structure. [Main component symbol description] 1···Carbide room lib···Long-direction squama 11...Long-direction A-steel 11c...Long-direction A-steel 1 la...Long-direction A-brick 12· · ·Long-direction B-brick瓦19 200835782 13"·Linked monument tile 3b...the second combustion chamber flue 14...shoulder 4...long section 15...long end 44...interface 16...the prayer 5...the joint 17...takes 6...smoke Road facing portion 18...corner portion 7...intersection portion 19...through hole 8...extension line range 2...combustion chamber 3...combustion chamber flue 3a···first combustion chamber flue 20

Claims (1)

200835782 、申請專利範圍: —種煉焦爐之爐壁碑瓦堆積構造,具有長向部磚瓦及連 =部磚瓦,該長向部磚瓦料化室與燃燒室間之分隔 =該連結料瓦是職室煙道間之分隔壁,該煉焦爐 之爐壁磚瓦堆積構造之特徵在於: —長向A磚瓦係長向部之一部分與連結部之一部分200835782, the scope of application for patents: - a stacking structure of the furnace wall of the coke oven, having a long-side brick and a brick, the partition between the long-brick brick chamber and the combustion chamber = the binder The tile is a partition wall between the chamber flue, and the brick wall stacking structure of the coke oven is characterized by: - a part of the long section of the long A tile and a part of the joint 1515 化而成之L字形磚瓦,長向B碑瓦係形成長向部之 —部分之磚瓦,長向A磚瓦之以形轉角之長向部相當 位置處具有可承接長_碑瓦之肩部,在將長向A碑瓦 之肩部相反侧之長向部端部稱為長向端部時,藉由2個 長向A碑瓦之長向端部互相連接,構成分隔第i燃燒室 煙道與碳化室之長向部’且2個長向A磚瓦之肩部互相 面對,亚精由2個長向A磚瓦之肩部分別承接長向B碑瓦 之兩端部,構成分隔第2燃燒室煙道與碳化室之長向 邛,且前述第1燃燒室煙道與第2燃燒室煙道交互地排 列。 2·如申料賴圍第丨項之煉㈣之爐壁磚瓦堆積構造, 其中連結部係由2個長向a磚瓦及配置於該2個長向八磚 瓦間之連結磚瓦所構成者。 2 0 ^ .如申請專利範圍第1或2項之煉焦爐之爐壁磚瓦堆積構 造,其中在長向部之磚瓦堆積時,分隔煙道與碳化室之 磚瓦堆積構造係由長向人磚瓦互相連接之構造與由長 向B磚瓦形成之構造交互地堆積而成者。 4·如申請專利範圍第1或2項之煉焦爐之爐壁磚瓦堆積構 21 200835782 造,其中設燃燒室煙道之連結部間距離為L〇,長向八磚 瓦之長向端部之接合部在煙道之中心起算±〇〇5 u之範 、 圍内,又,設長向A磚瓦之長向部厚度為w、長向A磚 瓦之兩度為Η、長向A磚瓦之肩部至與肩部相反之側之 5 連結部表面(以下稱「連結部表面S」)為止之距離為B、 且連結部表面s至長向端部為止之距離為長向長度L 時,滿足以下條件: Φ 3P/ab^HxW2/L^ 13000 <λ> 3Ρ/σΙ>$ΗχΒ 2/(L+B/2)$ 13000 <2> 〇 其中,P是施加於長向A磚瓦之長向端部之接合部 之集中負載,且p=2000kg〜5000kg,σ b代表長向A磚 瓦之熱容許脊曲應力。 5·如申睛專利範圍第1或2項之煉焦爐之爐壁磚瓦堆積構 造,其中燃燒室煙道之連結部間距離L〇為2〇〇〜 15 500mm,長向A磚瓦之長向部厚度W為90〜13〇mm,長 • 向八磚瓦之高度Η設為100〜150mm,長向A磚瓦之肩部 至與肩部相反之側之連結部表面(連結部表面s)為止之 距離B為1〇〇〜250mm者。 6·如申請專利範圍第1或2項之煉焦爐之爐壁磚瓦堆積構 20 造,其中長向A磚瓦面向燃燒室煙道之長向部與連結部 ' 相接之角部具有去角部。 7·如申請專利範圍第1或2項之煉焦爐之爐壁磚瓦堆積構 造,其中長向A磚瓦之連結部分與連結磚瓦之其中一者 或兩者具有貫通孔,且該貫通孔形成連結部之管路。 22The L-shaped bricks are formed into a long-distance part of the B-shaped tile system, and the long-direction bricks of the long-direction A-tiles have a long position at the opposite end. The shoulder portion is referred to as the long end portion when the long end portion on the opposite side of the shoulder portion of the A monument tile is referred to as the long end portion, and the long end portions of the two long A monument tiles are connected to each other to form a partition i The long side of the combustion chamber flue and the carbonization chamber and the shoulders of the two long A-tiles face each other. The sub-finishes of the two long-direction A-tiles respectively support the two ends of the long-direction B-shaped tile. The portion is configured to partition the second combustion chamber flue and the carbonization chamber, and the first combustion chamber flue and the second combustion chamber flue are alternately arranged. 2. For example, the wall-and-tile structure of the wall of the Dimensional Remaining (4) of the claimant, the connecting section consists of two long-a-tile bricks and a joint brick placed between the two long-direction eight-brick tiles. Constitute. 2 0 ^ . The brick wall stacking structure of the coke oven of claim 1 or 2, wherein the brick stacking structure separating the flue and the carbonization chamber is long when the bricks in the long section are stacked The structure in which the human bricks are connected to each other is formed by alternately stacking the structures formed by the long B tiles. 4. If the coke oven wall of the coke oven of claim 1 or 2 is applied for the construction of the wall of the coke oven 21, 200835782, the distance between the joints of the combustion chamber flue is L〇, and the long end of the long brick is 8 The joint is calculated to be ±〇〇5 u in the center of the flue, and the length of the long section of the long A-tile is w, and the length of the long-brick A is Η, long-direction A The distance from the shoulder of the tile to the surface of the 5 joint portion opposite to the shoulder (hereinafter referred to as "the surface S of the joint portion") is B, and the distance from the surface s of the joint portion to the end portion of the joint is the length of the long direction. When L, the following conditions are satisfied: Φ 3P/ab^HxW2/L^ 13000 <λ>3Ρ/σΙ>$ΗχΒ 2/(L+B/2)$ 13000 <2> 〇 where P is applied to the long The concentrated load to the joint of the long end of the A tile, and p = 2000kg~5000kg, σ b represents the heat allowable flexural stress of the long A tile. 5. The wall-and-tile structure of the coke oven of the coke oven of claim 1 or 2, wherein the distance between the joints of the combustion chamber flue is 2〇〇 15 500mm, and the length of the long A brick The thickness W of the direction of the portion is 90 to 13 mm, and the length to the height of the eight tiles is set to 100 to 150 mm, and the surface of the joint of the long side of the A tile to the side opposite to the shoulder (the surface of the joint portion s The distance B is 1 〇〇 to 250 mm. 6. The utility model as claimed in claim 1 or 2, wherein the long-direction A-tile facing the combustion chamber flue has a corner portion which is connected to the joint portion Corner. 7. The furnace wall tile stacking structure of the coke oven according to claim 1 or 2, wherein the connecting portion of the long-direction A-tile and the connecting brick have a through-hole, and the through-hole A conduit forming a joint. twenty two
TW96144077A 2006-11-21 2007-11-21 Coke oven wall brickwork structure TW200835782A (en)

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JP2010028049A (en) * 2008-07-24 2010-02-04 Kyocera Corp Light-emitting device and lighting system
US8266853B2 (en) * 2009-05-12 2012-09-18 Vanocur Refractories Llc Corbel repairs of coke ovens
CN102452786A (en) * 2010-11-03 2012-05-16 中国中轻国际工程有限公司 Multi-layer pool wall joint structure for glass smelting kiln
JP6524439B2 (en) * 2015-06-29 2019-06-05 日本製鉄株式会社 Refractory block for coke oven combustion chamber and refractory block stacking structure of coke oven combustion chamber

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US1782638A (en) * 1926-02-13 1930-11-25 Totzek Fritz Coke-oven-wall structure
DE2416948B2 (en) * 1974-04-08 1976-05-26 PROCEDURE FOR CONSTRUCTION AND REPAIR OF COOK CHAMBER WALL
DE2430053C2 (en) * 1974-06-22 1982-10-21 Krupp-Koppers Gmbh, 4300 Essen Heating wall for horizontal coke oven batteries
DE4244547A1 (en) * 1992-12-30 1994-07-07 Lichtenberg Feuerfest Form stone for the delivery of coke oven chambers
JPH0987633A (en) * 1995-09-18 1997-03-31 Sumitomo Metal Ind Ltd Blocking-up method for opening for removing foreign material in repairing coke oven
JP2005307003A (en) * 2004-04-21 2005-11-04 Nippon Steel Corp Bricklayer structure of coke oven wall

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